INTRODUCTIONThe Emerson Process Management DP-Flow Engineering Department has
prepared this book to provide all of the information necessary to accurately
measure fluid flow using the Rosemount 485 Annubar primary element.
Fluid flow measurement involves many variables. In this handbook fluid
properties that affect flow measurement are discussed and defined. We hope
this will bring all readers to a point where they are comfortable with the flow
equations which follow. The flow equations are developed from Bernoulli's
Theorem, which is the application of the law of conservation of energy to fluid
flow. These equations are then developed and modified for use with 485
Annubar Flow Sensors. After all the terms have been defined and the
equations developed, you are then ready to do the precise flow calculations
necessary to apply an Annubar and an associated secondary readout
instrument to your flow situation.
We realize that many intricacies of fluid flow have been neglected in this book.
We feel that we have presented enough theory and data for you to accurately
measure fluid flow using the Annubar Flow Sensor. For difficult flow
measurement problems, contact your local Emerson Process Management
representative for assistance.
PHYSICAL FLUID
PROPERTIES
PressurePressure is the force exerted by a fluid per unit area. The most common unit
To solve any flow problem a knowledge of the physical properties of the fluid
is required. Appendix A gives fluid property data for the most common fluids.
Definitions and descriptions of the most common properties are given below.
2
of pressure measurement is pounds force per square inch (lbf/in
English system of units and pascal or kilopascal (Pa or kPa) in the SI system
of units.
In most flow problems (especially gas flow problems), the absolute pressure
must be used in the calculations. However, most pressure gages measure a
pressure that is referenced to atmospheric pressure (atmospheric pressure =
0 psig or 0 kPa g). To obtain absolute pressure, the atmospheric pressure
must be added to the gage pressure. Vacuum gages measure a pressure that
is lower than atmospheric pressure. To obtain absolute pressure, the vacuum
pressure must be subtracted from the atmospheric pressure. All of these
pressure terms are described in detail below and the relationship between
these pressures is shown graphically in Figure 1-1.
or psi) in the
www.rosemount.com
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Rosemount 485 Annubar
Figure 1-1. Pressure
Relationships
Absolute pressure that
is greater than
atmospheric pressure
Absolute zero pressure, or a perfect vacuum, would exist if all molecules were
removed from an enclosed space. In reality, this is impossible to achieve, but
it does serve as a convenient reference for pressure measurement.
Atmospheric pressure is the amount of pressure exerted by the atmosphere
above absolute zero pressure. The “standard” atmospheric pressure used in
this handbook is 14.696 psia (101.325 kPa). It is important to realize that
atmospheric pressure at any one location varies with day to day weather
conditions. More important, the atmospheric pressure changes rapidly with
elevation above sea level. The following table gives the U.S. Standard
Atmosphere (1962) for various altitudes above sea level.
A manometer at an elevation of 5,000 feet above sea level measures 10
inches of mercury vacuum. Express this pressure in absolute terms (psia).
Solution:
From Table 1-1 on page 1-2, the average atmospheric pressure at 5,000
feet elevation is 12.227 psia.
10 inches of mercury = 4.912 psia.
(2.036" Hg @ 0°C = 1 psi - see Appendix B Unit and Conversion Factors)
Absolute pressure = 12.227 - 4.912 = 7.315 psia.
Differential pressure is just what the name implies, a difference between two
pressures. Frequently, a differential pressure is measured with a pressure
transmitter or a manometer which contains water, mercury, alcohol, oil, or
other fluids. The differential pressure can be calculated by the relation:
ΔPρh=
where:
ΔP = differential pressure in lbf/ft
ρ = density of the fluid in lbm/ft
h = elevation difference of the fluid in feet
2
3
Figure 1-2. Differential Pressure
Fluid
h
Commercial instruments used for indicating or recording the differential
pressure operate using various principles; such as variable reluctance,
capacitance, or strain gage. These instruments generally give the true
differential pressure without the need for additional corrections.
1-3
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May 2006
TemperatureAlthough temperature is a property which is familiar, an exact definition is
difficult. Temperature is a measure of the degree of hotness or coldness of a
substance. Temperature scales are defined such that the temperature of
boiling water at standard atmospheric pressure is 212 °F (100 °C) and the
freezing temperature of water is 32 °F (0 °C).
