Rosemount 5708 Operating Manual
Reference Manual
00809-0100-4570, Rev DA
November 2017
Rosemount™ 5708 3D Solids Scanner
Reference Manual |
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Contents
Section 2: Contents
Section 1: Introduction
1.1 Product recycling/disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Storage and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Section 2: Overview
2.1 Theory of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2.2 Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2.2.1 Wide application range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2.2.2 Advantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2.2.3 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.3 Components of the Rosemount 5708 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Section 3: Mechanical Installation
3.1 Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3.2 Mounting considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3.2.1 Location and positioning guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3.2.2 Rosemount 5708 orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3.2.3 Mounting location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3.2.4 Site preparations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3.2.5 Site and installation information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 3.3 Physical mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Section 4: Electrical Installation
4.1 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 4.2 Cable selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 4.3 Hazardous areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 4.4 Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 4.5 Different connection methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.5.1 4-20 mA connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 4.5.2 RS-485 communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 4.5.3 Communication using the Rosemount LinkPro. . . . . . . . . . . . . . . . . . . . . . 31 4.5.4 TCP/IP communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
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Section 5: Configuration - Rosemount 5708L
5.1 On-board configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 5.2 Setting the polling address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 5.3 Configuring the Rosemount 5708L. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 5.3.1 Basic Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 5.3.2 Advanced Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 5.3.3 False Echo Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Section 6: Configuration -
Rosemount 5708V and 5708S
6.1 On-board configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 6.2 Setting the polling address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Section 7: Operation
7.1 Rosemount 3DVision/3DMultiVision overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 7.1.1 Server-client architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 7.1.2 Multi-client. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 7.1.3 System requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 7.1.4 Network considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.2 Installing the Rosemount 3DVision software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 7.2.1 Required information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 7.2.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 7.2.3 Starting Rosemount 3DVision Server and Client. . . . . . . . . . . . . . . . . . . . . 51 7.3 First-time running . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 7.3.1 Creating a new project. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 7.3.2 Vessel configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 7.3.3 Advanced parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 7.3.4 Echo curve analysis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 7.3.5 False echo mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 7.3.6 Vessel properties configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 7.4 Software navigation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 7.4.1 Project overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 7.4.2 Main screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 7.4.3 Main menu bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 7.4.4 Project toolbar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 7.4.5 Vessel selection behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 7.4.6 Vessel pane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
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7.5 Advanced tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 7.5.1 Communication methods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 7.5.2 Advanced parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 7.5.3 Device current simulation settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 7.5.4 Device output current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 7.5.5 Device output settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 7.5.6 Echo Curve Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 7.5.7 False Echo Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 7.5.8 Device activations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 7.5.9 Model upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 7.5.10Reports Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 7.5.11Event log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 7.5.12User management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 7.5.13Material configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 7.5.143D visualization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 7.5.15Multi-server connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 7.5.16Upgrading to Rosemount 3DMultiVision. . . . . . . . . . . . . . . . . . . . . . . . . . 132 7.5.17Center of Gravity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 7.5.18Level by Section Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Section 8: Configuration -
Rosemount 5708 in a System
8.1 System overview and components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 8.2 Rosemount System Controller advantages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 8.3 System requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 8.4 Mounting the Rosemount System Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 8.5 Advanced commissioning steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Section 9: Service and Troubleshooting
9.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 9.1.1 Preventive maintenance procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 9.1.2 Preventive maintenance frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 9.2 Log views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 9.3 Vessel Data Collection (VDC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 9.4 Removing the Rosemount 5708 head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 9.5 Changing the Rosemount 5708 antenna. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 9.6 Diagnostic messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 9.7 Parameters and alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
