Rosemount 5400M Series Manuals & Guides

Reference Manual Marine Version

Ed 01 Rev AB
November 2012

Rosemount 5400M Series

Two-Wire Radar Level Transmitter

www.EmersonRosemount.com/mtm

The Emerson logo is a trademark and service mark of Emerson Co. Rosemount TankRadar and the Rosemount logotype are registered trademarks of Rosemount
Tank Radar AB. All rights reserved. All other marks are the property of their respective owners.

The content of this publication are presented for information purposes only, and while effort has been made to ensur e t hei r accura cy, they are not to be construed as
warranties or guarantees, expressed or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms
and conditions, which are available upon request. We reserve the ri ght to modify or improve the designs or specifications of our products at any time without notice.
Rosemount Tank Radar AB accepts no responsibility for any errors that may appear in this publication.
As each system may be configured for each delivery, the content and illustrations in this manual may differ from your system.

Copyright © Rosemount Tank Radar AB, 2012

Reference Manual Marine Version

1st edition Version AB

November 2012

Rosemount 5400M

Marine Tank Management
Emerson Process Management
Rosemount Tank Radar AB
Gamlestadsvägen 18B
Box 13045
SE-40251 Göteborg
Sweden

Reference Manual Marine Version

Ed 01 Rev AB
November 2012

Table of Contents

Rosemount 5400M Series

SECTION 1
Introduction

SECTION 2
Transmitter Overview

SECTION 3
Mechanical Installation

Safety Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Manual Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Service Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Product Recycling/Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Theory of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Components of the transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

System Architecture. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Marine Application Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Dielectric constant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Transition Zone. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Safety Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Placement Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Free space requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Pipes Intruding into the Radar Beam . . . . . . . . . . . . . . . . . . . . . . . 3-4

Location of Heating Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Coil Supports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Transmitter Close to Bulkhead an d in Narrow Wing Tanks . . . . . . 3-6

Inclined Tank Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Cargo Deep Well/Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Longitudinals or Frames on the Tank Bottom. . . . . . . . . . . . . . . . . 3-8

Deflection Plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Service Space and Orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Mounting Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Transmitter Socket Requirements . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Gasket Recommendation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

General Recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Mounting, Cable inlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Cable Gland . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Cable Protection Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

SECTION 4
Electrical Installation

www.EmersonProcess.com/mtm

Safety Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Cable/Conduit Entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Cable Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Hazardous Areas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

External Circuit Breaker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Power Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Connecting the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Non-Intrinsically Safe Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Rosemount 5400M Series

Intrinsically Safe Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

IS parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Reference Manual Marine Version

Ed 01 Rev AB

November 2012

SECTION 5
Service and
Troubleshooting

SECTION 6
Reference Data

SECTION 7
Product Certifications

Safety Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Troubleshooting Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Measurement Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Volume Calculation Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Analog Output Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

EU Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

European ATEX Directive Information. . . . . . . . . . . . . . . . . . . . . . . . . 7-3

Intrinsic Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

Special Conditions for Safe Use (X) . . . . . . . . . . . . . . . . . . . . . 7-3

Flameproof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

Special Conditions for Safe Use (X) . . . . . . . . . . . . . . . . . . . . . 7-4

Hazardous Locations Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5

Factory Mutual (FM) Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5

IECEx Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

EX Approval Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

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Reference Manual Marine Version

Ed 01 Rev AB
November 2012

Rosemount 5400M Series

Section 1 Introduction

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1

Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2

Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2

Product Recycling/Disposal . . . . . . . . . . . . . . . . . . . . . . .page 1-3

SAFETY MESSAGES Procedures and instructions in this manual may require special precautions to

ensure the safety of the personnel performing the operations. Infor mation that
raises potential safety issues is indicated by a warning symbol ( ). Refer to
the safety messages listed at the beginning of each section before performing
an operation preceded by this symbol.

Failure to follow safe installation and service guidelines could result in death or
serious injury

• Make sure only qualified personnel perform installation or service.

• Use the equipment only as specified in this manual. Failure to do so may
impair the protection provided by the equipment.

• Any substitution of non-authorized parts or repair, other than exchanging the
complete transmitter head or antenna assembly, may jeopardize safety and is
prohibited.

• Unauthorized changes to the product are strictly prohibited as they may
unintentionally and unpredictably alter performance and jeopardize safety.
Unauthorized changes that interfere with the integrity of the welds or flanges,
such as making additional perforations, compromise product integrity and
safety. Equipment ratings and certifications are no longer valid on any products
that have been damaged or modified without the prior written permission of
Emerson Process Management. Any continued use of product that has been
damaged or modified without prior written authorization is at the customer's
sole risk and expense.

Explosions could result in death or serious injury

• Verify that the operating environment of the transmitter is consistent with the
appropriate hazardous locations specifications.

• In an Explosion-proof/Flameproof installation, do not remove the transmitter
cover when power is applied to the unit.

• Before connecting a
make sure the instruments in the loop are installed in accordance with
intrinsically safe or non-incendive field wiring practices.

Electrical shock can result in death or serious injury

• Avoid contact with the leads and terminals. High voltage that may be present
on leads can cause electrical shock.

• Make sure the main power to the 5400M Series transmitter is off and the lines
to any other external power source are disconnected or not powered while
wiring the transmitter.

HART® based communicator in an explosive atmosphere,

www.EmersonProcess.com/mtm

Reference Manual Marine Version

Ed 01 Rev AB

Rosemount 5400M Series

November 2012

MANUAL OVERVIEW This manual provides installation, configuration and maintenance information

for the Rosemount 5400M Series Radar Transmitter.

Section 2: Transmitter Overview

• Theory of operation

• Descripton of the transmitter

• Process and vessel characteristics

Section 3: Mechanical Installation

• Mounting considerations

• Mounting

Section 4: Electrical installation

• Cable/conduit entries

• Grounding

• Cable selection

• Hazardous areas

• External circuit breaker

• Power requirements

• Connecting the transmitter

• Non-intrinsically safe power supply

• Intrinsically safe power supply

• Optional devices

Section 5: Service and Troubleshooting

• Troubleshooting

• Error and warning codes

• Communication errors

Appendix A: Reference Data

• Specifications

• Ordering Information

Appendix B: Product Certifications

• Examples of labels

• European ATEX Directive information

• FM approvals

• CSA approvals

• IECEx approvals

• TIIS approval

• NEPSI approvals

• Approval drawings

SERVICE SUPPORT Contact Marine Tank Management, Emerson Process Management,

Rosemount Tank Radar AB at Gamlestadsvägen 18B, Box 13045
SE-40251 Göteborg, Sweden.

2

Reference Manual Marine Version

Ed 01 Rev AB
November 2012

Rosemount 5400M Series

PRODUCT RECYCLING/
DISPOSAL

Recycling of equipment and packaging should be taken into consideration
and disposed of in accordance with local and national legislation/regulations.

3

Rosemount 5400M Series

Reference Manual Marine Version

Ed 01 Rev AB

November 2012

4

Reference Manual Marine Version

Time

Level

Distance

Tank Height

Signal Amplitude

Ed 01 Rev AB
November 2012

Rosemount 5400M Series

Section 2 Transmitter Overview

Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-1

Components of the transmitter . . . . . . . . . . . . . . . . . . . . .page 2-2

System Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-3

Marine Application Characteristics . . . . . . . . . . . . . . . . . . page 2-4

THEORY OF OPERATION The Rosemount 5400M Series Radar Gauge is a smart, two-wire continuous

level transmitter. A 540 0 transmitter is installed at the top of the tank and
emits short microwave pulses towards the product surface in the tank. When
a pulse reaches the surface, part of the energy is reflected back to the
antenna for subsequent processing by the transmitter electronics. The time
difference between the transmitte d and refle cted p ulse is detected by a micro­processor and is converted into a distance, which calculates the level.

The product level is related to the tank height and the measured distance by
the following expression:

Level = Tank Height - Distance.