Most flow problems require that the temperature be expressed in absolute
units. The absolute temperature of a substance is the measure of the
temperature intensity of the substance above the datum known as “absolute
zero.” According to kinetic theory, all molecular activity ceases at absolute
zero. The Rankine and Kelvin temperature scales are based on absolute
zero.
Absolute zero temperature is -459.69 °F (-273.15 °C).
Thus:
Density, Specific Weight,
Specific Gravity
°R = °F + 459.69
Where:
°R = degrees Rankine
°F = degrees Fahrenheit
°K = °C + 273.15
Where:
°K = degrees Kelvin
°C = degrees Celsius
In most engineering work, the value of 459.69 is rounded off to 460 so that
degrees Rankine is approximated as:
°R = °F + 460
It is important that absolute temperatures be used in gas flow problems.
Density is defined as the mass of a substance per unit volume. Density is
usually expressed in pounds-mass-per cubic foot (lbm/ft
cubic meter (kg/m
3
).
3
) or kilograms per
Specific Weight is defined as the weight, due to the gravitational pull of the
earth, of a substance per unit volume. Specific weight is expressed in
pounds-force per cubic foot (lbf/ft
3
) or Newtons per cubic meter (N/m3). As
can be seen, specific weight and density are not synonymous terms. Only at
locations where the local acceleration of gravity is equal to the standard
acceleration of gravity (g
= 32.1740 ft/s2 or gc = 9.807 m/s2) does the
c
numerical value of specific weight equal the numerical value of density.
Specific Gravity is defined as the ratio of the density of one substance to the
density of a second or reference substance. The reference substance
depends on whether the flowing media is liquid or gas.
1-4
For liquids, water at either 60 °F (15°C) or 77 °F (25 °C) is used as the
reference substance. The density of distilled water at 60 °F is 62.3707 lbm/ft
The density of distilled water is 25 °C is 997 kg/m
3
.
3
The determination of the specific gravity of a liquid can be made by comparing
the weights of equal volumes of the liquid and water. If the quality of the work
justifies it, these weights may be corrected for the buoyancy of air as well as
for temperature effects. For most commercial work, the specific gravities of
liquids are obtained with hydrometers. The scales of hydrometers are
graduated to read directly in specific gravities, in degrees Baume or in
degrees API (American Petroleum Institute). The relationship between
specific gravity and degrees Baume is defined by the following formulas:
.
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Rosemount 485 Annubar
⎛⎞
⎜⎟
1.For liquids heavier than water:
2.For liquids lighter than water:
°B145
⎛⎞
⎜⎟
°B
--------------------------- -
⎜⎟
SpGr60
⎜⎟
⎛⎞
----------------------
⎝⎠
⎝⎠
3.For use in the American petroleum industry, the following relation
between degrees API and specific gravities is
used:
⎛⎞
⎜⎟
API
141.5
--------------------------- -
⎜⎟
SpGr60
⎜⎟
⎛⎞
----------------------
⎝⎠
⎝⎠
60° F
131.5–=
In the above equations, the term “Sp Gr 60/60” means that the specific gravity
value to be used is that which exists when the temperatures of the reference
liquid (water) and of the oil, or other liquid, are both at 60 °F.
For gases, air is used as the reference fluid. However, instead of a ratio of
densities, the ideal specific gravity of a gas is defined as the ratio of the
molecular weight of the gas of interest to the molecular weight of air. The
molecular weight of air is 28.9644.
145
--------------------------- -
–=
⎜⎟
SpGr60
⎜⎟
⎛⎞
----------------------
⎝⎠
⎝⎠
60° F
140
60° F
130–=
The reason for not using the ratio of the densities is that the effects of
pressure and temperature on the densities of gases vary from one gas, or gas
mixture, to another. Thus, even though the densities may be determined at
very nearly identical ambient conditions and the resulting values adjusted to a
common basis of pressure and temperature, an error may be incurred when
the resulting ratio is used at a state differing from the common basis. The
magnitude of this error is likely to increase as the state of use departs further
and further from the common starting basis. On the other hand, so long as the
composition of the gas used undergoes no change, the ratio of molecular
weights will remain the same regardless of changes of pressure, temperature,
and location.
