Rosemount 5300 Operating Manual

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Reference Manual

00809-1600-4530, Rev AA

March 2015

Rosemount 5300 Series

Commissioning and Validation Procedures for Rosemount Radar

Reference Manual

00809-1600-4530, Rev AA

Rosemount 5300 Series

Commissioning and Validation Procedure for Rosemount Radar

March 2015

Failure to follow safe installation guidelines could result in death or serious injury.

 Only qualified personnel should install the equipment.

 Use the equipment only as specified in this guide and the Reference Manual. Refer to

the Rosemount 5300 Series Reference Manual (document number 00809-0100-4530) for more instruction.

Explosions could result in death or serious injury.

 Installation of device in an explosive environment must be in accordance with

appropriate local, national and international standards, codes, and practices.

 Ensure device is installed in accordance with intrinsically safe or non-incendive field

practices.

Electrical shock could result in death or serious injury.

 Avoid contact with the leads and terminals. High voltage that may be present on leads

can cause electrical shock.

 Make sure the main power to the Rosemount 5300 Series Transmitter is off and the

lines to any other external power source are disconnected or not powered while wiring the transmitter.

Process leaks could result in death or serious injury.

 Handle the transmitter carefully.

 If the process seal is damaged, gas could escape from the tank when removing the

transmitter head from the probe.

Any substitution of non-authorized parts or repair, other than exchanging the complete transmitter head or probe assembly, may jeopardize safety and is prohibited.

Unauthorized changes to the product are strictly prohibited as they may unintentionally and unpredictably alter performance and jeopardize safety. Unauthorized changes that interfere with the integrity of the welds or flanges, such as making additional perforations, compromise product integrity and safety. Equipment ratings and certifications are no longer valid on any products that have been damaged or modified without the prior written permission of Emerson Process Management. Any continued use of product that has been damaged or modified without prior written authorization is at the customer's sole risk and expense.

Commissioning and Validation Procedure for Rosemount Radar

iii

Commissioning and Validation Procedure for Rosemount Radar

March 2015

Reference Manual

00809-1600-4530, Rev AA

Commissioning and Validation Procedure for Rosemount Radar

Reference Manual

00809-1600-4530, Rev AA

Contents

1Section 1: Introduction

2Section 2: Installation and Configuration

Contents

March 2015

1.1 Manual overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.2 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1.3 Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2.1 Complete the Quick Start Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

2.2 Complete the basic configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

2.2.1 Basic configuration parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.2.2 Basic configuration using Rosemount Radar Master (RRM) . . . . . . . . . . . . . 5

2.2.3 Basic configuration using a Field Communicator . . . . . . . . . . . . . . . . . . . . . .6

2.2.4 Basic configuration using AMS

2.3 Complete the advanced configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Suite (HART) or DeltaV™. . . . . . . . . . . . . . .7

2.3.1 Trim Near Zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

2.3.2 Other optional advanced configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.4 Read measurements and output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.4.1 Review measurement data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.4.2 Verify analog output (HART devices only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.4.3 Review echo curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

2.5 Common problems and recommended actions . . . . . . . . . . . . . . . . . . . . . . . . . . .11

2.5.1 Double bounce . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

2.5.2 Strong fixed echo - bent probe/probe contacting nozzle . . . . . . . . . . . . . .12

2.6 Archive files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

3Section 3: Verification and Validation of GWR without Fluid

3.1 Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

3.2 Validation of device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

4Section 4: Verification Procedure with Fluid

4.1 Verification procedure with active level measurement . . . . . . . . . . . . . . . . . . . . .23

4.2 Common problems and recommended actions . . . . . . . . . . . . . . . . . . . . . . . . . . .25

4.3 Transmitter diagnostics review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

4.4 Monitor level while emptying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Contents

4.5 Echo curve verification with empty tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

4.6 Monitor level while filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

4.7 Archive files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Contents

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Reference Manual

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4.7.1 Other validation suggestions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

5Section 5: Additional Options

5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

5.2 Signal Quality Metrics (SQM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

5.3 Verification reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

5.3.1 High level supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

5.3.2 Limitations for verification reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

6Section 6: SIS Installations

6.1 Installation in SIS applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

6.2 Configuring in SIS applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

6.3 SIS operation and maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

6.3.1 Proof test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

AAppendix A: Commissioning Checklist

A.1 Plant information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

A.1.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

A.1.2 Tank information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

A.1.3 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

A.1.4 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

A.1.5 Is the product’s Ex classification in accordance with requirements?. . . . .45

A.2 Echo tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

A.3 Backups and plots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

A.4 GWR radar verification in chambers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

Contents

Reference Manual

00809-1600-4530, Rev AA

Section 1 Introduction

1.1 Manual overview

This manual provides commissioning, verification, and validation information for the Rosemount 5300 Series Radar Transmitters.

This manual is intended to be used with the Rosemount 5300 Series Reference Manual (document number 00809-0100-4530).

1.2 Tools

The following tools and documents are recommended to use during the installation and commissioning procedures:

 Field Communicator 475/laptop with Rosemount Radar Master (RRM) or AMS

Manager

 HART

 Multimeter

modem/FOUNDATION™ fieldbus modem

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March 2015

Device

 Screw driver, Phillips 2 mm or flat head 6 mm (for wire terminals)

 Screw driver, flat head 8 mm (for external ground screw)

 Adjustable spanner (for cable glands)

 Wrench, 54 mm (to install or remove the transmitter head)

 Allen key, 3 mm, 4 mm, and 5 mm (to loose and fix the weight)

 Allen key, 2 mm (to secure the coaxial probe)

 Hack saw (to shorten the rigid probes)

 Heavy duty nipper (to shorten the flexible probes)

1.3 Documents

Rosemount 5300 Series Superior Performance Guided Wave Radar Level and Interface Transmitter Quick Installation Guide (document number 00825-0100-4530)

Rosemount 5300 Series Superior Performance Guided Wave Radar Reference Manual (document number 00809-0100-4530)

Rosemount 5300 Series - Using Guided Waver Radar for Level in High Pressure Steam Applications Technical Note (document number 00840-0100-4530)

Introduction

Section 1: Introduction

March 2015

Reference Manual

00809-1600-4530, Rev AA

Introduction

Reference Manual

A. Product level B. Interface level C. Upper Reference Point D. Hold Off/Upper Null Zone E. Probe length F. Tank height G. Lower Reference Point

00809-1600-4530, Rev AA

Section 2: Installation & configuration

March 2015

Section 2 Installation and Configuration

Complete the Quick Start Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3

Complete the basic configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3

Complete the advanced configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7

Read measurements and output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8

Common problems and recommended actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11

Archive files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 14

2.1 Complete the Quick Start Guide

Mount the transmitter, connect wiring, and power up as described in the 5300 Quick Start Guide (document number 00825-0100-4530).

