Rosemount 5601 Operating Manual

Reference Manual

00809-0100-4024, Rev BA September 2005

Rosemount 5600 Series Radar Level Transmitter with HART

OUNDATION

™

fieldbus protocol

and

www.rosemount.com

Reference Manual

00809-0100-4024, Rev BA September 2005

Rosemount 5600 Series

Rosemount 5600 Series Radar Level Transmitter

NOTICE

Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product.

Within the United States, Rosemount Inc. has two toll-free assistance numbers.

Customer Central: 1-800-999-9307(7:00 a.m. to 7:00 p.m. CST) Technical support, quoting, and order-related questions.

North American Response Center:1-800-654-7768 (24 hours a day – Includes Canada) Equipment service needs.

The products described in this document are NOT designed for nuclear-qualified applications.

Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings.

For information on Rosemount nuclear-qualified products, contact your local Rosemount Sales Representative.

. .

Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. PlantWeb is a registered trademark of the Fisher-Rosemount group of companies. HART is a registered trademark of the HART Communication Foundation. Teflon, VITON, and Kalrez are registered trademarks of E.I. du Pont de Nemours & Co.

OUNDATION is a trademark of the Fieldbus Foundation.

F DeltaV is a trademark of Emerson Process Management group of companies. All other marks are the property of their respective owners. Cover Photo: 5600_01ad

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Reference Manual

00809-100-4024, Rev BA September 2005

Rosemount 5600 Series

Table of Contents

SECTION 1 Introduction

SECTION 2 Mechanical Installation

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Specific FCC Requirements (USA only) . . . . . . . . . . . . . . . . . . . . . . . 1-6

Measuring Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Unpacking your 5600 Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Within USA: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Outside USA: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

General Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Customer Supplied Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Nozzle Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Free Space Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Beam Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Special Antennas and Space Requirements Reference . . . . . . . . 2-5

Wave Guide Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Mounting the Rod Antenna, Flanged Version . . . . . . . . . . . . . . . . . . . 2-7

Mounting the Rod Antenna, Threaded Version . . . . . . . . . . . . . . . . . 2-11

Mounting the Cone Antenna - PTFE sealing . . . . . . . . . . . . . . . . . . . 2-14

Mounting the Cone Antenna - Quartz sealing . . . . . . . . . . . . . . . . . . 2-17

Mounting the Process Seal Antenna . . . . . . . . . . . . . . . . . . . . . . . . . 2-22

Mounting the Cone Antenna in a Still-pipe/Bridle . . . . . . . . . . . . . . . 2-25

For Still Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26

For Bridle Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27

Mounting the Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29

Mounting the Parabolic Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31

Mounting the Extended Cone Antenna . . . . . . . . . . . . . . . . . . . . . . . 2-37

Setting the Tank Connection Length (TCL) . . . . . . . . . . . . . . . . . 2-38

Setting the Hold Off Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-39

Installation Requirements Extended Cone Antenna. . . . . . . . . . . 2-40

Mounting the Cone Antenna with Flushing Connections . . . . . . . . . . 2-43

SECTION 3 Electrical Installation

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Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

HART Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

External Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Connecting HART devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Rosemount 5600 Series

FOUNDATION Fieldbus Electrical Installation. . . . . . . . . . . . . . . . . . . 3-8

Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Fieldbus Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Model Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

External Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Hazardous Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Connecting fieldbus devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Connecting the 2210 Display Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Temperature Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

Reference Manual

00809-0100-4024, Rev BA

September 2005

SECTION 4 Configuration

SECTION 5 HART Configuration

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Advanced Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Tank Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Advanced Tank Geometry Configuration . . . . . . . . . . . . . . . . . . . . 4-6

Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Process Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Temperature Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Volume Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Advanced Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Disturbance Echo Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Bottom Echo Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

Full Tank Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

Empty Tank Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

Surface Tracking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

Filtering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

PC Configuration Software Radar Master . . . . . . . . . . . . . . . . . . . . . . 5-2

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Main Configuration Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Hand-Held Communicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

HART Fast Keys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

Setting the Loop to Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

Connections and Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

Using a Hand Held Communicator . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Level Configuration Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

