Rosemount 5401, 5402 Reference Manual

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Page 1

Reference Manual

00809-0100-4032, Rev AA November 2005

Rosemount 5400 Series

Two-wire Radar Level Transmitter with FOUNDATION™ Fieldbus

www.rosemount.com

Page 2

Page 3

Reference Manual

00809-0100-4032, Rev AA November 2005

Rosemount 5400 Series

NOTICE

Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product.

Within the United States, Rosemount Inc. has two toll-free assistance numbers. Customer Central: 1-800-999-9307(7:00 a.m. to 7:00 p.m. CST)

Technical support, quoting, and order-related questions. North American Response Center: Equipment service needs. 1-800-654-7768 (24 hours a day – Includes Canada) For equipment service or support needs outside the United States, contact your local

Rosemount representative.

NOTICE

There are no health hazards from the Rosemount 5400 Series transmitter. The microwave power density in the tank is only a small fraction of the allowed power density according to international standards.

The products described in this document are NOT designed for nuclear-qualified applications.

Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings.

For information on Rosemount nuclear-qualified products, contact your local Rosemount Sales Representative.

This product is designed to meet FCC and R&TTE requirements. This device complies with part 15 of the FCC rules. Operation is subject to the following two

conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

Rosemount 5400 Series Radar Transmitter may be protected by one or more U.S. Patents pending and foreign patents pending. Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. HART is a registered trademark of the HART Communication Foundation. Teflon, VITON, and Kalrez are registered trademarks of DuPont Performance Elastomers. AMS Suite is a trademark of Emerson Process Management. F

OUNDATION is a trademark of the Fieldbus Foundation.

Cover Photo: 5400_08

www.rosemount.com

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Reference Manual

00809-0100-4032, Rev AA November 2005

Rosemount 5400 Series

SECTION 1 Introduction

SECTION 2 Transmitter Overview

SECTION 3 Installation

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Theory of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Components of the transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

System Architecture. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Process Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Dielectric constant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Turbulence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Temperature/Pressure/

Density and Vapor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Condensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Tank Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Antenna Selection Guide/Measuring Range . . . . . . . . . . . . . . . . . . . . 2-5

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Mounting Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Socket Recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Free Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Recommended Mounting Position . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Beam Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Vessel Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Disturbing objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Mounting in Pipes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Recommendations for pipe installations . . . . . . . . . . . . . . . . . 3-11

Mounting in Bypass Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

Cable/conduit entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

Cable Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

Hazardous Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

External Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

Connecting the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

Shield Wire Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

Connecting Fieldbus Devices . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

Non-Intrinsically Safe Power Supply . . . . . . . . . . . . . . . . . . . . . . 3-17

Intrinsically Safe Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

www.rosemount.com

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Rosemount 5400 Series

Reference Manual

00809-0100-4032, Rev AA

November 2005

SECTION 4 Configuration/Start-Up

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Assigning Device Tag and Node Address . . . . . . . . . . . . . . . . . . . 4-3

Foundation Fieldbus Block Operation . . . . . . . . . . . . . . . . . . . . . . 4-3

Level Transducer Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Advanced ConfigurationTransducer Block . . . . . . . . . . . . . . . . 4-3

Resource Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Analog Input Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Function Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Echo Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Advanced Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Configuration Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Measurement Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Tank Geometry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Tank Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Tank Type and Tank Bottom Type . . . . . . . . . . . . . . . . . . . . . . 4-7

Pipe Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Dead Zone. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Process Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Rapid Level Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Turbulent Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Solid Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Product Dielectric Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Strapping Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Echo Tuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Amplitude Threshold Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Registration of False Echoes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Configuration Using DeltaV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

Advanced Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

Amplitude Threshold Curve. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

False Echo Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

Configuration Using Rosemount Radar Master. . . . . . . . . . . . . . . . . 4-18

System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

Help In RRM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

Installing the RRM Software for Foundation Fieldbus . . . . . . . . . 4-19

Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19

Specifying Measurement Units. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

Guided Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21

Using the Setup Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26

Configure the AI Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27

CHANNEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27

L_TYPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27

XD_SCALE and OUT_SCALE . . . . . . . . . . . . . . . . . . . . . . . . 4-28

Engineering Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29

Application Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30

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Reference Manual

00809-0100-4032, Rev AA November 2005

Rosemount 5400 Series

Radar Level Transmitter, Level Value . . . . . . . . . . . . . . . . . . . . . 4-30

Situation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30

Solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30

Radar Level Gauge, Level value in percent (%). . . . . . . . . . . . . . 4-31

Situation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31

Solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31

SECTION 5 Operation

SECTION 6 Service and Troubleshooting

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Viewing Measurement Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Using the Display Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Specifying Display Panel Variables . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Using a Field Communicator . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Using Rosemount Radar Master (RRM) . . . . . . . . . . . . . . . . . . 5-3

Using DeltaV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Viewing Measurement Data in RRM . . . . . . . . . . . . . . . . . . . . . . . 5-5

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Viewing Input and Holding Registers . . . . . . . . . . . . . . . . . . . . . . . 6-2

Radar Master. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

DeltaV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Logging Measurement Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Backing Up the Transmitter Configuration . . . . . . . . . . . . . . . . . . . 6-5

Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

Rosemount Radar Master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

DeltaV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Using the Spectrum Plot in RRM . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

Surface Search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

Peak Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

Record Tank Spectra . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

Play . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

Configuration Mode Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

File Mode Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

Reset to Factory Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

Rosemount Radar Master . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

DeltaV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

Surface Search. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

DeltaV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

Using the Simulation Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

DeltaV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

Enter Service Mode in RRM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

Write Protecting a Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13

DeltaV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14

Resource Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15

Block Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15

Transducer Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

Analog Input (AI) Function Block . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

Device Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20

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Rosemount 5400 Series

Measurement Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21

Volume Calculation Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22

Application Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23

Reference Manual

00809-0100-4032, Rev AA

November 2005

APPENDIX A Reference Data

APPENDIX B Product Certifications

APPENDIX C Advanced Configuration

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Process Temperature and Pressure Rating . . . . . . . . . . . . . . . . . .A-4

Working Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4

Temperature restrictions due to O-ring selection . . . . . . . . . . .A-4

Pressure restrictions due to flange selection. . . . . . . . . . . . . . . A-4

Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7

Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1

EU Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2

European ATEX Directive Information. . . . . . . . . . . . . . . . . . . . . . . . . B-3

Intrinsic Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3

Special Conditions for Safe Use (X):. . . . . . . . . . . . . . . . . . . . . B-3

Special Conditions for Safe Use (X):. . . . . . . . . . . . . . . . . . . . . B-4

Flameproof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5

Special Conditions for Safe Use (X):. . . . . . . . . . . . . . . . . . . . . B-5

Hazardous Locations Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6

Factory Mutual (FM) Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6

Canadian Standards Association (CSA) Approval . . . . . . . . . . . . . B-8

Approval Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10

Tank Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1

Distance Offset (G). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2

Minimum Level Offset (C). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2

Hold Off Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2

Calibration Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2

Advanced Transmitter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-3

Antenna Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-3

Tank Connection Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-3

Empty Tank Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-3

Empty Tank Detection Area . . . . . . . . . . . . . . . . . . . . . . . . . . .C-3

Bottom Echo Visible . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-3

Tank Bottom Projection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-3

Extra Echo. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4

Level Alarm is not set when Tank is Empty. . . . . . . . . . . . . . . .C-4

Full Tank Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4

Full Tank Detection Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4

Level above Hold Off Distance Possible . . . . . . . . . . . . . . . . . .C-4

Level Alarm is Not Set when Tank is Full . . . . . . . . . . . . . . . . .C-4

Double Bounce. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4

Surface Echo Tracking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5

Slow Search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5

Slow Search Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5

Double Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5

Upper Product Dielectric Constant . . . . . . . . . . . . . . . . . . . . . .C-5

Select Lower Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5

Echo Timeout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5

Close Distance Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5

TOC-4

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Rosemount 5400 Series

Filter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6

Damping Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6

Activate Jump Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6

Advanced Functions in RRM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7

Empty Tank Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7

Bottom Echo Visible . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7

Empty Tank Detection Area . . . . . . . . . . . . . . . . . . . . . . . . . . .C-8

Extra Echo Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-9

Full Tank Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-10

Double Bounce. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-11

APPENDIX D Level Transducer Block

APPENDIX E Register Transducer Block

APPENDIX F Advanced Configuration Transducer Block

APPENDIX G Resource Transducer Block

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1

Definition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1

Channel Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-2

Parameters and Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-2

Supported Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-7

Unit Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-7

Diagnostics Device Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-8

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1

Advanced Configuration Transducer Block Parameters. . . . . . . . . F-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-1

Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-1

Parameters and Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-1

PlantWeb

Alarm Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-7

Process Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-7

Recommended Actions for PlantWeb Alerts . . . . . . . . . . . . . . . . .G-8

™

Alerts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-5

FAILED_ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-5

MAINT_ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-5

Advisory Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-6

RECOMMENDED_ACTION . . . . . . . . . . . . . . . . . . . . . . . . . . .G-8

APPENDIX H Analog-Input Block

Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-3

Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-4

Signal Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-5

Direct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-5

Indirect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-5

Indirect Square Root . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-5

Block Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-6

Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-6

Alarm Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-7

Status Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-8

Advanced Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-8

TOC-5

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Rosemount 5400 Series

Configure the AI Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-9

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CHANNEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-9

L_TYPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-9

XD_SCALE and OUT_SCALE . . . . . . . . . . . . . . . . . . . . . . . .H-10

TOC-6

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Rosemount 5400 Series

Section 1 Introduction

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1

Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2

SAFETY MESSAGES Procedures and instructions in this manual may require special precautions to

ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Refer to the safety messages listed at the beginning of each section before performing an operation preceded by this symbol.

Failure to follow these installation guidelines could result in death or serious injury.

• Make sure only qualified personnel perform the installation.

• Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.

Explosions could result in death or serious injury.

• Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications.

• Before powering a F make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.

Electrical shock could cause death or serious injury.

• Use extreme caution when making contact with the leads and terminals.

OUNDATION fieldbus segment in an explosive atmosphere,

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Any substitution of non-recognized parts may jeopardize safety. Repair, e.g. substitution of components etc., may also jeopardize safety and is under no circumstances allowed.

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MANUAL OVERVIEW This manual provides installation, configuration and maintenance information

for the Rosemount 5400 Series Radar Transmitter.

Section 2: Transmitter Overview

• Theory of Operation

• Descripton of the transmitter

• Process and vessel characteristics

Section 3: Installation

• Mounting considerations

• Mechanical installation

• Electrical installation

Section 4: Configuration/Start-Up

• Configuration instructions

• Configuration using DeltaV

• Configuration using the RRM software

Section 5: Operation

• Viewing measurement data with a Display panel

• Viewing measurement data with Rosemount Radar Master

Section 6: Service and Troubleshooting

• Service Functions

• Error and Warning Codes

• Communication Errors

• Troubleshooting

Appendix A: Reference Data

• Specifications

• Dimensional Drawings

• Ordering Information

Appendix B: Product Certifications

• Examples of labels

• European ATEX Directive information

• FM approvals

• CSA approvals

•Drawings

1-2

Appendix C: Advanced Configuration

• Advanced Tank Geometry

• Advanced Transmitter Configuration

Appendix D: Level Transducer Block

Describes the operation and parameters of the Level transducer block.

Appendix E: Register Transducer Block

Describes the operation and parameters of the Register transducer block.

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Appendix F: Advanced Configuration Transducer Block

Describes the operation and parameters of the Advanced Configuration transducer block.

Appendix G: Resource Transducer Block

Describes the operation and parameters of the Resource transducer block.

Appendix H: Analog-Input Transducer Block

Describes the operation and parameters of the Analog Input transducer block.

Rosemount 5400 Series

SERVICE SUPPORT To expedite the return process outside of the United States, contact the

nearest Rosemount representative. Within the United States, call the Rosemount National Response Center using

the 1-800-654-RSMT (7768) toll-free number. This center, available 24 hours a day, will assist you with any needed information or materials.

The center will ask for product model and serial numbers, and will provide a Return Material Authorization (RMA) number. The center will also ask for the process material to which the product was last exposed.

Rosemount National Response Center representatives will explain the additional information and procedures necessary to return goods exposed to hazardous substance can avoid injury if they are informed of and understand the hazard. If the product being returned was exposed to a hazardous substance as defined by Occupational Safety and Health Administration (OSHA), a copy of the required Material Safety Data Sheet (MSDS) for each hazardous substance identified must be included with the returned goods.

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1-4

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Rosemount 5400 Series

Section 2 Transmitter Overview

Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1

Components of the transmitter . . . . . . . . . . . . . . . . . . . . . page 2-2

System Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-3

Antenna Selection Guide/Measuring Range . . . . . . . . . . page 2-5

Process Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-4

THEORY OF OPERATION The Rosemount 5400 Series Radar Transmitter is a smart, two-wire

continuous level transmitter. A 5400 transmitter is installed at the tank top and emits short microwave pulses towards the product surface in the tank. When a pulse reaches the surface of the material it is measuring, part of the energy is reflected back to the antenna for subsequent processing by the transmitter electronics. The time difference between the transmitted and reflected pulse is detected by a micro-processor and is converted into a distance from which the level is calculated.

The product level is related to the tank height and the measured distance by the following expression:

Figure 2-1. Measurement principle for the 5400 Series.

Level=Tank Height - Distance.