2.2 Complete the basic configuration

2.2.1 Basic configuration parameters

 HART

 Device tag

 Measurement units

 Tank geometry

Figure 2-1. Tank Geometry

/FOUNDATION™ fieldbus address

Installation and Configuration

Section 2: Installation & configuration

A. 20mA B. Range 0 -100% C. 4mA D. Lower Reference Point E. Upper Reference Point F. Upper Blind Zone G. Reduced accuracy H. Reduced accuracy I. Lower Blind Zone

March 2015

 Probe type

 Hold Off/Upper Null Zone. This parameter should only be changed if there are

disturbing objects close to the probe, e.g. nozzle disturbances. No valid measurements are possible above the Hold Off Distance.

 Measurement mode

 Rapid level changes

 Dielectric constant

 Volume configuration. For volume calculations, you can select one of the standard tank

shapes or the strapping option. Select None if volume calculation is not used.

 Analog output (HART)

Figure 2-2. Illustration of Analog Output (HART) Parameters

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00809-1600-4530, Rev AA

For more information, see Section 5: Configuration in the Rosemount 5300 Series Reference Manual (document number 00809-0100-4530).

Installation and Configuration

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00809-1600-4530, Rev AA

 AI block (FOUNDATION fieldbus). A minimum of four parameters are required to

Section 2: Installation & configuration

March 2015

configure the AI Block.

 Channel - Corresponds to the desired sensor measurement

 L_TYPE - Defines the relationship to the desired output of the AI Block. Direct or

indirect root.

 XD_SCALE - Include 0%, 100%, and engineering units

 OUT_SCALE - Include 0%, 100%, and engineering units

For more information, see Section 5.9 F

OUNDATION fieldbus Overview and Appendix E Level

Transducer block in the Rosemount 5300 Series Reference Manual (document number 00809-0100-4530).

2.2.2 Basic configuration using Rosemount Radar Master (RRM)

1. Start the Guided Setup.

2. Start the Configuration Wizard.

3. Select the Device specific setup to see if any additional configuration is needed.

4. Restart the Device.

5. Run Verify level.

6. Select Archive Device to make a complete backup of the device, including several logs, and echo curves.

7. View live values from the device.

For more information, see Section 5.6 in the Rosemount 5300 Series Reference Manual (document number 00809-0100-4530).

Installation and Configuration

Section 2: Installation & configuration

Process variables

1 Process variables 2Setup 3Diagnostics

4 Primary variable

Valu e 5Analog out 6Distance 7 Signal strength

1Primary variable 22nd 33rd 44th 5 All variables 6 Signal Quality

Metrics

7 Identification

1Basic setup 2Device 3Tank 4Analog output 5 Echo tuning 6Echo curve 7Advanced 8Calibration

1 Diagnostics 2Tools

1Variable mapping 2Probe 3Geometry 4Environment 5Volume 6Analog output 7Finish

1 Identification 2Variable mapping 3LCD 4 Communication 5Alarm/sat. limits

1Probe 2Geometry 3Environment 4Volume

1Analog out 2 Alarm/sat. limits

1 Echo peaks 2Thresholds

1 Echo curve

1Near zone 2 Probe End Projection 3Dynamic Vapor

Compens ation 4 Signal Quality Metrics 5 Echo tracking

Setup

Diagnostics/Tools

1 Primary variable 22nd 33rd 44th 5HART digital units 6Damping value 7Device status

1 Probe type 2Probe length 3 Upper Null Zone 4Drawing

1 Tank height 2 Mounting type 3 Inner diameter 4 Nozzle height 5Drawing

1Measurement mode 2 Product diel. range 3 Upper prod. dielectr. 4 Process conditions 5Drawing

1 Calculation method 2 Tank diameter 3Tank length 4Volume offset 5 Strapping table 6Drawing

1Primary variable 2Range values 3Alarm mode 4Sensor limits 5Alarm mode definit.

1Finish setup 2 Device specific setup 3 After setup restart

F/W

4Restart device

1Analog output

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00809-1600-4530, Rev AA

2.2.3 Basic configuration using a Field Communicator

Figure 2-3. Field Communicator Menu Tree Corresponding to Device Revision 3

Reference Manual

For more information, see Section 5.5 Basic configuration using a Field Communicator in the Rosemount 5300 Series Reference Manual (document number 00809-0100-4530).

Installation and Configuration

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00809-1600-4530, Rev AA

Section 2: Installation & configuration

March 2015

2.2.4 Basic configuration using AMS® Suite (HART) or DeltaV

The Rosemount 5300 Series can also be configured using AMS Suite or DeltaV.

For more information, see Section 5.7 Basic Configuration Using AMS Suite (HART) in the Rosemount 5300 Series Reference Manual (document number 00809-0100-4530).

2.3 Complete the advanced configuration

For more information, see Appendix C.3: Advanced Configuration in the Rosemount 5300 Series Reference Manual (document number 00809-0100-4530).

2.3.1 Trim Near Zone

Note

Trim Near Zone should not be performed on Dynamic Vapor Compensation or Coaxial probes.

Use Trim Near Zone when mounted in a nozzle, chamber, or still-pipe. An exception is narrow nozzles as defined below:

 2 in. (50 mm) < Nozzle height < 12 in. (300 mm)

 Nozzle diameter < 2 in. (50 mm) for all single probes

(Nozzle diameter < 3 in. (75 mm) for 13 mm single rigid)

™

To co m plete the Trim Near Zone f u n ction:

1. Make sure the product level is below the near zone region (3.3 ft [1 m] from the flange face).

2. Select Trim Near Zone and follow the instructions.

Note

Trim Near Zone should not be completed when the unit is installed in an empty metal tank. A small amount of fluid should be added before the Trim Near Zone step is completed.

Installation and Configuration

Section 2: Installation & configuration

March 2015

2.3.2 Other optional advanced configurations

Other functions that may be required can be found in Appendix C of the reference manual. Some of these may only be needed in certain conditions. This includes settings for:

 Hold Off Distance/Upper Null Zone which defines how close to the upper reference

point a level value is accepted. This will block out false targets and measurements in this area.

 Threshold settings which determine the minimum signal amplitude limits of key

parameters such as the surface echo, interface echo, reference peak and end of probe peak.

 Probe End Projection is used to support the surface measurement in low dielectric

materials and when the surface is close to the end of the probe.

 Echo tracking may be needed to enhance the measurement tracking capabilities in

some conditions such as rapid level changes or excessive turbulence

 Dielectric constant settings may need adjustment in interface or saturated steam

applications.

 Dynamic Vapor Compensation is used in saturated steam applications with a probe that

includes a steam compensation reflector.

 Signal Quality Metrics are used to indicate the integrity of the surface signal compared

to the noise. It could be used to detect excessive coating on the probe or the presence of some heavy foams.

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2.4 Read measurements and output

2.4.1 Review measurement data

To view measurement data such as level, signal strength, etc. in Rosemount Radar Master, select the Tools > Device Display option and select the Level tab.

Figure 2-4. Presentation of Measurement Data in Rosemount Radar Master

Installation and Configuration

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To view the analog output signal, select the Tools > Device Display option and select the

Analog Out tab:

Figure 2-5. Presentation of Analog Output Value in Rosemount Radar Master

Section 2: Installation & configuration

March 2015

For more information, see Section Viewing Measurement Data In Rosemount Radar Master in the Rosemount 5300 Series Reference Manual (document number 00809-0100-4530).

