Rosemount 485 Annubar Flow Handbook Manuals & Guides

Page 1
Reference Manual
00809-0100-1191, Rev CB May 2006

Rosemount 485 Annubar® Flow Handbook

www.rosemount.com
Page 2
Page 3
Reference Manual
00809-0100-1191, Rev CB May 2006
Rosemount 485 Annubar

SECTION 1 Fluid Flow Theory

SECTION 2 Annubar Primary Element Flow Calculations

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Physical Fluid Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Density, Specific Weight, Specific Gravity . . . . . . . . . . . . . . . . . . . 1-4
Viscosity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Nature of Fluid Flow in Pipes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Flow Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Average Velocity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Reynolds Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Bernoulli's Theorem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Actual and Standard Volumetric Flowrate for Gases . . . . . . 1-12
Actual and Standard Volumetric Flowrate for Liquids . . . . . . . . 1-15
Annubar Primary Element Flow Equations . . . . . . . . . . . . . . . . . . . . . 2-1
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Flow Coefficient Reynolds Number Dependency . . . . . . . . . . . . . 2-9
Flow Coefficient Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Shape Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Blockage Differential. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
The Importance of the Flow Coefficient, or K vs. B Theory . . . . . 2-10
Operating Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Flow Calculation Examples: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

SECTION 3 Installation and Operational

Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Upstream Flow Disturbance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Instrument Lines and Connections Leakage . . . . . . . . . . . . . . . . . . . 3-4
Flow Parameter Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Dirt Accumulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Gas Entrapment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Flow Parameter Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
www.rosemount.com
Page 4
Rosemount 485 Annubar
Reference Manual
00809-0100-1191, Rev CB
May 2006
APPENDIX A Fluid Properties and Pipe Data
APPENDIX B Pipe Data
APPENDIX C Unit and Conversion Factors
APPENDIX D Related Calculations
APPENDIX E Flow Turndown and Differential Pressure Requirements
Fluid Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Ideal and Real Specific Gravity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1
Derivation of Annubar primary element flow equations . . . . . . . . . . . .D-3
Flow Turndown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-1
Differential Pressure (DP Turndown). . . . . . . . . . . . . . . . . . . . . . . . . .E-2
Accuracy and Flow Turndown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-2
Flow Measurement System Turndown . . . . . . . . . . . . . . . . . . . . . . . .E-2
Percent of Value and Percent of Full Scale accuracy . . . . . . . . . . . . . E-2
Annubar Turndown Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-3
Minimum measurable differential pressure . . . . . . . . . . . . . . . . . . . . .E-4
Putting it all together: The flow system turndown . . . . . . . . . . . . . . . . E-4
APPENDIX F References
APPENDIX G Variable List
TOC-2
Page 5
Reference Manual
00809-0100-1191, Rev CB May 2006
Rosemount 485 Annubar