SECTION 6 FOUNDATION Fieldbus Configuration

TOC-2

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Foundation Fieldbus Function Blocks. . . . . . . . . . . . . . . . . . . . . . . 6-2

Assigning Device Tag and Node Address . . . . . . . . . . . . . . . . . . . . . . 6-3

Configure Transmitter using Delta V . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Configure the Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Configure the AI Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

Application Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13

Application Example: Radar Level Transmitter, Level Value . . . . 6-13

Application Example:

Reference Manual

00809-0100-4024, Rev BA September 2005

Rosemount 5600 Series

Radar Level Transmitter, Level value in percent (%) . . . . . . . . . . 6-14

Application Example:

Radar Level Transmitter used to Display Volume . . . . . . . . . . . . 6-15

Configuration Using the Sensor Bus Port . . . . . . . . . . . . . . . . . . . . . 6-16

Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

Switching to Sensor Bus Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

SECTION 7 2210 Display Unit Configuration

SECTION 8 Maintenance and Troubleshooting

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Rosemount 2210 Display Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

Viewing Level Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

Display Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

Installing a Rosemount 5600 Radar Level Transmitter . . . . . . . . . 7-8

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

HART Maintenance and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 8-2

Troubleshooting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

Service Using the Rosemount 2210 Display Unit. . . . . . . . . . . . . . 8-2

Field Upgrades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

Connection via Sensor Bus Port. . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

Fieldbus Maintenance and Troubleshooting . . . . . . . . . . . . . . . . . . . . 8-4

Configure Transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

Service Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

Calibration Distance Configuration . . . . . . . . . . . . . . . . . . . . . . . . 8-4

Master Reset Method (Resource Block) . . . . . . . . . . . . . . . . . . . . 8-4

Write Protection (Resource Block) . . . . . . . . . . . . . . . . . . . . . . . . 8-4

Block Instantiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

Troubleshooting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

Field Upgrades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7

Resource Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

Transducer Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

Analog Input (AI) Function Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

APPENDIX A Reference Data

APPENDIX B Product Certifications

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Measuring Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Display/Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2

Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

Analog Output Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

Fieldbus Output Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . .A-4

2210 Display Unit Output Characteristics. . . . . . . . . . . . . . . . . . . . A-5

Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-6

Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7

Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-13

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-19

Approved Manufacturing Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

European Union Directive Information. . . . . . . . . . . . . . . . . . . . . . . . . B-1

5600 Series Radar Level Transmitter. . . . . . . . . . . . . . . . . . . . . . . B-1

TOC-3

Rosemount 5600 Series

2210 Display Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-4

ATEX Directive (94/9/EC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5

Ordinary Location Certification for Factory Mutual . . . . . . . . . . . . . . .B-5

Canadian Registration Number (CRN) . . . . . . . . . . . . . . . . . . . . . . . . B-5

Hazardous Locations Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6

ATEX Approval Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9

CSA Approval Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13

Reference Manual

00809-0100-4024, Rev BA

September 2005

APPENDIX C Level Transducer Block

APPENDIX D Resource Block

APPENDIX E Register Transducer Block

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1

Parameters and Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2

Diagnostics Device Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6

Supported Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7

Unit codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7

Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1

Parameters and Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-2

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1

TOC-4

Reference Manual

00809-0100-4024, Rev BA September 2005

Rosemount 5600 Series

Section 1 Introduction

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2

Specific FCC Requirements (USA only) . . . . . . . . . . . . . . page 1-6

Unpacking your 5600 Transmitter . . . . . . . . . . . . . . . . . . .page 1-8

Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-9

SAFETY MESSAGES Procedures and instructions in this manual may require special precautions to

ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Refer to the safety messages listed at the beginning of each section before performing an operation preceded by this symbol.

Explosions could result in death or serious injury:

Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications.

Before connecting a HART-based communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.

Failure to follow safe installation and servicing guidelines could result in death or serious injury:

Make sure only qualified personnel perform these procedures.

Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.

Do not perform any service other than those contained in this manual unless you are qualified.

This product is an electrical apparatus and must be installed in the hazardous area in accordance with the requirements of the EC Type Examination Certificate. The installation and maintenance must be carried out in accordance with all appropriate international, national and local standard codes of practice and site regulations for intrinsically safe apparatus and in accordance with the instructions contained within this manual. Access to the circuitry must not be made during operation.