2.4.2 Verify analog output (HART devices only)

Ensure the loop is set to manual mode in the Distributed Control System (DCS) for the applicable transmitter.

Use the transmitter’s built-in simulation mode to test the analog output settings. Output at least one arbitrary level or interface and verify that the readings in the DCS match up.

In Rosemount Radar Master, select Tools > Simulation Mode.

Figure 2-6. Simulation Mode

Installation and Configuration

Section 2: Installation & configuration

March 2015

Also, or alternatively, activate the transmitter’s loop test function. Output 4, 12, and 20 mA and verify that the readings in the DCS match up.

In Rosemount Radar Master, select Setup > Output > Analog Out 1 and click Loop test.

Figure 2-7. Loop Test for Analog Out 1

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2.4.3 Review echo curve

1. Download and review the echo curve

2. Verify that the reference pulse is detected

3. Review peak amplitudes

 For an empty vessel, verify the probe end pulse is visible. If the probe is grounded

(the end of the probe is touching a metal surface) or SST centering disk is used, the pulse is positive. Otherwise the pulse will be negative.

 Verify that no disturbing echoes are present above the Surface Threshold (ATC).

Note

Figure 2-8 illustrates the key elements of a theoretical echo curve. In an actual echo curve, the

probe end pulse and the probe end echo threshold line are not visible in an interface application, they are shown for illustration purposes only.

Installation and Configuration

Reference Manual

A B

2000

1500

1000

-1000

-1500

- 1.0

1.0

2.0 3.0 4.0 5.0 6.0

Amplitude, mV

Distance, m

A. Interface threshold B. Surface threshold (ATC) C. Probe end threshold D. Reference threshold

00809-1600-4530, Rev AA

Figure 2-8. The Echo Curve Presents All Visible Echoes

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2.5 Common problems and recommended actions

2.5.1 Double bounce

Tall, narrow, and/or rough nozzles may create double bounces, which disturb the measurement signal. The double bounce always appears at twice the disturbance distance. For example, the end of the nozzle may create a peak at 10 in. (254 mm). A second peak will appear at 20 in.  (500 mm).

Note

Trim Near Zone should not be completed when the unit is installed in an empty metal tank. A small amount of fluid should be added before the Trim Near Zone step is completed.

Recommended actions:

 Verify that mounting considerations are followed, as described in Section 3.2 Mounting

Considerations in the Rosemount 5300 Series Reference Manual (document number 00809-0100-4530).

 Perform Trim Near Zone. See Appendix C.3.1 Use the Trim Near Zone Function in the

Rosemount 5300 Series Reference Manual (document number 00809-0100-4530) for activation details. Fine-tune performance by trimming echoes in the near zone.

 Adjust Upper Null Zone (UNZ). See Appendix C.3.2 Changing the Hold Off

Distance/Upper Null Zone in the Rosemount 5300 Series Reference Manual (document number 00809-0100-4530) for details. Exclude any echo “before” the UNZ.

Installation and Configuration

 Adjust Surface Threshold (ATC). See Appendix C.4 Threshold Settings in the Rosemount

5300 Series Reference Manual (document number 00809-0100-4530) for details. Exclude any echo weaker than the threshold.

Section 2: Installation & configuration

6000

5000

4000

3000

2000

1000

-1000

-2000

-3000

-4000

-5000

-6000

-7000

-40 -20 0 20 40 60 80 100

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2.5.2 Strong fixed echo - bent probe/probe contacting nozzle

A probe in contact with metal creates a strong echo and the measurement will lock onto the strong echo.

Note

Heavy contamination may also create strong disturbance echoes.

Figure 2-9. Echo Curve with a Bent Probe

Recommended actions:

 If bent probe, try to straighten it gently. If this is not possible, a replacement of the

complete probe assembly may be required.

 Verify that mounting considerations described in Section 3.2.5 Mounting in

Chamber/Still Pipe in the Rosemount 5300 Series Reference Manual (document number 00809-0100-4530) are fulfilled. The probe length should be slightly shorter than the chamber length.

 Consider adding a centering disc at the bottom of the probe. For more information, see

Section 3.3.9 Mounting a Centering Disc for Pipe Installations in the Rosemount 5300 Series Reference Manual (document number 00809-0100-4530). This helps to keep the probe centered in the chamber/still-pipe.

 If flexible probe in contact with nozzle, consider using a long stud. For more

information, see Section 3.2 Mounting Considerations in the Rosemount 5300 Series Reference Manual (document number 00809-0100-4530).

Installation and Configuration

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Read diagnostics

Verify that no errors or unattended warnings are present.

Figure 2-10. The Diagnostics Window in Rosemount Radar Master

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To view Diagnostics in Rosemount Radar Master, select Tools > Diagnostics.

For more information, see Section 7.14 Diagnostics in the Rosemount 5300 Series Reference Manual (document number 00809-0100-4530).

Installation and Configuration

Section 2: Installation & configuration

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2.6 Archive files

Save echo curve and configuration backup file

Permanently store the echo curve and configuration backup files for future use, with re-occurring verification procedures. In Rosemount Radar Master this can done using the Archive Device step under Guided Setup. This will save configuration files and echo curves. In Rosemount Radar Master, the same files can be saved manually using these steps:

1. Select Device > Backup Config to File.

2. Select Tools > Echo Curve > Record.

Figure 2-11. The Configuration Report Window in Rosemount Radar Master

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Installation and Configuration

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Section 3: Verification and Validation of GWR without Fluid

Section 3 Verification and Validation of

GWR without Fluid

Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Validation of device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.1 Verification

1. Install unit, configure for application, and view echo curve.

The echo curve should be saved from -3 ft (-1 m) to 3 ft (1 m) beyond the reference height.

2. Verify that the unit reads correctly while the chamber is empty.

The unit can be set up to read 4 mA as zero level when the chamber is empty. Or, it may

read saturation value of 3.8 mA when the level is sufficiently below the zero level.

3. On the echo curve, note the following:

Figure 3-1. Echo Curve with Key Components Identified

Verification and Validation of GWR without Fluid

Section 3: Verification and Validation of GWR without Fluid

March 2015

a. Reference pulse amplitude and location with regard to the zero line 

(see Tabl e 3-1 )

Reference pulse amplitude varies with the type of probe used and the size of the chamber.

Table 3-1. Reference Peak Examples

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Single probe, standard

Amplitude

1200-16000 mV

Single probe, HTHP

Amplitude

9000-11000 mV

Coaxial Standard

Amplitude

5000-7000 mV

Coaxial HTHP Twin Standard DVC probe

Amplitude

5000-7000 mV

Amplitude

9000-11000 mV

Amplitude

8000-11000 mV

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Section 3: Verification and Validation of GWR without Fluid

b. General noise floor amplitude (see Figure 3-2)

The noise floor should be relatively flat with low amplitude. This can vary with the size and shape of the chamber internal structure. For example, some inlet connections may have a rough weld edge and this can result in a small disturbance on the echo noise floor. In general, the noise floor should be relatively flat and below the general threshold setting.