For a more complete discussion or real and ideal specific gravities, see
Appendix C Related Calculations.
ViscosityAbsolute viscosity may be defined simply as the temporary resistance to flow
of a liquid or gas. It is that property of a liquid or gas which tends to prevent
one particle from moving faster than an adjacent particle. The viscosity of
most liquids decreases with an increase in temperature, but the viscosity of
gases increases with an increase in temperature.
In the English System of units, the absolute viscosity has units of lbm/ft-sec.
However, it is common practice to express the value of the viscosity in poise
or centipoise (1 poise = 100 centipoise). The poise has units of dyne seconds
per square centimeter or of grams per centimeter second. Less confusion will
exist if the centipoise is used exclusively for the unit of viscosity. For this
reason, all viscosity data in this handbook are expressed in centipoise, which
is given the symbol µ
cp
.
1-5
Page 10
Rosemount 485 Annubar
If it is necessary to express the viscosity in the English System of units, the
following conversion factors should be used.
Poise x 0.067197 = lbm/ft-sec
Centipoise x 0.00067197 = lbm/ft-sec
The Annubar primary element is a head-type meter and requires fluid to
convey the DP signal to the meter. For this reason a practical viscosity limit of
50 centipoise should be followed.
Kinematic viscosity or kinetic viscosity is the absolute viscosity divided by the
density of the fluid at the same temperature.
ν
cs
(36.13 converts to lbm/ft
Like the units of absolute viscosity, the units of kinematic viscosity are usually
expressed in metric units. To be consistent and to reduce confusion, the
kinematic viscosities used in this handbook will have units of centistokes
2
/sec) and will be denoted υcs.
(cm
μ
cp
------------------=
36.13ρ
ν
cs
3
to gm/cm3)
Reference Manual
00809-0100-1191, Rev CB
May 2006
μ
cp
-------- -=
ρ
There is no name for kinematic viscosities in the English System of units, but
the following conversion factor can be used:
υ
x 0.00001076 = υ(ft2/s)
cs
NATURE OF FLUID
FLOW IN PIPES
In the foregoing sections on the physical properties of fluids, subjects were
discussed that had to do with the type of fluid being used. However, one
property of fluid flow which is independent of the type of fluid is velocity.
Flow PatternsDepending upon the magnitude of the velocity, three distinct flow regimes can
be encountered. These three types of flows are known as laminar, transition,
and turbulent.
The classic experiment of introducing dye into a flowing stream was first
conducted by Reynolds in 1883. The experiment consists of injecting a small
stream of dye into a flowing liquid and observing the behavior of the dye at
different sections downstream of the injection point. Figure 1-3 shows the
three possible types of flow with the dye injected.
1-6
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May 2006
Figure 1-3. Types of Flow
Development
Rosemount 485 Annubar
Laminar occurs when the velocity is small and the dye remains in a straight
line.
Dye Filament
Needle
Ta nk
Transition occurs at a slightly higher velocity than laminar flow. The dye does
not remain in a straight line and does not spread throughout the pipe.
Dye Filament
Needle
Tank
Turbulent occurs at velocities above transition flow. The dye spreads
throughout the pipe as shown below. It is this type of flow which is important
to the general user. Turbulent flow is, by far, the most common type of flow
encountered in pipes.
Dye Filament
Needle
Ta nk
Average VelocityUnless it is stated otherwise, the term velocity will refer to the average velocity
in the pipe. The average velocity is determined by the continuity equation for
steady state flow.
lbm
W = ρAV
⎛⎞
----------
⎝⎠
⎛⎞
⎝⎠
kg
------
s
s
⎛⎞
=
⎝⎠
kg
⎛⎞
-------
=
⎝⎠
m
This equation states that for steady state flow, the mass rate of flow lbm/sec
(kg/s) at any point in the pipeline can be calculated from the product of the
density lbm/ft
3
(kg/m3), the cross-sectional area of the pipe ft2 (m2), and the
average velocity ft/s (m/s).