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9.7.1 Alert types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 9.7.2 Selecting properties to be displayed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 9.7.3 Setting alert threshold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 9.7.4 General tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 9.8 Service support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 9.8.1 Packaging and shipping of return products/parts . . . . . . . . . . . . . . . . . . 156
Appendix A: Specifications and Reference Data
A.1 Product Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
A.2 Ordering Information, Specifications, and Drawings . . . . . . . . . . . . . . . . . . . . . 157
Appendix B: Connection via Modbus RTU
B.1 Initial settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 B.2 Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 B.3 Communication examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Appendix C: Connection via RS-485
C.1 Physical layer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 C.2 Parameters and units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Appendix D: Rosemount LinkPro Operating Instructions
D.1 About this document. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 D.1.1 Intended audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 D.1.2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 D.2 Rosemount LinkPro overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 D.2.1 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 D.2.2 Area of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 D.2.3 Technical concept. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 D.2.4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 D.2.5 GPRS modem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 D.3 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 D.3.1 Modem specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 D.3.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Rosemount LinkPro specifications169 D.4 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 D.4.1 Position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 D.4.2 Moisture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 D.4.3 Wall mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 D.5 Rosemount LinkPro Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
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D.5.1 Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172 D.5.2 Wiring plan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 D.5.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Modem connection174 D.6 Modem wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 D.6.1 Getting started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 D.6.2 Test performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 D.6.3 Configure APN details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177 D.6.4 Configure mode of operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177 D.7 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
Appendix E: Accessories
E.0.1 Cable extender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181 E.0.2 Neck Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182 E.0.3 Package components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183 E.1 Neck extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184 E.1.1 Required equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184 E.1.2 Assembling the neck extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184 E.2 Angle adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 E.2.1 Parts of the adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 E.2.2 Assembling the angle adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
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NOTICE
Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product.
Within the United States, Emerson has two toll-free assistance numbers.
Customer Central: 1-800-999-9307 (7:00 a.m. to 7:00 p.m. CST)
Technical support, quoting, and order-related questions.
North-American Response Center:
Equipment service needs.
1-800-654-7768 (24 hours—includes Canada)
For equipment service or support needs outside the United States, contact your local Emerson™ representative.
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Failure to follow safe installation and service guidelines could result in death or serious injury.
Make sure the Rosemount 5708 is installed by qualified personnel and in accordance with applicable code of practice.
Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.
Inappropriate or incorrect use of the product may result in hazards and application-specific malfunctioning, such as vessels overfill or damage to system components, through incorrect mounting or adjustments.
Do not perform any services other than those contained in this manual unless you are qualified.
Any substitution of non-authorized parts or repair, other than exchanging the complete transmitter head or antenna assembly, may jeopardize safety and is prohibited.
Unauthorized changes to the product are strictly prohibited as they may unintentionally and unpredictably alter performance and jeopardize safety. Unauthorized changes that interfere with the integrity of the welds or mounting plates, such as making additional perforations, compromise product integrity and safety. Equipment ratings and certifications are no longer valid on any products that have been damaged or modified without the prior written permission of Emerson. Any continued use of product that has been damaged or modified without prior written authorization is at the customer's sole risk and expense.
Explosions could result in death or serious injury.
Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations specifications.
To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing.
Electrical shock can result in death or serious injury.
Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock.
Make sure the main power to the Rosemount 5708 is off and the lines to any other external power source are disconnected or not powered while wiring the transmitter.
The products described in this document are NOT designed for nuclear-qualified applications.
Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your local Emerson Sales
Representative.
This product is designed to meet FCC and R&TTE requirements for a non-intentional radiator. It does not require any licensing whatsoever and has no tank restrictions associated with telecommunications issues.
This product complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This product may not cause harmful interference, and (2) this product must accept any interference received, including interference that may cause undesired operation.
vii |
Title Page |
Reference Manual |
Introduction |
00809-0100-4570, Rev DA |
November 2017 |
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Section 1 |
Introduction |
This reference manual provides detailed product related information, installation, setup and operation instructions for the Rosemount™ 5708. The manual is designed for trained personnel. Read it entirely and carefully before unpacking and installing the products.
Indication of a potentially dangerous situation, which could result in serious injury to persons and/or damage to the Rosemount 5708.