Figure 3-2. Noise Floor Examples when Vessel is Empty

Verification and Validation of GWR without Fluid

Section 3: Verification and Validation of GWR without Fluid

March 2015

c. End of probe peak (see Figure 3-3)

The end of probe peak is affected by the probe type and the use of centering discs. A metal centering disk will give a positive peak slightly offset from the probe end. No centering disc or a non-metallic centering disc will result in a negative probe end peak.

Figure 3-3. End of Probe Peaks

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The use of weights will results in a positive peak at the top of the weight and a negative peak at the bottom. The distance between the positive and negative peak varies with the length of the weight.

4. (Optional) If using a verification reflector, note location of reflector pulse  (see Figure 3-4) please see “Verification reflector” on page 32 for more detail. Perform verification test and note mA output.

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Figure 3-4. Sample Verification Reflector Peak

Section 3: Verification and Validation of GWR without Fluid

5. While the chamber is empty, save backup file and echo plot.

 Use the archive function in Rosemount Radar Master. Select Setup >

Guided Setup > Archive or Device > Archive Device.

 Rosemount Radar Master will save zipped files to a designated folder and

will use the tag number, base model, firmware revision, serial number, date and time of the device for identification.  Example: LT_201_5300_2J0_#2158762-2014-10-28_1656.

Verification and Validation of GWR without Fluid

Section 3: Verification and Validation of GWR without Fluid

March 2015

3.2 Validation of device

To validate the functionality of a device after it has been in service, it is possible to compare the current readings to baseline readings. To obtain the current readings, follow the same steps that were outlined under verification. A new set of files showing the configuration data and the echo curves should be obtained and compared to the initial set.

Note

Files may be viewed offline by using the 'Backup File Reader' and 'Plot Viewer' tools that are supplied with Rosemount Radar Master.

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1. Ensure chamber is empty.

2. Take and save an echo curve of the device in the empty chamber.

3. Compare new curve to original noting the following:

 Amplitude and location of reference peak

 General noise floor profile

 End of probe peak

 Verification reflector location

4. (Optional) Perform verification reflector test and note mA output.

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Table 3-2. Validation Checks

Section 3: Verification and Validation of GWR without Fluid

Description

Reference peak amplitude Normal variation is ±10% mostly depends

Reference peak zero point ± 1 mm

Internal reference pulses See Reference peak amplitude Position: 

Noise floor amplitude 500 mV below surface threshold

Noise floor: any distinctive peak, distance and amplitude

Probe end amplitude See Reference peak amplitude

Probe end position Accuracy ± 0.12 in. (3 mm) or 0.03% of

Verification Reflector, Amplitude, distance, mA output

Initial reading

Valid atio n reading

Allowable Tolerance

on the ambient temperature. If the initial measurement was performed in one of the extreme temperature and the validation measurement is performed at the other extreme can amplitude differ 20%

± 5 mm

See Noise floor amplitude tolerance

measured distance, whichever is greatest

Ambient Temperature Effect ± 0.008 in. (0.2 mm)/K or ± 30 ppm/K of measured value, whichever is greatest

See “Reference Peak Amplitude” and “Probe End Position” tolerance

Verification and Validation of GWR without Fluid

Section 3: Verification and Validation of GWR without Fluid

March 2015

Ta g# ______________________ Serial#___________________________

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Parameter

Initial Value

Current value

Tol er an ce

Date

Tem perature o f ch amb er

LRV (4 mA setting)

URV (20 mA setting)

Reference peak Amplitude ± 10%

(1)

Reference peak Zero point position ±1 mm

Seal pulse peaks

Peak 1 Amplitude ±10%

(1)

Position ± 5 mm

Peak 2 Amplitude ±10%

(1)

Position ± 5 mm

Peak 3 Amplitude ± 10%

(1)

Position ± 5 mm

Noise floor General amplitude 500 mV below

surface threshold

Noise floor Distinctive peak 1: distance

Amplitude 500 mV below

surface threshold

Within tolerance? (Yes or No)

Distinctive peak 2: distance

Amplitude 500 mV below

surface threshold

End of probe peak Direction

End of probe peak Distance

±0.12 in. (3 mm) or

0.03% of measured distance, whichever is greatest

End of probe peak Amplitude ± 10%

(2)

(1)

Verification reflector Distance ±0.12 in. (3 mm) or

0.03% of measured distance, whichever is greatest

Verification reflector Amplitude ±10%

(2)

(1)

Verification reflector mA Output

(1) Normal variation of peak amplitude is ± 10% and depends on the ambient temperature. If the initial measurement was performed in one extreme temperature and

the validation measurement is performed at the other extreme, the amplitude can differ by as much as 20%.

(2) Ambient temperature effect ± 0 .008 in. (0.2 mm) /K or ± 30 ppm/K of measured value, whichever is greatest.



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Section 4: Verification Procedure with Fluid

Section 4 Verification Procedure with

Fluid

Verification procedure with active level measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . page 23

Common problems and recommended actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 25

Transmitter diagnostics review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 27

Monitor level while emptying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 27

Echo curve verification with empty tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29

Monitor level while filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29

Archive files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29

4.1 Verification procedure with active level measurement

March 2015

At normal operating conditions, compare the transmitter level, or interface reading, with an independent measurement. Unfortunately, it often happens that two independent measurements do not match up perfectly, but check the sanity and the acceptable deviation.

Verify the correctness of level reading

The independent measurement can be done using a number of different complementary devices, ranging from sight-glasses and hand-dipping to redundant differential pressure and displacer transmitters.

Figure 4-1. The Verification of Measurement Data Using a Sight-glass

Verification Procedure with Fluid

Section 4: Verification Procedure with Fluid

BCD EF

A. Reference peak B. UNZ C. Surface peak D. Interface peak E. Interface threshold F. S ur fa ce thr es hold

Distance

Amplitude, mV

March 2015

Echo curve verification at operating conditions

At normal operating conditions, download and review the echo curve according to the following steps:

1. Check reference pulse amplitude and position. Compare the result against the previous plots, taken during cold startup.

2. Review peak amplitudes and threshold settings. Verify that the surface and/or interface peaks are visible and that the thresholds have been set as described in threshold settings. See Tab l e 4- 1below for rough guidelines of amplitudes. For information on threshold settings, see “Common problems and recommended actions” on page 25.

3. Store the echo curve for future use.

Figure 4-2. Peak Amplitudes and Threshold Settings

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Table 4-1. Typical Peak Amplitudes for Rosemount 5300 Series with Single Lead High

Pressure Probe in 4-in. Chambers

Approximate signal strength, ideal

Peak

Reference peak

Surface peak, 5301 with oil (DC=2)

Surface peak, 5301 with water (DC=80) at 3 ft (1 m) distance

Interface peak, 5302 with oil and water~8,000 mV

(1) This value does not apply and may be considerably lower when the probe is completely submerged in product.

For additional information and signal amplitude, refer to Section C.4 Threshold settings (document number 00809-0100-4530)

conditions for single lead probe in 4 in.

