HART
Field Communicator Field Device RevisionDev v2.5 DD v4
Read this manual before working with the product. For personal and system safety, and for optimum
product performance, make sure to thoroughly understand the contents before installing, using, or
maintaining this product.
The United States has two toll-free assistance numbers and one international number.
Customer Central
1 800 999 9307 (7:00 a.m. to 7:00 p.m. CST)
National Response Center
1 800 654 7768 (24 hours a day)
Equipment service needs
International
1 952 906 8888
Title Page
July 2017
The products described in this document are NOT designed for nuclear-qualified applications.
Using non-nuclear qualified products in applications that require nuclear-qualified hardware or
products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact an Emerson Sales Representative.
Explosions could result in death or serious injury.
Installation of this transmitter in an explosive environment must be in accordance with the appropriate
local, national, and international standards, codes, and practices. Review the Product Certifications
section for any restrictions associated with a safe installation.
Before connecting a Field Communicator in an explosive atmosphere, ensure the instruments are
installed in accordance with intrinsically safe or non-incendive field wiring practices.
Electrical shock can result in death or serious injury.
Avoid contact with the leads and terminals. High voltage that may be present on leads can cause
electrical shock.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions. This
device may not cause harmful interference. This device must accept any interference received, including
interference that may cause undesired operation.
This device must be installed to ensure a minimum antenna separation distance of 20 cm from all
persons.
Title Page
v
Title Page
NOTICE
July 2017
Reference Manual
00809-0100-4075, Rev CB
The THUM Adapter and all other wireless devices should be installed only after the Emerson Wireless
Gateway has been installed and is functioning properly. Wireless devices should also be powered up in
order of proximity from the Gateway, beginning with the closest. This will result in a simpler and faster
network installation.
During normal operation, or in fault condition, the THUM Adapter will cause a 2.5 V drop in the
connected loop. It is important to ensure that the power supply can provide at least 2.5 V more than the
lift off voltage of the wired device to make sure it works properly with the THUM Adapter installed. To
determine the lift off voltage for the wired device, review the wired device operation and installation
manual.
vi
Title Page
Reference Manual
00809-0100-4075, Rev CB
Section 1Introduction
1.1Using the manual
This manual is designed to assist in the installation, operation, and maintenance of the Emerson™
Wireless 775 THUM
Section 1: Introduction
Manual and transmitter overview
Considerations
Section 2: Configuration
Device Sensor Configuration
Device Network Configuration
Section 3: Mounting
Mount the Sensor
Sensor Assembly/Leads
Grounding
™
Adapter.
Introduction
July 2017
Section 4: Commissioning
Network Status
Verify Operation
Section 5: Operation and maintenance
Startup Sequence
Advanced Setup
Section 6: Troubleshooting
Troubleshooting recommended actions
Service support
Appendix A: Specifications and Reference Data
Specifications
Dimensional Drawings
Ordering Information
Appendix B: Product Certifications
Product Certifications
Installation Drawings
Introduction
1
Introduction
July 2017
1.2Features
An installation-ready solution that provides rich wireless HART
Works with any 2- or 4-wire HART devices
Flexibility to meet your most demanding applications
Wireless output with >99% data reliability delivers rich HART data, protected by industry leading
security
Gain access to additional HART information, such as diagnostics or multi-variable data
Add wireless to almost any measurement point without affecting the approval of the sub-device
IEC 62591 (WirelessHART
locations
®
1.3Considerations
1.3.1General
Reference Manual
00809-0100-4075, Rev CB
®
data
) capabilities extend the full benefits of Plantweb™ to previously inaccessible
The THUM Adapter is connected to a HART sub-device. With simple HART configuration, the THUM
transmits the HART information from the sub-device into the Wireless network.
1.3.2Commissioning
The THUM Adapted can be commissioned before or after installation. It may be useful to bench
commission the THUM Adapter before installation to ensure proper operation and to become familiar
with the functionality. The instruments should be installed in accordance with intrinsically safe or
non-incendive field wiring practices, when required. The THUM Adapter is powered when connected to a
powered loop.
1.3.3Mechanical
When choosing an installation location and position for the transmitter, take into account access to the
device. For best performance, the antenna should be vertical and have some space between objects in a
parallel metal plane such as a pipe or metal framework, as the pipes or framework may adversely affect
the performance of the antenna.
1.3.4Electrical
The THUM Adapter is connected into a powered 4–20 mA loop, powering itself by scavenging power.
The THUM Adapter causes a voltage drop across the loop. The drop is linear from 2.25 volts at 3.5 mA to
1.2 volts at 25 mA, but does not effect the 4–20 mA signal on the loop. Under fault conditions, the
maximum voltage drop is 2.5 volts.