lbm
----------
ft
3
3
2
()
ft
2
⎛⎞
()
m
⎝⎠
ft
⎛⎞
---
⎝⎠
s
m
---- -
s
1-7
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Rosemount 485 Annubar
May 2006
Reynolds NumberThe work that Osborne Reynolds accomplished in the late 1800's led to a flow
parameter that now carries his name, e.g. the Reynolds Number. His work
showed that the nature of flow in a pipe depends on the pipe diameter (D), the
density (ρ), viscosity, and the velocity of the fluid.
m
ft
lbm
⎛⎞
⎛⎞
---
ft()
----------
⎝⎠
⎝⎠
3
s
Dνρ
R
-----------
D
---------------------------------- -==
μ
ft
lbm
⎛⎞
---------- -
⎝⎠
ft s⋅
Dνρ
-----------
R
D
m()
---------------------------------- -==
μ
As can be seen, the Reynolds Number has no dimensions and it may be
considered as the ratio of dynamic forces to viscous forces.
For the three types of flow previously discussed, it has been found that
generally laminar flow exists below a Reynolds Number of 2000. Transition
flow generally exists between a Reynolds Number range of 2000 to 4000.
However, the values of 2000 and 4000 are not precisely fixed. The laminar
flow range can terminate between a Reynolds Number range of 1200 to
13000 depending on the smoothness of the pipe. If heat is added to the pipe,
laminar flow can be extended to even higher Reynolds Numbers. The
turbulent flow exist above pipe Reynolds numbers from 4,000 to 13,000.
kg
⎛⎞
⎛⎞
---- -
-------
⎝⎠
⎝⎠
3
s
m
kg
⎛⎞
------------
⎝⎠
ms⋅
Since the product is dimensionless, the numerical value will be the same for
any given set of conditions, so long as all the separate factors are expressed
in a consistent system of units. This makes the Reynolds Number an ideal
correlating parameter. Therefore, the flow coefficient of flow meters are
generally expressed as functions of Reynolds Number.
Although the combination DVρ / µ is the classical expression for the Reynolds
Number, there are several other equivalent combinations. First, the ratio ρ/ µ
may be replaced by 1 /υ giving:
DV
--------=
R
D
υ
3
Also, the volume rate of flow (ft
/s or m3/s) is Q = π(D2/4)V, thus another
alternate combination for Reynolds Number is:
4Qρ
R
-------------- -=R
D
πD
μ
ft
4Qρ
--------------- -=
D
πD
μ
m
Also, the mass rate of flow (lbm/s or kg/s) is W = Qρ so that a third alternate
combination is:
4W
R
-------------- -=R
D
πD
μ
ft
4W
--------------- -=
D
πD
μ
m
If the viscosity (µ) is given in centipoise, the last combination for Reynolds
Number becomes:
where:
G = specific gravity of flowing fluid (air = 1.0, water = 1.0)
GPM = U.S. gallons per minute
kg/hr = flowrate of fluid in kilograms per hour
LPM = flowrate of fluid in liters per minute
NCMH = flowrate of gas in normal cubic meters per hour
SCFH = flowrate of gas in standard cubic feet per hour
Bernoulli's TheoremBernoulli's Theorem is a means of expressing the application of The Law of
Conservation of Energy to the flow of fluids in a pipe. The total energy at any
location in the pipe, above some arbitrary datum, is equal to the sum of the
elevation head, the velocity head, and the pressure head.
Figure 1-4. Bernoulli's Theorem
2
V
/2g
2
Constant Energy Line
2
/2g
V
2
P
/ρ
1
P2/ρ
12
Flow
Z
Z
1
Arbitrary Datum Plane
2
In a steady incompressible flow, without friction, the sum of the velocity head,
pressure head, and elevation head is a constant along any streamline (see
Figure 1-4). Assuming that the elevation difference between two measuring
points is negligible (Z
= Z2), Bernoulli's Equation can then be written:
1
Equation 1-1.