10,000 mV

2,000 mV

10,000 mV

(100 mm) chambers

(1)

Verification Procedure with Fluid

Reference Manual

The Surface Threshold is above the Surface peak

Distance, m

Amplitude, mV

A. Surface Threshold= Amplitude Threshold Curve (ATC) B. Reference Threshold

3.0 5.0

Amplitude, mV

Distance, m

A. Surface Threshold= Amplitude Threshold Curve (ATC) B. Reference Threshold

Disturbing echo misinterpreted as product surface

Actual Surface

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Section 4: Verification Procedure with Fluid

March 2015

4.2 Common problems and recommended actions

Surface pulse not detected

Figure 4-3. Surface Threshold too High

Surface measurement is too high

Figure 4-4. Surface Threshold too Low

3.0

5.0

Verification Procedure with Fluid

Section 4: Verification Procedure with Fluid

Amplitude, mV

Distance, m

A. Interface Threshold B. Surface Threshold C. Reference Threshold D. UNZ

March 2015

Recommended actions

Any of these options may be used to block false echoes:

 Raise general surface threshold to about 300 mV above false echo, but not more than

50% of height of surface peak.

Interface peak not found

Figure 4-5. Echo Curve Plot Indicating Amplitude Threshold for the Interface Peak too High

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3.0

5.0

If the interface threshold is too high, the signal amplitude peak at the interface between the upper and lower products is not detected.

Recommended actions

Lower interface threshold, to a level that is 50% of the interface peak.

Verification Procedure with Fluid

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Section 4: Verification Procedure with Fluid

4.3 Transmitter diagnostics review

Verify that no errors or unattended warnings are present.

Figure 4-6. The Diagnostics Window in RRM

March 2015

To view Diagnostics in RRM, select Tools > Diagnostics.

For more information, see Section Diagnostics in the Rosemount 5300 Series Reference Manual (document number 00809-0100-4530)

4.4 Monitor level while emptying

During Step 1, the current level/interface reading was verified correct. This step verifies that the transmitter correctly tracks the surface during the emptying of the tank.

Begin by activating log functionality for the transmitter level/interface output. Either the DCS-trend or a standalone tool can be used.

In RRM, select Tools > Log.

Verification Procedure with Fluid

Section 4: Verification Procedure with Fluid

A. Valves B. Vent C. Drain

March 2015

Figure 4-7. Log Registers

Start emptying the tank or chamber making sure not to stop until it is completely empty. With a chamber, do not forget to close the process valves before draining.

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Figure 4-8. Emptying a Tank or a Chamber

For emptying a tank or a chamber:

1. Close valves.

2. Open vent.

3. Open drain.

4. Review the level/interface trend for accuracy.

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Section 4: Verification Procedure with Fluid

4.5 Echo curve verification with empty tank

When the tank or chamber is empty, download and review the echo curve according to the following steps:

1. Compare the echo curve with previous plots, taken during commissioning. There should be no major differences. Especially make sure to review:

 The amplitude and position of the reference pulse

 If all noise is below the threshold

 The amplitude and position of the bottom or probe-end pulse

2. Store the echo curve for future use.

4.6 Monitor level while filling

Repeat “Monitor level while emptying” on page 27, but fill the tank or chamber instead of emptying it.

March 2015

4.7 Archive files

Save echo curve and configuration backup file

Permanently store the echo curve and configuration backup files for future use, with re-occurring verification procedures.

 For storing the echo curve in RRM, select Too ls > Echo Curve > Record.

 For saving a configuration backup file in RRM, select Device > Backup Config to File.

Verification Procedure with Fluid

Section 4: Verification Procedure with Fluid

March 2015

Figure 4-9. The Configuration Report Window in RRM

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4.7.1 Other validation suggestions

To validate a device, do one of the following:

 Check the end of probe peak and label when the vessel or chamber is completely

empty. Check if the peak corresponds to the EOP label. If it does not correspond, check the probe length that was used in the configuration.

 Check if there is an alternative measurement. Compare it to the GWR result. An

Magnetic Level Indicator (MLI) can be used, but with the caveat that the MLI is density-dependent. For example, if the MLI float is sized to be used with oil, but the validation is completed with water, the MLI and the GWR will be offset. The GWR will track the surface regardless of the fluid density.

 If the verification reflector is present, check its location to validate a reading after the

reflector calibration is complete.

 Check if SQM is used. On a clean probe and a high dielectric fluid, the signal quality

value should be high (>8).

 For an interface measurement, use an alternative way to know the interface, for

example a sight-glass. The DC of the upper fluid may need to be adjusted to make the interface given by the GWR match the interface from the sight glass. The dielectric calculator tool in RRM can be used to assist with this adjustment.

Verification Procedure with Fluid

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Section 5 Additional Options

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 31

Signal Quality Metrics (SQM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 31

Verification reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 32

5.1 Introduction

Additional options are available for the Rosemount 5300 that can be useful for diagnostics under operating conditions.

5.2 Signal Quality Metrics (SQM)

Section 5: Additional Options

March 2015

SQM indicates the surface signal integrity compared to the noise. It can be used to schedule maintenance to clean the probe or detect and monitor turbulence, boiling, foam, and emulsions.

The following diagnostics measurements are available:

Signal quality is a measurement of the surface peak amplitude compared to the surface threshold (ATC) and the smallest marginal between the noise and the ATC above the surface (indicated with a circle) compared to the ATC. The signal quality spans from 0 to 10, where 0 indicates a low margin, and 10 indicates a high margin. It indicates how much margin there is until the noise peak is indicated as the surface level. Surface/noise margin is the relationship between surface peak amplitude and the amplitude of the strongest noise peak above the surface. The surface/noise margin spans from 0 to 10, where 0 indicates a low margin, and 10 indicates a high margin. It indicates how much disturbance the device can handle in the tank.

Note

Since signal quality is reflective of the surface conditions, the probe, and the threshold settings, it intended to be used while the device is measuring level. It is not considered a valid parameter when the tank or chamber is empty.

Note

The signal amplitude and the noise margin depend on probe type and application conditions, as well as the condition of the probe. Even if the probe is clean, signal quality and surface/noise margin may not be a 10.

Additional Options

To check if the SQM function is supported, do one of the following:

 If “DA1” or “D01” is mentioned in the model code on the label, the device supports

Signal Quality Metrics. Model Code: 530xxxxxxxxxxxxxxxxDA1 or 530xxxxxxxxxxxxxxxxD01xx

Section 5: Additional Options

March 2015

 In Rosemount Radar Master:

1. Connect to the device.

2. Right click on the device and select Properties.

3. If “Diagnostics Suite” is mentioned in the Device Software Configuration 2 list, the

 In a Field Communicator, if SQM is supported, it can be found with the [3, 2, 2, 1]

sequence. Check if “Diagnostics Suite” is present.

SQM can be enabled/disabled in Rosemount Radar Master. Select Setup > Advanced and select the Signal Quality Metrics tab.

Note

If SQM is not supported or disabled, the signal quality and surface/noise margin will always be set to 0.