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Reference Manual

00809-0100-4024, Rev BA

Rosemount 5600 Series

September 2005

OVERVIEW This manual provides information about mechanical and electrical installation

of the 5600 Series Radar Level Transmitter. It also describes how to start up and configure the transmitter. The main purpose of the book is to act as guide to installing and operating the 5600 Series Radar Level Transmitter. It is not intended to cover service tasks such as changing circuit boards or internal software.

Section 2: Mechanical Installation

• Mechanical installation instructions

Section 3: Electrical Installation

• Electrical installation instructions

Section 4: Operation

•Operation

Section 5: HART Configuration

• Commissioning

• Software functions

• Configuration parameters

• Online variables

Section 6: FOUNDATION Fieldbus Configuration

• Commissioning with Delta V

• Software functions

• Configuration parameters

• Online variables

Section 7: 2210 Display Unit Configuration

• Commissioning

Section 8: Maintenance and Troubleshooting

• Troubleshooting techniques for the most common operating problems for HART and F

OUNDATION fieldbus protocol only.

1-2

Reference Manual

00809-0100-4024, Rev BA September 2005

Rosemount 5600 Series

Appendix A: Reference Data

• Specifications

• Dimensional Drawings

• Ordering information for HART and F

Appendix B: Product Certifications

• Intrinsic safety approval information

• European ATEX directive information

• Approval drawings for HART and fieldbus protocols

Appendix C: Level Transducer Block

• Supplies Level Transducer Block data

Appendix D: Resource Block

• Contains information relating to the operation of the resource block.

Appendix E: Register Transducer Block

• Contains information relating to the operation of the register transducer block.

OUNDATION fieldbus protocols

Figure 1-1. System Integration using the Hand-held Communicator

The 5600 Series Radar Level Transmitter is a powerful radar level transmitter suitable for non-contact level measurements in process tanks, storage tanks, and other types of tanks. It is designed for easy installation and maintenance free operation.

Together with the Rosemount Radar Master Configuration Tool you are able, in an easy and user-friendly way, to configure the 5600 transmitters. The Radar Master program is a Microsoft

Windows-based software package designed for the 5600 transmitters, and offers great assistance, from startup and commissioning to advanced service. It includes waveform plots, off-line configuration, logging, and an extensive on-line Help.

4-20 mA/HART

Control System

Remote Display

(Optional)

Hand-held

Communicator

HART Modem

Configuration PC with

Radar Master software

5600/PDS/BILD_1.EPS

1-3

Rosemount 5600 Series

Figure 1-2. System Integration using F

OUNDATION fieldbus

Integrated Power

Power

Supply

The power supply, filter, first terminator, and configuration tool are typically located in the control room.

Note: Intrinsically safe installations may allow fewer devices per I.S. barrier due to current limitations.

Conditioner

and Filter

OUNDATION

fieldbus

Configuration

Tool

RS485 Modem

6234 ft (1900 m) max

(depending upon cable

characteristics)

Terminators

Fieldbus Segment

(Trunk)

(Spur)

Reference Manual

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September 2005

(Spur)

fieldbus

devices on

segment

Configuration with Radar Master (in a fieldbus system hooked up to the device Sensor Bus Port).

Signal Wiring

5600/PDS/5600_01A.EPS

For stand-alone systems, or as a complement to a PC or a control system, you can monitor level data using one or two analog outputs depending on the particular hardware configuration.

As an option, your Rosemount 5600 Radar Level Transmitter can be equipped with an easy-to-use Rosemount 2210 Display Panel. It offers basically the same functionality as the Radar Master package. Four sturdy softkeys give you access to configuration routines, service functions, and level monitoring.

Measurement Principle

The level of the product in the tank is measured by radar signals transmitted from the antenna at the tank top. After the radar signal is reflected by the product surface the echo is picked up by the antenna. As the signal is varying in frequency the echo has a slightly different frequency compared to the signal transmitted at that moment. The difference in frequency is proportional to the distance to the product surface, and can be accurately calculated. This method is called FMCW (Frequency Modulated Continuous Wave) and is used in all high performance radar transmitters.

