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Rosemount™ 5900S
Radar Level Gauge
Reference Manual
00809-0100-5900, Rev EB
November 2021
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Rosemount™ 5900S Radar Level Gauge
NOTICE
Read this manual before working with the product. For personal and system safety, and for optimum product performance,
ensure you thoroughly understand the contents before installing, using, or maintaining this product.
For equipment service or support needs, contact your local Emerson Automation Solutions/Rosemount Tank Gauging
representative.
Spare Parts
Any substitution of non-recognized spare parts may jeopardize safety. Repair, e.g. substitution of components etc, may also
jeopardize safety and is under no circumstances allowed.
Rosemount Tank Radar AB will not take any responsibility for faults, accidents, etc caused by non-recognized spare parts or any
repair which is not made by Rosemount Tank Radar AB.
Specific ETSI Requirements (Europe)
The Rosemount 5900S is required to be installed at a permanent fixed position at a closed (not open) metallic tank or reinforced
concrete tank, or similar enclosure structure made of comparable attenuating material. Flanges and attachments of the
Rosemount 5900S equipment shall provide the necessary microwave sealing by design.
Manholes or connection flanges at the tank shall be closed to ensure a low-level leakage of the signal into the air outside the tank.
Installation and maintenance of the Rosemount 5900S equipment shall be performed by professionally trained individuals only.
Specific FCC Requirements (USA)
Rosemount 5900S generates and uses radio frequency energy. If it is not installed and used properly, that is, in strict accordance
with the manufacturer´s instructions, it may violate FCC regulations on radio frequency emission.
Rosemount TankRadar 5900S has been FCC certified under test conditions which assume a metallic tank.
Specific IC Requirements (Canada)
Radio approvals for this device apply for installation in complete enclosed container to prevent unwanted RF emission. In open air
application site license is required. Installation shall be done by trained installers, in compliance with the manufacturer's
instructions.
The use of this device is on a "no-interference, no-protection" basis. That is, the user shall accept operations of high-powered radar
in the same frequency band which may interfere with or damage this device. Devices found to interfere with primary licensing
operations will be required to be removed at the user's expense.
Low Emission of Microwave Radiation
The microwave radiation emitted by a Rosemount 5900S radar level gauge is very low compared to limits given by the Rec.
1999/519/EC (much less than 0.1 mW). No additional safety measures are needed.
CAUTION
The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified
products in applications that require nuclear-qualified hardware or products may cause inaccurate readings. For information on
Rosemount nuclear-qualified products, contact your local Emerson Sales Representative.
WARNING
WARNING - Substitution of components may impair Intrinsic Safety.
AVERTISSEMENT - La substitution de composants peut compromettre la sécurité intrinsèque.
WARNING - To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing.
AVERTISSEMENT - Ne pas ouvrir en cas de presence d'atmosphere explosive.
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Contents
Chapter 1 Introduction.............................................................................................................. 7
1.1 Safety messages.......................................................................................................................... 7
1.2 Symbols.......................................................................................................................................8
1.3 Manual overview..........................................................................................................................9
1.4 Technical documentation.......................................................................................................... 10
1.5 Service support..........................................................................................................................12
1.6 Product recycling/disposal.........................................................................................................12
1.7 Packing material........................................................................................................................ 12
Chapter 2 Overview................................................................................................................. 13
2.1 Introduction.............................................................................................................................. 13
2.2 Main label.................................................................................................................................. 14
2.3 QR code.....................................................................................................................................15
2.4 Components..............................................................................................................................16
2.5 System overview........................................................................................................................17
2.6 Antennas................................................................................................................................... 24
2.7 Installation procedure................................................................................................................26
Chapter 3 Installation...............................................................................................................27
3.1 Safety messages........................................................................................................................ 27
3.2 Installation considerations.........................................................................................................28
3.3 Mechanical installation.............................................................................................................. 46
3.4 Electrical installation..................................................................................................................76
Chapter 4 Configuration...........................................................................................................95
4.1 Safety messages........................................................................................................................ 95
4.2 Overview................................................................................................................................... 96
4.3 Configuration using Rosemount TankMaster.............................................................................99
4.4 Basic configuration.................................................................................................................. 100
4.5 Advanced configuration...........................................................................................................111
4.6 LPG configuration....................................................................................................................116
4.7 Calibration using WinSetup..................................................................................................... 129
4.8 FOUNDATION™ Fieldbus overview................................................................................................133
4.9 Device capabilities................................................................................................................... 137
4.10 General block information..................................................................................................... 138
4.11 Analog Input block.................................................................................................................140
4.12 Analog Output block..............................................................................................................147
4.13 Resource block...................................................................................................................... 149
4.14 475 Field Communicator Menu Tree......................................................................................154
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4.15 Configuration using AMS Device Manager............................................................................. 155
4.16 Alert setup.............................................................................................................................171
4.17 LPG Setup using DeltaV / AMS Device Manager......................................................................175
Chapter 5 Operation.............................................................................................................. 183
5.1 Safety messages...................................................................................................................... 183
5.2 Viewing measurement data in Rosemount TankMaster........................................................... 184
5.3 Alarm handling........................................................................................................................ 184
5.4 Viewing measurement data in AMS Device Manager............................................................... 185
Chapter 6 Service and troubleshooting.................................................................................. 187
6.1 Safety messages...................................................................................................................... 187
6.2 Service.....................................................................................................................................188
6.3 Troubleshooting......................................................................................................................202
6.4 Resource block error messages................................................................................................213
6.5 Transducer block error messages.............................................................................................213
6.6 Analog Input (AI) function block.............................................................................................. 214
6.7 Alerts.......................................................................................................................................215
6.8 Viewing device status in AMS Device Manager.........................................................................220
Appendix A Specifications and reference data........................................................................... 223
A.1 General....................................................................................................................................223
A.2 Communication/Display/Configuration...................................................................................224
A.3 FOUNDATION™ Fieldbus characteristics.......................................................................................225
A.4 Electric.................................................................................................................................... 227
A.5 Mechanical.............................................................................................................................. 228
A.6 Environment............................................................................................................................230
A.7 Rosemount 5900S SIL 2 version (SIS option code S).................................................................231
A.8 Rosemount 5900S SIL 3 version (SIS option code 3).................................................................231
A.9 Rosemount 5900S with parabolic antenna.............................................................................. 233
A.10 Rosemount 5900S with horn antenna................................................................................... 234
A.11 Rosemount 5900S with still-pipe array antenna.....................................................................235
A.12 Rosemount 5900S with LPG/LNG antenna.............................................................................236
A.13 Dimensional drawings........................................................................................................... 237
A.14 Ordering information............................................................................................................ 240
Appendix B Product certifications............................................................................................. 263
B.1 European directive information............................................................................................... 263
B.2 Ordinary Location Certification................................................................................................263
B.3 Telecommunication compliance..............................................................................................263
B.4 CE-mark...................................................................................................................................263
B.5 Installing Equipment in North America.................................................................................... 264
B.6 North America......................................................................................................................... 265
B.7 Europe.....................................................................................................................................269
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B.8 International............................................................................................................................270
B.9 Brazil........................................................................................................................................271
B.10 China.....................................................................................................................................271
B.11 Technical Regulations Customs Union (EAC)..........................................................................272
B.12 Japan..................................................................................................................................... 272
B.13 Republic of Korea...................................................................................................................273
B.14 India...................................................................................................................................... 273
B.15 United Arab Emirates.............................................................................................................273
B.16 Additional certifications.........................................................................................................274
B.17 Custody Transfer Certifications..............................................................................................275
B.18 Product Certifications Rosemount 2051................................................................................ 277
B.19 Approval Drawings................................................................................................................ 279
Appendix C FOUNDATION™ Fieldbus Block Information............................................................ 281
C.1 Resource block parameters..................................................................................................... 281
C.2 Analog Input block system parameters....................................................................................287
C.3 Analog Output block system parameters.................................................................................291
C.4 Measurement Transducer block.............................................................................................. 292
C.5 Volume Transducer block........................................................................................................299
C.6 Register Transducer block parameters.....................................................................................301
C.7 Advanced Configuration Transducer block.............................................................................. 303
C.8 LPG Transducer block ..............................................................................................................306
C.9 Supported units.......................................................................................................................310
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1 Introduction
1.1 Safety messages
Instructions and procedures in this section may require special precautions to ensure the
safety of the personnel performing the operations. Information that potentially raises
safety issues is indicated by a warning symbol ( ). Refer to the following safety messages
before performing an operation preceded by this symbol.
WARNING
Failure to follow these installation guidelines could result in death or serious injury.
• Ensure only qualified personnel perform the installation.
• Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.
Explosions could result in death or serious injury.
• Verify that the operating atmosphere of the transmitter is consistent with the
appropriate hazardous locations certifications.
• Before connecting a handheld communicator in an explosive atmosphere, ensure that
the instruments in the loop are installed in accordance with intrinsically safe or nonincendive field wiring practices.
• Do not remove the gauge cover in explosive atmospheres when the circuit is alive.
Electrical shock could cause death or serious injury.
• Use extreme caution when making contact with the leads and terminals.
WARNING
Any substitution of non-recognized parts may jeopardize safety. Repair (e.g. substitution
of components) may also jeopardize safety and is not allowed under any circumstances.
WARNING
Physical access
Unauthorized personnel may potentially cause significant damage to and/or
misconfiguration of end users’ equipment. This could be intentional or unintentional and
needs to be protected against.
Physical security is an important part of any security program and fundamental to
protecting your system. Restrict physical access by unauthorized personnel to protect end
users’ assets. This is true for all systems used within the facility.
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1.2 Symbols
Table 1-1: Symbols
The CE marking symbolizes the conformity of the product with the applicable
European Community Directives.
The EU-Type Examination Certificate is a statement of a Notified Certification
Body declaring that this product meets the Essential Health and Safety
Requirements of the ATEX directive
The FM APPROVED Mark indicates that the equipment is approved by
FM Approvals according to applicable Approval Standards and is applicable for
installation in hazardous locations
Protective Earth
Ground
External cabling must be approved for use in min. 81°C
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1.3 Manual overview
This manual provides installation, configuration, and maintenance information for the
Rosemount 5900S Series Radar Level Gauge. The manual is based on a typical Rosemount
Tank Gauging system with a Rosemount 2410 Tank Hub connected to supported devices
such as the Rosemount 5900S. It also includes a brief overview of FOUNDATION™ Fieldbus,
and provides device specific information to allow installation of a Rosemount 5900S in
Foundation fieldbus networks.
Chapter Overview provides a brief description of the various components in a Rosemount
Tank Gauging system and recommended installation procedure.
Chapter Installation covers installation considerations as well as mechanical and electrical
installation.
Chapter Configuration describes how to configure the Rosemount 5900S by using tools
such as Rosemount TankMaster, Rosemount 475 Field Communicator, or AMS Device
Manager. This section also provides an overview of FOUNDATION™ Fieldbus operation with
the Rosemount 5900S.
Chapter Operation describes how to view measurement data in TankMaster. It also
provides a brief description of alarm handling.
Chapter Service and troubleshooting covers tools, troubleshooting, and various service
instructions.
Appendix Specifications and reference data contains specifications, dimensional drawings,
and ordering table.
Appendix Product certifications contains information on approvals and certifications.
Appendix FOUNDATION™ Fieldbus Block Information describes the various function and
transducer blocks which are used for the Rosemount 5900S.