2
V
⎛⎞
1
---------
+
⎜⎟
2g
⎝⎠
P
1
⎛⎞
------
⎝⎠
ρ
2
V
⎛⎞
2
---------
+=
⎜⎟
2g
⎝⎠
P
2
⎛⎞
------
⎝⎠
ρ
where,
V = velocity, ft/s (m/s)
g = gravitation constant, ft/s
P = pressure, lbf/ft
ρ = density, lbm/ft
A = area, ft
2 (m2
3
)
2
(kg/m3)
(kPa)
2
(m/s2)
1-9
Page 14
Rosemount 485 Annubar
Since Bernoulli's Theorem states that the flow is steady, the continuity
equation must apply. The continuity equation states that the mass rate of flow
between two points must be constant.
Equation 1-2.
ρ1A1V1ρ2A2V
=
Reference Manual
00809-0100-1191, Rev CB
May 2006
2
since the flow is incompressible (ρ
Equation 1-3.
A
=
1V1A2V2
solving for V
in Equation 1-4:
1
Equation 1-4.
A2V
2
------------- -=
V
1
A
1
and substituting into Equation 1-1:
1
------ -
2g
2
A
⎛⎞
2V2
------------- -
⎜⎟
⎝⎠
+
A
1
2
V
⎛⎞
1
2
------ -
------ -
⎜⎟
2g
2g
⎝⎠
2
V
⎛⎞
2
------ -1
–
⎜⎟
2g
⎝⎠
2
2g
V
2
P
V
⎛⎞
1
2
1
2
A
⎛⎞
2
------
⎜⎟
A
⎝⎠
1
–
1P2
ρ
2
---------
⎜⎟
2g
⎝⎠
⎛⎞
⎝⎠
------------------------=
⎛⎞
------
⎝⎠
ρ
A
2V2
------------- -
A
–
P
⎛⎞
-------------------
⎝⎠
1
2
P
1
------
ρ
P
-------------------=
–
= ρ2), Equation 1-3 reduces to:
1
P
2
⎛⎞
------
+=
⎝⎠
ρ
P
2
⎛⎞
------
+=–
⎝⎠
ρ
–
1P2
ρ
1
2
A
⎛⎞
2
------
⎜⎟
A
⎝⎠
1
1-10
–
P
1P2
2g
-------------------
ρ
V
2
------------------------=
1
1
A
⎛⎞
------
–
⎜⎟
A
⎝⎠
2
2
1
Again, using the continuity equation, the theoretical mass rate of flow would
be:
Equation 1-5.
1
W
theoρA2
V=
A22gρ P1P2–()
2
------------------------=
1
A
⎛⎞
------
–
⎜⎟
A
⎝⎠
2
2
1
The theoretical equation for volumetric flow is:
Equation 1-6.
Q
theoA2
2gρ P1P2–()
V=
2
----------------------------------- -
A
2
ρ
------------------------=
1
1
A
⎛⎞
------
–
⎜⎟
A
⎝⎠
2
2
1
Page 15
Reference Manual
00809-0100-1191, Rev CB
May 2006
Rosemount 485 Annubar
By definition the discharge coefficient of a flow meter is the ratio of the actual
rate of flow to the theoretical rate of flow.
Equation 1-7.
W
C
actual
------------------------------- -
W
theoretical
Therefore, the actual volumetric flow for liquid is:
Equation 1-8.
actual
QA2C==
Q
By defining the flow coefficient K of an Annubar primary element as:
C
---------------------------- -=
K
A
⎛⎞
2
1
------
–
⎜⎟
A
⎝⎠
1
The volumetric flow Equation 1-8 reduces to:
Q
------------------------------ -==
Q
theoretical
2gρ P
----------------------------------- -
2
actual
–()
1P2
ρ
1
------------------------
A
⎛⎞
2
1
------
–
⎜⎟
A
⎝⎠
1
2
Equation 1-9.
2g P
–()
1P2
=
------------------------------- -
2
ρ
QKA
In a like manner, the mass rate of flow reduces to:
Equation 1-10.
W
WKA
==2gρ P1P2–()
actual
2
By using consistent units Equation 1-9 can be checked as follows:
2
Qft
=
lbf
⎛⎞
------ -
ft
⎝⎠
2
ft
------------------ -
2
lbf
⎛⎞
------ -
s
⎝⎠
ft
3
ft
------=
s
3
Qm
=
m()
2
------------------------
s
kgf
⎛⎞
--------
⎝⎠
2
m
2
kgf
⎛⎞
--------
⎝⎠
3
m
3
m
-------=
s
Likewise, Equation 1-10 is:
2
Wft
=
ft
lbm
lbf
-----
----------
2
s
ft
lbm
------ -
----------=Wm
3
2
s
ft
2
m
kgm
kgf
=
-----
----------- -
2
3
s
m
--------
m
kgm
----------- -=
2
s
NOTE:
In the above units conversion, lbf is set equal to lbm. This is only true at
standard gravity (g
surface of the earth, the assumption of lbf = lbm is fairly good.