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Figure 1-3. Frequency Modulated Continuous Wave

Frequency (GHz)

max

min

The FMCW method is based on

a radar sweep with continuous

changes in frequency.

Rosemount 5600 Series

Transmitted

Reflected

Time

5600_PDS_FMCW.EPS

1-5

Rosemount 5600 Series

The 5600 Series Radar Level Transmitter sends a microwave signal with a continuously varying frequency towards the product surface. When the reflected signal returns to the antenna, it is mixed with the outgoing signal.

Since the transmitter continuously changes the frequency of the transmitted signal, there will be a difference in frequency between the transmitted and the reflected signals.

The transmitter mixes the two signals, resulting in a low frequency signal which is proportional to the distance to the product surface. This signal can be measured very accurately allowing fast, reliable, and accurate level measurements.

The 5600 Series Radar Level Transmitter uses micro frequency to reduce sensitivity to vapor, foam, and contamination of the antenna, and keeps the radar beam narrow in order to minimize influence from walls and disturbing objects.

The 5600 Series Radar Level Transmitter uses Fast Fourier Transformation (FFT), which is a well established signal processing technique, to obtain a frequency spectrum of all echoes in the tank. From this frequency spectrum the surface level is extracted. In combination with the echofixer, FFT allows measurements in tanks with agitators, mixers and other disturbing objects. The echofixer provides a technique to adapt measurements to various situations, by using information from previous measurements.

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September 2005

SPECIFIC FCC REQUIREMENTS (USA ONLY)

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

The Rosemount 5600 generates and uses radio frequency energy. If it is not installed and used properly (in strict accordance with the manufacturer´s instructions) it may violate FCC regulations on radio frequency emission.

Installation on non-metallic tanks, tanks with open manholes, external-floating-roof tanks without stillpipes etc. are not covered by this certificate, and require a Part 90 site-license. If you have an installation like this, contact your local Emerson Process Management representative for help with the necessary license application.

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Rosemount 5600 Series

September 2005

Measuring Range The diagrams below show how the measuring range is influenced by the

antenna type, dielectric constant of the liquid (ε For optimum performance the maximum measuring distance should be kept within the range indicated with darker color in the diagrams. Values are valid for free propagation measurement without still-pipes (bridles).

) and the process conditions.

For liquids with ε

that are smaller than 1.9 such as liquefied gases, an 8 inch

or bigger diameter antenna is recommended if measurement is done with free propagation. In this case the measuring range in calm surface tanks is in typical cases 50 ft. (15 m).

To increase the measuring range further in turbulent tanks, a still-pipe can be used. For still-pipe mounted 5600 transmitters the typical measuring range is 115-160 ft. (35-50 m) in turbulent tanks with liquids having ε

Table 1-1. Categories of liquids

a Oil, gasoline and other hydrocarbons, petrochemicals (dielectric constant, ε b Alcohols, concentrated acids, organic solvents, oil/water mixtures and acetone (ε c Conductive liquids, e.g. water based solutions, dilute acids and alkalis (ε

Figure 1-4. Applications with calm product surface

3” Cone

abc abc abc abc

33 (10)

66 (20) 98 (30)

131 (40)

164 (50)

4” Process

Seal

abc abc

33 (10) 66 (20) 98 (30)

131 (40) 164 (50)

33 (10) 66 (20)

98 (30) 131 (40) 164 (50)

(1)

6” Process

Seal

Rod/

4”Cone

33 (10) 66 (20)

98 (30) 131 (40) 164 (50)

> 10)

33 (10) 66 (20)

98 (30) 131 (40) 164 (50)

=1.9-4.0)

=4.0-10)

6” Cone

0000

33 (10) 66 (20) 98 (30)

131 (40) 164 (50)

Figure 1-5. Applications where the product is gently stirred, causing minor turbulence

4” Process

3” Cone

abc abc abc

33 (10) 66 (20)

98 (30) 131 (40) 164 (50) 164 (50) 164 (50) 164 (50)

Seal

33 (10) 66 (20) 98 (30)

131 (40)

33 (10) 66 (20) 98 (30)

131 (40)

6” Process

Seal

000

131 (40)

Rod/

4”Cone

abc abc

33 (10) 66 (20) 98 (30)

6” Cone

00 33 (10) 66 (20) 98 (30)

131 (40) 164 (50) 164 (50)

33 (10) 66 (20) 98 (30)

131 (40)

8” Cone

(1)

8” Cone

abc

less than 1.9.

