Rosemount BINOS 100 Series Analyzers including OXYNOS 100, HYDROS 100-1st Ed. Manuals & Guides

Rosemount Analytical

Operation Manual

Series 100

Microprocessor - Controlled Gas Analyzers

BINOS® 100

BINOS® 100 F

BINOS® 100 M

BINOS® 100 2M

OXYNOS® 100
HYDROS® 100

1. Edition 06/2000

ETC00265(1) Series 100 e 23.06.2000

Catalog - No.: ETC00265

Rosemount Analytical

This Maintenance & Operation Manual includes information about the operation of the instrument as well
as additional indications and notes regarding maintenance, troubleshooting and repair.

Troubleshooting, component replacement and internal adjustments must be made by qualified
service personnel only.

Fisher-Rosemount GmbH & Co assumes no liability for any omissions or errors in this manual.
Any liability for direct or consequential damages - which might occur in connection with the delivery or the
use of this manual - is definitely excluded to the extend permitted by applicable law.

This instrument has left the works in good order according to safety regulations.

To maintain this operating condition, the user must strictly follow the instructions and consider the

warnings in this manual or provided on the instrument.

Misprints and alterations reserved

©

2000 by FISHER-ROSEMOUNT GmbH & Co. (PAD/ETC)

1. Edition: 06/2000

Read this operation manual carefully before attempting to operate the analyzer !
For expedient handling of reports of defects, please include the model and serial number which
can be read on the instrument identity plate.
Look for the error check list please too (see chapter 32. of this manual)

Fisher - Rosemount GmbH & Co.

European Technology Center

Industriestrasse 1

D - 63594 Hasselroth • Germany

Phone + 49 (6055) 884-0

Telefax + 49 (6055) 884-209

Internet: http://www.processanalytic.com

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

I. Intended Use Statement S - 1
II. Safety Symbols S - 1
III. General S - 2
IV. Gases and Gas Conditioning (Sample Handling) S - 4
V. Supply Voltage S - 4
VI. Analyzer specific notes for the user S - 6

CONTENTS

Table of Contents

SAFETY SUMMARY S - 1

VII. BINOS® 100 F specific notes for use in hazardous areas S - 7
VII.a Z purge for CSA-C/US Ex Zone 2 Non-Flammable AtmospheresS - 8
VIII. Additional notes for service / maintenance S - 9
VIII.a Electrostatic Discharge S - 10
IX. Operating Conditions according to DMT Approval S - 11

PREFACE P - 1

General Overview P - 1

a) Software Versions P - 1
b) Housing Versions P - 2

Area Classification P - 3
a) General Purpose P - 3
b) Hazardous Areas P - 3
Ex Zone 2 P - 3
Ex Zone 1 P - 3

ETC00265(1) Series 100 e xx.05.2000

I

CONTENTS

DESCRIPTION

1. Technical Description 1 - 1

1.1 Front View 1 - 1

1.2 Rear Panel 1 - 5

1.3 Internal Construction 1 - 11

1.3.1 Internal Gas Paths 1 - 25
a) Gas Path Material 1 - 25
b) Gas Path Layout (internal tubing) 1 - 26

2. Measuring Principle 2 - 1

2.1 IR Measurement 2 - 1

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2.1.1 Interference Filter Correlation (IFC Principle) 2 - 1

2.1.2 Opto-Pneumatic Measuring Principle 2 - 3

2.1.3 Technique 2 - 5

2.2 Oxygen Measurement 2 - 6

2.2.1 Paramagnetic Measurement 2 - 6

2.2.2 Elektrochemical Measurement 2 - 8

2.3 Thermal Conductivity Measurement 2 - 10

2.3.1 Sensor Design 2 - 10

2.3.2 Analysis Cell 2 - 10

2.3.3 Measurement Method 2 - 11

3. Photometer Assembly 3 - 1

3.1 Photometer with Pyroelectrical Detector (Solid-state detector) 3 - 1

3.2 Photometer with Gas Detector 3 - 4

4. (vacant)

II

ETC00265(1) Series 100 e xx.05.2000

Rosemount Analytical

5. Preparation of Start-up 5 - 1

5.1 Installation Site 5 - 2

5.2 Gas Conditioning (Sample Handling) 5 - 3

5.2.1 Fine Dust Filter (Option BINOS® 100 2M/F) 5 - 4

5.2.2 Gas Sampling Pump (Option BINOS® 100 2M/F) 5 - 4

5.2.3 Pressure Sensor (Option) 5 - 4

5.2.4 Gas Flow 5 - 4

5.3 Gas Connections 5 - 5

5.3.1 Standard 5 - 5

5.3.2 Internal Solenoid Valves (Option BINOS® 100 2M/F) 5 - 8

CONTENTS

OPERATION

5.3.3 Purge gas connection of BINOS® 100 F for Ex zones 5 - 10
a) Continuous Purge (for CENELEC Ex Zone 1 Applications) 5 - 10
b) Z purge for US Ex Zone 2 Non-Flammable Atmospheres 5 - 11

5.4 Additional Hints to BINOS® 100 F (Field Housing) 5 - 12

5.4.1 Wall Mounting 5 - 13

5.4.2 Electrical Connections 5 - 14

6. Switching On 6 - 1

6.1 General 6 - 1

6.2 24 V DC Supply 6 - 2

6.3 230/120 V AC Supply 6 - 4

6.3.1 BINOS® 100 2M 6 - 4

6.3.2 BINOS® 100 F 6 - 5

7. Key Functions 7 - 1

7.1 FUNCTION 7 - 2

7.2 ENTER 7 - 3

7.3 INPUT - CONTROL 7 - 5

7.4 PUMP (BINOS® 100 2M/F only) 7 - 6

ETC00265(1) Series 100 e xx.05.2000

III

CONTENTS

Rosemount Analytical

8. Entry of System Parameters 8 - 1

8.1 Pressure Correction 8 - 2

8.2 Cross Compensation (internal) 8 - 2

8.3 Cross Compensation Calibration (internal) 8 - 3

8.4 Hold 8 - 4

8.5 Automatic Calibration 8 - 4

8.6 Tolerance Check 8 - 5

8.7 Display Off 8 - 6

8.8 Analog Signal Outputs 8 - 7

8.9 Flushing Period 8 - 8

8.10 User Code 8 - 8

8.11 Response Time (t90)8 - 9

8.12 Offset (Begin of range) 8 - 10

8.13 End of Range Value 8 - 11

8.14 Reset 8 - 12

8.15 Program Version 8 - 13

8.16 Serial - No. 8 - 13

8.17 Pump 8 - 14

8.18 Pump Control 8 - 14

9. Calibration 9 - 1

9.1 Manual Calibration 9 - 2

9.1.1 Zeroing 9 - 2

9.1.2 Spanning 9 - 4

9.2 Time-Controlled Calibration Mode (Option) 9 - 7

9.2.1 Zeroing 9 - 7

9.2.2 Combined Zeroing and Spanning 9 - 9

9.3 Remote-Controlled Calibration Mode (Option) 9 - 10

10. Measurement / Switching Off 10 - 1

10.1 Measurement 10 - 1

10.2 Switching Off 10 - 2

11. Digital Outputs 11 - 1

11.1 Concentration Limits 11 - 2

11.2 Valve Control 11 - 4

11.3 Status Signals (Option non-voltage-carrying relay contacts) 11 - 4

IV

ETC00265(1) Series 100 e xx.05.2000

Rosemount Analytical

12. Serial Interface (Option) 12 - 1

12.1 Retrofitting of Serial Interface / Status Signals 12 - 1

12.2 General 12 - 2

12.3 Start Up 12 - 4

12.3.1 RS 232 C 12 - 4

12.3.2 RS 485 12 - 5

12.3.3 Switching ON/OFF Interface Operation 12 - 6

12.3.4 Setting Interface Parameters 12 - 6

12.4 Telegram Syntax 12 - 8

12.4.1 Start Character ( “$” = Hex 24) 12 - 8

CONTENTS

OPTIONS

12.4.2 Terminate Character ( “CR” = Hex OD) 12 - 8

12.4.3 Instruction Code 12 - 8

12.4.4 Hyphen Character ( “;” = Hex 3B) 12 - 8

12.4.5 Status Telegram 12 - 9

12.4.6 Numerical Representations 12 - 10

12.4.7 Block Parity Check 12 - 10

12.5 Instruction Syntax 12 - 11

12.5.1 Instruction Listing 12 - 12

12.5.2 Response Telegrams 12 - 13

13. Digital Inputs/FOUNDATION™ Fieldbus (BINOS

®

100 2M/F only) 13 - 1

13.1 Digital Inputs 13 - 1

13.1.1 General 13 - 1

13.1.2 Start of Calibration 13 - 1

13.1.3 Valve Control 13 - 2

13.1.4 Pump Control 13 - 2

13.2 FOUNDATION™ Fieldbus 13 - 2

14. Cross Compensation/Setting of Respsonse time (TC only) 14 - 1

14.1 Cross Compensation 14 - 1

14.1.1 Previous Adjustment 14 - 2

14.1.2 Adjustment Procedure 14 - 3

15. (vacant)

ETC00265(1) Series 100 e xx.05.2000

V

CONTENTS

TROUBLESHOOTING

16. Error List 16 - 1

17. Measuring Points of BKS and OXS 17 - 1

17.1 Measuring points of BKS 17 - 1

17.1.1 Supply Voltage + 6 V 17 - 1

17.1.2 Reference Voltage positive 17 - 1

17.1.3 Reference Voltage negative 17 - 2

17.1.4 Motor Drive (for IR channel only) 17 - 2

17.1.5 Temperature Sensor 17 - 3

17.1.6 Light Barrier Signal 17 - 4

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17.1.7 Analog Preamplifiering 17 - 5

17.2 Measuring points of OXS (EO2 measurement) 17 - 6

17.2.1 Sensor Signal 17 - 6

18. Plug Pin Allocation of Printed Circuit Boards 18 - 1

18.1 Plug Pin Allocation of BKS 18 - 1

18.1.1 IR measurement without oxygen channel 18 - 2

18.1.2 Oxygen Measurement without IR channel 18 - 2

18.1.3 IR / Oxygen Measurement combined 18 - 3

18.1.4 TC Measurement without IR channel 18 - 3

18.1.5 IR / TC Measurement combined 18 - 4

18.1.6 Oxygen / TC Measurement combined 18 - 4

18.2 Plug Pin Allocation OXS (EO2 measurement only) 18 - 5

18.3 Plug Pin Allocation WAP 100 (TC measurement only) 18 - 6

19. Jumper Allocation of BKS 19 - 1

20. (vacant)

VI

ETC00265(1) Series 100 e xx.05.2000

Rosemount Analytical

21. Fine Dust View Filter (Option) 21 - 1

22. Leak Testing 22 - 1

23. Housing 23 - 1

23.1 Cleaning of Housing Outside 23 - 1

23.2 Opening the Housing 23 - 2

23.2.1 1/4 19" Housing 23 - 2

23.2.2 BINOS® 100 2M 23 - 3

CONTENTS

MAINTENANCE

a) Housing Cover 23 - 3
b) Front Panel 23 - 4

23.2.3 BINOS® 100 F (Field Housing) 23 - 5

24. Replacement and Cleaning of Photometric Components 24 - 1

24.1 Removal of the Photometer Assembly 24 - 1

24.2 Light Source Replacement 24 - 2

24.3 Cleaning of Analysis Cells and Windows 24 - 3

24.3.1 Removal of Analysis Cells 24 - 3

24.3.2 Cleaning 24 - 4

24.3.3 Reinstalling of Analysis Cells 24 - 5

24.4 Chopper Replacement 24 - 6

24.5 Reinstalling of the Photometer Assembly 24 - 6

24.6 Physical Zeroing 24 - 7

24.6.1 Standard Photometer (not sealed version) 24 - 7

24.6.2 Sealed Photometer (Option) 24 - 8

ETC00265(1) Series 100 e xx.05.2000

VII

CONTENTS

25. Check / Replacement of electrochemical Oxygen Sensor 25 - 1

25.1 Check of the Sensor 25 - 2

25.2 Replacement of the Sensor 25 - 3

25.2.1 Removal of the Sensor 25 - 3
a) Oxygen Measurement without IR channel 25 - 3
b) IR / Oxygen Measurement combined 25 - 5

25.2.2 Exchange of the Sensor 25 - 6

25.2.3 Reinstalling of the Sensor 25 - 6
a) Oxygen Measurement without IR channel 25 - 6
b) IR / Oxygen Measurement combined 25 - 6

25.2.4 Basic conditions for the Oxygen Sensor 25 - 7

Rosemount Analytical

26. (vacant)

27. TECHNICAL DATA 27 - 1

27.1 Options 27 - 1

27.2 Housing 27 - 2

27.3 Signal Inputs / Outputs, Interfaces 27 - 3

27.4 General Specifications 27 - 7

27.5 Voltage Supply 27 - 9

27.5.1 Electrical Safety 27 - 9

27.5.2 Power Supplys [UPS 01 T (Universal Power Supply) / SL10 / SL5] 27 - 10

VIII

ETC00265(1) Series 100 e xx.05.2000

Rosemount Analytical

28. Replacing the EPROM 28 - 1

29. Pin Assignments 29 - 1

29.1 24 V DC Input 29 - 1

29.2 24 V DC Output 29 - 1

29.3 230/120 V AC Input 29 - 2

29.4 Analog Signal Outputs 29 - 2

29.5 Digital Signal Outputs 29 - 3

29.5.1 Standard Signal Outputs 29 - 3

29.5.2 Status Signals (Relay Outputs, Option) 29 - 3

CONTENTS

SUPPLEMENT

29.6 Serial Interface (Option) 29 - 4

29.7 Analog Signal Inputs (TC Option Cross Compensation) 29 - 4

29.8 Digital Signal Inputs (Option) 29 - 5

29.9 FOUNDATION™ Fieldbus (Option) 29 - 5

29.10 Wiring of Digital Inputs and Outputs
to ensure electromagnetic immunity 29 - 6

29.10.1 Electrical connections (general) 29 - 6

29.10.2 Special Tips 29 - 8

30. Connection Cables 30 - 1

30.1 24 V DC 30 - 1

30.2 230/120 V AC Input (BINOS® 100 2M) 30 - 1

30.3 Sub D Sockets, 9 pin 30 - 2

30.4 Sub D Plugs, 9 pin 30 - 2

31. (vacant)

32. Failure Check List 32 - 1

INDEX I - 1

List of figures and tables I - 11

ETC00265(1) Series 100 e xx.05.2000

IX

CONTENTS

Rosemount Analytical

X

ETC00265(1) Series 100 e xx.05.2000

Rosemount Analytical

SAFETY SUMMARY

Safety Summary

I. Intended Use Statement

The series 100 instruments are intended for use an industrial measurement device only. It is not
intended for use in medical, diagnostic, or life support applications, and no independent agency
certifications or approvals are to be implied as covering such applications.