Figure 2-1. Measurement
principle for the Rosemount
5400M Series.

www.EmersonProcess.com/mtm

Rosemount 5400M Series

Cable Entry:

½" NPT.

Transmitter Head with
Radar Electronics

Antenna

Display Panel Terminal side

Cable Entry:

½" NPT.

Flange

Tank Seal

Reference Manual Marine Version

Ed 01 Rev AB

November 2012

COMPONENTS OF THE
TRANSMITTER

Figure 2-2. Transmitter
components.

The Rosemount 5400M Series Radar Gauge is a vailable with a stainless steel
housing containing advanced electronics for signal processing.

The radar electronics produces an electromagnetic pulse that is emitted
through the antenna.

The transmitter head has separate compartments for electronics and
terminals, and can be removed without opening the tank. The head has two
entries for conduit/cable connections.

The tank connection consists of a Tank Seal and a flange (DIN or JIS).

2

Reference Manual Marine Version

Integral
Display

Rosemount Radar Master or
AMS Suite

HART modem

Rosemount 751 Field
Signal Indicator

3 x 4-20 mA

DCS

Rosemount 5400 Series
Radar Transmitter

Tri-Loop

Ed 01 Rev AB
November 2012

Rosemount 5400M Series

SYSTEM
ARCHITECTURE

Figure 2-3. HART system
architecture

The Rosemount 5400M Series Radar Transmitter is loop-powered, and uses
the same two wires for power supply and output signal. The output is a 4-20
mA analog signal superimposed with a digital HART signal.

By using the optional HART T ri-lo op, th e HAR T sign al ca n be converte d up to
three additional 4-20 mA analog signals.

With the HART protocol multidrop configuration is possible. In this case,
communication is restricted to digital, since current is fixed to the 4 mA
minimum value.

The transmitter can be connected to a Rosemount 751 Field Signal Ind ica to r,
or it can be equipped with an integral display.

The transmitter can easily be configured using a PC with the Rosemount
Radar Master software. Rosemount 5400M Series transmitters can also be
configured with the AMS

®

Suite and DeltaV™ software, and other tools that

support Electronic Device Description Language (EDDL) functionality.
For HART communication a minimum load resist ance of 2 50Ω within the loop

is required.

3

Rosemount 5400M Series

Reference Manual Marine Version

Ed 01 Rev AB

November 2012

MARINE APPLICATION
CHARACTERISTICS

A calm surface gives better reflection than a turbulent surface. Maximum
measurement range for a Marine application has taken turbulence surface in
consideration and in-tank environment. For pr oducts with higher dielectric
constant and/or lower turbulence surface measuring range can be extended.
Please advice Rosemount Tank Radar AB for details.

Dielectric constant A key parameter for measure ment performance is reflectivity. A high dielectric

constant of the media provides better reflection and enables a longer
measuring range.

Foam Rosemount 5400M Series Radar Transmitter measurement in foamy

applications depends on the foam properties; light and airy or dense and
heavy, high or low dielectrics, etc. If the foam is conductive and creamy, the
transmitter may measure the surface of the foam. If the foam is less
conductive, the microwaves may penetrate the foam, and measure the liquid
surface.

Transition Zone The measurement accuracy is reduced within the Transition Zone region 6 in.

(150 mm) from the lower end of the antenna. This is normally avoided by
following installation drawings and by choice of gauge socket.

4

Reference Manual Marine Version

Ed 01 Rev AB
November 2012

Rosemount 5400M Series

Section 3 Mechanical Installation

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1

Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3-2

Mounting Considerations . . . . . . . . . . . . . . . . . . . . . . . . .page 3-9

Mounting, Cable inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3-10

SAFETY MESSAGES Procedures and instructions in this section may require special precautions to

ensure the safety of the personnel performing the operations. Infor mation that
raises potential safety issues is indicated by a warning symbol ( ). Please
refer to the following safety messages before performing an operation
preceded by this symbol.

Failure to follow safe installation and service guidelines could result in death or
serious injury

• Make sure only qualified personnel perform installation or service.

• Use the equipment only as specified in this manual. Failure to do so may
impair the protection provided by the equipment.

• Any substitution of non-recognized spare parts may jeopardize safety. Repair,
e.g. substitution of components etc. may also jeopardize safety and is under no
circumstances allowed.

Explosions could result in death or serious injury

• Verify that the operating environment of the transmitter is consistent with the
appropriate hazardous locations specifications.

• In an Explosion-proof/Flameproof installation, do not remove the transmitter
cover when power is applied to the unit.

• Before connecting a
make sure the instruments in the loop are installed in accordance with
intrinsically safe or non-incendive field wiring practices.

Electrical shock can result in death or serious injury

• Avoid contact with the leads and terminals. High voltage that may be present
on leads can cause electrical shock.

• Make sure the main power to the 5400M Series transmitter is off and the lines
to any other external power source are disconnected or not powered while
wiring the transmitter.

HART® based communicator in an explosive atmosphere,

www.EmersonProcess.com/mtm

Rosemount 5400M Series

Reference Manual Marine Version

Ed 01 Rev AB

November 2012

INSTALLATION
PROCEDURE

This is a recommended working procedure of how to perform the installation.
The procedure presents an overview of the installation steps.

NOTE!

Please refer to Installation drawings for more detailed information.

1. Decide the location of the transmitter.

2. Manufacture the transmitter’s socket (if supplied by the yard), refer to
drawings.

3. Cut the hole in the deck

4. Weld the socket to the deck.

5. Mount the transmitter on the socket with the appropriate gasket.

6. Lay out the cables.

7. Fasten the cable and strip the wires.
Use the PTFE tape to seal gland and plug.

8. Connect the wires.

9. Fasten the lid.

NOTE!

Retighten glands and clamp ring within one week!

2

Reference Manual Marine Version

Ed 01 Rev AB
November 2012

Rosemount 5400M Series

PLACEMENT
CONSIDERATIONS

Before installing a Rosemount 5400M Series Transmitter, consider specific
mounting requirements, vessel, and process characteristics.

The general recommendation in international (ISO) and API measurement
standards for location is to place the transmitter as close to the tan k center on
deck as possible. This location minimizes the uncertainty from trim/list
corrections, as well as avoids excessive liquid turbulence during open sea
operations.

This is especially important for tankers, operating in high sea conditions such
as shuttle tankers, FPSO’s etc. This reduces excessive errors in the trim/list
correction of ullage, minimizes the liquid splashing from the bulkheads and is
of essential importance to achieve an acceptable measure ment.

Locating the transmitter close to the vertical line through the center of gravity
of the tank, also provides the best accuracy for volume calculation.

Free space requirements When deciding the location of the transmitter on deck, the free space

requirement must be considered. The radar beam must pass unobstructed to
the tank bottom. This is the most important requirement in order to get a
trouble-free operation of the transmitter . The ideal free space requirem ents for
the transmitter is best described as a circular cone, centered around the
antenna axis with an angle of 9°. See Figure 3-1 on page -4.

There can be certain exceptions from the ideal free space requirements, for
example when the transmitter is installed close to a bulkhead. Exceptions with
requirements and recommendations are descr ibed later on in this chapter.

All exceptions from the ideal free space requirements mu st be revised and
approved by Rosemount Tank Radar AB before any inst allation arrangement s
are planned.

If there are any hesitations about the location of the transmitter, contact
Rosemount Tank Radar AB.

3

Rosemount 5400M Series

Figure 3-1. Free space
requirements.

Reference Manual Marine Version

Ed 01 Rev AB

November 2012

Pipes Intruding into the
Radar Beam

4

One pipe with a diameter that equals to or is less than 56 mm (2”) can, withou t
restriction, pass through the inner area of the radar beam. Another pipe,
without flanged joints, does not seriously affect the performance and can be
allowed outside a 9° cone centered around the antenna axis. In doubtful
cases contact Rosemount Tank Radar AB for advice.

Location of Heating Coils

Heating coils, should if possible be located outside the radar b eam so that the
radar echo is unaffected within the free space requirements.