Procedures and instructions in this manual may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol. Refer to the safety messages listed at the beginning of each section before performing an operation preceded by this symbol.
An indication of special instructions relevant to installations in hazardous locations.
1.1Product recycling/disposal
Recycling of equipment and packaging should be taken into consideration and disposed of in accordance with local and national legislation/regulations.
1.2Storage and transport
The Rosemount 5708 is protected by special packaging during transport, and is guaranteed to handle normal loads during transport.
Introduction |
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Introduction |
Reference Manual |
November 2017 |
00809-0100-4570, Rev DA |
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2 |
Introduction |
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Rosemount 5708 Overview |
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Section 2 |
Overview |
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Theory of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3 Components of the Rosemount 5708 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4
2.1Theory of operation
Rosemount™ 5708 delivers accurate volumetric measurement of bulk solids and powders – regardless of material type, product characteristics, storage silo type, size, bin or container, and harshness of the storage environment. The product incorporates unique dust-penetrating technology to achieve an unrivaled degree of process measurement and inventory control.
The Rosemount 5708 include an array of three antennas that generate low frequency acoustic signals and receive echo signals from the contents of the silo, bin, or other container type. Using these antennas, the unit measures not only the time/distance of each echoed signal but also its direction and generate a coordinate of the echo inside the vessel.
The built-in digital signal processor digitally samples and analyses the echoed signals and produces accurate measurements of the level and volume of the stored contents, and can generate a 3D visualization position and form of the material within the container for displaying on remote computer screens.
2.2Applications
2.2.1Wide application range
The Rosemount 5708 can measure practically any kind of solid material, stored in a variety of containers, including large open bins, bulk solid storage rooms, stockpiles and warehouses, mapping loads that randomly form over time inside silos, and many other challenging applications that were not possible until now. The Rosemount 5708 can measure ranges of up to 230 ft. (70 m) and generate 3D visualization of the material surface when installed according to the guidelines within this manual.
2.2.2Advantages
Non-contacting measuring principle, easy to service and maintain
Measures minimum and maximum levels
Suitable for measuring all solid materials (including ones with low dielectric constants)
Operates in dusty and moist environments
Profiles of adhesions of materials to vessel walls
Self-cleaning antenna
3D mapping visualization tool that can be used for assistance with choosing a filling location for even distribution of material (in vessels with multiple filling points)
Includes three transmitters and three receivers integrally assembled into a single unit
Rosemount 5708 Overview |
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2.2.3Models
The Rosemount 5708 consists of three sub-models: Rosemount 5708L, 5708V, and 5708S. All meet safety approvals outlined by ATEX, FM and others.
Rosemount 5708L
The model determines the average level of the stored contents and average distance from the Rosemount 5708 to the surface of the material. The Rosemount 5708L is suitable for narrow silos.
Rosemount 5708V
The Rosemount 5708V models yield highly accurate readings of level and volume. It is appropriate for vessels of up to 40 ft.ft. (12 m) in diameter and at least twice as high, open bins and stockpiles. It presents the minimum and maximum Level/Distance measurements along with the calculated average and volume.
Rosemount 5708S
The Rosemount 5708S models have the capability of generating a 3D visualization of the stored contents on a remote computer and to be mounted with additional devices in the same vessel. These features are highly useful for mapping build-up loads that form randomly over time and other irregularities and for monitoring inventory in large vessels.
2.3Components of the Rosemount 5708
The Rosemount 5708 is divided into two parts:
Antennas
Head
Figure 2-1. Components of the Rosemount 5708
A
B
A.Head
B.Antennas
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Rosemount 5708 Overview |
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Rosemount 5708 Overview |
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The antennas contain:
Three antennas, sealed with a customized tin foil
2.04-in. (52 mm) thread to fasten the Rosemount 5708 to a mounting plate and a fastening nut
Temperature sensor
Sealing rubber O-ring
Orientation indications
The head contains:
The electronic board
One gland and one blind gland
Grounding screw
Fastening screw to the transducers
Rosemount 5708 Overview |
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6 |
Rosemount 5708 Overview |
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Mechanical Installation |
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Section 3 Mechanical Installation
Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7 Mounting considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7 Moisture and water condensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8 Physical mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17
3.1Installation procedure
Make sure all required documentations are available: Application Evaluation Form (AEF) and Vessel Drawings.