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1.4 Technical documentation
The Rosemount™ Tank Gauging System includes a wide portfolio of user documentation.
For a complete list, see product pages on Emerson.com/Rosemount.
Reference manuals
• Rosemount Tank Gauging System Configuration Manual (00809-0300-5100)
• Rosemount 2460 System Hub (00809-0100-2460)
• Rosemount 2410 Tank Hub (00809-0100-2410)
• Rosemount 5900S Radar Level Gauge (00809-0100-5900)
• Rosemount 5900 Proof Test with Reference Reflector (00809-0200-5900)
• Rosemount 5900C Radar Level Gauge (00809-0100-5901)
• Rosemount 2240S Multi-Input Temperature Transmitter (00809-0100-2240)
• Rosemount 2230 Graphical Field Display (00809-0100-2230)
• Rosemount 5300 Guided Wave Radar (00809-0100-4530)
• Rosemount 5408 Radar Level Transmitter (00809-0300-4408)
• Rosemount Tank Gauging Wireless System (00809-0100-5200)
• Rosemount TankMaster WinOpi (00809-0200-5110)
• Rosemount TankMaster Software Installation Manual (00809-0400-5110)
• Rosemount TankMaster WinSetup (00809-0100-5110)
• Rosemount TankMaster Floating Roof Monitoring (00809-0500-5100)
• Rosemount TankMaster Network Configuration (303042EN)
• Rosemount 5900 Radar Level Gauge and Rosemount 2410 Tank Hub Safety Manual
Option S (00809-0400-5100)
• Rosemount TankMaster Mobile User Guide (00809-0100-5120)
• Rosemount TankMaster Mobile Installation Manual (00809-0200-5120)
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Product data sheets
• Rosemount Tank Gauging System (00813-0100-5100)
• Rosemount TankMaster Inventory Management Software (00813-0100-5110)
• Rosemount TankMaster Mobile Inventory Management Software (00813-0100-5120)
• Rosemount 2460 System Hub (00813-0100-2460)
• Rosemount 2410 Tank Hub (00813-0100-2410)
• Rosemount 5900S Radar Level Gauge (00813-0100-5900)
• Rosemount 5900C Radar Level Gauge (00813-0100-5901)
• Rosemount 2240S Multi-input Temperature Transmitter (00813-0100-2240)
• Rosemount 565/566/765/614 Temperature and Water Level Sensors
(00813-0100-5565)
• Rosemount 2230 Graphical Field Display (00813-0100-2230)
• Rosemount 5300 Level Transmitter (00813-0100-4530)
• Rosemount 5408 Level Transmitter (00813-0100-4408)
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1.5 Service support
For service support contact the nearest Emerson Automation Solutions /Rosemount Tank
Gauging representative. Contact information can be found on the web site
www.Emerson.com.
1.6 Product recycling/disposal
Recycling of equipment and packaging should be taken into consideration and disposed of
in accordance with local and national legislation/regulations.
1.7 Packing material
Rosemount Tank Radar AB is fully certified according to ISO 14001 environmental
standards. By recycling the corrugated paperboard, or wooden boxes, used for shipping
our products you can contribute to take care of the environment.
Reuse and recycling
Experience has shown that wooden boxes can be used several times for various purposes.
After careful disassembly the wooden parts may be reused. Metal waste may be
converted.
Energy recovery
Products which have served their time may be divided into wood and metal components
and the wood can be used as fuel in sufficient ovens.
Due to its low moisture content (approximately 7%) this fuel has a higher calorific value
than ordinary wood fuel (moisture content approximately 20%).
When burning interior plywood the nitrogen in the adhesives may increase emissions of
nitrogen oxides to the air 3-4 times more than when burning bark and splinter.
Note
Landfill is not a recycling option and should be avoided.
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2 Overview
2.1 Introduction
The Rosemount™ 5900S is a two-wire radar level gauge for high accuracy non-contact
measurements. The level gauge continuously emits a radar signal with varying frequency
towards the product surface. This allows very accurate level measurements by processing
the difference between the frequencies of the emitted and received radar signals.
The Rosemount 5900S is an integral part of the flexible Rosemount Tank Gauging system.
The advanced and robust design makes it suitable for a vast range of applications. It is
designed for high accuracy level measurements as well as handling complex tank shapes
and obstacles in the tank that may interfere with measurement signals.
Figure 2-1: System Integration
Rosemount TankMaster I. Rosemount 2410 Tank Hub
A.
B. Rosemount 2460 System Hub J. Tankbus
C. Ethernet (Modbus TCP) K. Secondary bus (IS)
D. Host L. Rosemount 2230 Field Display
E. Servo gauges M. Rosemount 5900S Radar Level Gauge
F. Secondary Bus (Non-IS) N. Rosemount 2240S Temperature Transmitter
G. Relay Outputs O. Zone 1
H. Primary Bus P. Zone 0
The Rosemount 5900S delivers measurement data and status information to a Rosemount
2410 Tank Hub via the intrinsically safe Tankbus
The intrinsically safe Tankbus complies with the FISCO FOUNDATION™ Fieldbus standard.
(1)
Rosemount 5900S Radar Level Gauge 13
by a Rosemount 2460 System Hub, and is distributed to a Rosemount TankMaster PC, or
another host system, whenever the system hub receives a request for data.
(1)
. Data from a group of tanks is buffered
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2.2 Main label
Figure 2-2: Rosemount 5900S Main Label
A. Radar Level Gauge model (5900S/5900C)
B. Model code
C. SIL baseline
D. Logotype (end user country)
E. Certificate information
F. Certificate information
G. Address and warnings
H. Device type (Radar Level Gauge )
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2.3 QR code
Figure 2-3: Rosemount 5900S QR Code Label
A. QR code
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2.4 Components
Figure 2-4: Rosemount 5900S Components
A. Terminal compartment
B. Cable entries (½ - 14 NPT, M20 x 1.5 adapters)
C. Flange
D. Antenna
E. Grounding terminal
F. Weather protection hood
G. Label
H. Transmitter head with signal processing electronics
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2.5 System overview
The Rosemount Tank Gauging system is a state-of-the art inventory and custody transfer
radar tank level gauging system. It is developed for a wide range of applications at
refineries, tank farms and fuel depots, and fulfills the highest requirements on
performance and safety.
The field devices on the tank communicate over the intrinsically safe Tankbus. The
Tankbus is based on a standardized fieldbus, the FISCO
integration of any device supporting that protocol. By utilizing a bus powered 2-wire
intrinsically safe fieldbus the power consumption is minimized. The standardized fieldbus
also enables integration of other vendors’ equipment on the tank.
The Rosemount Tank Gauging product portfolio includes a wide range of components to
build small or large customized tank gauging systems. The system includes various
devices, such as radar level gauges, temperature transmitters, and pressure transmitters
for complete inventory control. Such systems are easily expanded thanks to the modular
design.
The Rosemount Tank Gauging system is a versatile system that is compatible with and can
emulate all major tank gauging systems. Moreover, the well-proven emulation capability
enables step-by-step modernization of a tank farm, from level gauges to control room
solutions.
It is possible to replace old mechanical or servo gauges with modern Rosemount Tank
Gauging devices, without replacing the control system or field cabling. It is further
possible to replace old HMI/SCADA-systems and field communication devices without
replacing the old gauges.
There is a distributed intelligence in the various system units which continuously collect
and process measurement data and status information. When a request for information is
received an immediate response is sent with updated information.
The flexible Rosemount Tank Gauging system supports several combinations to achieve
redundancy, from control room to the different field devices. Redundant network
configuration can be achieved at all levels by doubling each unit and using multiple control
room work stations.
(2)
FOUNDATION™ Fieldbus, and allows
(2) See documents IEC 61158-2
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Figure 2-5: Rosemount Tank Gauging System Architecture
A. Non-hazardous area K. Plant Host Computer
B. Hazardous area L. TRL2 Modbus
C. Rosemount 5900S Radar Level Gauge M. Segment coupler
D. Rosemount 2240S Temperature Transmitter N. Rosemount 644 Temperature Transmitter
E. Rosemount 2230 Graphical Field Display O. Rosemount 5300 Level Transmitter
F. Rosemount 2410 Tank Hub P. Rosemount 5408 Level Transmitter
G. Rosemount 3051S Pressure Transmitter Q. Custody transfer / Inventory tank gauging
H. Rosemount TankMaster PC R. Operational control
I. Rosemount 2460 System Hub S. Plant host computer
J. Ethernet (Modbus TCP)
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Figure 2-6: Rosemount Tank Gauging System Architecture for Wireless Systems
A. Non-hazardous area
B. Hazardous area
C. Rosemount TankMaster PC
D. Emerson Wireless Gateway
E. Rosemount 2410 Tank Hub
F. Tankbus
G. Emerson Wireless 775 THUM Adapter
H. Rosemount 5900S Radar Level Gauge
I. Rosemount 2240S Temperature Transmitter
J. Rosemount 3051S Pressure Transmitter
K. Rosemount 2230 Graphical Field Display
L. Segment coupler
M. Rosemount 644 Temperature Transmitter
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Figure 2-7: Rosemount Tank Gauging System Architecture in a FOUNDATION Fieldbus Network
A. Non-hazardous area H. Rosemount 644 Temperature Transmitter
B. Hazardous area I. FOUNDATION Fieldbus Power Supply
C. Rosemount 5900S Radar Level Gauge J. Segment coupler
D. Rosemount 2240S Temperature Transmitter K. Rosemount 5300 Level Transmitter
E. PC L. Rosemount 5408 Level Transmitter
G. Rosemount 3051S Pressure Transmitter N. Operational control
F. Rosemount 2230 Graphical Field Display M. Custody transfer / Inventory tank gauging
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Overview
2.5.1 TankMaster HMI software
Rosemount TankMaster is a powerful Windows-based Human Machine Interface (HMI) for
complete tank inventory management. It provides configuration, service, set-up,
inventory, and custody transfer functions for Rosemount Tank Gauging systems and other
supported instruments.
Rosemount TankMaster is designed to be used in the Microsoft® Windows environment
providing easy access to measurement data from your Local Area Network (LAN).
The Rosemount TankMaster WinOpi program lets the operator monitor measured tank
data. It includes alarm handling, batch reports, automatic report handling, historical data
sampling as well as inventory calculations such as Volume, Observed Density and other
parameters. A plant host computer can be connected for further processing of data.
The Rosemount TankMaster WinSetup program is a graphical user interface for
installation, configuration and service of devices in the Rosemount Tank Gauging system.
2.5.2
Rosemount 2460 System Hub
The Rosemount 2460 System Hub is a data concentrator that continuously polls and
stores data from field devices such as radar level gauges and temperature transmitters in a
buffer memory. Whenever a request for data is received, the system hub can immediately
send data from the updated buffer memory for a group of tanks.
Measured and calculated data from one or more tanks is communicated via the
Rosemount 2410 Tank Hub to the system hub buffer memory. Whenever a request is
received, the system hub can immediately send data from a group of tanks to a
TankMaster PC, or a host.
The Rosemount 2460 can be used to connect devices from other vendors as well, such as
Honeywell® Enraf and Whessoe.
The Rosemount 2460 has eight slots for communication interface boards. These boards
can be individually configured for communication with hosts or field devices. They can be
ordered either for TRL2, RS485, Enraf BPM or Whessoe 0-20 mA/RS485 communication.
Two slots can also be configured for RS232 communication.