Section 1 Fluid Flow Theory

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1-1
Physical Fluid Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1-1
Nature of Fluid Flow in Pipes . . . . . . . . . . . . . . . . . . . . . . . . . .page 1-6
INTRODUCTION The Emerson Process Management DP-Flow Engineering Department has
prepared this book to provide all of the information necessary to accurately measure fluid flow using the Rosemount 485 Annubar primary element.
Fluid flow measurement involves many variables. In this handbook fluid properties that affect flow measurement are discussed and defined. We hope this will bring all readers to a point where they are comfortable with the flow equations which follow. The flow equations are developed from Bernoulli's Theorem, which is the application of the law of conservation of energy to fluid flow. These equations are then developed and modified for use with 485 Annubar Flow Sensors. After all the terms have been defined and the equations developed, you are then ready to do the precise flow calculations necessary to apply an Annubar and an associated secondary readout instrument to your flow situation.
We realize that many intricacies of fluid flow have been neglected in this book. We feel that we have presented enough theory and data for you to accurately measure fluid flow using the Annubar Flow Sensor. For difficult flow measurement problems, contact your local Emerson Process Management representative for assistance.
PHYSICAL FLUID PROPERTIES
Pressure Pressure is the force exerted by a fluid per unit area. The most common unit
To solve any flow problem a knowledge of the physical properties of the fluid is required. Appendix A gives fluid property data for the most common fluids. Definitions and descriptions of the most common properties are given below.
2
of pressure measurement is pounds force per square inch (lbf/in English system of units and pascal or kilopascal (Pa or kPa) in the SI system of units.
In most flow problems (especially gas flow problems), the absolute pressure must be used in the calculations. However, most pressure gages measure a pressure that is referenced to atmospheric pressure (atmospheric pressure = 0 psig or 0 kPa g). To obtain absolute pressure, the atmospheric pressure must be added to the gage pressure. Vacuum gages measure a pressure that is lower than atmospheric pressure. To obtain absolute pressure, the vacuum pressure must be subtracted from the atmospheric pressure. All of these pressure terms are described in detail below and the relationship between these pressures is shown graphically in Figure 1-1.
or psi) in the
www.rosemount.com
Page 6
Rosemount 485 Annubar
Figure 1-1. Pressure Relationships
Absolute pressure that
is greater than
atmospheric pressure
Absolute zero pressure, or a perfect vacuum, would exist if all molecules were removed from an enclosed space. In reality, this is impossible to achieve, but it does serve as a convenient reference for pressure measurement.
Atmospheric pressure is the amount of pressure exerted by the atmosphere above absolute zero pressure. The “standard” atmospheric pressure used in this handbook is 14.696 psia (101.325 kPa). It is important to realize that atmospheric pressure at any one location varies with day to day weather conditions. More important, the atmospheric pressure changes rapidly with elevation above sea level. The following table gives the U.S. Standard Atmosphere (1962) for various altitudes above sea level.
Barometer reads
atmospheric pressure
Reference Manual
00809-0100-1191, Rev CB
May 2006
Pressure above atmospheric pressure
Ordinary pressure gauge measures pressure above atmospheric pressure
Atmospheric pressure
Ordinary vacuum gauge measures pressure below atmospheric pressure
Pressure less than atmospheric pressure
Absolute pressure that is less than atmospheric pressure
Perfect vacuum
Table 1-1. Atmospheric Pressure by Altitude
Altitude Atmospheric Pressure
feet meters psia bar
0 0 14.696 1.01
500 152.4 14.433 0.995 1000 304.8 14.173 0.977 1500 457.2 13.917 0.959 2000 609.6 13.664 0.942 2500 762.0 13.416 0.925 3000 914.4 13.171 0.908 3500 1066.8 12.930 0.891 4000 1219.2 12.692 0.875 4500 1371.6 12.458 0.859 5000 1524.0 12.227 0.843 6000 1828.8 11.777 0.812 7000 2133.6 11.340 0.782 8000 2438.4 10.916 0.753 9000 2743.2 10.505 0.724
10000 3048.0 10.106 0.697 15000 4572.0 8.293 0.572 20000 6096.0 6.753 0.466
1-2
Page 7
Reference Manual
00809-0100-1191, Rev CB May 2006
Rosemount 485 Annubar
Example:
A manometer at an elevation of 5,000 feet above sea level measures 10 inches of mercury vacuum. Express this pressure in absolute terms (psia).
Solution:
From Table 1-1 on page 1-2, the average atmospheric pressure at 5,000 feet elevation is 12.227 psia.
10 inches of mercury = 4.912 psia.
(2.036" Hg @ 0°C = 1 psi - see Appendix B Unit and Conversion Factors)
Absolute pressure = 12.227 - 4.912 = 7.315 psia.
Differential pressure is just what the name implies, a difference between two pressures. Frequently, a differential pressure is measured with a pressure transmitter or a manometer which contains water, mercury, alcohol, oil, or other fluids. The differential pressure can be calculated by the relation:
ΔP ρh=
where:
ΔP = differential pressure in lbf/ft ρ = density of the fluid in lbm/ft
h = elevation difference of the fluid in feet
2
3
Figure 1-2. Differential Pressure
Fluid
h
Commercial instruments used for indicating or recording the differential pressure operate using various principles; such as variable reluctance, capacitance, or strain gage. These instruments generally give the true differential pressure without the need for additional corrections.
1-3
Page 8
Reference Manual
00809-0100-1191, Rev CB
Rosemount 485 Annubar
May 2006
Temperature Although temperature is a property which is familiar, an exact definition is
difficult. Temperature is a measure of the degree of hotness or coldness of a substance. Temperature scales are defined such that the temperature of boiling water at standard atmospheric pressure is 212 °F (100 °C) and the freezing temperature of water is 32 °F (0 °C).
Most flow problems require that the temperature be expressed in absolute units. The absolute temperature of a substance is the measure of the temperature intensity of the substance above the datum known as “absolute zero.” According to kinetic theory, all molecular activity ceases at absolute zero. The Rankine and Kelvin temperature scales are based on absolute zero.
Absolute zero temperature is -459.69 °F (-273.15 °C).
Thus:
Density, Specific Weight, Specific Gravity
°R = °F + 459.69
Where:
°R = degrees Rankine °F = degrees Fahrenheit
°K = °C + 273.15
Where:
°K = degrees Kelvin °C = degrees Celsius
In most engineering work, the value of 459.69 is rounded off to 460 so that degrees Rankine is approximated as:
°R = °F + 460
It is important that absolute temperatures be used in gas flow problems.
Density is defined as the mass of a substance per unit volume. Density is usually expressed in pounds-mass-per cubic foot (lbm/ft cubic meter (kg/m
3
).
3
) or kilograms per
Specific Weight is defined as the weight, due to the gravitational pull of the earth, of a substance per unit volume. Specific weight is expressed in pounds-force per cubic foot (lbf/ft
3
) or Newtons per cubic meter (N/m3). As can be seen, specific weight and density are not synonymous terms. Only at locations where the local acceleration of gravity is equal to the standard acceleration of gravity (g
= 32.1740 ft/s2 or gc = 9.807 m/s2) does the
c
numerical value of specific weight equal the numerical value of density.
Specific Gravity is defined as the ratio of the density of one substance to the density of a second or reference substance. The reference substance depends on whether the flowing media is liquid or gas.
1-4
For liquids, water at either 60 °F (15°C) or 77 °F (25 °C) is used as the reference substance. The density of distilled water at 60 °F is 62.3707 lbm/ft The density of distilled water is 25 °C is 997 kg/m
3
.
3
The determination of the specific gravity of a liquid can be made by comparing the weights of equal volumes of the liquid and water. If the quality of the work justifies it, these weights may be corrected for the buoyancy of air as well as for temperature effects. For most commercial work, the specific gravities of liquids are obtained with hydrometers. The scales of hydrometers are graduated to read directly in specific gravities, in degrees Baume or in degrees API (American Petroleum Institute). The relationship between specific gravity and degrees Baume is defined by the following formulas:
.
Page 9
Reference Manual
00809-0100-1191, Rev CB May 2006
Rosemount 485 Annubar
⎛⎞ ⎜⎟
1. For liquids heavier than water:
2. For liquids lighter than water:
°B 145
⎛⎞ ⎜⎟
°B
--------------------------- -
⎜⎟
SpGr60
⎜⎟
⎛⎞
----------------------
⎝⎠
⎝⎠
3. For use in the American petroleum industry, the following relation between degrees API and specific gravities is used:
⎛⎞ ⎜⎟
API
141.5
--------------------------- -
⎜⎟
SpGr60
⎜⎟
⎛⎞
----------------------
⎝⎠
⎝⎠
60° F
131.5=
In the above equations, the term “Sp Gr 60/60” means that the specific gravity value to be used is that which exists when the temperatures of the reference liquid (water) and of the oil, or other liquid, are both at 60 °F.
For gases, air is used as the reference fluid. However, instead of a ratio of densities, the ideal specific gravity of a gas is defined as the ratio of the molecular weight of the gas of interest to the molecular weight of air. The molecular weight of air is 28.9644.
145
--------------------------- -
=
⎜⎟
SpGr60
⎜⎟
⎛⎞
----------------------
⎝⎠
⎝⎠
60° F
140
60° F
130=
The reason for not using the ratio of the densities is that the effects of pressure and temperature on the densities of gases vary from one gas, or gas mixture, to another. Thus, even though the densities may be determined at very nearly identical ambient conditions and the resulting values adjusted to a common basis of pressure and temperature, an error may be incurred when the resulting ratio is used at a state differing from the common basis. The magnitude of this error is likely to increase as the state of use departs further and further from the common starting basis. On the other hand, so long as the composition of the gas used undergoes no change, the ratio of molecular weights will remain the same regardless of changes of pressure, temperature, and location.
For a more complete discussion or real and ideal specific gravities, see Appendix C Related Calculations.
Viscosity Absolute viscosity may be defined simply as the temporary resistance to flow
of a liquid or gas. It is that property of a liquid or gas which tends to prevent one particle from moving faster than an adjacent particle. The viscosity of most liquids decreases with an increase in temperature, but the viscosity of gases increases with an increase in temperature.
In the English System of units, the absolute viscosity has units of lbm/ft-sec. However, it is common practice to express the value of the viscosity in poise or centipoise (1 poise = 100 centipoise). The poise has units of dyne seconds per square centimeter or of grams per centimeter second. Less confusion will exist if the centipoise is used exclusively for the unit of viscosity. For this reason, all viscosity data in this handbook are expressed in centipoise, which is given the symbol µ
cp
.
1-5
Page 10
Rosemount 485 Annubar
If it is necessary to express the viscosity in the English System of units, the following conversion factors should be used.
Poise x 0.067197 = lbm/ft-sec
Centipoise x 0.00067197 = lbm/ft-sec
The Annubar primary element is a head-type meter and requires fluid to convey the DP signal to the meter. For this reason a practical viscosity limit of 50 centipoise should be followed.
Kinematic viscosity or kinetic viscosity is the absolute viscosity divided by the density of the fluid at the same temperature.
ν
cs
(36.13 converts to lbm/ft
Like the units of absolute viscosity, the units of kinematic viscosity are usually expressed in metric units. To be consistent and to reduce confusion, the kinematic viscosities used in this handbook will have units of centistokes
2
/sec) and will be denoted υcs.
(cm
μ
cp
------------------=
36.13ρ
ν
cs
3
to gm/cm3)
Reference Manual
00809-0100-1191, Rev CB
May 2006
μ
cp
-------- -=
ρ
There is no name for kinematic viscosities in the English System of units, but the following conversion factor can be used:
υ
x 0.00001076 = υ(ft2/s)
cs
NATURE OF FLUID FLOW IN PIPES
In the foregoing sections on the physical properties of fluids, subjects were discussed that had to do with the type of fluid being used. However, one property of fluid flow which is independent of the type of fluid is velocity.
Flow Patterns Depending upon the magnitude of the velocity, three distinct flow regimes can
be encountered. These three types of flows are known as laminar, transition, and turbulent.
The classic experiment of introducing dye into a flowing stream was first conducted by Reynolds in 1883. The experiment consists of injecting a small stream of dye into a flowing liquid and observing the behavior of the dye at different sections downstream of the injection point. Figure 1-3 shows the three possible types of flow with the dye injected.
1-6
Page 11
Reference Manual
00809-0100-1191, Rev CB May 2006
Figure 1-3. Types of Flow Development
Rosemount 485 Annubar
Laminar occurs when the velocity is small and the dye remains in a straight line.
Dye Filament
Needle
Ta nk
Transition occurs at a slightly higher velocity than laminar flow. The dye does not remain in a straight line and does not spread throughout the pipe.
Dye Filament
Needle
Tank
Turbulent occurs at velocities above transition flow. The dye spreads throughout the pipe as shown below. It is this type of flow which is important to the general user. Turbulent flow is, by far, the most common type of flow encountered in pipes.
Dye Filament
Needle
Ta nk
Average Velocity Unless it is stated otherwise, the term velocity will refer to the average velocity
in the pipe. The average velocity is determined by the continuity equation for steady state flow.
lbm
W = ρAV
⎛⎞
----------
⎝⎠
⎛⎞ ⎝⎠
kg
------
s
s
⎛⎞
=
⎝⎠
kg
⎛⎞
-------
=
⎝⎠
m
This equation states that for steady state flow, the mass rate of flow lbm/sec (kg/s) at any point in the pipeline can be calculated from the product of the density lbm/ft
3
(kg/m3), the cross-sectional area of the pipe ft2 (m2), and the
average velocity ft/s (m/s).
lbm
----------
ft
3
3
2
()
ft
2
⎛⎞
()
m
⎝⎠
ft
⎛⎞
---
⎝⎠
s
m
---- -
s
1-7
Page 12
Reference Manual
00809-0100-1191, Rev CB
Rosemount 485 Annubar
May 2006
Reynolds Number The work that Osborne Reynolds accomplished in the late 1800's led to a flow
parameter that now carries his name, e.g. the Reynolds Number. His work showed that the nature of flow in a pipe depends on the pipe diameter (D), the density (ρ), viscosity, and the velocity of the fluid.
m
ft
lbm
⎛⎞
⎛⎞
---
ft()
----------
⎝⎠
⎝⎠
3
s
Dνρ
R
-----------
D
---------------------------------- -==
μ
ft
lbm
⎛⎞
---------- -
⎝⎠
ft s
Dνρ
-----------
R
D
m()
---------------------------------- -==
μ
As can be seen, the Reynolds Number has no dimensions and it may be considered as the ratio of dynamic forces to viscous forces.
For the three types of flow previously discussed, it has been found that generally laminar flow exists below a Reynolds Number of 2000. Transition flow generally exists between a Reynolds Number range of 2000 to 4000. However, the values of 2000 and 4000 are not precisely fixed. The laminar flow range can terminate between a Reynolds Number range of 1200 to 13000 depending on the smoothness of the pipe. If heat is added to the pipe, laminar flow can be extended to even higher Reynolds Numbers. The turbulent flow exist above pipe Reynolds numbers from 4,000 to 13,000.
kg
⎛⎞
⎛⎞
---- -
-------
⎝⎠
⎝⎠
3
s
m
kg
⎛⎞
------------
⎝⎠
ms
Since the product is dimensionless, the numerical value will be the same for any given set of conditions, so long as all the separate factors are expressed in a consistent system of units. This makes the Reynolds Number an ideal correlating parameter. Therefore, the flow coefficient of flow meters are generally expressed as functions of Reynolds Number.
Although the combination DVρ / µ is the classical expression for the Reynolds Number, there are several other equivalent combinations. First, the ratio ρ/ µ may be replaced by 1 /υ giving:
DV
--------=
R
D
υ
3
Also, the volume rate of flow (ft
/s or m3/s) is Q = π(D2/4)V, thus another
alternate combination for Reynolds Number is:
4Qρ
R
-------------- -= R
D
πD
μ
ft
4Qρ
--------------- -=
D
πD
μ
m
Also, the mass rate of flow (lbm/s or kg/s) is W = Qρ so that a third alternate combination is:
4W
R
-------------- -= R
D
πD
μ
ft
4W
--------------- -=
D
πD
μ
m
If the viscosity (µ) is given in centipoise, the last combination for Reynolds Number becomes:
1895W
R
------------------ -= R
D
D
ftμcp
D
1298W
------------------ -=
D
mμcp
1-8
The pipe Reynolds Number (R following equations:
Liquid:
3160 G PM G⋅⋅
-----------------------------------------= R
R
D
D μ
cp
) can be calculated by using any of the
D
21230 L PM G⋅⋅
-------------------------------------------=
D
D μ
cp
Page 13
Reference Manual
00809-0100-1191, Rev CB May 2006
Rosemount 485 Annubar
Gas:
0.4831 S CF H G⋅⋅
-------------------------------------------------= R
R
D
D μ
cp
432 N CM H G⋅⋅
------------------------------------------ -=
D
D μ
cp
Liquid, Gas and Steam:
lbm
⎛⎞
----------
6.316
⎝⎠
R
-----------------------------------= R
D
D μ
hr
cp
353.6
------------------------------- -=
D
D μ
kg
⎛⎞
------
⎝⎠
hr
cp
where: G = specific gravity of flowing fluid (air = 1.0, water = 1.0) GPM = U.S. gallons per minute kg/hr = flowrate of fluid in kilograms per hour LPM = flowrate of fluid in liters per minute NCMH = flowrate of gas in normal cubic meters per hour SCFH = flowrate of gas in standard cubic feet per hour
Bernoulli's Theorem Bernoulli's Theorem is a means of expressing the application of The Law of
Conservation of Energy to the flow of fluids in a pipe. The total energy at any location in the pipe, above some arbitrary datum, is equal to the sum of the elevation head, the velocity head, and the pressure head.
Figure 1-4. Bernoulli's Theorem
2
V
/2g
2
Constant Energy Line
2
/2g
V
2
P
/ρ
1
P2/ρ
12
Flow
Z
Z
1
Arbitrary Datum Plane
2
In a steady incompressible flow, without friction, the sum of the velocity head, pressure head, and elevation head is a constant along any streamline (see Figure 1-4). Assuming that the elevation difference between two measuring points is negligible (Z
= Z2), Bernoulli's Equation can then be written:
1
Equation 1-1.
2
V
⎛⎞
1
---------
+
⎜⎟
2g
⎝⎠
P
1
⎛⎞
------
⎝⎠
ρ
2
V
⎛⎞
2
---------
+=
⎜⎟
2g
⎝⎠
P
2
⎛⎞
------
⎝⎠
ρ
where,
V = velocity, ft/s (m/s) g = gravitation constant, ft/s P = pressure, lbf/ft ρ = density, lbm/ft A = area, ft
2 (m2
3
)
2
(kg/m3)
(kPa)
2
(m/s2)
1-9
Page 14
Rosemount 485 Annubar
Since Bernoulli's Theorem states that the flow is steady, the continuity equation must apply. The continuity equation states that the mass rate of flow between two points must be constant.
Equation 1-2.
ρ1A1V1ρ2A2V
=
Reference Manual
00809-0100-1191, Rev CB
May 2006
2
since the flow is incompressible (ρ
Equation 1-3.
A
=
1V1A2V2
solving for V
in Equation 1-4:
1
Equation 1-4.
A2V
2
------------- -=
V
1
A
1
and substituting into Equation 1-1:
1
------ -
2g
2
A
⎛⎞
2V2
------------- -
⎜⎟ ⎝⎠
+
A
1
2
V
⎛⎞
1
2
------ -
------ -
⎜⎟
2g
2g
⎝⎠
2
V
⎛⎞
2
------ - 1
⎜⎟
2g
⎝⎠
2
2g
V
2
P
V
⎛⎞
1
2
1
2
A
⎛⎞
2
------
⎜⎟
A
⎝⎠
1
1P2
ρ
2
---------
⎜⎟
2g
⎝⎠
⎛⎞ ⎝⎠
------------------------=
⎛⎞
------
⎝⎠
ρ
A
2V2
------------- -
A
P
⎛⎞
-------------------
⎝⎠
1
2
P
1
------
ρ
P
-------------------=
= ρ2), Equation 1-3 reduces to:
1
P
2
⎛⎞
------
+=
⎝⎠
ρ
P
2
⎛⎞
------
+=
⎝⎠
ρ
1P2
ρ
1
2
A
⎛⎞
2
------
⎜⎟
A
⎝⎠
1
1-10
P
1P2
2g
-------------------
ρ
V
2
------------------------=
1
1
A
⎛⎞
------
⎜⎟
A
⎝⎠
2
2
1
Again, using the continuity equation, the theoretical mass rate of flow would be:
Equation 1-5.
1
W
theoρA2
V=
A22gρ P1P2–()
2
------------------------=
1
A
⎛⎞
------
⎜⎟
A
⎝⎠
2
2
1
The theoretical equation for volumetric flow is:
Equation 1-6.
Q
theoA2
2gρ P1P2–()
V=
2
----------------------------------- -
A
2
ρ
------------------------=
1
1
A
⎛⎞
------
⎜⎟
A
⎝⎠
2
2
1
Page 15
Reference Manual
00809-0100-1191, Rev CB May 2006
Rosemount 485 Annubar
By definition the discharge coefficient of a flow meter is the ratio of the actual rate of flow to the theoretical rate of flow.
Equation 1-7.
W
C
actual
------------------------------- -
W
theoretical
Therefore, the actual volumetric flow for liquid is:
Equation 1-8.
actual
QA2C==
Q
By defining the flow coefficient K of an Annubar primary element as:
C
---------------------------- -=
K
A
⎛⎞
2
1
------
⎜⎟
A
⎝⎠
1
The volumetric flow Equation 1-8 reduces to:
Q
------------------------------ -==
Q
theoretical
2gρ P
----------------------------------- -
2
actual
()
1P2
ρ
1
------------------------
A
⎛⎞
2
1
------
⎜⎟
A
⎝⎠
1
2
Equation 1-9.
2g P
()
1P2
=
------------------------------- -
2
ρ
QKA
In a like manner, the mass rate of flow reduces to:
Equation 1-10.
W
WKA
== 2gρ P1P2–()
actual
2
By using consistent units Equation 1-9 can be checked as follows:
2
Qft
=
lbf
⎛⎞
------ -
ft
⎝⎠
2
ft
------------------ -
2
lbf
⎛⎞
------ -
s
⎝⎠
ft
3
ft
------=
s
3
Qm
=
m()
2
------------------------
s
kgf
⎛⎞
--------
⎝⎠
2
m
2
kgf
⎛⎞
--------
⎝⎠
3
m
3
m
-------=
s
Likewise, Equation 1-10 is:
2
Wft
=
ft
lbm
lbf
-----
----------
2
s
ft
lbm
------ -
----------= Wm
3
2
s
ft
2
m
kgm
kgf
=
-----
----------- -
2
3
s
m
--------
m
kgm
----------- -=
2
s
NOTE:
In the above units conversion, lbf is set equal to lbm. This is only true at standard gravity (g surface of the earth, the assumption of lbf = lbm is fairly good.
= 32.174 ft/sec2). However, for measurements on the
c
It is also interesting to note that this assumption leads to the historical name “head-type meters”. By using the following:
lbf
------ -
2
ft
h
---------- ft== h lbm
----------
3
ft
kgf
--------
2
m
----------- - m== kgm
----------- -
3
m
Where h is feet (meters) of head of flowing fluid, equation (2-9) can be written as:
⎛⎞ ⎝⎠
QKA2g
--------------- - KA 2gh==
⎛⎞ ⎝⎠
lbf
------ -
ft
lbm
----------
ft
2
QKA2g
3
kgf
⎛⎞
--------
⎝⎠
2
m
----------------- KA 2gh== kgm
⎛⎞
----------- -
⎝⎠
3
m
1-11
Page 16
Rosemount 485 Annubar
Reference Manual
00809-0100-1191, Rev CB
May 2006
Actual and Standard Volumetric Flowrate for Gases
The equation will be recognized as the well known hydraulic
QKA2gh=
equation for liquids.
The most common unit of volumetric measurement in English Units is the cubic foot. The most common unit in SI units is the cubic meter. Many others exist, such as the cubic inch, the gallon (231 cubic inches), and the barrel (42 gallons); but these are generally defined as portions of a cubic foot.
3
In Equation 1-9 the volumetric flow (Q) can be calculated in ft
/s (m3/s) if all the other parameters have the consistent set of units shown. The most important aspect of this equation is that the volumetric flow is given in actual units.
Example:
Suppose a flowmeter is operating according to Equation 1-10, and that the equation shows that the flowrate is 5 ft
3
/s. Also suppose that the fluid can be poured or dumped into one (1) cubic foot containers. At the end of one second, five containers would be full of fluid. In other words, the equation gave the flowrate in actual cubic feet per second.
For gases, especially fuel gases, the cubic foot is still the unit of measurement. However, a cubic foot of gas has no absolute or comparative value unless the pressure and temperature of the gas are specified. Common sense tells us that the amount of matter within a one cubic foot space at a pressure of 1000 psia is greater than the amount of matter within that space if the pressure is atmospheric. Since the fuel gas industry is interested in selling energy, which is the amount of heat that can be generated by that cubic foot of gas, and that the amount of energy is directly proportional to the number of molecules (matter) within the cubic foot space, it is easy to see why the pressure and temperature of the gas are specified.
Table 1-2. Standard Conditions
Since it is the amount of matter (mass) that is required to be measured as the gas flows along the pipeline, the actual volumetric flowrate terms do not lend themselves to this task easily.
Example:
Suppose a gas in a pipeline at 140 kPa abs and 5 °C is flowing at 50 actual m flow through a pipeline at 5100 kPa abs and 30.8 °C if the flowrate was
1.54 actual m
3
/s; it is not obvious that the same amount of matter (mass) would
3
/s.
Because of the inability to compare the amounts of mass of a gas in actual volumetric terms, the standard volumetric term was developed. The most common unit of gaseous measurement is the amount of a gas that would be contained in a one cubic foot enclosure at standard conditions. Standard conditions can be defined as any combination of temperature and pressure. Some common standard sets are provided in the table below.
Temperature Pressure
60 °F 14.73 psia 68 °F 14.73 psia 0 °C 101.393 kPa abs
The approximate conversion from actual volumetric flowrate to standard volumetric flowrate is accomplished by the BOYLES-CHARLES law. These laws state the following:
1-12
Page 17
Reference Manual
Q
Q
00809-0100-1191, Rev CB May 2006
Rosemount 485 Annubar
1. If an ideal gas were contained within an enclosure at constant
temperature, the pressure would increase in proportion to the volume decrease. Example: the pressure would double if the volume was reduced by half. The equation takes the form of:
P1V1P2V
=
2
Which states that the product of the pressure and volume at one condition must equal the product of the pressure and volume at any other condition provided the temperature is the same at both conditions.
2. Again, if an ideal gas were contained within an enclosure of constant
volume, the pressure would increase in proportion to the absolute temperature increase. The equation for this process takes the form:
P
P
1
2
------
------=
T
T
1
2
Which states that the ratio of the pressure and temperature at any one condition must equal the ratio of the pressure and temperature at any other conditions provided the volume of the container has not changed.
Both of these laws can be combined to form a single equation:
P
------------- -
1V1
T
1
P
------------- -=
2V2
T
2
If, instead of considering actual volumes, the flowrate (actual volume per unit time) is used, the equation becomes:
P
-------------- -
V
1
------= Q
Q
Since and where t is a common unit of time (hours, minutes
1
t
V
2
------=
2
t
1Q1
T
1
P
-------------- -=
2Q2
T
2
or seconds).
Now, if P conditions of 14.73 psia and 60°F (101.393 kPa A and 0 °C), the flowrate Q is the standard volumetric flowrate Q
and T1 are always considered to be at the standard specified
1
.
14.73
---------------------- -
460 60+
P
s
fQA
---------------------= Tf460+
s
101.325
-----------------------------
273.15 0+
P
s
----------------------------- -=
Tf273.15+
fQA
1
This equation allows the standard volumetric flowrate (Qs) to be calculated from any actual volumetric flowrate (QA) where the pressure and temperature are known.
P
460 60+
f
-------------- -
---------------------- - Q
Q
s
⋅⋅= Q
T
14.73
460+
f
A
s
P
f
---------------------
101.325
273.15 0+
----------------------------- - Q
⋅⋅=
T
273.15+
f
A
In an example on page 1-12, two actual volumetric flowrates were given, and it was stated that the amount of mass flowing was the same. To check this, the standard volumetric can be calculated for each flowrate:
1-13
Page 18
Rosemount 485 Annubar
Reference Manual
00809-0100-1191, Rev CB
May 2006
Flowrate #1:
3
ft
QA50
P
T
Q
Q
------=
s
20psia=
f
40° F=
f
20
460 60+
-------------- -
s
s
---------------------- - 50⋅⋅=
14.73
460 40+
70.6S CF S= Qs67.8NMCS=
Q
A
P
f
T
f
Q
s
m
-------=
50
s
140kPaabs=
5° C=
140
---------------------
101.325
3
273.15 0+
--------------------------- - 50⋅⋅=
273.15 5+
Flowrate #2
3
ft
Q
P
T
f
Q
Q
------=
1.5
A
f
s
s
s
750p si a=
102.5° F=
460 60+
750
------------------------------ - 1.5⋅⋅=
-------------- -
460 102.5+
14.73
70.6S CF S= Qs67.8N MC S=
Q
A
P
f
T
f
Q
s
1.54
5100k Pa A=
39.2° C=
5100
---------------------
101.325
m
-------=
s
3
----------------------------------- - 1.54⋅⋅=
273.15 39.2+
273.15 0+
As can be seen, the two actual volumetric flowrates are identical in terms of standard volumetric flowrates. However, only ideal gases have been considered so far. Real gases deviate from the Boyles-Charles relationships. The amount of deviation depends upon pressure, temperature, and type or composition of the gas. The deviation is known as the compressibility factor of the gas. For most flow conditions, the conversion to standard volumetric flowrate using only the Boyles-Charles relationship will be accurate within a few percent. To be correct, the Boyles-Charles relationship must be modified as follows:
1V1
P
2V2
------------- -=
ZfT
1
2
P
------------- -
ZaT
Where Z is the compressibility factor at each pressure and temperature condition. This modification leads to the following:
P
460 60+
Q
f
---------------------- -
⋅⋅= Q
-------------- -
s
14.73
Z
b
------ Q
T
f
A
Z
f
s
P
f
---------------------
101.325
273.15 0+
--------------------------- -
⋅⋅=
Z
b
------ Q
T
f
A
Z
f
Where:
1-14
=compressibility factor at base or standard conditions and is generally
Z
b
considered to be unity (Z
=compressibility factor at Pf and Tf.
Z
f
=1.000).
b
More discussion on compressibility factors can be found in “Ideal and Real Specific Gravity” on page D-1.
Page 19
Reference Manual
00809-0100-1191, Rev CB May 2006
Rosemount 485 Annubar
Actual and Standard Volumetric Flowrate for Liquids
In general, liquid flowrates are not converted into standard volumetric flowrates. They are usually expressed in actual volumetric terms.
However, some industries do convert actual liquid flows to standard liquid flows. The petroleum industry is probably the largest industry which does convert its actual volumes to standard volumes. This is done primarily because that industry is concerned with the selling and buying of energy. The energy content of a barrel of oil at 1000 °F is less than the energy content of a barrel of oil at 60 °F because the oil expands with temperature. Since the energy content is directly proportional to the amount of matter (mass) within the barrel, the temperature (thermal) expansion is considered.
Industries which convert liquids to standard volumetric flows have generally established 60 °F as the reference temperature. To convert actual volumetric flow to standard volumetric flows, the following equation can be used.
ρ
QsQ
A
------=
A
ρ
s
Where,
= standard volumetric flowrate
Q
S
= actual volumetric flowrate
Q
A
= density of fluid at actual flowing conditions
ρ
A
= density of fluid at standard or base conditions
ρ
S
As can be seen, the conversion to standard volumetric flow can be accomplished simply by multiplying the density ratio. One alternate that is commonly encountered is that the conversion is accomplished by multiplying by the ratio of the specific gravities. That is:
G
Q
sQA
f
------ -=
G
s
Where,
=specific gravity at flowing conditions