Parabolic

abc

33 (10) 66 (20) 98 (30)

131 (40) 164 (50)

Parabolic

0 33 (10) 66 (20) 98 (30)

131 (40)

164 (50)

5600-OC_1AA

abc

5600-OC_2AB

Figure 1-6. Applications with turbulent product surface conditions

33 (10) 66 (20)

98 (30)

(1) Measuring range in ft. (m).

1-7

4” Process

3” Cone

abc abc abc

33 (10) 66 (20)

98 (30)

Seal

Note: 4” and 6” Process Seal Cones are not recommended for turbulent conditions

33 (10) 66 (20)

98 (30)

6” Process

Seal

000

33 (10) 66 (20) 98 (30)

(1)

Rod/

4”Cone

abc abc

6” Cone

00 33 (10) 66 (20) 98 (30)

33 (10) 66 (20) 98 (30)

8” Cone

abc

33 (10) 66 (20) 98 (30)

Parabolic

abc

5600-OC_3AA

Rosemount 5600 Series

Minimum Measuring Distance

The minimum distance the radar can measure depends on the antenna selected. Typically the level can come as close as 0.79-in. (20 mm) from the antenna tip, before the software disregards the signal. Being this close to the antenna may however reduce the measurement accuracy. Table 2-1 on page 2-3 includes the value Hold Off Distance, which is the default setting for this minimum distance. It can not be decreased, only increased if needed.

Measuring Close to Tank Bottom

When measuring products with low dielectric constants, i.e. DC range 1.4 -

2.5, some of the radar energy will go thru the product. This could lead to that the radar will see the Flat Tank Bottom, even though there is a small amount of product covering the bottom of the tank. This could reduce the accuracy of the measurement at these lower product levels. This could occur at product levels of 4-6 inch (100-150 mm) or lower, but depends on the product as well as the tank bottom type. There are special software settings that could improve this situation, or alternatively mechanical changes could be implemented to minimize the influence from the bottom of the tank.

Reference Manual

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September 2005

UNPACKING YOUR 5600 TRANSMITTER

Verify that you have received:

• 1 box with the transmitter head. This box also includes a Hook spanner (used to open the terminal compartments), Reference manual (00809-0100-4024), Rosemount Radar Master CD-Rom (0822-0100-4757), and a Quick Installation Guide.

• 1 box with the antenna. This box contains the complete antenna assembly, including the Waveguide Tube (see page 2-6) which is to be inserted in the transmitter head foot.

NOTE

If you ordered flanges, the flanges are typically stored at the bottom of the bigger wooden crate that the transmitter is delivered in. They are held in place with bolts and nuts.

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Rosemount 5600 Series

September 2005

SERVICE SUPPORT If you have reason to believe that your Rosemount 5600 Radar Level

Transmitter may need to be returned for service, contact the appropriate representative.

Within USA: Please contact a Level Applications Support Specialist at Rosemount

Customer Central (1-800-999-9307). They will help you determine the best course of action, and may transfer you to either an Order Administrator or to the Rosemount North American Response Center (NARC) to arrange for the return of your transmitter for service or repair.

Outside USA: For Service Support outside the United States, please contact your nearest

Rosemount Representative.

NOTE

Most radar problems encountered in the field are applications-related and can best be dealt with while the transmitter is installed.

The representative will assist you with any needed information or materials.

The representative will ask for the following information:

• Product model

• Serial numbers

• The last process material to which the product was exposed

The representative will provide:

• A Return Material Authorization (RMA) number

• Instructions and procedures that are necessary to return goods that were exposed to hazardous substances

Spare Parts

Any substitution of non-recognized spare parts may jeopardize safety. Repair, e.g. substitution of components etc., may also jeopardize safety and is under no circumstances allowed.