One of the system hub’s three Ethernet ports is used for Modbus TCP connection to host
systems. By simply connecting the system hub to the existing LAN network,
communication over Ethernet is established.
The system hub can provide redundancy for critical operations, by using two identical
devices. The primary system hub is active and the other one is in passive mode. If the
primary unit stops working properly, the secondary unit is activated and a failure message
is sent to TankMaster (or a DCS system).
2.5.3
Rosemount 5900S Radar Level Gauge 21
Rosemount 2410 Tank Hub
The Rosemount 2410 Tank Hub acts as a power supply to the connected field devices in
the hazardous area using the intrinsically safe Tankbus.
The tank hub collects measurement data and status information from field devices on a
tank. It has two external buses for communication with various host systems.
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The Rosemount 2410 is available in three versions:
• single tank
• multiple tanks
• functional safety/SIS applications (SIL 2 single tank)
The multiple tanks version of the Rosemount 2410 supports up to 10 tanks and 16
devices. With the Rosemount 5300 the Rosemount 2410 supports up to 5 tanks.
The Rosemount 2410 is equipped with two relays which support configuration of up to 10
“virtual” relay functions allowing you to specify several source signals for each relay.
The Rosemount 2410 supports Intrinsically Safe (IS) and Non-Intrinsically Safe (Non-IS)
analog 4-20 mA inputs/outputs. By connecting an Emerson Wireless 775 THUM Adapter
to the IS HART 4-20 mA output, the tank hub is capable of wireless communication with an
Emerson Wireless Gateway in a WirelessHART® network.
Reference Manual
2.5.4
2.5.5
2.5.6
Rosemount 5900S Radar Level Gauge
The Rosemount 5900S Radar Level Gauge is an intelligent instrument for measuring the
product level inside a tank. Different antennas can be used in order to meet the
requirements of different applications. The Rosemount 5900S can measure the level of
almost any product, including bitumen, crude oil, refined products, aggressive chemicals,
LPG and LNG.
The Rosemount 5900S sends microwaves towards the surface of the product in the tank.
The level is calculated based on the echo from the surface. No part of the Rosemount
5900S is in actual contact with the product in the tank, and the antenna is the only part of
the gauge that is exposed to the tank atmosphere.
The 2-in-1 version of the Rosemount 5900S Radar Level Gauge has two radar modules in
the same transmitter housing allowing two independent level measurements using one
antenna and one tank opening.
Rosemount 5300 Guided Wave Radar
The Rosemount 5300 is a premium 2-wire guided wave radar for level measurements on
liquids, to be used in a wide range of medium accuracy applications under various tank
conditions. Rosemount 5300 includes the Rosemount 5301 for liquid level measurements
and the Rosemount 5302 for liquid level and interface measurements.
Rosemount 5408 Radar Level Transmitter
The Rosemount 5408 is a non-contacting level transmitter for accurate and reliable level
measurement on small storage and buffer tanks.
The Rosemount 5408 provides accurate and reliable level measurements for metallic and
non-metallic vessels. It is suitable for almost any liquid and is ideal for challenging
applications with agitators, foam, high temperatures, and pressures. It is also an excellent
choice for level measurement in tanks with small diameter (2- to 4-inch) stiling wells.
The narrow beam makes the Rosemount 5408 the ideal solution for bulk solids in small to
medium sized silos with rapid level changes.
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For safety functions such as overfill prevention, level deviation monitoring, or dry-run
prevention, the Rosemount 5408:SIS is the ideal choice.
Overview
2.5.7 Rosemount 2240S Multi-Input Temperature Transmitter
The Rosemount 2240S Multi-input Temperature Transmitter can connect up to 16
temperature spot sensors and an integrated water level sensor.
2.5.8 Rosemount 2230 Graphical Field Display
The Rosemount 2230 Graphical Field Display presents inventory tank gauging data such as
level, temperature, and pressure. The four softkeys allow you to navigate through the
different menus to provide all tank data, directly in the field. The Rosemount 2230
supports up to 10 tanks. Up to three Rosemount 2230 displays can be used on a single
tank.
2.5.9
2.5.10
2.5.11
2.5.12
Rosemount 644 Temperature Transmitter
The Rosemount 644 is used with single spot temperature sensors.
Rosemount 3051S Pressure Transmitter
The Rosemount 3051S series consists of transmitters and flanges suitable for all kinds of
applications, including crude oil tanks, pressurized tanks and tanks with / without floating
roofs.
By using a Rosemount 3051S Pressure Transmitter near the bottom of the tank as a
complement to a Rosemount 5900S Radar Level Gauge, the density of the product can be
calculated and presented. One or more pressure transmitters with different scalings can
be used on the same tank to measure vapor and liquid pressure.
Rosemount 2180 Field Bus Modem
The Rosemount 2180 Field Bus Modem (FBM) is used for connecting a TankMaster PC to
the TRL2 communication bus. The Rosemount 2180 is connected to the PC using either
the USB or the RS232 interface.
Emerson Wireless Gateway and Emerson Wireless 775 THUM™ Adapter
An Emerson Wireless THUM Adapter allows wireless communication between a
Rosemount 2410 Tank Hub and an Emerson Wireless Gateway. The gateway is the
network manager that provides an interface between field devices and the Rosemount
TankMaster inventory software or host / DCS systems.
See the Rosemount Tank Gauging System Data Sheet for more information on the various
devices and options.
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2.6 Antennas
2.6.1 Horn antenna
The Rosemount 5900S with Horn Antenna is designed for an 8 inch antenna to be used in
small size openings on fixed roofs tanks.
The Rosemount 5900S is designed for measurements of a variety of oil products and
chemicals. However, for bitumen/asphalt and similar products the Parabolic antenna is
recommended.
Figure 2-8: Horn Antenna
2.6.2
Parabolic antenna
The Rosemount 5900S with Parabolic Antenna measures level of all types of liquids, from
light products to bitumen/asphalt. The gauge is designed for mounting on tanks with fixed
roofs and has custody transfer accuracy.
The design of the parabolic antenna provides extreme tolerance against sticky and
condensing products. The narrow beam of this antenna makes it very suitable in narrow
tanks with internal structures.
Figure 2-9: Parabolic Antenna
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2.6.3 Array antenna
The Rosemount 5900S with Still-pipe Array Antenna is used on tanks with still pipes and
with all products suited for still pipes, except Methanol, for which the other antennas are
better suited.
The gauge uses a low-loss radar propagation mode which virtually eliminates the influence
of the still pipe condition. Measurement is made with highest accuracy even when the
pipe is old, rusty and covered with deposits.
The Still-pipe Array Antenna fits 5, 6, 8, 10, and 12 inch pipes. It can be mounted on an
existing still pipe and there is no need to take the tank out of operation during installation.
There are two versions of the Rosemount 5900S with Still-pipe Array Antenna: fixed and
hinged hatch. The hinged hatch enables full pipe size product sampling or verification
hand-dips.
Figure 2-10: Array Antenna
2.6.4
LPG/LNG Antenna
The Rosemount 5900S with LPG/LNG Antenna is designed for level measurements in LPG
and LNG tanks. A 4 inch still-pipe is used as a wave guide for the measurement and
prevents a turbulent surface from disturbing the measurement. Radar signals are
transmitted inside the pipe towards the surface.
The pressure sealing is a PTFE window with drip-off design. It is approved for use in
pressure vessels. As standard the gauge is equipped with a fire-proof block valve. An
optional vapor space pressure sensor is also available.
The Rosemount 5900S with LPG/LNG Antenna is available in two versions for 150 PSI and
300 PSI.
The Verification Pin allows you to verify measurements without opening the tank by
comparing the measured distance with the actual distance to the Verification Pin.
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Figure 2-11: LPG/LNG Antenna
2.7 Installation procedure
Follow these steps for proper installation:
Procedure
1. Review installation considerations. See Installation considerations.
2. Mount the gauge. See Mechanical installation.
3. Wire the gauge. See Electrical installation.
4. Make sure covers and cable/conduit connections are tight.
5. Power up the gauge.
6. Configure the gauge. See Configuration.
7. Verify measurements.
8. (Optional) Enable the Write Protection switch.
9. (Optional) SIL configuration.
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3 Installation
3.1 Safety messages
Instructions and procedures in this section may require special precautions to ensure the
safety of the personnel performing the operations. Information that potentially raises
safety issues is indicated by a warning symbol ( ). Refer to the following safety messages
before performing an operation preceded by this symbol.
WARNING
Failure to follow safe installation and servicing guidelines could result in death or serious
injury.
• Ensure only qualified personnel perform the installation.
• Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.
• Do not perform any service other than those contained in this manual unless you are
qualified.
• To prevent ignition of flammable or combustible atmospheres, disconnect power
before servicing.
• Substitution of components may impair Intrinsic Safety.
Explosions could result in death or serious injury.
• Verify that the operating atmosphere of the transmitter is consistent with the
appropriate hazardous locations certifications.
• Before connecting a handheld communicator in an explosive atmosphere, ensure that
the instruments in the loop are installed in accordance with intrinsically safe or nonincendive field wiring practices.
• Do not remove the gauge cover in explosive atmospheres when the circuit is alive.
High voltage that may be present on leads could cause electrical shock.
• Avoid contact with the leads and terminals.
• Ensure the main power to the transmitter is off and the lines to any other external
power source are disconnected or not powered while wiring the gauge.
NOTICE
The device is designed for installation in complete enclosed container to prevent
unwanted RF emission. Installation must be in accordance with local regulations and may
require local radio approvals.
Installation in open air applications may be subject for site license approval.
Installation shall be done by trained installers, in compliance with the manufacturer's
instructions.
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3.2 Installation considerations
When finding an appropriate location on the tank for a Rosemount 5900S Radar Level
Gauge, the conditions of the tank must be carefully considered. The Rosemount 5900S
should be installed so that the influence of disturbing objects is kept to a minimum,
preferably outside the radar signal beam.
Ensure that environmental conditions are within specified limits as listed in Specifications
and reference data.
Ensure that the Rosemount 5900S Radar Level Gauge is installed such that it is not
exposed to higher pressure and temperature than specified in Specifications and reference
data.
It is the responsibility of the user to ensure that the device meets the specific inside tank
installation requirements such as:
• chemical compatibility of wetted materials
• design/operation pressure and temperature
For a complete specification of the Rosemount 5900S device, you can identify the model
code on the attached antenna label and match with data in Ordering information.
3.2.1
Do not install the Rosemount 5900S in non-intended applications, for example
environments where it may be exposed to extremely intense magnetic fields or extreme
weather conditions.
Antennas with plastic surfaces and painted surface, may under certain extreme conditions
generate an ignition-capable level of electrostatic charge. When installing in hazardous
areas ensure using tools, cleaning material etc. which can not generate electrostatic
charge.
Horn antenna requirements
The Rosemount 5900S with Horn Antenna must be installed so that there are no pipes or
other obstacles that could prevent the radar beam from reaching the tank bottom
unobstructed. There are two flanges available; a horizontal flange for vertical installation,
and an inclined flange for installation close to the tank wall.
Please refer to mechanical installation drawings for more information on the installation
requirements of the Horn Antenna and service space requirements.
Nozzle requirements
Table 3-1: Minimum Nozzle Diameter for the Rosemount 5900S with Horn Antenna
Flange Minimum nozzle diameter
(mm/in.)