Signal amplitude

Tank Height

Radar pulse

Time

Distance

Level

TDR_PRINCIPLES(2).EPS

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COMPONENTS OF THE TRANSMITTER

Figure 2-2. Transmitter components.

Cable Entry:

½" NPT. Optional adapters: M20

The Rosemount 5400 Series Radar Transmitter has a die-cast aluminum housing which contains advanced electronics for signal processing.

The radar electronics produces the electromagnetic pulse that is emitted through the antenna. There are different antenna types and sizes available for various applications.

The transmitter head has separate compartments for electronics and terminals. The head can be removed without opening the tank. The head has two entries for conduit/cable connections.

The tank connection consists of a Tank Seal and a flange (ANSI, EN (DIN) or JIS).

Display Panel Terminal side

Cable Entry:

½" NPT. Optional adapters: M20

Transmitter Head with

Tank Seal

Flange

TRANSMITTER_COMPONENTS.EPS

Radar Electronics

Antenna

2-2

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Rosemount 5400 Series

SYSTEM ARCHITECTURE

Figure 2-3. System Integration.

OUNDATION™

fieldbus

The 5400 Series Radar Level Transmitter is a powerful radar level transmitter suitable for non-contact level measurements in process tanks and other types of tanks. It is designed for easy installation and maintenance free operation.

The Rosemount 5400 Series Radar Transmitter is loop-powered which means it uses the same two wires for both power supply and F fieldbus signal. For HART

based systems the output is a 4-20 mA analog

OUNDATION

signal superimposed with a digital HART signal. The Rosemount 5400 Series Radar Transmitter can easily be configured by

using a PC and the Rosemount Radar Master (RRM) software package or via a 375 Field Communicator. RRM offers configuration and service capabilities and functions for presentation of measurement data. The transmitter is also compatible with the AMS

™

Suite software which can be used for

configuration.

Host / DCS system (e.g. DeltaV) Maintenance

H2 - High Speed Field Bus

375 Field Communicator

Note: Intrinsically safe installations may allow fewer devices per I.S. barrier due to current limitations.

Rosemount 5401

Rosemount 5402

Rosemount 5601

Fieldbus Modem

H1 - Low Speed Field Bus

6234 ft (1900 m) max (depending upon cable characteristics)

Configuration with RadarMaster (hooked up on Fieldbus segment)

FF.EPS

2-3

Page 18

Rosemount 5400 Series

PROCESS CHARACTERISTICS

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Dielectric constant

The reflectivity of the product is a key parameter for measurement performance. A high dielectric constant of the media gives better reflection and thus enables a longer measuring range.

Foam How well the Rosemount 5400 Series Radar Transmitter measures in foamy

applications depends upon the properties of the foam; light and airy or dense and heavy, high or low dielectrics, etc. If the foam is conductive and creamy the transmitter will probably measure the surface of the foam. If the foam is less conductive the microwaves will probably penetrate the foam and measure the liquid surface.

Turbulence A calm surface gives better reflection than a turbulent surface. For turbulent

applications, the maximum range of the radar transmitters is reduced. The range is dependent upon the frequency, the antenna size, the dielectric of the material and the degree of turbulence. Consult Table 2-1 on page 2-5 and Table 2-2 on page 2-5 for the expected maximum range with the variables listed.

Temperature/Pressure/ Density and Vapor

Temperature and pressure generally have no impact on measurements. Measurements are also insensensitive to product density and vapor.

Condensation For applications where heavy condensation may occur the low frequency

version Rosemount 5401 is recommended.

Tank Characteristics The conditions inside the tank have a significant impact on measurement

performance. For more information see Vessel Characteristics on page 3-8.

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Rosemount 5400 Series

ANTENNA SELECTION GUIDE/MEASURING RANGE

Table 2-1. Measuring range for the Rosemount 5401 model.

The measuring range primarily depends on the antenna type and size, the dielectric constant (ε

) of the liquid and process conditions. For optimum

performance, make sure not to exceed the maximum measuring range values below.

A. Oil, gasoline and other hydrocarbons, petrochemicals (ε

=1.9-4.0).

B. Alcohols, concentrated acids, organic solvents, oil/water mixtures and

acetone (ε

=4.0-10.0).

C. Conductive liquids, e.g. water based solutions, dilute acids and alkalis

(ε

>10.0).

Low Frequency Antennas

Units: feet (m)

Dielectric Constant

A B C A B C A B C

(1)

Cone, 3 in

Cone, 4 in/Rod

Cone, 6 in

Cone, 8 in

(1) Pipe installations only. NA=Not Applicable.

NA NA NA 66 (20) 66 (20) 66 (20) NA NA NA

20 (6) 33 (10) 43 (13) 66 (20) 66 (20) 66 (20) 9.9 (3) 16 (5) 23 (7)

33 (10) 49 (15) 66 (20) 66 (20) 66 (20) 66 (20) 16 (5) 23 (7) 30 (9)

49 (15) 66 (20) 98 (30) 66 (20) 66 (20) 98 (30) 23 (7) 30 (9) 36 (11)

Table 2-2. Measuring range for the Rosemount 5402 model.

High Frequency Antennas

Units: feet (m)

Cone, 2 in

Cone, 3 in

Cone, 4 in

Dielectric Constant

A B C A B C A B C

16 (5) 33 (10) 49 (15) 66 (20) 66 (20) 66 (20) 6.6 (2) 9.8 (3) 13 (4)

33 (10) 49 (15) 66 (20) 66 (20) 66 (20) 66 (20) 9.8 (3) 13 (4) 20 (6)

49 (15) 66 (20) 98 (30) 66 (20) 66 (20) 98 (30) 13 (4) 20 (6) 26 (8)

2-5

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2-6

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Rosemount 5400 Series

Section 3 Installation

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1

Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-2

Mounting Considerations . . . . . . . . . . . . . . . . . . . . . . . . . page 3-3

Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-9

Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-13

SAFETY MESSAGES Procedures and instructions in this section may require special precautions to

ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Please refer to the following safety messages before performing an operation preceded by this symbol.

Explosions could result in death or serious injury:

Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications.

Before powering a F sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.

Do not remove the gauge cover in explosive atmospheres when the circuit is alive.

OUNDATION fieldbus segment in an explosive atmosphere, make

Failure to follow safe installation and servicing guidelines could result in death or serious injury:

Make sure only qualified personnel perform the installation. Use the equipment only as specified in this manual. Failure to do so may impair the

protection provided by the equipment. Do not perform any service other than those contained in this manual unless you are

qualified.

High voltage that may be present on leads could cause electrical shock:

Avoid contact with leads and terminals. Make sure the main power to the 5400 transmitter is off and the lines to any other

external power source are disconnected or not powered while wiring the gauge. To prevent ignition of flammable or combustible atmospheres, disconnect power before

servicing. Antennas with non-conducting surfaces (e.g. Rod antenna and All PTFE antenna) may

generate an ignition-capable level of electrostatic charge under extreme conditions. Therefore, when the antenna is used in a potentially explosive atmoshpere, appropriate measures must be taken to prevent electrostatic discharge.

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INSTALLATION PROCEDURE

Follow these steps for proper installation:

Review Installation

Considerations

(see page 3-3)

Mount the transmitter

(see page 3-9)

Wire the transmitter

(see page 3-13)

Make sure covers and cable/conduit

connections are

tight.

Power Up the

transmitter

Configure the

transmitter

(see page 4-1)

Verify measurements

3-2

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Rosemount 5400 Series

MOUNTING CONSIDERATIONS

Before you install the Rosemount 5400 Series, be sure to consider specific mounting requirements, vessel characteristics and process characteristics.

Socket Recommendation The Rosemount 5400 Series is mounted on a nozzle by using appropriate

flanges. For best performance it is recommended that the socket meets the following recommendations:

Figure 3-1. Mounting of the 5400 Series transmitter.

>0.4 inch/ 10 mm

Minimum Diameter

SOCKETREQ ROD.EPS/SOCKETREQ.EPS

Table 3-1. Requirements on socket height and width.

5401 Antenna L

Cone 4 in. 5.5 (140) 3.8 (97) Cone 6 in. 6.9 (175) 5.7 (145) Cone 8 in. 10.2 (260) 7.6 (193) Rod (short) 4.0 (100) 1.5 (38) Rod (long) 10 (250) 1.5 (38)

5402 Antenna L

Cone 2 in. 5.5 (140) 2.2 (55) Cone 3 in. 5.5 (140) 2.8 (72) Cone 4 in. 8.5 (215) 3.8 (97)

inch (mm)

max

inch (mm)

max

Min. Diameter

inch (mm)

Min. Diameter

inch (mm)

The transmitter should be installed as follows:

• The antenna must be aligned vertically.

• Choose as large antenna diameter as possible. A larger receiving area concentrates the radar beam and ensures maximum antenna gain. Increased antenna gain means greater margin for weak surface echoes. A larger antenna also results in a smaller beam angle and thereby, less interference from any internal obstructions.

• For best measurement performance, the antenna should extend below the nozzle by 0.4 inches (10 mm) or more.

• For the 5402 model 3-in. and 4-in. antennas can be used in nozzles with an unobstructed length of up to 39 in. (1 m). The 2-in. antenna may be used in nozzles where the total length is less than 12 in. (0.3) m.

3-3

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Free Space For easy access to the transmitter make sure that it is mounted with sufficient

service space. Mounting close to a tank wall, nozzle or obstruction may have a negative

influence on measurement perfomance. For maximum measurement performance the transmitter should be mounted according to the following recommendations:

Figure 3-2. Free space recommendations.

Rod Antenna Cone Antenna

Service space Distance inch (mm)

A 20 (500) B 24 (600)

C. Inclination Maximum angle

Cone antenna 3°

D. Minimum distance to tank wall Distance inch (mm)

Cone antenna 5401 20 (500) Cone antenna 5402 10 (250) Rod antenna 5401 20 (500)

FREESPACE_ROD.EPS/FREESPACE.EPS

3-4

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Rosemount 5400 Series

Recommended Mounting Position

Figure 3-3. It is important to consider the proper mounting position.

When finding an appropriate mounting position for the transmitter the conditions of the tank must be carefully considered. The transmitter should be mounted so that the influence of disturbing objects is kept to a minimum.

MOUNTING_RESTRICTIONS.EPS

• Disturbing objects and filling inlets creating turbulence should be kept at a distance, outside the signal beam (see Figure 3-4 for beam width information).

• Avoid installing the transmitter at the center of the tank roof.

• A bridle / still-pipe can be used to avoid interference from disturbing objects, turbulence or foam.

3-5

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Beam Width The following recommendations should be considered when mounting the

transmitter:

• The transmitter should be mounted with as few internal structures as possible within the beam angle.

• The flat tank wall can be located within the antenna beam angle as long as there is a minimum distance from the transmitter to the tank wall (see Figure 3-2 for preferred installation).

Figure 3-4. Beam width at various distances from the flange.

5401 (low frequency)

5402 (high frequency)

Table 3-2. Beamwidth for the Rosemount 5401 model.

Table 3-3. Beamwidth for the Rosemount 5402 model.

Distance

Antenna

Distance

16 ft (5 m) 11.5 (3.5) 6.6 (2.0) 4.9 (1.5) 33 ft (10 m) 23.0 (7.0) 13.1 (4.0) 9.8 (3.0) 49 ft (15 m) 32.8 (10) 19.7 (6.0) 14.8 (4.5) 66 ft (20 m) 42.7 (13) 26.2 (8.0) 19.7 (6.0)

Distance

16 ft (5 m) 4.9 (1.5) 3.3 (1.0) 3.3 (1.0) 33 ft (10 m) 9.8 (3.0) 6.6 (2.0) 4.9 (1.5) 49 ft (15 m) 14.8 (4.5) 9.8 (3.0) 8.2 (2.5) 66 ft (20 m) 19.7 (6.0) 13.1 (4.0) 9.8 (3.0)

4 in. (DN 100) Cone

/Rod

2 in. (DN 50) Cone 3 in. (DN 80) Cone 4 in. (DN 100) Cone

6 in. (DN 150) Cone 8 in. (DN 200) Cone

Beam Diameter, ft (m)

Antenna

Beam Diameter, ft (m)

BEAM_DIAMETER_2.EPS

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Figure 3-5. Beam angle.

Rosemount 5400 Series

Beam Angle

BEAMWIDTH2.EPSS

Table 3-4. Beam Angle for the Rosemount 5401 model.

Table 3-5. Beam Angle for the Rosemount 5402 model.

Antenna Half Power Beam Width

3 in. Cone (Still Pipe) 4 in. Cone / Rod 37° 6 in. Cone 23° 8 in. Cone 17°

Antenna Half Power Beam Width

2 in. Cone 19° 3 in. Cone 14° 4 in. Cone 9°

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Vessel Characteristics Heating coils, agitators and other objects in the tank may lead to disturbing

echoes and noise in the measurement signal. Vertical structures cause minimal effect since the radar signal is scattered rather than directed back to the antenna.

The shape of the tank bottom affects the measurement signal when the product surface is close to the tank bottom. The Rosemount 5400 Series has built-in functions which optimize measurement performance for various bottom shapes (see Tank Type and Tank Bottom Type on page 4-7).

Disturbing objects The Rosemount 5400 Series transmitter should be mounted so that objects

such as heating coils, ladders etc. are not within the radar signal path. These objects may cause false echoes resulting in reduced measurement performance. However, the transmitter has built-in functions designed to reduce the influence of disturbing objects in case such objects can not be totally avoided.