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Rosemount 5600 Series

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September 2005

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Rosemount 5600 Series

Section 2 Mechanical Installation

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2

General Installation Requirements . . . . . . . . . . . . . . . . . . page 2-2

Wave Guide Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-6

Mounting the Rod Antenna, Flanged Version . . . . . . . . . page 2-7

Mounting the Rod Antenna, Threaded Version . . . . . . . . page 2-11

Mounting the Cone Antenna - PTFE sealing . . . . . . . . . . page 2-14

Mounting the Cone Antenna - Quartz sealing . . . . . . . . . page 2-17

Mounting the Process Seal Antenna . . . . . . . . . . . . . . . . page 2-22

Mounting the Parabolic Antenna . . . . . . . . . . . . . . . . . . . . page 2-31

Mounting the Extended Cone Antenna . . . . . . . . . . . . . . . page 2-37

Mounting the Cone Antenna with Flushing Connections page 2-43

SAFETY MESSAGES Procedures and instructions in this manual may require special precautions to

Explosions could result in death or serious injury:

Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications.

www.rosemount.com

Rosemount 5600 Series

Failure to follow safe installation and servicing guidelines could result in death or serious injury:

Make sure only qualified personnel perform these procedures.

Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.

Do not perform any service other than those contained in this manual unless you are qualified.

The quartz seal is not suitable for use in environments where there is a risk for variations or other mechanical impacts.

For quartz seal, mechanical shocks may permanently damage the seal. A damaged tank seal must be replaced. Replacement must be done when the tank is unpressurized.

The customer must always make sure that exposed material of antenna and tank seal is compatible with the tank content, e.g. the quartz seal is not suitable for use with Hydrofluoric acid (HF).

A damaged quartz tank seal will typically cause one or many disturbance echoes which will be seen in a tank spectrum plot during gauge configuration.

Reference Manual

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September 2005

INTRODUCTION This section describes the mechanical installation. Start by reading the

General Installation Requirements for your antenna. This includes Nozzle and Free Space Requirements. The last part of this section includes mounting instructions for all antenna types, including special requirements for still pipe/bridle installations and applications.

Tools The following set of tools are needed for installation of a 5600 Series Radar

Level Transmitter:

• Screw driver.

• Adjustable wrench.

• Allen key.

• Circlip plier (snap ring plier).

• Hook spanner (comes delivered with the transmitter).

GENERAL INSTALLATION REQUIREMENTS

Position the transmitter in a way that allows the microwaves to propagate without disturbance from the tank wall. In order to achieve optimum performance you should consider the following recommendations:

• Try to avoid obstacles in the radar beam.

• Mount the transmitter away from pipe inlets which cause turbulent conditions.

• Choose as large antenna as possible to ensure maximum antenna gain.

• For best measurement performance it is recommended that the antenna tip ends outside the nozzle, see Figure 2-2.

Customer Supplied Flanges

2-2

The simple design of cone and rod antennas tank connection allows the use of customer supplied flanges. If a hole is drilled in a standard blind flange the pressure performance may be reduced. In such a case the flange should be marked with new rating for Maximum Allowed Working Pressure (MAWP).

Reference Manual

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Rosemount 5600 Series

Nozzle Requirements In order to allow the microwaves to propagate undisturbed, the nozzle

dimensions should be kept within the specified limits for the different antennas.

Figure 2-1. Nozzle Requirements, see Table 2-1

Hold Off

Distance

min

maximum

SOCKET_REQUIREMENT_02

Table 2-1. Nozzle Requirements in inches (millimeters)

Antenna L

Rod100 3.9 (100) or less 1.6 (43) 3.9 (100) 23.6 (600)

Rod250 9.8 (250) or less 1.6 (43) 9.8 (250) 30.7 (780) Cone 3 in. 3.7 (95) or less 2.9 (75) 9.6 (245) 4.7 (120) Cone 4 in. 5.9 (150) or less 3.8 (98) 11.8 (300) 6.7 (170) Cone 6 in. 10.2 (260) or less 5.7 (146) 16.1 (410) 11.0 (280) Cone 8 in. 14.6 (370) or less 7.6 (194) 20.6 (525) 15.8 (400)