Reference Manual Marine Version

Ed 01 Rev AB
November 2012

Figure 3-2. Heating coils placed
outside the radar beam (left).
Inclined heating coils in order to
deflect unwanted radar echo
(right).

The unwanted radar echo can be deflected by inclining the coils with an angle
of at least 4°. When there is an inclined tank bottom, the coils should be
placed as shown in the picture.

Figure 3-3. Heating coils on an
inclined tank bottom. The left
tank is an example of how to
place the coils. The right tank is
an example of how NOT to place
the coils.

Rosemount 5400M Series

Coil Supports

In order to minimize the radar echo from the coil supports, they should first of
all never be placed within the radar beam. If that cannot be avoided, they
should be placed on the side that faces away from the radar beam’s center.
The top of the support should also be bevel-edged, or the whole holder tilted,
in order to avoid a reflecting surface towards the radar beam.

5

Rosemount 5400M Series

Figure 3-4. Placement of coil
support.

Reference Manual Marine Version

Ed 01 Rev AB

November 2012

Transmitter Close to
Bulkhead and in Narrow
Wing Tanks

Because of circular polarization, there is no clearance distance requirement
from the tank wall if it is flat and free of obstructions such as heating coils and
ladders. The optimal location is 1/4 of the inner beam diameter from the tank
wall.

Inclined Tank Bottom Avoid, if possible, to locate the transmitter over an inclined tank bottom. The

bottom echo with an empty tank may be too weak for reliable indication. If a
placement over an inclined tank bottom cannot be avoided, the transmitter
should be placed over the deepest part of the tank.

If the bottom inclination exceeds 2°, a square steel target plate should be
installed as a bottom reflector perpendicular to the ships vertical axis (within
±1°). It should be installed as deep in the t ank as possible, however , the whole
target plate must be inside the radar beam.

The target plate must be installed under the antenna, measured from the
ship´s vertical axis below the antenna, and have a size according to the table
below.

Table 3-1. Target plate size. .

Tank height Plate size Plate center from radar beam axis

(m) (mm) (mm)
0 - 5 120 x 120 max. 100
5 - 10 160 x 160 max. 200

The plate should be designed to endure high-pressure tank washing.
Do not mount the target plate in a way that creates a pocket. Mount in a way

that allows cleaning.

6

Reference Manual Marine Version

Ed 01 Rev AB
November 2012

Figure 3-5. A target plate
installed on an inclined tank
bottom.

Rosemount 5400M Series

Cargo Deep Well/Inlet The transmitter must not be located directly above a cargo deep well or cargo

inlet. The deep well or inlet can cause disturbances on the product surface
when loading or discharging. These disturbances can prevent the
measurement or cause inaccurate me as ur em e nts.

Figure 3-6. A cargo inlet at the
bottom of the tank. To the left is
an example of how to place the
transmitter. To the right is an
example of how NOT to place
the transmitter.

Locate the transmitter so far away from cargo deep wells or inlets that the
disturbances on the product surface do not intrude into the radar beam; hence
the measurement will not be affected.

7

Rosemount 5400M Series

Figure 3-7. A cargo inlet at the
top of the tank. To the left is an
example of how to place the
transmitter. To the right is an
example of how NOT to place
the transmitter.

Figure 3-8. A deep well in the
bottom of the tank. To the left is
an example of how to place the
transmitter. To the right is an
example of how NOT to place
the transmitter.

Reference Manual Marine Version

Ed 01 Rev AB

November 2012

Longitudinals or Frames
on the Tank Bottom

Longitudinals, frames or pipes on the tank bottom may give a radar echo that
can be mistaken for the cargo surface echo. To avoid this, the radar echo from
these objects must be avoided, either by using deflection plates or an
alternative location of the transmitter.

Deflection Plates If the interfering objects cannot be moved, deflection plates must be welded

onto the objects. Deflection plates are necessary when any longitudinals
intrude into the free space requir ement which is best de scri bed as a 28 ° wide
cone centered around the antenna axis. The deflection plates should be
mounted so that the part of the beam that hits the deflection plates is
deflected away from the radar beam’s center. Note also that deflection plates
should never be used on heating coils.

Do not mount the deflection plate in a way that creates a pocket. Mount in a
way that allows cleaning.

All longitudinals, frames, platforms etc. intruding into the free space
requirement cone must be provided with deflection plates. The deflection
plates must be 10% wider than the width of the top surface of the long itu dinal
to completely cover the beam. The plate must cover all parts of the interfering
object that is in the beam.

8

Reference Manual Marine Version

Ed 01 Rev AB
November 2012

Figure 3-9. Deflection plates
placed on a square frame and
on a pipe.

Rosemount 5400M Series

Service Space and
Orientation

MOUNTING
CONSIDERATIONS

Transmitter Socket
Requirements

The transmitter should be located so that there is free space above the
transmitter in order to have the transmitter easily accessible for maintenance
and service. See installation drawing for free space area.

Place the transmitter so that the cable inlet for the cable is directed towards
center line.

Refer to the mechanical Installation drawing s in your documentation b inder for
more detailed information.

The transmitter is to be mounted on a deck socket. Transmitter sockets are
either delivered by Emerson Process Management (optional) or
manufactured by the yard according to dr awings supplied.

The transmitter must be installed so that it is always above the highest
possible tank content level. The standard height of the socket is 375 mm.
Please refer to the Installation Drawings.

The socket is welded to the deck when a suitable hole has been cut in deck
satisfying the minimal requirement to avoid any disturbing echoes.

The socket must be installed so that the flange is horizontal at even keel
within ± 1°.

Refer to installation drawings in your documentation binder for more detailed
information.

Gasket Recommendation To properly seal a tank several factors have to be taken into consideration,

such as the flatness of the transmitter flange, socket flange and th e properties
of the selected gasket. It is important that the selected type of gasket and its
material can withstand the cargo and the pressure the tank is approved for.

One of the functions the gasket has is to compensate for irregularities
between the socket flange and the transmitter flange. For the gasket to seal
properly the socket flange and the transmitter flange must provide the gasket
with the gasket minimum surface pressure.

9

Rosemount 5400M Series

General Recommendation

The choice of gasket is usually made by the yard, as the end customer may
have special requests concerning the selection of gasket. Due to the wide
variety of gaskets and the properties th ey have, we r ecommend, as a gener al
rule, a gasket which will allow at least 30% compression ratio relative to its
thickness, the reason for this is to be able to compensate for any irregularities
between the flanges.

The guide that follows below is only intended as a first step in the selection of
what type of gasket to be used, the final decision is up to the yard.

Due to the fact that local manufacturing variations in the gasket composition
are very common, always check that the selected gasket endures the
exposition of the intended cargoes of the ship. Hence the different types of
gasket materials listed below are only a rough guidance in the selection of the
gasket.

MOUNTING, CABLE
INLET

Reference Manual Marine Version

Ed 01 Rev AB

November 2012

Cable Gland The cable gland prevents water from enter ing the transmitte r housing throug h

the cable inlet. Holes in the transmitter housing that are not used are deliv­ered with a plug. The cable gland must be tightened so that it is completely
tight around the cable. Use the PTFE tape to properly seal gland and plug.

NOTE!

Make sure the installation is performed in dry conditions!

10

Reference Manual Marine Version

Ed 01 Rev AB
November 2012

Cable Protection Hose

Figure 3-10. The Cable
Protection Hose and the Cable
gland, disassembled. For cable
length, L, see table for
installation data.

The Cable Protection Hose (CPH) is intended for flexible and mechanical
protection of the cable connection to deck equipment. The standard hose is
ventilated in order to drain water and protect from pressurized water ingress
in the cable pipe. The ventilation holes are positioned in a vertical alignment.
As the cabling for Rosemount 5400M is sealed at the cable gland a
waterproof hose is not required. Tightness at cable gland is of utmost
importance and hence require the hose to be round and smooth, do not use
an oval shaped hose or hoses that are ribbed or indented in any other way.