II. Safety Symbols

GENERAL

Outside and/or inside the 100 series instruments or at operation manual resp. different symbols
give you a hint to special sources of danger.

Source of danger !

See Operation Manual!

Electrostatic Discharge (ESD) !

Explosives !

Hot components !

Toxic !

Risk to health !

Analyzer specific notes for the user !

For additional information to these safety symbols see operation manual.
Strictly follow these instructions !

ETC00265(1) Series 100 e 23.06.2000

S - 1

SAFETY SUMMARY

GENERAL

Rosemount Analytical

III. General

◆ To avoid explosion, loss of life, personal injury and damages to this equipment and other
property, all personnel authorized to install, operate and service this equipment should be
thoroughly familiar with and strictly follow the instructions in this manual !
Save these instructions !

◆ If this equipment is used in a manner not specified in these instructions, protective features
may be impaired !

◆ Correct and safe operation of analyzers calls for appropriate transportation and storage,
expert installation and commissioning as well as correct operation and meticulous
maintenance !

◆ Fisher-Rosemount GmbH & Co. does not take responsibility (liability) for the customer´s
failure to comply with these requirements !

◆ Do not attempt internal service or adjustment unless other person, capable of rendering first
aid and resuscitation, is present !

◆ Because of the danger of introducing additional hazards, do not perform any unauthorized
modification to the instrument !
Return the instrument to a Fisher-Rosemount Sales and Service office for service or repair
to ensure that safety features are maintained !

◆ Instruments which appear damaged or defective should be made inoperative and secured
against unintended operation until they can be repaired by qualified service personnel.

S - 2

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

SAFETY SUMMARY

GENERAL / GASES AND GAS CONDITIONING (SAMPLE HANDLING)

Do not open instrument when energized !
Component replacement and internal adjustments requires servicing by
qualified personnel only !

Read this operation manual before attempting to operate with the instrument !
Be sure to observe the additional notes, safety precautions and warnings given
in the operation manual !

Operate analyzer as table-top version or as rack-mountable version (built-in) only
(except of BINOS® 100 F: designed for wall mounting only) !

Do not operate the instrument in the presence of flammable gases or explosive
atmosphere without supplementary protective measures !

Hot components may exist at the photometer or in heated versions !

Lift or carry housing with at least 2 persons because of the high weight of field
housing BINOS® 100 F (approx. 30 - 35 kg).
For easy transport use a suitable cart.

Verify to BINOS® 100 F, that the PG fittings together with pass through cables are
hermetic to be in agreement with protection class IP 65 (according to DIN stan­dard 40050). The permissible outside diameters of the cables are 7 to 12 mm !

ETC00265(1) Series 100 e 23.06.2000

S - 3

SAFETY SUMMARY

GASES AND GAS CONDITIONING (SAMPLE HANDLING) / SUPPLY VOLTAGE

IV. Gases and Gas Conditioning (Sample Handling)

Be sure to observe the safety regulations for the respective gases
(sample gas and test gases / span gases) and the gas bottles !

Inflammable or explosive gas mixtures must not be purged into the instrument
without supplementary protective measures !

To avoid a danger to the operators by explosive, toxic or unhealthy gas
components, first purge the gas lines with ambient air or nitrogen (N2) before
cleaning or exchange parts of the gas paths.

Rosemount Analytical

V. Supply Voltage

The socket outlet shall be installed near the equipment and shall be easily
accessible to disconnect the device from the socket outlet.

Verify whether the line voltage stated on the instrument ore power supply is in
accordance with that of your mains line!

Be sure to observe the safety precautions and warnings given by
manufacturer of power supply !

◆ BINOS® 100(M), BINOS® 100 2M (external PS), HYDROS® 100 and OXYNOS® 100 are
Safety Class III instruments.

Verify correct polarity for 24 V DC operation !

S - 4

Use only power supply VSE 2000, UPS 01 T, DP 157, SL5, SL10 (DP 157 and
SL for rack mounting only) or equivalent power supplys to be in agreement with
the CE conformity.

If using equivalent power supplys, they must have SELV output voltage !

For supply of more than one analyzer with one power supply, a fuse (T3.15A) is
to be connect in series for each analyzer !

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

◆ BINOS® 100 2M (internal PS) and BINOS® 100 F are Safety Class 1 instruments

The analyzer is provided with a protective earth terminal.
To prevent shock hazard, the instrument chassis and cabinet must be connected
to an electrical ground. The instrument must be connected to the AC power
supply mains through a three-conductor power cable, with the third wire firmly
connected to an electrical ground (safety ground) at the power outlet.
If the instrument is to be energized via an external power supply, that goes for the
power supply too.
Any interruption of the protective (grounding) conductor or disconnection of the
protective earth terminal will cause a potential shock hazard that could result in
personal injury. Deliberate disconnection is inadmissible / prohibited !

SAFETY SUMMARY

SUPPLY VOLTAGE

The analyzer BINOS® 100 F (field housing) has no switch with disconnect
function. The customer has to provide a switch or circuit breaker into his
installation. This switch has to be installed near by analyzer, must be easily
attainable for operator and has to be characterized as disconnector for analyzer.

Cables to external data processing have to be double-insulated against mains
voltage for analyzer BINOS® 100 F !
Use cables suitable for intrinsic safe applications only ! Install internal data lines
that they have a distance to mains voltage lines of at least 5 mm.
This distance has to be valid permanently (e.g. via cable holder) !

24 VDC supply to external components/analyzers with the internal power
supply of BINOS® 100 2M requires a fuse to be connected in series to the
consumer which limits the current consumption to max. 2 A !

Verify correct polarity for 24 V DC supply of external components !

ETC00265(1) Series 100 e 23.06.2000

S - 5

SAFETY SUMMARY

ANALYZER SPECIFIC NOTES FOR USER

VI. Analyzer specific notes for the user

The installation site for the instrument has to be dry and remain above freezing
point at all times.

The instrument must be exposed neither to direct sunlight nor to strong sources
of heat. Be sure to observe the permissible ambient temperature !
For outdoor sites, we recommend to install the instrument in a protective cabinet.
At least, the instrument has to be protected against rain (e.g., shelter).

Do not interchange gas inlets and gas outlets !
All gases have to be supplied to the analyzer as conditionned gases !
If corrosive gases are inserted into the instrument, it has is to be verified that there

Rosemount Analytical

are no gas components which may damage the gas path components.

Ensure that all gas connections are made as labeled and are leak free !
Improper gas connections could result in explosion and death !
The unit´s exhaust may contain hydrocarbons and other toxic gases such as
carbon monoxide ! Carbon monoxide is highly toxic !

Permissible gas pressure max. 1,500 hPa !

The exhaust gas lines have to be mounted in a declining, descending,
pressureless and frost-free and according to the valid emission legislation !

In case it is necessary to open the gas paths, close the analyzers
gas connections with PVC caps immediatly !

Pressure of sample gas / test gases max. 1,500 hPa !

BINOS® 100 F lift points are labeled ! Labels showing down side for transport !
Do not use electronics of optional “purge system” as handle !

S - 6

Use only optional delivered cables from our factory or equivalent shielded cables
to be in agreement with the CE conformity.
The customer has to prove that the shield is connected correctly (chapter 29.10).
Shield and connectors housing have to be connected conductive.
Sub. min. D plugs/sockets have to be screwed to the analyzer.

The analyzer (excepting BINOS® 100 F) is not in agreement with the CE
conformity if optional terminal strip adapters are used In this case CE
conformity must be declared by customer as “manufacturer of system”.

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

BINOS® 100 F SPECIFIC NOTES FOR USE IN HAZARDOUS AREAS (EX ZONES)

VII. BINOS® 100 F specific notes for use in hazardous areas (Ex zones)

Be sure to observe the additional notes, safety precautions and warnings given
in the individual manuals (simplified pressurization for CENELEC ex zone 2 /

EExp approved “purge system” for CENELEC ex zone 1) !

Wall mounting:
Ex zone 1 and Ex zone 2 applications require additional space for safety related
components (see Fig. 27-6, 27-7 and 27-8).

Pressure inside the housing must not exceed 5 hPa at normal operation or
10 hPa for a short time of less than 1/2 hour resp. !

SAFETY SUMMARY

Activation of pressurization bypass switch must be performed by a authorized
person (for hazardous areas) only.
This has to be in accordance with respective legislation only !

Be sure that there is no presence of flammable gases or explosive
atmosphere before opening the housing !

Do not operate with doors open.
Always disconnect power, discharge circuits and remove external voltage
sources before troubleshooting, repair or replacement of any component !
After disconnecting power and and removal of external voltage wait at least
5 minutes before opening the housing !

Cleaning of BINOS® 100 F front panel for Ex Zones:
Danger of electrostatic discharge !
Use damp cloth only for cleaning front panel !

ETC00265(1) Series 100 e 23.06.2000

S - 7

SAFETY SUMMARY

Z PURGE FOR CSA-C/US EX ZONE 2 NON-FLAMMABLE ATMOSPHERES

VII.a Z purge for CSA-C/US Ex Zone 2 Non-Flammable Atmospheres

This enclosure shall not be opened unless the area is known to be free of
flammable materials or unless all devices within have been de-energized !

Upon start-up or after loss of continuous dilution requiring switching off the
electrical supply, purge for 22 minutes with flow rate approx. 23,5 scfh (13 l/min.,
see chapter 5.3.3) unless the internal atmosphere is known to be well below
the lower explosive limit (LEL) !

This analyzer is not designed for analysis of flammable sample !
Introduction of flammable samples into this equipment could result in explosion,

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causing severe personal injury, death or property damage !

Consult factory if flammable samples are to be measured !

Do not open while energized unless it is known that no explosive atmosphere is
present !

S - 8

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

VIII. Additional notes for service / maintenance

Do not open instrument when energized !
Component replacement and internal adjustments requires servicing by
qualified personnel only !

Always disconnect power, discharge circuits and remove external voltage
sources before troubleshooting, repair or replacement of any component !

Any work inside the instrument without switching off the power must be
performed by a specialist who is familiar with the related danger, only !

SAFETY SUMMARY

ADDITIONAL NOTES FOR SERVICE / MAINTENANCE

To avoid a danger to the operators by explosive, toxic or unhealthy gas
components, first purge the gas lines with ambient air or nitrogen (N2) before
the gas paths are cleaned or parts are exchanged.

Do not open BINOS® 100 F for use in hazardous areas (Ex zones) while
energized unless it is known that no explosive atmosphere is present !

Hot components may exist at the photometer or in heated versions !

In case of replacing fuses the customer has to be certain that fuses of specified
type and rated current are used. It is prohibited to use repaired fuses or defective
fuse holders or to short-circuit fuse carriers (fire hazard).

Cleaning of BINOS® 100 F front panel for Ex Zone 1:
Danger of electrostatic discharge !
Use damp cloth only for cleaning front panel !

ETC00265(1) Series 100 e 23.06.2000

S - 9

SAFETY SUMMARY

ELECTROSTATIC DISCHARGE

Rosemount Analytical

VIII.a Electrostatic Discharge

The electronic parts of the analyzer can be irreparably damaged if exposed to electrostatic
discharge (ESD).