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device supports Signal Quality Metrics.

5.3 Verification reflector

The reflector, which is available with single lead flexible probes, is used to test and continuously verify that the transmitter functions properly in both tank and chamber/pipe installations. Compared to traditional diagnostics that only monitor the transmitter electronics, the reflector can also be used to diagnose the upper parts of the probe inside the tank for example build-up, corrosion monitoring, and other process related conditions.

The primary use-cases for the reflector are:

 Verification of transmitter and probe (proof-testing)

 High level supervision (continuous monitoring of high level condition)

Figure 5-1. Verification Reflector

Additional Options

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5.3.1 High level supervision

Additionally, the reflector’s unique echo characteristics aid the transmitter to locate a liquid surface above the reflector, thereby offering increased reliability to detect high level conditions at a user selectable limit. The transmitter continuously monitors the status of the reflector and abnormal conditions generate alarms and alerts as appropriate.

5.3.2 Limitations for verification reflector

 Not to be used in fully submerged applications

 Minimum dielectric constant:

2.4 (for option code HL1)

2.0 (for option code HL2 and HL3)

Verification reflector must be installed at least 20 in. (0.5 m) below the flange face. In addition, during the calibration procedure, the level surface must be as least 20 in. (0.5 m) below the reflector.

More information

Section 5: Additional Options

March 2015

For more information and installation requirements, refer to the High Level Supervision Manual (document number 00809-0900-4530).

Additional Options

Section 5: Additional Options

March 2015

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Additional Options

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Section 6 SIS Installations

Installation in SIS applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 35

Configuring in SIS applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 36

SIS operation and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 37

6.1 Installation in SIS applications

The device should be installed and configured as a level sensing device per manufacturer’s instructions. The materials must be compatible with process conditions and process fluids. No special installation is required in addition to the standard installation practices outlined in this manual.

The loop must be designed so that the terminal voltage does not drop below the minimum input voltage when the transmitter output is 22.5 mA. See values in Tab le 6 - 1.

Section 6: SIS Installations

March 2015

It is assumed that the personnel installing, configuring, and operating the system have the knowledge equal or greater than that of a qualified instrument technician familiar with safety-related systems, process control applications, and general instrument use.

Table 6-1. Minimum Input Terminal Voltage (U

Hazardous approval

Non-Hazardous installations and intrinsically safe installations

Explosion-proof/flameproof installations

Note

The Rosemount 5300 Series Transmitter is not safety-rated during maintenance work, configuration changes, multidrop, loop test, or other activity that affects the safety function. Alternative means should be used to ensure process safety during such activities.

3.60 mA 3.75 mA 21.75 mA 22.50 mA

16 Vdc 16 Vdc 11 Vdc 11 Vdc

20 Vdc 20 Vdc 15.5 Vdc 15.5 Vdc

) at Different Currents

Minimum input voltage (Uhi)

Current

SIS Installations

Section 6: SIS Installations

Rosemount Alarm Level

Normal Operation

3.75 mA

(1)

(1) Transmitter failure, hardware or software alarm in Low position.

4 mA 20 mA 21.75 mA

(2)

3.9 mA

Low Saturation

20.8 mA

High Saturation

Namur Alarm Level

Normal Operation

3.6 mA

(1)

4 mA 20 mA 22.5 mA

(2)

(2) Transmitter failure, hardware or software alarm in High position.

3.8 mA

Low Saturation

20.5 mA

High Saturation

March 2015

6.2 Configuring in SIS applications

Use a HART® compliant master, such as Rosemount Radar Master (RRM) or a Field Communicator, to communicate with and verify configuration of the Rosemount 5300 Series. These instructions are applicable to the Rosemount 5300 Series safety-certified options with any differences noted.

Damping

User-adjusted damping will affect the transmitter’s ability to respond to process changes. Therefore, the damping values + response time should not exceed the loop requirements.

Alarm and saturation levels

DCS or safety logic solver should be configured to handle both High alarm and Low alarm. It is also required that the transmitter is configured for High or Low alarm. Figure 6-1 identifies the

alarm levels available and their operation values

Figure 6-1. Alarm Levels and Operation Values

(1)

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It is assumed that the current output signal is fed to a SIL 2-compliant analog input board of a safety logic solver.

Note

Only the High or Low Alarm Mode can be used for the safety function. Do not choose Freeze Current.

Write protection

A Rosemount 5300 Series safety-certified transmitter should always be protected from unintentional configuration changes by a password protected function.

(1) In certain cases, the transmitter does not go into the user defined alarm state. For example, in case of a short circuit, the transmitter goes into High Alarm state even

if Low Alarm has been configured.

SIS Installations

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Site acceptance

After installation and/or configuration, proper operation of the transmitter (including verification of all configuration changes) must be verified. A site acceptance test is therefore required. The proof test outlined in this document can be used for this.

6.3 SIS operation and maintenance

6.3.1 Proof test

The following proof test is recommended. If an error is found in the safety function, the measuring system must be switched out of service and the process held in a safe state by means of other measures. Proof test results and corrective actions taken must be documented at http://www.rosemount.com/safety.

Note

For a valid result, always perform the proof test on the product that will be stored in the tank while the device is in operation.

Section 6: SIS Installations

March 2015

Note

Before every test, make sure you are connected to the correct transmitter by verifying QT/QS in the model code on the label and your software version. Also verify that the serial number on the label matches the one in your configuration tool. Make sure to enable write protection as soon as you are finished.

Required tools: HART host/communicator and mA meter.

Note that prior to these tests, inspect the echo curve to ensure that no disturbing echoes affecting the measurement performance are present.

RRM: AMS Device Manager and Field Communicator:

 Go to Setup > Echo Curve.  Go to Service Tools > Echo tuning > Echo

Curve.

SIS Installations

Section 6: SIS Installations

March 2015

Suggested comprehensive proof test

The suggested proof test described below detects approximately 89% in of possible Dangerous Undetected (DU) failures in the Rosemount 5300 Series Transmitters.

1. Bypass the safety function and take appropriate action to avoid a false trip.

2. Disable write protection in device (if enabled).

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RRM: AMS Device Manager and Field Communicator:

a. In the Tools menu, select Lock/Unlock

Configuration Area.

a. Go to Configure > Manual Setup > Device

Setup > Security.

b. Enter Password to unlock.

For HART Device Revision 3: go to Device Diagnostics > Tools > General.

b. Select Write Protect and follow the

instructions.

3. Retrieve any diagnostics and take appropriate action.

RRM: AMS Device Manager and Field Communicator:

 Go to Tools > Diagnostics. See the

Rosemount 5300 Series Reference Manual (document number 00809-0100-4530, diagnostic messages) for recommended actions.

 Go to Service Tools > Alerts. See the

Rosemount 5300 Series Reference Manual (document number 00809-0100-4530, diagnostic messages) for recommended actions.

For HART Device Revision 3: go to Device Diagnostics > Diagnostics.

4. Using Loop Test, enter current value (mA) representing high alarm current. Verify that analog output current and terminal voltage are correct using reference meters.



This step tests for voltage compliance problems, such as low power supply voltage or increased wiring resistance.