Parabolic 6.3 (160) or less 19.7 (500) 23.6 (600) 7.9 (200) Process Seal 4 in. 11.8 (300) or less 3.9 (100) 11.8 (300) 7.9 (200) Process Seal 6 in. 11.8 (300) or less 5.9 (150) 11.8 (300) 7.9 (200)

Extended Cone 3 in. 19.5 (495) or less 3.0 (75) 19.5 (495) 20.5 (520) Extended Cone 4 in. 19.5 (495) or less 3.9 (98) 19.5 (495) 20.5 (520) Extended Cone 6 in. 19.5 (495) or less 5.8 (146) 19.5 (495) 20.5 (520)

Flushing Cone 4 in. 5.9 (150) or less 3.9 (98) 11.8 (300) 6.7 (170) Flushing Cone 6 in. 10.2 (260) or less 5.8 (146) 16.1 (410) 11.0 (280) Flushing Cone 8 in. 14.6 (370) or less 7.6 (194) 20.7 (525) 15.8 (400)

recommended

Diam

min

maximum

Hold Off Distance

NOTE

For Parabolic Antennas mounted in solid applications, minimize the L Distance to allow the Parabolic Antenna to reach into the tank. See Measuring Solids with a Rosemount 5600 Non-contacting Radar (part number 00830-0800-4024).

Figure 2-2. Antenna Tip Outside Nozzle to get the Best Measurement Performance

Parabolic Antenna

Cone Antenna

SOCKET_REQ

2-3

Rosemount 5600 Series

Free Space Requirements

Figure 2-3. Free Space Requirements, see Table 2-2

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September 2005

Table 2-2. Free Space Requirements

A. Service Space Width Distance in. (mm)

All antennas 22 (550)

B. Service Space Height

Antenna Distance in. (mm)

Rod 27 (700) Cone, Extended Cone, Flushing Cone 25 (650) Process Seal 31 (800) Parabolic 27 (700)

C. Inclination

Antenna Maximum Angle

Rod 3° Cone 1° Process Seal 3° Parabolic 3°

D. Minimum distance to tank wall

Antenna Distance in. (mm)

Rod 24 (600) Cone 24 (600) Process Seal 24 (600) Parabolic 24 (600)

(1) Mounting closer to the tank wall may be allowed if reduced accuracy is accepted.

(1)

FREESPACE_V2

2-4

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Beam Width

Rosemount 5600 Series

Figure 2-4. Beam width angle, see Table 2-3

Figure 2-5. Beam width distance, see Table 2-4

Table 2-3. Beam width angle

Antenna Beam Width

Cone 3 in. 25° Rod/Cone 4 in./ Process Seal 4 in. 21° Cone 6 in./ Process Seal 6 in. 18°

Beam Angle

BILD_24

Cone 8 in. 15° Parabolic 10°

Special Antennas and Space Requirements Reference

10m

Distance

15m

20m

BEAMAREA

Table 2-4. Beam width distance

Diameter of radiated area at different

distances from flange, ft. (m)

Antenna

Cone 3 in. 7.2 (2.2) 14 (4.4) 22 (6.7) 29 (8.9) Rod/Cone 4 in./ Process Seal 4 in. 6.2 (1.9) 12 (3.7) 18 (5.6) 24 (7.4) Cone 6 in./ Process Seal 6 in. 5.2 (1.6) 10 (3.1) 15 (4.7) 21 (6.3) Cone 8 in. 3.3 (1.0) 7.9 (2.4) 13 (3.9) 17 (5.2) Parabolic 3.0 (0.9) 5.6 (1.7) 8.5 (2.6) 11 (3.5)

16 ft (5 m) 33 ft (10 m) 49 ft (15 m) 66 ft (20 m)

Pipe Installation

See page 2-40 and page 2-25.

Extended Cone Installation

See page 2-40 and page 2-37.

2-5

Rosemount 5600 Series

WAVE GUIDE TUBES NOTE

The Waveguide Tubes are parts of the antenna kits.