The instrument is ESD protected when the covers have been secured and safety precautions
observed. When the housing is open, the internal components are not ESD protected anymore.

Although the electronic parts are reasonable safe to handle, you should be aware of the following
considerations:

Best ESD example is when you walked across a carpet and then touched an electrical grounded
metal doorknob. The tiny spark which has jumped is the result of electrostatic discharge (ESD).

You prevent ESD by doing the following:

Remove the charge from your body before opening the housing and maintain during work with
opened housing, that no electrostatic charge can be built up.

Ideally you are opening the housing and working at an ESD protecting workstation.
Here you can wear a wrist trap.

However, if you do not have such a workstation, be sure to do the following procedure exactly:

Discharge the electric charge from your body. Do this by touching a device that is grounded
electrically (any device that has a three - prong plug is grounded electrically when it is plugged into
a power receptacle).
This should be done several times during the operation with opened housing (especially after
leaving the service site because the movement on a low conducting floors or in the air might cause
additional ESDs).

S - 10

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

OPERATING CONDITIONS ACCORDING TO DMT APPROVAL

SAFETY SUMMARY

IX. Operating Conditions according to DMT Approval

(Chapter 6 of the supplement I to the DMT reports “IBS/PFG-No. 41300392 NIII” and
“IBS/PFG-No. 41300292 NIII” about the performance test of the stationary gas analyzers

BINOS® 100 (M/2M) and OXYNOS® 100.

According to the system version and measuring results included in this report, the stationary gas
analyzer BINOS® 100 2M from Fisher-Rosemount GmbH & Co. is suitable for measuring the
concentrations of methane between 0 and 80 % CH4, of carbon dioxide between 0 and 80 % CO2,
of carbon monoxid between 0 - 200 ppm CO and 0 - 10 Vol.% CO and of oxygen between 0 - 10
Vol.-%, if the features and system version go conform with the details contained in the enclosed
documents as stated in this report, if the analysis system is operated accordingly and if the
following requirements are met:

◆ When using the gas warning system, it must be ensured that the permissible variations will

not be exceeded, taking into account the systematic failures of the measuring signals (as
indicated in this report) and the local operating conditions. Consider the Code of Pratice No.
T032 of the Labor Association of the Chemical Industry "Usage of stationary gas warning
systems for explosion protection".

◆ Verify that the explosion protection requirements are met when using the gas warning

system.

◆ Depending on the situation, it must be verified that the preset values are low enough to allow

the system to activate the necessary protection and emergency measures and, thus, to
prevent any critical situations in a minimum period of time.

◆ When at system installation, a release of one or both measuring components in the ambient

air might occur, its influence on the measuring result should be proved. A sealed cell or an
external housing purging with sample-free air of measuring gases can be used, if required.

◆ The operatability of the alarms and the displays of each system should be tested with clean

air and test gas after the initial operation, after each long-time interruption, and periodically.
The tightness of gas pathes should also be tested. The tests must be documented by
keeping accounts.

ETC00265(1) Series 100 e 23.06.2000

S - 11

SAFETY SUMMARY

OPERATING CONDITIONS ACCORDING TO DMT APPROVAL

Rosemount Analytical

◆ The intervals for the periodical tests must be settled by the person being responsible for the
system´s security and in accordance with the Code of Pratice No. T023 of the Labor
Association of the Chemical Industry "Maintenance of stationary gas warning systems for
explosion protection".

◆ Consider the superproportional dependency of the barometric pressure on the measured
value for CO2.

◆ The system control with serial interfaces described in this operation manual have not been
subject to this investigation.

◆ Sample gas condensation in analyzer (components) must be prevented by taking the
necessary steps.

◆ When the system is used with aggressive gases, it is to be verified that there are no gas
components which might damage the gas path components.

◆ Appropriate dust filters must precede the used systems.

◆ The pressure and flow values recommended by the manufacturer should be observed. An

external monitoring of the sample gas flow through the analyzer should be provided.

◆ The results of this investigation are based on the systems using software versions “3.03”,
“4.00”, “4.01” and “4.11”. A change of the software version used must be certified by the

Testing Association.

◆ It should be ensured that the system parameters for the analog output have been correctly
adjusted. End of range of low concentration should not be identical or lower than the begin
of range. Disregarding these versions, the measurement range should be adjusted between
0 to 80 % CH4, 0 to 80 % CO2, 0 to 10 % CO or 0 to 10 % O2 resp. when the systems are
used for explosion protection.

◆ Read and follow the operation and maintenance manual supplied to and certified by PFG.
It is important that the temperature is kept between 5 and 45 °C.

S - 12

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

OPERATING CONDITIONS ACCORDING TO DMT APPROVAL

SAFETY SUMMARY

◆ The analyzer housings must be provided with a permanent type plate indicating the name

of the manufacturer, model number, serial number, and the following reference and date of
testing:

"IBS/PFG-Nr. 41300392" (for CH4, CO2 or CO)

"IBS/PFG-Nr. 41300292" (for O2)

Other designation requirements, such as these according to ElexV, are still valid. With this
type plate, the manufacturer conformes that the features and technical data of the delivered
system are identical with those described in this report. Any system which is not provided
with such a type plate does not go conform with this report.

◆ The chapter 6 of this report must be included in the operation and maintenance manual.

◆ The manufacturer has to supply the customer with a copy of this report, if required.

◆ A print of the report in an abridged version requires the agreement of PFG.

◆ The results included in this report may not be altered in publications produced by the

manufacturer.

ETC00265(1) Series 100 e 23.06.2000

S - 13

SAFETY SUMMARY

Rosemount Analytical

S - 14

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

PREFACE

General Overview

The series 100 of analyzers offers multi-component, multi-method analysis. Different measure­ment methods can be combined in one analyzer. The following measuring methods of the
individual measuring channels are possible:

IR = non-dispersive infrared measurement
PO2= paramagnetic oxygen measurement
EO2= electrochemical oxygen measurement
TC = thermal conductivity measurement

PREFACE

All analyzers are designed to measure 1 or 2 gas components except of HYDROS® 100 and
OXYNOS® 100 in case of PO2 measurement (both 1 channel only).

a) Software Versions

Different software versions and analyzer options are delivered:

BINOS® 100 (M), OXYNOS® 100, HYDROS® 100 (1/4 19" housing, external power supply):

Version 4.11 with optional RS 232/485 Interface (according to DMT Approval)
Version 5.0 with optional RS 232/485 Interface

BINOS® 100 2M (1/2 19" housing, internal power supply):

Version 4.11 with optional RS 232/485 Interface (according to DMT Approval)
Version 5.0 with optional RS 232/485 Interface

*)

BINOS® 100 2M (1/2 19" housing, external power supply):

Version 4.11 with optional RS 232/485 Interface (according to DMT Approval)
Version 5.0 with optional RS 232/485 Interface*) and/or with optional 7 digital inputs
Version 5.01 with optional 7 digital inputs and FOUNDATION™ Fieldbus

**)

BINOS® 100 F (field housing, internal power supply):

Version 4.11 with optional RS 232/485 Interface (according to DMT Approval)
Version 5.0 with optional RS 232/485 Interface*) and/or with optional 7 digital inputs
Version 5.01 with optional 7 digital inputs and optional FOUNDATION™ Fieldbus

*)

not in combination with FOUNDATION™ fieldbus

***)

not in combination with RS 232/485 interface

ETC00265(1) Series 100 e 23.06.2000

**)

P - 1

PREFACE

Rosemount Analytical

b) Housing Versions

Different housing versions are delivered (for detailed informations see price list):

BINOS® 100 = 1/4 19" housing, ext. PS one or two IR channel
BINOS® 100 M = 1/4 19" housing, ext. PS, one IR channel and one EO2 channel
BINOS® 100 2M = 1/2 19" housing, one or two IR channel(s) or

internal or external PS, one IR channel and one EO2 channel or

one IR channel and one PO2 channel or
one IR channel and one TC channel or
one PO2 channel and one TC channel or
one EO2 channel and one TC channel or
one ot two PO2 channels
one ot two EO2 channels
one or two TC channels

with standard options: one internal sample gas pump

one internal solenoid valve block
one integrated fine dust filter
one integrated flow indicator

BINOS® 100 F = field housing, int. PS, measuring channels see BINOS® 100 2M

with standard options: see BINOS® 100 2M (dust filter for GP only)
HYDROS® 100 = 1/4 19" housing, ext. PS, one TC channel
OXYNOS® 100 = 1/4 19" housing, ext. PS, one or two EO2 channel or

one PO2 channel

P - 2

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

Area Classification

a) General Purpose

All analyzer components are installed into a 1/4 19" housing (BINOS® 100 (M), OXYNOS® 100,
HYDROS® 100) or a 1/2 19" enclosure (BINOS® 100 2M), 3 height units. These housings are go
conform to DIN-standard protection class IP 20. The housings are available as rack-mountable
or as table-top versions. The table-top housings are fitted with an additional carrying handle and
additional rubber feets.

Additionally we can deliver a field housing version (BINOS® 100 F). All componets are installed

PREFACE

into a protection housing conforming to DIN-standard protection class IP 65 (approx. NEMA 4/4X).
This enclosure is designed for wall mounting.

b) Hazardous Areas

For installation in hazardous areas the BINOS® 100 F is equipped with an impact tested front panel
(according to CENELEC, EN 50014) with touch screen keypad. Optionally we can provide
additional intrinsically safe I/O's and/or ex interface relays (couplers). Additionally we can built in
a solvent resistant PO2 cell or an intrinsic safe PO2 or TC cell for potentially explosive atmosphere
(consult factory).

Ex Zone 2

The BINOS® 100 F is additionally equipped with

- Simplified purge for CENELEC (EN 50016) Ex Zone 2 Applications

- Z purge for CSA-C/US Ex Zone 2 Non-Flammable Atmospheres

Ex Zone 1

The BINOS® 100 F is additionally equipped with

- Continuous Purge for CENELEC (EN 50016) Ex Zone 1 Applications

- Leakage Compensation for CENELEC (EN 50016) Ex Zone 1 Applications

ETC00265(1) Series 100 e 23.06.2000

P - 3

PREFACE

Rosemount Analytical

P - 4

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

TECHNICAL DESCRIPTION

1. Technical Description

The different analyzers are assembled in similar
All analyzer components are installed into a 1/4 19" housing (BINOS® 100 (M), OXYNOS® 100,
HYDROS® 100) or a 1/2 19" enclosure (BINOS® 100 2M), 3 height units tall. These housings are
go conform to DIN-standard protection class IP 20. The housings are available as rack-mountable
or as table-top versions. The table-top housings are fitted with an additional carrying handle and
additional rubber feets.
Additional we can deliver a field housing version (BINOS® 100 F). All componets are installed into
a protection housing going conform to DIN-standard protection class IP 65 (approx. NEMA 4/4X).

FRONT VIEW

This enclosure is designed for wall mounting.
For installation in hazardous areas the BINOS® 100 F is equipped with an impact tested front panel
(according to CENELEC, EN 50014) with touch screen keypad. Optionally we can provide
additional intrinsically safe I/O's and/or ex interface relays (couplers). For European ex zone 2 a
simplified pressurization is installed and individual approval is provided. An EExp approved “purge
system” for European ex zone 1 (both according to CENELEC, EN 50016) or with Z Purge for
measurement of non-flammable gases in hazardous areas (according to CSA-C/US for North
American Ex zone 2) is another option.

1.1 Front View

The front panel includes the LED displays for both analysis channels and all of the analyzer
operating controls.
Additional the BINOS® 100 2M and BINOS® 100 F front panel is equipped with the function LED
for the options “Solenoid Valves” and “Gas Sampling Pump” and the key “PUMP” *) to switch on
and switch off the gas sampling pump.

For general purpose applications with BINOS® 100 2M and BINOS® 100 F an optional fine dust
filter with integrated needle valve and a flow meter can be built-in the front panel too. These options
are not available if BINOS® 100 F is use in hazardous areas (ex zones).

ETC00265(1) Series 100 e 23.06.2000

1 - 1

TECHNICAL DESCRIPTION

FRONT VIEW

1

Rosemount Analytical

11

12

250 ppm

CO

% O
para. oxygen sensor

% O

2

2

FUNCTION ENTER INPUT - CONTROL

chem.