RRM: AMS Device Manager and Field Communicator:

a. Go to Setup > Output > Analog Out 1 and

select Loop test.

a. Go to Configure > Manual Setup > Device

Setup > Output.

b. Enter current value representing high

alarm current.

c. Select Start to output current.

d. Verify that analog output current is

correct.

e. Verify that terminal voltage is correct. See

values in

f. Selec t Stop to end loop test.

Table 6-1.

For HART Device Revision 3: Go to

Configure/Setup > Analog Output > Analog Out.

b. Select Loop Test > Other.

c. Enter current value representing high

alarm current.

d. Verify that analog output current is

correct.

e. Verify that terminal voltage is correct. See

values in

f. Selec t Abort to end loop test.

Table 6-1.

SIS Installations

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5. Using Loop Test, enter current value (mA) representing low alarm current. Verify that

Section 6: SIS Installations

March 2015

analog output current and terminal voltage are correct using reference meters.



This step tests for possible quiescent current related failures.

RRM: AMS Device Manager and Field Communicator:

a. Go to Setup > Output > Analog Out 1 and

select Loop test.

a. Go to Configure > Manual Setup > Device

Setup > Output.

b. Enter current value representing low alarm

current.

c. Select Start to output current.

d. Verify that analog output current is

correct.

e. Verify that terminal voltage is correct. See

values in

f. Select Stop to end loop test.

Tabl e 6 - 1.

6. Enable write protection.

RRM: AMS Device Manager and Field Communicator:

a. In the Too l s menu, select Lock/Unlock

Configuration Area.

b. Enter Password to lock.

For HART Device Revision 3: Go to

Configure/Setup > Analog Output > Analog Out.

b. Select Loop Test > Other.

c. Enter current value representing low alarm

current.

d. Verify that analog output current is

correct.

e. Verify that terminal voltage is correct. See

values in

f. Select Abort to end loop test.

a. Go to Configure > Manual Setup > Device

Setup > Security.

For HART Device Revision 3: go to Device Diagnostics > To ol s > General.

b. Select Write Protect and follow the

instructions.

Table 6-1 .

SIS Installations

7. Inspect the transmitter for any leaks, visible damage, or contamination.

8. Perform a two-point calibration check of the device by verifying level output for two points on the probe within measuring range. Verify that the current output corresponds to the level input values using a known reference measurement.



This step verifies that the analog output is correct in the operating range and that the Primary Variable is properly configured.



Note

The applied level has to be between upper and lower range values, otherwise the device enters alarm mode. If level is outside maximum measuring range, the level reading accuracy may be reduced. For best performance, use the 4-20 mA range points as calibration points. See Figure

6-2 for range values.

Section 6: SIS Installations

A. Upper Blind Zone B. Reduced Accuracy C. Maximum Measuring Range D. Reduced Accuracy E. Lower Blind Zone F. 20mA G. Range 0 -100% H. 4mA

March 2015

Figure 6-2. Range Values

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00809-1600-4530, Rev AA

9. Restore the loop to full operation.

10. Remove the bypass from the safety Programmable Logic Controller (PLC) or otherwise restore normal operation.

11. Document “as found” conditions and test results using a tool like SILStat

™

SIS Installations

Reference Manual

00809-1600-4530, Rev AA

Appendix A: Commissioning Checklist

Appendix A Commissioning Checklist

Note

Not all fields in this form are applicable to all transmitters.

A.1 Plant information

Completed Not completed

Plant name: System No.: Country:

Issuing agent/

Issued by:

Company name:

Date:

March 2015

This product data sheet covers both HART® and FOUNDATION™ fieldbus protocols unless specified.

A.1.1 General information

Completed Not completed

Gauge type: Serial No.: Tag/tank No:

3300 5300

Model string:

Start code: Software version:

Commissioning Checklist

Appendix A: Commissioning Checklist

March 2015

A.1.2 Tank information

Short application description:

Tank type:

Vertical cylinder Horizontal cylinder Spherical Cubical Solid product Tur bulent sur face Splash loading (filling from top) Steam/heavy vapor Insulated tank walls Condensation on antenna Obstacles below antenna (e.g. baffles, pipes, heating coils) Emulsion Interface measurement

Reference Manual

00809-1600-4530, Rev AA

Completed Not completed

Operating process temperature and pressure range:

°C °F bar psi

Product: Dielectric constant range:

< 1.4-1.9 1.9-2.5 2.5-4 4-10 >11-20 >20

Antenna type: Pipe diameter:

R - tank reference height G - offset distance

Tank diameter: Distance from transmitter to tank wall:

Vol ume:

Strapping table Ideal sphere Ideal horizontal cylinder Ideal vertical cylinder

Commissioning Checklist

Reference Manual

00809-1600-4530, Rev AA

A.1.3 Mechanical installation

Completed Not completed

Common

Mounting type:

Pipe/chamber Nozzle Direct/bracket

Nozzle diameter:

Nozzle height:

Nozzle orientation (position on tank, angled, vertical, horizontal, etc.):

Is the still pipe/chamber (when applicable) smooth on the inside and without intruding welds, burrs, etc.?

Appendix A: Commissioning Checklist

March 2015

YES NO N/A

Proper cable glands in place

Cable glands properly tightened

Are the plastic protective plugs removed from all unused cable entries and metal blanking plugs fitted and tightened?

Transmitter head - antenna/probe connection dry and tightened

Gaskets properly in place

Visual inspection of the radar installation

Is the nozzle properly insulated (if applicable e.g. hot product)?

Probe clearance to wall/disturbing object(s) OK

Probe end anchored/grounded

Nozzle size within stated limits

YES NO

YES NO N/A

YES NO

YES NO N/A

YES NO

If DVC: DVC conditions fulfilled

Commissioning Checklist

YES NO N/A

Appendix A: Commissioning Checklist

March 2015

A.1.4 Electrical installation

Completed Not completed

Reference Manual

00809-1600-4530, Rev AA

Power supply within limits

Voltage measured at the terminal at the transmitter:

Groundings according to manual and local regulations

Ground check done with multimeter

Voltage measured between - terminal and ground:

Voltage measured between + terminal and ground:

Resistance measured between transmitter head external ground terminal and tank ground terminal:

Is the cable shield connected according to guidelines in the Reference Manual and local regulations?

Is the transmitter head external ground terminal connected according to guidelines in the Reference Manual and to local regulations?

Type and size of cable used for the communication:

YES NO

Is the lid to the terminal compartment properly closed?

Is the product’s Ex classification in accordance with requirements?

YES NO

Commissioning Checklist

Reference Manual

00809-1600-4530, Rev AA

Appendix A: Commissioning Checklist

A.1.5 Is the product’s Ex classification in accordance with

requirements?

YES NO

For more information see Section: “Complete the basic configuration” on page 3 and Section

“Echo curve verification at operating conditions” on page 24.