G
f
=specific gravity at base conditions
G
S
Since specific gravity is defined as the ratio of the density of the fluid to the density of the fluid to the density of water at 60°F, these conversions are identical.
1-15
Page 20
Reference Manual
00809-0100-1191, Rev CB May 2006
Rosemount 485 Annubar
1-16
Page 21
Reference Manual
00809-0100-1191, Rev CB May 2006
Rosemount 485 Annubar
Section 2 Annubar Primary Element Flow
Calculations
Annubar Primary Element Flow Equations . . . . . . . . . . . . . . . page 2-1
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-6
ANNUBAR PRIMARY ELEMENT FLOW EQUATIONS
The Annubar primary element flow equations are all derived from the hydraulic equations which are shown on page 1-11. For a detailed example of a derivation of an Annubar primary element equation, see the Rosemount 485 Annubar Flow Test Data Book (document number 00821-0100-4809).
Equation 2-1. : Volume rate of flow - Liquids (Actual Conditions)
2
Q
a
QaC' hw⋅=
OR
⎛⎞
-------
h
=
w
⎝⎠
C'
where:
C' F
na
KD2F
aa
1
----- -⋅⋅ ⋅ ⋅=
G
f
NOTE:
For description of standard volumetric flow equations, see page 1-12.
Equation 2-2. : Mass rate of flow - Liquids
2
W
WC' hw⋅= h
OR
⎛⎞
-----
=
w
⎝⎠
C'
where:
C' FnaKD2Faaρ
⋅⋅ ⋅ ⋅=
f
Equation 2-3. : Mass rate of flow - Gas and Steam
2
W
WC' hw⋅= h
OR
⎛⎞
-----
=
w
⎝⎠
C'
www.rosemount.com
where:
C' FnaKD2YaF
⋅⋅ ⋅ =
aa
ρ
f
Equation 2-4. : Volume rate of flow - Gas (Standard Conditions)
QsC' hwPf⋅= h
OR
w
-----
P
=
⎝⎠
f
------ -
C'
2
Q
1
s
⎛⎞
where:
C' FnaKD2YaFpbFtbFtfFgFpvF⋅⋅⋅⋅⋅⋅
⋅⋅ ⋅=
aa
Page 22
Rosemount 485 Annubar
Equation 2-5. : Volume rate of flow - Gas (Actual Conditions)
QaC' hw⋅= h
where:
For a detailed description of each term in the above equations, see “Nomenclature” on page 2-6. Please note that each of the above equations has a C' constant. It is not intended that the C' constant of one equation is equal to the C' constant of another equation. The numerical value of any C' constant is the product of the appropriate factors for that equation only.
The following tabulations of the flow equations will serve as handy work pads. Also, the table numbers where the necessary information can be found are given in the headings of these tabulations. Several completed examples of flow calculations are given beginning on page 2-11.
NOTE
The 485 Annubar primary element needs no correction for the Reynolds Number.
OR
C' FnaKD2YF
aa
w
⎛⎞
=
⎝⎠
1
----⋅⋅ ⋅ = ρ
f
Q
-------
Reference Manual
00809-0100-1191, Rev CB
May 2006
2
a
C'
2-2
Page 23
Reference Manual
00809-0100-1191, Rev CB May 2006
w
h
Differential Pressure
Flowing Specific
Gravity
.
1
----- -
G
...
O at 68 °F
2
inch H
f
O at 68 °F
O at 68 °F
O at 68 °F
2
2
inch H
inch H
inch H
O at 68 °F
2
2
inch H
Rosemount 485 Annubar
O at 68 °F
O at 68 °F
O at 68 °F
O at 68 °F
kPa
kPa
kPa
kPa
kPa
kPa
2
inch H
inch H
2
2
inch H
2
inch H
kPa
aa
F
I
Thermal Expansion
Factor (Table A-11)
Internal Pipe
Diameter
.
2
D
Annubar Flow Constant C
K
Annubar Flow
Coefficient
na
F
Unit Conversion
Factor
Rate of Flow
Table 2-1. Equation for Liquid – Volume Rate of Flow
=
a
Q
2
2
2
2
2
2
/H 4.0005E-03 (mm)
3
m
/M 6.6675E-05 (mm)
3
m
2
/s 1.1112E-06 (mm)
3
m
2
2
2
2
2
2
2
2
2
/D 9.6012E-02 (mm)
GPM 5.6664 (in)
GPH 339.99 (in)
GPD 8159.7 (in)
BPH (42 gal) 8.0949 (in)
BPD (42 gal) 194.28 (in)
3
/min 0.75749 (in) ft
CFH 45.4494 (in)
CFM 0.7575 (in)
LPH 4.00038 (mm)
lmp. GPM 4.7183 (in)
LPM 6.6673E-02 (mm)
LPS 1.1112E-03 (mm)
3
m
2-3
Page 24
Rosemount 485 Annubar
Reference Manual
00809-0100-1191, Rev CB
May 2006
w
h
Differential Pressure
f
ρ
Flowing Specific
Gravity
aa
F
I
Thermal Expansion
Factor (Table A-11)
2
D
Internal Pipe
Diameter
Annubar Flow Constant C
O at 68 °F
O at 68 °F
2
2
inch H
inch H
2
2
O at 68 °F
O at 68 °F
2
2
inch H
inch H
2
2
kPa
2
2
kPa
2
kPa
kPa
2
2
kPa
Differential Pressure
Flowing
Specific
Gravity
Thermal
Expansion
Factor (Table A-11)
I
Annubar
Expansion
Factor
Annubar Flow Constant C
Internal Pipe
Diameter
w
h
.
f
ρ
aa
F
. .Y
a
.
2
D
O at 68 °F
O at 68 °F
2
2
inch H
inch H
2
2
O at 68 °F
O at 68 °F
2
2
inch H
inch H
2
2
kPa
2
kPa
2
2
kPa
2
kPa
kPa
2
2-4
K
Annubar Flow
Coefficient
Unit Conversion
Factor
. . . . .
na
=
WF
PPD 8614.56 (in)
Rate of Flow
Table 2-2. Liquid – Mass Rate of Flow
PPH 358.94 (in)
PPS 0.0997 (in)
PPM 5.9823 (in)
kg/D 3.03471 (mm)
T(met)/hr 1.2645E-04 (mm)
Kg/H 0.12645 (mm)
kg/M 2.1074E-03 (mm)
kg/S 3.5124E-05 (mm)
K
Annubar
Flow
Coefficient
Unit
Conversion
Factor
. .
na
=
WF
PPD 8614.56 (in)
Table 2-3. Gas and Steam– Mass Rate of Flow
Rate of Flow
PPH 358.94 (in)
PPS 0.0997 (in)
PPM 5.9823 (in)
kg/D 3.03471 (mm)
T(met)/hr 1.2645E-04 (mm)
Kg/H 0.12645 (mm)
kg/M 2.1074E-03 (mm)
kg/S 3.5124E-05 (mm)
Page 25
Reference Manual
00809-0100-1191, Rev CB May 2006
Rosemount 485 Annubar
Pressure
Differential
Gravity
Flowing
Specific
w
h
0 @ 68° F
2
H
.
f
ρ
0 @ 68° F
0 @ 68° F
2
2
H
H
kPa
kPa
kPa
kPa
kPa
.
aa
I
Annubar Flow Constant C
F
pv
F
. .
g
F
.
tf
F
.
tb
F
.
pb
F
a
Y
. .
2
2
2
2
2
2
2
D
2
2
Thermal
Expansion
Factor (Table 9)
Factor
(Table 8)
Supercomp
Factor
Gravity
Specific
Factor
Flowing
Temperature
Base
Factor
Temperature
Base
Factor
Pressure
Factor
Annubar
Expansion
Diameter
Internal Pipe
.
Flow
Annubar
Coefficient
Unit
Factor
Conversion
Flow
Rate of
Table 2-4. Volume Rate of Flow at STD Conditions - Gas
K
.
na
F
=
/D 0.27234 (mm)
/H 1.1347E-02 (mm)
/M 1.8912E-04 (mm)
3
3
NM
NM
3
NM
NL/H 11.34700 (mm)
a
SCFD 8116.1 (in)
Q
SCFH 338.17 (in)
NL/M 0.18912 (mm)
SCFM 5.6362 (in)
2
3
kPa
/S 3.1520E-06 (mm)
NM
Pressure
Differential
w
0 @ 68° F
2
H
0 @ 68° F
0 @ 68° F
2
2
H
H
kPa
kPa
.
f
l
---- h
Gravity
Flowing
Specific
Thermal
Expansion
Factor (Table 9)
ρ
aa
F
. .
I
a
Factor
Annubar
Expansion
Y
.
2
2
2
Diameter
Internal Pipe
Annubar Flow Constant C
2
2
2
D
2
.
Annubar
Flow Coefficient
K
.
na
Factor
Unit Conversion
F
=
a
Q
ACFD 8614.56 (in)
ACFH 358.94 (in)
Rate of Flow
Table 2-5. Volume Rate of Flow at Act Conditions
ACFM 5.9823 (in)
AL/H 126.4434 (mm)
AL/M 2.10739 (mm)
3
kPa
/D 3.03473 (mm)
Am
kPa
2
/H 0.12645 (mm)
3
Am
2
3
kPa
/M 2.1074E-03 (mm)
Am
kPa
2
/S 3.5124E-05 (mm)
3
Am
2-5
Page 26
Rosemount 485 Annubar
NOMENCLATURE
D Internal diameter of pipe, inches (mm)
F
aa
F
g
F
na
F
pb
Thermal Expansion Factor. This factor corrects for the flowing area change of the pipe at the Annubar location due to temperature effects. For 316 stainless steel Annubar primary elements mounted in carbon steel pipe, Faa =
1.0000 for temperatures between 31 and 106 °F. See Table B-1 on page B-3 which includes thermal expansion factors for various pipe materials at several temperatures.
Specific Gravity Factor. This factor corrects the flow equation whenever the gas is not air. The factor can be calculated as:
1
----=
F
g
G
where, G = specific gravity of flowing gas, air = 1.000. For a more complete description of specific gravity, see “Density, Specific Weight, Specific Gravity” on page 1-4 and Appendix D: Related Calculations.
Units Conversion Factor. This factor is used to convert the flow rate to the desired set of units. Appendix D: Related Calculations shows an example of how the numerical value of Fna is derived from the hydraulic equation for a given set of input units.
Pressure Base Factor. The Pressure Base Factors are calculated to give gas volumes at a pressure base of 14.73 psia (101.325 kPa abs). The pressure base factor can be calculated as:
F
pb
14.73
-- -=
base pressure, psia
OR
F
-- -=
pb
base pressure, kPa abs
Reference Manual
00809-0100-1191, Rev CB
May 2006
101.325
F
pv
Supercompressibility Factor. The Supercompressibility Factor accounts for the deviation from the “ideal gas” laws. In the flow equations, gas volumes are assumed to vary with pressure and temperature in accordance with Boyle’s and Charles' laws (the “ideal gas” laws). Actually, the volume occupied by individual gases deviate, by a slight degree, from the volumes which the “ideal gas” laws indicate. The amount of deviation is a function of the composition of the gas and varies primarily with static pressure and temperature. The actual deviation may be obtained by a laboratory test conducted on a sample of the gas, carefully taken at line conditions of pressure and temperature.
The National Bureau of Standards, Circular 564, gives the compressibility factor (Z) of air and other pure gases. The relationship between supercompressibility factor and compressibility factor is as follows:
1
F
---=
pv
Z
Table A-9 on page A-12 gives an abbreviated listing of the supercompressibility factors for air. Practical relationships have been established by which this deviation can be calculated and tabulated for natural gases containing normal mixtures of hydrocarbon components, considering the presence of small quantities of carbon dioxide and nitrogen and also relating the deviation to the heating value of gas. The A.G.A. manual (NX-19), “Determination of Supercompressibility Factors for Natural Gas”, should be used for determination of F
F
tb
Temperature Base Factor. The Temperature Base Factors are calculated to give gas volumes at a base temperature of 60 °F (520°R) for English Units. In order to adapt the flow equation for use in SI units, the factor is calculated
.
pv
similarly at 16 °C (289.15 K). The factor can be calculated as:
temperature base (°F) + 460
Ftb-- -=
F
tf
Flowing Temperature Factor. The units conversion factor (FNA) for volumetric flow of gases at standard conditions has been calculated assuming that the gas temperature flowing around the Annubar primary element is 60 °F (520
520
OR
temperature base (°C) + 273.15
F
-- -=
tb
288.15
°R) or 16 °C (289 K). If measurement is made at any other flowing temperature, then the flowing temperature factor must be applied. The factor can be found in Table A-8 on page A-11 or calculated as:
520
F
--------- -=
tf
flowing temperature (°F) + 460
520
OR
520
F
--------- -=
tf
273.15 + flowing temperature (°C)
288.15
G Specific Gravity of Flowing Liquid. Ratio of the density of the flowing fluid to the density of water at 60°F which is
63.3707 lbm/ft
h
w
Differential pressure produced by the Annubar primary element. For this handbook, the differential pressure is expressed as the height, in inches, of a water column at 68 °F at standard gravity (gc = 32.174 ft/sec2). In SI Units,
3
. See Table A-4 on page A-6 for specific gravities of various liquids.
the differential pressure is expressed in kPa.
h
= inches H2O at 68 °F (kPa)
w
K Flow Coefficient. Equation 2-8 on page 2-9 defines the flow coefficient of an Annubar primary element. It is related to
the diameter of the pipe and is generally expressed as a function of Reynolds Number. See “Reynolds Number” on page 1-8 for an explanation of Reynolds Number.
2-6
Page 27
Reference Manual
00809-0100-1191, Rev CB May 2006
Rosemount 485 Annubar
P
f
Q
a
Q
s
Flowing Pressure. This is the static pressure, in absolute units, existing in the pipe. For this handbook, the pressures are expressed in psia (kPa abs).
Actual Volumetric Flow Rate. This term is the flow rate of the fluid passing the Annubar primary element in actual volume units per units of time. Examples are actual cubic feet per hour (ACFH), GPM, Am
3
/h, etc.
Standard (Normal) Volumetric Flow Rate. This term is the flow rate of the fluid passing the Annubar primary element in standard volume units per unit of time. For some gases, especially fuel gases, the cubic foot is the unit of measurement. However, a cubic foot of gas has no absolute or comparative value unless the pressure and temperature of the gas are specified. A common unit used for evaluating rates of flow is standard cubic foot per hour (SCFH). This unit states how many cubic feet of gas per hour would be flowing around the Annubar primary element if the flowing pressure and temperature were equal to the base pressure and temperature. For this handbook, the base pressure is 14.73 psia (101.56 kPa abs) and the base temperature is 60 °F (520 °R) or 0 °C (273 K).
ρ
f
Y
A
Flowing Density. For this handbook, the densities are expressed in lbm/ft (kg/m3). Appendix A: Fluid Properties and Pipe Data gives densities of various fluids.
Expansion Factor. When a gas flows around an Annubar primary element, the change in velocity is accompanied by a change in density. The expansion factor must be applied to correct for this change. The expansion factor also accounts for small changes in the internal energy of the molecules due to the temperature difference between the upstream and downstream pressure ports of the Annubar primary element. The variation of the expansion factor is small and the ratio of specific heats for commercial gases is sufficiently constant to warrant using a constant ratio of specific heat. Use the following algorithm to calculate the value of the gas expansion factor. This equation adjusts for density and internal energy effects of the gas as it flows around the Annubar primary element.
Equation 2-6. : Gas Expansion Factor
h
w
Ya1Y11B()2Y2–()
---------=
Pfϒ
where:
Equation 2-7. : Blockage Equation
4d
------- -
B = = Blockage
πD
D = Internal Pipe Diameter in inches (cm) d = See Table 2-7 on page 2-10 h
= Differential pressure in inches (mm) of water column
w
Pf = Flowing line pressure in psia (kPa abs) γ = Ratio of specific heats Y
= 0.011332 in English Units (0.31424 SI Units)
1
Y2= 0.00342 in English Units (0.09484 SI Units)
Examples of gases with a specific heat ratio of 1.4 are: air, CO, H specific heat ratio of 1.3 are: natural gas, ammonia, CO
Y
is needed in all gas flow equations and requires the differential pressure be calculated first. If the differential
a
pressure is not known, Y necessary to determine a final value.
is assumed to be 1.000 and the differential pressure is calculated. Iteration is then
a
, Cl2, H2S, N2O, SO2, and steam.
2
W Mass Rate of Flow. This term is the flow rate of the fluid passing the Annubar primary element in mass units per unit
time.
, NO, N2 and O2. Examples of gases with a
2
2-7
Page 28
Rosemount 485 Annubar
Figure 2-1. Typical Cross Section
Reference Manual
00809-0100-1191, Rev CB
May 2006
D
d
a = Annubar projected area = d . D
2
πD
A = Pipe inside area =
a
4d
--- -
a
A
A
B = =
------- -
A
πD
---------- -
4
Flow Coefficient Reynolds Number Dependency
When the 485 Annubar primary element is used within the acceptable Reynolds Number range defined by Rosemount in Table 2-7 on page 2-10, the Annubar Primary element's flow coefficient will be independent of changing Reynolds Number. Any variations in the K-value with changing Reynolds Number are due to scatter and fall within ±0.75% of the published K-value.
A 485 Annubar primary element’s K-factor independence of Reynolds number allows the user to measure a large range of Reynolds Numbers without need of a correction factor for changing Reynolds Numbers. The 485 Annubar primary element K-factor independence can be attributed to a constant separation point along the edges of its T-shaped sensor and the probe's ability to take a proper average of its sensing slots.
Flow Coefficient Theory Rosemount was the first company to identify and utilize the theoretical
equations linking self-averaging pitot tube flow coefficients to pipe blockage. This K-to-Blockage theoretical link establishes a higher degree of confidence in 485 Annubar K-factors than in flow meters that use only an empirical data base for determining their flow coefficients.
Signal The signal generated by an Annubar can be divided into two major parts:
the differential pressure contribution due to the Annubar 's shape (H
the differential pressure contribution due to the Annubar’s blockage in
the pipe (H
).
b
Shape Differential An Annubar primary element placed in an infinitely large pipe (with no
confining walls) will still produce a differential pressure. This differential pressure is nearly twice that of a standard pitot tube, and is the result of a reduced low pressure on the downstream side. The upstream, or high pressure is caused by the fluid impacting the front of the Annubar primary element and is known as the stagnation pressure. The downstream, or low pressure is caused by the fluid traveling past the Annubar primary element, creating suction on the rear side. This suction phenomenon can be attributed to boundary layer flow separation.
)
S
2-8
Page 29
Reference Manual
00809-0100-1191, Rev CB May 2006
Rosemount 485 Annubar
Blockage Differential An Annubar primary element is an obstruction in the pipe and therefore,
reduces the cross-sectional area through which the fluid can pass. This reduced area causes the fluid to accelerate and hence, reduces its pressure. Therefore, the downstream pressure measurement of an Annubar primary element will be affected by the Annubar's blockage in the pipe.
Since an Annubar primary element uses the internal diameter of the pipe it is being inserted into as a throat diameter in its calculation of a flow rate, the Annubar primary element K-factor must compensate for the amount of obstructed area the sensor itself causes in the pipe. This is analogous to the velocity of approach factor for an orifice plate or a venturi meter.
By writing a mass balance and an energy balance around the Annubar primary element, and by dividing the differential pressure produced by the Annubar primary element into H between the Annubar primary element K-factor and the Annubar primary element's blockage in the pipe. The derivation involves partial differential pressure components, and the integration of a K-blockage equation. The result is the following K vs. Blockage equation:
Equation 2-8. : K vs. Blockage
K
A
1C2B()
------------------------------------------------- -=
1C
1C2B()
1
2
and Hb, one can derive the relationship
s
Table 2-6. 485 Sensor Constants
The Importance of the Flow Coefficient, or K vs. B Theory
The constants C
are determined, the equation above becomes the theoretical link between
C
2
and C2 must be determined experimentally. Once C1 and
1
the Annubar primary element K-factor (K) and the Annubar primary element's blockage in the pipe (B). The values for constants C
and C2 are shown in the
1
table below:
Coefficient Sensor Size 1 Sensor Size 2 Sensor Size 3
C
1
C
2
– 1.515 – 1.492 – 1.5856
1.4229 1.4179 1.3318
As with any other meter, the 485 Annubar primary element's accuracy is only as good as its flow coefficient (K-factor). Rosemount has tested a representative sample of flowmeters and empirically determined flow coefficients. For Annubars, these flow coefficients are plotted against the meter's blockage. Curve fitting techniques combined with flow coefficient theory are applied to the base line data to generate equations that predict flow coefficients in untested line sizes and untested Reynolds Number ranges. Please see the 485 Annubar Flow Test Data Book (document number 00821-0100-4809, Rev AA) for a more detailed discussion of this topic.
Provided the theory is based on the proper physics, these relationships are immune to minor variation in test data. Using a theoretical basis (in addition to empirical testing) for the prediction of untested flow coefficients provides a much higher degree of confidence in the untested values. The graphs in Figure 2-2 show that empirical data agree with a plot of the K vs. Blockage Equation.
2-9
Page 30
Reference Manual
00809-0100-1191, Rev CB
Rosemount 485 Annubar
May 2006
Figure 2-2. K vs. BLOCKAGE
Sensor Size 2 Sensor Size 3Sensor Size 1
Operating Limitations For an Annubar primary element to operate accurately, the flowing fluid must
separate from the probe at the same location (along the edges of the T-shape sensor). Drag coefficients, lift coefficients, separation points, and pressure distributions around bluff bodies are best compared by calculating the “rod” Reynolds Number. There is a minimum rod Reynolds Number at which the flowing fluid will not properly separate from the edges of a T-shape sensor. The minimum rod Reynolds Numbers for the Rosemount 485 are:
Table 2-7. Reynolds Number and Probe Width
Sensor Size Probe Width (d) Minimum Reynolds Number
1 0.590-in. (1.4986 cm) 6000 2 1.060-in (2.6924 cm) 12500 3 1.935-in (4.915 cm) 25000
Above these rod Reynolds Numbers 485 Annubar primary elements will operate accurately.
To determine the rod Reynolds Number at any given flowrate, use the following relationship:
where, ρ = fluid density in lbm/ft
Re
3
(kg/m3)
rod
dVρ
-----------=
12μ
OR
Re
rod
dVρ
-------------=
100μ
d = probe width in inches (cm) V = velocity of fluid in feet per second (m/s) µ = fluid viscosity in lbm/ft-sec (kg/m-s)
When determining the minimum operating flow rate for an Annubar primary element, one should also consider the capability of the secondary instrumentation (differential pressure transmitters, manometers, etc.).
The upper operating limit for 485 Annubar primary elements is reached when any one of the following criteria is met:
1. The fluid velocity reaches the structural limit of the Annubar.
2. The fluid velocity reaches a choked flow condition at the Annubar (gas).
3. Cavitation occurs on the downstream side of the Annubar.
2-10
Page 31
Reference Manual
)
)
)
)
00809-0100-1191, Rev CB May 2006
Rosemount 485 Annubar
Flow Calculation Examples:
Problem:
Oil with a specific gravity of 0.825 is flowing at a rate of 6000 GPM. The 20-in. standard wall (ID = 19.26-in.) carbon steel pipeline has a pressure of 75 psig and a temperature of 100°F. What is the differential pressure (h
) that a
w
Sensor Size 2 485 Annubar primary element would measure?
Solution:
2
Q
a
⎛⎞
-------
h
=
w
⎝⎠
C
Qa = 600 GPM
C F
na
KD2F
aa
1
----- -⋅⋅ ⋅ ⋅=
G
f
(from Equation 2-1 on page 2-1)
(from Equation 2-1 on page 2-1)
where:
Fna = 5.6664
1C
B()
------------------------------------------------- -=
K
1C
2
1C2B()
1
2
(from Equation 2-8 on page 2-9
where:
B
πD
C
C
19.25π
1.492=
1
1.4179=
2
4 1.060()
4d
----------------------- 0.0701== =
------- -
(from Equation 2-7 on page 2-7
(from Table 2-6 on page 2-9
(from Table 2-6 on page 2-9
so:
------------------------------------------------------------------------------------------------------ - 0.6058==
K
D219.262370.9476==
Faa = 1.000
1
----- -
G
f
1 1.4179 0.0701×()
11.492–()1 1.4179 0.0701×()
-------------- - 1.101==
0.825
×
1
2
so:
C 5.6664 0.6058 370.9476 1.000 1.101⋅⋅ ⋅⋅ 1401.9625==
and:
6000
⎛⎞
--------------------------- -
h
w
⎝⎠
1401.9625
2
18.316==inchH2O
2-11
Page 32
Rosemount 485 Annubar
Problem:
Oil with a specific gravity of 0.825 is flowing at a rate of 22,700 LPM. The 50 cm inside diameter carbon steel pipeline has a pressure of 517 kPa and a temperature of 38 °C. What is the differential pressure (h 2 485 Annubar primary element would measure?
Solution:
Q
⎛⎞
-------
h
=
w
⎝⎠
C
Qa = 22700 LPM
Reference Manual
00809-0100-1191, Rev CB
May 2006
) that a Sensor Size
w
2
a
(from Equation 2-1 on page 2-1)
C F
na
KD2F
aa
1
----- -⋅⋅ ⋅ ⋅=
G
f
(from Table 2-2 on page 2-4)
(from Equation 2-1 on page 2-1)
where:
Fna = 0.066673
B()
1C
------------------------------------------------- -=
K
1C
2
1C2B()
1
2
(from Equation 2-8 on page 2-9)
where:
4d
B
4 2.6924()
------- -
-------------------------- - 0.0686== =
πD
C
1.492=
1
C
1.4179=
2
50π
(from Table 2-6 on page 2-9)
(from Table 2-6 on page 2-9)
(from Table 2-6 on page 2-9)
so:
K
------------------------------------------------------------------------------------------------------------ - 0.6065==
1 1.492–()1 1.4179 0.0686()()
D25002250000==
Faa = 1.000
1
----- -
G
f
1 1.4179 0.0686()()
()
1
-------------- - 1.101==
0.825
2
2-12
so:
C 0.066673 0.6065 250000 1.000 1.101⋅⋅ ⋅⋅ 11130.33==
and:
22700
⎛⎞
------------------------ -
h
w
⎝⎠
11130.33
2
4.159==kPa
Page 33
Reference Manual
00809-0100-1191, Rev CB May 2006
Rosemount 485 Annubar
Problem:
Steam at 500 psia and 620 °F is flowing in a 24-in. ID carbon steel pipe. The measured differential pressure on a Sensor Size 3 485 Annubar primary element is 15-in H
Solution:
WC hw⋅=
C FnaKD2YaFaaρ
⋅⋅ ⋅ ⋅ ⋅=
where:
Fna = 358.94
K
------------------------------------------------- -=
1C
where:
O. What is the flowrate in PPH?
2
f
B()
1C
2
1C2B()
1
4d
------- -
B
πD
2
4 1.920()
----------------------- 0.1019== =
24π
(from Equation 2-2 on page 2-1)
(from Equation 2-3 on page 2-1)
(from Table 2-2 on page 2-4)
(from Equation 2-8 on page 2-9)
(from Equation 2-7 on page 2-7)
C
1
C
2
so:
K
---------------------------------------------------------------------------------------------------------------- 0.5848==
1 1.5856–()1 1.3318 0.1019()()
D2242576==
1 0.011332 1 B()20.00342()
Y
a
where:
B
H
w
P
f
ϒ 1.3=
1.5856–()=
1.3318=
1 1.3318 0.1019()()
()
4 1.920()
4d
----------------------- 0.1019== =
------- -
πD
500p si a=
24π
15i nH2O=
(from Table 2-6 on page 2-9)
(from Table 2-6 on page 2-9)
2
h
w
---------= (from Equation 2-6 on page 2-7)
Pfϒ
(from Equation 2-7 on page 2-7)
so:
1 0.011332 1 0.1019()
Y
a
1.008=
F
aa
0.8413 0.9172==
ρ
f
2
0.00342()
15
---------------------- 0.9999== 500 1.3
ρ
per ASME steam tables
f
2-13
Page 34
Rosemount 485 Annubar
so
C 358.94 0.5848 576 0.9999 1.008 0.9172⋅⋅⋅⋅⋅ 111771.96==
W 111771.96 15 432890.93==PPH
Problem:
Steam at 3500 kPa abs and 350 °C is flowing in a 60.96 cm ID carbon steel pipe. The measured differential pressure on a Sensor Size 3 485 Annubar primary element is 7.5 kPa. What is the flowrate in kg/hr?
Solution:)
WC hw⋅=
C FnaKD2YaFaaρ
where:
Fna = 0.12645
K
------------------------------------------------- -=
1C
⋅⋅ ⋅ ⋅ ⋅=
1C
B()
2
1C2B()
1
Reference Manual
00809-0100-1191, Rev CB
May 2006
(from Equation 2-2 on page 2-1)
f
2
(from Equation 2-3 on page 2-1)
(from Equation 2-8 on page 2-9)
where:
B
C
1
C
2
πD
60.96π
1.5856=
1.3318=
44.9149()
4d
-------------------------- - 0.1027== =
------- -
(from Equation 2-7 on page 2-7)
(from Table 2-6 on page 2-9)
(from Table 2-6 on page 2-9)
(from Table 2-6 on page 2-9)
so:
K
---------------------------------------------------------------------------------------------------------------- 0.5845==
1 1.5856–()1 1.3318 0.1027()()
D2609.62371612.16==
1 0.31424 1 B()20.09484()
Y
a
1 1.3318 0.1027×()
h
---------=
Pfϒ
2
w
()
(from Equation 2-6 on page 2-7)
where:
B
H
P
ϒ 1.3=
4d
-------------------------- - 0.1027== =
------- -
60.96π
πD
7.5k Pa=
w
3500k Pa A=
f
(from Equation 2-7 on page 2-7)
4 4.9149()
so:
Y
1 0.31424 1 0.1027()
a
F
1.009=
aa
ρ
13.0249 3.609==
f
2
0.09484()
7.5
--------------------------- - 0.9997== 3500 1.3×
(from Table B-1 on page B-1)
ρ
per ASME steam tables
f
2-14
Page 35
Reference Manual
00809-0100-1191, Rev CB May 2006
Rosemount 485 Annubar
so
C 0.12645 0.5845 371612.16 0.9997 1.009 3.609⋅⋅ ⋅⋅⋅ 99986.42==
W 99986.42 7.5 273824.1==kg h
Problem:
Natural gas with a specific gravity of 0.63 is flowing in a 12-in. schedule 80 carbon steel pipe. the operating pressure is 1264 psia. The operating temperature is 120 °F. For a Sensor Size 2 485 Annubar primary element, determine the differential pressure (h temperature of 60 °F and a pressure of 14.73 psia.
Solution:
2
Q
1
s
⎛⎞
h
w
Q
s
P
f
C F
------ -
-----
=
⎝⎠
C
P
f
6000000S CF H=
1264p si a=
KD2YaFpbFtbFtfFgFpvF⋅⋅⋅⋅⋅⋅
⋅⋅ ⋅=
na
) for a flowrate of 6 MM SCFH at a base
w
aa
(from Equation 2-4 on page 2-1)
where:
Fna = 338.17
1C
B()
------------------------------------------------- -=
K
1C
2
1C2B()
1
2
(from Equation 2-8 on page 2-9)
where:
4d
B
C
1
C
2
4 1.060()
------- -
----------------------- 0.1186== =
πD
11.37π
1.492=
1.4179=
(from Equation 2-7 on page 2-7)
(from Table 2-4 on page 2-5)
(from Table 2-4 on page 2-5)
so:
------------------------------------------------------------------------------------------------------------ - 0.5835==
K
11.492–()1 1.4179 0.1186()()
D211.3762129.41==
1 1.4179 0.1186()()
()
2
2-15
Page 36
Rosemount 485 Annubar
l
)
The differential pressure hw is required to calculate Ya. Since hw is not
Fpb=
base pressure, psia
temperature base (°F) + 460
Ftb-- -=
known, assume Y
14.73
F
520
pb
-- -=
= 1 and verify the results
a
14.73
-------------- -= 1=
14.73
60 460+
---------------------- -= 1= 520
Reference Manual
00809-0100-1191, Rev CB
May 2006
F
-- -=
tf
flowing temperature (°F) + 460
1
F
----
g
G
pv
aa
1
---
Z
1.001=
F
F
520
1
----------- 1.2599== =
0.63
1
----------------- - 1.0637== =
0.8838
520
------------------------- -= 0.9469= 120 460+
(Compressibility factor for natura
gas from A.G.A Report No. 3
so:
C 338.17 1.5835 129.411110.9469 1.2599 1.0637 1.001××××××××× 32436.74= =
2
Q
1
s
⎛⎞
-----
------ -
h
w
P
⎝⎠
f
------------ -
I
1264
C
Now the value of Y
Y
1 0.011332 1 B()20.00342()
a
1
6000000
⎛⎞
------------------------ -
27.07i nH2O== =
⎝⎠
32436.74
, assumed above, can be checked:
a
2
h
---------=
Pfϒ
w
(from Equation 2-6 on page 2-7)
2-16
where:
B
H
P
ϒ 1.3=
4d
----------------------- 0.1186== =
------- -
11.37π
πD
27.07inchH2O=
w
1264p si a=
f
(from Equation 2-7 on page 2-7)
4 1.060()
so:
Y
1 0.011332 1 1186()20.00342()
a
27.07
--------------------------- - 1== 1264 1.3×
The assumed and calculated value are the same. therefore, the value of
= 24.27 inch H2O is the correct answer.
h
w
Page 37
Reference Manual
00809-0100-1191, Rev CB May 2006
Rosemount 485 Annubar
Problem:
Natural gas with a specific gravity of 0.63 is flowing in a 300 mm ID carbon steel pipe. The operating pressure is 8700 kPA abs and the operating temperature is 50 °C. For a Sensor Size 2 485 Annubar primary element, determine the differential pressure (h base temperature of 0 °C and a pressure of 101.325 kPa.
Solution:
2
Q
1
s
⎛⎞
h
w
Q
s
P
f
C F
------ -
-----
=
⎝⎠
C
P
f
1700N m3m=
8700k Pa=
KD2YaFpbFtbFtfFgFpvF⋅⋅⋅⋅⋅⋅
⋅⋅ ⋅=
na
where:
Fna = 0.00018912
1C
B()
------------------------------------------------- -=
K
1C
2
1C2B()
1
2
) for a flowrate of 1700 Nm3/m at a
w
(from Equation 2-4 on page 2-1)
aa
(from Equation 2-4 on page 2-1)
(from Equation 2-8 on page 2-9)
where:
4d
B
C
1
C
2
4 26.924()
------- -
-------------------------- - 0.1143== =
πD
1.492=
1.4179=
300π
(from Equation 2-7 on page 2-7)
(from Table 2-6 on page 2-9)
(from Table 2-6 on page 2-9)
so:
------------------------------------------------------------------------------------------------------------ - 0.5856==
K
D2300290000==
F
pb
temperature base (°C) + 273.15
F
pb
F
tf
F
g
1 1.4179 0.1143()
1 1.492–()1 1.4179 0.1143()()
()
The differential pressure h
known, assume Y
101.325
-- -=
base pressure, kPa abs
-- -=
-- -=
273.15 + flowing temperature (°C)
----
G
1
288.15
288.15
1
----------- 1.2599== =
0.63
= 1 and verify the results.
a
101.325
---------------------= 1=
101.325
2
is required to calculate Ya. Since hw is not
w
0 273.15+
--------------------------- -= 0.9479=
288.15
288.15
------------------------------ -= 0.9443=
273.15 50+
pv
aa
1
---
Z
1.001=
F
F
1
-------------- - 1.0684== =
0.876
2-17
Page 38
Rosemount 485 Annubar
so:
C′0.00018912 0.5856 90000 1 0.9479 1 0.9443 1.2599 1.0684 1.001⋅⋅⋅⋅⋅⋅⋅⋅⋅ 12.0215= =
1
h
-----
w
P
f
Q
⎛⎞
------ -
⎝⎠
C'
Reference Manual
00809-0100-1191, Rev CB
May 2006
2
s
1
⎛⎞
------------ -
---------------------
2.2986 kP a== =
⎝⎠
8700
12.0215
1700
2
Now the value of Y
Y
1Y11B()2Y2–()
a
, assumed above, can be checked:
a
h
w
---------=
Pfϒ
(from Equation 2-6 on page 2-7)
where:
4d
B
H
P
ϒ 1.3=
4 26.924()
------- -
-------------------------- - 0.1143== =
πD
w
f
300π
2.2986k Pa=
8700k Pa=
(from Equation 2-7 on page 2-7)
so:
Y
1 0.31424 1 0.1143()
a
0.09484()
2
2.2986
------------------------- - 1== 8700 1.3
The assumed and calculated value are the same. therefore, the value of
= 2.2986kPa is the correct answer.
h
w
2-18
Page 39
Reference Manual
00809-0100-1191, Rev CB May 2006
Rosemount 485 Annubar