% O
chem. oxygen sensor

7

paramagnetic

2

electrochemical

2

4

65

1 - 2

Fig. 1-1: BINOS® 100 (M), OXYNOS® 100, HYDROS® 100 Front view

1 LED display (channel 1)
2 LED display (channel 2)
4 Input setting control key DOWN
5 Input setting control key UP
6 Key ENTER
7 Key FUNCTION
11 Fastening screws for the carrying-strap bracket

or rack-mounting purposes

12 Housing cover fastening screw

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

TECHNICAL DESCRIPTION

FRONT VIEW

Needle valve (option)

➤

12

% O

2

1000
ppm

45678391011

Fig. 1-2: BINOS® 100 2M (standard version), front view

1 LED display (channel 1)
2 LED display (channel 2)
3 Function LED for options "Solenoid Valves / Gas Sampling Pump"
4 Input setting control key DOWN
5 Input setting control key UP
6 ENTER key
7 FUNCTION key
8 Key for option “Gas Sampling Pump”
9 Flow indicator (option)
10 Fine dust view filter with needle valve (option)
11 Fastening screws for the carrying strap bracket

or rack-mounting purposes

ETC00265(1) Series 100 e 23.06.2000

1 - 3

TECHNICAL DESCRIPTION

FRONT VIEW

Wall mounting

holder

Fastener

front panel

Operation front panel

Rosemount Analytical

Fig. 1-2 for

OpenOpenOpen

OpenOpenOpe n

General Purpose

Fig. 1-4 for

hazardous areas

(ex zones)

Fig. 1-3: BINOS® 100 F, front view

3

1

SPAN
SPAN ZERO

PUMP

2

SAMPLE

SWITCH CTRL

4

Front panel

1 - 4

FUNCTION ENTER INPU T-CONTROL

Fig. 1-4: BINOS® 100 F operation front panel for use in hazardous areas, front view

(impact tested with touch screen keypad)

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

TECHNICAL DESCRIPTION

1.2 Rear Panel

The rear panels includes

❏ the gas line fittings

❏ the plug for the electrical supply input

❏ the subminiature “D” mating socket for the analog signal outputs

❏ the subminiature “D” plug for the digital outputs (concentration limits / valve control)

REAR PANEL

❏ optionally the subminiature “D” mating plug for analog signal inputs

(interference cross compensation, TC only)

❏ optionally the subminiature “D” mating socket for the RS 232 C / RS 485 interface

❏ optionally the subminiature “D” mating plug for the status signals (relay outputs)

Additional for BINOS® 100 2M/F

❏ optionally the solenoid valve block

❏ optionally the terminal strips for the 7 digital inputs

❏ optionally the terminal strips for the FOUNDATION™ fieldbus

**)

**) ***)

*)

*)

not in combination with FOUNDATION™ fieldbus

**)

BINOS® 100 2M with external power supply only

***)

not in combination with RS 232/485 interface

ETC00265(1) Series 100 e 23.06.2000

1 - 5

TECHNICAL DESCRIPTION

REAR PANEL

Rosemount Analytical

K1 K2 K1 K2

6

1

IN

OUT

CROSS COMP.

5

8

X1 OUTPUT

7

INTERFACE

24 V

max. W

X2 OUTPUT

3

12+ 1

X3 OUTPUT

2

MADE IN GERMANY

9

4

1 - 6

3

Fig. 1-5: BINOS® 100 (M), OXYNOS® 100 (EO2), HYDROS® 100, Rear view

1 Gas inlet line fittings

2 Analog signal output mating socket

3 24 VDC supply input terminal

4 Plug for Digital signal output

5 Gas outlet line fittings

6 Housing cover fastening screws

7 mating socket Serial Interface [RS 232 C / 485] (Option)

8 Plug for Output Relays (Option)

9 Plug for analog signal inputs

(interference cross compensation, HYDROS® 100 only)

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

TECHNICAL DESCRIPTION

REAR PANEL

X2 OUTPUT

INTERFACE

X1 OUTPUT

6

7

IN

1

2

8

3

24 V

max. 40 W

3

12+1

OUT

5

4

X3 OUTPUT

MADE IN GERMANY

ETC00265(1) Series 100 e 23.06.2000

Fig. 1-6: OXYNOS® 100 (PO2), Rear view

1 Gas inlet line fittings
2 Analog signal output mating socket
3 24 VDC supply input terminal
4 Plug for Digital signal output
5 Gas outlet line fittings
6 Housing cover fastening screws
7 mating socket Serial Interface [RS 232 C / 485] (Option)
8 Plug for Output Relays (Option)

1 - 7

TECHNICAL DESCRIPTION

REAR PANEL

12 34 56789

17

FLOW

Rosemount Analytical

10

11

Fig. 1-7: BINOS

15

®

100 2M, version A (shown with internal power supply), Rear view with all options

12131416

1 Gas inlet line fitting
22

nd

gas inlet line fitting (option)
3 Gas outlet line fitting
42

nd

gas outlet line fitting (option)
5 Plug for analog signal inputs

(interference cross compensation, TC only)
6 “Solenoid valves”: common gas outlet line fitting
7 “Solenoid valves”: Test gas inlet 1
8 “Solenoid valves”: Test gas inlet 2
9 24 VDC output (max. 2 A, see technical data)

10 Power supply [UPS 01 T (Universal Power Supply)]
11 Plug Power Supply (Mains line)
12 “Solenoid valves”: Zero gas inlet
13 “Solenoid valves”: Sample gas inlet
14 Plug Digital Outputs (threshold contacts)
15 Mating socket Serial Interface [RS 232 C / 485] (option)
16 Mating socket Analog Signal Outputs
17 Plug Output Relays (status signal option)

1 - 8

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

TECHNICAL DESCRIPTION

REAR PANEL

1234 5

K1 K2 K1 K2

IN OUT

X1 OUTPUT

DURCHFLUSS

IN/OUT

X2 OUTPUT X3 OUTPUT

FLOW

MAX.1L/MIN

87

ANALOG IN

SPAN 1

SPAN 2

SAMPLE

ZERO

1

3

OUT

24V
max.120W

2

9

DIGITAL IN

V+
V-

E1
E2

E3
E4
E5

E6
E7

FB+
FB­FB+
FB-

16 15 17 14 13 12

Fig. 1-8: BINOS

®

100 2M, version B (with external power supply), Rear view with all options

6

1 Gas inlet line fitting
22

nd

gas inlet line fitting (option)
3 Gas outlet line fitting
42

nd

gas outlet line fitting (option)
5 Plug for analog signal inputs

(interference cross compensation, TC only)
6 “Solenoid valves”: common gas outlet line fitting
7 “Solenoid valves”: Test gas inlet 1
8 “Solenoid valves”: Test gas inlet 2
9 Terminal strips for the 7 Digital Inputs (option)

10 Terminal strips for FOUNDATION™ Fieldbus (option)
11 24 V DC supply input terminal
12 “Solenoid valves”: Zero gas inlet
13 “Solenoid valves”: Sample gas inlet
14 Plug Digital Outputs (threshold contacts)
15 Mating socket Serial Interface
16 Mating socket Analog Signal Outputs
17 Plug Output Relays (status signal option)

*)

**)

[RS 232 C / 485] (option)

1011

ETC00265(1) Series 100 e 23.06.2000

*)

only possible if serial interface RS 232/485 is not request !

**)

only possible if FOUNDATION™ Fieldbus is not request !

1 - 9

TECHNICAL DESCRIPTION

REAR PANEL

Rosemount Analytical

1234 5

OUTIN

X1 OUTPUT

IN/OUT

X4

!

DURCHFLUSS

FLOW

MAX.1L/MIN

X3 OUTPUTX2 OUTPUT

87

K2K1K2K1

ANALOG IN

SPAN 1

SPAN 2

SAMPLE

ZERO

OUT

24V
120W

1

8

7

!

SPAN 1

SPAN 2

OUT

2

3

SAMPLE

ZERO

16

Fig. 1-9: BINOS

15

14 13

17

®

100 2M (special version), Rear view with all options

6

12

11 12

1 Gas inlet line fitting channel 1
2 Gas inlet line fitting channel 2
3 Gas outlet line fitting channel 1
4 Gas outlet line fitting channel 2
5 Plug for analog signal inputs

(interference cross compensation, TC only)
6 “Solenoid valves”: common gas outlet line fitting
7 “Solenoid valves”: Test gas inlet 1
8 “Solenoid valves”: Test gas inlet 2
9 (open)

10 (open)
11 24 V DC supply input terminal
12 “Solenoid valves”: Zero gas inlet
13 “Solenoid valves”: Sample gas inlet
14 Plug Digital Outputs (threshold contacts)
15 Mating socket Serial Interface [RS 232 C / 485] (option)
16 Mating socket Analog Signal Outputs
17 Plug Output Relays (status signal option)

13

1 - 10

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

1.3 Internal Construction

The analyzers includes the following components:

❏ Depending on analyzer configuration

- one or two IR photometer benches

- one IR photometer and one EO2 sensor

- one IR photometer and one PO2 sensor

- one IR photometer and one TC sensor

- one PO2 sensor and one TC sensor

- one EO2 sensor and one TC sensor

TECHNICAL DESCRIPTION

INTERNAL CONSTRUCTION

- one or two PO2 sensors

- one ot two EO2 sensors

- one or two TC sensors

❏ Optionally one pressure sensor (range of 800 to 1,100 hPa).

The concentration values computed by the analyzer will then be corrected to reflect the
barometric pressure to eliminate faulty measurements due to changes in barometric
pressure (see technical data).

❏ Optionally one gas sampling pump (BINOS® 100 2M/F only, see chapter 7.4 and 8.17).

[pumping rate maxi. 2,5 l/min. (special solution with 2 pumps with parallel gas paths)].

❏ BINOS® 100 2M (standard version) / BINOS® 100 F:

Integrated power supply (230/120 V AC).

❏ Optionally solenoid valve unit

(BINOS® 100 2M/F only, special solution with 2 valve blocks with parallel gas paths).

For this case there are built-in 4 (8) solenoid valves (Sample Gas - Zero Gas ­Span Gas 1- Span Gas 2) at the analyzer.
For manual or automatical adjustment the zero gas and the span gases will be fed to
the solenoid valves controlled by the analyzer.
If a solenoid valve is open there is illuminated a green LED (Fig. 1-2, Item 3) at the front
panel.

ETC00265(1) Series 100 e 23.06.2000

1 - 11

TECHNICAL DESCRIPTION

INTERNAL CONSTRUCTION

Cover metal plate

Rosemount Analytical

Gas line fittings

PCB BKS

(channel 2)

Front panel

IR photometer bench
(depending on analyzer
configuration)

(channel 1)

Pressure sensor
(option)

1 - 12

Fig. 1-10: Inside View BINOS® 100

(1 IR channel analyzer, high measuring range with gas detector)

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

TECHNICAL DESCRIPTION

INTERNAL CONSTRUCTION

Gas line fittings

Cover metal plate

PCB BKS

IR photometer bench

(depending on analyzer

configuration)

(channel 2)

electrochemical
oxygen sensor
with PCB “OXS”

(channel 1)

Pressure sensor
(option)

ETC00265(1) Series 100 e 23.06.2000

Front panel

Fig. 1-11: Inside View BINOS® 100 M

(IR channel / electrochemical oxygen measurement)

1 - 13

TECHNICAL DESCRIPTION

INTERNAL CONSTRUCTION

Gas line fittings

Security dust filter

Rosemount Analytical

O2 sensor

Inlet

Outlet

Heat exchanger

PCB BKS

to Sensor

from Sensor

Heat exchanger view "X" (180° rotate)

1 - 14

Front panel

Fig. 1-12: OXYNOS® 100, Inside View with paramagnetic sensor

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

TECHNICAL DESCRIPTION

INTERNAL CONSTRUCTION

Gas line fittings

channel 2 channel 1

Security dust filter

Pressure sensor
(Option)

Fig. 1-13: OXYNOS® 100, Inside view with electrochemical sensor

ETC00265(1) Series 100 e 23.06.2000

Front panel

1 - 15

TECHNICAL DESCRIPTION

INTERNAL CONSTRUCTION

Rosemount Analytical

Gas line fittings

PCB BKS

PCB WAP 100

OUTINOUT

Out

Thermal conductivity sensor

IN

In

1 - 16

Front panel

Fig. 1-14: HYDROS® 100, Inside view

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

Solenoid valves

(Option)

Power supply option

(UPS 01)

TECHNICAL DESCRIPTION

INTERNAL CONSTRUCTION

Gas line fittings

Circuit board BKS

(below physical bench)

IR photometer bench

(depending on analyzer

configuration)

Paramagnetic

oxygen sensor

(depending on analyzer

configuration)

(Channel 1)

(Channel 2)

Electrochemical

oxygen sensor
with circuit board “OXS”
(depending on analyzer

configuration)

(Channel 1)

Pressure sensor

(option)

Gas sampling pump

(option)

Fine dust filter

with integrated

needle valve for
regulation of gas
flow rate (option)

Fig. 1-15: Inside View dual-channel BINOS® 100 2M (version A)

ETC00265(1) Series 100 e 23.06.2000

Flow indicator

(option)

(IR channel / oxygen measurement, combined)

1 - 17

TECHNICAL DESCRIPTION

INTERNAL CONSTRUCTION

Solenoid valves

(Option)

Power supply option

(UPS 01)

Rosemount Analytical

Gas line fittings

Circuit board BKS

(Channel 1)

Electrochemical

oxygen sensor

with circuit board “OXS”

Pressure sensor

(option)

Gas sampling pump

(option)

Fine dust filter

with integrated

needle valve for
regulation of gas
flow rate (option)

1 - 18

Flow indicator

(option)