Horizontal flange 180/7.1 330
Maximum nozzle height
(mm)
4° inclined flange 185/7.3 330
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Figure 3-1: Nozzle Requirements for the Horn Antenna Gauge
A. Horizontal flange
B. 4° inclined flange
C. Minimum 800 mm (31.5 in.) for highest accuracy. Minimum 500 mm (19.7 in.) with
reduced accuracy.
D. Maximum height: 330 mm (13 in.)
E. Minimum nozzle diameter 180 mm (7.1 in.)
F. Minimum nozzle diameter 185 mm (7.3 in.)
G. Note! For best performance the antenna should extend below the nozzle.
Free space requirements
There are two flanges available for the Horn Antenna gauge. One flange has a 4°
inclination and the other is horizontal. See installation drawing for flange dimensions.
The horizontal flange can be used if the wall does not intrude into the 30° wide radar beam
from the Horn Antenna.
In case a vertical antenna axis installation is not possible without the tank wall penetrating
the radar beam, the Rosemount 5900S has to be directed away from the wall by using the
4° flange. The inclination is necessary to ensure maximum accuracy.
Consider minimum free space distance L according to Table 3-2 and Figure 3-2.
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Table 3-2: Minimum Distance L to Tank Wall for the Rosemount 5900S with Horn
Antenna
Flange Minimum distance L to tank wall (m)
Horizontal flange Rx0.2 (R=tank reference height)
4° flange 0.6
(1) In exceptional cases the Rosemount 5900S with Horn Antenna can be installed closer to the tank
wall if required. Please contact Emerson Automation Solutions/Rosemount Tank Gauging for
advice.
(1)
In certain cases, when maximum accuracy is not required, the horizontal flange can be
used even if the wall intrudes into the radar beam. In doubtful cases, please contact
Emerson Automation Solutions / Rosemount Tank Gauging or one of its representatives
for advice.
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Figure 3-2: Two Different Flange Options are Available
3.2.2
A. Service space 550 mm (21.7 in.)
B. Service space 500 mm (19.7 in.)
C. Antenna axis
D. Tank wall
E. Vertical plumb line
F. Tank reference height (R)
G. 30° radar beam
H. Horizontal flange
I. Inclined flange
J. Minimum distance to tank wall
Parabolic antenna requirements
Inclination
The inclination of the Rosemount 5900S with Parabolic Antenna should not exceed 1.5 °
towards the center of the tank. For products with high condensation such as bitumen/
asphalt applications, the radar beam should be directed vertically without any inclination.
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Figure 3-3: Maximum Inclination with Parabolic Antenna
A. Maximum inclination 1.5°
Flange requirements
The Rosemount 5900S with Parabolic Antenna is mounted on the tank nozzle by using the
Flange Ball. It is designed for easy adjustment of gauge inclination within the specified
limits.
There are two versions of the Flange Ball. One that is clamped to the flange by using a nut,
and another one which is welded to the flange.
The Flange Ball has to be mounted on the flange prior to mounting the gauge on the tank
nozzle.
The flange needs to fulfill certain requirements in order to ensure that the radar beam is
not disturbed by the tank wall. This allows the radar signal to be reflected on the product
surface and transmitted back to the level gauge at a maximum signal strength.
The tank flange has to meet the following inclination requirements (see Figure 3-4) in
order to allow proper adjustment of the antenna:
• maximum 4.5° away from the tank wall
• maximum of 2° towards the tank wall
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Figure 3-4: Maximum Inclination of Tank Flange
A. Maximum inclination towards tank center
B. Maximum inclination towards tank wall
C. 4.5° max
D. 2.0° max
In case the tank flange does not meet the requirements as illustrated in Figure 3-4, the
inclination requirements for the Parabolic Antenna can still be met by using the welded
Flange Ball. The Flange Ball can be mounted at a maximum angle of 17° to the flange as
illustrated in Figure 3-5:
Figure 3-5: Maximum Inclination with Welded Flange
Nozzle requirements
When installing the Rosemount 5900S with Parabolic Antenna on a 20 inch nozzle, the
nozzle height must not exceed 600 mm (24 in.). There has to be a free passage for the
radar beam within a 5° angle from the edge of the parabolic reflector to the lower end of
the nozzle.
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The Rosemount 5900S should be installed so that the distance between flange and
product surface exceeds 800 mm (31 in.). Highest accuracy is obtained for product levels
below this point.
Nozzles with larger diameter may be higher than 600 mm (24 in.) as long as the
requirement of 5° free passage is fulfilled.
Figure 3-6: Nozzle Requirements for the Rosemount 5900S with Parabolic Antenna
A. Minimum 800 mm (31 in.) for highest accuracy. Minimum 500 mm (20 in.) with
reduced accuracy.
B. Recommended height: 400 mm (16 in.). Maximum height: 600 mm (24 in.).
C. Minimum nozzle diameter: 500 mm (20 inch.)
D. Vertical plumb line
E. Ø 440 mm (17.3 in.)
F. 5° minimum
Free space requirements
The radar beam of the Rosemount 5900S with Parabolic Antenna is 10° wide. Obstacles
(construction bars, pipes larger than Ø 2", etc.) within the radar beam are generally not
accepted, as these may result in disturbing echoes. However, in most cases, a smooth tank
wall or small objects will not have any significant influence on the radar beam.
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The antenna axis should be located at least 800 mm (31 in.) from the tank wall for best
performance. For evaluation contact Emerson Automation Solutions/ Rosemount Tank
Gauging.
Figure 3-7: Free Space Requirements for the Rosemount 5900S with Parabolic
Antenna
A. Recommended space 550 mm (22 in.) for installation and service
B. Recommended space 500 mm (20 in.) for installation and service
C. Free passage
D. Vertical plumb line
E. Antenna axis
F. Max. 1.5 °
G. Min. 0.8 m (31 in.)
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3.2.3 Still Pipe antenna requirements
The Rosemount 5900S is designed for still-pipe mounting and can be mounted on existing
still-pipe flanges without taking the tank out of operation. The Rosemount 5900S Still-pipe
Array Antenna is available for pipe size 5, 6, 8, 10 and 12 inch.
There are two versions available in order to suit various requirements for easy installation
and maintenance:
• The Rosemount 5900S Still Pipe Array antenna Fix version which has a flange for easy
mounting when there is no need for opening the Still Pipe for hand dipping
• The Rosemount 5900S Still Pipe Array antenna Hatch version suitable for still-pipes
that need to be opened for hand dipping
Still-pipe requirements
The Rosemount 5900S Still-pipe Array Antenna fits 5, 6, 8, 10 and 12 inch flanges and
pipes. The adaptation is accomplished by selecting a suitable Still-pipe Array Antenna.
The still-pipe must be vertical
(3)
within 0.5° (0.2 m over 20 m).
Table 3-3 shows the wide range of schedules and pipe inner diameters that the Array
antennas can be mounted in.
Table 3-3: Antenna Size and Appropriate Pipe Inner Diameter
Antenna size (inch) Antenna dimension
(mm)
5 120.2 SCH10-SCH60 125.3 - 134.5
6 145.2 SCH10-SCH60 150.3 - 161.5
8 189 SCH20-SCH80 193.7 - 206.3
10 243 SCH10-SCH60 247.7 - 264.7
12 293.5 SCH 10-40-XS 298.5 - 314.7
Suitable for pipe dimension
Size Inner diameter (mm)
(3) Please contact Emerson / Rosemount Tank Gauging for advice if this requirement can not be met.
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Flange requirements
The Rosemount 5900S with Still-pipe Array Antenna fits flanges of size 5, 6, 8, 10 and 12
inch. The gauge has a flange for sealing the tank. The tank flange must be horizontal
within ±2°.
Figure 3-8: The Flange Must Be Horizontal Within ±2°
Recommended installation
When designing new tanks, an 8 inch still-pipe or larger is recommended. This is
particularly important in tanks with sticky and viscous products. See drawing
D9240041-917 “Recommended still-pipes” for more information on recommended stillpipes for the Rosemount 5900S. Before manufacturing a new still-pipe, we recommend
that you contact Emerson Automation Solutions / Rosemount Tank Gauging for advice.
For highest performance, the total area of the slots or holes in the still-pipe must not
exceed the values shown in Table 3-4 below. The listed values refer to the total area of the
holes over the entire length of the pipe, regardless of its length. In some cases it is possible
to allow a larger total area than stated in Table 3-4. When the limits are exceeded, please
contact Emerson Automation Solutions / Rosemount Tank Gauging for advice.
Table 3-4: Maximum Area of Slots and Holes
Pipe Dimension (inch) Max. Area of Slots and Holes (m2)
5 0.1
6 0.1
8 0.4
10 0.8
12 1.2
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Free space
The following free space is recommended for mounting the Rosemount 5900S with Stillpipe Array Antenna:
Figure 3-9: Free Space Requirements for Rosemount 5900S with Array Antenna Fix
Version
Table 3-5: Free Space Requirements
Position Free Space
A Recommended space 550 mm (22 in.) for installation and service
B Recommended space 500 mm (20 in.) for installation and service
C Minimum 800 mm (31 in.) for highest accuracy
Minimum 500 mm (20 in.) with reduced accuracy
D Product surface
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Figure 3-10: Free Space Requirements for Rosemount 5900S with Array Antenna
Hatch Version
Table 3-6: Free Space
Position Free Space
A See Table 3-7
B Recommended space 500 mm (20 in.) for installation and service
C Minimum 800 mm (31 in.) for highest accuracy
Minimum 500 mm (20 in.) with reduced accuracy
D Product surface
Table 3-7: Free Space (A) for Opening the Hatch
Antenna Size (inch) Space (A) (mm/in.)
5 470/18.5
6 470/18.5
8 480/18.9
10 490/19.3
12 490/19.3
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3.2.4 LPG/LNG antenna requirements
Temperature and pressure measurement
Measurements of temperature and pressure is a prerequisite for high accuracy level
measurements in LPG/LNG tanks. A Rosemount Tank Gauging system may include
Rosemount 5900S Radar Level Gauges, Rosemount 2240S Multi-input Temperature
Transmitters, Rosemount 644 Temperature Transmitters as well as pressure transmitters
in order to obtain all necessary measurement variables.
Still-pipe and Verification Pin
A still-pipe must be installed prior to the gauge installation. The still-pipe is customer
supplied and should be manufactured according to the installation drawings.
Three types of steel pipe are recommended:
• DN100
• 4 inch SCH 10 stainless steel pipe
• 4 inch SCH 40 stainless steel pipe
When ordering the level gauge specify the pipe type in the Required System Information
(RSI) form.
The still-pipe must be vertical within ±0.5° and the customer flange must be horizontal
within ±1° as illustrated in Figure 3-11.
The still-pipe is manufactured with a number of holes to allow proper circulation of the
product, and to ensure equalization of product density inside and outside the pipe. The
hole diameter should be 20 mm or 3/4”. All holes in the upper still-pipe section must be
placed along a line on one side of the pipe.
The Verification Pin allows you to verify Rosemount 5900S level measurements when the
tank is pressurized. It is mounted on the still-pipe in a hole oriented 90 degrees to the
other holes.
The Verification Pin should be placed at a position of 1200 mm (47 in.) below the flange as
illustrated in Figure 3-11. There must be a minimum distance of 200 mm (8 in.) between
the Verification Pin and the maximum product level. In order to fulfill this requirement, the
Verification Pin may be mounted higher, up to 1000 mm below the flange.
The Verification Pin must be aligned with a bolt hole on the still-pipe flange as illustrated in
Figure 3-11. The Verification Pin’s position must be clearly marked on the still-pipe flange
(see Figure 3-11) to allow proper alignment of the Rosemount 5900S gauge.