1.3.5Environmental
Verify that the operating environment of the transmitter is consistent with the appropriate hazardous
locations certifications.
2
Introduction
Reference Manual
00809-0100-4075, Rev CB
Temperature limits
Operating limitStorage limit
–40 to 185 °F–40 to 185 °F
–40 to 85 °C–40 to 85 °C
1.3.6Wireless considerations
Power up sequence
Power should not be applied to any wireless device until the Gateway is installed and functioning
properly. Wireless devices should also be powered up in order of proximity from the Gateway, beginning
with the closest. This will result in a simpler and faster network installation. Enable active advertising on
the Gateway to ensure that new devices join the network faster. For more information see the Emerson
Wireless 1420 Gateway Reference Manual
THUM Adapter position
If possible, the THUM Adapter should be positioned vertically, either straight up or straight down, and it
should be approximately 3 ft. (1 m) from any large structure, building, or conductive surface to allow for
clear communication to other devices. If the THUM Adapter is mounted horizontally, wireless
communication range may be decreased.
Introduction
July 2017
.
Figure 1-1. THUM Adapter Position
Conduit entry
When installing the THUM Adapter into the conduit entry of a wired device, use an approved thread
sealant. Thread sealant provides a water tight seal. The thread sealant also provides a lubrication to
ensure easy removal of the THUM Adapter.
M20 conduit adapter
When using the M20 Conduit Adapter on the THUM Adapter, use an approved thread sealant and tighten
wrench tight to the THUM Adapter. When installing the M20 conduit adapter into a conduit tighten to
32.5 Nm/25 ft-lb. to ensure water tight seal.
Introduction
3
Introduction
July 2017
Reference Manual
00809-0100-4075, Rev CB
Field Communicator connections
In order for the Field Communicator to interface with the THUM Adapter, the wired device must be
powered. The Field Communicator must be put into poll mode and should use the THUM Adapter
address of 63.
Power supply
Minimum loop load of 250 Ohms.
The THUM Adapter communicates and derives power from a standard 4-20 mA/HART loop. The THUM
Adapter causes a small voltage drop on the loop which is linear from 2.25 V at 3.5 mA to 1.2 V at 25 mA.
Under fault conditions, the maximum voltage drop is 2.5 V. The THUM Adapter will not affect the 4–20
mA signal under normal or fault conditions as long as the loop has at least a 2.5 V margin at the
maximum loop current (25 mA for a typical 4-20 mA/HART device).
Limit the power supply to 0.5 Amps maximum, and voltage to 55 Vdc.
Loop currentTHUM Adapter voltage drop
3.5 mA2.25 V
25 mA1.2 V
Load resistor
If required, add a load resistor as shown in Figure 3-20, Figure 3-22, and Figure 3-24. The resistor should
be adequately rated for the application (1W minimum) and be compatible with the supplied splice
connector which accepts wire sizes from 14 to 22 AWG.
When adding a load resistor, ensure that uninsulated conductors do not contact the enclosure and/or
other exposed metal parts.
1.4Product recycling/disposal
Recycling of equipment and packaging should be taken into consideration and disposed of in accordance
with local and national legislation/regulations.
Instructions and procedures in this section may require special precautions to ensure the safety of the
personnel performing the operations. Information that potentially raises safety issues is indicated by a
warning symbol ( ). Please refer to the following safety messages before performing an operation
preceded by this symbol.
Configuration
July 2017
Failure to follow these installation guidelines could result in death or serious injury.
Only qualified personnel should perform the installation
Explosions could result in death or serious injury.
Before connec ting a field communicator in an explosive atmosphere, make sure that the instruments
are installed in accordance with intrinsically safe or non-incendive field wiring practices
Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous
locations certifications
Electrical shock could cause death or serious injury.
Use extreme caution when making contact with the leads and terminals
This device complies with Par t 15 of the FCC Rules. Operation is subject to the following conditions: This
device may not cause harmful interference. This device must accept any interference received, including
interference that may cause undesired operation.
This device must be installed to ensure a minimum antenna separation distance of 20 cm from all
persons.
2.2Connections
Section 2 details wiring the Emerson™ Wireless 774 THUM™ Adapter to the different types of compatible
sub-devices.
2.3Device sensor configuration
The THUM Adapter, attached to a powered sub-device, receives HART® Communication from a Field
Communicator or AMS Device Manager.
Config uration
5
Configuration
Ground
-
20 mA
Current
Source
HART
Modem
THUM Adapter
Green
Red
Black
White
Yellow
+
250 Ohm Resistor not
required, but may be
used to verif y current
July 2017
Field Communicator
In order to communicate with the THUM Adapter, polling must be activated on the Field Communicator.