Fig. 1-16: Inside View BINOS® 100 2M (version A)

(1 channel oxygen measurement, electrochemical)

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

TECHNICAL DESCRIPTION

INTERNAL CONSTRUCTION

Gas line fittings

*

Solenoid valves

(Option)

Power supply option

(UPS 01)

PCB WAP 100

***

Circuit board BKS

(below physical bench)

IR photometer bench

(depending on analyzer

configuration)

Electrochemical

oxygen sensor
with circuit board “OXS”
(depending on analyzer

configuration)

Thermal conductivity

sensor

(depending on analyzer

configuration)

Fine dust filter

with integrated

needle valve for
regulation of gas
flow rate (option)

OUT

FILTERELEMENT 2um

42 707 676

FLOW

IN

B

C

Gas sampling pump

(option)

Flow indicator

(option)

Fig. 1-17: Inside View dual-channel BINOS® 100 2M (version A)

ETC00265(1) Series 100 e 23.06.2000

(IR / EO2 , TC / EO2 or IR / TC measurement, combined)

1 - 19

TECHNICAL DESCRIPTION

INTERNAL CONSTRUCTION

Rosemount Analytical

Gas line fittings

***

Solenoid valves

(Option)

Power supply option

(UPS 01)

PCB WAP 100

*

Circuit board BKS

OUT

Paramagnetic

oxygens sensor

Fine dust filter

with integrated

needle valve for
regulation of gas
flow rate (option)

FILTERELEMENT 2um

42 707 676

FLOW

Thermal conductivity

sensor

IN

Gas sampling pump

(option)

Flow indicator

(option)

1 - 20

Fig. 1-18: Inside View dual-channel BINOS® 100 2M (version A)

(oxygen measurement (paramagnetic) / thermal conductivity measurement, combined)

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

TECHNICAL DESCRIPTION

INTERNAL CONSTRUCTION

Gas line fittings

***

Solenoid valves

(Option)

Digital inputs and
FOUNDATION™

Fieldbus

(options)

PCB`s WAP 100 and

HEX 01

(intrinsically safe TC

measurement for

potentially explosive

atmosphere,

consult factory)

*

Circuit board BKS

(below physical bench)

IR photometer bench

(depending on analyzer

configuration)

Electrochemical

oxygen sensor
with circuit board “OXS”
(depending on analyzer

configuration)

OUT

(Channel 2)

(Channel 1)

Thermal conductivity

sensor

(depending on analyzer

configuration)

Fig. 1-19: Inside View dual-channel BINOS® 100 2M (version B)

ETC00265(1) Series 100 e 23.06.2000

(Channel 1)

IN

Gas sampling pump

(option)

(IR channel / oxygen measurement, combined)

1 - 21

TECHNICAL DESCRIPTION

INTERNAL CONSTRUCTION

Rosemount Analytical

Gas line fittings

***

Solenoid valves

(Option)

Digital inputs and
FOUNDATION™

Fieldbus

(options)

PCB`s WAP 100 and

HEX 01

(intrinsically safe

measurement for

potentially explosive

atmosphere,

consult factory)

*

Circuit board BKS

OUT

Paramagnetic

oxygen sensor

1 - 22

Thermal conductivity

sensor

IN

Gas sampling pump

(option)

Fig. 1-20: Inside View dual-channel BINOS® 100 2M (version B)

(oxygen measurement (parmagnetic) - thermal conductivity measurement, combined)

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

TECHNICAL DESCRIPTION

INTERNAL CONSTRUCTION

Gas line fittings

Solenoid valves

channel 2

(option)

Solenoid valves

channel 1

(option)

Gas sampling pump

channel 2 (option)

*

***

IR photometer benches

(depending on analyzer

configuration)

Fig. 1-21: Inside View dual-channel BINOS® 100 2M (special version)

ETC00265(1) Series 100 e 23.06.2000

Gas sampling pump

channel 1

(option)

(two gas sampling pumps and two solenoid valve blocks)

1 - 23

TECHNICAL DESCRIPTION

INTERNAL CONSTRUCTION

Rosemount Analytical

Terminal strip X2:

analog outputs

X9

X11

1

2

1

1

F100.1

F100.2

X10

4321

Interface

Serial out

Terminal strip Interface:

serial interface option

Photometer / sensor assembly

is dependening on special

analyzer configuration

Terminal strip X1:

output (status) relays option

Fig. 1-22: Inside View BINOS® 100 F (field housing)

Power supplyTerminal strip X3:

digital outputs

1 - 24

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

TECHNICAL DESCRIPTION

INTERNAL CONSTRUCTION

1.3.1 Internal Gas Paths

The materials used for the gas paths are selected according to the application. In marking such
selection the diffusion rates of the individual gas components, their corrosivity, and the tempera­ture and pressure of the sampled gas must be taken into account.

a) Gas Path Material

The physical and chemical properties of the sampled gas and the operating conditions
(temperature and pressure) of the analyzer determine the materials which are used for gas paths
and gas fittings.

Safety Dust Filter

All analyzers are equipped with a PTFE safety dust filter. This filter is no substitute for the necessary
dust filter to be provided with sample handling systems (described in chapter 5.2).

Fittings

As standard the analyzers are provided with PVDF fittings, 6/4 mm. The analyzers can be delivered
with swagelok® fittings, stainless steel, 6/4 mm or 1/4" as option.
Additional fittings are delivered as special options.

Tubing

As standard the analyzers are provided with Viton tubings or PTFE tubings (6/4 mm).
Additional tubings (e.g. stainless steel) are delivered as special options.

ETC00265(1) Series 100 e 23.06.2000

1 - 25

TECHNICAL DESCRIPTION

Rosemount Analytical

INTERNAL CONSTRUCTION

b) Gas Path Layout (internal tubing)

The principle various possible layouts of the internal gas lines are summarized in the following
figures.

Analyzer

Gas outlet

(OUT K1)

Gas inlet

(IN K1)

Fig. 1-23: Tubing in series (BINOS® 100 (M), OXYNOS® 100, HYDROS® 100 analyzers)

Gas outlet

Analyzer

Gas inlet

(IN K1)

Gas inlet

(IN K2)

(OUT K1)

Gas outlet

(OUT K2)

1 - 26

Fig. 1-24 Tubing in parallel (BINOS® 100 (M), OXYNOS® 100, HYDROS® 100 analyzers)

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

TECHNICAL DESCRIPTION

INTERNAL CONSTRUCTION

span gas 1

(SPAN 1 / V1)

span gas 2

(SPAN 2 / V2)

sample gas

(SAMPLE / V3)

zero gas

(ZERO / V4)

Gas outlet

(OUT)

Analyzer

solenoid valves

(Option)

sample gas pump

(Option)

Gas inlet

(IN K1)

Flow indicator,

Filter and throttle

(Options)

*)

not for BINOS® 100 F in hazardous areas

*)

Fig. 1-25: Tubing in series (BINOS® 100 2M analyzers)

(equipped with all options)

Gas outlet
(OUT K1)

span gas 1

(SPAN 1 / V1)

not used

not used

span gas 2

(SPAN 2 / V2)

sample gas

sample gas pump

sample gas

zero gas

(Option)

zero gas

(ZERO / V4)

(ZERO / V4)

(SAMPLE / V3)

(SAMPLE / V3)

(OUT)

Gas outlet

(OUT)

Gas outlet

(IN K1)

Gas inlet

(IN K2)

Gas inlet

Gas outlet
(OUT K1)

Flow indicator

Gas outlet
(OUT K2)

Fig. 1-26: Tubing in parallel (special version of BINOS® 100 2M analyzer)

ETC00265(1) Series 100 e 23.06.2000

(equipped with all options)

1 - 27

TECHNICAL DESCRIPTION

Rosemount Analytical

1 - 28

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

MEASURING PRINCIPLE

IR MEASUREMENT

2. Measuring Principle

Depending on analyzer model different measuring methods will be used.

2.1 IR Measurement

The analyzers are non-dispersive infrared photometers (NDIR) using measurement of selective
absorption in a column of gas.
The measuring effect derived from absorption of infrared radiation is due to the gas being
measured. The gas specific wavelengths of the absorption bands characterize the type of gas
while the strength of the absorption gives a measure of the concentration of the component
measured. Due to a rotation chopper wheel, the radiation intensities coming from measuring and
reference side of the analysis cell produce periodically changing signals within the detector.
The detector signal amplitude thus alternates between concentration dependent and concentra­tion independent values. The difference between the two is a reliable measure of the concentration
of the absorbing gas component.

Dependent on measuring component and measuring concentration, two different measuring
methods will be used.

2.1.1 Interference Filter Correlation (IFC Principle)

The undivided analysis cell is alternately illuminated with filtered light concentrated in one of two
spectral separated wave length ranges. One of these two spectrally separated wave length bands
is chosen to coincide with an absorption band of the sample gas, and the other is chosen such
that none of the gas constituents expected to be encountered in practice absorbs anywhere within
the band.

The spectral transmittance curves of the interference filters used in the 100 series analyzer and
the spectral absorption of the gases CO and CO2 are shown in Fig. 2-1. It can be seen that the
absorption bands of these gases each coincide with the passbands of one of the interference
filters. The fourth interference filter, used for generating a reference signal, has its passband in a
spectral region where none of these gases absorb. Most of the other gases of interest also do not
absorb within the passband of this reference filter.

ETC00265(1) Series 100 e 23.06.2000

2 - 1

MEASURING PRINCIPLE

IR MEASUREMENT

Rosemount Analytical

9075604530150

Transmittance [%]

HC

Transmittance [%]

CO

2

CO

2

Reference

4400 460042004000 48003000 3200 3400 3600 3800 5000 5200 5400 5600 5800 6000

Wave Length [nm]

CO

CO

Interference -

Absorption Band

Filter

18 36 54 72 900

Fig. 2-1: Absorption Bands of Sample Gases and Transmittance of the

Interference Filters used

The signal generation happens by a pyroelectrical (solid-state) detector.

The detector records the incoming IR radiation. This radiation intensity is reduced by the
absorption of the gas at the corresponding wave lengths. By comparing the intensity at measuring
and reference wave length an alternating voltage signal is developed. This signal results from
cooling and heating of the pyroelectrical material of the detector.

2 - 2

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

MEASURING PRINCIPLE

IR MEASUREMENT

2.1.2 Opto-Pneumatic Measuring Principle

A thermal radiator generates the infrared radiation passing through a chopper wheel. This
radiation alternately passes through a filter cell and reaches the measuring and reference side of
the analysis cell with equal intensity.

After passing another filter cell the radiation reaches the pneumatic detector.

The pneumatic detector compares and evaluates the radiation from the measuring and reference
sides and converts them into voltage signals proportional to their intensity via a preamplifier.

The detector consists of a gas-filled absorption and a compensation chamber which are
interconnected via a flow channel.

Absorption chamber

Flow channel with
Microflow sensor

CaF2 Window

Gas intake connection

Compensation chamber

ETC00265(1) Series 100 e 23.06.2000

Fig. 2-2: Principle Design of Gas Detector

2 - 3

MEASURING PRINCIPLE

IR MEASUREMENT

Rosemount Analytical

In principle the detector is filled with the infrared active gas to be measured and is only sensitive
to this distinct gas with its characteristic absorption spectrum. The absorption chamber is sealed
with a window which are transparent for infrared radiation [usually CaF2 (Calcium fluoride)].

When the IR radiation passes through the reference side of the analysis cell into the detector, no
preabsorption occurs. Thus the gas inside the absorption chamber is heated, expands and some
of it passes through the flow channel into the compensation chamber.

When the IR radiation passes through the open measurement side of the analysis cell into the
detector, a part of it is absorbed depending on sample gas concentration. The gas in the absorption
chamber then is heated less than in the case of radiation coming from reference side. Absorption
chamber gas become colder, gas pressure in the absorption chamber is reduced and some gas
of compensation chamber passes through the flow channel into the absorption chamber.

The flow channel geometry is designed in such a way that it hardly impedes the gas flow by
restriction. Due to the radiation of chopper wheel, the different radiation intensities lead to
periodically repeated flow pulses within the detector.

The microflow sensor evaluates this flow and converts it into electrical voltages.
The electronics, which follow, evaluate the signals and convert them into the corresponding display
format.

2 - 4

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

123

123

MEASURING PRINCIPLE

IR MEASUREMENT

2.1.3 Technique

The broadband emission from two IR sources (in the case of dual channel analyzers) passes
through the chopper blade, then, if IFC, through combinations of interference filters, if
optopneumatic principle depending on application through an optical filter (reduction of influ­ences) and enters the analysis cells. The light transmitted through these cells is focused by filter
cells onto the according detector. The preamplified detector output signal is sent to microprocessor
circuitry, which converts the analytical signals to results expressed directly in physical concentra­tion units (Vol.-%, ppm, mg/Nm3 etc.).