See installation drawing D9240 041-910 for LPG/LNG Still-pipe for information on how to
install the Verification Pin on the still-pipe. Installation instructions are enclosed with the
Verification Pin and Deflection Plate.
See LPG configuration and the see the Rosemount Tank Gauging System Configuration
Manual for further information on how to configure the Rosemount 5900S for LPG/LNG
measurements.
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Figure 3-11: Installation of Verification Pin and Inclination Requirements for Flange
and Still-pipe
A. 1000 < L < 2500 mm (39 < L < 98 in.).
Recommended: 1200 mm (47 in.)
B. Min. 200 mm (8 in.) from Verification pin to
G. The Verification Pin is directed towards the
bolt hole at the pipe flange marking.
H. Bolt hole
product
C. Hole for Verification Pin; Ø 20 mm. I. Align Verification Pin and bolt hole within
1°.
D. Holes for density equalization; Ø 20 mm
J. Maximum 1°
(3/4 in.)
E. 500 mm (20 in.) K. Maximum 0.5°
F. Mark on still-pipe flange
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Deflection plate with calibration ring
A Deflection Plate is mounted at the lower end of the still-pipe and is integrated with a ring
that is used for calibrating the gauge during the installation phase when the tank is empty.
Installation instructions are enclosed with the Verification Pin and Deflection Plate.
Figure 3-12: Still-pipe with Deflection Plate and Verification Pin
A. Still-pipe
B. Support
C. Minimum 150 mm (6 in.)
D. Calibration ring
E. Deflection plate
The Deflection Plate can be attached to the still-pipe by using one of three methods:
• Welding
• M4 screw and nut
• Riveting
For pipe dimensions 4 inch SCH 40 and DN 100, an extra ring is needed for the Deflection
Plate as illustrated in Figure 3-13 and Figure 3-14.
See LPG configuration and the Rosemount Tank Gauging System Configuration Manual for
further information on how to configure the Rosemount 5900S for LPG/LNG
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Figure 3-13: Mounting the Deflection Plate on Pipe 4 inch SCH 40
A. Ring is marked 4” SCH40
Figure 3-14: Mounting the Deflection Plate on Pipe DN 100
A. Ring is marked DN100
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Free space
The following free space is recommended for mounting the Rosemount 5900S with
LPG/LNG Antenna:
Figure 3-15: Free Space Requirements for Rosemount 5900S with LPG/LNG antenna
A. Recommended space 550 mm (22 in.) for installation and service
B. Recommended space 1000 mm (39 in.) for installation and service
C. Minimum 1200 mm (47 in.) to product surface for highest accuracy. Minimum 800 mm
(31 in.) with reduced accuracy
D. Optional pressure transmitter
E. Product surface
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Extension pipe for minimum distance
The Rosemount 5900S Radar Level Gauge should be placed such that there is a minimum
gap of 1200 mm (47 in.) between the flange and the maximum product level (see Still-
pipe and Verification Pin). If necessary, an extension pipe can be used to raise the level
gauge. This will allow measurements closer to the top of the tank than would otherwise be
possible, as illustrated in Figure 3-16.
Figure 3-16: Rosemount 5900S with Extension Pipe
A. Extension pipe
B. Minimum 1200 mm (47 in.) to product surface
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3.3 Mechanical installation
3.3.1 Mounting the Horn antenna
This section describes how to install the Rosemount 5900S withwith Horn Antenna.
Follow this instruction to install the Horn antenna and transmitter head assembly on a
tank.
Prerequisites
• Check that all parts and tools are available before carrying them up to the tank roof.
• See Horn antenna requirements for information on mounting considerations before
installing the gauge on the tank.
Procedure
1. Put a gasket on the socket and carefully insert the horn antenna and flange
assembly.
A. Horn antenna and flange assembly
B. Gasket (Customer supplied)
C. Customer supplied flange
D. Nozzle
2. Tighten the flange with required torque depending on gasket and flange type by
using suitable screws and nuts (customer supplied).
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3. Put the adapter on the flange. The groove on the adapter should be directed
approximately 90° to the line of sight from the nozzle to the center of the tank.
A. Four M10 screws and washers
B. Adapter
C. Tank center
D. Groove
E. Adapter
4. Tighten the four M10 screws with washers by hand so that the adapter can be
rotated.
5. Put the transmitter head onto the antenna adapter.
A. Transmitter head
B. Nut
C. Adapter
6. Ensure that the guide pin inside the transmitter head fits the groove on the adapter.
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7. Tighten the nut that connects the transmitter head to the adapter.
8. Align the level gauge by using the cross hairs on top of the transmitter head.
A. Tank
B. Tank center
C. Line of sight
9. In case the weather protection hood is attached, the gauge can be aligned by using
a line of sight along the screws on top of the head.
10. Ensure that the gauge is directed at an angle of 45° to the line of sight from the
center of the tank to the nozzle.
11. Tighten the adapter screws (4 × M10).
12. In case the Weather Protection Hood was removed, put it back on top of the head
and tighten the screw.
A. Weather Protection Hood
13. Wire the gauge and configure by using the Rosemount TankMaster WinSetup
software (see the Rosemount Tank Gauging System Configuration Manual).
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3.3.2 Parabolic antenna
Mounting the clamped Flange Ball
Follow this instruction when installing the clamped Flange Ball on a flange.
Prerequisites
1. Use a flange of thickness 6 - 30 mm.
2. Make sure that the diameter of the hole is 96 mm. Make a small recess at one side
of the flange hole.
Figure 3-17: Flange Requirements
A. Recess
Procedure
1. Put the O-ring on the flange and insert the Flange Ball into the hole. Make sure that
the guide pin on the side of the Flange Ball fits into the recess on the flange.
A. Flange Ball
B. Nut
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2. Tighten the nut so that the Flange Ball fits tightly to the flange (torque 50 Nm).
Mounting the welded Flange Ball
Follow this instruction when installing the welded Flange Ball on a flange.
Prerequisites
For horizontal mounting according to requirements in chapter Parabolic antenna
requirements, make sure that the diameter of the hole is 116 ± 2 mm.
Figure 3-18: Flange Requirements
A. 116±2 mm
B. 6-38 mm
In case the flange requirements in chapter Parabolic antenna requirements are not met,
the hole needs to be machined to an oval shape prepared for inclined welding of the
Flange Ball.
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Procedure
1. Let the protection plates remain on the Flange Ball until welding is finished. These
plates protect the surface of the Flange Ball from welding sparks.
A. Protection plate
B. Flange Ball
2. Make sure that the Flange Ball is mounted in such a way that the grove is directed
upwards when the flange is mounted on the tank nozzle.
A. Groove
3. If the tank flange is inclined, make sure that the Flange Ball is welded so that the
Flange Ball is horizontal when it is mounted on the tank.
The tank flange inclination should not exceed 17 degrees.
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4. Remove the protection plates when the Flange Ball is welded to the flange.
A. Protection plate
Mounting the parabolic antenna
This section describes how to install the Rosemount 5900S with Parabolic antenna.
Follow this instruction to install the Parabolic antenna and transmitter head assembly on a
tank.
Prerequisites
• See Parabolic antenna requirements for considerations before installing the gauge on
the tank.
• Check that all parts and tools are available before carrying them up to the tank top.
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Procedure
1. Fit the Parabolic Reflector onto the Antenna Feeder and tighten the five M5 screws.
A. M5x5
B. Parabolic Reflector
C. Antenna Feeder
2. Check that all parts are properly mounted.
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3. Put the two O-rings in the grooves on the upper surface of the Flange Ball.
A. 2 O-rings
B. Grooves
C. Flange Ball
D. Flange
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4. Turn the flange around and insert the Antenna Waveguide into the flange hole.
A. Nut
B. Tab Washer
C. Antenna label plate
D. Finger Nut
E. Washer Ball
F. Stop Washer
G. Flange
H. Antenna Waveguide
5. Mount the washers and nuts.
Note that the purpose of the Stop Washer is to prevent the antenna from falling
down into the tank. Therefore it fits tightly to the Antenna Waveguide.
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6. Tighten the finger nut and the upper nut by hand.
A. Finger Nut
B. Upper Nut
7. Place the antenna and flange assembly on the tank nozzle and tighten the flange
screws.
A. Antenna Waveguide
B. Flange
C. Antenna
D. Nozzle
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8. Put the level gauge on the Antenna Waveguide. Ensure that the guide pin inside the
transmitter head fits into the groove on the Antenna Waveguide.
A. Nut
B. Antenna Waveguide
C. Finger Nut
9. Tighten the nut that connects the transmitter head to the antenna.
10. Loosen the finger nut slightly.
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11. Align the level gauge by using the cross hairs on top of the transmitter head.
In case the weather protection hood is attached, the gauge can be aligned by using
a line of sight along the screws on top of the head.
A. Tank
B. Tank center
C. Line of sight
12. Ensure that the gauge is directed at an angle of 45° to the line of sight from the
center of the tank to the wall.
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13. Use the marks on the Washer Ball to adjust the gauge so the antenna is inclined
roughly 1.5° towards the center of the tank.
Note
For products with high condensation, such as bitumen, the gauge should be
mounted with 0° inclination in order to achieve maximum signal strength.
A. Marks
B. Plumb line
C. Tank center
D. Incline antenna 1.5° towards tank center
14. Tighten the finger nut.
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15. You may use a level (optional) to verify correct inclination of 1.5° towards the tank
center. Ensure that the level is put on a flat and steady surface on top of the
transmitter head. If needed, loosen the finger nut and adjust the gauge.
Note
Make sure the air bubble touches, but doesn't overlap the 1.5° mark.
A. Finger Nut
16. Tighten the finger nut firmly.
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17. In case the Weather Protection Hood was removed, put it back on top of the
transmitter head and tighten the screw.
A. Weather Protection Hood
B. Finger Nut
18. Tighten the upper nut to lock the finger nut (you may temporarily remove the
transmitter head to make room for tools if needed), and secure by folding the tab
washer over the nut.
A. Upper Nut
19. Wire the gauge and configure by using the RosemountTankMaster WinSetup
software (see the Rosemount Tank Gauging System Configuration Manual).
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3.3.3 Array antenna - fix version
Prerequisites
See Still Pipe antenna requirements for information on mounting considerations before
installing the gauge on the tank.
Measure the pipe inner diameter before closing the still-pipe. Enter this value during the
configuration.
Follow this instruction when installing the Rosemount 5900S with Array Antenna Fixed
version.
Procedure
1. Insert the Antenna Waveguide into the flange hole, and place the antenna label into
position, with text down.
A. Nut
B. Antenna label plate
C. Antenna Waveguide
2. Tighten the nut.
A. Nut
3. Secure the nut by folding the tab on the label plate over the nut.
4. Bend the antenna label plate at the slot mark to a position with the text clearly
visible.
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5. Put the antenna and flange assembly on the tank nozzle and tighten the flange
screws.
A. Gasket
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6. Carefully put the gauge on top of the Antenna Waveguide and tighten the nut.
Ensure that the guide pin inside the transmitter head fits the groove on the
Waveguide.
A. Weather Protection Hood
B. Spacer
C. Nut
D. Antenna Waveguide
E. Groove
7. In case the Weather Protection Hood was removed, put it back on top of the
transmitter head and tighten the screw.