Compare locator suggestion or mounting location as suggested by Emerson™ with the actual Rosemount™ 5708 mounting positions.
Perform manual measurements of the vessel dimensions, and compare results to the drawings.
Check 24 Vdc input to all Rosemount 5708.
Check RS-485 link between Rosemount 5708 and the other side. Make sure the resistance between D+ and D- is 60 ±5% Ω.
Check 4-20 mA connection to the local PLC. Perform Current Simulation from the Rosemount 5708 connected to the PLC.
Power up the Rosemount 5708 and check polling address.
Set polling address. In daisy chain connection make sure that each Rosemount 5708 has a different polling address and one of the Rosemount 5708 is set with polling address of 00.
In case of daisy chain connection, write the polling addresses on the vessel drawings for all Rosemount 5708.
Verify every Rosemount 5708 for proper functioning after power up. This can be verified by connecting each device directly to a computer.
Verify sound signals transmission from all Rosemount 5708.
Get material status (level/distance/volume) according to the process manager.
Get all required information from the process manager in order to complete the Rosemount 5708 configuration.
3.2Mounting considerations
This chapter describes the necessary steps for proper installation of the Rosemount 5708 beginning with important pre-installation considerations such as environmental conditions, correct positioning and orientation, through the mounting and configuration process.
Mechanical Installation |
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3.2.1Location and positioning guidelines
Choosing the proper location to the unit should consider every aspect of the vessel and contained materials, including the silo or vessel dimensions, type of material and angle of repose, locations of filling and emptying points, maximum level of material, internal construction and moving parts and any other consideration which may possibly affect the performance.
Note
It is strongly recommended to install the unit according to the Locator PC software results provided by the factory for installation location and positioning. Contact Emerson Customer Support for assistance.
Moisture and water condensation
Use the recommended cable gland and tighten the cable connection. For additional protection against moisture, lead the connection cable downward in front of the cable entry. Rain and condensation water can thus drain off. This applies mainly to mounting in areas where moisture is expected (e.g. by cleaning processes), or on cooled or heated vessels.
Pressure
The process fitting must be sealed in the case of a low/high pressured vessel. Before usage, verify that the sealing material is resistant to the stored medium. The maximum allowed pressure is indicated on the type label of the sensor.
Installation location
Choosing the proper installation location for the unit is an important part of the installation process. The wrong mounting location may result in erroneous measurements or loss of performance.
The following factors must be taken into consideration while choosing the installation position:
Vessel dimensions
Filling and emptying point locations
Internal structure or support
Other restrictions related to the proximity of noisy devices (such as electrical motor) and any other element which may affect the proper operation of the Rosemount 5708.
Note
When mounting the Rosemount 5708, do not install it near the vessel wall. Installing it near the side wall will result in bad performance and will not be supported. The Rosemount 5708 cannot be
mounted at a distance less than 24-in. (600 mm) from the wall or filling points.
Installing at the center of the vessel is not recommended, since the perfect symmetry from all sides toward the Rosemount 5708 may affect the resolution of the echo.
3.2.2Rosemount 5708 orientation
Mounting direction
Mounting at a specific direction is important. The ridge on the antenna and the notch on the top of the thread (representing antenna no.1) should be directed toward the center of the vessel.
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Mechanical Installation |
00809-0100-4570, Rev DA |
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Figure 3-1. Mounting Direction 0° Indication toward Vessel Center |
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Figure 3-2. The 0° Indication
Standpipe mounting
When mounting using a standpipe it should be assembled and positioned at a height that leaves at least 0.4-in. (10 mm) below the standpipe, for the antenna end protrudes, as shown in Figure 3-3.