Light source

Analysis cell measuring side

Analysis cell reference side

MOTOR

Duplex filter disc

Adapter cell
(high measuring range)

Analysis cell
(undivided)

Filter cell

Preamplifier

Filter cell

Gas detector

ETC00265(1) Series 100 e 23.06.2000

Pyroelectrical detector
(solid-state detector)

Preamplifier

Chopper blade

Fig. 2-3: Principle Representation

2 - 5

MEASURING PRINCIPLE

OXYGEN MEASUREMENT (PO2 PARAMAGNETIC PRINCIPLE)

Rosemount Analytical

2.2 Oxygen Measurement

Depending on analyzer model different measuring methods will be used.

The installed type of oxygen sensor is to identify at the channel code (see Fig. 1-1).

% O2 para. = paramagnetic Sensor
% O2 chem. = electrochemical Sensor

2.2.1 Paramagnetic Measurement

The determination of O2 concentration is based on the paramagnetic principle (magneto­mechanic principle).

Two nitrogen filled (N2 is diamagnetic) quartz spheres are arranged in a "dumbbell" configuration
and suspended free to rotate on a thin platinum ribbon in a cell.
A small mirror that reflects a light beam coming from a light source to a photodetector, is mounted
on this ribbon. A strong permanent magnet especially shaped to produce a strong highly inhomo­geneous magnetic field inside the analysis cell, is mounted outside the wall.
When oxygen molecules enter the cell, their paramagnetism will cause them to be drawn towards
the region of greatest magnetic field strength. The O2 molecules thus exert different forces which
produce a torque acting on the sphere arrangement, and the suspended “dumbbell”, along with
the mirror mounted on its suspension ribbon, will be angulary rotated away from the equilibrium
position.
The mirror then will deflect an incident light beam onto the photodetector which itself produces an
electric voltage. The electric signal is amplified and fed back to a conducting coil at the “dumbbell”,
forcing the suspended spheres back to the equilibrium position.
The current required to generate the restoring torque to return the “dumbbell” to its equilibrium
position is a direct measure of the O2 concentration in the gas mixture.

The complete analysis cell consists of analysis chamber, permanent magnet, processing
electronics, and a temperature sensor. The sensor itself is thermostat controlled up to approx. 55
°C. For warming up the measuring gas is conducted via a heat-exchanger.

Optionally we have built-in a solvent resistant cell or an intrinsic safe cell for potentially explosive
atmosphere.

2 - 6

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

MEASURING PRINCIPLE

OXYGEN MEASUREMENT (PO2 PARAMAGNETIC PRINCIPLE)

ETC00265(1) Series 100 e 23.06.2000

Fig. 2-4: Principle Construction of paramagnetic Analysis Cell

1 Permanent magnet
2 Platinum wire
3 Mirror
4 Quartz spheres
5 Wire loop
6 Photodetector
7 Light source
8 Amplifier
9 Display

2 - 7

MEASURING PRINCIPLE

Rosemount Analytical

OXYGEN MEASUREMENT (EO2 ELECTROCHEMICAL PRINCIPLE)

2.2.2 Elektrochemical Measurement

The determination of O2 concentrations is based on the principle of a galvanic cell.
The principle structure of the oxygen sensor is shown in Fig. 2-5.

Lead wire (Anode)

Lead wire (Cathode)

Anode

O - ring (8)

Plastic disc (9)

Plastic top (10)

(1)

(Lead)

(Black)

Thermistor (5)

Acid electrolyte (3)

Sponge disc (7)

Cathode

(2)

Teflon membrane (4)

(Red)

Resistor (6)

(Gold film)

Fig. 2-5: Structure of electrochemical Oxygen Sensor

The oxygen senor incorporate a lead/gold oxygen cell with a lead anode (1) and a gold cathode
(2), using a specific acid electrolyte. To avoide moisture losses at the gold electrode a sponge sheet
is inserted on the purged side.

Oxygen molecules diffuse through a non-porous Teflon membrane (4) into the electrochemical cell
and are reduced at the gold-cathode. Water results from this reaction.
On the anode lead oxide is formed which is transferred into the electrolyte. The lead anode is
regenerated continuously and the electrode potential therefore remains unchanged for a long
time.
The rate of diffusion and so the response time (t90) of the sensor is dependent on the thickness
of the Teflon membrane.

2 - 8

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

MEASURING PRINCIPLE

OXYGEN MEASUREMENT (EO2 ELECTROCHEMICAL PRINCIPLE)

(Red) (Black)

Thermistor (5)

(-)

Gold-

Cathode (2)

O2 + 4 H+ + 4 e- → 2 H2O

Summary reaktion O

(11)

Electrolyte (3)

(ph 6)

+ 2 Pb → 2 PbO

2

Resistor (6)

2 Pb + 2 H2O → 2 PbO + 4 H+ + 4 e

Fig. 2-6: Reaction of galvanic cell

(+)

Lead-

Anode (1)

-

The electric current between the electrodes is proportional to the O2 concentration in the gas
mixture to be measured. The signals are measured as terminal voltages of the resistor (6) and the
thermistor (5) for temperature compensation.

The change in output voltages (mV) of the senor (11) represents the oxygen concentration.

Note !

Depending on measuring principle the electrochemical O
oxygen. Admit cells continuously with sample gas of low grade oxygen concentration or with oxygen-free
sample gas could result a reversible detuning of O2 sensitivity. The output signal will become instabil.
For correct measurement the cells have to admit with a O
We recommend to use the cells in intervall measurement (purge cells with conditioned ambient air at
measurement breaks).
If it is necessary to interrupt oxygen supply for several hours or days, the cell have to regenerate (admit
cell for about one day with ambient air). Temporary flushing with nitrogen (N2) for less than 1 h (e.g. analyzer
zeroing) will have no influence to measuring value.

cell needs a minimum internal consumption of

2

concentration of at least 2 Vol.-%.

2

ETC00265(1) Series 100 e 23.06.2000

2 - 9

MEASURING PRINCIPLE

THERMAL CONDUCTIVITY (TC) MEASUREMENT

Rosemount Analytical

2.3 Thermal Conductivity Measurement

To measure gases like Hydrogen (H2), Argon (Ar) or Helium (He), the measurement method of
thermal conductivity (TC) will be used.

2.3.1 Sensor Design

The sensor used consists of a system of annular chambers formed by inner and outer sections
which may be rotates with respect to one other. The measurement cell itself, which is intercon­nected to an annular groove by transversely drilled passages, is situated within the inner section.
The gas fittings are located on the external periphery of the outer section.

Fig. 2-7: Thermal conductivity sensor

2.3.2 Analysis Cell

Both the cell volume and the mass of its measurement resistor have been minimized on order to
obtain short response time. A nickel resistor is sandwiched between two superimposed square
ceramic plates which form the walls of the measurement cell. The cell volume is approximately 1
µl. A total of four such cells are integrated for form the sensor, two of these function as the
measurement cells, and the other two functions as the reference cells. The latter may be either
sealed off, or connected to a flow of a reference gas.

2 - 10

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

THERMAL CONDUCTIVITY (TC) MEASUREMENT

MEASURING PRINCIPLE

2.3.3 Measurement Method

The entire measurement cell is thermostatted to a temperature of up to 75 °C. The four integral
temperature sensors are electrically heated to a higher temperature. Their temperatures, and thus
their electrical resistance, are dependent upon heat losses, which, in turn, result from heat
transport in the surrounding gas to colder chamber walls. For otherwise stable conditions, this heat
transport will be proportional to the thermal conductivity of the gas present between the sensor
and the chamber wall. Interconnecting the four sensors into Wheatstone bridge circuit provides
an electronic signal proportional to gas density. Electronic circuitry processes this signal to obtain
standardized signal amplitudes, and transmits these to both an indicator instrument and to the
signal output connector.

The annular chamber mentioned in section 2.31 (Fig. 2-7) is provided with two transverse
passages, each of which is equipped with two temperature sensors. One of these transverse
passages is subjected to a flow of the sample gas, while to other is subjected to a flow of reference
gas (optional), or is sealed off (standard version). The gas flow will distribute itself between the
transverse passages, or between the annular grooves on the periphery of the annular chamber,
in a transverse passages with respect to the gas fittings.

This results in a variable bypass configuration.

If the transverse passages are aligned directly opposite the gas inlet and outlet fittings, there will
result the shortest response times and an enhanced dependence of the analytical signal upon the
sample-gas flow rate.

If the transverse passages are arranged aligned at 90° Angles to these gas fittings, the heat
transport between sample gas and the sensor will be predominantly by diffusion (i.e. significantly
slowed).

The dependence of the analytical signal upon sample gas flow rate will be minimized and the
response time extended.

This arrangement has the advantage that any value between the two mentioned extremes may
be set (see Fig. 2-8).

ETC00265(1) Series 100 e 23.06.2000

2 - 11

MEASURING PRINCIPLE

THERMAL CONDUCTIVITY (TC) MEASUREMENT

T

T

Rosemount Analytical

Flow dependence

Strömungsabhängigkeit

Zeitkonstante

Timing constant

0° 90°45°

Optimaler

Bereich

∆α

Optimal

Range

Zelle

Cell

α

T

Fig. 2-8: Behavior of the time constant and the flowrate dependence of instrument responsibility

for various relative positions of the annular chamber sections.

The material in contact with the sample gas flow rate are Aluminium, Viton, stainless steel and
ceramic. This provides for resistance to corrosion which might arise for some types of aggressive
sample gas constitutions.

2 - 12

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

PHOTOMETER ASSEMBLY

PYROELECTRICAL DETECTOR

3. Photometer Assembly

Depending on gas component and measuring range, different photometer assemblies will be
realized in 100 series.
Optional the photometer can be sealed to ambient air. In this case all parts are sealed with O- rings.
The entire photometer assembly is mounted as a unit on the main circuit board (BKS) by means
of a bracket. The main circuit board is inserted into guide rails in the analyzer housing, to which
the front panel (membrane keypad) and the rear panel are assembled.

3.1 Photometer with Pyroelectrical Detector (Solid-state detector)

Fig. 3-1 shows the schematical photometer assembly for dual channel operation.

The base element for the photometer assembly is the chopper housing (03), upon which the light
source (thermal radiator, 07), the analysis cell (cuvette, 09), and the signal detection unit [filter cell
(14/15), pyroelectrical (solid-state) detector with integrated preamplifier (16)] are all mounted.

The chopper housing also incorporates the duplex filters (04/05) for the selection of spectral band­pass ranges from the broadband emission of the light sources.

Between the two halves of the chopper housing (03), which are sealed together with an O-ring,
is the chopper blade, driven by a stepping motor. Both the chopper housing and the motor
encapsulation are hermetically sealed with respect to the ambient in order to prevent entry of
gases, such as atmospheric CO2, which could produce background absorptivity (preabsorption)
leading to drift effects. An absorber material provides for constant removal of any traces of CO
which may enter the interior of the chopper housing via diffusion.

2

The chopper housing additionally incorporates a photoelectric gate for providing a reference
signal for the phase angle of the chopper blade, plus a temperature sensor (28) for monitoring
continuously the photometer assembly temperature. This temperature information is used by the
signal processing electronics for the compensation of thermal effects.

The analysis cells are merely aluminum tubes equipped with sample gas inlet and outlet fittings.

ETC00265(1) Series 100 e 23.06.2000

3 - 1

PHOTOMETER ASSEMBLY

PYROELECTRICAL DETECTOR

Rosemount Analytical

This extremely simple and windowless design enables easy cleaning of the cells in the event of
contamination.
The only optical surfaces which also might become contaminated are the chopper windows and
the windows of the filter cells; these are accessible upon removal of the cell body.

The filter cell (14/15) has a necked conical shape for optimal adaptation of the analysis cell beam
cross - sectional profile to the active area of the detectors.

For high measurement ranges (up to 100 %), an adapter cell (10) is required.
The use of a spacer ring (08) creates an analysis cell in the space between the exit window of the
adapter cell and the entrance window of the filter cell.

3 - 2

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

PHOTOMETER ASSEMBLY

PYROELECTRICAL DETECTOR

Legends:

03 Chopper Housing

04 / 05 Duplex Filter Disc

06 Zero - Adjustment Baffle (not for sealed photometer)

07 Light Source (thermal radiator)

08 Analysis Cell 1 - 7 mm (spacer ring)

09 Analysis Cell 50 - 200 mm

10 Adapter Cell

14/15 Filter Cell

16 Detector

17 Flange (light source)

18-21 O - Rings

22 Clamp (analysis cells 1-7 mm)

23 (24) Clamping Collar (analysis cells 1-7 mm)

25 Clamp (analysis cells 10-200 mm)

26 Light Source Mounting Screws

27 Mounting Screws for Analysis Cells/Adapter Cells

28 Temperature Sensor

ETC00265(1) Series 100 e 23.06.2000

Fig. 3-1: Photometer Assembly with Pyroelectrical Detector

3 - 3

PHOTOMETER ASSEMBLY

GAS DETECTOR

Rosemount Analytical

3.2 Photometer with Gas Detector

Fig. 3-2 shows schematically the photometer assembly.

This assembly is similar to the assembly with pyroelectrical detector.