The Rosemount 5402 with its more narrow radar beam is particularly suitable in installations that have tall or narrow nozzles or nozzles close to the tank wall. It may also be used to avoid disturbing objects in the tank.

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Rosemount 5400 Series

MECHANICAL INSTALLATION

Figure 3-6. Mounting the 5400 with cone antenna.

Mount the transmitter on a nozzle on top of the tank. Make sure only qualified personnel perform the installation.

The transmitter housing must not be opened. If a software update or other service action is required that involves opening the housing, it must be done by a suitably trained service technician. Maintenance work that involves opening the housing must not be done when the transmitter is mounted on the tank.

If the transmitter housing must be removed for service, make sure that the

Te fl o n

sealing is carefully protected against dust and water.

Transmitter housing

Bolt

Flange

Cone antenna

Gasket

Tan k f lange

Nut

1. Place a gasket with thickness and of material suitable to the process on top of the tank flange.

2. Lower the transmitter with antenna and flange into the tank nozzle.

3. Tighten the bolts and nuts with sufficient torque regarding flange and gasket choice. See also Process Temperature and Pressure Rating on page A-4.

MOUNT_TH_FLANGE.EPS

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Rosemount 5400 Series

Figure 3-7. Mounting the 5400 transmitter with rod antenna and threaded tank connection.

Transmitter housing

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November 2005

1. Lower the transmitter and antenna into the tank.

2. Screw the transmitter into the process connection.

NOTE!

Tank connections with NPT threads require a sealant for pressure-tight joints.

Sealant on threadsSealant on threads

Antenna

MOUNT_TH_ROD_THREADED.EPS

Figure 3-8. Mounting the 5400 transmitter with rod antenna and flange connection.

Transmitter housing

Optional PFA plate

Bolt

Nut

Flange

Gasket (not for the All PFA version)

Tank flan ge

1. Place a gasket with thickness and of material suitable to the process on top of the tank flange. Note: For the All PFA version (tank sealing model code=PD) no gasket is used.

2. Lower the transmitter with antenna and flange into the tank nozzle.

3. Tighten the bolts and nuts with sufficient torque regarding flange and gasket choice. See also Process Temperature and Pressure Rating on page A-4.

3-10

MOUNT_ROD_FLANGE.EPS

Rod antenna

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Rosemount 5400 Series

Mounting in Pipes Still Pipe mounting is recommended for tanks where surface conditions are

extremely turbulent. All cone antenna sizes for the 5400 Series transmitter can be used for Still Pipe installations. The 2 and 3 inch antennas for 5401 are designed for use in Still Pipes and Bypass Pipes only.

When the transmitter is mounted in a Still Pipe the inclination should be within 1° of vertical. The gap between the antenna and the Still Pipe may be up to 0.2 inch (5 mm).

Figure 3-9. Mount the transmitter vertically.

max. 0.2 inch (5 mm)

Figure 3-10. Recommended hole size for pipe installations.

max. 1 °

STILLPIPE_REQS.EPS / STILLPIPE_TANK_V2.EPS

Recommendations for pipe installations

• The pipe must be smooth on the inside.

• Not suitable for adhesive products.

• Make sure that at least one hole is above the product surface.

• The hole diameter Ø should not exceed 10% of the pipe diameter D.

• Holes should be drilled on one side.

min. 6 inch (150 mm)

max. Ø: D/10.

STILLPIPE_HOLEREQ.EPS

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November 2005

Mounting in Bypass Pipes

Figure 3-11. Bridle mounting is recommended for tanks with extremely turbulent surface conditions.

In tanks with turbulent conditions it is recommended to mount the transmitter on a bridle pipe.

BRIDLE_V2.EPS

max. 1 °

Minimum 12 in. (300 mm)

In pipes with inlet pipe diameter Ø<2 inch (51 mm) the gap D between pipe and antenna should be less than 0.2 inch (5 mm).

Figure 3-12. Recommended specifications for bridles with pipe inlets.

If the inlet pipe diameter Ø>2 inch (51 mm) the gap D between pipe and antenna should be less than 0.04 inch (1 mm).

The distance A between the antenna and the nearest inlet pipe should be at least 2 inches (50 mm).

Ø (in./mm) D (in./mm)

<2/51 <0.2/5 >2/51 <0.04/1

A > 2 in./50 mm

BRIDLE_REQUIREMENTS.EPS

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Rosemount 5400 Series

ELECTRICAL INSTALLATION

Cable/conduit entries The electronics housing has two entries with ½ - 14 NPT threads. Optional

M20×1.5 adapters are also available. The connections are made in accordance with national, local and plant electrical codes.

Make sure that unused ports are properly sealed to prevent moisture or other contamination from entering the terminal compartment of the electronics housing. Install wiring with a drip loop. The bottom of the loop must be lower than the cable/conduit entry.

NOTE!

Use the enclosed metal plug to seal any unused port.

Grounding The housing should always be grounded in accordance with national and

local electrical codes. Failure to do so may impair the protection provided by the equipment. The most effective grounding method is direct connection to earth ground with minimal impedance. There are two grounding screw connections provided. One is inside the Terminal compartment of the housing and the other is located on one of the cooling fins below the housing. The internal ground screw is identified by a ground symbol: .

NOTE!

Grounding the transmitter via threaded conduit connection may not provide sufficient ground.

NOTE!

After installation and commissioning make sure that no ground currents exist due to high ground potential differences in the installation.

Cable Selection For best installation practices use a fieldbus type A cable. All power to the

transmitter is supplied over the signal wiring. For the Rosemount 5400 Series signal wiring should be shielded, twisted pair for best results in electrically noisy environments. Do not use unshielded signal wiring in open trays with power wiring or near heavy electrical equipment. The cables must be suitable for the supply voltage and approved for use in hazardous areas, where applicable. For instance, in the U.S., explosionproof conduits must be used in the vicinity of the vessel. For the ATEX flameproof approval version of the Rosemount 5400 Series, suitable conduits with sealing device or flameproof (EEx d) cable glands must be used depending on local requirements.

Use 18 AWG to 12 AWG wiring in order to minimize the voltage drop to the transmitter.

Do not remove the transmitter cover in explosive atmospheres when the circuit is alive.

Hazardous Areas When the Rosemount 5400 Series transmitter is installed in hazardous area,

national and local regulations and specifications in applicable certificates must be observed.

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External Circuit Breaker For complicance with Low Voltage Directive 73/23/EEG an external circuit

breaker should be installed.

Power Requirements Terminals in the transmitter housing provide connections for signal wiring.

The 5400 transmitter is powered over F fielbus power supplies.

The transmitter operates with the following power supplies:

Approval Type Power Supply (V dc)

IS 9 - 30

Explosion Proof/Flame Proof 16 - 32

None 9 - 32

OUNDATION fieldbus with standard

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Rosemount 5400 Series

Connecting the Transmitter

Figure 3-13. Terminal compartment and external ground screw.

The Rosemount 5400 Series with Foundation Fieldbus accepts power supplies ranging from 9 V dc to 32 V dc.

To connect the transmitter:

1. Make sure that the power supply is switched off.

2. Remove the terminal block cover.

3. Pull the cable through the cable gland/conduit. Install wiring with a drip loop. The bottom of the loop must be lower than the cable/conduit entry.

4. Connect wires according to Figure 3-15 for non-intrinsically safe power supplies and according to Figure 3-16 for Intrinsically safe power supplies.

5. Use the enclosed metal plug to seal any unused port.

6. Mount the cover and tighten the cable gland. Make sure that the cover is fully engaged to meet explosion-proof requirements. Note that adapters are required if M20 glands are used.

7. Tighten the Locking Screw (ATEX Flameproof version).

8. Switch on the power supply.

NOTE!

Use Teflon® tape or other sealant at the NPT threads in the Cable Entries.

GROUNDINGSCREW.EPS/JUNCTION_BOX.EPS

Cable entries. Internal Ground screw. Terminals for signal and power supply. Locking screw. External Ground screw

3-15

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Rosemount 5400 Series

Grounding

Signal wiring of the fieldbus segment can not be grounded. Grounding out one of the signal wires will shut down the entire fieldbus segment.

Shield Wire Ground

To protect the fieldbus segment from noise, grounding techniques for shield wire usually require a single grounding point for shield wire to avoid creating a ground loop. The ground point is typically at the power supply.

Connecting Fieldbus Devices

Figure 3-14. Rosemount 5400 Radar Transmitter field wiring

Integrated Power

Conditioner

and Filter

Power

Supply

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November 2005

6234 ft (1900 m) max

(depending upon cable

characteristics)

Ter minator s

fieldbus

Segment

(Trunk)

(The power supply, filter, first terminator, and configuration tool are typically located in the control room.)

*Intrinsically safe installations may allow fewer devices per I.S. barrier due to current limitations.

Configuration

(Spur)

OUNDATION

fieldbus

Too l

fieldbus

devices on

segment

Configuration with Rosemount RadarMaster (in a fieldbus system hooked up on Fieldbus segment).

(Spur)

Signal Wiring

FF_FIELD_WIRING_5400_V2.EPS

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Rosemount 5400 Series

Non-Intrinsically Safe Power Supply

Figure 3-15. Wiring for non-intrinsically safe power supply.

5400 Series Radar Transmitter

With non-intrinsically safe power supply in Non-hazardous installations or Explosion-proof/Flameproof installations, wire the transmitter as shown in Figure 3-15.

NOTE!

Make sure that the power supply is off when connecting the transmitter.

Power supply

Umax=250 V

Fieldbus Modem

375 Field Communicator

NOTE!

For Explosion Proof/Flame Proof installations make sure that the transmitter is grounded to the I.S. ground terminal inside the terminal compartment in accordance with national and local electrical codes.

WIRING_NON_IS_FF.EPS

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Intrinsically Safe Power Supply

Figure 3-16. Wiring diagram for intrinsically safe power supply.

5400 Series Radar Transmitter

When your power supply is intrinsically safe, wire the transmitter as shown in Figure 3-16.

NOTE!

Make sure that the instruments in the loop are installed in accordance with intrinsically safe field wiring practices.

Approved IS Barrier

Power supply

Fieldbus Modem

375 Field Communicator

WIRING_IS_FF.EPS

For information on I.S. parameters see Section B: Product Certifications.

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Rosemount 5400 Series

Section 4 Configuration/Start-Up

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-2

Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-6

Echo Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-10

Configuration Using DeltaV . . . . . . . . . . . . . . . . . . . . . . . . page 4-13

Configuration Using Rosemount Radar Master . . . . . . . . page 4-18

SAFETY MESSAGES Procedures and instructions in this section may require special precautions to

Explosions could result in death or serious injury:

Verify that the operating environment of the gauge is consistent with the appropriate hazardous locations certifications.

Before powering a F sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.

Do not remove the gauge cover in explosive atmospheres when the circuit is alive.

All connection head covers must be fully engaged to meet explosion-proof requirements.

Failure to follow safe installation and servicing guidelines could result in death or serious injury:

Make sure only qualified personnel perform the installation. Use the equipment only as specified in this manual. Failure to do so may impair the

protection provided by the equipment. Do not perform any service other than those contained in this manual unless you are

qualified.

OUNDATION fieldbus segment in an explosive atmosphere, make

www.rosemount.com

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Rosemount 5400 Series

November 2005

OVERVIEW Configuration of a Rosemount 5400 transmitter is normally a simple and

straight-forward task. If the transmitter is pre-configured at the factory according to the ordering specifications in the Configuration Data Sheet, no further Basic Configuration is required unless tank conditions have changed. The 5400 Series supports a set of advanced configuration options as well, which can be used to handle special tank conditions and applications.

Figure 4-1 illustrates how the signals are channeled through the gauge.

Figure 4-1. Function Block Diagram for the Rosemount 5400 Series Radar Level Transmitters with F fieldbus.

OUNDATION

FOUNDATION Fieldbus Compliant Communications Stack

Level Transducer Block

Advanced Configuration Block

Resource Block physical device information

FF_FUNCTIONBLOCKS_5400.EPS

It is highly recommended that you limit the number of periodic writes to all static or non-volatile parameters such as HI_HI_LIM, LOW_CUT, SP, TRACK_IN_D, OUT, IO_OPTS, BIAS, STATUS_OPTS, SP_HI_LIM, and so on. Static parameter writes increment the static revision counter, ST_REV, and are written to the device's non-volatile memory. Fieldbus devices have a non-volatile memory write limit. If a static or non-volatile parameter is configured to be written periodically, the device can stop its normal operation after it reaches its limit or fail to accept new values.

Each F

OUNDATION fieldbus configuration tool or host device has a different

way of displaying and performing configurations. Some will use Device Descriptions (DD) and DD Methods to make configuration and displaying of data consistent across host platforms. Since there is no requirement that a configuration tool or host support these features, this section will describe how to reconfigure the device manually. Appendix H: Operation with Delta V shows the Delta V implementation of these common functions.

This section covers basic operation, software functionality, and basic configuration procedures for the Rosemount 5400 Series Level Transmitter with F

OUNDATION fieldbus (Device Revision 1). For detailed information about

OUNDATION fieldbus technology and function blocks used in the Rosemount

5400 Series, refer to the F

OUNDATION fieldbus Block manual (Ref. no.