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Figure 3-3. Standpipe Mounting |
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0.4-in. (10 mm)
Note
Any obstruction as well as rails, frames or support beams should never interfere with the acoustic beam transmitted and received, as shown in Figure 3-4.
Figure 3-4. Avoid Interference with the Acoustic Beam
Inflowing material
Do not mount the Rosemount 5708 in or above the filling stream, or close to the stream, or in the filling stream. The Rosemount 5708 should be located with a clear line of sight to the top of the material at high levels, where it will not be affected by the filling stream or the noise it creates.
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Figure 3-5. Inflowing Material |
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Minimum 24-in. (600 mm)
When choosing the installation location, consider the filling and emptying points and maintain at least 24-in. (600 mm) from the filling point.
Fitting
The fitting area should be prepared to ensure the antennas are positioned perpendicular to the ground, as shown in Figure 3-6.
Figure 3-6. Keep the Antennas in Vertical Position to the Ground
90°
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Mechanical Installation |
11 |
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3.2.3Mounting location
Mount Rosemount 5708 perpendicular to the ground.
90°
Keep necessary distance from side wall.
Minimum 24-in. (600 mm)
Keep necessary distance from filling points.
Minimum 24-in. (600 mm)
12 |
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Make sure there is no obstacle below the Rosemount 5708.
In the case of standpipe mounting, assemble and position the Rosemount 5708 at a height that leaves at least 0.4-in. (10 mm) below the standpipe for the antenna end to protrude.
Minimum 0.4-in. (10 mm) for standpipe mounting
3.2.4Site preparations
Prior to installation, complete and verify the site preparations described in this section. For optimal installation, ensure the Rosemount 5708 can be positioned and fitted according to the guidelines in “Mounting location” on page 12.
Mechanical Installation |
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Recommended tools for installation:
A set of small precision screwdrivers (for the terminal blocks)
13 mm open wrench
4 mm Hex key (preferably with a handle)
Large adjustable wrench
Wire cutter, pointed pliers, insulating tape
Laser measurement device or equivalent
RS-485 to USB converter, including drivers
120 Ω (RS-485) resistor
250 Ω (HART®) resistor
PC or laptop
DC voltmeter and Ohm meter
Complete the following steps before installing the Rosemount 5708.
Power
Make sure grounding is done properly. Connect one end of the cable shield to the power ground. It is highly recommended to have the same potential grounding to all the Rosemount 5708.
Prepare a 24 Vdc power supply near the Rosemount 5708 mounting location.
Make sure that you use proper cables for wiring. The Rosemount 5708 is a 4-wire device. The voltage supply and data output (4-20 mA) are carried along two separate two-wire connection cables.
Communications
For RS-485 communication, use shielded, twisted-pair cables with 120 Ω impedance. Make sure the cables are approved for RS-485 communications.
Route communication cables in proper conduits. Use a proper cable type.
For 4-20 mA communication, use shielded, twisted-pair, low resistance cables. Make sure the cables are rated for analog signals.
For daisy chaining, a single 4-wire cable can be used, both for RS-485 and the 24 Vdc power supply.
3.2.5Site and installation information
The information listed on these pages is necessary for configuration of the device.
Material characteristics
Material name:
Material density: |
lbs/ft3 |
tons/m3 |
Angle of repose: |
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Max. temperature: |
°F |
°C |
Maximum pressure: |
Bar |
PSI |
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Vessel type and dimensions |
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Vessel details(1) |
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Vessel type |
Cylindrical |
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Rectangular |
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Flat |
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Flat |
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Cone |
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Pyramid |
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Top diameter (A): ______ |
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Height (A): ______ X: ______ |
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Height (B): ______ |
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Y: ______ |
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Dome |
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Height (A): ______ |
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A |
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Top shape |
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Cylinder |
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Cube |
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Diameter (A): ______ |
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Height (A): ______ X: ______ |
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Height (B): ______ |
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Y: ______ |
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Center shape |
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Flat |
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Flat |
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Cone |
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Cone |
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Height (A): ______ |
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Height (A): ______ |
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Bottom diameter (B): ______ |
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Bottom diameter (B): ______ |
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A |
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A |
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B |
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B |
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Pyramid |
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Pyramid |
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Height (A): ______ X: ______ |
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Height (A): ______ X: ______ |
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Y: ______ |
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Y: ______ |
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A |
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Bottom shape |
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Y |
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Y |
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X |
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X |
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1.Required Field - Accurate Vessel dimensions are required to allow optimal Rosemount 5708 location determination.