The analysis cells are separated into two halves by means of an internal wall along its axis and
both ends are sealed with windows. This divided the analysis cell in measuring side and reference
side.
Sample gas is flowing through measuring side while the closed reference side contains inert gas
(N2).
To prevent measuring errors by preabsorption, two absorber, fitted to the gas connections of the
reference side, absorb CO2 parts.

The filter cell has a single stage conical shape.

The gas detector is connected by a shielded cable to the separate preamplifier.
For small measuring ranges the preamplifier is mounted at the analysis cell.
For high measuring ranges the preamplifier is mounted at two holding clamps.

3 - 4

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

PHOTOMETER ASSEMBLY

GAS DETECTOR

3 521

44

[example above: high measuring ranges (combined with electrochemical O2 measurement),

example below: small measuring ranges(without O2 measurement).

ETC00265(1) Series 100 e 23.06.2000

16 5 4 623

Fig. 3-2: Photometer Assembly 100 Series with Gas Detector

1 Analysis Cell
2 Filter Cell
3 Gas Detector
4 Holding Device
5 Preamplifier
6 Absorber

3 - 5

PHOTOMETER ASSEMBLY

Rosemount Analytical

3 - 6

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

PREPARATION

5. Preparation of Start-up

Please check the packing and its contents immediately upon arrival.
If any item is damageg or lost you are kindly requested to notify the forwarder to undertake a
damage survey and report the loss or damage to us immediately.

BINOS® 100 F:
Unscrew transfer safety lock of photometer sliding carriage (Fig. 5-1) !
Lock the system during transport !

Fig. 5-1: BINOS® 100 F, Photometer safety lock

ETC00265(1) Series 100 e 23.06.2000

5 - 1

PREPARATION

INSTALLATION SITE

5.1 Installation Site

The analyzers must not operate in explosive atmosphere without supplementary
protective measures !

Free flow of air into and out of the analyzers (ventilation slits) must not be
hindered by nearby objects or walls !

The installation site for the analyzers has to be dry and remain above freezing
point at all times. The analyzers must be exposed neither to direct sunlight nor
to strong sources of heat.

Rosemount Analytical

Be sure to observe the permissible ambient temperatures (c.f. chapter 27:
Technical Data). For outdoor installation, we recommend to install the analyzers
in a protective cabinet. At least, the analyzers has to be protected against rain
(e.g., shelter).

The MLT has to be installed as near as possible to the sample point, in order to avoid low
response time caused by long sample gas lines.
In order to decrease the response time, a sample gas pump with a matching high pumping rate
may be used. Eventually, the analyzers has to be operated in the bypass mode or by an overflow
valve to prevent too high flow and too high pressure (Fig. 5-2).

Exhaust

5 - 2

Overpressure valve

Gas sampling pump

analyzer

Filter

Fig. 5-2: 100 series, Bypass installation

Flow meter

Exhaust

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

GAS CONDITIONING (SAMPLE HANDLING)

PREPARATION

5.2 Gas Conditioning (Sample Handling)

The conditioning of the sample gas is of greatest importance for the successful operation of any
analyzer according to extractive method.

All gases have to be supplied to the analyzers as conditionned gases !
If corrosive gases are inserted into the instrument, it has is to be verified that there
are no gas components which may damage the gas path components.

The gas has to fullfil the following conditions:

It must

❏ be free of condensable constituents
❏ be free of dust
❏ be free of aggressive constituents which are not compatible with the material of the gas

paths.

❏ have temperatures and pressures which are within the specifications stated in “Technical

Data” of this manual.

Inflammable or explosive gas mixtures may not be introduced into the analyzers
without supplementary protective measures !

When analysing vapours, the dewpoint of the sample gas has to be at least 10 °C below the
ambient temperature in order to avoid the precipitation of condensate in the gas paths.

Suitable gas conditionning hardware may be supplied or recommended for specific analytical
problems and operating conditions.

ETC00265(1) Series 100 e 23.06.2000

5 - 3

PREPARATION

GAS CONDITIONING (SAMPLE HANDLING)

Rosemount Analytical

5.2.1 Fine Dust Filter (Option BINOS® 100 2M/F)

A fine dust filter having a pore size of 2 µm is inserted into the BINOS® 100 2M/F front panel as
option (Fig. 1-2, Item 10, not for 2 channel analyzers with parallel gas paths and for BINOS® 100
F analyzers used in hazardous area (Ex zones)).

5.2.2 Gas Sampling Pump (Option BINOS® 100 2M/F)

Optional BINOS® 100 2M/F can be equipped with a gas sampling pump (pumping rate max. 2.5
l/min., see chapter 7.4). For special solutions with 2 parallel measuring channels and 2 gas
sampling pumps consult factory.

Lifetime max. 5,000 operation hours !

5.2.3 Pressure Sensor (Option)

It is possible to integrate a pressure sensor with a range of 800 - 1,100 hPa.
The concentration values computed by the analyzer will then be corrected to reflect the barometric
pressure to eliminate faulty measurements due to changes in barometric pressure (see technical
data, chapter 27.).

5.2.4 Gas Flow

The gas flow rate should be within the range 0.2 l/min to maxi. 1.5 l/min !

A constant flow rate of about 1 l/min is recommended.

The allowed gas flow rate for analyzers with paramagnetic oxygen sensor and
for BINOS® 100 F analyzers used in hazardous area (Ex zones) is max. 1.0 l/min!

It is possible to integrate max. two flow indicators into BINOS® 100 2M/F located at operation front
panel (Fig. 1-2 to 1-4).
For standard BINOS® 100 2M/F flow control is done with a screw driver via an optional integrated
throttle into the optional built-in dust filter (see chapter 5.2.1).

5 - 4

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

PREPARATION

GAS CONNECTIONS

5.3 Gas Connections

The installed gas connections are depending on gas analyzer specification and model. All fittings
are clearly marked.
The fittings are located on the rear panel of the instrument or on the left bottom side.

The exhaust gas lines have to be mounted in a declining, pressureless
and frost-free way and according to the valid emission legislation !

Do not interchange gas inlets and gas outlets !

Ensure that all gas connections are made as labeled and are leak free !
Improper gas connections could result in explosion and death !
The unit´s exhaust may contain hydrocarbons and other toxic gases such as
carbon monoxide ! Carbon monoxide is highly toxic !

Permissible gas pressure max. 1,500 hPa !

5.3.1 Standard

Depending on analyzer version the following gas connections are installed:

in = Gas inlet out = Gas outlet

K 1 = measuring channel 1 K 2 = measuring channel 2

*)

Zero gas and span gas are introduced directly via the sample gas inlet. The test gas containers
have to be set up according to the current legislation.

Be sure to observe the safety regulations for the respective gases
(sample gas and test gases / span gases) and the gas bottles !

*)

for HYDROS® 100 with open reference side of sensor the gas fittings of channel 2 are used to

connect the reference gas.

ETC00265(1) Series 100 e 23.06.2000

5 - 5

PREPARATION

GAS CONNECTIONS

Rosemount Analytical

K1 K2 K1 K2

Gas inlet

fittings

Gas outlet

IN

X1 OUTPUT

INTERFACE

24 V

max. W

OUT

CROSS COMP.

3

12+ 1

Fig. 5-3a: BINOS® 100 (M), OXYNOS® 100 (EO2), HYDROS® 100, gas connections

X2 OUTPUT

INTERFACE

X1 OUTPUT

IN

fittings

Gas inlet

fittings

5 - 6

24 V

max. 40 W

3

12+1

X3 OUTPUT

MADE IN GERMANY

Fig. 5-3b: OXYNOS® 100 (PO2), gas connections

OUT

Gas outlet

fittings

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

PREPARATION

GAS CONNECTIONS

Gas inlet

fittings

Gas outlet

fittings

Fig. 5-3c: BINOS® 100 2M, standard gas connections

Wall mounting holder

ETC00265(1) Series 100 e 23.06.2000

Gas connections

Fig. 5-3d: BINOS® 100 F, standard gas connections

5 - 7

PREPARATION

Rosemount Analytical

GAS CONNECTIONS

5.3.2 Internal Solenoid Valves (Option BINOS® 100 2M/F)

For operation with optional internal solenoid valves, the following indications have to be
considered:
All necessary gases have to be connected at the corresponding solenoid valve at an overpressure
of 50 - maxi. 500 hPa.
For 2 channel analyzer with parallel gas paths we can deliver a special solution with 2 valve blocks.

Be sure to observe the safety regulations for the respective gases
(sample gas and test gases / span gases) and the gas bottles !
The test gas containers have to be set up according to the valid regulations.

If a solenoid valve is open there is illuminated a green LED (Fig. 1-2, Item 3) at the front panel.

Solenoid valve:

common gas outlet

(to standard gas inlet K1)

Solenoid valve:

span gas 1

Solenoid valve:

span gas 2

5 - 8

Solenoid valve:

sample gas

Solenoid valve:

zero gas

Fig. 5-4a: BINOS® 100 2M (version A), gas connections with solenoid valve option

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

2

K1 K2 K1 K2

PREPARATION

Solenoid valve:

span gas 1

IN OUT

X1 OUTPUT

IN/OUT

X2 OUTPUT X3 OUTPUT

DURCHFLUSS
MAX.1L/MIN

ANALOG IN

SAMPLE

ZERO

SPAN 1

SPAN 2

1

3

OUT

24V
max.1

2

Fig. 5-4b: BINOS® 100 2M (version B), gas connections with solenoid valve option

Solenoid valve:

Span gas 1

channel 1

Solenoid valve:

not used

ANALOG IN

SPAN 1

!

SPAN 1

Solenoid valve:

span gas 2

Solenoid valve:

common gas outlet

(to standard gas inlet K1)

Solenoid valve:

sample gas

Solenoid valve:

zero gas

Solenoid valve:

not used

Solenoid valve:

Span gas 2

channel 2

Solenoid valve:

common gas outlet

channel 1

(to standard gas inlet K1)

Solenoid valve:

sample gas

channel 1

Solenoid valve:

zero gas

channel 1

Fig. 5-4c: BINOS® 100 2M (special version), gas connections with 2 solenoid valve blocks

ETC00265(1) Series 100 e 23.06.2000

SPAN 2

SAMPLE

ZERO

24V
120W

OUT

SPAN 2

Solenoid valve:

OUT

1

2

3

SAMPLE

Common gas outlet

channel 2

(to standard gas inlet K2)

Solenoid valve:

ZERO

sample gas

channel 2

Solenoid valve:

zero gas

channel 2

5 - 9

PREPARATION

PURGE GAS CONNECTIONS OF BINOS® 100 F / CONTINUOUS PURGE

Rosemount Analytical

5.3.3 Purge gas connection of BINOS® 100 F for Ex zones

To connect purge gas to the BINOS® 100 F housing (Fig. 27-5 and 27-6) and for specifications of
purge gas to simplified pressurization for European ex zone 2 or with an EExp approved “purge
system” for European ex zone 1 (both according to CENELEC, EN 50016) be sure to observe the
additional notes, safety precautions and warnings given in the individual enclosed manuals !

Activation of pressurization bypass switch must be performed by a authorized
person (for hazardous areas) only.
This has to be in accordance with respective legislation only !

Purging can be accomplished with any inert gas including "instrument quality" air, nitrogen, or
argon which contains no more than trace amounts of a combustible vapor. Compressed air is the
most common and practical purging medium. "Instrument quality" air/compressed air as purge
gas use for measurment of non-flammable sample gases only. Bottled nitrogen is uitilized most
frequently in isolated places where no compressed air source is available. Saftey for human beings
has to be taken into consideration in case of N2 purge in closed rooms, e.g. containers.

a) Continuous Purge (for CENELEC Ex Zone 1 Applications)

❍ Connect purge gas (air) to the BINOS® 100 F inlet via Ø 10/8 mm tube fitting

(optionally 1/2" O.D.) connection (see Fig. 27-4) !
Outlet is done via Ø 14/12 mm tube fitting and without any backpressure.

❍ Use purge gas (air) supply under pressure of 0.09 psig (6 mbar; 1,006 hPa abs.), resulting

in a flow rate of approx. 212 scfh (100 l/min.).
This will provide an enclosure over-pressure of approx. 1.04 inch H2O (2.6 hPa).

(This is an example for H2 resulting in continuous dilution to 1/4 LEL with sample gas
flow restriction to 1 l/min. max., measured in a dual housing version. Standard (single)
housing or other gases require different gas streams to be documented separately)

Pressure inside the housing must not exceed 5 hPa at normal operation or
10 hPa for a short time of less than 1/2 hour resp. !

5 - 10

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

PURGE GAS CONNECTIONS OF BINOS® 100 F / Z PURGE

PREPARATION

b) Z purge for CSA-C/US Ex Zone 2 Non-Flammable Atmospheres

This analyzer is not designed for analysis of flammable sample !
Introduction of flammable samples into this equipment could result in explosion,

causing severe personal injury, death or property damage !

Consult factory if flammable samples are to be measured !