00809-0100-4783).

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Rosemount 5400 Series

Assigning Device Tag and Node Address

FOUNDATION Fieldbus Block Operation

A Saab Rosemount 5400 Series transmitter is shipped with a blank tag and a temporary address (unless specifically ordered with both) to allow a host to automatically assign an address and a tag. If the tag or address need to be changed, use the features of the configuration tool. The tool basically does the following:

1. Changes the address to a temporary address (248-251).

2. Changes the tag to new value.

3. Changes the address to a new address.

When the transmitter is at a temporary address, only the tag and address can be changed or written to. The resource, transducer, and function blocks are all disabled.

Function blocks within the fieldbus device perform the various functions required for process control. Function blocks perform process control functions, such as analog input (AI) functions, as well as proportional-integralderivative (PID) functions. The standard function blocks provide a common structure for defining function block inputs, outputs, control parameters, events, alarms, and modes, and combining them into a process that can be implemented within a single device or over the fieldbus network. This simplifies the identification of characteristics that are common to function blocks.

In addition to function blocks, fieldbus devices contain two other block types to support the function blocks. These are the Resource block and the Transducer block.

Resource blocks contain the hardware specific characteristics associated with a device; they have no input or output parameters. The algorithm within a resource block monitors and controls the general operation of the physical device hardware. There is only one resource block defined for a device.

Transducer blocks connect function blocks to local input/output functions. They read sensor hardware and write to effector (actuator) hardware.

Level Transducer Block

The Level Transducer block contains transmitter information including diagnostics and the ability to configure, set to factory defaults and restarting the transmitter.

Register Transducer Block

The Register Transducer Block allows a service engineer to access all database registers in the device.

Advanced ConfigurationTransducer Block

The Advanced Configuration Transducer Block contains functions such as amplitude threshold settings for filtering of disturbing echoes and noise, simulation of measurement values and strapping table for volume measurements.

Resource Block

The Resource block contains diagnostic, hardware, electronics, and mode handling information. There are no linkable inputs or outputs to the Resource Block.

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Rosemount 5400 Series

Analog Input Block

Figure 4-2. Analog-Input Block

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November 2005

OUT_D

OUT=The block output value and status OUT_D=Discrete output that signals a selected alarm condition

OUT

The Analog Input (AI) function block processes field device measurements and makes them available to other function blocks. The output value from the AI block is in engineering units and contains a status indicating the quality of the measurement. The measuring device may have several measurements or derived values available in different channels. Use the channel number to define the variable that the AI block processes and passes on to linked blocks. For further information refer to Appendix E: Analog-Input Block.

For more information on the different function blocks refer to Appendix D:

Level Transducer Block, Appendix E: Register Transducer Block, Appendix F: Advanced Configuration Transducer Block, Appendix G: Resource Transducer Block and Appendix H: Analog-Input Block.

Function Blocks

The following function blocks are available for the Rosemount 5400 Series:

• Proportional/Integral/Derivative (PID)

• Input Selector (ISEL)

• Signal Characterizer (SGCR)

• Arithmetic (ARTH)

• Output Splitter (OS)

FF_AIBLOCK

4-4

For detailed information about F

OUNDATION fieldbus technology and function

blocks used in the Rosemount 5400 Series, refer to the F Block manual (Ref. no. 00809-0100-4783).

OUNDATION fieldbus

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Rosemount 5400 Series

Basic Configuration The Basic Configuration includes parameters for a standard configuration

which is sufficient in most cases. The Basic Configuration comprises the following items:

• Measurement Units

• Tank Configuration

- Tank Geometry

- Environment

- Volume

Echo Tuning Echo Tuning is used to handle special situations when there are objects in the

tank which cause disturbing echoes that are stronger than the surface echo. The following tools are available to handle such situations:

• Amplitude Threshold Curve (ATC)

• False Echo registration

Advanced Configuration For some applications further configuration is needed in addition to the Basic

Configuration. This may be due to the properties of the product or the shape of the tank. Disturbing objects and turbulent conditions in the tank may also require that advanced measures are taken. See Appendix C: Advanced Configuration for more information.

Configuration Tools There are several tools available for basic configuration of a 5400 transmitter:

• Rosemount Radar Master (RRM). Note that RRM is required for advanced configuration features. See Configuration Using Rosemount Radar Master on page 4-18 for information on how to use RRM for configuration of the 5400 Series.

• Rosemount 375 Field Communicator.

•DeltaV.

RRM is a user-friendly, Windows based software package including waveform plots, off-line/on-line configuration Wizard, logging, and extensive on-line help.

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November 2005

BASIC CONFIGURATION This chapter describes the basic parameters that need to be configured for a

Rosemount 5400 transmitter. If the transmitter is pre-configured at factory according to the ordering specifications in the Configuration Data Sheet, no further basic configuration is needed unless conditions have changed since the ordering date.

At the end of this section different configuration tools are described.

Measurement Units Measurement units can be specified for presentation of Level, Level Rate,

Volume and Temperature values.

Tank Geometry Tank Height

The Tank Height is the distance between the Upper Reference Point at the underside of the transmitter flange or the threaded adapter, and the Lower Reference Point close to or at the bottom of the tank (see Figure 4-4 for further information on Upper Reference Points for various tank connections). The transmitter measures the distance to the product surface and subtracts this value from the Tank Height to determine the product level.

Figure 4-3. Tank Geometry

Product Level

Upper Reference Point

Dead Zone

Tank Height (R)

Lower Reference Point (Level=0)

TANKGEOMETRY_STANDARD.EPS

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Figure 4-4. Upper Reference Point

Upper Reference Point

Rosemount 5400 Series

Adapter Flange

Cone antenna

Figure 4-5. The transmitter can be optimized for different tank types and bottom shapes.

Rod antenna with threaded tank connection

Rod antenna with flange

Tank Type and Tank Bottom Type

The 5400 transmitter is optimized according to the Tank Type and Tank Bottom Type configuration by automatically setting some parameters to

pre-defined default values. Select Tank Bottom Type Flat Inclined if the bottom inclination is between 10

and 30 degrees. If the inclination is less than 10 degrees but there are disturbing objects on the tank floor (like heating coils) within the radar beam, this selection should also be used. If inclination is greater than 30 degrees use Tank Bottom Type Cone.

Table 4-1. Tank Type and Tank Bottom Type

Tan k Ty p e Tank Bottom Type

Vertical Cylinder Flat, Dome, Cone, Flat inclined Horizontal Cylinder Not used Spherical Not used Cubical Flat, Dome, Cone, Flat inclined

5400_UPPERREFERENCE.EPS

Flat Dome ConeFlat inclined Spherical

TANKTYPE.EPS

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Rosemount 5400 Series

Pipe Diameter

When the transmitter is mounted in a still pipe the inner diameter of the pipe must be specified. The Pipe Diameter is used to compensate for the lower microwave propagation speed inside the pipe. An incorrect value will give a scale factor error. If locally supplied still-pipes are used, make sure the inner diameter is noted before the pipe is installed.

Dead Zone

The measurement accuracy is reduced within the Dead Zone region close to the antenna. See Specifications on page A-1 for more information.

November 2005

Process Conditions Describe the conditions in your tank according to the Tank Environment

parameters for Process Conditions listed below. For best performance, choose only if applicable and not more than two options.

Rapid Level Changes

Optimize the transmitter for measurement conditions where the level changes quickly due to filling and emptying of the tank. As standard a 5400 transmitter is able to track level changes of up to 1.5 inch/s (40 mm/s). When the Rapid Level Changes check box is marked, the transmitter can track level changes of up to 8 inch/s (200 mm/s).

Turbulent Surface

This parameter should be used if the tank shows a turbulent surface. The reason for the turbulence might be splash loading, agitators, mixers, or boiling product. Normally the waves in a tank are quite small and cause local rapid level changes. By setting this parameter the performance of the transmitter will be improved when there are small and quickly changing amplitudes and levels.

Foam

Setting this parameter optimizes the gauge for conditions with weak and varying surface echo amplitudes such as foam. When the foam is light and airy the actual product level is measured. For heavy and dense foam the transmitter measures the level of the upper surface of the foam.

Solid Products

Setting this parameter optimizes the transmitter for solid products, for example concrete or grains, which are not transparent for radar signals. For instance, this parameter can be used when the application is a silo with product build-up.

Product Dielectric Range

The Dielectric Constant is related to the reflectivity of the product. By setting this parameter measurement performance can be optimized. However, the transmitter will still be able to perform well even if the actual Dielectric Constant differs from the configured value.

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Rosemount 5400 Series

Volume To configure the Rosemount 5400 transmitter for volume calculations you

have to choose the desired calculation method. Volume calculation is performed by using a strapping table or a predefined

tank shape. You can choose one of the following standard tank shapes: Sphere, Horizontal Cylinder, Vertical Cylinder, Horizontal Bullet or Vertical

Bullet. The following parameters must be entered for a standard tank shape:

• Tank diameter.

• Tank height (not for spherical tanks).

• Volume Offset: use this parameter if you do not want zero volume and zero level to match (for example if you want to include volume below the zero level).

Strapping Table

The Strapping Table option should be used when the tank shape deviates significantly from an ideal sphere or cylinder, or when high volume accuracy is required.

The Strapping Table divides the tank into segments. Level values and corresponding volumes are entered starting at the bottom of the tank. These figures can typically be obtained from tank drawings or from a certificate provided by the tank manufacturer. A maximum of 20 strapping points can be entered. For each level value the corresponding total volume up to the specified level is entered.

The volume value is interpolated if the product surface is between two level values in the table.

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November 2005

ECHO TUNING When the Basic Configuration is performed the transmitter may need to be

tuned to handle disturbing objects in the tank. There are different methods available for disturbance echo handling with the Rosemount 5400 Series Transmitter:

• Amplitude Threshold Curve (ATC)

• False Echo registration

The Guided Setup in the configuration program Rosemount Radar Master includes a Measure and Learn function which automatically registers false echoes and creates an ATC (see Guided Setup on page 4-21).

Amplitude Threshold Curve

Figure 4-6. Setting up an Amplitude Threshold Curve.

Amplitude, mV

Amplitude Threshold Curve

Setting up an Amplitude Threshold Curve makes tracking of the product surface more robust. Weak disturbing echoes, i.e. echoes with an amplitude that is smaller than the amplitude of the product surface echo, can be filtered out by creating an amplitude threshold.

Measurement signal

Distance, m

SPECTRUM_ATC.EPS

4-10

The Amplitude Threshold Curve function is available in the Rosemount Radar Master (RRM) program.

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Registration of False Echoes

Figure 4-7. The Rosemount 5400 can handle disturbing radar echoes.

The False Echo function is used to improve the performance of the gauge when the surface is close to a horizontal surface of a stationary object in the tank. The object causes an echo when it is above the surface. When the echoes from the surface and the object are close to each other, they might interfere and cause a decrease in performance.

Disturbing objects

False echo

Surface echo

FALSE_ECHOES.EPS

The False Echo function allows you to register disturbing echoes caused by objects in the tank. When the surface is passing by a disturbing object, the gauge can measure with higher reliability, when the position of the object is registered. This makes it possible to detect a product surface close to a disturbance echo even if the surface echo is weaker than the disturbing echo. See the following recommendations before you register new interfering echoes:

• Make sure that a correct amplitude threshold curve is set before you register any disturbance echoes (see Amplitude Threshold Curve on page 4-10).

• Compare the list of interfering echoes with the tank drawing or by visual inspection of the tank. Note if there are objects like beams, heating coils, agitators etc. which correspond to the found echoes. Only register echoes above the Amplitude Threshold Curve which can be clearly identified as objects in the tank, keeping the number of registered echoes to a minimum.

• Make sure the level is stable before you register a disturbance echo. A fluctuating level may indicate a temporary disturbance which is not due to an interfering object.

• Do not register False Echoes located below the product surface. It is recommended that registration is done when the tank is empty.

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Rosemount 5400 Series

Figure 4-8. Disturbing echoes can be filtered out by registration as False Echoes.

Registered False Echo

Amplitude, mV

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Distance, m

FALSEECHO_REGISTRATION.EPS

The False Echo Registration function is available in the Rosemount Radar Master (RRM) program.

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CONFIGURATION USING DELTAV

The following description shows how to configure a 5400 Series transmitter using DeltaV. The corresponding F shown. The Rosemount 5400 Series supports DD Methods for DeltaV in order to facilitate transmitter configuration. The following description shows how to use DeltaV with the AMS application to configure the Rosemount 5400 Series.

1. Select DeltaV>Engineering>DeltaV Explorer from the Start menu.

2. Navigate through the file structure to find the 5400 transmitter.

OUNDATION Fieldbus commands are also

3. The Fieldbus Device Properties window lets you enter Device Tag and Description. This information is not required for the operation of the transmitter and can be left out if desired. General information such as device type (5400), manufacturer, device ID are presented. The Rosemount 5400 Series device ID consists of the following components: Manufacturer ID-Model-Serial Number. Example: 001151-5400 Radar SEN-0x81365801. Check that the information complies with the ordering information

4. Select the desired transmitter in the DeltaV Explorer and choose the Configure option.

5. Select the TRANSDUCER1100 block and choose the Geometry tab.

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6. Choose the Tank Type which corresponds to the actual tank. If none of

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TB1100GEOMETRY.TIF

the available options matches the actual tank choose Unknown.