Primary Output:

4-20 mA HART Modbus

Bus address (if used):

SW version (33, 53, 5400):

FOUNDATION fieldbus

™

March 2015

Source: Alarm action (current):

High Freeze Low

Namur

Lower range (4 mA): Upper range (20 mA):

Commissioning Checklist

Appendix A: Commissioning Checklist

March 2015

A.2 Echo tuning

For more information see Section: “Complete the advanced configuration” on page 7 and

“Review echo curve” on page 10l.

Configuration tool used:

RRM/RCT 475 DD (AMS) DTM - specify host:

Software version:

Firmware version:

Reference Manual

00809-1600-4530, Rev AA

Completed Not completed

Thresholds set at an appropriate level

Possible false echoes properly registered (non-contacting only)

Trim Near Zone done (guided wave radar only)

Probe End Projection properly activated (guided wave radar only)

UNZ configured

Echo amplitude and Signal-to-Noise Ratio OK

Transmitter measurement and data in the expected range

A.3 Backups and plots

Completed Not completed

For more information see section: “Archive files” on page 14.

Initial backup taken and enclosed

YES NO

YES NO N/A

YES NO

Final backup taken and enclosed

Initial plots taken and enclosed

Final plots taken and enclosed

Trends from DCS taken and enclosed

YES NO

YES NO N/A

Commissioning Checklist

Reference Manual

00809-1600-4530, Rev AA

Appendix A: Commissioning Checklist

A.4 GWR radar verification in chambers

March 2015

UNIT:

DATE:

TIME:

TECH:

STEP TA SK

Isolate chamber using upper

and lower block valves

Vent chamber using upper

vent valves

Open bottom vent valves

and connect water source

Open up echo curve and

start continuous record mode

Verification at zero (LRV -

4mA)

Verification at nominal level

condition

Note: Verification procedure is performed under ambient conditions. For dynamic vapor compensations units, ensure that the DC is calculated at 1.0 before starting verification process. If static vapor compensation is used, set vapor DC to 1 for the test and reset to desired value when finished. For all other units, vapor DC should be set at 1.

DEVICE TAG:

__________________

SERIAL NUMBER:

__________________

DEVICE TAG:

__________________

SERIAL NUMBER:

__________________

DEVICE TAG:

__________________

SERIAL NUMBER:

__________________

YES NO YES NO YES NO

**Leave in continuous

record mode

throughout test**

Radar Output (Level):

____________________

Radar Output (mA):

__________________

DCS Reading:

__________________

Radar Output (Level):

____________________

Radar Output (mA):

__________________

DCS Reading:

__________________

**Leave in continuous

record mode

throughout test**

Radar Output (Level):

____________________

Radar Output (mA):

__________________

DCS Reading:

__________________

Radar Output (Level):

____________________

Radar Output (mA):

__________________

DCS Reading:

__________________

**Leave in continuous

record mode

throughout test**

Radar Output (Level):

____________________

Radar Output (mA):

__________________

DCS Reading:

__________________

Radar Output (Level):

____________________

Radar Output (mA):

____________________

DCS Reading:

____________________

DCS (zero check - bias

added)

Trim gauges to read

identical levels (if needed)

View echo curve and make

threshold adjustments

Commissioning Checklist

DCS Reading - (w/ Bias):

____________________

Enter “Calibration Offset” values in gauges as required to bring them all to identical level readings

**Adjust only if

needed**

DCS Reading - (w/ Bias):

____________________

Enter “Calibration Offset” values in gauges as required to bring them all to identical level readings

**Adjust only if

needed**

DCS Reading - (w/ Bias):

____________________

Enter “Calibration Offset” values in gauges as required to bring them all to identical level readings

**Adjust only if

needed**

Appendix A: Commissioning Checklist

March 2015

Reference Manual

00809-1600-4530, Rev AA

Radar Output (Level):

____________________

13 Stop and save echo plots YES NO YES NO YES NO

For this procedure, a see-thru flexible tubing with a Y connection can be attached to the drain line of the chamber. With this, water can be pumped into the chamber thru one side of the Y. The other side of the Y should extend along the side of the chamber to the top. The water level will be visible in this line.

Verification at filled condition (URV -20mA)

Completely fill chamber with water to verify “Bad Qualit y” reading on DCS

Completely drain chamber of water

Save “As Left” configuration files

Put all valves back to “As Found” position

Radar Output (mA):

__________________

DCS Reading:

__________________

YES NO YES NO YES NO

Radar Output (Level):

____________________

Radar Output (mA):

__________________

DCS Reading:

__________________

Radar Output (Level):

____________________

Radar Output (mA):

__________________

DCS Reading:

__________________

In need of support with a transmitter, send a commissioning report together with a backup file from the transmitter to your local Emerson Process Management representative.

Commissioning Checklist

Reference Manual

00809-1600-4530, Rev AA

March 2015

Rosemount World Headquarters

Emerson Process Management

6021 Innovation Blvd Shakopee, MN 55379, USA

+1 800 999 9307 or +1 952 906 8888 +1 952 949 7001  RFQ.RMD-RCC@EmersonProcess.com

North America Regional Office

Emerson Process Management

8200 Market Blvd. Chanhassen, MN 55317, USA

+1 800 999 9307 or +1 952 906 8888 +1 952 949 7001 RMT-NA.RCCRFQ@Emerson.com

Latin America Regional Office

Emerson Process Management

1300 Concord Terrace, Suite 400 Sunrise, Florida, 33323, USA

+1 954 846 5030 +1 954 846 5121 RFQ.RMD-RCC@EmersonProcess.com

Reference Manual

00809-1600-4530, Rev AA

March 2015

Europe Regional Office

Emerson Process Management Europe GmbH

Neuhofstrasse 19a P.O. Box 1046 CH 6340 Baar Switzerland

+41 (0) 41 768 6111 +41 (0) 41 768 6300 RFQ.RMD-RCC@EmersonProcess.com

Asia Pacific Regional Office

Emerson Process Management Asia Pacific Pte Ltd

1 Pandan Crescent Singapore 128461

+65 6777 8211 +65 6777 0947 Enquiries@AP.EmersonProcess.com

Middle East and Africa Regional Office

Emerson Process Management

Emerson FZE P.O. Box 17033, Jebel Ali Free Zone - South 2 Dubai, United Arab Emirates

+971 4 8118100 +971 4 8865465 RFQ.RMTMEA@Emerson.com

Standard Terms and Conditions of Sale can be found at: www.rosemount.com\terms_of_sale. The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount and Rosemount logotype are registered trademarks of Rosemount Inc. HART is a registered trademark of the FieldComm Group. F

OUNDATION fieldbus is a trademark of the FieldComm Group.

AMS is a registered trademark of Emerson Electrical Co. DeltaV is a trademark of one of the Emerson Process Management group of companies. Modbus is a registered trademark of Modicon Inc. All other marks are the property of their respective owners.

Rosemount 5300 Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1Section 1: Introduction

2Section 2: Installation and Configuration

3Section 3: Verification and Validation of GWR without Fluid

4Section 4: Verification Procedure with Fluid

5Section 5: Additional Options

6Section 6: SIS Installations

Section 1 Introduction

Section 2 Installation and Configuration

Section 5 Additional Options

Section 6 SIS Installations