Reference Manual

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September 2005

Cone and Rod Antenna

• For model codes 1xx, 2xx, 7xx, and 9xx (with PTFE Seal for Cone)

• Distinguishing features: a. Length: 1.57-in. (40 mm)

Process Seal

• For model codes 34S and 36S.

• Distinguishing features: a. Length: 2.93-in. (74.5 mm)

b. O-ring on the inside

Parabolic

• For model codes 45S and 46S

• Distinguishing features: a. Length: 2.93-in. (74.5 mm)

b. No o-ring on the inside

Cone Antenna with Quartz Seal

• Model code option Q (with Quartz Seal)

• Distinguishing features: a. Complete assembly

b. No loose waveguide tube

• Not available as spare part. If spare part is required, order complete antenna.

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MOUNTING THE ROD ANTENNA, FLANGED VERSION

Rosemount 5600 Series

Figure 2-6. Rod Antenna Dimensions, Flanged Version

Figure 2-7. Mount the flange

7.87 (200)

15.75 (400)

Antenna Label

Plate

NOTE Dimensions are in inches (millimeters)

Inactive length 3.94 (100) or

Inactive length 9.84 (250)

11.81 (3 00)

1. Mount the flange on top of the rod plate. Make sure the bottom side of the flange is flat and all parts are clean and dry.

ROD_MOUNT_DIMENSIONS

ROD_MOUNT_FLANGE

2-7

Rosemount 5600 Series

2. Secure the flange and label plate with the locking nut. Make sure the nut fits tightly to the flange.

Figure 2-8. Secure the flange with the locking nut

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September 2005

Locking Nut

Figure 2-9. Mounting the adapter

Antenna Label

Plate

ROD_MOUNT_NUT

3. Mount the adapter on top of the sleeve.

Locking Ring

Adapter

O-ring

Wave guide

Sleeve

2-8

Antenna

Label Plate

Nut

ROD_MOUNT_APDATER

Reference Manual

00809-0100-4024, Rev BA September 2005

Figure 2-10. Use the locking ring to secure the adapter

Rosemount 5600 Series

4. Secure the adapter with the locking ring.

Locking Ring

Figure 2-11. Mount the flange and rod antenna on the nozzle

ROD_MOUNT_RING

5. Carefully fit the flange and the rod antenna on the tank nozzle with an appropriate gasket in between. Tighten with screws and nuts.

Gasket

ROD_MOUNT.EPS

2-9

Rosemount 5600 Series

6. Insert the wave guide tube into the upper wave guide. Make sure the o-ring at the lower end of the wave guide tube is in place.

Figure 2-12. Mount the transmitter head

Reference Manual

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September 2005

Upper Wave Guide

WAVEGUIDE_TUBE.EPS

Wave Guide Tube

O-ring

Figure 2-13. Completed mechanical installation

7. Place the protection sleeve on the flange. Mount the transmitter head and tighten the nut. Check that the guide pins on the adapter enter the corresponding grooves on the upper wave guide.

Protection Sleeve

TH40HEAD_NOZZLE.EPS

8. Proceed with the electrical installation.

2-10

Reference Manual

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MOUNTING THE ROD ANTENNA, THREADED VERSION

Figure 2-14. Rod Antenna Dimensions, Threaded Version

Rosemount 5600 Series

7.87 (200)

15.75 (400)

Inactive length 3.94 (100) or

Inactive length 9.84 (250)

NOTE Dimensions are in inches (millimeters)

11.81 (300)

1. Carefully fit the rod antenna into the threaded nozzle and screw it in place.

NOTE

For adapters with NPT threads, pressure-tight joints may require a sealant.

5600/9150074-921AA.EPS

2-11

Rosemount 5600 Series

Figure 2-15. Mount the rod antenna

Reference Manual

00809-0100-4024, Rev BA

September 2005

Antenna Label Plate

Gasket for BSP (G) threads

Figure 2-16. Mount the transmitter head

ROD_MOUNT_BSP.EPS

2. Insert the wave guide tube into the upper wave guide. Make sure the o-ring at the lower end of the wave guide tube is in place.

Upper Wave Guide

Wave Guide Tube

O-ring

WAVEGUIDE_TUBE.EPS

2-12

+ 180 hidden pages

Rosemount 5601 Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual