Rosemount 5601 Installation Guide

Quick Installation Guide

00825-0100-4024, Rev AA
March 2004

Rosemount 5600 Series

Rosemount 5600 Series Radar Level
Transmitter with HART

®

and

Foundation™ fieldbus protocol

Start

Step 1: Mount the Transmitter

Step 2: Connect Wiring and Power Up

Step 3: Configure the Transmitter

Product Certifications

Confirm Configuration

Loop Test

End

HART®

¢00825-0100-4024+¤

www.rosemount.com

Quick Installation Guide

00825-0100-4024, Rev AA
March 2004

© 2004 Rosemount Inc. All rights reserved. All marks property of owner.

Rosemount Division

8200 Market Boulevard
Chanhassen, MN USA
55317
T (US) [phone]
T (Intnl) [phone]
F [phone]

Emerson Process
Management

Heath Place
Bognor Regis
West Sussex PO22 9SH
England
Tel [phone]
Fax [phone]

Rosemount 5600 Series

Emerson Process
Management Private Limited

1 Pandan Crescent
Singapore 128461
T (65) 6777 8211
F (65) 6777 0947

IMPORTANT NOTICE

This installation guide provides basic guidelines for the
Rosemount
configuration, diagnostics, maintenance, service, troubleshooting,
or installations. Refer to the Rosemount 5600 reference manuals
(document number 00809-0100-4024 and 00809-0100-4025) for
more instruction. The manual and this QIG are also available
electronically on www.rosemount.com.

®

5600. It does not provide instructions for detailed

Quick Installation Guide

00825-0100-4024, Rev AA
March 2004

Rosemount 5600 Series

WARNING

Failure to follow safe installation and service guidelines could

result in death or serious injury

• Make sure only qualified personnel perform installation or
service.

• Use the equipment only as specified in this QIG and the
Reference Manual. Failure to do so may impair the protection
provided by the equipment.

• Repair, e.g. substitution of components etc. may jeopardize
safety and is under no circumstances allowed.

Explosions could result in death or serious injury

• Verify that the operating environment of the transmitter is
consistent with the appropriate hazardous locations
specifications.

• In an Explosion-proof/Flame-proof installation, do not remove
the transmitter covers when power is applied to the unit.

• Before connecting a HART-based communicator in an explosive
atmosphere, make sure the instruments in the loop are installed
in accordance with intrinsically safe or non-incendive field wiring
practices.

Electrical shock can result in death or serious injury

• Avoid contact with the leads and terminals. High voltage that
may be present on leads can cause electrical shock.

• Make sure the main power to the 5600 transmitter is off and the
lines to any other external power source are disconnected or not
powered while wiring the transmitter.

Process leaks may cause harm or result in death

• Install and tighten antenna and flanges before applying
pressure.

• To avoid process leaks, do not remove tank seal while tank is
under pressure.

Quick Installation Guide

g

00825-0100-4024, Rev AA
March 2004

Rosemount 5600 Series

STEP 1: MOUNT THE TRANSMITTER

Identify which type of antenna to install and find the relevant section
below:

A. Mounting the Rod Antenna, Flanged Version

B. Mounting the Rod Antenna, Threaded Version

C. Mounting the Cone Antenna

D. Mounting the Process Seal Antenna

E. Mounting the Cone Antenna in a Still-pipe/Bridle

F. Mounting the Extended Cone Antenna

G. Mounting the Cone Antenna with Flushing Connections

A. Mounting the Rod Antenna, Flanged Version

A1. Mount the flange on top of the rod antenna. Make sure the bottom

side of the flange is flat and all parts are clean and dry.

A2. Secure the flange with the locking nut. Make sure the nut fits

tightly to the flange.

A3. Mount the adapter on

top of the sleeve.

Top View of
Adapter

Locking Rin

Adapter
O-ring

Wave Guide
Sleeve

Antenna
Label

Figure 1. Mounting the adapter

Locking Nut

rod_mount_apdater

Quick Installation Guide

00825-0100-4024, Rev AA
March 2004

Rosemount 5600 Series

A4. Secure the adapter with

the locking ring.