Mechanical Installation |
15 |
Mechanical Installation |
Reference Manual |
November 2017 |
00809-0100-4570, Rev DA |
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Vessel details
Internal structure like: Ladder, pipe, window, screw, door, rail, support beam or any other obstacle which is visible to the 5708 scanner. Drawings should be available.
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Internal movement: |
YES |
NO |
If yes, please describe: |
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Rosemount 5708 and filling locations |
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X |
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Offset from roof |
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1st Rosemount 5708 location:
2nd Rosemount 5708 location:
3rd Rosemount 5708 location:
Filling location:
Figure 3-7. Filling Port Locations
+Y
B |
A |
-X 
+X
-Y
A.Rosemount 5708 (X1, Y1)
B.Fill (X2,Y2)
When mounting more than one Rosemount 5708 on one silo the location of every device must be specified.
When the application has more than a single filling point, all other filling points must be specified as well.
16 |
Mechanical Installation |
Reference Manual |
Mechanical Installation |
00809-0100-4570, Rev DA |
November 2017 |
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Full and empty calibration
Full and empty calibration levels are measured from the top of the vessel.
The full and empty calibration levels represent the 20 mA (100%) and 4 mA (0%) of the volume respectably.
The Rosemount 5708 has a 20-in. (0.5 m) dead zone starting from the top part of the antenna assembly.
Figure 3-8. Full and Empty Calibration in Rectangular and Cylindrical Vessels
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Full |
Calibration |
Full |
Calibration |
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Dead Zone |
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Reference Height |
Total Vessel Height |
Empty Calibration |
Total Vessel Height |
Empty Calibration |
Reference Height |
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Full calibration: |
ft |
m |
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Empty calibration: |
ft |
m |
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Application process |
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Maximum filling rate: |
lbs/hour |
tons/hour |
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Maximum emptying rate: |
lbs/hour |
tons/hour |
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Total capacity when vessel is full: |
lbs |
tons |
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3.3Physical mounting
Step 1: Check power and cables
1.Check the 24 Vdc with a voltmeter.
2.Check the resistance of the data communication lines.
3.Verify 60 Ω of resistance when connecting the 120 Ω resistors at both ends.
Mechanical Installation |
17 |
Mechanical Installation |
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Reference Manual |
November 2017 |
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00809-0100-4570, Rev DA |
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Step 2: Install the mounting plate
1. Verify the O-rings on the neck tube are in place.
2. Remove the nut from the neck tube.
3. Place the mounting plate over the neck tube.
D
Note
Make sure the hole diameter (D) in the center is 2.05-in. (52 mm).
18 |
Mechanical Installation |
Reference Manual |
Mechanical Installation |
00809-0100-4570, Rev DA |
November 2017 |
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4. Replace the nut and tighten it over the neck tube to the mounting plate.
5.Lower the antenna and mounting plate into the fitting location on the silo.
6.Bolt the mounting plate onto the flange of the silo.
Step 3: Rotate antenna toward silo center
1. Slightly loosen the nut that connects the antenna with the mounting plate.
2.Rotate the antenna. The notch on the top of the thread must be directed toward the center of the silo.
3. Tighten nut.
Mechanical Installation |
19 |
Mechanical Installation |
Reference Manual |
November 2017 |
00809-0100-4570, Rev DA |
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Step 4: Install head
1. Remove the rear panel.
A
4x
A.Hex key (4 mm)
2.Remove the cable clamp.
3. Verify the presence of the O-ring on the tube neck.
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Mechanical Installation |
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