8. Wire the gauge and configure by using the Rosemount TankMaster WinSetup
software, (see the Rosemount Tank Gauging System Configuration Manual).
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3.3.4 Array antenna - hinged hatch
Prerequisites
See Still Pipe antenna requirements for information on mounting considerations before
installing the gauge on the tank.
Follow this instruction when installing the Rosemount 5900S with Array Antenna Hinged
Hatch version.
Procedure
1. Mount the hatch on the nozzle. The hatch has a welded flange with a hole pattern
that fits the nozzle flange.
A. Gasket
2. Tighten the flange screws. The smaller hatches may have a couple of pin bolts in
addition to the screws.
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3. Mount the antenna on the lid. Ensure that the guide pin inside the lid fits the groove
on the Antenna Waveguide.
A. Antenna
B. Antenna Waveguide
C. Groove
4. Tighten the nut which holds the antenna to the lid.
A. Nut
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5. Check that the O-ring is properly seated all around the cover and is pressed down
behind the Hand Dip Plate.
A. O-ring
B. Hand Dip Plate
6. Close the lid and tighten the locking screw.
A. Antenna Waveguide
B. Tighten the locking screw
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7. Carefully put the gauge on top of the Antenna Waveguide and tighten the nut.
Ensure that the guide pin inside the transmitter head fits the groove on the Antenna
Waveguide.
A. Weather Protection Hood
B. Spacer
C. Nut
D. Antenna Waveguide
E. Groove
8. In case the Weather Protection Hood was removed, put it back on top of the
transmitter head and tighten the screw.
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9. Wire the gauge and configure by using the Rosemount TankMaster WinSetup
software (see the Rosemount Tank Gauging System Configuration Manual).
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3.3.5 LPG/LNG antenna
Prerequisites
Ensure that all parts and tools are available before carrying them to the tank top.
Note
There must be a mark on the still-pipe flange to show the direction of the Verification Pin.
Carefully check that the closing is aligned to the mark on the still-pipe flange as described
below.
See LPG/LNG antenna requirements for information on mounting considerations before
installing the gauge on the tank.
Follow this step by step instruction when installing the LPG/LNG antenna.
Procedure
1. Install the still-pipe according to mechanical installation drawing 9240041-910.
2. Check that the cone antenna fits into the still-pipe. The gap between the cone
antenna and the pipe must not exceed 2 mm.
A. Maximum 2 mm
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3. Mount the antenna on the closing using four M6 Allen head screws. Be careful when
handling the closing and antenna assembly. It is important that the antenna is
undamaged without dents.
Let the protection cap remain on the waveguide until the antenna is installed.
A. Protection cap
B. Ball valve
C. Closing
D. Four M6 screws
E. Antenna
4. Place a gasket (customer supplied) on the still-pipe flange.
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5. Carefully fit the antenna into the still-pipe.
A. Closing
B. Align mark with notch on the pipe flange
C. Still-pipe flange
D. Notch that indicates direction of the Verification Pin
E. Nozzle
6. Direct the closing so that the mark aligns with the notch on the pipe flange.
7. Tighten the closing onto the still-pipe flange (customer supplied screws and nuts).
The tank is now sealed and can, as far as Rosemount Tank Gauging equipment is
concerned, be pressurized.
Note
For a safe installation on a pressurized tank it is important that the gauge is installed
in accordance with the appropriate local, national, and international standards,
codes, and practices.
8. Remove the protection cap from the waveguide.
A. Protection cap
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9. Put the adapter on the flange.
Ensure that the guide pins on the flange fit the holes at the bottom of the adapter.
A. Four M10 screws
B. Bracket
C. Groove
D. Mark
E. Flange
F. Ball valve
G. Pressure transmitter
H. Adapter
I. Entry for pressure transmitter
J. Closing
K. Holes for guide pins
10. Ensure that the mark on top of the adapter aligns with the mark on the closing.
11. Mount the bracket and the pressure transmitter.
12. Tighten the four M10 screws with washers.
13. Connect the pipe at the pressure transmitter input to the entry on the flange and
tighten the nut.
14. Put the Rosemount 5900S radar gauge on the adapter. Ensure that the guide pin
inside the waveguide of the radar gauge fits the groove on the adapter. The
direction of the Verification Pin is indicated by marks on the still-pipe flange and the
closing. See LPG/LNG antenna requirements for more information.
(The second groove on the adapter is used for measurement verification when
replacing a TankRadar Rex level gauge with a Rosemount 5900S).
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15. Tighten the nut that connects the transmitter head to the adapter.
Note
The adapter has two grooves. Use the one that allows the transmitter head to be
aligned with the Verification Pin as illustrated in Step 16.
A. Pressure transmitter
B. Bracket for pressure transmitter
C. Still-pipe
D. Nut
E. Adapter
F. Verification Pin
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16. Verify that the level gauge head is properly aligned. The cover on the terminal
compartment shall be parallel to the Verification Pin. The notch on the still-pipe
flange indicates the direction of the Verification Pin.
A. Rosemount 5900 Level Gauge
B. Pressure transmitter
C. Mark that indicates direction of the Verification Pin
D. Cover on the terminal compartment
E. Parallel
F. Verification Pin
G. Still-pipe
17. Wire the gauge, and configure by using the Rosemount TankMaster WinSetup
software as described in the Rosemount Tank Gauging System Configuration
Manual.
18. Configure the level gauge for LPG measurements (see LPG configuration).
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3.4 Electrical installation
3.4.1 Cable/conduit entries
The electronics housing has two entries for ½ - 14 NPT. Optional M20×1.5, minifast and
eurofast adapters are also available. The connections must be made in accordance with
local or plant electrical codes.
Make sure that unused ports are properly sealed to prevent moisture or other
contamination from entering the terminal block compartment of the electronics housing.
Note
Use the enclosed metal plugs to seal unused ports. The plastic plugs mounted at delivery
are not sufficient as seal!
Note
Thread sealing (PTFE) tape or paste on male threads of conduit is required to provide a
water/dust tight conduit seal and to meet the required degree of ingress protection as
well as to enable future removal of the plug/gland.
3.4.2
NPT is a standard for tapered threads. Engage the gland with 5 to 6 threads. Note that
there will be a number of threads left outside the housing as illustrated in Figure 3-19.
Figure 3-19: Cable Entry with NPT Threaded Gland
A. The NPT threaded gland leaves a number of threads outside the housing
Ensure that glands for the cable entries meet requirements for IP class 66 and 67.
Grounding
The housing should always be grounded in accordance with national and local electrical
codes. Failure to do so may impair the protection provided by the equipment. The most
effective grounding method is direct connection to earth ground with minimal
impedance.
There are three grounding screw connections provided. Two are located inside the
terminal compartment of the housing and the third is located on the housing. The internal
ground screws are identified by a ground symbol: .
Note
Grounding the transmitter via threaded conduit connection may not provide sufficient
ground.
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Grounding - FOUNDATION™ Fieldbus
Signal wiring of the fieldbus segment can not be grounded. Grounding out one of the
signal wires may shut down the entire fieldbus segment.
Shield wire ground
To protect the fieldbus segment from noise, grounding techniques for shield wire usually
require a single grounding point for shield wire to avoid creating a ground loop. The
ground point shall be located at the power supply.
The devices designed for “daisy-chain” connection offer an isolated shield loop-through
terminal in order to enable a continuous shield throughout the Tankbus network.
In order to avoid unintentional grounding points, the cable shield inside the terminal
compartment must be isolated.
3.4.3
Cable selection for the Tankbus
Use shielded twisted pair wiring for the Rosemount 5900S Series in order to comply with
(4)
FISCO
fieldbus cable. The cables must be suitable for the supply voltage and approved for use in
hazardous areas, where applicable. In the U.S. explosion-proof conduits may be used in
the vicinity of the vessel.
Use wire rated at least 5 °C above maximum ambient temperature.
We recommend cable size 1.0 mm2 or 18 AWG in order to facilitate wiring. However,
cables within the range 0.5 to 1.5 mm2 or 20 to 16 AWG can be used.
The FISCO FOUNDATION™ Fieldbus specification requires that cables for the Tankbus comply
with the following cable parameters:
Table 3-8: FISCO Cable Parameters
Parameter
Loop resistance 15 Ω/km to 150 Ω/km
Loop inductance 0.4 mH/km to 1 mH/km
Capacitance 45 nF/km to 200 nF/km
Maximum length of each spur
Maximum cable length including trunk
spurs
requirements and EMC regulations. The preferred cable is referred to as type “A”
(1)
(2)
cable 60 m in apparatus class IIC and IIB
(3)
and
Value
1000 m in apparatus class IIC and 1900 m in
apparatus class IIB
(1) For further information see requirements of the IEC 61158-2 standard.
(2) A spur is an unterminated part of the network.
(3) A trunk is the longest cable path between two devices on the fieldbus network, and is the part of
the network which has terminations at both ends. In the Rosemount Tank Gauging system, a
trunk is typically located between the Rosemount 2410 Tank Hub and a segment coupler or the
last device in a daisy-chain configuration.
(4) See IEC 61158-2
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3.4.4 Hazardous areas
When the Rosemount 5900S level gauge is installed in hazardous areas, local regulations
and specifications in applicable certificates must be observed.
Certificates for Rosemount Tank Gauging products, such as the Rosemount 5900, are
available on Emerson.com/Rosemount Tank Gauging.
3.4.5 Power requirements
The Rosemount 5900S is powered over the intrinsically safe Tankbus by the Rosemount
2410 Tank Hub. The 2410 feeds the intrinsically safe fieldbus segment by acting as a FISCO
power supply on the Tankbus.
When installed in a FOUNDATION Fieldbus system without a Rosemount 2410 Tank Hub, the
Rosemount 5900S is powered by the FF segment.
3.4.6
3.4.7
Power budget
The Rosemount 5900S power consumption is 50 mA for standard devices, and 100 mA for
the Rosemount 5900S 2-in-1 versions. This has to be considered when connecting field
devices to the Tankbus. See section “Power Budget” in the Rosemount 2410 Tank Hub
Reference Manual for more information.
Tankbus
The Rosemount Tank Gauging system is easy to install and wire. Devices can be “daisychained” thus reducing the number of external junction boxes.
In a Rosemount Tank Gauging system devices communicate with a Rosemount 2410 Tank
Hub via the intrinsically safe Tankbus. The Tankbus complies with the FISCO
Fieldbus standard. The Rosemount 2410 acts as power supply to the field devices on the
Tankbus. A FISCO system enables more field devices to be connected to the segment
compared to conventional IS systems based on the entity concept.
Termination
A terminator is needed at each end of a FOUNDATION™ Fieldbus network. Generally, one
terminator is placed in the fieldbus power supply, and the other one in the last device in
the fieldbus network.
Note
Ensure that there are two terminators on the fieldbus.
(5)
FOUNDATION
In a Rosemount Tank Gauging system the Rosemount 2410 Tank Hub acts as power
supply. Since the tank hub normally is the first device in the fieldbus segment, the built-in
termination is enabled at factory.
Other devices such as the standard version of the Rosemount 5900S Radar Level Gauge,
the Rosemount 2230 Graphical Field Display, and the Rosemount 2240S Multi-input
FISCO=Fieldbus Intrinsically Safe Concept
(5)
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Temperature Transmitter also have built-in terminators which can easily be enabled by
inserting a jumper in the terminal block when necessary.
Segment design
When designing a FISCO fieldbus segment a few requirements need to be considered.
Cabling has to comply with FISCO requirements.