Section 3 Installation and Operational

Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1
Upstream Flow Disturbance . . . . . . . . . . . . . . . . . . . . . . . page 3-2
Instrument Lines and Connections Leakage . . . . . . . . . . page 3-4
Flow Parameter Changes . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-4
Dirt Accumulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-4
Gas Entrapment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-6
Flow Parameter Limitations . . . . . . . . . . . . . . . . . . . . . . . . page 3-6
ERRORS
Alignment The Annubar probe senses a total pressure (impact and static pressure)
through the upstream slots and a low pressure through the downstream ports. The impact pressure and the downstream low pressure are affected by the alignment of the sensing slots/ports. A deviation from perpendicular to the axis of the pipe in any direction will affect either or both of the sensed pressures. The published Flow Coefficients were determined experimentally with a carefully aligned Annubar primary element. Changes within the 3° limits will have insignificant effects on the pressures and consequently on the Flow Coefficients. Further changes will cause a shift in the Flow Coefficient.
Figure 3-1. Acceptable Alignment
If, for some reason, an Annubar primary element is not or cannot be installed within the recommended limits the output signal will be repeatable and stable but will be shifted by some unknown amount. This shift can be accounted for by performing an in-line calibration. An in-line calibration entails determining the installed Annubar flow coefficient typically by performing a pitot-traverse of the flow point. After determining a new Flow Coefficient, the Annubar primary element will perform within its normal accuracy specifications.
www.rosemount.com
Page 40
Reference Manual
00809-0100-1191, Rev CB
Rosemount 485 Annubar
May 2006
Sizing For accurate measurement, the design of the Annubar probe requires that the
flow sensing slots/ports be located at specific points in the flow stream. The Annubar primary element is manufactured to ensure proper slot/hole location based on customer-supplied pipe ID and wall dimensions. When the Annubar primary element is installed in the line using the proper fittings, the sensing ports end up at the proper locations. If an Annubar primary element is used in a line which has a different inside diameter or wall thickness than for which it was manufactured, the ports will not be properly located. Using the wrong mounting fittings may also cause a location error.
The result of having the sensing ports improperly located could be an incorrect flow measurement. The reading may be either high or low depending on the individual application.
An Annubar primary element that is installed in an incorrect line size will generate a repeatable signal. A calibration factor can be determined to correct flow measurement allowing normal use of the Annubar primary element.
UPSTREAM FLOW DISTURBANCE
The Annubar flow sensor is an averaging head type device. The location of the sensing ports has been mathematically determined using fully developed turbulent flow characteristics. This implies that the flow velocity profile is symmetrical across the pipe in all directions. The averaging functions of the Annubar primary element will not take place if the flow profile is not symmetrical. This will cause a change in the Flow Coefficient from the published information.
The flow profile can be influenced by any upstream device which disturbs the flow. Examples would be valves, elbows, diameter changes, etc. Sufficient length of straight run of pipe upstream of the Annubar primary element will allow the turbulent flow profile to develop. A flow straightener or straightening vanes may be used to reduce the length of straight run required. These are available in several configurations from piping supply houses. Table 3-1 shows minimum straight run requirements with and without the use of flow straighteners.
The Annubar primary element will produce a repeatable signal even if the straight run requirements have not been met. In many control situations, it is necessary to monitor changes in flow rather than to measure flow rate. Here it would not be necessary to have the full amount of straight run. Where flow measurement is necessary without sufficient straight run, an in-line calibration may be necessary to determine the correct Flow Coefficient.
3-2
Page 41
Reference Manual
00809-0100-1191, Rev CB May 2006
Table 3-1. Straight Run Requirements
Rosemount 485 Annubar
Upstream Dimensions
Without Vanes With Vanes
In Plane A
1
Out of
Plane A
A’ C C’
Dimensions
Downstream
8
2
11
3
23
4
12
10
16
28
12
—8—4—
—8—4—
—8—4—
—8—4—
4
4
4
4
4
4
4
4
4
4
4
4
5
18
6
30
18
30
—8—4—
—8—4—
4
4
4
4
4
4
3-3
Page 42
Rosemount 485 Annubar
Reference Manual
00809-0100-1191, Rev CB
May 2006
INSTRUMENT LINES AND CONNECTIONS LEAKAGE
FLOW PARAMETER CHANGES
Flow measurement using an Annubar primary element or any other type of head device depends on comparing two pressures generated by the flow past the device. This difference is called a differential pressure or DP The magnitude of this DP is small and quite often less than one (1) psi. Any leaks in the instrument lines or connections will change the DP output of the Annubar primary element. In applications with static pressure above atmospheric pressure a leak in the pressure lines will cause a low DP to be seen by the secondary instrumentation.
The Annubar primary element will function over an extremely wide range of flow conditions. Measuring flow with an Annubar primary element requires care in determining the flowing conditions so that the secondary instrumentation provides usable readings.
A precise flow calculation is performed as part of the application of an Annubar primary element and secondary instrumentation. If any of the following parameters change, the flow calculation is no longer valid. Significant changes in fluid temperature, density, specific gravity, velocity and pressure are some of the parameters that will cause errors in flow measurement unless a new flow calculation is done. A new flow calculation can then provide necessary information for calibrating the secondary instrumentation.
DIRT ACCUMULATION One inherent advantage of an Annubar primary element over devices such as
an orifice plate is its ability to function in flows carrying dirt and grease. The shape of the Annubar primary element causes most foreign material to flow around the probe rather than accumulate on it. The material that does impact on the probe does not significantly affect performance unless, under extreme cases, some of the sensing ports are completely obstructed or the outside shape is drastically changed by buildup.
Figure 3-2. Particulate Deflection
3-4
There are two methods of cleaning the Annubar primary element to restore performance. Mechanical cleaning is the more certain method, but does require removal of the Annubar primary element. Purging the Annubar primary element is effective if the accumulation covers the sensing ports or blocks the inner passages of the Annubar primary element.
In applications where a large amount of foreign material exists, it may be necessary to perform a routine preventative maintenance removal of the Annubar primary element for cleaning. The outer surfaces should be cleaned with a soft wire brush. The outer internal passages should be cleaned with a soft wire brush and compressed air. If necessary, a solvent for dissolving foreign material may be appropriate.
Page 43
Reference Manual
00809-0100-1191, Rev CB May 2006
Rosemount 485 Annubar
Purging the Annubar primary element with an external fluid source under a higher pressure is an effective means of retaining clear pressure pathways in the Annubar primary element.
The following precautions should be taken:
1. The purging fluid must be compatible with the process fluid and shouldn't cause other problems such as contamination.
2. The purging fluid should be preheated or pre-cooled if the temperature difference of the fluid and the process exceeds 150°F (66°C).
3. The differential pressure transmitter or meter should be isolated from the purge fluid to prevent over-ranging.
4. Continuous purging is not recommended.
The length of time between purges, or the cycle time as well as the length of the purge cycle must be determined experimentally. There are no general guidelines as conditions, fluids, and systems affect the specific function of a purge system.
Purging may be done in several ways. One is to provide an external source of fluid pressure which can be valved into the instrument lines.
Blow-down of the Annubar primary element is a method of purging. This method uses process line pressure to clean the Annubar primary element. Some means of opening the instrument lines are required. During blow-down, the process fluid flows out of the Annubar primary element, carrying any debris with it.
Care must be taken to protect the secondary instrumentation from high pressures and temperatures when purging an Annubar primary element.
Figure 3-3. Impulse Tube Arrangement for Purge
To High Side of Secondary Element
To Low Side of Secondary Element
To External Source of Fluid Pressure
3-5
Page 44
Reference Manual
00809-0100-1191, Rev CB
Rosemount 485 Annubar
May 2006
GAS ENTRAPMENT Flow measurement with an Annubar primary element or any head type device
involves measuring and comparing pressures of very low magnitude or very little differences. Problems causes by leaks and liquid legs have been previously mentioned. Problems may also be caused by gas entrapment while measuring flow in a liquid line.
The effect of having air entrapped in an instrument line is that of building in a shock absorber. In all flow situations the Annubar DP signal fluctuates because of flow turbulence. The entrapped gas is compressible and therefore absorbs a portion of the signal at the secondary instrumentation. A liquid filled line would not have any tendency to absorb part of the signal.
Entrained air in impulse lines also leads to head errors. Low density gas in impulse lines diplaces liquid creating measurement offset.
It is important to follow the installation recommendations for placement of the Annubar primary element and instrumentation to minimize gas entrapment. Periodic bleeding of the secondary instrumentation and lines may be necessary.
FLOW PARAMETER LIMITATIONS
The Annubar primary element will function in a wide variety of fluid flow situations. There are two specific situations in which the Annubar primary element should not be used. The first is in flows where the viscosity approaches or exceeds 50 centipoise. The second is in a situation with two phase flow. This is true of liquid/gas, liquid/solid and gas/solid situations. Examples would be quality steam, slurries and foam. If there is doubt about any application, consult an Emerson Process Management representative.
3-6
Page 45
Reference Manual
00809-0100-1191, Rev CB May 2006
Rosemount 485 Annubar