OUNDATION

fieldbus parameter:

TRANSDUCER 1100>GEOM_TANK_TYPE.

7. Tank Bottom Type is important for the measurement performance close to the tank bottom.

OUNDATION

fieldbus parameter:

TRANSDUCER 1100>GEOM_TANK_BOTTOM_TYPE.

8. Tank Height is the distance from the Upper Reference Point to the tank bottom (see Tank Geometry on page 4-6). Make sure that this number is as accurate as possible.

OUNDATION

fieldbus parameter:

TRANSDUCER 1100>GEOM_TANK_HEIGHT.

9. If the transmitter is mounted in a Still Pipe or Bridle, select the Enable Still Pipe Measurement check box and enter the Pipe Diameter.

OUNDATION

fieldbus parameter: TRANSDUCER 1100>SIGN_PROC_CONFIG/Pipe Measurement Enable, TRANSDUCER 1100>ANTENNA_PIPE_DIAM.

See Tank Geometry on page 4-6 for more information.

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10. Select the Environment tab.

11. In the Process Conditions box select the check boxes that correspond to the conditions in your tank. You should select as few options as possible and not more than two. See Process Conditions on page 4-8 for more information. F

OUNDATION

TRANSDUCER 1100>ENV_ENVIRONMENT.

fieldbus parameter:

TB1100ENVIRONMENT.TIF

Choose the Product Dielectric Constant that corresponds to the current product. If you are uncertain about the correct range value for this parameter, or if the contents in the tank is changing on a regular basis, choose Unknown.

OUNDATION

fieldbus parameter:

TRANSDUCER 1100>ENV_DIELECTR_CONST.

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12. To configure volume calculation, select the TRANSDUCER1300 block

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and choose the Volume tab.

TB1300VOLUME.TIF

13. Choose a pre-defined calculation method based on a tank shape that corresponds to the actual tank. Choose None if volume calculation is not desired. Use Volume Offset if you do not want zero volume and zero level to match (for example if you want to include the product volume below the zero level). The Strapping Table option is used if the actual tank does not match any of the available options for pre-defined tanks or if a higher calculation accuracy is desired.

Calculation Method: F

OUNDATION

fieldbus parameter:

TRANSDUCER 1300>VOL_VOLUME_CALC_METHOD.

Diameter: F

OUNDATION

fieldbus parameter:

TRANSDUCER 1300>VOL_IDEAL_DIAMETER.

Tank Length: F

OUNDATION

fieldbus parameter:

TRANSDUCER 1300>VOL_IDEAL_LENGTH.

Volume Offset: F

OUNDATION

fieldbus parameter:

TRANSDUCER 1300>VOL_VOLUME_OFFSET.

4-16

See Volume on page 4-9 for more information.

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Advanced Configuration Amplitude Threshold Curve

1. In the DeltaV Explorer select the desired transmitter icon, click the right

mouse button on the Transducer 1300 block icon.

TRANSDUCER1300

Rosemount 5400 Series

Create ATC (corresponds to the

Measure and Learn function in Rosemount Radar Master)

2. Choose the Create ATC option. See Amplitude Threshold Curve on

page 4-10 for more information.

False Echo Registration

1. In the DeltaV Explorer select the desired transmitter icon, click the right mouse button and choose the Configure option.

2. Select the Echoes tab.

3. Choose echoes (Register check box) which can be identified as disturbing objects in the tank. Leave the other echoes unselected. The Remove check box can be used to remove registered False Echoes. This may be useful if, for example, a disturbing object was removed from the tank.

4. Click the OK button to register the selected echoes. See Registration of False Echoes on page 4-11 for more information.

DELTA_V / TR1300_MENU.TIF

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CONFIGURATION USING ROSEMOUNT RADAR MASTER

The Rosemount Radar Master (RRM) is a user-friendly software tool that allows you to configure the Rosemount 5400 transmitter. You can choose either of the following two methods to configure a Rosemount 5400 transmitter with RRM:

• Guided Setup if you are unfamiliar with the 5400 transmitter (see page 4-21).

• Use the Setup function if you are already familiar with the configuration process or if you just want to change the current settings (see page 4-26).

System Requirements Hardware

Processor (minimum/recommended): Pentium 200 MHz/1 GHz Memory (minimum/recommended): 64/128 MB RAM Graphical Card (minimum/recommended):

screen resolution 800 x 600/1024 x 768. Hard drive space: 100 MB Foundation Fieldbus Interface: National Instruments PCMCIA-FBUS

National Instruments AT-FBUS or National Instruments PCI-FBUS

Software

Operating Systems supported:

(1)

Windows 98 - service pack 3 and above Windows NT 4 - service pack 6 and above Windows 2000 - service pack 3 and above Windows XP National Instruments Communication Manager version 3.0 or later

(the NI-FBUS Configurator is not required).

Help In RRM Help is accessed by selecting the Contents option from the Help menu. Help

is also available via a Help button in most windows.

4-18

(1) The PCMCIA-FBUS FOUNDATION Fieldbus Interface Card from National Instruments with

appropriate cables for connection to existing F from Rosemount Inc. Part number: 03095-5108-0001.

OUNDATION Fieldbus segment is available

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Installing the RRM Software for Foundation Fieldbus

Rosemount 5400 Series

To install the Rosemount Radar Master:

1. Install the National Instruments Communication Manager software. See National Instruments manual (Getting started with your PCMCIA-FBUS and the NI-FBUS™ software) for more information.

2. Insert the RRM installation CD into your CD-ROM drive.

3. If the installation program is not automatically started, choose Run from the Windows Start bar.

RRM/START_BAR_RUN.TIF

4. Type D:\RRM\Setup.exe where D is the CD-ROM drive.

5. Follow the instructions on the screen.

Getting Started 1. Before starting RRM make sure that appropriate settings are made with

the National Instruments Interface Configuration Utility:

If only Rosemount Radar Master is connected to the bus: Device address=Fixed. Device Type=Link Master Device. Usage=NI-FBUS.

If other host systems are connected to the bus: Device address=Visitor. Device Type=Basic Device. Usage=NI-FBUS.

NIINTERFACECONFIGUTILPROPERTIES.TIF

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2. Start Rosemount Radar Master (RRM): from the Start menu click Programs>Saab Rosemount>Rosemount Radar Master or click the RRM icon in the MS Windows workspace.

3. If the National Instruments Communication Manager server is not running, click Yes when RRM displays a request for starting the server.

4. In the Search Device window choose communication protocol Foundation Fieldbus.

5. Click OK. Now RRM searches for the transmitter. After a while RRM shows the transmitters found on the bus:

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Specifying Measurement Units

SEARCHDEVICE.TIF

6. Select the desired transmitter and click OK to connect. In the RRM Status Bar verify that RRM communicates with the transmitter:

RRM communicates with the transmitter

No communication with the transmitter

RRM/STATUSBAR.TIF/STATUSBAR_OFFLINE.TIF

Measurement units for data presentation in RRM can be specified when the RRM program is installed. Units can also be changed as follows:

1. From the View menu, choose the Application Preferences option.

2. Select the Measurement Units tab.

3. Choose the desired units for Length, Level Rate, Volume and Temperature.

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Guided Setup The following description shows how to use the RRM Guided Setup. The

corresponding F

OUNDATION

fieldbus parameters for the 375 Field Communicator are also shown. The Guided Setup is specially useful if you are un-familiar with the 5400 transmitter.

Run Wizard

1. Start the RRM program. RRM automatically presents a list of available transmitters. Select the desired transmitter. Now the transmitter is connected and the Guided Setup window appears automatically. Make sure that the transmitter is in Out of Service mode before starting the configuration wizard.

2. In the Guided Setup window , click the Run Wizard... button and follow the instructions. Now you will be guided through a short transmitter installation procedure.

Note! The Guided Setup is an extended

WIZARD_ICON.TIF/RRM/WIZARD_ST1.TIF

installation guide that includes more than just the configuration Wizard. It can be disabled by deselecting the Open Guided Setup dialog

after connect check box in the Application Settings window (menu option

View>Application Preferences).

RRM/WIZARD_ST2_FF.TIF

3. The first window in the configuration wizard presents general information such as device type (5400), device model, antenna type, serial number and communication protocol. Check that the information complies with the ordering information.

4. This window lets you enter a Tag. A maximum of 32 characters can be entered.

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WIZARD

ENVIRONMENT

TIF

WIZARD_TANKGEOMETRY.TIF/WIZARD_TANKGEOMETRY_PIPE.TIF

Enter inner diameter of the pipe

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5. Choose the Tank Type which corresponds to the actual tank. If none of the available options matches the actual tank choose Unknown. F

OUNDATION

TRANSDUCER 1100>GEOM_TANK_TYPE.

Tank Bottom Type is important for the measurement performance close to the tank bottom. F

OUNDATION

TRANSDUCER 1100> GEOM_TANK_BOTTOM_TYPE.

Tank Height is the distance from the Upper Reference Point to the tank bottom (see Tank Geometry on page 4-6). Make sure that this number is as accurate as possible. F

OUNDATION

TRANSDUCER 1100> GEOM_TANK_HEIGHT.

Select the Enable Still Pipe/Bridle

Measurement check box and enter the Pipe Inner Diameter if the transmitter is mounted

in a Still Pipe or Bridle. F

OUNDATION

TRANSDUCER 1100> SIGNAL_PROC_CONFIG (Enable), ANTENNA_PIPE_DIAM. See Tank Geometry on page 4-6 for more information.

fieldbus parameter:

4-22

6. In the Process Conditions box select the check boxes that correspond to the conditions in your tank. You should select as few options as possible and not more than two. See

Process Conditions on page 4-8 for more information. F

OUNDATION

fieldbus parameter:

TRANSDUCER 1100>ENV_ENVIRONMENT.

Choose the Product Dielectric Range that corresponds to the current product. If you are uncertain about the correct range value for this parameter, or if the contents in the tank is changing on a regular basis, choose Unknown. F

OUNDATION

fieldbus parameter: TRANSDUCER 1100> ENV_DIELECTR_CONST.

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7. If volume calculation is desired choose a pre-defined calculation method that is based on a tank shape that corresponds to the actual tank. Choose None if volume calculation is not desired. The Strapping Table option is used if the actual tank does not match any of the available options for pre-defined tanks or if higher calculation accuracy is desired.

WIZARD_VOLUME.TIFWIZARD_FINISH.TIFGUIDED_STEP2.TIF

OUNDATION

TRANSDUCER 1300> VOL_VOLUME_CALC_METHOD/ VOL_IDEAL_DIAMETER/ VOL_IDEAL_LENGTH/ VOL_VOLUME_OFFSET.

See Volume on page 4-9 for more information.

8. This is the last window in the Configuration Wizard concluding the basic configuration. The current configuration can be changed at any time by using the Setup windows (General, Tank, Output etc.). The Setup windows contain further options not available in the configuration wizard. Click the Finish button and continue with the next step in the Guided Setup.

fieldbus parameters:

9. Step 2 in the Guided Setup allows you to automatically configure an Amplitude Threshold Curve and to register false echoes by running the Measure and Learn function. See Echo Tuning on page 4-10 for more information on amplitude thresholds and false echoes. Click button 2 to start the Measure and Learn function. (If there is no need for Echo Tuning, or if you want to do this at a later stage, go on to step 3 in the Guided Setup).

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TIF

GUIDED

MEASLEARN

TIF

GUIDED

MEASLEARN

TIF

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10. Click the Yes button if you want to run the Measure and Learn function. If you click No you can run this function at a later stage by using the Spectrum Analyzer in RRM.

Make sure that there is no filling or emptying going on when the Measure and Learn function is used.

11. The Measure and Learn function automatically creates an Amplitude Threshold

. _

Curve (ATC) and suggests False Echo Areas, see also Echo Tuning on page 4-10. (By clicking the Advanced button you can choose one of the options or both by selecting the corresponding check box).

Verify the Tank Precondition settings. Check that the Distance to Surface value is correct (if not it may be due to a disturbing object in the tank). Choose Empty Tank if the tank is empty.

12. The automatically created Amplitude Threshold Curve (ATC) and False Echo Areas are shown in the Spectrum Plot. False Echo Areas are presented as shaded areas, and

. _

represent tank levels where RRM has found interfering echoes to be blocked out. False Echo Areas can be moved or removed before storing to the transmitter database. Make sure

that each False Echo Area can be identified as an object in the tank that gives rise to a disturbing echo. See Echo Tuning on page 4-10 for more information. Click the Store button to save the ATC and the registered disturbance echoes.

13. Restart the transmitter to make sure that all configuration changes are properly activated. It may take up to 60 seconds after the restart button is pressed until measurement values are updated.

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Rosemount 5400 Series

14. Step four lets you view measurement values in order to verify that the transmitter works correctly. If measured values seem incorrect, configuration settings may need to be adjusted.

15. When configuration is finished it is recommended that the configuration is saved to a backup file. This information is useful:

- for installing a similar device since the file can be directly uploaded to a new device,

- to restore the configuration if for any reason configuration data is lost or accidentally modified making the device inoperable. When the backup is completed the Configuration Report window appears automatically.

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Using the Setup Functions

Figure 4-9. Setup functions in RRM.

Wizard

General

Tank Geometry, Environment, Vol ume

Echo Tuning

WORKSPACESETUP.TIF

Advanced

Use the Setup function if you are already familiar with the configuration process for the 5400 transmitter or if you just want to change the current settings:

1. Start the RRM software.

2. In the RRM workspace choose the appropriate icon for configuration of transmitter parameters:

• Wizard: the Wizard is a tool that

guides you through the basic configuration procedure of a 5400 transmitter.

• General: configuration of general

settings such as measurement units and communication parameters. This window also lets you configure which LCD variables to be displayed.

• Tank: configuration of Tank

Geometry, Tank Environment and Volume.

• Echo Tuning: disturbance echo

handling.

• Advanced: advanced

configuration.

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CONFIGURE THE AI BLOCK

A minimum of four parameters are required to configure the AI Block. The parameters are described below with example configurations shown at the end of this section.

CHANNEL

Select the channel that corresponds to the desired sensor measurement. The Rosemount 5400 measures Level (channel 1), Distance (channel 2), Level Rate (channel 3), Signal Strength (channel 4), Volume (channel 5), and Internal Temperature (channel 6).

AI Block TB Channel Value Process Variable

Level 1 CHANNEL_RADAR_LEVEL

Ullage 2 CHANNEL_RADAR_ULLAGE

Level Rate 3 CHANNEL_RADAR_LEVELRATE

Signal Strength 4 CHANNEL_RADAR_SIGNAL_STRENGTH

Volume 5 CHANNEL_RADAR_VOLUME

Internal Temperature 6 CHANNEL_RADAR_INTERNAL_TEMPERATURE

L_TYPE

The L_TYPE parameter defines the relationship of the transmitter measurement (Level, Distance, Level Rate, Signal Strength, Volume, and Average Temperature) to the desired output of the AI Block. The relationship can be direct or indirect root.

Direct

Select direct when the desired output will be the same as the transmitter measurement (Level, Distance, Level Rate, Signal Strength, Volume, and Average Temperature).

Indirect

Select indirect when the desired output is a calculated measurement based on the transmitter measurement (Level, Distance, Level Rate, Signal Strength, Volume, and Average Temperature). The relationship between the transmitter measurement and the calculated measurement will be linear.

Indirect Square Root

Select indirect square root when the desired output is an inferred measurement based on the transmitter measurement and the relationship between the sensor measurement and the inferred measurement is square root (e.g. level).

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XD_SCALE and OUT_SCALE

The XD_SCALE and OUT_SCALE each include three parameters: 0%, 100%, and, engineering units. Set these based on the L_TYPE:

L_TYPE is Direct

When the desired output is the measured variable, set the XD_SCALE to represent the operating range of the process. Set OUT_SCALE to match XD_SCALE.

L_TYPE is Indirect

When an inferred measurement is made based on the sensor measurement, set the XD_SCALE to represent the operating range that the sensor will see in the process. Determine the inferred measurement values that correspond to the XD_SCALE 0 and 100% points and set these for the OUT_SCALE.

L_TYPE is Indirect Square Root

When an inferred measurement is made based on the transmitter measurement and the relationship between the inferred measurement and sensor measurement is square root, set the XD_SCALE to represent the operating range that the sensor will see in the process. Determine the inferred measurement values that correspond to the XD_SCALE 0 and 100% points and set these for the OUT_SCALE.

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Table 4-2. Length

Table 4-3. Level Rate

Rosemount 5400 Series

Engineering Units

NOTE

To avoid configuration errors, only select Engineering Units for XD_SCALE and OUT_SCALE that are supported by the device.

The supported units are:

Display Description

mmeter cm centimeter mm millimeter ft feet in inch

Display Description

m/s meter per second m/h meter per hour ft/s feet per second in/m inch per minute

Table 4-4. Temperature

Table 4-5. Signal Strength

Table 4-6. Volume

Display Description

°C Degree Celsius °F Degree Fahrenheit

Display Description

mV millivolt

Display Description

m L Liter

Yd Gallon US gallon ImpGall Imperial gallon Bbl Barrel

Cubic meter

Cubic inch Cubic feet Cubic yard

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APPLICATION EXAMPLES

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Radar Level Transmitter, Level Value

Figure 4-10. Situation Diagram

Situation

A level gauge is measuring the level in a 33ft (10m) high tank.

100%

33 ft (10m)

FF_CONFIGURATIONEXAMPLES_5400.EPS

Solution

Table 4-7. Analog Input Function Block Configuration for a Typical Level Gauge

Figure 4-11. Analog Input Function Block Diagram for a typical Level Transmitter

Table 4-7 lists the appropriate configuration settings, and Figure 4-11 illustrates the correct function block configuration.

Parameter Configured Values

L_TYPE Direct

XD_SCALE Not Used

OUT_SCALE Not Used

CHANNEL CH1: Level

Level Measurement

AI Function Block

OUT_D

OUT

To Anothe r Function Block

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Radar Level Gauge, Level value in percent (%)

Figure 4-12. Situation Diagram

Situation

The level of a tank is to be measured using the Radar Level gauge mounted on a nozzle on the top of the tank. The maximum level in the tank is 46ft (14m). The level value shall be displayed in percentage of the full span (see Figure 4-12).

100%

46 ft (14 m)

FF_CONFIGURATIONEXAMPLES_5400.EPS

Table 4-8. Analog Input Function Block Configuration for a Level Gauge where level output is scaled between 0-100%

Figure 4-13. Function Block Diagram for a Level Gauge where level output is scaled between 0-100%

Solution

Table 4-8 lists the appropriate configuration settings, and Figure 4-13 illustrates the correct function block configuration.

Parameter Configured Values

L_TYPE Indirect

XD_SCALE 0 to 14 m

OUT_SCALE 0 to 100%

CHANNEL CH1: Level

LevelMeasurement

Function

Block

OUT_D

OUT

0 to 100%

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Section 5 Operation

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1

Viewing Measurement Data . . . . . . . . . . . . . . . . . . . . . . . . page 5-2

SAFETY MESSAGES Procedures and instructions in this manual may require special precautions to

Failure to follow these installation guidelines could result in death or serious injury.

• Make sure only qualified personnel perform the installation.

• Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.

Explosions could result in death or serious injury.

• Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications.

• Before powering a F make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.

Electrical shock could cause death or serious injury.

• Use extreme caution when making contact with the leads and terminals.

OUNDATION fieldbus segment in an explosive atmosphere,

www.rosemount.com

Any substitution of non-recognized parts may jeopardize safety. Repair, e.g. substitution of components etc., may also jeopardize safety and is under no circumstances allowed.

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November 2005

VIEWING MEASUREMENT DATA

Using the Display Panel The 5400 transmitter uses an optional Display Panel for presentation of

measurement data. When the transmitter is switched on the Display Panel presents information such as transmitter model, measurement frequency, software version, communication type (HART, FF), serial number, HART identification tag, setting of write protection switch and Analog Output settings.

When the transmitter is up and running the Display Panel presents Level, Signal Amplitude, Volume and other measurement data depending on the Display Panel configuration (see Specifying Display Panel Variables on page 5-3).

The display has two rows, the upper row shows the measured value and the second row shows the parameter name and measurement unit. The display toggles between the different variables every 2 seconds. Variables to be presented are configurable by using a 375 Field Communicator, DeltaV or the Rosemount Radar Master software.

Figure 5-1. The 5400 Display Panel.

Measured value

Measured parameter

Measurement unit. Blinking symbol indicates that system is running normally

LCD.EPS

NOTE!

A malfunctioning display panel may only be replaced by service personnel at Rosemount Service Department. A display must not be replaced when the transmitter is in operation.

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Specifying Display Panel Variables

It is possible to specify the variables to be presented on the display panel (LCD).

Using a Field Communicator

For the 375 Field Communicator the LCD settings are available with F

OUNDATION

fieldbus parameters:

TRANSDUCER 1100>LCD_PARAMETERS.

Using Rosemount Radar Master (RRM)

The LCD tab in the General window lets you specify which variables to view on the Display Panel screen:

1. Choose the General option from the Setup menu, or

click the General icon in the Device Configuration window

Device Config

General

Figure 5-2. RRM lets you specify variables for the 5400 Display Panel

WORKSPACESETUP_GENERAL.TIF.TIF

2. Select the LCD tab.

RRM/RRM_GENERAL_LCD_TOGGLE.TIF

3. Select the variables you want to appear on the Display Panel. The LCD will alternate between the selected items.

Note! AOut Current and Percent of Range are not available for Foundation Fieldbus.

4. Click the Store button to save the LCD settings in the transmitter database.

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Using DeltaV

1. Click the right mouse button on the transmitter icon and choose the Properties option.

2. Select Transducer 1100 block.

3. Select the LCD tab.

Figure 5-3. The Transducer 1100 block lets you specify variables for the 5400 Display Panel.

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DELTA_V/TB1100LCD.TIF

4. Choose the variables you want to appear on the Display Panel and the corresponding measurement units. You can use the same measurement unit as selected in the Values tab by setting the LCD Unit to Auto. The LCD will alternate between the selected display parameters.

5. Click the OK button to save the LCD settings in the transmitter database.

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Viewing Measurement Data in RRM

Figure 5-4. Presentation of measurement data in RRM

To view measurement data such as Level, Signal Strength etc. in Rosemount Radar Master choose the Tools>Device Display option and select the Level tab:

RRM/DEVICEDISPLAY_LEVEL.TIF

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Section 6 Service and Troubleshooting

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-1

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-2

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-14

SAFETY MESSAGES Procedures and instructions in this manual may require special precautions to

ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Refer to the saftey messages listed at the beginning of each section before performing an operation preceded by this symbol.

Failure to follow these installation guidelines could result in death or serious injury.

• Make sure only qualified personnel perform the installation.

• Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment.

Explosions could result in death or serious injury.

• Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications.

• Before powering a F make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.

• Any substitution of non-recognized parts may jeopardize safety. Repair, e.g. substitution of components etc., may also jeopardize safety and is under no circumstances allowed.

• Substitution of components may impair Intrinsic Safety.

Electrical shock could cause death or serious injury.

• Use extreme caution when making contact with the leads and terminals.

• To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing.

High voltage that may be present on leads could cause electrical shock:

• Avoid contact with leads and terminals.

• Make sure the main power to the 5400 transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the gauge.

OUNDATION fieldbus segment in an explosive atmosphere,

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SERVICE The functions mentioned in this section are all available in the Rosemount

Radar Master (RRM) configuration program.

Viewing Input and Holding Registers

Figure 6-1. Holding and Input Registers can be viewed in RRM.

Radar Master

Measured data is continuously stored in the Input Registers. By viewing the contents of the Input Registers you can check that the transmitter works properly.

The Holding Registers store various transmitter parameters such as configuration data used to control the measurement performance.

By using the RRM program most Holding Registers can be edited by simply typing a new value in the appropriate Value input field. Some Holding Registers can be edited in a separate window. In this case you can change individual data bits.

In order to be able to view the Input/Holding registers in RRM, the Service Mode must be activated:

1. Choose the Enter Service Mode option from the Service menu.

2. Type the password (default password is “admin”). Now the View Input and View Holding Registers options are available.

3. Choose the View Input/Holding Registers option from the Service menu.

4. Click the Read button. To change a Holding register value just type a new value in the corresponding Value field. The new value is not stored until the Store button is clicked.

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Figure 6-2. Holding and Input Registers in DeltaV.

Rosemount 5400 Series

DeltaV

Measurement data is stored in Input Registers and configuration data is stored in Holding Registers. Both type of registers can be viewed in DeltaV:

1. Click the right mouse button on the transmitter icon and choose the Properties option.

2. Select the Transducer 1200 block.

3. Select the Input Registers/Holding Registers tab. Red buttons indicate valid data as Float Value or Integer Value depending on the parameter type. The contents of a Holding Register can be changed by typing a new value in the corresponding field if the transmitter mode is set to Out of Service. Changing Holding Register data will affect the performance of the transmitter and should only be done by qualified service personnel.

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Logging Measurement Data

Figure 6-3. The Log Registers function can be used to verify that the transmitter works properly.

By using the Log Device Registers function in the RRM software you can log Input and Holding registers over time. It is possible to choose from different pre-defined sets of registers. This function is useful for verifying that the transmitter works properly.

To log device registers choose the Tools>Log Device Registers option to open the Log Registers window:

Browse

Select Register

Click here to select registers to be logged

Start Log

LOGREGISTERS.TIF/LOGREGISTERSSELECTREGISTERS.TIF

To start logging do the following:

1. Click the Browse button, select a directory to store the log file and type a log file title.

2. Click the Select Register button and choose the desired range of registers to be logged.

3. Enter the update rate. An update rate of 10 seconds means that the plot will be updated every 10 seconds.

4. Click the Start Log button.

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Backing Up the Transmitter Configuration

Figure 6-4. It is recommended that the transmitter configuration is stored in a backup file.

Use this RRM option to make a backup copy of the configuration parameters in the transmitter database. The backup file can be used to restore the transmitter configuration. It can also be used for configuration of a transmitter in a similar application. Parameters in the saved file can be uploaded directly to the new device.

The backup function is available from the Device menu in RRM.

1. Choose the Backup Config to File option from the Device menu.

RRM/BACKUP.TIF

2. Browse to the desired directory.

3. Type a name of the backup file and click the Save button. Now the transmitter configuration is stored. The backup file can be used at a later stage to restore a configuration which has been accidently changed. The backup file can also be used to quickly configure transmitters which are installed on similar tanks.To upload a backup configuration choose the Upload Config to Device option from the Device menu. The backup file can be viewed as a text file in a word processing program:

Figure 6-5. The configuration backup file can be viewed in a word processor.

RRM/BACKUP_VIEW.TIF

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Diagnostics Rosemount Radar Master

By using the RRM software the following information about the device can be retrieved:

• device status, see “Device Status” on page 6-18.

• device errors, see “Errors” on page 6-19.

• device warnings, see “Warnings” on page 6-20.

• measurement status, see “Measurement Status” on page 6-21.

• volume status, see “Volume Calculation Status” on page 6-22.

To open the Diagnostics window in RRM choose the Diagnostics option from the Tools menu.

Figure 6-6. The Diagnostics window in Rosemount Radar Master.

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Figure 6-7. Status windows in DeltaV.

Rosemount 5400 Series

DeltaV

1. In the DeltaV Explorer select the desired transmitter icon and click the right mouse button on the Transducer 1100 block icon.

TRANSDUCER1100

Status

DELTA_V / TR1100_MENU.TIF

2. Choose the Status option.

3. Select the Device Status tab for information on measurement status. Select the Errors/Warnings tab for information on errors and warnings.

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Using the Spectrum Plot in RRM

Figure 6-8. The Spectrum Plot function is a useful tool for signal analysis.

The Spectrum Plot in Rosemount Radar Master (RRM) lets you view the measurement signal amplitude in the tank and includes the Echo Tuning functionality (see “Echo Tuning” on page 4-10 for more information on false echo handling).

WORKSPACE_TOOLS1.TIF

Each radar echo is displayed as a peak in the signal plot. This is a useful tool for obtaining a view of the tank conditions. The Spectrum Analyzer also lets you register disturbing echoes and create an Amplitude Threshold Curve (see Section 4: Echo Tuning for further information). When clicking the Spectrum Plot icon the Spectrum Analyzer window appears with the View/Record tab selected.

Figure 6-9. A spectrum plot in View mode.

RRM/SPECTRUM_VIEW_ADVANCED.TIF

6-8

Surface search Peak info

Record tank spectra

Play continuously updates the spectrum

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Surface Search

This function can be used to trigger the transmitter to search for the product surface.

Peak Info

This function lists all echoes in the tank.

Record Tank Spectra

This function allows you to record tank spectra over time. This can be a useful function if, for example, you like to study the tank signal when filling or emptying the tank.

Play

When the Play button is clicked the tank spectrum is continuously updated without being stored.

Configuration Mode Tab

This tab lets you use the Echo Tuning functions as described in section “Echo Tuning” on page 4-10. Figure 6-10 illustrates the type information that can be shown in the Spectrum Analyzer window in this mode.

Figure 6-10. The Spectrum Plot presents all visible echoes in the tank.

SPEC TRUM.EPS

False echo area

Product surface

Disturbing object

Amplitude Threshold Curve

To create an Amplitude Threshold Curve (ATC) and to register false echoes click the Learn button in the Spectrum Analyzer/Configuration Mode window.

File Mode Tab

In the File Mode you can open saved snapshots/movies from file and present in the spectrum plot. If it is a movie you can play the movie and the spectrum plot is updated at the desired update rate.

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Reset to Factory Settings Rosemount Radar Master

Resets all or a specific part of the holding registers to factory settings. It is recommended that a backup of the configuration is made before the factory reset is done. Then the old transmitter configuration can be loaded if necessary. To use this function in RRM choose Tools>Factory Settings.

Figure 6-11. The Reset to Factory Settings window in RRM.

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DeltaV

1. In the DeltaV Explorer select the desired transmitter icon, click the right mouse button on the Transducer 1100 block icon.

TRANSDUCER1100

2. Choose the Factory Settings option.

Factory Settings

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Surface Search The Surface Search command triggers a search for the product surface. Use

this function if, for example, the measured level is stuck on a disturbing object in the tank (see “Using the Spectrum Plot in RRM” on page 6-8).

DeltaV

1. In the DeltaV Explorer select the desired transmitter icon, click the right mouse button on the Transducer 1300 block icon.

TRANSDUCER1300

Surface Search

2. Choose the Surface Search option.

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Using the Simulation Mode

Figure 6-12. The Simulation Mode window in RRM.

This function can be used to simulate measurements and alarms. To open the Simulation Mode window in RRM choose Tools>Simulation

Mode:

SIMULATIONMODE.TIF

DeltaV

1. In the DeltaV Explorer select the desired transmitter icon, click the right mouse button on the Transducer 1300 block icon.

Enter Service Mode in RRM

TRANSDUCER1300

Simulation Mode

DELTA_V / TR1300_MENU.TIF

2. Choose the Simulation Mode option.

In Rosemount Radar Master (RRM) some useful service functions are available for the 5400 Series transmitter. By setting RRM into the Service Mode all the Service menu options in RRM are enabled. The default password for enabling the Service Mode is “admin”. The password can be changed by selecting the Change Password option from the Service menu.

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Write Protecting a Transmitter

A 5400 Series transmitter can be protected from unintentional configuration changes by a password protected function. In Rosemount Radar Master this function is available in the Tools menu:

Tools>Lock/Unlock Configuration Area. If a 5400 Series transmitter is ordered with write protection enabled the

default password is 12345. It is recommended that this password is not changed in order to facilitate service and maintenance of the transmitter.

DeltaV

Write protection is available in DeltaV as well:

1. In the DeltaV Explorer select the desired transmitter icon, click the right mouse button on the Transducer 1100 block icon.

TRANSDUCER1100

Unlock/Lock

2. Choose the Unlock/Lock Device option.

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TROUBLESHOOTING

Troubleshooting If there is a malfunction despite the absence of diagnostic messages, see

Table 6-1 for information on possible causes.

NOTE!

If the transmitter housing must be removed for service, make sure that the Te fl o n® seal is carefully protected against dust and water.

Table 6-1. Troubleshooting chart

Symptom Possible cause Action

No level reading

Incorrect level reading.

Integral display does not work.

FOUNDATION fieldbus Card to Transmitter Communication Fault

Level Measurement Failure

Temperature Measurement Failure

Volume Measurement Failure

No surface echo

Tank Signal Clip Warning Restart transmitter Empty Tank/ Full Tank Information of tank status

• Power disconnected

• Data communication cables disconnected

• Configuration error.

• Disturbing objects in the tank.

• See “Application Errors” on page 6-23.

• Check the power supply.

• Check the cables for serial data communication.

• Check the Tank Height parameter; RRM>Setup>Tank.

• Check status information and diagnostics information, see “Diagnostics” on page 6-6.

• Check that the transmitter has not locked on an interfering object, see “Using the Spectrum Plot in RRM” on page 6-8.

• Check the display configuration; RRM>Setup>General.

• Diagnostics.

• Contact Rosemount Service Department

• Verify Device Mode setting, should be F

OUNDATION fieldbus

(Parameter: ENV_DEVICE_MODE)

• Restart method from Resource Block

• Reboot gauge (Cycle Power)

• Check Power Supply

• Check the gauge configuration (Transducer Block)

• Check that the mechanical installation is correct

• Check temperature electrical installation

• Check configuration (Transducer Block)

• Restart the transmitter

• Restart gauge

• Check gauge configuration using PC Based configuration tool

• Check signal strength

• Restart transmitter

(1)

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Configuration Reg Password Enabled Information, Ready Write Data DB Error/ Microwave Unit Error/

Configuration Error/ Other Error

SW Error/ Display Error/ Analog Out Error

(1) A malfunctioning display panel may only be replaced by service personnel at Rosemount Service Department. A display must not be replaced

when the transmitter is in operation.

Symptom Possible cause Action

Rosemount 5400 Series

• Restart transmitter

• Download Application Software

• Set database to default; load default Database

• Call Service Center

• Restart transmitter

• Call Service Center

Resource Block This section describes error conditions found in the Resource block. Read

Table 6-2 through Table 6-4 to determine the appropriate corrective action.

Block Errors

Table 6-2 lists conditions reported in the BLOCK_ERR parameter.

Table 6-2. Resource Block BLOCK_ERR messages

Table 6-3. Resource Block SUMMARY_STATUS messages

Table 6-4. Resource Block DETAILED_STATUS with recommended action messages

Condition Name and Description

Other Simulate Active: This indicates that the simulation switch is in place.

This is not an indication that the I/O blocks are using simulated data Device Fault State Set Device Needs Maintenance Soon

Memory Failure: A memory failure has occurred in FLASH, RAM, or EEPROM memory Lost Static Data: Static data that is stored in non-volatile memory has been lost Lost NV Data: Non-volatile data that is stored in non-volatile memory has been lost

Device Needs Maintenance Now

Out of Service: The actual mode is out of service

Condition Name

Uninitialized No repair needed Repairable Call Service Center

Condition Name Recommended Action

LOI Transducer block error 1. Restart processor

2. Check display connection

3. Call service center

Sensor Transducer block error 1. Restart processor

2. Check Rosemount 5400 cable

3. Call service center

Mfg. Block integrity error 1. Restart processor

2. Call service center

Non-Volatile memory integrity error 1. Restart processor

2.Call service center

ROM integrity error 1. Restart processor

2. Call service center

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Transducer Block This section describes error conditions found in the Sensor Transducer Block.

Table 6-5. Transducer Block BLOCK_ERR messages

Table 6-6. Transducer Block XD_ERR messages

Condition Name and Description

Other

Out of Service: The actual mode is out of service

Condition Name and Description

Electronics Failure: An electrical component failed I/O Failure: An I/O failure occurred Data Integrity Error: Data stored in the device is no longer valid due to a non-volatile memory

checksum failure, a data verify after write failure, etc. Algorithm Error: The algorithm used in the transducer block produced an error due to

overflow, data reasonableness failure, etc.

Analog Input (AI) Function Block

Table 6-7. AI BLOCK_ERR Conditions

This section describes error conditions that are supported by the AI Block. Read Table 6-8 to determine the appropriate corrective action.

Condition

Number

0 Other 1 Block Configuration Error: the selected channel carries a measurement that

3 Simulate Active: Simulation is enabled and the block is using a simulated

7 Input Failure/Process Variable has Bad Status: The hardware is bad, or a

14 Power Up 15 Out of Service: The actual mode is out of service

Condition Name and Description

is incompatible with the engineering units selected in XD_SCALE, the L_TYPE parameter is not configured, or CHANNEL = zero

value in its execution

bad status is being simulated

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Table 6-8. Troubleshooting the AI block

Symptom Possible Causes Recommended Actions

BLOCK_ERR reads OUT OF SERVICE (OOS)

BLOCK_ERR reads CONFIGURATION ERROR

Bad or no level readings (Read the AI “BLOCK_ERR” parameter)

BLOCK_ERR reads POWERUP Download Schedule into block. Refer to host for downloading

BLOCK_ERR reads BAD INPUT 1. Sensor Transducer Block Out Of Service (OOS)

No BLOCK_ERR but readings are not correct. If using Indirect mode, scaling could be wrong

Rosemount 5400 Series

1. AI Block target mode target mode set to OOS.

2. Resource Block OUT OF SERVICE.

1. Check CHANNEL parameter (see “CHANNEL” on page 4-27).

2. Check L_TYPE parameter (see “L_TYPE” on page 4-27)

3. Check XD_SCALE engineering units. (see “XD_SCALE and OUT_SCALE” on page 4-28

procedure.

2. Resource Block Out of Service (OOS)

1. Check XD_SCALE parameter.

2. Check OUT_SCALE parameter. (see “XD_SCALE and OUT_SCALE” on page 4-28)

OUT parameter status reads UNCERTAIN and substatus reads EngUnitRangViolation

Mode will not leave OOS Target mode not set Set target mode to something other than OOS.

Process and/or block alarms will not work Features FEATURES_SEL does not have Alerts enabled. Enable the

Value of output does not make sense Linearization Type L_TYPE must be set to Direct, Indirect, or Indirect Square

Cannot set HI_LIMIT, HI_HI_LIMIT, LO_LIMIT, or LO_LO_LIMIT Values

Out_ScaleEU_0 and EU_100 settings are incorrect.

Configuration error BLOCK_ERR will show the configuration error bit set. The

Resource block The actual mode of the Resource block is OOS. See

Schedule Block is not scheduled and therefore cannot execute to go to

Notification LIM_NOTIFY is not high enough. Set equal to MAX_NOTIFY. Status Options STATUS_OPTS has Propagate Fault Forward bit set. This

Scaling Scaling parameters are set incorrectly:

Scaling Limit values are outside the OUT_SCALE.EU0 and

See “XD_SCALE and OUT_SCALE” on page 4-28.

following are parameters that must be set before the block is allowed out of OOS: CHANNEL must be set to a valid value and cannot be left at initial value of 0. XD_SCALE.UNITS_INDX must match the units in the transducer block channel value. L_TYPE must be set to Direct, Indirect, or Indirect Square Root and cannot be left at initial value of 0.

Resource Block Diagnostics for corrective action.

Target Mode. Schedule the block to execute.

Alerts bit.

should be cleared to cause an alarm to occur.

Root and cannot be left at initial value of 0.

XD_SCALE.EU0 and EU100 should match that of the transducer block channel value. OUT_SCALE.EU0 and EU100 are not set properly.

OUT_SCALE.EU100 values. Change OUT_SCALE or set values within range.

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Device Status Device Status messages that may appear in the Rosemount Radar Master

(RRM) program are shown in Table 6-9:

Table 6-9. Device status.

Message Description Action

Device Warning A device warning is active. See Warning Messages for details. Device Error A device error is active. See Error Messages for details. Simulation Mode The simulation mode is active. Turn off the simulation mode. Advanced Simulation Mode The advanced simulation mode is

active.

Invalid Measurement The level measurement is invalid. Check Error Messages, Warning

Software Write Protected The configuration registers are write

protected.

Hardware Write Protected The Write Protection switch is

enabled.

Factory settings used The factory default configuration is

used.

Antenna Contamination The antenna is extremely

contaminated resulting in degradation of measurement signal strength.

To turn off the Advanced Simulation mode set Holding Register 3600=0 (see “Viewing Input and Holding Registers” on page 6-2).

Messages and Measurement Status for details.

Use the Lock/Unlock function to turn off the write protection (see “Write Protecting a Transmitter” on page 6-13).

Set the Write Protection switch to Off. Contact Rosemount service department for information.

The transmitter calibration is lost. Contact Rosemount Service Department.

Clean the antenna.

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Errors Error messages that may be displayed in the Rosemount Radar Master

(RRM) program, are shown in Table 6-10. Errors normally result in Analog Output alarm.

Errors are indicated in RRM in the Diagnostics window.

Table 6-10. Error messages.

Message Description Action

RAM error An error in the gauge data memory

(RAM) has been detected during the startup tests. Note: this automatically resets the gauge.

FPROM error An error in the gauge program

memory (FPROM) has been detected during the startup tests. Note: this automatically resets the gauge.

Hreg error An error in the transmitter

configuration memory (EEPROM) has been detected. The error is either a checksum error that can be solved by loading the default database or a hardware error. NOTE: the default values are used until the problem is solved.

MWM error An error in the microwave module. Contact Rosemount service

LCD error En error in the LCD. Contact Rosemount service

Internal temperature error An error in the internal temperature

measurement.

Other hardware error An unspecified hardware error has

been detected.

Measurement error A serious measurement error has

been detected.

Configuration error At least one configuration parameter

is outside allowed range. NOTE: the default values are used until the problem is solved.

Software error An error has been detected in the

transmitter software.

Contact Rosemount service department.

Load default database and restart the transmitter. Contact Rosemount service department if the problem persists.

department.

department. Contact Rosemount service

department.

• Load the default database and restart the transmitter (see “Reset to Factory Settings” on page 6-10).

• Configure the transmitter or upload a backup configuration file (see “Backing Up the Transmitter Configuration” on page 6-5).

• Contact Rosemount service department if the problem persists.

Contact Rosemount service department.

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Warnings Table 6-11 is a list of diagnostic messages that may be displayed in the

Rosemount Radar Master (RRM) program. Warnings are less serious than errors.

Warnings are indicated in RRM in the Diagnostics window.

Table 6-11. Warning messages.

Message Description Action

RAM warning FPROM warning Hreg warning MWM warning LCD warning Modem warning Analog out warning Internal temperature warning Other hardware warning Measurement warning Config warning SW warning

See Diagnostics (RRM: Tools>Diagnostics) for further information on a warning message. See also “Diagnostics” on page 6-6.

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Measurement Status Measurement Status messages that may appear in the Rosemount Radar

Master (RRM) program are shown in Table 6-12.

Table 6-12. Measurement status.

Message Description Action

Full tank The level measurement is in Full Tank

Empty tank The level measurement is in Empty Tank

Antenna Contamination The antenna is so contaminated that the

Reference pulse invalid An error in the reference pulse in the last

Sweep linearization warning The sweep is not correctly linearized. Check Warning messages. If MWM

Tank signal clip warning The last Tank Signal was clipped. Check Warning Messages. If MWM

No surface echo The Surface Echo Pulse can not be

Predicted level The presented level is predicted. The

Sampling failed The sampling of the last tanksignal failed. Check Warning Messages. Invalid volume value The given volume value is invalid. Check Volume Status for details. Simulation Mode The simulation mode is active. The

Advanced Simulation Mode The advanced simulation mode is active.

Tracking Extra Echo The transmitter is in the empty tank state

Bottom Projection The bottom projection function is active. See “Tank Bottom Projection” on

Using pipe measurement Pipe Measurement is active. No action needed. Surface close to registered

false echo.

Sudden level jump detected. This may result from various

state. The transmitter waits for the surface echo to be detected at the top of the tank.

state. The transmitter waits for the surface echo to be detected at the bottom of the tank,

level measurement might be affected.

sampled tank signal.

detected.

surface echo could not be detected.

presented measurement values are simulated.

The given measurements are simulated.

tracking an extra echo.

Close to a registered false echo measurement accuracy may be slightly reduced.

measurement problems.

The transmitter leaves the Full Tank state when the product surface gets below the Full Tank Detection Area, see “Full Tank Handling” on page C-4 and “Full Tank Handling” on page C-10,

The transmitter leaves the Empty Tank state when the product surface gets above the Empty Tank Detection Area, see “Empty Tank Handling” on page C-3 and “Empty Tank Handling” on page C-7,

Clean the antenna.

Check Warning messages. If MWM (MicroWave Module) Warning is active this might indicate a transmitter error. Contact Rosemount service department.

(MicroWave Module) Warning is active this might indicate a transmitter error. Contact Rosemount service department.

Check if the configuration can be changed so that the surface echo can be tracked in this current region.

See No surface echo above.

No action needed.

To turn off the Advanced Simulation mode set Holding Register 3600=0 (see “Viewing Input and Holding Registers” on page 6-2).

See “Extra Echo” on page C-4 and page C-9.

page C-3.

By using the Register False Echo function the transmitter can track the product surface in the vicinity of disturbing objects (see “Echo Tuning” on page 4-10).

Check the tank to find out what causes problem tracking the surface.

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Volume Calculation Status

Table 6-13. Volume status.

Level is below lowest strapping point.

Level is above highest strapping point.

Level out of range. The measured level is outside the

Strap table length not valid. The configured strap table length is

Strap table not valid. The strapping table is not correctly

Level not valid. The measured level is not valid. No

Volume configuration missing. No volume calculation method is

Volume not valid. The calculated volume is not valid. Check the other volume status

Volume Calculation Status messages that may appear in the Rosemount Radar Master (RRM) program are shown in Table 6-13.

Message Description Action

The measured level is below the lowest point in the given strapping table.

The measured level is above the highest point in the given strapping table.

given tank shape.

too small or to large.

configured.

volume value can be calculated.

chosen.

For a correct volume calculation in this region change the strapping table.

Check if the correct tank type is chosen and check the configured Tank Height.

Change the strapping table size to a valid number of strapping points. A maximum number of 20 strapping points can be entered.

Check that both level and volume values in the strapping table are increasing with strapping table index.

Check Measurement Status, Warning and Error Messages.

Do a volume configuration.

messages for the reason.

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Application Errors

Rosemount 5400 Series

APPLICATION_ERROR_1.EPS

APPLICATION_ERROR_2.EPSAPPLICATION_ERROR_RANGEVALUE.EPSAPPLICATION_ERROR_RANGEVALUE.EPS

Alarm

When product surface is close to the tank bottom the transmitter enters alarm mode.

Incorrect level. Action:

Incorrect level. May be caused by wrong Range Value

May be caused by reduction of projected surface area close to sloping tank bottom.

Action:

• Increase parameter Empty Tank Detection Area if measurement in this region is not crucial, see “Empty Tank Detection Area” on page C-3 and C-8.

• Make sure that the Bottom Echo Visible parameter is not set, see “Bottom Echo Visible” on page C-3 and C-7.

• Check the Tank Height configuration.

• If there are rapid level changes check the Damping Value, see “Damping Value” on page C-6.

settings. Action:

• Check that the Upper Range Value matches the 100 % level in the tank.

Incorrect level when using a pipe.

May be caused by wrong configuration of Pipe Inner Diameter. Action:

• Check that the actual Pipe Inner Diameter matches the configured Inner Diameter.

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Measured value gets stuck. May be caused by disturbing object in the

tank. Action:

• Remove disturbing object in the tank.

• Move the transmitter to another position or turn the transmitter 90°.

• Use the Echo Tuning function in RRM to register the false echo that causes the transmitter to lock on the wrong level, see “Echo Tuning” on page 4-10.

• Put an inclined metal plate on top of the disturbing object.

Measured value drops to zero level.

Measured value drops to zero level. (You can verify Empty Tank state by opening the Tank Display window in RRM).

May be caused by strong echoes from the tank bottom when product is slightly transparent. Action:

• Check Tank Height.

• Make sure that the Bottom Echo Visible parameter is enabled, see “Bottom Echo Visible” on page C-3 and C-7.

• Try using the Tank Bottom Projection function if the following conditions are fulfilled:

- The product is transparent.

- The tank bottom echo is visible.

- The Bottom Echo Visible parameter is enabled.

If the transmitter loses track of the surface within the Empty Tank Detection Area the tank is considered empty. See section “Empty Tank Detection Area” on page C-3 and C-8.

Action: If possible try another mounting position.

6-24

Measured level jumps to a lower value.

May be caused by:

• Two products layered in the tank.

Action:

• Enable the Double Surface function, see “Surface Echo Tracking” on page C-5. RRM: Setup>Advanced.

Rosemount 5401, 5402 Reference Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

Section 1 Introduction

SAFETY MESSAGES Procedures and instructions in this manual may require special precautions to

MANUAL OVERVIEW This manual provides installation, configuration and maintenance information

SERVICE SUPPORT To expedite the return process outside of the United States, contact the

Section 2 Transmitter Overview

THEORY OF OPERATION The Rosemount 5400 Series Radar Transmitter is a smart, two-wire

COMPONENTS OF THE TRANSMITTER

SYSTEM ARCHITECTURE

PROCESS CHARACTERISTICS

Dielectric constant

Foam How well the Rosemount 5400 Series Radar Transmitter measures in foamy

Turbulence A calm surface gives better reflection than a turbulent surface. For turbulent

Temperature/Pressure/ Density and Vapor

Condensation For applications where heavy condensation may occur the low frequency

Tank Characteristics The conditions inside the tank have a significant impact on measurement

ANTENNA SELECTION GUIDE/MEASURING RANGE

Section 3 Installation

SAFETY MESSAGES Procedures and instructions in this section may require special precautions to

INSTALLATION PROCEDURE

MOUNTING CONSIDERATIONS

Socket Recommendation The Rosemount 5400 Series is mounted on a nozzle by using appropriate

Free Space For easy access to the transmitter make sure that it is mounted with sufficient

Recommended Mounting Position

Beam Width The following recommendations should be considered when mounting the

Vessel Characteristics Heating coils, agitators and other objects in the tank may lead to disturbing

Disturbing objects The Rosemount 5400 Series transmitter should be mounted so that objects

MECHANICAL INSTALLATION

Mounting in Pipes Still Pipe mounting is recommended for tanks where surface conditions are

Recommendations for pipe installations

Mounting in Bypass Pipes

ELECTRICAL INSTALLATION

Cable/conduit entries The electronics housing has two entries with ½ - 14 NPT threads. Optional

Grounding The housing should always be grounded in accordance with national and

Cable Selection For best installation practices use a fieldbus type A cable. All power to the

Hazardous Areas When the Rosemount 5400 Series transmitter is installed in hazardous area,

External Circuit Breaker For complicance with Low Voltage Directive 73/23/EEG an external circuit

Power Requirements Terminals in the transmitter housing provide connections for signal wiring.

Connecting the Transmitter

Grounding

Shield Wire Ground

Connecting Fieldbus Devices

Non-Intrinsically Safe Power Supply

Intrinsically Safe Power Supply

Section 4 Configuration/Start-Up

SAFETY MESSAGES Procedures and instructions in this section may require special precautions to

OVERVIEW Configuration of a Rosemount 5400 transmitter is normally a simple and

Assigning Device Tag and Node Address

FOUNDATION Fieldbus Block Operation

Level Transducer Block

Register Transducer Block

Advanced ConfigurationTransducer Block

Resource Block

Analog Input Block

Function Blocks

Basic Configuration The Basic Configuration includes parameters for a standard configuration

Echo Tuning Echo Tuning is used to handle special situations when there are objects in the

Advanced Configuration For some applications further configuration is needed in addition to the Basic

Configuration Tools There are several tools available for basic configuration of a 5400 transmitter:

BASIC CONFIGURATION This chapter describes the basic parameters that need to be configured for a

Measurement Units Measurement units can be specified for presentation of Level, Level Rate,

Tank Geometry Tank Height

Tank Type and Tank Bottom Type

Pipe Diameter

Dead Zone

Process Conditions Describe the conditions in your tank according to the Tank Environment

Rapid Level Changes

Turbulent Surface

Foam

Solid Products

Product Dielectric Range

Volume To configure the Rosemount 5400 transmitter for volume calculations you

Strapping Table

ECHO TUNING When the Basic Configuration is performed the transmitter may need to be

Amplitude Threshold Curve

Registration of False Echoes