You will also have to ensure that the total operating current of the connected field devices
is within the output capability of the Rosemount 2410 Tank Hub. The 2410 is able to
deliver 250
the total current consumption is less than 250 mA.
Another requirement is to ensure that all field devices have at least 9 V input voltage at
their terminals. Therefore you will have to take into account the voltage drop in the
fieldbus cables.
Distances are normally quite short between the Rosemount 2410 Tank Hub and field
devices on the tank. In many cases you can use existing cables as long as the FISCO
requirements are fulfilled.
See chapter “The Tankbus” in the Rosemount 2410 Tank Hub Reference Manual for more
information on segment design of a Rosemount Tank Gauging system.
(6)
mA. Consequently, the number of field devices has to be considered so that
3.4.8
Related information
Cable selection for the Tankbus
Power budget
Typical installation
The example in Figure 3-20 illustrates a system with daisy-chained field devices on a single
tank. Terminators are installed at both ends of the fieldbus segment as required in a
FOUNDATION Fieldbus system. In this case terminators are enabled in the Rosemount 2410
Tank Hub and a field device at the end of the network segment.
In addition to the field instruments on the Tankbus, Figure 3-20 illustrates how an
instrument such as a pressure transmitter can be connected to the intrinsically safe 4 -20
mA analog input of the 2410 Tank Hub.
Maximum number of HART Slave Devices:
• Passive current loop: 5
• Active current loop: 3
(6) In Smart Wireless Systems the 2410 can deliver 200 mA on the Tankbus
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Figure 3-20: Example of a Tankbus Connection for a Single Tank
A. Tankbus length up to 1000 meter depending on number of devices and cable type
B. Rosemount 2410 Tank Hub with intrinsically safe power supply, integrated power
conditioner, and built-in terminator
C. Rosemount 2230 Display
D. Tankbus
E. IS Analog Input (Secondary bus)
F. Rosemount 5900S Radar Level Gauge
G. Rosemount 2240S Multi-input Temperature Transmitter
H. Built-in terminator enabled on the last device
I. Rosemount 3051S Pressure Transmitter
The maximum distance between the tank hub and the field devices on the tank depends
on the number of devices connected to the Tankbus and the quality of cables.
See chapter “Electrical Installation” in the Rosemount 2410 Tank Hub Reference Manual
for more information about cable selection, power budget, the Tankbus, and more
examples on how to install systems that include the Rosemount 2410 Tank Hub.
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3.4.9 Rosemount 5900S in a FOUNDATION™ Fieldbus system
The Rosemount 5900S supports the FOUNDATION Fieldbus (FF) technology and lets you
integrate it into an existing FF network.
As long as the power supply meets certain requirements (see Figure 3-21 and Figure 3-22)
the Rosemount 5900S will be able to operate as any other FF device.
Figure 3-21: Example of an I.S. FOUNDATION Fieldbus System
A. I.S. Power Supply
B. Trunk
C. Rosemount 2230 Display
D. Segment Coupler
E. Rosemount 644 Temperature Transmitter
F. Rosemount 5900S Radar Level Gauge
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Figure 3-22: Example of a Non-I.S. FOUNDATION Fieldbus System
A. Non-I.S. Power Supply
B. SAFE AREA
C. HAZARDOUS AREA
D. Barrier
E. IS Trunk
F. Rosemount 2230 Display
G. Segment Coupler
H. Rosemount 644 Temperature Transmitter
I. Rosemount 5900S Radar Level Gauge
Ensure that:
• the power supply is able to provide the total current needed for all the connected
devices.
• the Rosemount 5900S and other devices connected to the FOUNDATION Fieldbus (FF)
system are compliant with the FISCO or Entity parameters of the power supply.
• the short circuit protection of the Segment Coupler
(7)
matches the current
consumption of the connected devices.
Related information
Product certifications
Power requirements
Power budget
3.4.10
Wiring
To connect the Rosemount 5900S level gauge:
Procedure
See the Rosemount 2410 Reference Manual (Document No. 00809-0100-2410) for more information on the Segment
(7)
Coupler.
1. Ensure that the power supply is switched off.
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2. Remove the cover on the terminal compartment.
3. Run the wires through the appropriate cable gland/conduits. Install cables with a
drip loop in such a way that the lower part of the loop is under the cable/conduit
entry.
4. Connect wires as described in Terminal blocks.
5. Ensure that the positive lead is connected to the terminal marked FB+ and the
negative lead to the terminal marked FB-.
6. Use metal plugs to seal unused ports.
7. The cover on the terminal compartment should be tightened to mechanical stop
(metal to metal). Make sure the cover is fully engaged to meet explosion-proof
requirements and to prevent water from entering the terminal compartment.
8. Tighten the cable gland/conduit. Note that adapters are required for M20 glands.
Note
Ensure that O-rings and seats are in good condition prior to mounting the cover in
order to maintain the specified level of ingress protection. The same requirements
apply for cable inlets and outlets (or plugs). Cables must be properly attached to the
cable glands.
Figure 3-23: Terminal Compartment
A. Cable glands
B. Internal Ground screws
C. Terminals for signal and power supply
D. Locking screw (Unscrew to lock)
E. External Ground screw
F. Cover
Conductor recommendations
Ensure that you use cables suitable for the terminal block of the Rosemount 5900S. The
terminal block is designed for cables that meet the specifications as illustrated below.
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Figure 3-24: Conductor and Insulation Requirements
A. Conductor insulation. Maximum diameter Ø: 2.9 mm.
B. Stripping length: 8 to 9 mm.
C. Conductor cross-sectional area, see Table 3-9.
Table 3-9: Conductor Cross-sectional Area
Conductor connection Cross-section
Minimum Maximum
Solid 0.2 mm2 / AWG 24 1.5 mm2 /AWG16
Flexible 0.2 mm2 / AWG 24 1.5 mm2 /AWG16
With wire end ferrule 0.25 mm2 / AWG 24 1.5 mm2 /AWG16
With plastic collar ferrule 0.25 mm2 / AWG 24 0.75 mm2 /AWG19
In case conductor insulation diameter exceeds 2.9 mm it may not be possible to insert
cable properly into the terminal block. In such a case the stripping length may have to be
increased. Adjust stripping length such that no bare conductor appears outside the
terminal when conductor is attached to the terminal block.
A solid conductor, or a flexible conductor with end ferrule, can easily be pushed into the
terminal block without using any tools. In case a flexible (stranded) conductor is used, you
will have to push the release button in order to insert the conductor.
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Figure 3-25: Push the Conductor Into the Terminal Block
A. Terminal block
B. Release buttons
C. Conductor
To disconnect, push the release button and remove the conductor.
Figure 3-26: Push the Button to Release the Conductor from the Terminal Block
A. Terminal block
B. Release buttons
C. Conductor
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3.4.11 Terminal blocks
Figure 3-27: Rosemount 5900S Terminal Compartment
A. Test terminals
B. Ground terminals, internal
C. Field bus
Table 3-10: Terminal Block Connections for the Rosemount 5900S
Connection Description
X1: Tankbus in Intrinsically safe Tankbus input, power and communication (spur in
FOUNDATION Fieldbus system)
X2: Terminate on The integrated line terminator is connected over the Tankbus when a
jumper is placed in the terminal block
X3: Shield loop
through
X4: Tankbus out Tankbus output connected to X1 for optional daisy-chain connection to
Test terminals Test terminals for temporary connection of a Field Communicator
Cable shield daisy-chain connector (not grounded)
other devices
The X1 terminal is connected to the intrinsically safe Tankbus.
A jumper on the X2 terminal enables the built-in termination. The termination should be
used if the Rosemount 5900S gauge is installed at the end of a Tankbus network. See
Tankbus for more information on how to terminate the Tankbus.
The X3 terminal is used for connecting the cable shield in order to enable a continuous
shield throughout the Tankbus network.
The X4 terminal can be used for “daisy-chain” connection to other devices such as the
Rosemount 2240S Multi-input Temperature Transmitter, or the Rosemount 2230
Graphical Field Display. See also Figure 3-30.
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Terminal block Two-in-One version
The Rosemount 5900S Two-in-One version can be connected to a single Tankbus or two
separate Tankbuses.
Figure 3-28: Terminal Compartment 2-in-1 Version
A. Test terminals
B. Ground terminals, internal
C. Jumpers between X3 and X4
D. Two tankbuses
E. Single tankbus
FB. Field Bus
When using two separate tankbuses, connect X1 to Tankbus 1 and X4 to Tankbus 2.
Connect to X1 when using a single tankbus, and jumpers between X3 and X4.
Table 3-11: Terminal Block Connections for the Rosemount 5900S with Two
Tankbuses
Connection Two-in-One / Two tankbuses
X1: Primary Tankbus in Intrinsically safe Tankbus input for level gauge 1, power and
communication
X2: Primary TerminateonTermination for primary tankbus. The integrated line terminator is
connected over the Tankbus when a jumper is placed in the terminal
block.
X3: Primary Tankbus
out
Primary Tankbus output connected to X1 for optional daisy-chain
connection to other devices
X4: Secondary TankbusinIntrinsically safe Tankbus input for level gauge 2, power and
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Table 3-11: Terminal Block Connections for the Rosemount 5900S with Two
Tankbuses (continued)
Connection Two-in-One / Two tankbuses
Test terminals Test terminals for temporary connection of a field communicator
Table 3-12: Terminal Block Connections for the Rosemount 5900S with Single
Tankbus
Connection Two-in-One / Single tankbus
X1: Primary Tankbus in Intrinsically safe Tankbus input, power and communication
X2: Primary TerminateonTermination for primary tankbus. The integrated line terminator is
connected over the Tankbus when a jumper is placed in the terminal
block.
X3: Primary Tankbus
out
X4: Secondary Tankbus
in
Test terminals Test terminals for temporary connection of a field communicator
Jumpers between X3 and X4
Gauge terminal block SIL safety system
The Rosemount 5900S has a SIL3 alarm output which is connected to the Rosemount
2410 Tank Hub.
Figure 3-29: Terminal Compartment
Test terminals
A.
B. 2-in-1: optional jumpers between X3 and X4 for connection to second level gauge
C. SIL Alarm
D. Ground terminals, internal
FB. Field Bus
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For the 2-in-1 SIL version of the Rosemount 5900S, optional jumpers are placed between
terminals X3 and X4 for connection to the second radar level gauge.
Table 3-13: Terminal Block Connections for the Rosemount 5900S with SIL Option
Connection SIL Safety System
X1: Primary Tankbus in Intrinsically safe Tankbus input, power and communication
X2: Alarm SIL3 alarm output
(connect to Exi terminal block on Rosemount 2410 Tank Hub)
3.4.12
X3: Primary Tankbus
out
X4: Secondary Tankbus
in
Test terminals Test terminals for temporary connection of a field communicator
See the Rosemount 5900 Radar Level Gauge and 2410 Tank hub Safety Manual for Use in
Safety Instrumented Systems for more information on how to setup a Rosemount Tank
Gauging SIL3 safety system.
Optional jumpers between X3 and X4 for connection to second level
gauge of the Rosemount 5900S / 2-in-1 version
Wiring diagrams
The standard version of the Rosemount 5900S has a single intrinsically safe fieldbus input.
You may activate a built-in fieldbus termination by short-circuiting the X2 connector.
An intrinsically safe output on connector X4 can be used for “daisy-chain” connection to
other devices in a Rosemount Tank Gauging system.