Rosemount 5400M Series

Table 3-2. .

Use the PTFE tape to seal gland and plug to the housing.
The CPH is mounted between the transmitter cable gland and the ship cable

pipe to protect the cable. The inside is made of a nitrile rubber hose and the
outside is made of chloroprene armored with textile spiral construction.

Installation Data for the Cable Protection Hose

Cable Ø
(mm)

6 - 13 M20 19 31 100 655

Thread deck end ISO 228/1-G1 1/4” can also be fitted with optional JIS or DIN
flanges on request.

Gland Internal Ø

(mm)

External Ø
(mm)

Bending
radius

Max. Length
L (mm)

11

Rosemount 5400M Series

Reference Manual Marine Version

Ed 01 Rev AB

November 2012

12

Reference Manual Marine Version

Ed 01 Rev AB
November 2012

Rosemount 5400M Series

Section 4 Electrical Installation

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1

Cable/Conduit Entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-2

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-3

Cable Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4-3

Hazardous Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-3

External Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-3

Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-3

Connecting the Transmitter . . . . . . . . . . . . . . . . . . . . . . . .page 4-4

Non-Intrinsically Safe Power Supply . . . . . . . . . . . . . . . .page 4-5

Intrinsically Safe Power Supply . . . . . . . . . . . . . . . . . . . . page 4-6

SAFETY MESSAGES Procedures and instructions in this section may require special precautions to

ensure the safety of the personnel performing the operations. Infor mation that
raises potential safety issues is indicated by a warning symbol ( ). Please
refer to the following safety messages before performing an operation
preceded by this symbol.

Failure to follow safe installation and service guidelines could result in death or
serious injury

• Make sure only qualified personnel perform installation or service.

• Use the equipment only as specified in this manual. Failure to do so may
impair the protection provided by the equipment.

• Any substitution of non-recognized spare parts may jeopardize safety. Repair,
e.g. substitution of components etc. may also jeopardize safety and is under no
circumstances allowed.

Explosions could result in death or serious injury

• Verify that the operating environment of the transmitter is consistent with the
appropriate hazardous locations specifications.

• In an Explosion-proof/Flameproof installation, do not remove the transmitter
cover when power is applied to the unit.

• Before connecting a
make sure the instruments in the loop are installed in accordance with
intrinsically safe or non-incendive field wiring practices.

Electrical shock can result in death or serious injury

• Avoid contact with the leads and terminals. High voltage that may be present
on leads can cause electrical shock.

• Make sure the main power to the 5400 Series transmitter is off and the lines to
any other external power source are disconnected or not powered while wiring
the transmitter.

HART® based communicator in an explosive atmosphere,

www.EmersonProcess.com/mtm

Rosemount 5400M Series

Remove the orange protective plastic plugs, used for transportation.
Seal any unused port with the enclosed metal plug.

Cable Entry Cable Entry

Reference Manual Marine Version

Ed 01 Rev AB

November 2012

CABLE/CONDUIT
ENTRIES

Figure 4-1. Cable Entries.

The electronics housing has two entries with ½ - 14 NPT threads.
Cable protective hoses delivered from Emerson Process Management

requires special cable glands, supplied by Emerson Process Management.
Properly seal unused ports to prevent moisture or other contamination from

entering the terminal compartment of the electronics housing. Install wiring
with a drip loop with the bottom of the loop lower than the cable/conduit entry.

NOTE!

Use the enclosed metal plug to seal the unused port. The temporary orange
plastic plugs used at delivery are not sufficient seals! Failure to use the metal
plug to seal the unused port invalidates product certification.
Use the PTFE tape to seal metal plug.

2

Reference Manual Marine Version

Ed 01 Rev AB
November 2012

Rosemount 5400M Series

GROUNDING The housing should always be grounded according to national and local

electrical codes. Failure to do so may impair the protection provided by the
equipment. The most effective grounding metho d is direct connection to earth
ground with minimal impedance. There are two grounding screw connecti ons
provided. One is inside the Terminal compartment of the housing and the
other is located on one of the cooling fins below the housing . Th e int erna l
ground screw is identified by a ground symbol: .

NOTE!

Using the threaded conduit connection for grounding may not be sufficient!

NOTE!

After installation and commissioning, make sure that no ground cur rent s exist
from high ground potential differences in the installation.

CABLE SELECTION Use shielded twisted pair wiring for the Rosemount 5400 Series. The cables

must be suitable for the supply voltage and approved for use in hazardous
areas, where applicable. For instance, in the U.S., explosion-proof conduits
must be used in the vicinity of the vessel. For the ATEX flameproof approval
version of the Rosemount 5400 Series, suitable conduits with sealing device
or flameproof (EEx d) cable glands must be used depending on local
requirements.

Use 18 AWG to 12 A WG wiri ng to minimize the volt age drop to the transmitter.

HAZARDOUS AREAS When the Rosemount 5400 Series transmitter is installed in a hazardous

area, all national and local regulations and specifications in applicable
certificates must be observed.

EXTERNAL CIRCUIT
BREAKER

POWER
REQUIREMENTS

Table 4-1. Minimum input
voltage (UI) at different currents.

For compliance with Low Voltage Directive 73/23/EEG, an external circuit
breaker should be installed.

Terminals in the transmitter housing provide connections for signal wiring.
The 5400 transmitter operates with the following power supplies:

Current

Hazardous approval

Non-Hazardous Installations and
Intrinsically Safe Installations

Explosion-proof / Flameproof
Installations

3.75 mA 21.75 mA
Minimum input voltage (UI)

16 Vdc 11 Vdc

20 Vdc 15.5 Vdc

3

Rosemount 5400M Series

5

11

3

2

4

Cable entries.

Internal Ground
screw.

Terminals for signal
and power supply.

Locking screw.

External Ground
screw.

Reference Manual Marine Version

Ed 01 Rev AB

November 2012

CONNECTING THE
TRANSMITTER

The Rosemount 5400 Series accepts power supplies ranging from 16 Vdc to

42.4 Vdc. It uses 4-20 mA power superimposed with a HART signal.
To connect the transmitter:

1. Make sure the housing is grounded (including IS ground inside the
Terminal compartment) according to Hazardous Locations Certifications,
national, and local electrical codes.

2. Make sure the power supply is disconnecte d.

3. Remove the terminal block cover.

4. Pull the cable through the cable gland/conduit. For Explosion-proof/
Flameproof installations, use cable glands or conduit entry devices
certified Explosion-proof or Flameproof. Install the wiring with a drip loop,
with the bottom of the loop lower than the cable/conduit entry.

5. Connect the wires according to Figure 4-3 for non-intrinsically safe
power supplies, and according to Figure 4-6 for intrinsically safe power
supplies.

6. Remove the orange protective plastic plugs used for transportation and
seal any unused port with the enclosed metal plug.

7. Mount the cover and tighten the cable gland, making sure the cover is
secure to meet explosion-proof requirements.
For A TEX and IECEx installations, lock the cover with the Locking screw

.

8. Connect the power supply.

Figure 4-2. Terminal
compartment and external
ground screw.

NOTE!

Use PTFE tape or other sealant at the NPT threads in the Cable Entries.

4

Reference Manual Marine Version

Power
supply

Load resistance

HART Modem

Rosemount 5400 Series
Radar Level Transmitter

PC

250 Ohm

Operating
Region

Maximum Load Resistance

External Power
Supply Voltage

Ed 01 Rev AB
November 2012

Rosemount 5400M Series

NON-INTRINSICALLY
SAFE POWER SUPPLY

Figure 4-3. Wiring for non­intrinsically safe power supply.

With a non-intrinsically safe power supply in non-hazardous installations or
Explosion-proof/Flameproof installations, wire the transmitter as shown in
Figure 4-3.

NOTE!

Make sure that the power supply is off when connecting the transmitter.

Figure 4-4. Maximum load
resistance for Non-hazardous
installation.