Appendix A Fluid Properties and Pipe Data

FLUID PROPERTIES
Table A-1. Density of Superheated Steam and Compressed Water Density, ρ, lbm/ft
Tem p 1 2 5 10 20 50 100 200 500 750 1000
°F psia psia psia psia psia psia psia psia psia psia psia 32 62.42 62.42 62.42 62.42 62.42 62.42 62.42 62.46 62.54 62.58 62.62 40 62.42 62.42 62.42 62.42 62.42 62.42 62.42 62.46 62.54 62.58 62.62 60 62.37 62.37 62.37 62.37 62.37 62.37 62.37 62.42 62.46 62.50 62.58
80 62.23 62.23 62.23 62.23 62.23 62.23 62.23 62.27 62.31 62.38 62.42 100 62.00 62.00 62.00 62.00 62.00 62.00 62.00 62.04 62.07 62.15 62.19 120 .002901 61.73 61.73 61.73 61.73 61.73 61.73 61.77 61.81 61.84 61.88 140 .002804 .005619 61.39 61.39 61.39 61.39 61.39 61.43 61.46 61.50 61.58 160 .002713 .005435 60.98 60.98 61.01 61.01 61.01 61.01 61.09 61.13 61.20 180 .002628 .005263 .01321 60.55 60.57 60.57 60.57 0.61 60.68 60.72 60.75 200 .002548 .005101 .01280 .02575 60.10 60.13 60.13 60.13 60.21 60.24 60.31 220 .002472 .004950 .01241 .02495 59.59 59.60 59.60 59.67 59.70 59.77 59.81 240 .002402 .004807 .01205 .02420 .04885 59.10 59.10 59.10 59.17 59.24 59.28 260 .002334 .004672 .01171 .02351 .04738 58.51 58.55 58.55 58.62 58.69 58.72 280 .002271 .004545 .01139 .02285 .04602 57.94 57.94 59.97 58.04 58.07 58.14 300 .002211 .004425 .01108 .02223 .04473 .1140 57.31 57.34 57.41 57.47 57.54 320 .002154 .004311 .01079 .02165 .04352 .1107 56.63 56.66 56.75 56.82 56.88 340 .002100 .004203 .01052 .02109 .04239 .176 .2213 55.96 56.05 56.12 56.18 360 .002149 .004100 .01026 .02057 .04131 .1047 .2146 55.22 55.31 55.40 55.46 380 .002000 .004002 .01002 .02007 .04029 .1019 .2084 54.47 54.56 54.65 54.71 400 .001954 .003908 .009781 .01960 .03933 .09938 .2026 .4238 53.74 53.82 53.91 420 .001909 .003819 .009557 .0914 .03841 .09696 .1973 .4104 52.88 52.97 53.08 440 .001866 .003734 .009343 .01871 .03753 .09466 .1923 .3982 51.98 52.08 52.17 460 .001826 .003653 .009139 .01830 .03670 .09249 .1876 .3870 50.99 51.13 51.23 480 .001787 .003575 .008944 .01791 .03590 .09042 .1832 .3766 1.049 50.08 50.20 500 .001750 .003500 .008756 .01753 .03514 .08845 .1790 .3670 1.008 48.97 49.12 520 .001714 .003429 .008576 .01717 .03441 .08657 .1750 .3580 .9728 1.603 47.94 540 .001680 .003360 .008405 .01682 .03371 .08477 .1712 .3496 .9413 1.530 46.64 560 .001647 .003294 .008239 .01649 .03304 .08305 .1676 .3416 .9128 1.468 2.142 580 .001615 .003230 .008080 .01617 .03240 .08140 .1642 .3341 .8870 1.415 2.035 600 .001585 .003169 .007927 .01587 .03178 .07982 .1609 .3270 .8633 1.367 1.947 620 .001555 . 003 111 .007780 .01557 .03119 .07830 .1577 .3202 .8413 1.325 1.871 640 .001527 .003054 .007638 .01529 .03061 .07683 .1547 .3137 .8209 1.287 1.804 660 .001499 .002999 .007501 .01501 .03006 .07543 .1518 .3076 .8010 1.252 1.746 680 .001473 .002947 .007369 .01475 .02953 .07408 .1490 .3017 .7840 1.219 1.693 700 .001446 .002896 .007242 .01449 .02902 .07278 .1464 .2960 .7671 1.189 1.645 720 .001423 .002847 .007119 .01425 .02852 .07152 .1438 .2906 .7510 1.161 1.601 740 .001400 .002799 .007000 .01401 .02804 .07030 .1413 .2854 .7359 1.135 1.560 760 .001376 .002753 .006885 .01378 .02758 .06913 .1389 .2804 .7215 1.111 1.523 780 .001354 .002709 .006774 .01335 .02713 .06800 .1366 .2755 .7077 1.087 1.488 800 .001333 .002666 .006666 .01334 .02670 .06690 .1344 .2709 .6946 1.065 1.455 820 .001312 .002624 .006562 .01313 .02628 .06584 .1322 .2664 .6820 1.045 1.424 840 .001292 .002584 .006461 .01293 .02587 .06482 .1301 .2521 .6700 1.025 1.394 860 .001272 .002454 .006363 .01273 .02548 .06382 .1281 .2579 .6584 1.006 1.367 880 .001253 .002507 .006268 .01254 .02509 .06286 .1261 .2539 .6473 .9877 1.340 900 .001235 .002470 .006175 .01235 .02472 .06192 .1242 .2500 .6366 .9703 1.315 920 .001217 .002434 .006086 .01217 .02436 .06101 .1224 .2462 .6263 .9537 1.291 940 .001199 .002399 .005998 .01200 .02401 .06013 .1206 .2425 .6163 .9377 1.269 960 .001182 .002365 .005914 .01183 .02367 .05928 .1187 .2389 .6068 .9223 1.247 980 .001166 .002332 .005832 .01167 .02334 .05845 .1172 .2355 .5975 .9075 1.266
1000 .001150 .002300 .005752 0.1151 .02302 .05764 .1155 .2321 .5885 .8933 2.061
Sat Steam Sat. Water
T
°F
sat
.002998
61.96
101.74
.005755
61.61
126.07
.01360
60.94
162.24
.02603
60.28
193.21
.04978
59.42
227.96
.1175
57.90
281.02
.2257
56.37
327.82
.4372
54.38
381.80
3
1.078
50.63
467.01
1.641
48.33
510.84
2.242
46.32
544.58
www.rosemount.com
Page 46
Reference Manual
00809-0100-1191, Rev CB
Rosemount 485 Annubar
Table A-2. Properties of Saturated Water
Tem p Density Specific Viscosity Tem p Density Specific Viscosity Te mp Density Specific Viscosity Te mp Density Specific Viscosity
°F lbm/ft
32 62.4140 1.007 1.75 66 62.3344 .9994 1.03 160 60.9932 .9779 .394 330 56.2960 .9026 .163 33 62.4167 1.007 1.72 67 62.3275 .9993 1.02 165 60.8909 .9763 .380 335 56.1220 .8998 .160 34 62.4191 1.008 1.69 68 62.3205 .9992 1.00 170 60.7862 .9746 .366 340 55.9458 .8970 .157 35 62.4212 1.008 1.66 69 62.3132 .9991 .988 175 30.6789 .9729 .353 345 55.7674 .8941 .155 36 62.4229 1.008 1.63 70 62.3058 .9990 .975 180 60.5693 .9717 .341 350 55.5859 .8912 .152 37 62.4242 1.009 1.61 71 62.2981 .9988 .962 185 60.4573 .9693 .330 355 55.4042 .8883 .150 38 62.4252 1.009 1.58 72 62.2902 .9987 .950 190 60.3430 .9675 .319 360 55.2192 .8853 .147 39 62.4258 1.009 1.55 73 62.2822 .9986 .937 195 60.2265 .9656 .309 365 55.0320 .8823 .145 40 62.4261 1.009 1.53 74 62.2739 .9984 .925 200 30.1076 .9637 .300 370 54.8424 .8793 .143 41 62.4261 1.009 1.50 75 62.2654 .9983 .913 205 59.9866 .9618 .291 375 54.6506 .8762 .141 42 62.4257 1.009 1.48 76 62.2568 .9982 .902 210 59.8635 .9598 .282 380 54.4563 .8731 .139 43 62.4251 1.009 1.45 77 62.2479 .9980 .890 215 59.7382 .9578 .274 385 54.2597 .8700 .137 44 62.4241 1.009 1.43 78 62.2389 .9979 .879 220 59.6108 .9558 .267 390 54.0606 .8668 .135 45 62.4229 1.008 1.41 79 62.2297 .9977 .868 225 59.4813 .9537 .259 395 53.8590 .8635 .133 46 62.4213 1.008 1.38 80 62.2203 .9976 .857 230 59.3497 .9416 .252 400 53.6548 .8603 .131 47 62.4194 1.008 1.36 81 62.2107 .9974 .847 235 58.2161 .9494 .246 405 53.4481 .8569 .129 48 62.4173 1.007 1.34 82 62.2009 .9973 .837 240 58.0804 .9472 .239 410 53.2387 .8536 .127 49 62.4149 1.007 1.32 83 62.1910 .9971 .826 245 58.9428 .9450 .233 415 53.0267 .8502 .126 50 62.4122 1.007 1.30 84 62.1809 .9970 .816 250 58.8031 .9428 .228 420 52.8119 .8467 .124 51 62.4092 1.006 1.28 85 62.1706 .9968 .807 255 58.6614 .9405 .222 425 52.5942 .8433 .122 52 62.4059 1.006 1.26 90 62.1166 .9959 .761 260 58.5177 .9382 .217 430 52.3737 .8397 .121 53 62.4024 1.005 1.24 95 61.0585 .9950 .718 265 57.3720 .9359 .212 435 52.1503 .8361 .119 54 62.3986 1.004 1.22 100 61.9964 .9940 .680 270 57.2244 .9335 .207 440 51.9238 .8325 .118 55 62.3946 1.004 1.20 105 61.9307 .9929 .645 275 57.0747 .9311 .203 445 51.6942 .8288 .116 56 62.3903 1.003 1.19 110 61.8612 .9918 .612 280 57.9231 .9287 .198 450 51.4615 .8251 .115 57 62.3858 1.002 1.17 115 61.7884 .9907 .582 285 57.7695 .9262 .194 455 51.2255 .8213 .114 58 62.3810 1.002 1.15 120 61.7121 .9894 .555 290 57.6139 .9237 .190 460 50.9862 .8175 .112 59 62.3760 1.001 1.14 125 61.6326 .9882 .529 295 57.4563 .9212 .186 465 50.7434 .8136 .111 60 62.3707 1.000 1.12 130 61.5500 .9868 .505 300 56.2966 .9186 .183 470 50.4971 .8096 .110 61 62.3652 .9999 1.10 135 61.4643 .9855 .483 305 56.1350 .9161 .179 475 50.2472 .8056 .109 62 62.3595 .9998 1.09 140 61.3757 .9840 .463 310 56.9713 .9134 .176 480 49.9935 .8016 .108 63 62.3535 .9997 1.07 145 61.2842 .9826 .444 315 56.8056 .9108 .172 485 49.7359 .7974 .106 64 62.3474 .9996 1.06 150 61.1899 .9811 .426 320 56.6378 .9081 .169 490 49.4744 .7932 .105 65 62.3410 .9995 1.04 155 61.0928 .9795 .410 325 56.4680 .9054 .166 495 49.2087 .7890 .104
3
GfCentipoise °F lbm/ft
3
GfCentipoise °F lbm/ft
3
GfCentipoise °F lbm/ft
3
May 2006
GfCentipoise
.225 .012
(1)
.197 .013
.164 .014
.138 .015
.111 .017
Table A-3. Viscosity of Water and Steam, in Centipoise (μ)
Tem p 1 2 5 10 20 50 100 200 500 1000
°F psia psia psia psia psia psia psia psia psia psia
Sat Steam Sat. Water
1000 .030 .030 .030 .030 .030 .030 .030 .030 .030 .031
950 .029 .029 .029 .029 .029 .029 .029 .029 .029 .030
900 .028 .028 .028 .028 .028 .028 .028 .028 .027 .027
850 .026 .026 .026 .026 .026 .026 .026 .026 .025 .056
800 .025 .025 .025 .025 .025 .025 .025 .025 .026 .026
750 .024 .024 .024 .024 .024 .024 .024 .024 .025 .025
700 .023 .023 .023 .023 .023 .023 .023 .023 .023 .024
650 .022 .022 .022 .022 .022 .022 .022 .022 .023 .023
600 .021 .021 .021 .021 .021 .021 .021 .021 .021 .021
550 .020 .020 .020 .020 .020 .020 .020 .020 .020 .019
500 .019 .019 .019 .019 .019 .019 .019 .018 .018 .0103
450 .018 .018 .018 .018 .018 .018 .018 .017 .115 .116
400 .016 .016 .016 .016 .016 .016 .016 .016 .131 .132
350 .015 .015 .015 .015 .015 .015 .015 .152 .153 .154
300 .014 .014 .014 .014 .014 .014 .182 .183 .183 .184
350 .013 .013 .013 .013 .013 .228 .228 .228 .228 .229
200 .012 .012 .012 .012 .300 .300 .300 .300 .300 .301
150 .011 .011 .427 .427 .427 .427 .427 .427 .427 .428
100 .680 .680 .680 .680 .680 .680 .680 .680 .680 .680
50 1.299 1.299 1.299 1.299 1.299 1.299 1.299 1.299 1.299 1.299 32 1.753 1.753 1.753 1.753 1.753 1.753 1.753 1.753 1.753 1.753
(1) Values below line are for water.
.677 .010
.524 .010
.368
.011
.313 .012
A-2
.094 .019
Page 47
Reference Manual
00809-0100-1191, Rev CB May 2006
Figure A-1. Viscosity of Water and Liquid Petroleum Products
Rosemount 485 Annubar
Specific Gravity 60/60
1
2
Specific Gravity of Oil (Referenced to Water at 60 Deg. F)
21
20
19
18
17
16
13
12
11
15
14
10
8
9
7
6
5
4
3
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1
2
Temperature (Deg. F)
Example
The viscosity of water at 125 °F is 0.52 Centipoise (curve number 6).
NOTE
Consult factory whenever viscosity of fluid exceeds 300 centipoise.
(From Crane, Technical Paper 1410. Used by permission)
19
20
21
A-3
Page 48
Rosemount 485 Annubar
Figure A-2. Viscosity of Various Liquids
19
17
18
16
4
10
11
15
9
6
2
1
8
7
5
14
12
3
13
Reference Manual
00809-0100-1191, Rev CB
May 2006
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Example
The viscosity of water at 125 °F is 0.52 Centipoise (curve number 6).
(From Crane, Technical Paper 1410. Used by permission)
A-4
Page 49
Reference Manual
00809-0100-1191, Rev CB May 2006
Rosemount 485 Annubar
Figure A-3. Specific Gravity – Temperature Relationship for Petroleum Oils
Reprinted with permission from the Oil and Gas Journal
1
2
3
4
5
6
7
8
9
14
25
24
20
23
21
22
10
19
18
11
12
13
15
16
17
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
7
8
9
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.74
0.72
0.70
0.68
0.66
0.64
0.624
0.584
0.564
0.509
0.376
To find the weight density of a petroleum oil at its flowing temperature when the specific gravity at 60 x F is knows, multiply the specific gravity of the oil at flowing temperature (see Figure A-3) by 62.4, the density of water at 60 x F.
A-5
Page 50
Reference Manual
00809-0100-1191, Rev CB
Rosemount 485 Annubar
Figure A-4. Chart for Specific Gravity vs. API Gravity – for Hydrocarbon-based Products and Water Gravity °A.P.I
May 2006
Table A-4. Properties of Selected Liquids
Liquid Tem p Density
°F lb/ft
Acetaldehyde 64 48.9 0.784 Gasoline, Natural 60 42.4 0.680
Acetone 60 49.4 0.792 Glycerol 122 78.6 1.261
Acetic Anhydride 68 67.5 1.083 Heptane 68 42.7 0.685
Acid Benzoic 59 79.0 1.267 Kerosene 60 50.8 0.815
Acid, Acetic Conc. 68 65.5 1.050 M. C. Residuum 60 58.3 0.935
Acid, Butyric, Conc. 68 60.2 0.965 Mercury 20 849.7 13.623
Acid, Hydrochloric, 42.5% 64 92.3 1.400 Mercury 40 848.0 13.596
Acid, Hydrochloric 64 43.5 0.697 Mercury 60 846.3 13.568
Acid, Nitric, Conc. Boil 64 93.7 1.502 Mercury 80 844.6 13.541
Acid, Ortho-phosphoric 65 114.4 1.834 Mercury 100 842.9 13.514
Ammonia, Saturated 10 40.9 0.656 Methylene Chloride 68 83.4 1.337
Aniline 68 63.8 1.023 Milk -- 64.2 - 64.6 --
Benzene 32 56.1 0.899 Oil, Olive 59 57.3 0.919 Brine, 10% CaCl 32 68.1 1.091 Pentane 59 38.9 0.624 Brine, 10% NaCl 32 67.2 1.078 Phenol 77 66.8 1.072
Bunker C Fuel Max 60 63.3 1.014 Pyridine 68 61.3 0.983
Carbon Disulphide 32 80.6 1.292 SAE 10 Lube 60 54.6 0.876
Carbon Tetrchloride 68 99.6 1.597 SAE 30 Lube 60 56.0 0.898
Chlororobenzene 68 69.1 1.108 SAE 70 Lube 60 57.1 0.916
Cresol, Meta 68 64.5 1.035 Salt Creek Crude 60 52.6 0.843
Diphenyl 163 61.9 0.993 32.6° API Crude 60 53.8 0.862
Distillate 60 53.0 0.850 35.2° API Crude 60 52.8 0.847
Fuel 3 Max 60 56.0 0.898 40° API 60 51.4 0.825
Fuel 3 Min 60 60.2 0.966 48° API 60 49.2 0.788
Fuel 5 Max 60 61.9 0.993 Toulene (Toluol) 68 54.1 0.867
Fuel 6 Min 60 61.9 0.993 Trichloroethylene 68 91.5 1.468
Furfural 68 72.3 1.160 Water 60 62.3707 1.000
Gasoline 60 46.8 0.751 Xylol (Xylene) 68 55.0 0.882
(1) Density is shown for the temperature listed. (2) Specific gravity uses water at 60 °F as base conditions.
(1)
3
Specific Gravity
psia °F lb/ft
(2)
Liquid Tem p Density
(1)
3
Specific Gravity
(2)
psia
A-6
Page 51
Reference Manual
00809-0100-1191, Rev CB May 2006
Rosemount 485 Annubar
Table A-5. Air Density, lbm/ft
Tem p 14.73 100 200 300 400 500 600 700 800 900 1000 11 00
°F psia psia psia psia psia psia psia psia psia psia psia psia – 40 0.0949 0.6488 1.3087 1.9796 2.661 3.3525 4.0533 4.7628 5.4798 6.2031 6.9315 7.6632 – 20 0.0905 0.6182 1.245 1.8799 2.5227 3.1728 3.8295 4.492 5.1594 5.8308 6.5051 7.1811
0 0.0866 0.5905 1.1875 1.7906 2.3995 3.0135 3.6321 4.2547 4.8805 5.5086 6.1382 6.7684 20 0.0830 0.5652 1.1353 1.71 2.2887 2.8711 3.4567 4.0447 4.6347 5.2258 5.8175 6.409 40 0.0797 0.5421 1.0878 1.6368 2.1886 2.7429 3.2992 3.857 4.4157 4.9748 5.5338 6.092 60 0.0765 0.5208 1.0442 1.5699 2.0974 2.6266 3.1569 3.6879 4.2191 4.7502 5.2805 5.8098 80 0.0737 0.5012 1.0041 1.5085 2.0141 2.5205 3.0275 3.5347 4.0416 4.5478 5.0529 5.5567
100 0.0711 0.4829 0.9670 1.4519 1.9375 2.4234 2.9093 3.3949 3.8798 4.3637 4.8464 5.3274 120 0.0687 0.4660 0.9327 1.3997 1.8668 2.3339 2.8006 3.2666 3.7316 4.1954 4.6577 5.1184 140 0.0644 0.4503 0.9007 1.3511 1.8013 2.2511 2.7001 3.1482 3.5951 4.0406 4.4845 4.9265 160 0.0641 0.4356 0.871 1.3061 1.7406 2.1744 2.6073 3.0391 3.4695 3.8985 4.3257 4.7509 180 0.0621 0.4218 0.8432 1.264 1.684 2.103 2.521 2.938 3.3529 3.7665 4.1783 4.5882 200 0.0602 0.4089 0.8171 1.2246 1.6311 2.0364 2.4405 2.8432 3.2444 3.6439 4.0417 4.4375 220 0.0585 0.3967 0.7927 1.1877 1.5815 1.9741 2.3654 2.7551 3.1432 3.5296 3.9144 4.2972 240 0.0568 0.3853 0.7697 1.1529 1.5349 1.9156 2.2948 2.6725 3.0485 3.4228 3.7953 4.1658 260 0.0552 0.3745 0.7480 1.1202 1.4911 1.8606 2.2288 2.5956 2.9608 3.3239 3.6846 4.0424 280 0.0537 0.3644 0.7275 1.0893 1.4497 1.8088 2.1666 2.5231 2.8779 3.2306 3.5803 3.9264 300 0.0523 0.3547 0.7081 1.0601 1.4107 1.7599 2.1078 2.4546 2.7997 3.1424 3.4819 3.8174 320 0.0510 0.3456 0.6898 1.0325 1.3737 1.7136 2.0523 2.3897 2.7356 3.059 3.389 3.7147 340 0.0497 0.3369 0.6724 1.0063 1.3388 1.6698 1.9997 2.3283 2.7553 2.98 3.3013 3.6184
3
A-7
Page 52
Reference Manual
00809-0100-1191, Rev CB
Rosemount 485 Annubar
Table A-6. Properties of Selected Gases
Molecular
Gas Chemical Formula
Acetylene C2H
Air --- 28.9644 .07649 .897 59.348 1.40
Ammonia NH
Argon A 39.9480 .10553 1.379 38.683 1.67
Butane-N C
Carbon Dioxide CO
Carbon Monoxide CO 28.0106 .07397 0.967 55.169 1.41
Chlorine C
Ethane C
Ethylene C2H
Helium He 4.00260 .01056 .138 368.07 1.66
Heptane, Average C7H
Hexane, Average C Hydrochloric acid HCl 36.4610 .09606 1.256 42.383 1.40
Hydrogen H
Hydrogen Sulfide H2S 34.0799 .09024 1.177 45.344 1.32
Methane CH
Methyl Chloride CH3Cl 50.4881 .13292 1.738 30.606 1.20
2
3
4H10
2
12
2H6
4
16
6H14
2
4
Weight
26.0382 .06858 .897 59.348 1.28
17.0306 .04488 .587 90.738 1.29
58.1243 .15873 2.075 26.586 1.09
44.0100 .11684 1.528 35.113 1.28
70.9060 .19046 0 °C 2.490 0 °C 21.794 1.36
30.0701 .08005 1.047 51.391 1.19
28.0542 .07392 .967 55.083 1.22
100.2060 .26451 3.458 15.421 ---
86.1785 .22748 2.974 17.932 1.08
2.01594 .00532 .070 766.55 1.40
16.0430 .04243 .555 96.324 1.31
Density
(1)
Specific Gravity
Neon Ne 20.1830 .05155 .674 76.565 1.64
Nitric Oxide NO 30.0061 .07908 1.034 51.500 1.40
Nitrogen N
Nitrous Oxide N2O 44.0128 .11606 1.518 3 5.111 1.26
Octane Average C
Oxygen O
Penatane, ISO C
Propane C3H
Propylene C
Sulphur Dioxide SO
(1) Density is given for gas at 14.73 psia and 60 °F unless noted. (2) Specific gravity used air at 14.73 psia and 60 °F as base conditions.
2
8H18
2
5H12
8
3H6
2
28.0130 .07397 .967 55.164 1.40
114.2330 .30153 3.942 13.528 ---
31.9988 .08453 1.105 48.293 1.40
72.1514 .19045 2.490 21.418 1.06
44.0972 .11854 1.550 35.044 1.33
42.081 .04842 –47 °C .634 –47 °C 36.722 1.14
64.0630 .16886 2.208 24.122 1.25
(2)
Individual gas
Constant R
May 2006
Ration of Specific
head = C
p/Cv
A-8
Page 53
Reference Manual
00809-0100-1191, Rev CB May 2006
Figure A-5. Viscosity of Various Gases
Rosemount 485 Annubar
1
Viscosity (Cp)
2
3
4
7
5
6
9
8
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12
Temperature (Deg. F)
Figure A-5 Example: The viscosity of sulphur dioxide gas (SO
The curves for hydrocarbon vapors and natural gases in Figure A-5 are taken from Maxwell. The curves for all other gases (except helium) in the chart are based upon Sutherland’s formula, as follows:
3
-- -
⎛⎞
μμ
=
0
⎝⎠
T0C+
---------------- -
TC+
2
T
⎛⎞
------
⎝⎠
T
0
where: μ = viscosity, in centipoise at temperature T
= viscosity, in centipoise at temperature To
μ
o
T = absolute temperature, in °Rankine, for which viscosity is desired
= absolute temperature, in °Rankine, for which viscosity is known
T
o
C = Sutherland’s constant
) at 200 °F is 0.016 centipoise.
2
NOTE
The variation of viscosity with pressure is small for most gases. For the gases in Figure A-5 and Figure A-6, the correction of viscosity for pressure is less than 10% for pressures up to 500 lb/in.2 (3447 kPa).
A-9
Page 54
Rosemount 485 Annubar
Figure A-6. Viscosity of Refrigerant Vapors (saturated and superheated vapors)
Reference Manual
00809-0100-1191, Rev CB
May 2006
Viscosity (Cp)
1
2
3
4
6
5
8
7
1
2
3
4
5
6
7
8
Temperature (Deg. F)
Figure A-6 Example: The viscosity of carbon dioxide gas (CO
) at 80 °F is 0.016 centipoise.
2
Table A-7. Factors to Change from a Temperature Base of 60 °F to Other Temperature Bases
Temperature
(°F)
40 0.9615 50 0.9808 60 1.0000 70 1.0192 80 1.0385 41 0.9635 51 0.9827 61 1.0019 71 1.0212 81 1.0404 42 0.9654 52 0.9846 62 1.0038 72 1.0231 82 1.0462 43 0.9673 53 0.9865 63 1.0058 73 1.0250 83 1.0442 44 0.9692 54 0.9885 64 1.0077 74 1.0269 84 1.0462 45 0.9712 55 0.9904 65 1.0096 75 1.0288 85 1.0481 46 0.9731 56 0.9923 66 1.0115 76 1.0308 86 1.0500 47 0.9750 57 0.9942 67 1.0135 77 1.0327 87 1.0519 48 0.9769 58 0.9962 68 1.0154 78 1.0246 88 1.0538 49 0.9788 59 0.9981 69 1.0173 79 1.0365 89 1.0558
F
tb
Temperature
(°F)
F
tb
Tem perat ure
(°F)
F
tb
Temperature
(°F)
F
tb
Temperature
(°F)
90 1.0577
F
tb
A-10
Page 55
Reference Manual
00809-0100-1191, Rev CB May 2006
Rosemount 485 Annubar
Table A-8. Flowing Temperature Factors - F
Temperature
(°F)
1 1.0621 31 1.0291 61 0.9990 91 0.9715 2 1.0609 32 1.0281 62 0.9981 92 0.9706 3 1.0598 33 1.0270 63 0.9971 93 0.9697 4 1.0586 34 1.0260 64 0.9962 94 0.9688 5 1.0575 35 1.0249 65 0.9952 95 0.9680 6 1.0564 36 1.0239 66 0.9943 96 0.9671 7 1.0552 37 1.0229 67 0.9933 97 0.9662 8 1.0541 38 1.0219 68 0.9924 98 0.9653 9 1.0530 39 1.0208 69 0.9915 99 0.9645
10 1.0518 40 1.0198 70 0.9905 100 0.9636
11 1.0507 41 1.0188 71 0.9896 110 0.9551 12 1.0496 42 1.0178 72 0.9887 120 0.9469 13 1.0485 43 1.0168 73 0.9877 130 0.9388 14 1.0474 44 1.0157 74 0.9868 140 0.9309 15 1.0463 45 1.0147 75 0.9856 150 0.9233 16 1.0452 46 1.0137 76 0.9850 160 0.9158 17 1.0441 47 1.0127 77 0.9840 170 0.9085 18 1.0430 48 1.0117 78 0.9831 180 0.9014 19 1.0419 49 1.0107 79 0.9822 190 0.8944 20 1.0408 50 1.0098 80 0.9813 200 0.8876 21 1.0392 51 1.0089 81 0.9804 210 0.8810 22 1.0387 52 1.0078 82 0.9795 220 0.8745 23 1.0376 53 1.0068 83 0.9786 230 0.8681 24 1.0365 54 1.0058 84 0.9777 240 0.8619 25 1.0355 55 1.0048 85 0.9768 250 0.8558 26 1.0344 56 1.0039 86 0.9759 260 0.8498 27 1.0333 57 1.0029 87 0.9750 270 0.8440 28 1.0323 58 1.0019 88 0.9741 280 0.8383 29 1.0312 59 1.0010 89 0.9732 290 0.8327 30 1.0302 60 1.000 90 0.9723 300 0.8275
Factor Temperature (°F) Factor Temperature (°F) Factor Temperature (°F) Factor
tf
A-11
Page 56
Rosemount 485 Annubar
Table A-9. Supercompressibility Factor – Fpv, Air Flowing Temperature
Reference Manual
00809-0100-1191, Rev CB
May 2006
Pressure
psia
14.7 1.0092 1.0077 1.0065 1.0056 1.0048 1.0041 1.0035 1.0031 1.0027 1.0024 1.0021 1.0019 1.0016 1.0015 100 1.0613 1.0516 1.0437 1.0372 1.0319 1.0275 1.0239 1.0208 1.0182 1.0160 1.0141 1.0125 1.0112 1.0100 200 1.1193 1.1007 1.0856 1.0732 1.0629 1.0544 1.0472 1.0412 1.0361 1.0318 1.0281 1.0249 1.0222 1.0198 300 1.1744 1.1477 1.1259 1.1079 1.0930 1.0805 1.0700 1.0612 1.0537 1.0473 1.0419 1.0372 1.0331 1.0296 400 1.2270 1.1929 1.1649 1.1416 1.1223 1.1060 1.0924 1.0808 1.0710 1.0626 1.0554 1.0493 1.0439 1.0392 500 1.2774 1.2365 1.2026 1.1744 1.1508 1.1310 1.1143 1.1001 1.0880 1.0777 1.0689 1.0612 1.0546 1.0488 600 1.3260 1.2785 1.2391 1.2062 1.1786 1.1554 1.1358 1.1191 1.1048 1.0926 1.0821 1.0730 1.0652 1.0583 700 1.3728 1.3192 1.2746 1.2373 1.2058 1.1793 1.1568 1.1377 1.1213 1.1073 1.0952 1.0847 1.0756 1.0677 800 1.4181 1.3587 1.3091 1.2675 1.2324 1.2028 1.1775 1.1560 1.1376 1.1218 1.1081 1.0963 1.0860 1.0771 900 1.4620 1.3971 1.3428 1.2971 1.2585 1.2258 1.1979 1.1741 1.1537 1.1361 1.1209 1.1077 1.0963 1.0863
1000 1.5046 1.4345 1.3756 1.3260 1.2840 1.2483 1.2179 1.1918 1.1695 1.1502 1.1335 1.1191 1.1065 1.0955
110 0 1.5460 1.4709 1.4077 1.3543 1.3090 1.2705 1.2376 1.2094 1.1851 1.1642 1.1460 1.1303 1.1166 1.1046 1200 1.5863 1.5064 1.4390 1.3820 1.3336 1.2923 1.2569 1.2266 1.2005 1.1779 1.1584 1.1414 1.1266 1.1136 1300 1.6257 1.5411 1.4697 1.4092 1.3577 1.3137 1.2760 1.2436 1.2157 1.1916 1.1706 1.1524 1.1365 1.1226 1400 1.6641 1.5751 1.4998 1.4358 1.3814 1.3348 1.2948 1.2604 1.2308 1.2051 1.1827 1.1633 1.1463 1.1314 1470 1.6905 1.5984 1.5204 1.4542 1.3977 1.3493 1.3078 1.2721 1.2412 1.2144 1.1911 1.1709 1.1531 1.1376
–40 °F –20 °F 0 °F 20 °F 40 °F 60 °F 80 °F 100 °F 120 °F 140 °F 160 °F 180 °F 200 °F 220 °F
Temperature
A-12
Page 57
Reference Manual
00809-0100-1191, Rev CB May 2006

Appendix B Pipe Data

350 psig
Class 350
300 psig
Class 300
250 psig
Class 250
Rosemount 485 Annubar
200 psig
Class 200
150 psig
Class 150
100 psig
Class 100
50 psig
Class 50
Wall I.D. Wall I.D. Wall I.D. Wall I.D. Wall I.D. Wall I.D. Wall I.D.
Pipe
O.D.
Class A
100 ft. 43 psig Class B Class C Class D Class E Class F Class G Class H
O.D. Wall I.D. O.D. Wall I.D. O.D. Wall I.D. O.D. Wall I.D. O.D. Wall I.D. O.D. Wall I.D. O.D. Wall I.D. O.D. Wall I.D.
/2 4 5 6 8 10 12 14 16 18 20 22 24
1
/2 3 3
(1)
1
/2 2 2
1
/4 1
1
C and Titanium Pipe
®
/4 1 1
3
/2
.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.000 4.500 5.563 6.625 8.625 10.750 12.750 14.000 16.000 18.000 20.000 22.000 24.000
1
Out.
Dia.
I.D. .710 .920 1.185 1.530 1.770 2.245 2.709 3.334 3.834 4.334 5.345 6.407 8.407 10.482 12.438 13.668 15.670 17.670 19.634 21.624 23.563
Wall .065 .065 .065 .065 .065 .065 .083 .083 .083 .083 .109 .109 .109 .134 .156 .156 .165 .165 .188 .188 .218
I.D. .674 .884 1.097 1.442 1.682 2.157 2.635 3.260 3.760 4.260 5.295 6.357 8.329 10.420 12.390 13.624 15.624 17.624 19.564 21.564 23.50
Wall .083 .083 .109 .109 .109 .109 .120 .120 .120 .120 .134 .134 .148 .165 .180 .188 .188 .188 .218 .218 .250
I.D. .622 .824 1.049 1.380 1.610 2.067 2.469 3.068 3.548 4.026 5.047 6.065 7.981 1.020 12.00
Wall .109 .113 .133 .140 .145 .154 .203 .216 .226 .237 .258 .280 .322 .365 .375
.147 .154 .179 .191 .200 .218 .276 .300 .318 .337 .375 .432 .500 .500 .500
I.D. .546 .742 .957 1.278 1.500 1.939 2.323 2.900 3.364 3.826 4.813 5.761 7.625 9.750 11.7 5
Wall
Pipe
Size
Table B-1. Pipe Data
Cast iron Pipe – ASA Standard
2 3.96 0.32 3.32 0.32 3.32 0.32 3.32 0.32 3.32 0.32 3.32 0.32 3.32 0.32 3.32
www.rosemount.com
3 4.800.354.100.354.100.354.100.354.100.354.100.354.100.354.10
4 6.90 0.38 6.14 0.38 6.14 0.38 6.14 0.38 6.14 0.38 6.14 0.38 6.14 0.38 6.14
5 9.050.418.230.418.230.418.230.418.230.418.230.418.230.418.23
10 11. 10 0.44 10.22 0.44 10.22 0.44 10.22 0.44 10.22 0.44 10.22 0.48 10.14 0.52 10.06
12 13.20 0.48 12.24 0.48 12.24 0.48 12.24 0.48 12.24 0.52 12.16 0.52 12.16 0.56 12.08
16 17.40 0.54 16.32 0.54 16.32 0.54 16.32 0.58 16.24 0.63 16.14 0.68 16.04 0.68 16.04
14 15.30 0.48 14.34 0.51 14.28 0.51 14.28 0.55 14.20 0.59 14.12 0.59 14.12 0.64 14.02
18 19.50 0.54 18.42 0.58 18.34 0.58 18.34 0.63 18.24 0.68 18.14 0.73 18.04 0.79 17.92
20 21.60 0.57 20.46 0.62 21.36 0.62 20.36 0.67 20.26 0.72 20.16 0.78 20.04 0.84 19.92
24 25.80 0.63 24.54 0.68 24.44 0.73 24.34 0.79 24.22 0.79 24.22 0.85 24.10 0.92 23.96
Pipe
Size
Cast iron Pipe – AWWA Standard
2 3.80 0.39 3.02 3.95 0.42 3.12 3.96 0.45 3.06 3.96 0.48 3.00 --- --- --- --- --- --- --- --- --- --- --- ---
3 4.800.423.965.000.454.105.000.484.045.000.52 3.96 --- --- --- --- --- --- --- --- --- --- --- ---
4 6.90 0.44 6.02 7.10 0.48 6.14 7.10 0.51 6.08 7.10 0.55 6.00 7.22 0.58 6.06 7.22 0.61 6.00 7.38 0.65 6.08 7.38 0.69 6.00
5 9.050.468.139.050.518.039.300.568.189.300.608.109.420.668.109.420.718.009.600.758.109.600.808.00
10 11.1 0 0.50 10.10 11 .10 0.57 9.96 11 .40 0.62 10.16 11. 40 0.68 10.04 11. 60 0.74 10.12 11. 60 0.80 10.00 11. 84 0.86 10.12 11 .84 0.92 10.00
12 13.20 0.54 12.12 13.20 0.62 11.96 13.50 0.68 12.14 13.50 0.75 12.00 13.78 0.82 12.14 13.78 0.89 12.00 14.08 0.97 12.14 14.08 1.04 12.00
14 15.30 0.57 14.16 15.30 0.66 13.98 15.65 0.74 14.17 15.65 0.82 14.01 15.98 0.90 14.18 15.98 0.99 14.00 16.32 1.07 14.18 16.32 1.16 14.00
16 17.40 0.60 16.20 17.40 0.70 16.00 17.80 0.80 16.20 17.80 0.89 16.02 18.16 0.98 16.20 18.16 1.08 16.00 18.54 1.18 16.18 18.54 1.27 16.00
18 19.50 0.64 18.22 19.50 0.75 18.00 19.92 0.87 18.18 19.92 0.96 18.00 20.34 1.07 18.20 20.34 1.17 18.00 20.78 1.28 18.22 20.78 1.39 18.00
20 21.60 0.67 20.26 21.60 0.80 21.00 22.06 0.92 20.22 22.06 1.03 21.00 22.54 1.15 20.24 22.54 1.27 20.00 23.02 1.39 20.24 23.02 1.51 20.00
24 25.80 0.76 24.28 25.80 0.89 24.02 26.32 1.04 24.22 26.32 1.16 24.00 26.90 1.31 24.28 26.90 1.45 24.00 27.76 1.75 24.26 27.76 1.88 24.00
30 31.74 0.88 29.98 32.00 1.03 29.94 32.40 1.20 30.00 32.74 1.37 30.00 33.10 1.55 30.00 33.46 1.73 30.00
36 37.96 0.99 35.98 38.30 1.15 36.00 38.70 1.36 39.98 39.16 1.58 36.00 39.60 1.80 36.00 40.04 2.02 36.00
42 44.20 1.10 42.00 44.50 1.28 41.94 45.10 1.54 42.02 45.58 1.78 42.02
48 50.50 1.26 47.98 50.80 1.42 47.96 51.40 1.71 47.98 51.98 1.96 48.06
54 56.66 1.35 53.96 57.10 1.55 54.00 57.80 1.90 54.00 58.40 2.23 53.94
60 62.80 1.39 60.02 63.40 1.67 60.06 64.20 2.00 60.20 64.82 2.38 60.06
72 75.34 1.62 72.10 76.00 1.95 72.10 76.88 2.39 72.10
84 87.54 1.72 84.10 88.54 2.22 84.10
Stainless Steel, Hastelloy
Pipe Size
Sched
(2)
5S
10S
40S
80S
(1) These materials are generally available in schedules 40 and 80 only.
(2) Wall thickness of Schedule 5S and 10S does not permit threading in accordance with the American Standard for Pipe Threads (ASA No. B2.1).
Page 58
Rosemount 485 Annubar
.500
Reference Manual
00809-0100-1191, Rev CB
May 2006
Pipe
(1)
.375 .375 .438 .500 .500 .562 --- .625 .625 .625 .625 .625 .625
/2 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 42
1
/2 3 3
1
/2 2 2
1
/4 1
1
/4 1 1
3
/2
1
.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.000 4.500 5.563 6.625 8.625 10.750 12.750 14.000 16.000 18.000 20.000 22.000 24.000 26.000 28.000 30.000 32.000 34.0 00 36.000 42.000
Out.
Dia.
Wall .109 .113 .133 .140 .145 .154 .203 .216 .226 .237 .258 .280 .322 .365 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375
I.D. .252 .434 .599 .895 1.100 1.503 1.771 2.300 2.728 3.1 52 4.063 6.065 7.981 1.020 12.00 --- --- --- --- --- --- --- --- --- --- --- --- ---
Wall .294 .308 .358 .382 .400 .436 .552 .600 .636 .674 .750 .280 .322 .365 .375 --- --- --- --- --- --- --- --- --- --- --- --- ---
I.D. .546 .742 .957 1.278 1.500 1.939 2.323 2.900 3.364 3.826 4.813 5.761 7.625 9.750 11.750 13.000 15.000 17.000 19.000 21.000 23.000 25.000 27.000 29.000 31.000 33.000 35.000 41.000
Wall .147 .154 .179 .191 .200 .218 .276 .300 .318 .377 .375 .432 .500 .500 .500 .500 .500 .500 .500 .500 .500 .500 .500 .500 .500 .500 .500
I.D. --- --- --- --- --- --- --- --- --- --- --- --- 8.071 10.136 12.090 13.250 15.250 17.124 19.000 21.000 22.876 --- 26.750 28.750 30.750 32.750 34.750 40.750
Wall --- --- --- --- --- --- --- --- --- --- --- --- .277 .307 .330
I.D. --- --- --- --- --- --- --- --- --- --- --- --- 7.813 9.750 11.626 12.814 14.688 16.500 18.376 20.250 22.064
Wall --- --- --- --- --- --- --- --- --- --- --- --- .406 s.500 .562 .59 3 .656 .750 .812 .875 .968
I.D. --- --- --- --- --- --- --- --- --- --- --- --- 7.439 9.314 11.064 12.126 13.938 15.688 17.438 19.250 20.938
Wall --- --- --- --- --- --- --- --- --- --- --- --- .593 .718 .843 .937 1.031 1.156 1.281 1.375 1.531
I.D. --- --- --- --- --- --- --- --- --- --- --- --- 7.001 8.750 10.500 11.500 13.124 14.876 16.500 18.250 19.876
I.D. --- --- --- --- --- --- --- --- --- --- --- 8.125 10.250 12.250 13.376 15.376 17.376 19.250 21.250 23.250 25.000 27.000 29.000 31.000 33.000 35.000 41.000
Wall --- --- --- --- --- --- --- --- --- --- --- .250 .250 .250 .312 .312 .312 .375 .375 .375 .500 .500 .500 .500 .500 .50 0 .500
I.D. .622 .824 1.049 1.380 1.610 2.067 2.469 3.068 3.548 4.026 5.047 6.065 7.981 10.020 11.9 38 13.124 15.000 16.976 18.814 --- 22.626
Wall .109 .133 .133 .140 .145 .154 .203 .216 .226 .237 .258 .280 .322 .365 .406 .438 .500 .562 .593 --- .687
I.D. .546 .742 .957 1.278 1.500 1.939 2.323 2.900 3.364 3.826 4.813 5.761 7.625 9.564 11. 37 6 12.500 14.314 16.126 17.938 19.750 21.564
I.D. --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- 13.500 15.500 17.500 19.500 21.500 23.500 25.376 27.376 29.376 31.376 33.376 35.376 ---
Wall --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- .250 .250 .250 .250 .250 .250 .312 .312 .312 .312 .312 .312 ---
Wall .147 .154 .179 .191 .200 .218 .276 .300 .318 .337 .375 .432 .500 .593 .687 .750 .843 .937 1.031 1.125 1.218
Wall --- --- --- --- --- --- --- --- --- --- --- --- .812 1.000 1.125 1.250 1.438 1.562 1.750 1.875 2.062
I.D. --- --- --- --- --- --- --- --- --- 3.624 4.563 5.501 7.189 9.064 10.750 11.8 14 13.564 15.250 17.000 18.75 0 20.376
Wall --- --- --- --- --- --- --- --- --- .438 .500 .562 .718 8.43 1.000 1.093 1.218 1.375 1.500 1.625 1.812
I.D. .466 .614 .815 1.160 1.338 1.689 2.125 2.624 --- 3.438 4.313 5.189 6.813 8.500 10.1 26 11.1 88 12.814 14.438 16.064 17.750 19.314
Wall .187 .218 .250 .250 .281 .343 .375 .438 --- .531 .625 .718 .906 1.125 1.312 1.406 1.593 1.781 1.968 2.125 2.343
B-2
Pipe Size
Std I.D. .622 .824 1.049 1.380 1.610 2.067 2.469 3.068 3.548 4.026 5.047 6.065 7.981 10.20 12.000 13.250 15.250 17.250 19.250 21.250 23.250 25.250 27.250 29.250 31.250 33.250 35.250 41.250
Double
Extra
Heavy
Extra
Carbon Steel and PVC
Heavy
Sched
Sched
30
Sched
60
Sched
Sched
20
Sched
10
40
Sched
100
80
Sched
120
Sched
(1) These materials are generally available in schedules 40 and 80 only.
140
Sched
160
Character Description
= Wall thicknes is identical with the thickness of “Extra Heavy” pipe.
= Wall thicknes is identical with the thickness of “Standard Weight” pipe.
= These do not conform to the American Standard B36.10.
Pipe Weight Formula for Steel Pipe (pounds per foot):
10.68 (D-t)t
where:
D = Outside Diameter
t = Wall Thickness
Page 59
Reference Manual
00809-0100-1191, Rev CB May 2006
aa
Correction
Factor, F
Typ e 3 16
Typ e 3 04
Rosemount 485 Annubar
Temperature (°F) of Piping Material
Thermal Expansion Factor
aa
– 155 – 230 – 190 – 276 0.995
– 264 – 317 0.993
– 204 – 322 – 245 0.994
Aluminum Copper Type 430 2% CRMO 5% CRMO Bronze Carbon Steel
Table B-2. F
– 63 – 102 – 86 – 119 0.997
– 108 – 163 – 137 – 189 0.996
– 19 – 44 – 34 – 55 0.998
25 19 44 – 13 – 14 17 – 6 7 0.999
68 68 68 68 68 68 68 68 1.000
113 127 157 146 151 122 144 130 1.001
332 296 312 225 289 240 1.003
246 222 232 175 218 186 1.002
494 434 460 321 425 343 1.005
415 366 389 273 358 292 1.004
641 566 594 417 551 439 1.007
568 501 527 369 489 391 1.006
783 690 730 675 536 1.009
713 629 662 613 488 1.008
918 811 858 794 631 1.011
851 750 795 735 584 1.010
956 871 918 851 674 1.012
1054 928 979 907 727 1.013
1121 984 1040 961 777 1.014
1189 1038 1102 1015 799 1.015
B-3
Page 60
Rosemount 485 Annubar
Reference Manual
00809-0100-1191, Rev CB
May 2006
B-4
Page 61
Reference Manual
00809-0100-1191, Rev CB May 2006
Rosemount 485 Annubar