The default address for the THUM Adapter is 63. Also, note that any configuration changes must be sent
to the transmitter using the Send key (F2).
AMS Wireless Configurator
AMS Wireless Configurator is capable of connecting devices directly using a HART modem or the
Gateway. For configuring through AMS Wireless Configurator, double click the device icon and select the
Configure/Setup tab. AMS Configuration changes are implemented when the Apply button is selected.
2.4Connection diagrams
Bench hook-up
Connect the bench equipment as shown in either Figure 2-1 or Figure 2-2, and turn on the field
communicator by pressing the ON/OFF key or log into AMS Device Manager. The Field Communicator or
AMS Device Manager will search for a HART-compatible device and indicate when the connection is
made. If the Field Communicator or AMS Device Manager fail to connect, it indicates that no device was
found. If this occurs, refer to Section 4: Commissioning.
Reference Manual
00809-0100-4075, Rev HD
Field hook-up
Section 2: Configuration details the field hook-up requirements in Figure 2-1 and Figure 2-2.
Figure 2-1. THUM Adapter Only, Powered by a Current Source
6
Configuration
Reference Manual
THUM Adapter
Red
Black
White
Yel low
HART MODEM
Ground
1200
Ohm
Resistor
Green
24V
Power
Supply
+
-
00809-0100-4075, Rev CB
Figure 2-2. THUM Adapter Only, Powered by a 24 V Power Supply with 1200 Ohm Resistor To Limit
The 1200 Ohm resistor should be adequately rated for the application (3 W minimum).
Configuration
July 2017
Current to 20 mA
2.5Device network configuration
2.5.1Join device to network
Fast Keys
In order to communicate with the Emerson Wireless Gateway, and ultimately the Host System, the
THUM must be configured to communicate over the wireless network. This step is the wireless
equivalent of connecting wires from a transmitter to the host system.
1. From the Home screen, select 2: Configure.
2. Select 1: Guided Setup.
3. Select 1: Join Device to Network.
Using a field communicator or AMS Device Manager, enter the Network ID and Join Key so that they
match the Network ID and Join Key of the Gateway and other devices in the network. If the Network ID
and Join Key are not identical to those set in the Gateway, the THUM Adapter will not communicate with
the network. The Network ID and Join Key may be obtained from the Gateway on the
Setup>Network>Settings page on the web server.
2.5.2Configure update rate
Fast Keys
The Update Rate is the frequency at which a new measurement is taken and transmitted over the
wireless network. This by default is one minute. This may be changed at commissioning, or at any time
via AMS Wireless Configurator. The Update Rate is user selectable from eight seconds to 60 minutes.
1. From the Home screen, select 2: Configure.
2. Select 1: Guided Setup.
3. Select 2: Configure Update Rate.
2, 1, 1
2, 1, 2
Config uration
7
Configuration
July 2017
2.5.3Configure THUM Adapter long tag
Reference Manual
00809-0100-4075, Rev HD
Fast Keys
The Long Tag is how the THUM Adapter will show up in the Gateway web interface. By setting this
parameter to a unique value it will be easier to determine which THUM Adapter you are communicating
with. One way to do this is to use the tag number of the wired device that the THUM adapter is
connected to followed by THUM (HARTTAG-THUM).
1. From the Home screen, select 2: Configure.
2. Select 1: Manual Setup.
3. Select 2: Device Information tab.
4. Enter the Long Tag.
2, 2, 4, 2
2.5.4Wired device tag
For HART 5 devices the THUM Adapter uses the message field when reporting the HART tag to the
Gateway. To ensure that you can identify the wired device in the Gateway make sure to write the tag
information into the message field for all HART 5 devices. For HART 6 or newer devices the THUM
Adapter reports the long tag as the HART tag to the Gateway.
Instructions and procedures in this section may require special precautions to ensure the safety of the
personnel performing the operations. Information that potentially raises safety issues is indicated by a
warning symbol ( ). Please refer to the following safety messages before performing an operation
preceded by this symbol.
Mounting
July 2017
Failure to follow these installation guidelines could result in death or serious injury.
Only qualified personnel should perform the installation
Explosions could result in death or serious injury.
Before connec ting a field communicator in an explosive atmosphere, make sure that the instruments
are installed in accordance with intrinsically safe or non-incendive field wiring practices
Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous
locations certifications
Electrical shock could cause death or serious injury.
Use extreme caution when making contact with the leads and terminals
This device complies with Par t 15 of the FCC Rules. Operation is subject to the following conditions: This
device may not cause harmful interference. This device must accept any interference received, including
interference that may cause undesired operation.
This device must be installed to ensure a minimum antenna separation distance of 20 cm from all
persons.
Installation
11
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