Connector X3 is used for a fieldbus input/output cable shield connection (separated from
chassis ground).
Figure 3-30 illustrates a typical wiring diagram with a Rosemount 5900S level gauge
connected to a Rosemount 2240S temperature transmitter. In this example the
termination is enabled in the temperature transmitter which is the last device on the
Tankbus (see Tankbus).
In case you prefer to connect the temperature transmitter to the tank hub, you may
“daisy-chain” the Rosemount 5900S to the temperature transmitter, and terminate the
Tankbus by a jumper in terminal X2 on the Rosemount 5900S terminal block.
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Figure 3-30: Rosemount 5900S Wiring Diagram
A. Rosemount TankMaster PC
B. Rosemount 2410 Tank Hub
C. Field communicator
D. Tankbus
E. Power supply
F. Shield
G. Rosemount 2240S Multi-input Temperature Transmitter with built-in terminator
H. Rosemount 5900S Radar Level Gauge
See also Terminal blocks for information on terminal block connections.
The Rosemount 5900S 2-in-1 version
The 2-in-1 version of the Rosemount 5900S has two separate level gauges in the same
housing. One of the tankbuses can be terminated in the Rosemount 5900S terminal
compartment.
The 2-in-1 version can be connected to two separate tankbuses as illustrated in Figure
3-31 and Figure 3-33, or to a single tankbus as illustrated in Figure 3-32.
Terminal X1 is an intrinsically safe tankbus input for level gauge 1, and terminal X4
connects to the second level gauge.
Figure 3-31 illustrates a wiring diagram with a 2-in-1 version of the Rosemount 5900S
Radar Level Gauge which is “daisy-chained” to a Rosemount 2240S Multi-input
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Temperature Transmitter. Note that the Primary Tankbus is terminated in the Rosemount
5900S terminal block (X2).
Figure 3-31: Rosemount 5900S Wiring Diagram for 2-in-1 Version with two Tankbuses
A. Rosemount TankMaster PC
B. Rosemount 2410 Tank Hub
C. Field Communicator
D. Primary Tankbus in (gauge 1)
E. Power supply
F. Termination
G. Rosemount 2240S Multi-input Temperature Transmitter
H. Secondary Tankbus (gauge 2)
I. Rosemount 5900S Radar Level Gauge (2-in-1)
See also Terminal blocks for information on terminal block connections.
Figure 3-32 illustrates the 2-in-1 version of the Rosemount 5900S with a single intrinsically
safe Tankbus. The Tankbus is connected to the first level gauge via terminal X1, and to the
second level gauge via jumpers between terminals X3 (Primary Tankbus out) and X4
(Secondary Tankbus in).
Tankbus termination is enabled in the Rosemount 5900S terminal block (X2).
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Figure 3-32: Rosemount 5900S Wiring Diagram for 2-in-1 Version with a Single Tankbus
A. Rosemount TankMaster PC
B. Rosemount 2410 Tank Hub
C. Field Communicator
D. Tankbus
E. Power supply
F. Termination
G. Rosemount 2240S Multi-input Temperature Transmitter
H. Rosemount 5900S Radar Level Gauge (2-in-1)
In Figure 3-33 a Rosemount 2240S temperature transmitter is wired to the second gauge
of a 2-in-1 version of the Rosemount 5900S.
The Primary Tankbus is terminated in the terminal block (X2).
The Secondary Tankbus is terminated by enabling the built-in termination of the
temperature transmitter.
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Figure 3-33: Wiring diagram for Rosemount 5900S 2-in-1 Version with Two Tankbuses
A. TankMaster PC
B. Rosemount 2410 Tank Hub
C. Field Communicator
D. Primary Tankbus in (gauge 1)
E. Power supply
F. Termination
G. Rosemount 2240S Multi-input Temperature Transmitter
H. Secondary Tankbus (gauge 2)
I. Rosemount 5900S Radar Level Gauge (2-in-1)
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4 Configuration
4.1 Safety messages
Instructions and procedures in this section may require special precautions to ensure the
safety of the personnel performing the operations. Information that potentially raises
safety issues is indicated by a warning symbol ( ). Refer to the following safety messages
before performing an operation preceded by this symbol.
WARNING
Failure to follow safe installation and servicing guidelines could result in death or serious
injury.
• Ensure only qualified personnel perform the installation.
• Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.
• Do not perform any service other than those contained in this manual unless you are
qualified.
• Substitution of components may impair Intrinsic Safety.
Explosions could result in death or serious injury.
• Verify that the operating atmosphere of the transmitter is consistent with the
appropriate hazardous locations certifications.
• Before connecting a handheld communicator in an explosive atmosphere, ensure that
the instruments in the loop are installed in accordance with intrinsically safe or nonincendive field wiring practices.
• Do not remove the gauge cover in explosive atmospheres when the circuit is alive.
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4.2 Overview
The Rosemount™ 5900S can be installed in Rosemount Tank Gauging systems including
Rosemount 2460 System Hubs and Rosemount 2410 Tank Hubs. The Rosemount 5900S
also supports installation in FOUNDATION™ Fieldbus systems. See System overview for more
information.
Installation of the Rosemount 5900S is a simple and straight-forward procedure. In a
Rosemount Tank Gauging system with Rosemount 2410 Tank Hub and Rosemount 2460
System Hub it basically includes the following steps:
1. Preparations: make a note of Unit ID, Modbus address
geometry parameters such as tank height, tank type, strapping table.
2. Set up communication protocol and communication parameters.
3. Configuration of the Rosemount 2460 System Hub.
4. Configuration of the Rosemount 2410 Tank Hub.
5. Configuration of field devices such as the Rosemount 5900S Radar Level Gauge and
the Rosemount 2240S Multiple-Input Temperature Transmitter.
(8)
, antenna type, tank
6. Calibration of the Rosemount 5900S.
Installation of the Rosemount 5900S in FOUNDATION Fieldbus systems is supported by a
complete set of Resource, Function, and Transducer blocks. You can easily integrate the
level gauge into any existing FOUNDATION Fieldbus network by using an appropriate
configuration tool such as the AMS Device Manager. See section FOUNDATION™ Fieldbus
overview for more information.
The Rosemount™ TankMaster™ WinSetup program is the recommended tool for
installation and configuration of a Rosemount 5900S Radar Level Gauge in systems that
include a Rosemount 2410 Tank Hub. The Rosemount 5900S is preferably installed as part
of the procedure when installing a tank hub:
1. Install and configure the Rosemount 2410 Tank Hub by using the device installation
wizard in TankMaster WinSetup.
2. Ensure that automatic installation of field devices is enabled when finishing the tank
hub installation. The Rosemount 2410 Tank Hub, Rosemount 5900S Level Gauge,
and other field devices on the Tankbus will automatically appear in the WinSetup
workspace.
3. Configure the Rosemount 5900S level gauge via the Properties window.
If a Rosemount 5900S level gauge is added to an existing system, the tank hub’s database
must be updated before the level gauge is configured. The tank database maps the level
gauge to the tank on which it is installed.
A detailed description of how to install and configure a Rosemount 5900S and other
devices by using the Rosemount TankMaster WinSetup software is provided in the
Rosemount Tank Gauging System Configuration Manual .
See the Rosemount Tank Gauging System Configuration Manual .
(8)
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Note
If the system contains a Rosemount 2460 System Hub it should be installed and
configured before other devices such as level gauges and temperature multiplexers.
See section FOUNDATION™ Fieldbus overview for more information on installing the
Rosemount 5900S in FOUNDATION Fieldbus systems.
The Rosemount 5900S supports basic configuration which is sufficient in most cases.
There are a number of advanced configuration options available as well, which may be
used for special applications when further fine-tuning is needed.
4.2.1 Basic configuration
Basic configuration includes specifying parameters for a standard configuration. This is
sufficient in most cases. A basic configuration includes the following items:
• Measurement units
• Tank geometry; tank height, tank type, tank bottom type, pipe diameter, hold off
distance, calibration distance, etc.
4.2.2
• Process conditions; rapid level changes, turbulence, foam, solids, product dielectric
range
• Volume; standard tank types, strapping table
• Tank scan; analyze the Rosemount 5900S measurement signal
• Empty tank handling; optimize measurements close to the tank bottom
See Basic configuration for more information.
Advanced configuration
In addition to basic configuration, the Rosemount 5900S supports advanced functions for
optimizing measurement performance in certain applications. It can be fine-tuned to
handle a wide range of product properties, various tank types, disturbing objects, and
turbulent conditions in the tank.
Examples of advanced functions supported by the Rosemount 5900S and the Rosemount
TankMaster WinSetup configuration program:
• Surface echo tracking
• Filter settings
See Advanced configuration for more information.
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4.2.3 Configuration tools
Different tools are available for configuration of a Rosemount 5900S:
• Rosemount TankMaster Winsetup
• Field Communicator
• AMS Device Manager for FOUNDATION™ Fieldbus systems
• FOUNDATION Fieldbus hosts supporting DD4
The Rosemount TankMaster Winsetup is a user-friendly software package that includes
basic configuration options as well as advanced configuration and service functions.
The WinSetup package provides you with powerful and easy-to-use tools for installation
and configuration, see the Rosemount Tank Gauging System Configuration Manual.
For DeltaV users, the DD can be found at www.easydeltav.com. For other hosts that use
Device Descriptions (DD) and DD Methods for device configuration, the latest DD versions
can be found on Foundation’s website at www.fieldbus.org.
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4.3 Configuration using Rosemount TankMaster
The Rosemount TankMaster Winsetup program is the recommended configuration tool
for the Rosemount 5900S. Typically a Rosemount 2410 Tank Hub is connected to a
Rosemount 2460 System Hub which communicates with host system via TRL2 Modbus,
RS485 Modbus, Modbus TCP, or emulation protocol. A Rosemount 5900S can be Installed
and configured by one of the following methods:
• as part of the installation and configuration procedure of a Rosemount 2410 Tank Hub
(recommended)
• by using the Rosemount TankMaster installation wizard
A Rosemount 5900S level gauge is typically installed as part of the installation procedure
when installing a Rosemount 2410 Tank Hub in Rosemount TankMaster WinSetup. Then
the level gauge appears in the WinSetup workspace and is configured in a separate stage
via the Properties window.
See the Rosemount Tank Gauging Configuration Manual for more information on how to
configure a Rosemount 5900S Radar Level Gauge.
4.3.1
Installation wizard
The Rosemount TankMaster WinSetup installation wizard is a tool that facilitates
installation and configuration of Rosemount 5900S and other devices. This may be useful
in case the Rosemount 5900S was not installed as part of the installation procedure for the
Rosemount 2410.
See the Rosemount Tank Gauging System Configuration Manualfor more information.
Note
In case the Rosemount 5900S level gauge was installed “offline” via a Rosemount 2410
Tank Hub, it needs to be configured separately via the Properties window.
To install a Rosemount 5900S by using the Rosemount TankMaster WinSetup wizard do
the following:
Procedure
1. Start the TankMaster WinSetup program.
2. Select the Devices folder.
3. Click the right mouse button and select Install New.
4. Follow the instructions.
There are a number of configuration options available which are not included in the
installation wizard. See Basic configuration and Advanced configuration for
information on how to use various options such as Tank Scan, Empty Tank
Handling, Surface Echo Tracking and Filter Settings.
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4.4 Basic configuration
4.4.1 Tank geometry
The following parameters are used for tank geometry configuration of a Rosemount
5900S Radar Level Gauge:
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