Appendix C Unit and Conversion Factors

Table C-1. Equivalents of Absolute Viscosity
Absolute or
Dynamic Viscosity
Centipoise (m) 1 0.01 2.09 (10 Poise gram/cm-sec
dyne-second/cm slugs/ft-second
second/ft2 (μ’ε)
pound
f
pounds/ft-second pounds-second/ft
f
Pound Pound
= Pound of Force
m
3
(100 μ)
2
(με)
= Pound of Mass
Centipoise
(μ)
100 1 2.09 (10-3) 0.0672
47900 479 1 g or 32.3
1487 14.87 1/g or .0311 1
To convert absolute or dynamic viscosity from one set of units to another using Table C-1, locate the given set of units in the left hand column and multiply the numerical value by the factor shown horizontally to the right under the set of units desired.
Poise
gram/cm-sec
dyne-sec/cm
(100 μ)
slugs/ft-sec
3
pound
2
sec/ft
f
(μ'ε)
-3
)6.72 (10-3)
pounds/ft-sec
pounds-sec/ft
2
(με)
Table C-2. Equivalents of Kinematic Viscosity
As an example, suppose a given absolute viscosity of 2 poise is to be converted to slugs/foot-second. By referring to Table C-1, we find the conversion factor to be 2.09 (10-3). Then, 2 (poise) times 2.09 (10-3) = 4.18 (10-3) = 0.00418 slugs/foot-second.
Kinematic Viscosity Centipoise (υ) Strokes cm2/second (100 υ) fm2/second (υ')
Centipoise (υ) 1 0.01 1.076 (10 Strokes cm2/second
(100 υ)
2
/second (υ') 92900 929 1
fm
100 1 2.09 (10-3)
-3
)
To convert kinematic viscosity from one set of units to another using Table C-2, locate the given set of units in the left hand column and multiply the numerical value by the factor shown horizontally to the right under the set of units desired.
2
As an example, suppose a given kinematic viscosity of 0.5 ft converted to centistokes. By referring to Table C-2, we find the conversion factor to be 92900. Then, 0.5 ft
2
/second times 92900 = 46450 centistokes.
/second is to be
www.rosemount.com
Page 62
Rosemount 485 Annubar
Reference Manual
00809-0100-1191, Rev CB
May 2006
Table C-3. Equivalents of Kinematic Viscosity and Saybolt Universal Viscosity
Kinematic
Viscosity
Centistokes (υ) At 100 °F Basic Values at 210 °F Centistokes (υ) At 122 °F at 210 °F
1.83 32.01 32.23 48 25.3 ---
2.0 32.62 32.85 50 26.1 25.2
4.0 39.14 39.41 60 30.6 29.8
6.0 45.56 45.88 70 35.1 34.4
8.0 52.09 52.45 80 39.6 39.0
10.0 58.91 59.32 90 44.1 43.7
15.0 77.39 77.93 100 48.6 48.3
20.0 97.77 98.45 125 60.1 60.1
25.0 119.3 120.1 150 71.7 71.8
30.0 141.3 142.3 175 83.8 83.7
35.5 163.7 164.9 200 95.0 95.6
40.0 186.3 187.6 225 106.7 107.5
45.0 209.1 210.5 250 11 8. 4 119. 4
50.0 232.1 233.8 275 130.1 131.4
55.0 255.2 257.0 300 141.8 143.5
60.0 278.3 280.2 325 153.6 155.5
65.0 301.4 303.5 350 165.3 167.6
70.0 324.4 326.7 375 177.0 179.7
75.0 347.6 350.0 400 188.8 191.8
80.0 370.8 373.4 425 200.6 204.0
85.0 393.9 396.7 450 212.4 216.1
90.0 417.1 420.0 475 224.1 228.3
95.0 440.3 443.4 500 235.9 240.5
100.0 463.5 466.7 525 247.7 252.8
120.0 556.2 560.1 550 259.5 265.0
140.0 648.9 653.4 575 271.3 277.2
160.0 741.6 --- 600 283.1 289.5
180.0 834.2 --- 625 294.9 301.8
200.0 926.9 --- 650 306.7 314.1
220.0 1019.6 --- 675 318.4 326.4
240.0 1112 .3 --- 700 330.2 338.7
260.0 1205.0 --- 725 342.0 351.0
280.0 1297.7 --- 750 353.8 363.4
300.0 1390.4 --- 775 365.5 375.7
320.0 1483.1 --- 800 377.4 388.1
340.0 1575.8 --- 825 389.2 400.5
360.0 1668.5 --- 850 400.9 412.9
380.0 1761.2 --- 875 412.7 425.3
400.0 1853.9 --- 900 424.5 437.7
420.0 1946.6 --- 925 483.5 450.1
440.0 2039.3 --- 950 488.1 462.5
460.0 2132.0 --- 975 459.9 474.9
480.0 2224.7 --- 1000 471.7 487.4
500.0 2317.4 --- 1025 483.5 499.8
Over 500 Saybolt seconds =
Equivalent Saybolt Universal Viscosity, sec.
Centistokes x 4.6347
Saybolt seconds =
Centistokes x 4.6673
NOTE:
To obtain the Saybolt Universal viscosity equivalent to a kinematic viscosity determined at t, multiply the equivalent Saybolt Universal viscosity at 100 °F by 1+(t - 100) 0.000 064.
Example: 10υ at 210 °F are equivalent to 58.91 multiplied by 1.0070 or 59.32 seconds Saybolt Universal at 210 °F.
Table C-4. Equivalents of Kinematic Viscosity and Saybolt Furol Viscosity
Kinematic
Viscosity
1050 495.2 512.3 1075 507.0 524.8 110 0 518.8 537.2 1125 530.6 549.7 115 0 542.4 562.2 1175 554.2 574.7 1200 566.0 587.2 1225 577.8 599.7 1250 589.5 612.2 1275 601.3 624.8 1300 613.1 637.3
Over 1300 Saybolt fluid seconds =
Equivalent Saybolt Furol Viscosity, sec.
Centistokes x 0.4717
Log (Saybolt Furol
seconds - 2.87) = 0.4717
[Log (Centistokes)] - 0.3975
Tables C-3 (abstracted from Table 1, D2161-63T) and C-4 (abstracted from Table 3, D2161-63T) are reprinted with their permission of the America Society for Testing Materials (ASTM).
C-2
Page 63
Reference Manual
00809-0100-1191, Rev CB May 2006
Table C-5. Equivalents of Degrees API, Degrees Baume, Specific Gravity, Weight Density, and Pounds per Gallon at 60 °F/60 °F.
Values for API Scale Values for Baume Scale
Degrees on
API or
Baume
Scale
0 --- --- --- --- --- --- 1.0000 62.36 8.337 2 --- --- --- --- --- --- 1.0140 63.24 8.454 4 --- --- --- --- --- --- 1.0284 64.14 8.574 6 --- --- --- --- --- --- 1.0432 65.06 8.697
8 --- --- --- --- --- --- 1.0584 66.01 8.824 10 1.0000 62.36 8.337 1.0000 62.36 8.337 1.0741 66.99 8.955 12 0.9861 61.50 8.221 0.9859 61.49 8.219 1.0902 67.99 9.089 14 0.9725 60.65 8.108 0.9722 60.63 8.105 1.1069 69.03 9.228 16 0.9593 59.83 7.998 0.9589 59.80 7.994 1.1240 70.10 9.371 18 0.9465 59.03 7.891 0.9459 58.99 7.886 1.1417 71.20 9.518 20 0.9340 58.25 7.787 0.9333 58.20 7.781 1.1600 72.34 9.671 22 0.9218 57.87 7.736 0.9211 57.44 7.679 1.1789 73.52 9.828 24 0.9100 56.75 7.587 0.9091 56.70 7.579 1.1983 74.73 9.990 26 0.8984 56.03 7.490 0.8974 55.97 7.482 1.2185 75.99 10.159 28 0.8871 55.32 7.396 0.8861 55.26 7.387 1.2393 77.29 10.332 30 0.8762 54.64 7.305 0.8750 54.57 7.295 1.2609 78.64 10.512 32 0.8654 53.97 7.215 0.8642 53.90 7.205 1.2832 80.03 10.698 34 0.8550 53.32 7.128 0.8537 53.24 7.117 1.3063 81.47 10.891 36 0.8448 52.69 7.043 0.8434 52.60 7.031 1.3303 82.96 11.091 38 0.8348 52.06 6.960 0.8333 51.97 6.497 1.3551 84.51 11. 297 40 0.8251 51.46 6.879 0.8235 51.36 6.865 1.3810 86.13 11.513 42 0.8155 50.86 6.799 0.8140 50.76 6.786 1.4078 87.80 11. 737 44 0.8063 50.28 6.722 0.8046 50.18 6.708 1.4356 89.53 11.969 46 0.7972 49.72 6.646 0.7955 49.61 6.632 1.4646 91.34 12.210 48 0.7883 49.16 6.572 0.7865 49.05 6.557 1.4948 93.22 12.462 50 0.7796 48.62 6.499 0.7778 48.51 6.484 1.5263 95.19 12.725 52 0.7711 48.09 6.429 0.7692 47.97 6.413 1.5591 97.23 12.998 54 0.7628 47.57 6.359 0.7609 47.45 6.344 1.5934 99.37 13.284 56 0.7547 47.07 6.292 0.7527 46.94 6.275 1.6292 101.60 13.583 58 0.7467 46.57 6.225 0.7447 46.44 6.209 1.6667 103.94 13.895 60 0.7389 46.08 6.160 0.7368 45.95 6.143 1.7059 106.39 14.222 62 0.7313 45.61 6.097 0.7292 45.48 6.079 1.7470 108.95 14.565 64 0.7238 45.14 6.034 0.7216 45.00 6.016 1.7901 111.64 14.924 66 0.7165 44.68 5.973 0.7143 44.55 5.955 1.8354 114 .46 15.302 68 0.7093 44.23 5.913 0.7071 44.10 5.895 11.8831 117.44 15.699 70 0.7022 43.79 5.854 0.7000 43.66 5.836 1.9333 120.57 16.118 72 0.6953 43.36 5.797 0.6931 43.22 5.778 --- --- --­74 0.6886 42.94 5.741 0.6863 42.80 5.722 --- --- --­76 0.6819 42.53 5.685 0.6796 42.38 5.666 --- --- --­78 0.6754 42.12 5.631 0.6731 41.98 5.612 --- --- --­80 0.6690 41.72 5.577 0.6667 41.58 5.558 --- --- --­82 0.6628 41.33 5.526 0.6604 41.19 5.506 --- --- --­84 0.6566 40.95 5.474 0.6542 40.80 5.454 --- --- --­86 0.6506 40.57 5.424 0.6482 40.42 5.404 --- --- --­88 0.6446 40.20 5.374 0.6422 40.05 5.354 --- --- --­90 0.6388 39.84 5.326 0.6364 39.69 5.306 --- --- --­92 0.6331 39.48 5.278 0.6306 39.33 5.257 --- --- --­94 0.6275 39.13 5.231 0.6250 38.98 5.211 --- --- --­96 0.6220 38.79 5.186 0.6195 38.63 5.165 --- --- --­98 0.6166 38.45 5.141 0.6140 38.29 5.119 --- --- ---
100 0.6112 38.12 5.096 0.6087 37.96 5.075 --- --- ---
Tables C-5 are reprinted with their permission of the America Society for Testing Materials (ASTM).
Specific
gravity
(S)
Oil Liquids lighter than water Liquids heavier than water
Weight
Density lb/ft
(ρ)
3
Pounds
per
Gallon
Specific
gravity
(S)
Weight
Density lb/ft
(ρ)
Rosemount 485 Annubar
3
Pounds
per
Gallon
Specific
gravity
(S)
Weight
Density lb/ft
(ρ)
3
Pounds
per
Gallon
C-3
Page 64
Rosemount 485 Annubar
Reference Manual
00809-0100-1191, Rev CB
May 2006
Table C-6. Equivalents
Weight
1 kg = 2.205 lb 1 cubic inch of water (60 °F) = 0.073551 cubic inch of mercury (32 °F) 1 cubic inch of mercury (32 °F) = 13.596 cubic inch of water (60 °F) 1 cubic inch of mercury (32 °F) = 0.4905 lb
Velocity
1 foot per second = 0.3048 meter per second 1 meter per second = 3.208 foot per second
Density
1 pound per cubic inch = 27.68 gram per cubic centimeter 1 gram per cubic centimeter = 0.03613 pound per cubic inch 1 pound per cubic foot = 16.0184 kg per cubic meter 1 kilogram per cubic meter = 0.06243 pound per cubic foot
Physical Constants
Base of natural logarithms (e) = 2.7182818285 Acceleration of gravity (g) = 32.174 foot/second
2
= (980.665 centimeter/second2)
Pi (π) = 3.1415926536
Measure
1-in. = 25.4 millimeter 1 ft = 304.8 millimeter 1-in. = 2.54 centimeter 1 ft = 30.48 centimeter 1 millimeter = 0.03937-inch 1-in.
2
= 6.4516 centimeter
2
1 millimeter = 0.00328 foot 1centimeter2 = 0.0008 foot2 1 micron = 0.000001 meter 1 foot
2
= 929.03 centimeter2
1 torr = 1 millimeter mercury Circumference of a circle = 2πr = πd
2
10
= 1 atom mercury Area of a circle = πr
° Kelvin ° Rankine ° Celsius
2 = πd2
(1)
/4
° Fahrenheit
Absolute Zero 0 0 –273.15 –459.67 Water Freezing Point
273.15 491.67 0 32
(14.696 psia) Water Boiling Point
373.15 671.67 100 212
(14.696 psia)
(1) To convert degree Celsius (tc) to degrees Fahrenheit: t = 1.8tc = 32 (2) To convert degree Fahrenheit to degree Celsius (tc): tc = (t - 32)/1.8.
(2)
C-4
Prefixes
atto (a) = one-quintillionth = 0.000 000 000 000 000 001 = 10 femto (f) = one-quadrilliointh = 0.000 000 000 000 001 = 10 pico (p) = one-trillionth = 0.000 000 000 001 = 10 nano (n) = one-billionth = 0.000 000 001 = 10 micro (m) = one-millionth = 0.000 001 = milli (m) = one-thousandth = 0.001= 10 centi (c) = one-hundredth = 0.01 = deci (d) = one-tenth = 0.1 = uni (one) = 1.0 = 10 deka (da) = ten = 10.0 = 10
-1
-0
1
hecto (h) = one-hundred = 100.0 = 10 kilo (k) = one-thousand = 1 000.0 = 10
-6
-3
-2
2
3
mega (M) = one-million = 1 000 000.0 = 10 giga (G) = one-billion = 1 000 000 000.0 = 10 teta (T) = one-trillion = 1 000 000 000 000.0 = 10
-12
-9
6
9
12
-18
-15
Page 65
Reference Manual
00809-0100-1191, Rev CB May 2006
Table C-7. Equivalents of Liquid Measures and Weights
To Obtain Multiply
Column X Row
U.S. Gallon 1 0.833 8 8.337 0.13368 231 3.78533 0.003785
Imperial Gallon 1.2009 1 9.60752 10 0.16054 277.42 4.54596 0.004546
U.S. Pint 0.125 0.1041 1 1.042 0.01671 28.875 0.473166 0.000473
U.S. Pound Water 0.11995 0.1 0.9596 1 0.016035 27.708 0.45405 0.000454
U.S. Cubic Foot 7.48052 6.22888 59.8442 62.365 1 1728 28.31702 0.028317
U.S. Cubic Inch 0.004329 0.00361 0.034632 0.03609 0.0005787 1 0.016387 0.0000164
Liter 0.2641779 0.2199756 2.113423 2.202 0.0353154 61.02509 1 0.001000
Cubic Meter 264.170 219.969 2113.34 2202 35.31446 61023.38 999.972 1
Water at 60 °F (15.6 °C) 1 Barrel = 42 gallons (petroleum measure).
U.S.
Gallon
Imperial
Gallon
U.S.
Pint
U.S. Pound
Water
Example:
Suppose a given absolute viscosity of 2 pose is to be converted to slugs/foot-second. By referring to Table C-7, we find the conversion factor to be 2.09 (10-3). Then, 2 (poise) times 2.09 (10-3) = 4.18 (10-3) = 0.00418 slugs/foot-second.
Rosemount 485 Annubar
U.S. Cubic
Foot
U.S. Cubic
Inch
Liter
Cubic
Meter
Table C-8. Equivalents of Liquid Measures and Weights
To Obtain
Multiply
Column X Row
2
lb/in
2
lb/ft
atmospheres 14.696 2116.22 1 1.0332 1.0332 407.520 33.9600 29.921 760.00 1.01325 0.101325 101.325 10351.0
2
kg/cm
2
kg/m
inch water
inch mercury
mm mercury
mm water
Water at 60 °F (15.6 °C) 1 Barrel = 42 gallons (petroleum measure).
(1) 68 °F (20 °C)
(1)
(1)
foot water
(1)
(1)
bars 14.5038 2088.54 0.98692 1.01972 10197.2 402.190 33.5158 29.5300 750.061 1 0.10 100 10215.6
MPa 145.038 20885.4 9.8692 10.1972 101972.0 4021.90 335.158 295.300 7500.61 10.0 1 1000 102156
KPa 0.145038 20.8854 0.0098692 0.0101972 101.972 4.02190 0.33516 0.2953 7.50061 0.01 0.001 1 102.156
(1)
2
lb/in
1 .144 0.068046 0.070307 703.070 27.7300 2.3108 2.03602 51.7149 0.068948 0.0068948 6.8948 704.342
0.006944 1 0.000473 0.0004888 4.88243 0.19257 0.016048 0.014139 0.35913 0.004788 0.0000479 0.04788 4.89127
14.2233 2048.16 .096784 1 1000 394.41 32.868 28.959 735.558 0.98066 0.098066 98.066 10018.1
0.001422 0.204816 0.0000968 0.001 1 0.3944 0.003287 0.002896 0.073556 0.000098 0.0000098 0.0098 1.00181
0.036062 5.1929 0.002454 0.00253 29.354 1 0.08333 0.073423 1.8649 0.002486 0.000249 0.24864 25.24
0.432744 62.315 0.29446 0.030425 304.249 12 1 0.88108 22.3793 0.029837 0.0029837 2.9837 304.800
0.491154 70.7262 0.033420 0.03453 345.319 13.6197 1.1350 1 25.4 0.033864 0.0033864 3.3864 345.94
0.0193368 2.78450 0.0013158 0.0013595 13.595 0.53621 0.044684 0.03937 1 0.001333 0.0001333 0.13332 13.6197
.0014198 .20445 .0000966 .0000998 .99819 .039370 .003281 .002891 .073423 .0000979 .0000098 .0097889 1
lb/ft2atmospheres kg/cm
2
kg/m
inch
2
water
foot
(1)
water
(1)
inch
mercury
(1)
mm
mercury
(1)
bars MPa KPa
water
Example:
(8 Imperial gallons)(4.454596) = 36.36768 liters
To convert from one set of units to another, locate the given units in the left column and multiply the numerical value by the factor shown horizontally to the right under the set of units desired.
mm
(1)
C-5
Page 66
Rosemount 485 Annubar
Reference Manual
00809-0100-1191, Rev CB
May 2006
Table C-9. Temperature Conversion
–459.4 ° to 0° 1 ° to 60 ° 61 ° to 290 ° 300 ° to 890 ° 900 ° to 3000 °
C F/C F C F/C F C F. C F C F/C F C F/C F
–273 –459.4 --- –17.2 1 33.8 16.1 61 141.8 149 300 572 482 900 1652 –268 –450 --- –16.7 2 35.6 16.7 62 143.6 154 310 590 488 910 1670 –262 –440 --- –16.1 3 37.4 17.2 63 145.4 160 620 608 493 920 1688 –257 –430 --- –15.6 4 39.2 17.8 64 147.2 166 330 626 499 930 1706 –251 –420 --- –15.0 5 41.0 18.3 65 149.0 171 340 644 504 940 1724 –246 –410 --- –14.4 6 42.8 18.9 66 150.8 177 350 662 510 950 1742 –240 –400 --- –13.9 7 44.6 19.4 67 152.6 182 360 680 516 960 1760 –234 –390 --- –13.3 8 46.4 20.0 68 154.4 188 370 698 521 970 1778 –229 –380 --- –12.8 9 48.2 20.6 69 156.2 193 380 716 527 980 1796 –223 –370 --- –12.2 10 50.0 21.1 70 158.0 199 390 734 532 990 1814 –218 –360 --- –11.7 11 51.8 21.7 71 159.8 204 400 752 538 1000 1832 –212 –350 --- –11.1 12 53.6 22.2 72 161.6 210 410 770 549 1020 1868 –207 –340 --- –10.6 13 55.4 22.8 73 163.4 216 420 788 560 1040 1904 –201 –330 --- –10.0 14 57.2 23.3 74 165.2 221 430 806 571 1060 1940 –196 –320 --- –9.4 15 59.0 23.9 75 167.0 227 440 824 582 1080 1976 –190 –310 --- –8.9 16 60.8 24.4 76 168.8 232 450 842 593 11 00 2012 –184 –300 --- –8.3 17 62.6 25.0 77 170.6 238 460 860 604 1120 2048 –173 –280 --- –7.2 19 66.2 26.1 79 174.2 249 480 896 627 11 60 2120 –169 –273 –459.4 –6.7 20 68.0 26.7 80 176.0 254 490 914 638 1180 2156 –168 –270 –454 –6.1 21 69.8 27.2 81 177.8 260 500 932 649 1200 2192 –162 –260 –436 –5.6 22 71.6 27.8 82 179.6 266 510 950 660 1220 2228 –157 –250 –418 –5.0 23 73.4 28.3 83 181.4 271 520 968 671 1240 2264 –151 –240 –400 –4.4 24 75.2 28.9 84 183.2 277 530 986 682 1260 2300 –146 –230 –382 –3.9 25 77.0 29.4 85 185.0 282 540 1004 693 1260 2300 –140 –220 –364 –3.3 26 78.8 30.0 86 186.8 288 550 1022 693 1280 2336 –134 –210 –346 –2.8 27 80.6 30.6 87 188.6 288 550 1022 704 1300 2372 –129 –200 –328 –2.2 28 82.4 31.1 88 190.4 293 560 1040 732 1350 2462 –123 –190 –310 –1.7 29 84.2 31.7 89 192.2 299 570 1058 760 1400 2552 –118 –180 –292 –1.1 30 86.0 32.2 90 194.0 304 580 1076 788 1450 2642 –112 –170 –274 –0.6 31 87.8 32.8 91 195.8 310 590 1094 816 1500 2732 –107 –160 –256 0.0 32 89.6 33.3 92 197.6 316 600 1112 843 1550 2822 –101 –150 –238 0.6 33 91.4 33.9 93 199.4 321 610 1130 871 1600 2912
–96 –140 –220 1.1 34 93.2 34.4 94 201.2 327 620 1148 899 1650 3002 –90 –130 –202 1.7 35 95.0 35.0 95 203.0 332 630 116 6 927 1700 3092 –84 –120 –184 2.2 36 96.8 35.6 96 204.8 338 640 1184 954 1750 3182 –79 –110 –166 2.8 37 98.6 36.1 97 206.6 343 650 1202 982 1800 3272 –73 –100 –148 3.3 38 100.4 36.7 98 208.4 349 660 1220 1010 1850 3362 –68 –90 –130 3.9 39 102.2 37.2 99 210.2 354 670 1238 1038 1900 3452 –62 –80 –112 4.4 40 104.0 37.8 100 212.0 360 680 1256 1066 1950 3542 –57 –70 –94 5.0 41 105.8 43 110 230 366 690 1274 1093 2000 3632 –51 –60 –76 5.6 42 107.6 49 120 248 371 700 1292 1121 2050 3722 –46 –50 –58 6.1 43 109.4 54 130 266 377 710 1310 1177 2150 3902 –40 –40 –40 6.7 44 111.2 60 140 284 388 730 1346 1204 2200 3992 –34 –30 –22 7.2 45 11 3.0 66 150 302 393 740 1364 1232 2250 4082 –29 –20 –4 7.8 46 114.8 71 160 320 399 750 1682 1260 2300 4172 –23 –10 14 8.3 47 11 6.6 77 170 338 404 760 1400 1288 2350 4262
–17.8 0 32 8.9 48 118.4 82 180 356 410 770 1418 1316 2400 4352
9.4 49 120.2 88 190 374 416 780 1436 1343 2450 4442 – 10.0 50 122.0 93 200 392 421 790 1454 1371 2500 4532 – 10.6 51 123.8 99 210 410 427 800 1472 1399 2550 4622 – 11.1 52 125.6 100 212 413.6 432 810 1490 1427 2600 4712 – 11 .7 53 127.4 104 220 428 438 820 1508 1454 2650 4802 – 12.2 54 129.2 110 230 446 443 830 1526 1482 2700 4892 – 12.8 55 131.0 116 240 464 449 840 1544 1510 2750 4982 – 13.3 56 132.8 121 250 482 454 850 1562 1538 2800 5072 – 13.9 57 134.6 127 260 500 460 860 1580 1566 2850 5162 – 14.4 58 136.4 132 270 518 466 870 1598 1593 2900 5252 – 15.0 59 138.2 138 280 536 471 880 1616 1621 2950 5342 – 15.6 60 140.0 143 290 554 477 890 1634 1649 3000 5432
(1) Locate temperature in the middle column. If in degree Celsius, read degree Fahrenheit equivalent in right hand column. Of in degree Fahrenheit, read
degree Celsius equivalent in left hand column.
(1)
C-6
Page 67
Reference Manual
00809-0100-1191, Rev CB May 2006
Rosemount 485 Annubar