A5. Carefully fit the flange

and the rod antenna on
the tank nozzle with an
appropriate gasket in
between. Tighten with
screws and nuts.

Figure 2. Securing the adapter

A6. Insert the wave guide

into the upper wave
guide. Make sure the
o-ring at the lower end
of the wave guide tube
is in place.

A7. Place the protection

sleeve on the flange.
Mount the transmitter
head and tighten the
nut. Check that the pins

O-ring

Figure 3. Inserting wave guide tube

Upper Wave Guide

Wave Guide Tube

on the adapter enter
the corresponding grooves on the upper wave guide.

A8. Proceed with Step 2: Connect Wiring and Power Up.

Locking Ring

Adapter

Sleeve

Adapter_LockRing.eps

Waveguide_tube.eps

Quick Installation Guide

00825-0100-4024, Rev AA
March 2004

Rosemount 5600 Series

B. Mounting the Rod Antenna, Threaded Version

B1. Carefully fit the rod

antenna into the
threaded nozzle and
screw it in place.

NOTE

For adapters with NPT
threads, pressure-tight
joints may require a sealant.

B2. Insert the wave guide

tube into the upper
wave guide. Make sure
the o-ring at the lower
end of the wave guide
tube is in place. See

Figure 3. Inserting
wave guide tube

B3. Place the protection

sleeve on the flange.
Mount the transmitter
head and tighten the
nut. Check that the
guide pins on the
adapter enter the
corresponding grooves
on the upper wave
guide.

B4. Proceed with Step 2:

Connect Wiring and
Power Up.

Antenna

Label

Gasket for BSP
(G) Threads

Figure 4. Mounting the rod antenna

TH40Head_Nozzle_BSP.eps

Figure 5. Completed mechanical
installation

Rod_Mount_BSP.eps

Quick Installation Guide

00825-0100-4024, Rev AA
March 2004

Rosemount 5600 Series

C. Mounting the Cone Antenna

C1. Mount the flange on top

of the cone antenna.
Make sure that the
bottom side of the
flange is flat and all

Top View

of Adapter

parts are clean and dry.

C2. Secure the flange with

the locking nut. Make
sure that the nut fits
tightly to the flange.

C3. Mount the adapter on

top of the sleeve.

C4. Secure the adapter with

the locking ring. See

Figure 2. Securing the
adapter

Figure 6. Mounting the Adapter

C5. Carefully fit the flange

and the cone antenna on the tank nozzle.

C6. Tighten with screws and nuts.

C7. Insert the wave guide tube into the upper wave guide. Make sure

the o-ring at the lower end of the wave guide tube is in place. See

Figure 3. Inserting wave guide tube

Locking Ring

Adapter

Locking Nut

Antenna Label

Flange

O-ring

Tank Seal

Sleeve

Antenna

Flange_Adapter_Mount.eps

Quick Installation Guide

00825-0100-4024, Rev AA
March 2004

Rosemount 5600 Series

C8. Place the protection

sleeve on the flange.
Mount the transmitter
head and tighten the
nut. Check that the
guide pins on the
adapter enter the
corresponding grooves
on the upper wave
guide.

C9. Proceed with Step 2:

Connect Wiring and
Power Up.

Figure 7. Mounting the transmitter head

D. Mounting the Process Seal Antenna

D1. Place a gasket on top

of the socket and
mount the antenna.
Use gasket supplied
with the process seal
antenna.

D2. Put the loose flange on

top of the antenna.

D3. Mount the antenna by

tightening the flange to
the tank nozzle.

NOTE

Tighten the flange screws
carefully to the
recommended torque in
Table 1. Tighten opposite
screws in pair.

Figure 8. Mounting the process seal
antenna

Protection Sleeve

Head_Tank_Mount.eps

Process_Seal_Antenna_Mount.eps