A HART Modem require a minimum load resist ance of 250Ohm within the
loop to function properly. For maximum loop resistance, see Figure 4-4.

See Figure 4-3 for wiring information.

NOTE!

The diagram is valid only if the HART load resistance is at the + side and if the

- side is grounded, otherwise the load resistance value is limited to 435Ohm.

5

Rosemount 5400M Series

NOTE
This diagram is valid only if the HART load
resistance is at the + side and if the - side
is grounded, otherwise the maximum load
resistance is limited to 435Ohm.

Operating
Region

Maximum Load Resistance

External Power
Supply Voltage

Power
supply

HART Modem

Rosemount 5400 Series
Radar Level Transmitter

Approved IS Barrier

Load resistance

250 Ohm

PC

Figure 4-5. Maximum load
resistance for Explosion-Proof/
Flameproof installation.

See Figure 4-6 for wiring information.

NOTE!

For Explosion-proof/Flameproof installations make sure the tran smitter is
grounded to the I.S. ground terminal inside the terminal compartment in
accordance with national and local electrical codes.

Reference Manual Marine Version

Ed 01 Rev AB

November 2012

INTRINSICALLY SAFE
POWER SUPPLY

Figure 4-6. Wiring diagram for
intrinsically safe power supply.

With an intrinsically safe power supply, wire the transmitter as shown in
Figure 4-6.

NOTE!

Make sure the instruments in the loop are installed according to intrinsically
safe field wiring practices.

6

A HART Modem require a minimum load resistance within the loop of
250Ohm to function properly. For maximum load resistance see Figure 4-7.

Reference Manual Marine Version

Operating
Region

Maximum Load Resistance

External Power
Supply Voltage

Ed 01 Rev AB
November 2012

IS parameters

U

=30 V.

i

I

=130 mA.

i

P

=1 W.

i

C

=7.26 nF.

i

L

=0 H.

i

Figure 4-7. Maximum load
resistance for Intrinsically Safe
installation.

Rosemount 5400M Series

7

Rosemount 5400M Series

Reference Manual Marine Version

Ed 01 Rev AB

November 2012

8

Reference Manual Marine Version

Ed 01 Rev AB
November 2012

Rosemount 5400M Series

Section 5 Service and Troubleshooting

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1

Troubleshooting Overview . . . . . . . . . . . . . . . . . . . . . . . . .page 5-2

SAFETY MESSAGES Procedures and instructions in this manual may require special precautions to

ensure the safety of the personnel performing the operations. Infor mation that
raises potential safety issues is indicated by a warning symbol ( ). Refer to
the safety messages listed at the beginning of each section before performing
an operation preceded by this symbol.

NOTE!

The antenna seal assembly, under no circumstances, should be
disassembled.

Failure to follow these installation guidelines could result in death or serious
injury.

• Make sure only qualified personnel perform the installation.

• Use the equipment only as specified in this manual. Failure to do so may
impair the protection provided by the equipment.

Explosions could result in death or serious injury.

• Verify that the operating environment of the transmitter is consistent with the
appropriate hazardous locations certifications.

• Before connecting a HART
make sure the instruments in the loop are installed in accordance with
intrinsically safe or non-incendive field wiring practices.

• Any substitution of non-recognized parts may jeopardize safety. Repair, e.g.
substitution of components etc., may also jeopardize safety and is under no
circumstances allowed.

• Substitution of components may impair Intrinsic Safety.

Electrical shock could cause death or serious injury.

• Use extreme caution when making contact with the leads and terminals.

• To prevent ignition of flammable or combustible atmospheres, disconnect
power before servicing.

High voltage that may be present on leads could cause electrical shock:

• Avoid contact with leads and terminals.

• Make sure the main power to the 5400 transmitter is off and the lines to any
other external power source are disconnected or not powered while wiring the
transmitter.

®

-based communicator in an explosive atmosphere,

www.EmersonProcess.com/mtm

Rosemount 5400M Series

Reference Manual Marine Version

Ed 01 Rev AB

November 2012

TROUBLESHOOTING
OVERVIEW

Table 5-1. Troubleshooting
chart

Symptom Possible cause Action

No level reading

No HART communication

Analog Out is set in Alarm

Incorrect level reading

Integral display does not work

Temperature Measurement
Failure

Level Measurement Failure

Volume Measurement Failure

No surface echo

(1) If the 5400 transmitter has been exposed to temperatures outside the specified limits, the device may stop its normal oper a t ion.
(2) If the 5400 transmitter has been exposed to temperatures outside the specified limits, the device may stop its normal oper a t ion.

(3) A malfunctioning display panel may only be replaced by service personnel at Emerson Process Management Service Department.
(4) If the 5400 transmitter has been exposed to temperatures outside the specified limits, the device may stop its normal oper a t ion.

Table 5-1 below gives information on the possible causes of system
malfunctions. It also lists the symptoms and necessary actions to be taken.

• Power disconnected

• Data communication cables
disconnected

• COM Port configuration does
not match the connected COM
Port

• Cables may be disconnected

• Wrong HART address is used

• Hardware failure

• HART resistor

• Measurement Failure or
Transmitter Failure

• Configuration error

• Disturbing objects in the tank

• Check the power supply

• Check the cables for serial data communication

• Check LED/Display

• Check that correct COM Port is selected in the HART
server (see “Specifying the COM Port” on page -14)

• Check the COM port buffer, “Specifying the COM Port”
on page -14

• Check wiring diagram

• Verify that the 250 Ohm resistor is in the loop, see
Figure 4-10 on page -10

• Check cables

• Make sure that correct HART short address is used. Try
address=0

• Check the COM Port Buffer setting, see page -14

• Check Analog Output current value to verify that
transmitter hardware works

• Check ambient temperature

• Restart transmitter

• Contact Emerson Process Management Service
Department

• Check ambient temperature

• Restart transmitter

• Contact Emerson Process Management Service
Department

• Check the display configuration in Rosemount Radar
Master (open menu Setup>General)

• Diagnostics

• Contact Emerson Process Management Service
Department

• Check ambient temperature

• Restart transmitter

• Contact Emerson Process Management Service
Department

• Check Power Supply

• Check the transmitter configuration

• Check that the mechanical installation is correct

• Restart transmitter

• Check transmitter configuration using PC Based
configuration tool

• Check signal strength

• Restart transmitter

• Contact Emerson Process Management Service
Department

(3)

(1)

(2)

(4)

2

Reference Manual Marine Version

Ed 01 Rev AB
November 2012

Rosemount 5400M Series

Errors Error messages that may be displayed on the Integral Display, in AMS, or in

the Rosemount Radar Master (RRM) program, are shown in Table 5-2. Errors
normally result in Analog Output alarm.

Errors are indicated in RRM in the Diagnostics window.

Table 5-2. Error messages.

Message Description Action

An error in the transmitter data

RAM Error

FPROM Error

HREG Error

MWM Error An error in the microwave module.

Display Error An error in the LCD.

Modem Error Modem hardware failure.

Analog Out Error An error in the Analog Out Module.

Internal Temp Error

Other HW Error

Meas Error

Config Error

SW Error

memory (RAM) has been detected
during the startup tests. Note: this
resets the transmitter automatically.

An error in the transmitter program
memory (FPROM) has been detected
during the startup tests. Note: this
resets the transmitter automatically.

An error in the transmitter
configuration memory (EEPROM) has
been detected. The error is either a
checksum error that can be solved by
loading the default database or a
hardware error.
NOTE: the default values are used
until the problem is solved.

An error in the internal temperature
measurement.

An unspecified hardware error has
been detected.

A serious measurement error has
been detected.

At least one configuration parameter
is outside allowed range.
NOTE: the default values are used
until the problem is solved.

An error has been detected in the
transmitter software.

Contact Emerson Process
Management Service Department.

Contact Emerson Process
Management Service Department.

Load default database and restart the
transmitter. Contact Emerson
Process Management Service
Department if the problem persists.

Contact Emerson Process
Management Service Department.

Contact Emerson Process
Management Service Department.

Contact Emerson Process
Management Service Department.

Contact Emerson Process
Management Service Department.

Contact Emerson Process
Management Service Department.

Contact Emerson Process
Management Service Department.

Contact Emerson Process
Management Service Department.

Contact Emerson Process
Management Service Department

Contact Emerson Process
Management Service Department.

3

Reference Manual Marine Version

Ed 01 Rev AB

Rosemount 5400M Series

November 2012

Measurement Status Measurement Status messa ges that may appear on the Integral Display are

shown in Table 5-3:

Table 5-3. Measurement status.

Message Description Action

The transmitter leaves the Full Tank state

Full tank

Empty tank

Reference pulse invalid

Sweep linearization warning The sweep is not correctly linearized.

Tank signal clip warning The last Tank Signal was clipped.

No surface echo

Predicted level
Sampling failed The sampling of the last tank signal failed. Check Warning Messages.

Invalid volume value The given volume value is invalid. Check Volume Status for details.

Simulation Mode

Advanced Simulation Mode

Tracking Extra Echo
Bottom Projection The bottom projection function is active. Contact Rosemount Tank Radar AB.

Using pipe measurement Pipe Measurement is active. No action needed.

Surface close to registered
false echo.

Sudden level jump detected.

The level measurement is in Full Tank
state. The transmitter waits for the surface
echo to be detected at the top of the tank.

The level measurement is in Empty Tank
state. The transmitter waits for the surface
echo to be detected at the bottom of the
tank.

An error in the reference pulse in the last
sampled tank signal.

The Surface Echo Pulse cannot be
detected.

The presented level is predicted. The
surface echo could not be detected.

The simulation mode is active. The
presented measurement values are
simulated.

The advanced simulation mode is active.
The given measurements are simulated.

The transmitter is in the empty tank state
tracking an extra echo.

Close to a registered false echo
measurement accuracy may be slightly
reduced.

This may result from various
measurement problems.

when the product surface gets below the
Full Tank Detection Area, see “Full Tank
Handling” on page -5 and “Full Tank
Handling” on page -10.

The transmitter leaves the Empty Tank
state when the product surface gets above
the Empty Tank Detection Area, see
“Empty Tank Handling” on page -4 and
“Empty Tank Handling” on page -7.

Check Warning messages. If MicroWave
Module (MWM) Warning is active, this
might indicate a transmitter error. Contact
Emerson Process Management Service
Department.

Check Warning messages. If MWM
Warning is active, this might indicate a
transmitter error. Contact Emerson
Process Management Service
Department.

Check Warning Messages. If MWM
Warning is active, this might indicate a
transmitter error. Contact Emerson
Process Management Service
Department.

Check if the configuration can be changed
so that the surface echo can be tracked in
this current region.

See No surface echo above.

No action needed.

Contact Rosemount Tank Radar AB.

Contact Rosemount Tank Radar AB.

By using the Register False Echo function,
the transmitter can track the product
surface in the vicinity of disturbing objects.
Contact Rosemount Tank Radar AB.

Check the tank to find out what causes
problem tracking the surface.

4

Reference Manual Marine Version

Ed 01 Rev AB
November 2012

Rosemount 5400M Series

Volume Calculation
Status

Table 5-4. Volume status.

Level is below lowest strapping
point.

Level is above highest strapping
point.

Level out of range.

Strap table length not valid.

Strap table not valid.

Level not valid.

Volume configuration missing.

Volume not valid. The calculated volume is not valid.

Volume Calculatio n Status messages that may appear on the Integral Display
are shown in Table 5-4:

Message Description Action

The measured level is below the
lowest point in the given strapping
table.

The measured level is above the
highest point in the given strapping
table.

The measured level is outside the
given tank shape.

The configured strap table length is
too small or too large.

The strapping table is not correctly
configured.

The measured level is not valid. No
volume value can be calculated.

No volume calculation method is
chosen.

For a correct volume calculation in
this region, change the strapping
table.

For a correct volume calculation in
this region, change the strapping
table.

Check if the correct tank type is
chosen, and check the configured
Tank Height.

Change the strapping table size to a
valid number of strapping points. A
maximum number of 20 strapping
points can be entered.

Check that both level and volume
values in the strapping table are
increasing with strapping table index.

Check Measurement Status, W arning,
and Error Messages.

Configure Volume.
Check the other volume status

messages for the reason.

5

Reference Manual Marine Version

Ed 01 Rev AB

Rosemount 5400M Series

November 2012

Analog Output Status Analog Output Status messages that may appear on the Integral Display are

shown in Table 5-5:

Table 5-5. Analog Output
status.

Message Description Action

Not connected

Alarm Mode The analog output is in Alarm Mode.

Saturated

Multidrop

Fixed Current mode

Invalid Limits

Analog output hardware is not
connected.

The analog output signal value is
saturated, i.e. equal to the saturation
value.

The transmitter is in Multidrop Mode.
The analog output is fixed at 4 mA.

The analog output is in fixed current
mode.

The given Upper and Lower Range
Values are invalid.

Contact Emerson Process
Management Service Department.

Check Error and Warning Messages
to find the reason for the Alarm.

No action needed.

This is the normal setting when a
device is used in Multidrop
configuration.

This mode is used when calibrating
the Analog Output channel.

Check that the difference between the
Upper and Lower Range Value is
greater than the Minimum Span.

6

Reference Manual Marine Version

Ed 01 Rev AB
November 2012

Rosemount 5400M Series

Section 6 Reference Data

SPECIFICATIONS

General

Product Rosemount 5400 Series Radar Level Transmitter
Measurement Principle
Microwave Output Power < 1 mW

Beam Angle 4" Cone Antenna 9°

Measuring Performance

Measuring Range 30 ft (10 m) from flange
Instrument Accuracy at reference conditions

(2)

Repeatability ± 0.04 in. (± 1 mm) at 16.4 ft (5 m) distance
Resolution 0.04 in. (1 mm)
Near Zone Distance 1.3 ft (0.4 m) from lower end of the antenna
Near Zone Accuracy 5402: ± 0.6 in. (± 15 mm)
Transition Zone
Minimum Dielectric Constant
Temperature Drift 0.05 %/10 K in temperature range -40°F to 176°F (-40°C to 80°C)
Update Interval 1 second
Max Level Rate 1.6 in./s (40 mm/s) as default, adjustable to 7.9 in./s (200 mm/s)

Display / Configuration / Communication

Integral Display

Output Variables

Output Units

Configuration Tools

(3)

Pulsed, free propagating radar
5402: ~26 GHz

(1)

5402: ± 0.1 in. (± 3 mm)

6 in. (150 mm) from lower end of the antenna

ε

= 1.4

r

5-digit integral display. The process variables listed below can be presented. If more than
one variable is chosen, carousel toggling of data is used. The display also shows
diagnostics and error information.

Level, Distance, Volume, Level Rate, Signal Strength, Internal Temperature, Analog
Output Current, and % of Range

Level and Distance: ft, inch, m, cm or mm
Volume: ft
Level Rate: ft/s, m/s
Temperature: °F, °C

HART
Suite or any other EDDL or enhanced-EDDL host.

3

, inch3, US gals, Imp gals, barrels, yd3, m3, or liters

®

: Rosemount RadarMaster, Rosemount 275/375 Handheld Communicator, AMS

www.EmersonProcess.com/mtm

Reference Manual Marine Version

Ed 01 Rev AB

Rosemount 5400M Series

Electric

Terminal Supply Voltage See “Power Requirements” on page -3
Internal Power Consumption < 50 mW in normal operation
Output HART

Signal on Alarm (configurable), HART

Saturation Levels, HART

®

®

IS Parameters See “Product Certifications” on page -1

Cable Entry

Output Cabling 18-12 AWG, twisted shielded pairs

Mechanical

Antennas 4” cone antenna

Material Exposed to Tank Atmosphere

Housing / Enclosure SST Grade CF8M (ASTM A743)
Dimensions and Weights

Environment

Ambient Temperature

(4)

Storage Temperature -58°F to 194°F (-50°C to 90°C). LCD: -40°F to 185°F (-40°C to 85 °C)
Flange Temperature 120°C for 10K and 100°C for PN16 .
Process Pressure PN16 / 10K .
Humidity 0 - 100% Relative Humidity, non condensating
Factory Sealed Yes
Ingress Protection Type 4X, IP66, IP67
EU Directive compliance CE mark, 93/68/EEC
Radio Approvals

(5)(6)

Pressure Equipment Directive (PED) 97/23/EC
Certification Marine type approved according to E10 IACS E10, ABS, BV, DNV, GL, LR, RS

(1) Ideal metal plate with no disturbing objects.

Temperature: + 68 °F (20 °C).
Pressure: 14-15 psi (960-1060 mbar).

Humidity: 25-75 % RH.
(2) If the reference conditions are not met, an offset adjustment for the zero reference point may be necessary. The offset may be up to
(3) The measurement accuracy is reduced within the Transition Zone region 6 in. (150 mm) from the lower end of the antenna.
(4) Temperature may be limited by the selected product certificate, see “Product Certifications” on page -1.
(5) Only a limited selection is presented. Contact your local Emerson Process Management representative for more information.
(6) For Japan: “Install device on tanks or pipes made of metal”.
(7) For 5402: “This device is authorized for use in tank-mounted applications, including metal tanks as well as concrete, plastic, glass and other non-conductive

tanks.”

®

4-20 mA current loop

High=21.75 mA (standard setting)
Low=3.75 mA (option, model code C8)
Namur NE43: High=22.5 mA (option, model code C4)

Standard: Low=3.9 mA, High=20.8 mA
Namur NE43: Low=3.8 mA, High=20.5 mA

Two integrated ½-in. NPT threads.
One metal plug to seal any unused ports and one cable gland is enclosed with the
transmitter delivery.

Cone Antenna

• 316 / 316 L SST (EN 1.4404)

• PTFE fluoropolymer

• O-ring material, fluorosilicone

11 kg (DN100 PN16/ JIS 10K-100A), 12.5kg (DN150 PN16 /JIS 10K – 150A).

LCD readable in: -4°F to 158°F (-20°C to 70°C).

FCC part 15C (1998)

(7)

, R&TTE (EU directive 1999/5/EC), and IC (RSS210-5)

November 2012

± 10 mm.

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Reference Manual Marine Version

Ed 01 Rev AB
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Rosemount 5400M Series

Section 7 Product Certifications

Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-1

EU Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 7-2

European ATEX Directive Information . . . . . . . . . . . . . . . page 7-3

Hazardous Locations Certifications . . . . . . . . . . . . . . . . .page 7-5

EX Approval Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-8

SAFETY MESSAGES Procedures and instructions in this section may require special precautions to

ensure the safety of the personnel performing the operations. Infor mation that
raises potential safety issues is indicated by a warning symbol ( ). Please
refer to the following safety messages before performing an operation
preceded by this symbol.

Explosions could result in death or serious injury:

Verify that the operating environment of the transmitter is consistent with the appropriate
hazardous locations certifications.

Before connecting a HART-based communicator in an explosive atmosphere, make
sure the instruments in the loop are installed in accordance with intrinsically safe or non­incendive field wiring practices.

Do not remove the transmitter cover in explosive atmospheres when the circuit is alive.

Failure to follow safe installation and servicing guidelines could result in death or
serious injury:

Make sure the transmitter is installed by qualified personnel and in accordance with
applicable code of practice.

Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.

Do not perform any service other than those contained in this manual unless you are
qualified.

Substitution of components may impair Intrinsic Safety.
To prevent ignition of flammable or combustible atmospheres, disconnect power before

servicing.

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Reference Manual Marine Version

Ed 01 Rev AB

Rosemount 5400M Series

High voltage that may be present on leads could cause electrical shock:

Avoid contact with leads and terminals.
Make sure the main power to the Radar Transmitter is off and the lines to any other

external power source are disconnected or not powered while wiring
the transmitter.

November 2012

EU CONFORMITY The EC declaration of conformity for all applicable European directives for this

product can be found on the Emerson Process Management website at
www.emersonprocess.com/mtm. A hard copy may be obtained by contacting
our local sales representative.

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Ed 01 Rev AB
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Rosemount 5400M Series

EUROPEAN ATEX
DIRECTIVE
INFORMATION

Intrinsic Safety The Rosemount 5400 Series Tr ansmitter with the following attached label has

been certified to comply with Directive 94/9/EC of the European Parliament
and the Council as published in the Official Journal of the European
Communities No. L 100/1 on 19-April-1994.

Figure 7-1. Approval Label ATEX

I1 The following information is provided as part of the label of the

transmitter:

• Name and address of the manufacturer (Rosemount).

• CE Conformity Marking

• Complete model number

• The serial number of the device

• Year of construction

• Marking for explosion protection:

• EEx ia IIC T4 (-50 °C

• 4-20 mA/HART model: Ui=30 V, Ii=130 mA, Pi=1.0 W, Ci=7.26 nF, Li=0.

• Nemko ATEX certificate number: Nemko 04ATEX1073X

• Installation Drawing: 9150 079-907

Special Conditions for Safe Use (X)

The intrinsically safe circuits do not withstand the 500V AC test as specified in
EN 50020 clause 6.4.12.

Parts of the rod-antenna and the All PTFE antenna are no n-conducting and
the area of the non-conducting part exceeds the maximum permissible areas
for Group IIC according to EN 50014 clause 7.3 (20 cm
according to EN 50284 clause 4.4.3 (4 cm
used in a potentially explosive atmosphere, appropriate measures must be
taken to prevent electrostatic discharge.

Impact and friction hazards need then to be considered according to EN
50284 clause 4.3.1 when the transmitter and part of antennas exposed to the
exterior atmosphere of the tank is made with light metal alloys and used in
category II 1 G.

(1) Other temperature restrictions may apply, please refer to “Temperature and Pressure Rat-

ings” on page -4.

≤ Ta ≤ +70 °C)

(1)

2

2

). Therefore, when the antenna is

) and Category II 1 G

3

Reference Manual Marine Version

Ed 01 Rev AB

Rosemount 5400M Series

November 2012

Flameproof The Rosemount 5400 Series Tr ansmitter with the following attached label has

been certified to comply with Directive 94/9/EC of the European Parliament
and the Council as published in the Official Journal of the European
Communities No. L 100/1 on 19-April-1994.

Figure 7-2. Approval Label ATEX

E1 The following information is provided as part of the label of the

transmitter:

• Name and address of the manufacturer (Rosemount).

• CE Conformity Marking

• Complete model number

• The serial number of the device

• Year of construction

• Marking for explosion protection:

• EEx iad IIC T4 (-40

•U

=250 V

m

• Nemko ATEX certificate number: Nemko 04ATEX1073X

Special Conditions for Safe Use (X)

The intrinsically safe circuits do not withstand the 500V AC test as specified in
EN 50020 clause 6.4.12.

Parts of the rod-antenna and the All PTFE antenna are no n-conducting and
the area of the non-conducting part exceeds the maximum permissible areas
for Group IIC according to EN 50014 clause 7.3 (20 cm
according to EN 50284 clause 4.4.3 (4 cm
used in a potentially explosive atmosphere, appropriate measures must be
taken to prevent electrostatic discharge.

Impact and friction hazards need then to be considered according to EN
50284 clause 4.3.1 when the transmitter and part of antennas exposed to the
exterior atmosphere of the tank is made with light metal alloys and used in
category II 1 G.

°C<Ta< +70 °C)

2

2

). Therefore, when the antenna is

) and Category II 1 G

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Reference Manual Marine Version

Ed 01 Rev AB
November 2012

Rosemount 5400M Series

HAZARDOUS
LOCATIONS
CERTIFICATIONS

Factory Mutual (FM)
Approvals

Figure 7-3. Approval Labels
Factory Mutual (FM)

The Rosemount 5400 Series Transmitters with the following attached labels
have been certified to comply with the requirements of the approval agencies
noted.

Project ID: 3020497.

E5 Explosion-Proof for Class I, Division 1, Groups B, C and D.

Dust-Ignition proof for Class II/III, Division 1, Groups E, F and G with
intrinsically safe connections to Class I, II, III, Div 1, Groups B, C, D, E, F
and G.

Temperature code T4.
Ambient temperature limits: -50
Seal not required.

I5 Intrinsically Safe for Class I, II, III, Division 1, Groups A, B, C, D, E, F

and G.
Class I, Zone 0, AEX ia IIC T4 when installed per Control Drawing:
9150079-905.

Non-incendive for Class I, Division 2, Groups A, B, C and D.
Suitable for Class II, III, Division 2, Groups F and G;

Max operation 42.4 V, 25 mA.
Temperature code T4.

Ambient Temperature Limits: -50

°C to + 70 °C.

°C to + 70 °C.

5

Rosemount 5400M Series

IECEx Approval I7 Intrinsic Safety

Figure 7-4. Approval Label
IECEx Intrinsic Safety

Reference Manual Marine Version

Ed 01 Rev AB

November 2012

Ex ia IIC T4 (T
IECEx NEM 06.0001X.
Ui=30 V, Ii=130 mA, Pi=1 W, Ci=7.25 nF, Li=0 mH.
Installation Drawing: 9150 079-907.

Conditions of Certification

The intrinsically safe circuits do not withstand the 500V AC test as specified in
EN 50020 clause 6.4.12.

Impact and friction hazards need then to be considered according to IEC
60079-0 clause 8.1.2 when the transmitter and pa rt of antennas exposed to
the exterior atmosphere of the tank is made with light metal alloys and used in
Zone 0.

Parts of the rod-antenna and the All PTFE antenna are no n-conducting and
the area of the non-conducting part exceeds the maximum permissible areas
for Group IIC according to IEC 60079-1 clause 7.3: 20 cm

2

cm

for Zone 0. Therefore, when the antenna is used in a po tentially explosive
atmosphere, appropriate measures must be taken to prevent electrostatic
discharge.

= -50 °C to +70 °C)

amb

(1)

.

2

for Zone 1 and 4

(1) Other temperature restrictions may apply, please refer to “Specifications” on page -1.

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Reference Manual Marine Version

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November 2012

E7 Flameproof

Figure 7-5. Approval Labels
IECEx Flameproof

Rosemount 5400M Series

Ex iad IIC T4 (T
IECEx NEM 06.0001X.

Conditions of Certification

The intrinsically safe circuits do not withstand the 500V AC test as specified in
EN 50020 clause 6.4.12.

Impact and friction hazards need then to be considered according to IEC
60079-0 clause 8.1.2 when the transmitter and pa rt of antennas exposed to
the exterior atmosphere of the tank is made with light metal alloys and used in
Zone 0.

:-40° C to +70 °C).

amb

7

Rosemount 5400M Series

Reference Manual Marine Version

Ed 01 Rev AB

November 2012

EX APPROVAL
DRAWINGS

This section contains Factory Mutual and Canadian Standards Association
system control drawings and an ATEX installation drawing. The installation
guidelines must be followed to maintain certified ratings for installed
transmitters.

This section contains the following drawings:
Rosemount Drawing 9150079-905:
System Control Drawing for hazardous location installation of intrinsically safe

FM approved apparatus.
Rosemount Drawing 9150079-907:
Installation Drawing for hazardous location installation of ATEX and IECEx

approved apparatus.

8

Reference Manual Marine Version

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November 2012

Figure 7-6. System Control Drawing for hazardous location inst allati on of intri nsically safe FM approved app ar atus.

Rosemount 5400M Series

9

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Rosemount 5400M Series

Figure 7-7. Installation Drawing for hazardous location installation of ATEX and IECEx approved apparatus.

November 2012

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Reference Manual Marine Version

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November 2012

Index

Rosemount 5400M Series

A

AMS Suit . . . . . . . . . . . . . . . 2-3

Analog Output Status . . . . . . . 5-6

Antenna . . . . . . . . . . . . . . . . 2-2

Approval Drawings . . . . . . . . . 7-8

C

Cable entry . . . . . . . . . . . . . . 2-2

Cable gland . . . . . . . . . . . . . 3-10

Cable Protection Hose . . . . . 3-11

Cable Selection . . . . . . . . . . . 4-3

Cable/conduit entries . . . . . . . 4-2

Canadian Standards Association

approval
system control drawing . 7-10

Components

Antenna

Cable Entry . . . . . . . . . . 2-2

Display Panel . . . . . . . . . 2-2

Flange . . . . . . . . . . . . . . 2-2

Tank Seal . . . . . . . . . . . . 2-2

Terminal side . . . . . . . . . 2-2

CPH . . . . . . . . . . . . . . . . . . 3-11

. . . . . . . . . . . . . 7-5

. . . . . . . . . . . . . 2-2

D

Diagnostic Messages . . . . . . . 5-3

Dielectric constant . . . . . . . . . 2-4

Display panel . . . . . . . . . . . . 2-2

E

Electrical installation

connecting the transmitter
Intrinsically Safe Output . . 4-6

Non-Intrinsically Safe Output 4-5

Errors . . . . . . . . . . . . . . . . . . 5-3

European ATEX Directive Information

4-4

7-3

External circuit breaker . . . . . . 4-3

F

Factory Mutual

approval

system control drawing . . 7-9

Flange . . . . . . . . . . . . . . . . . 2-2

Foam . . . . . . . . . . . . . . . . . . 2-4

. . . . . . . . . . . . . 7-5

G

Grounding . . . . . . . . . . . . . . 4-3

H

Hazardous Locations Certifications

7-5

I

Installation

cable selection

cable/conduit entries . . . . 4-2

grounding . . . . . . . . . . . 4-3

placement considerations 3-3

power requirements . . . . 4-3

procedure . . . . . . . . . . . 3-2

. . . . . . . . 4-3

L

Loop-powered . . . . . . . . . . . . 2-3

M

Marine Application Characteristics 2-4
Maximum load resistance .4-5, 4-6

Measurement principle . . . . . . 2-1

Measurement Status . . . . . . . 5-4

Mounting requirements . . . . . 3-3

P

Power Requirements . . . . . . . 4-3

Product Certifcates . . . . . . . . 7-1

R

Rosemount 751 . . . . . . . . . . 2-3

S

System Integration . . . . . . . . 2-3

T

Tank height . . . . . . . . . . . . . 2-1

Tank Seal . . . . . . . . . . . . . . . 2-2

Temperature and Pressure Ratings

6-2

TGU 51xx

Mounting . . . . . . . . . . . 3-10

Theory of Operation . . . . . . . 2-1

Transition Zone . . . . . . . . . . . 2-4

Transmitter head . . . . . . . . . .2-2

V

Volume Calculation Status . . . .5-5

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Rosemount 5400 Series

Reference Manual Marine Version

Ed 01 Rev AB

November 2012

Index-2

Reference Manual Marine Version

Ed 01 Rev AB
November 2012

Rosemount 5400M Series

The Emerson logo is a trademark and service mark of Emerson Electric Co.
Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc.
The content of this publication are presented f or information purposes only, and while e fforts have been made to ensure their accuracy, they are not to be construed
as warranties or guarantees, expressed or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our
terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of our products at any time without
notice. Rosemount Tank Radar AB accepts no responsibility for any errors that may appear in this publication.

As each system may be configured for each delivery, the content and illustrations in this manual may differ from your system.

© 2012 Rosemount Inc. All rights reserved.

Marine Tank Management

Emerson Process Management
Rosemount Tank Radar AB
Box 13045
SE-40251 Sweden
T [phone]
F [phone]
www.EmersonProcess.com/mtm