Z Purge kit is designed for protection against the invasion of flammable gases into enclosure from
outside atmosphere only. It does not provide protection against the release of inflammable gases
contained in the sample gas via internal leakages.

❍ Connect purge gas (air or N2) to the BINOS® 100 F inlet via 1/4" O.D. tube connection

(see Fig. 27-4) !
Outlet is done via 3/8" O.D. fitting with analyzer specific insert throttle.

❍ Use purge gas supply under pressure of 58 psig (4 bar; 5,000 hPa abs.).
. This will provide a flow rate approx. 55 scfh (26 l/min.). At this flow rate, five case volumes

of purge gas will pass through the instrument in 11 minutes.

After 11 minutes, reduce the pressure to 5.1 psig (350 mbar; 1,350 hPa abs.), resulting in
a flow rate of approx. 18 scfh (8.5 l/min.). This will provide an enclosure over-pressure of
approx. 0.24 inch H2O (0.6 hPa) for continuous purge.

Pressure inside the housing must not exceed 5 hPa at normal operation or
10 hPa for a short time of less than 1/2 hour resp. !

ETC00265(1) Series 100 e 23.06.2000

5 - 11

PREPARATION

ADDITIONAL HINTS TO BINOS® 100 F (FIELD HOUSING)

Rosemount Analytical

5.4 Additional Hints to BINOS® 100 F (Field Housing)

In the field housing version BINOS® 100 F all componets are incorporated into a protection housing
going conform to DIN-standard protection class IP 65 (approx. NEMA 4/4X). This housing is
designed for wall mounting.
For installation in hazardous areas the BINOS® 100 F is equipped with an impact tested front panel
(according to CENELEC, EN 50014) with touch screen keypad. Optionally we can provide
additional intrinsically safe I/O's and/or ex interface relays (couplers). For European ex zone 2 a
simplified pressurization is installed and individual approval is provided. An EExp approved “purge
system” for European ex zone 1 (both according to CENELEC, EN 50016) or with Z Purge for
measurement of non-flammable gases in hazardous areas (according to CSA-C/US for North
American Ex zone 2) is another option.

Be sure to observe the additional notes, safety precautions and warnings given
in the individual manuals (simplified pressurization for ex zone 2 /
EExp approved “purge system” for ex zone 1) and in section “Safety Summary,
subsection VII.!

5 - 12

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

ADDITIONAL HINTS TO BINOS® 100 F (FIELD HOUSING)

PREPARATION

5.4.1 Wall Mounting

This housing is designed for wall mounting.
For fastening points see Fig. 5-5 please.

Ex zone 1 and ex zone 2 applications require additional space for safety related components (see
Fig. 27-4, 27-5 and 27-6).

Lift or carry housing with at least 2 persons because of the high weight of field
housing BINOS® 100 F (approx. 30 - 35 kg for standard housing).
For easy transport use a suitable cart.

Lift points are labeled ! Labels showing down side for transport !
Do not use electronics of optional “purge system” as handle !

approx. 355

300

332

550

492

Glands

(connection cables)

Fig. 5-5: Dimensional sketch / Drill drawing BINOS® 100 F Standard version

ETC00265(1) Series 100 e 23.06.2000

[all dimensions in mm]

18

10

18

5 - 13

PREPARATION

ADDITIONAL HINTS TO BINOS® 100 F (FIELD HOUSING)

5.4.2 Electrical Connections

Be sure to observe the safety precautions and warnings !

Verify, that the PG fittings together with pass through cables are hermetic
to be in agreement with protection class IP 65 (according to DIN standard

40050). The permissible outside diameters of the cables are 7 to 12 mm !

a) Mains Supply

Rosemount Analytical

The analyzer is specified for an operating voltage of 230 V AC or 120 V AC resp., 47-63 Hz..
Built-in power supply (manual switch between 230/120 V AC) is either power supply of type SL5
or of type SL10.

❍ Opening of housing (front panel) (see chapter 23.).

❍ Take mains line via PG fitting (Fig. 5-6 or 5-5) inside the housing.

Connect L and N to powerline filter (Fig. 5-8) via plug jacket (6,3x0,8 mm).
Connect PE via ring cable system to left ground conductor pin (Fig. 5-8).
Alternatively the mains line is connected via terminal strips (Fig. 5-8).

Verify beforehand that the line voltage stated on the identification plate
(front door inside) agrees with that of your power supply line !
Verify that the position of input voltage switch of the power supply(s) agrees
with that of your power supply line (Fig. 27-7, 27-8 and 5-8) !
The BINOS® 100 F (field housing) has no switch with disconnect function.
The customer has to provide a switch or circuit breaker into his installation. This
switch has to be installed near by analyzer, must be easily attainable for operator

PG glands

of data lines

PG gland

of mains line

Wall mounting

holder

5 - 14

and hase to be charaterized as disconnector for analyzer.

Front panel

Gas connections

Fig. 5-6: BINOS® 100 F, PG fittings for lines (side view from left)

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

ADDITIONAL HINTS TO BINOS® 100 F (FIELD HOUSING)

b) optional Data Lines

This are analog outputs, digital inputs/outputs and serial interfaces.

❍ Opening of housing (front panel) (see Item 21).

❍ Take lines via PG fittings (Fig. 5-6 and 5-5) inside the housing.

Connection is to be done to the respective terminal strips (Fig. 5-7 and 5-8).
Assignement see chapter 2. please.

Cables to external dataprocessing have to be double-insulated against mains

PREPARATION

voltage for analyzer BINOS® 100 F !
Use cables suitable for intrinsic safe applications only ! Install internal data lines
that they have a distance to mains voltage lines of at least 5 mm.
This distance has to be valid permanently (e.g. via cable holder) !

Terminal strip X2:

analog outputs

X9

1

X11

1

2

1

F100.1

F100.2

X10

4321

Interface

Serial out

Terminal strip Interface:

serial interface option

Power supply

ETC00265(1) Series 100 e 23.06.2000

Terminal strip X3:

digital outputs

Terminal strip X1:

output (status) relays option

Fig. 5-7: BINOS® 100 F, Data line connections

Inside view from front (detail, without front door)

5 - 15

PREPARATION

ADDITIONAL HINTS TO BINOS® 100 F (FIELD HOUSING)

Rosemount Analytical

Terminal strip X2:

analog outputs

Terminal strip X3:

digital outputs

X2 Analog out

X3 Digital out

X1 Status

Alternatively terminal strips

(connection of mains line)

PE

N L

N L

PE

Powerline filter

(connection of L and N of mains line)

5 - 16

Terminal strip X1:

output (status) relays option

Ground conductor pin

(PE mains line)

Fig. 5-8: BINOS® 100 F, Connection data lines / mains line

(inside view, left side panel)

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

SWITCHING ON

6. Switching On

6.1 General

Be sure to observe the safety precautions and warnings !

Once the instrument has been correctly assembled and installed in accordance with the general
instructions given in section 5., the equipment is ready for operation.
The equipment is switched on by providing the required voltage.

GENERAL

The presence of the supply voltage will be indicated by the illumination of the LED displays.
Upon connection of the supply voltage, the analyzer will perform a self diagnostic test routine.
First the actual program version will be shown.

(analyzers without field bus) or (analyzers with field bus)

Finally either concentration values or error messages will be displayed
If as a result of a battery fault the default values were charged, this will be shown by a flushing “batt.”
This message will disappear after depressing any key.

Analyzer warming-up takes about 15 to 50 minutes, depending on the
installed detectors !

Before starting an analysis, however, the following should be performed:

❏ entry of the desired system parameters,
❏ calibration of the analyzer.

Note:

The "X’s" shown in the display indicate a number or combinations of numbers.

ETC00265(1) Series 100 e 23.06.2000

6 - 1

SWITCHING ON

CROSS COMP

Rosemount Analytical

24 V DC SUPPLY

6.2 24 V DC Supply

The analyzers of series 100 (with except of BINOS® 100 F and BINOS® 100 2M with internal power
supply) are specified for an operating voltage of 24 V DC. This voltage is be connected via a 3­pole XLR flange (male).

The DC supply voltage is to be provided by Option VSE 2000, UPS 01 T, DP 157, SL5, SL10 or
equivalent power supply.

❍ Connect power supply and analyzer (Fig. 6-1, Plug 24 V DC).

Verify correct polarity before operation (Fig. 29-1) !

❍ Connect mains line and power supply.

Be sure to observe the safety precautions and warnings given by
manufacturer of power supply !

X1 OUTPUT

INTERFACE

X2 OUTPUT

24 V

max. W

.

3

12+ 1

X3 OUTPUT

Plug 24 V DC

Input

6 - 2

MADE IN GERMANY

Fig. 6-1a: BINOS® 100 (M), OXYNOS® 100 (EO2), HYDROS® 100, Voltage supply

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

SWITCHING ON

24 V DC SUPPLY

Plug 24 V DC

Input

X2 OUTPUT

INTERFACE

X1 OUTPUT

24 V

max. 40 W

2+

3

Fig. 6-1b: OXYNOS® 100 (PO2), Voltage supply

IN

OUT

K1 K2 K1 K2

DIGITAL IN

IN OUT

X1 OUTPUT

IN/OUT

X2 OUTPUT X3 OUTPUT

DURCHFLUSS
MAX.1L/MIN

ANALOG IN

SAMPLE

ZERO

SPAN 1

SPAN 2

1

3

OUT

24V

max.120W

2

V+
V-

E1
E2

E3
E4

E5
E6
E7

FB+
FB­FB+

FB-

Plug 24 V DC

Fig. 6-1c: BINOS® 100 2M (version B) with external power supply, Voltage supply

Input

ETC00265(1) Series 100 e 23.06.2000

6 - 3

SWITCHING ON

230/120 V AC SUPPLY

Rosemount Analytical

6.3 230/120 V AC Supply

6.3.1 BINOS® 100 2M

The analyzer BINOS® 100 2M is equipped optional with an internal “autoranging” power supply
and is specified for an operating voltage of 230 V AC or 120 V AC resp., 47-63 Hz.

For supply of external components / analyzers there is built in a 24 VDC outlet (a 3-pole XLR flange,
female, max. 2 A).

❍ Connect internal power supply and external components (Fig. 6-2, 24 V DC out).

24 VDC supply to external components/analyzers with the internal power
supply of BINOS® 100 2M requires a fuse to be connected in series to the
consumer which limits the current consumption to max. 2 A !

Verify correct polarity for 24 V DC supply to external components before
operation (Section 29.) !

❍ Connect mains line and internal power supply (Fig. 6-2, V AC in).

Verify beforehand that the line voltage stated on the power supply is in
accordance with that of your power supply line !
The socket outlet shall be installed near the equipment.

6 - 4

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

SWITCHING ON

230/120 V AC SUPPLY

Socket 24 V DC out

Input

230/120 V AC

POWER

Fig. 6-2: BINOS® 100 2M (version A) shown with internal power supply, Voltage supply

6.3.2 BINOS® 100 F

The analyzer is specified for an operating voltage of 230 V AC or 120 V AC resp., 47-63 Hz..
Built-in power supply (manual switch between 230/120 VAC) is either power supply of type SL5
or of type SL10.

Once the instrument has been correctly assembled and installed in accordance with the general
instructions given in section 5., 5.3.3 and 5.4, the equipment is ready for operation.
The analyzer is switched on by providing the required voltage.

ETC00265(1) Series 100 e 23.06.2000

6 - 5

SWITCHING ON

Rosemount Analytical

6 - 6

ETC00265(1) Series 100 e 23.06.2000

Rosemount Analytical

KEY FUNCTIONS

7. Key Functions

The operation and programming of the analyzers is performed using the membrane - type keypad
with its four keys as standard (see Fig. 1-1 and 1-2, Item 4 to 7).
Additional the BINOS100® 2M/F analyzers can be equipped with a fithth key “PUMP” (see Fig. 1-

2. Item 8 and chapter 7.4).

BINOS® 100 F for use in hazardous areas is equipped with a touch screen keypad without fithth
key for gas sampling pump.

Operator guidance prompts will appear on the 4 digit LED displays.

Battery buffering of the stored parameters prevents their loss in the absense of voltage supply.

ETC00265(1) Series 100 e 23.06.2000

7 - 1

KEY FUNCTIONS

FUNCTION

Rosemount Analytical

7.1 FUNCTION

Pressing this key (Fig. 1-1 and 1-2, Item 3) addresses the individual analyzer functions in
sequence. Merely addressing an analyzer function will not initiate an analyzer action or operation.
The analyzer will continue to perform analysis until the ENTER key is pressed.

The following analyzer functions and their sequences (see also Fig. 7-1) are shown:

Zeroing channel 1

Zeroing channel 2

Spanning channel 1

Spanning channel 2

Interval Time for automatic Zeroing

Interval Time for automatic Spanning

Entry of concentration limits

Only in combination of internal
solenoid valves or digital outputs
and external solenoid valves , and

if Auto = 1

7 - 2

Entry of system parameters.

Entry of serial interface parameters

Only with Option RS 232 C/485 Serial
Interface

ETC00265(1) Series 100 e 23.06.2000