Appendix D Related Calculations

Ideal and Real Specific Gravity . . . . . . . . . . . . . . . . . . . . . . . . .page D-1
Derivation of Annubar primary element flow equations . . . . . page D-3
IDEAL AND REAL SPECIFIC GRAVITY
The real specific gravity of a gas is defined as the ratio of the density of the gas to the density of air while both gas and air are the same pressure and temperature. The fact that the temperature and pressure are not stated results in small variances in specific gravity determination. It has been common practice to determine the specific gravity at near atmospheric pressure and temperature and assume that this specific gravity holds true for all other pressure and temperatures. This assumption neglects compressibility effects.
Compressibility effects lead to defining the term “ideal specific gravity,” which is the ratio of the molecular weight of the gas to the molecular weight of air. As long as no chemical reactions occur which would change the composition (molecular weight) of the gas, the ideal specific gravity remains constant regardless of the pressure and temperature. The molecular weight of air is
28.9644.
The relationship between ideal specific gravity and real specific gravity is established as follows:
PV = MZRT
or
WZRT⋅⋅⋅⋅
g
c
---------------------------------------- -=
Equation D-1.
where
M
PV
g
W
c
----------- -=
g
or
g
g
WZRT⋅⋅⋅
c
------------------------------=
----- -
P
g
V
www.rosemount.com
Equation D-2.
where
Since
ϒ
ρg
g
------ -=
g
Equation D-3.
Equation D-4.
W
-----=
V
c
g
ZRT⋅⋅ ⋅
P ϒ
then
P
c
------------------------------ -=
g
Equation D-2 can be written:
ZRT⋅⋅
ρg
--------------------⋅ρZRT⋅⋅⋅==
------ -
g
g
c
P
ρ
--------------------=
ZRT⋅⋅
Page 68
Rosemount 485 Annubar
Now since the real specific gravity is defined as:
It can be written as:
or
Equation D-5.
The gas constant R is defined as the Universal Gas Constant divided by the molecular weight
Equation D-5 can be written as
G
G
R
ρ
g
---------------------------- -
ZgRgT
⋅⋅
-----------------------------=
ρ
a
---------------------------- -
ZaRaT
⋅⋅
P
⋅⋅⋅
gZaRaTa
----------------------------------------=
⋅⋅⋅
P
aZgRgTg
1545.32
---------------------=
Mol. Wt.
Reference Manual
00809-0100-1191, Rev CB
May 2006
ρ
s
G
----- -=
ρ
a
g
a
1545.32
G
P
aZg
1545.32
----------------------------------------------------------------- Tg⋅
Molecular Weight of Gas
MolecularWeightofAir
----------------------------------------------------------------- T
P
gZa
MolecularrWeight rofrAir
-------------------------------------------------------------------------------------------=
a
or
P
⋅⋅
gZaTa
---------------------------- -
Equation D-6.
G
P
⋅⋅
aZgTg
Now since the ideal specific gravity is
MolecularrWeight rofrGas
------------------------------------------------------------------- -×=
Molecular
rWeight rofrAir
MolecularrWeight rofrGas
G
------------------------------------------------------------------- -=
f
Molecular
rWeight rofrAir
Equation D-6 can be written as:
P
⋅⋅
gZaTa
---------------------------- - G
Equation D-7.
G
⋅⋅
P
aZgTg
=
f
Equation D-7 gives the relationship between real specific gravity and ideal specific gravity. As can be seen, if both the gas and air are at the same pressure and temperature, the difference between real and ideal specific gravities depends upon the respective compressibility factors.
The following nomenclature applies to the above equations:
P = Pressure in psia V = Volume in cubic feet M = Mass R = Universal gas Constant =
G
1545.32
-------------------------------------------------- -=
MolecularWeight
T = temperature in degree Rankine Z = Compressibility factor (deviation from Boyle’s Law) W = Weight
= Standard gravitational constant, 32.1740 ft/second
g
c
2
g = Actual gravitational constant for location
γ = Specific Weight ρ = Density
G = Real specific gravity G
= Ideal specific gravity
f
D-2
Page 69
Reference Manual
00809-0100-1191, Rev CB May 2006
Rosemount 485 Annubar
DERIVATION OF ANNUBAR PRIMARY ELEMENT FLOW EQUATIONS
The Annubar primary element flow equations listed in Section 2: Annubar Primary Element Flow Calculations are all derived from the hydraulic equation. The hydraulic equation for volumetric flow and mass flow is given on page 1-11. The following shows how the Annubar primary element flow equations are developed from the hydraulic equations.
Problem
Derive the volumetric flow rate in GPM for liquids where the differential pressure is measured in inches of water at 68 °F, the pipe diameter is measured in inches.
Solution
1 Gallon = 231-in.
3
= 0.13368 ft
3
1 ft3 = 7.48052 gallons 1-in. water at 68 °F (h
) at standard gravity = 0.036065 lbf/in.2 (psi)
w
g = local gravity constant
= standard gravity constant, 32.1740 ft/sec
g
c
ρ = Density lbm/ft
3
dP = P1 – P2 = differential pressure, lbf/ft
2
2
D = Diameter of pipe, inch A = Area of pipe, ft
2
K = Annubar Flow Coefficient Q = Volumetric Flow, GPM
Beginning with Equation D-8
()
2g P
1P2
Equation D-8.
QKA
------------------------------- - KA2g ρ
The units can be checked as follows:
QFt
2
----------------------
s
dP
-------== ρ
lbf
⎛⎞
ft
------ -
⎝⎠
2
ft
2
lbm
⎛⎞
----------
⎝⎠
3
ft
3
ft
------==
s
NOTE
In the above units conversion, lbf is set equal to lbm. This is only true at standard gravity. The gage location factor described later corrects for locations where the local gravity does not equal the standard gravity.
Substituting units leads to:
2 32.1740
---------------------------------------------------------------------------------------------------------------------------------------- -
----------------------- - h
sec
QK
ft
2
ond
60S ec
----------------- -
Min
0.036065
w
lbm
----------
ρ
3
ft
7.48052G al
------------------------------- -
3
Ft
lbf
-------------- -·144
2
inch
-------------------------
144inch
inch
-------------- -
2
ft
3
Ft
2
2in2
πD
-------------------=
2
4
D-3
Page 70
Rosemount 485 Annubar
Equation D-9.
We can now define the density of any fluid by referencing that fluid to water at 60 °F.
G G PM 44.751K D
ρρ60Gf⋅=
Reference Manual
00809-0100-1191, Rev CB
May 2006
h
2
w
------ -==
ρ
where:
ρ
60
= density of water at 60 °F = 62.3707 lbm/ft
3
gf = flowing specific gravity of the fluid
h
Equation D-10.
G G PM 44.751 K D
GP M 5.6664 K D
2
2
h
------ -⋅⋅ ⋅=
G
--------------------------- -⋅⋅ ⋅==
62.3707G
w
f
w
f
If the pipe temperature is different from the temperature at which the internal diameter (D) was measured, a factor (F
) must be applied to account for the
AA
area change. With these four factors applied, Equation D-10 becomes:
h
Equation D-11.
GP M 5.6664 K D2F
AA
w
------ -⋅⋅ ⋅ ⋅=
G
f
This equation is identical to the first Annubar primary element flow equation for volume rate of flow in liquids.
D-4
Page 71
Reference Manual
00809-0100-1191, Rev CB May 2006
Rosemount 485 Annubar
Appendix E Flow Turndown and Differential
Pressure Requirements
Flow Turndown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page E-1
Differential Pressure (DP Turndown) . . . . . . . . . . . . . . . . . . . . page E-2
Flow Measurement System Turndown . . . . . . . . . . . . . . . . . . .page E-2
Percent of Value and Percent of Full Scale accuracy . . . . . . . page E-2
Annubar Turndown Limitations . . . . . . . . . . . . . . . . . . . . . . . . .page E-3
Minimum measurable differential pressure . . . . . . . . . . . . . . .page E-4
Putting it all together: The flow system turndown . . . . . . . . . page E-4
The Annubar primary element is the latest in averaging pitot tube technology and provides the highest accuracy over the widest range or turndown of any flow sensor of its kind. Like any measurement device, it must be applied properly to obtain the performance it is capable of. The definition and application of turndown to a flow system is often misunderstood, but plays a major role in the determination of proper flow system specification.
The concept of turndown and how it applies to an Annubar primary element and DP transmitter will be covered in this appendix.
FLOW TURNDOWN The ability to measure the flowrate accurately over a wide range is dependent
on several factors any of which can impose a limitation that may restrict the operation of a flow measurement system. The flow turndown is the ratio of the highest flowrate expected to be accurately measured by the flow measurement system to the lowest accurate flowrate. This quantity is expressed typically on one line with a colon. For example, if a turndown ratio is 10, the turndown is written “10:1” and is read as ten-to-one. The flow turndown is abbreviated “TD.”
It is important that the actual operating flowrates be estimated as closely as possible prior to buying a flow measurement system. To some flow measurement system users, this seems like a contradiction because they are buying the flow measurement system to tell them exactly that. However, a good estimate of the flowrate can be made by using simple devices and methods. Some problems can be avoided by doing this before buying a flow measurement system.
In many actual field service cases, the flow measurement system was apparently not functioning. The user realized, after a lot of time and effort was expended, that the flow in the pipe was so small relative to the capacity of the measurement system, that the flow could not be measured.
www.rosemount.com
Page 72
Rosemount 485 Annubar
Reference Manual
00809-0100-1191, Rev CB
May 2006
DIFFERENTIAL PRESSURE (DP TURNDOWN)
ACCURACY AND FLOW TURNDOWN
Because the DP transmitter or secondary meter must cover the range of signals from the flow measurement primary sensor, a “DP turndown”, or TD
can be defined as the ratio of the highest DP to be measured to the
h
lowest. Due to the square root relationship, the DP turndown will be equal to the square of the flow turndown, or TD:
Equation E-1.
It is this relationship that restricts the ability of the DP-type flow measurement system to measure wide ranges. For example, for a 10:1 flow turndown, the DP turndown is 100:1. This means that a high flowrate that generates 50-in. water column (50-in. WC) will have a DP of approximately 0.50-in. WC at the minimum flowrate for a 10:1 flow turndown.
Before turndown can be determined, the accuracy of the flow system over the range of operation must be determined. In order to extend the turndown capability of this measurement, the accuracy (error) statement must be increased. This is true for most simple types of flow measurement systems.
Another method of improving the accuracy over a higher turndown is to calibrate the actual meter and incorporate this calibration information into the computation of the measured value.
TDhTD[]
2
=
or
TD TD
=
h
FLOW MEASUREMENT SYSTEM TURNDOWN
PERCENT OF VALUE AND PERCENT OF FULL SCALE ACCURACY
Each flow measurement component should be examined for suitability to the application. Although some flow measurement systems can have up to six components, turndown most greatly affects the Annubar sensor and the DP transmitters or meters that read the DP signal. This section will focus on the Annubar and DP transmitters. To calculate true system accuracy and turndown, the performance of all components must be included.
When determining accuracy of measuring devices, the performance statements must be carefully read. There are two methods of expressing accuracy which are very different and affect the performance of the device over its operating range. It is important to note that error statements and representative curves actually represent the probability that the true error is somewhere within the indicated limit.
A “percent of value” accuracy is the error at a specific value, but in measuring devices typically implies that the device has a consistent error statement over the entire operating range. A “percent of full scale” accuracy relates the error of the device when it is measuring a quantity that represents 100% of the output signal. The actual or value error for a device with this type of accuracy statement is calculated using the following equation.
Equation E-2.
% Value Error =
% Full Scale Error
% of Scale
.
100%
E-2
The difference between these two methods is not obvious until they are plotted. Figure E-1 shows the two methods for expressing value error. Type “A” shows a 1% of value error, and type “B” a 1% of full scale error statement. Both are plotted over a 10:1 turndown.
Page 73
Reference Manual
00809-0100-1191, Rev CB May 2006
Figure E-1. Percent of Value and Full Scale Error
Rosemount 485 Annubar
DP transmitters and meters are typically “B” devices. Annubars and other primary flow sensor devices are typically “A” type.
10
Typ e B
0.75% of Full Scale
Typ e A
0.75% of Value
0
ANNUBAR TURNDOWN LIMITATIONS
-10 0100908070605040302010
-0.75% of Value
-0.75% of Full Scale
% of Full Scale
% of Reading Error
The design of the Annubar provides a consistent, linear calibration characteristic over a wide turndown range (see Figure E-1). The limitation at “high end” flows is structural and not functional. The low end limitations are due to practical limitations of the flow lab calibration facilities, the limit of turbulent flow, or the limitation of measuring the low differential pressures.
Turbulent flow exists above pipe Reynolds numbers from 4000 to 13000. Turbulent flow characterizes the velocity profile and exists in nearly all industrial pipe and ducting. Annubar sensors are calibrated for turbulent flows only.
The functional limitations for low flows are summarized in Table E-1. All calibration data for each sensor was used to determine a minimum “rod” Reynolds number, Rd. These limitations may be above or below the minimum practical differential pressure signal.
Other types of DP flow sensors such as orifice plates and venturi tubes have similar limitations, but are slightly more Reynolds number dependent which reduces their turndown at the lower ranges of their calibrations.
E-3
Page 74
Rosemount 485 Annubar
Table E-1. Annubar Minimum Functional Velocity and DP for Typical Process Fluids
Sensor Minimum Rd Water Gas Steam
1 6000 0.5 (12.7) 0.25 (6.35) 1 (25.4) 2 12500 0.5 (12.7) 0.25 (6.35) 1.5 (38.1) 3 25000 0.5 (12.7) 0.25 (6.35) 2 (50.8)
Reference Manual
00809-0100-1191, Rev CB
May 2006
Minimum DP, in. H2O (mm H2O)
MINIMUM MEASURABLE DIFFERENTIAL PRESSURE
PUTTING IT ALL TOGETHER: THE FLOW SYSTEM TURNDOWN
The low end limitations, due to the Annubar primary element calibration, may also be due to the ability to measure the differential pressure. This limit may be reached before the functional limit explained above and typically occurs in gas and low pressure stream flows.
The minimum measurable DP for the Annubar is based on the type of fluid measured and for liquids and gases is due to the level of DP fluctuations or noise in the signal.
For steam flows, the minimum DP is due to the method of DP transmitter to Annubar sensor hookup. The DP signal is conveyed through two water (condensate) legs. An additional error in measurement will occur if these water legs are not equal in height. Because of this inherent error, the minimum recommended DP must be higher.
The flow system (flow primary or Annubar primary and secondary transmitter or meter) performance is determined over the selected operating range. Because the DP transmitter or meter is a type “B” accuracy device, the system accuracy will be type “B” or the error will increase at the lower scale. The combined error over the selected operating range is determined by using the “square root of the sum of the squares” rule, or
2
Equation E-3.
% System Error
E
2
E
+=
p
s
where:
E-4
= percent error in flow due to primary
E
p
E
= percent error in flow due to secondary
s
At this point, things get a little complicated because each device contributes errors to the calculated flowrate through its relationship in the flow equation. An Annubar or other flow primary sensor will contribute directly to the error in flow, whereas a secondary device (DP transmitter or meter) contributes to the error in DP which is the square of the error in flow. For a DP transmitter or meter, the contribution to the flow calculation error is:
Equation E-4.
EfDP()o1
%
±
-------------- -+ 1– 100=
DP
100
%
%
oE
where:
(DP) = percent error in flowrate due to DP
%E
f
%E
= percent error in DP
DP
Page 75
Reference Manual
00809-0100-1191, Rev CB May 2006
Rosemount 485 Annubar
The percent error in DP will depend on the percent scale, so that:
%
oE
Equation E-5.
EfDP()o1
%
±
-------------- -+ 1– 100=
%
oDP
DP
where:
= percent of full scale error (accuracy) of the DP transmitter
%E
FS
%DP = percent of scale at which the DP transmitter is operating
Since the largest contributor to system error is due to the DP transmitter at the minimum scale, the turndown that is possible for the system will be determined by how large of an error statement can be tolerated at the minimum flowrate. This relationship can be turned around so that the error at minimum scale is calculated for the desired flow turndown. From Equation E-1
%
100
---------- -=
TD
--------------------------- -==
%
2
100
DP
min
or
Equation E-6.
TD TD
%
DP
min
h
When Equation E-6 is combined with Equation E-5, the percent error in flow due to the DP transmitter or meter at minimum scale is determined
Equation E-7.
%
EfDP()\=
···
±
jjj 1
E
--------------------- TD()
+ 1 100
100
DP
2
%
%
Equation E-7 must be put into Equation E-3 to determine the error in flow at the minimum scale for the desired flow turndown. This relationship should be the deciding factor when determining the available flow turndown for any DP type flow measurement system.
Example
A Sensor Size 2 485 Annubar primary element and a DP transmitter are to be used to measure water flow (μ = 1 cP) between 3000 and 1000 GPM in a 10-in. sch 40 (10.02-in. I.D. line). The DP at maximum flow is approximately
84.02-in.H
O. If the transmitter has an reference accuracy of 0.04% at that
2
span, determine the error in flowrate due to the Annubar flow sensor and DP transmitter at 1000 GPM.
Solution
Calculate DP at minimum flowrate
TDhTD
=
2
(from Equation E-1)
3000
TD
------------ - 3== 1000
93()=
TD
h
h
h
-------------
min
max
TD
h
84.02
-------------- - 9.34== = 9
-in.H2O
Now, the minimum Reynolds number is this application must be checked against the minimum allowable Reynolds number per Table E-1.
3160 G PM G⋅⋅
R
-----------------------------------------
D
D μ
cp
3160 1000 1⋅⋅
-------------------------------------- - 315369===
10.02 1
E-5
Page 76
Rosemount 485 Annubar
This value exceeds the minimum Reynolds number of 12500 from Table E-1 so the discharge coefficient uncertainty of the Annubar will be the published
0.75%.
Calculated Percent System Error:
where:
E
so:
%
SystemError E
= 0.75%
p
%
E
EfDP() 1
s
SystemError 0.7520.36
2
+=
p
%
⎛⎞
-------------- - TD
+ 1
⎝⎠
+= 0.832=
E
E
100
2
(from Equation E-5)
s
2
fs
2
Reference Manual
00809-0100-1191, Rev CB
2
%
0.04
⎛⎞
100 1
%%
------------------ 3
+ 1–
⎝⎠
100
May 2006
100 0.36=== =
%
E-6
Page 77
Reference Manual
00809-0100-1191, Rev CB May 2006

Appendix F References

“ASME Steam Tables,” American Society of Mechanical Engineers, New York,
1967.
“Air Conditioning Refrigerating Data Book - Design,” American Society of Refrigerating Engineers, 9th Edition, New York, 1955.
“Bureau of Standards Bulletin 14,” pages 58 to 86; E.C. Bingham and R.F. Jackson, (S.P. 298, August, 1916) (1919).
“Chemical Engineers Handbook,” R.H. Perry, C.H. Chilton, and S.D. Kirkpatrick; McGraw-Hill Book Co., Inc., New York, 4th Edition.
“Data Book on Hydrocarbons,” J.B. Maxwell; D. Van Nostrand Company, Inc., New York, 1950.
“Dowtherm Handbook,” Dow Chemical Co., Midland, Michigan, 1954.
“Flow of Fluids Through Valves, Fittings, and Pipe, Technical Paper No. 410;” 16th Printing, Crane Co., New York, 1985.
Rosemount 485 Annubar
“Manual for the Determination of Supercompressibility Factors for Natural Gas,” American Gas Association Par Research Project NX-19., December,
1962.
“Flow Measurement with Orifice Meters,” R.F. Stearns, R.M. Jackson, R.R. Johnson and Others; D. Van Nostrand Company, Inc., New York, 1951.
“Fluid Meter,” American Society of Mechanical Engineers, Par 1 - 6th Edition, New York, 1971.
“Handbook of Chemistry and Physics,” 55th Edition, 1974 - 1975, Chemical Rubber Publishing Co., Cleveland, Ohio.
“Orifice Metering of Natural Gas,” Gas Measurement Committee Report No. 3; American Gas Association, Arlington, 1972.
“Petroleum Refinery Engineering,” W.L. Nelson; McGraw-Hill Book Co., New York, 1949.
“Standard Handbook for Mechanical Engineers,” Theodore Baumeister and Lionel Marks; 7th Edition, McGraw-Hill Book Co., New York.
“Tables of Thermal Properties of Gases,” National Bureau of Standards Circular 564, November 1955.
www.rosemount.com
Page 78
Rosemount 485 Annubar
Reference Manual
00809-0100-1191, Rev CB
May 2006
F-2
Page 79
Reference Manual
00809-0100-1191, Rev CB May 2006

Appendix G Variable List

Variable Description Unit
V Velocity ft/sec W Mass flow rate lbm/sec R
D
R
d
D Pipe diameter in. d Probe width in.
ρ Density lb/ft3 μ Absolute viscosity cP
Q Volumetric flow rate ft3/sec G
f
P
f
A Area in2 G Specific gravity Dimensionless h
w
h Head ft. of flowing fluid B Blockage Dimensionless Y
A
F
pb
F
tb
F
tf
F
g
F
pv
F
m
F
AA
F
L
Υ Ratio of Specific Heats Dimensionless P Pressure psia g Local gravitational constant ft/s2 g
c
υ Kinematic viscosity ft/s2 υ
cs
D
ft
Q
s
Q
A
G
s
F
NA
F
RA
T Temperature °F T
f
K Flow coefficient Dimensionless
1
C
μ
cP
Pipe Reynolds # Dimensionless Rod Reynolds # Dimensionless
Specific gravity of flowing fluid Dimensionless Pressure, flowing psia
Head or differential pressure in H2O at 60 °F
Gas Expansion Factor Dimensionless Base pressure factor Dimensionless Base temperature factor Dimensionless Flowing temperature factor Dimensionless Specific gravity factor Dimensionless Supercompressability factor Manometer factors Thermal expansion factor Gage location factor Dimensionless
Standard gravitational constant ft/s2
Kinematic viscosity centistokes Pipe diameter ft Flowing density lbm.ft3 Volumetric flowrate at standard conditions SCFM Volumetric flowrate at actual conditions ACFM Specific gravity at standard conditions Dimensionless Units conversion factor Dimensionless Reynolds number factor
Flowing temperature °F
Calculations constant Dimensionless Absolute viscosity centiPoise
Rosemount 485 Annubar
www.rosemount.com
Page 80
Rosemount 485 Annubar
Reference Manual
00809-0100-1191, Rev CB
May 2006
G-2
Page 81
Reference Manual
00809-0100-1191, Rev CB May 2006

Index

Rosemount 485 Annubar
A
Accuracy
Scale
. . . . . . . . . . . . . . . . . E-2
Alignment
Errors
. . . . . . . . . . . . . . . . . 3-1
Annubar
Primary Element Turndown
. . . . . . . . 2-1
. . . . . . . . . . . . . . E-3
B
Bernoulli’s Theorem . . . . . . . . . 1-9
C
Connections
Leakage . . . . . . . . . . . . . . . 3-4
Conversion Factors
. . . . . . . . . . C-1
D
Density . . . . . . . . . . . . . . . . . . . 1-4
Derivation
Flow Equations
Differential Pressure
Measurable Physical Fluid Properties Turndown
Dirt Accumulation . . . . . . . . . . . 3-4
. . . . . . . . .D-3
. . . . . . . . . . . .E-4
. . 1-3
. . . . . . . . . . . . . . E-2
E
Errors . . . . . . . . . . . . . . . . . . . . 3-1
Alignment Dirt Accumulation
Gas Entrapment . . . . . . . . 3-6
Sizing
. . . . . . . . . . . . . . 3-1
. . . . . . . 3-4
. . . . . . . . . . . . . . . . . 3-2
F
Factors
Conversion . . . . . . . . . . . .C-1
Unit
. . . . . . . . . . . . . . . . . . C-1
Flow Calculation Flow Coefficient
Reynolds Number Theory
Flow Disturbance
Upstream
Flow Equations
. . . . . . . . . . . 2-12
. . . . . . . 2-9
. . . . . . . . . . . . . . . . 2-9
. . . . . . . . . . . . . . 3-2
. . . . . . . . . . . . . 2-1
Derivation . . . . . . . . . . . . . .D-3
Flow Measurement System
Turndown
Flow Parameter
Changes
Limitations . . . . . . . . . . . . . 3-6
Flow Patterns Flow System
Turndown
Flow Turndown . . . . . . . . . . . . .E-1
Flowrate
Gases
Liquids . . . . . . . . . . . . . . . 1-15
Fluid Properties
Saturated Water
Selected Gases . . . . . . . . .A-8
Various Liquids Viscosity
Water and Liquid Petroleum
. . . . . . . . . . . . . .E-2
. . . . . . . . . . . . . . . 3-4
. . . . . . . . . . . . . . 1-6
. . . . . . . . . . . . . .E-4
. . . . . . . . . . . . . . . . 1-12
. . . . . . . . . . . . .A-1
. . . . . . . . .A-2
. . . . . . . . . .A-4
Water and Steam
. . . .A-2
A-3
G
Gas
Location Factors . . . . . . .A-12
Gas Entrapment Gases
Flowrate
. . . . . . . . . . . . 3-6
. . . . . . . . . . . . . . 1-12
I
Ideal
Specific Gravity
. . . . . . . . .D-1
L
Laminar . . . . . . . . . . . . . . . . . . . 1-7
Leakage
Connections
Limitations
Liquids . . . . . . . . . . . . . . . . . . . . 1-4
Flowrate
. . . . . . . . . . . . 3-4
. . . . . . . . . . . . . . . . . 3-6
. . . . . . . . . . . . . . 1-15
N
Nomenclature . . . . . . . . . . . . . . 2-7
O
Operating Limitations . . . . . . . 2-11
P
Physical Fluid Properties . . . . . .1-1
Differential Pressure
Pressure . . . . . . . . . . . . . . .1-1
Temperature
Pipe Blockage
Pipe Data . . . . . . . . . . . . . . . . . B-1
Pressure
Physical Fluid Properties
. . . . . . . . . . . .1-4
. . . . . . . . . . . . .2-10
. . . . . .1-3
. . 1-1
R
Real
Specific Gravity . . . . . . . . D-1
References Reynolds Number
. . . . . . . . . . . . . . . .F-1
. . . . . . . 1-8, 2-9
Probe Width . . . . . . . . . . . 2-11
S
Saturated Water
Fluid Properties
Scale Accuracy . . . . . . . . . . . . E-2
Sensor Constants
485
. . . . . . . . . . . . . . . . . . 2-10
Sensor Shape . . . . . . . . . . . . . . 2-9
Signal
. . . . . . . . . . . . . . . . . . . .2-9
Sizing
Errors
. . . . . . . . . . . . . . . . .3-2
Specific Gravity
Ideal
. . . . . . . . . . . . . . . . . D-1
Real
. . . . . . . . . . . . . . . . . D-1
Specific Weight . . . . . . . . . . . . . 1-4
. . . . . . . . A-2
. . . . . . . . . . . . . 1-4
T
Temperature
Physical Fluid Properties
Theory
Flow Coefficient
Transition
Turbulent . . . . . . . . . . . . . . . . . .1-7
Turndown
. . . . . . . . . . . . . . . . . .1-7
Annubar
DP . . . . . . . . . . . . . . . . . . E-2
Flow Flow Measurement System
Flow System . . . . . . . . . . . E-4
. . . . . . . . . . . . . . E-3
. . . . . . . . . . . . . . . . . E-1
. . . . . . . . . 2-9
. . 1-4
E-2
www.rosemount.com
Page 82
Rosemount 485 Annubar
U
Unit Factors . . . . . . . . . . . . . . .C-1
Upstream
Flow Disturbance
V
Variable List . . . . . . . . . . . . . . .G-1
Velocity
Average
Viscosity
Absolute . . . . . . . . . . . . . . . 1-5
Kinetic
. . . . . . . . . . . . . . . 1-7
. . . . . . . . . . . . . . . . . . 1-5
. . . . . . . . . . . . . . . . 1-6
W
Water and Steam
Fluid Properties
. . . . . . . . 3-2
. . . . . . . . . A-2
Reference Manual
00809-0100-1191, Rev CB
May 2006
Index-2
Page 83
Page 84
Reference Manual
00809-0100-1191, Rev CB
May 2006
Rosemount, the Rosemount logotype, and Annubar are registered trademarks of Rosemount Inc. PlantWeb is a registered trademark of one of the Emerson Process Management group of companies. All other marks are the property of their respective owners.
Emerson Process Management
Rosemount Inc.
8200 Market Boulevard Chanhassen, MN 55317 USA T (U.S.) 1-800-999-9307 T (International) (952) 906-8888 F (952) 949-7001
www.rosemount.com
¢00809-XXXX-XXXX ¤
© 2006 Rosemount Inc. All rights reserved.
Loading...