= 32.174 ft/sec2). However, for measurements on the
c
It is also interesting to note that this assumption leads to the historical name
“head-type meters”. By using the following:
lbf
------ -
2
ft
h
----------ft==h
lbm
----------
3
ft
kgf
--------
2
m
----------- -m==
kgm
----------- -
3
m
Where h is feet (meters) of head of flowing fluid, equation (2-9) can be written
as:
⎛⎞
⎝⎠
QKA2g
--------------- -KA 2gh==
⎛⎞
⎝⎠
lbf
------ -
ft
lbm
----------
ft
2
QKA2g
3
kgf
⎛⎞
--------
⎝⎠
2
m
-----------------KA 2gh==
kgm
⎛⎞
----------- -
⎝⎠
3
m
1-11
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Rosemount 485 Annubar
Reference Manual
00809-0100-1191, Rev CB
May 2006
Actual and Standard
Volumetric Flowrate for
Gases
The equation will be recognized as the well known hydraulic
QKA2gh=
equation for liquids.
The most common unit of volumetric measurement in English Units is the
cubic foot. The most common unit in SI units is the cubic meter. Many others
exist, such as the cubic inch, the gallon (231 cubic inches), and the barrel (42
gallons); but these are generally defined as portions of a cubic foot.
3
In Equation 1-9 the volumetric flow (Q) can be calculated in ft
/s (m3/s) if all
the other parameters have the consistent set of units shown. The most
important aspect of this equation is that the volumetric flow is given in actual
units.
Example:
Suppose a flowmeter is operating according to Equation 1-10, and that the
equation shows that the flowrate is 5 ft
3
/s. Also suppose that the fluid can
be poured or dumped into one (1) cubic foot containers. At the end of one
second, five containers would be full of fluid. In other words, the equation
gave the flowrate in actual cubic feet per second.
For gases, especially fuel gases, the cubic foot is still the unit of
measurement. However, a cubic foot of gas has no absolute or comparative
value unless the pressure and temperature of the gas are specified. Common
sense tells us that the amount of matter within a one cubic foot space at a
pressure of 1000 psia is greater than the amount of matter within that space if
the pressure is atmospheric. Since the fuel gas industry is interested in selling
energy, which is the amount of heat that can be generated by that cubic foot
of gas, and that the amount of energy is directly proportional to the number of
molecules (matter) within the cubic foot space, it is easy to see why the
pressure and temperature of the gas are specified.
Table 1-2. Standard Conditions
Since it is the amount of matter (mass) that is required to be measured as the
gas flows along the pipeline, the actual volumetric flowrate terms do not lend
themselves to this task easily.
Example:
Suppose a gas in a pipeline at 140 kPa abs and 5 °C is flowing at 50
actual m
flow through a pipeline at 5100 kPa abs and 30.8 °C if the flowrate was
1.54 actual m
3
/s; it is not obvious that the same amount of matter (mass) would
3
/s.
Because of the inability to compare the amounts of mass of a gas in actual
volumetric terms, the standard volumetric term was developed. The most
common unit of gaseous measurement is the amount of a gas that would be
contained in a one cubic foot enclosure at standard conditions. Standard
conditions can be defined as any combination of temperature and pressure.
Some common standard sets are provided in the table below.
The approximate conversion from actual volumetric flowrate to standard
volumetric flowrate is accomplished by the BOYLES-CHARLES law. These
laws state the following:
1-12
Page 17
Reference Manual
Q
Q
00809-0100-1191, Rev CB
May 2006
Rosemount 485 Annubar
1.If an ideal gas were contained within an enclosure at constant
temperature, the pressure would increase in proportion to the volume
decrease. Example: the pressure would double if the volume was
reduced by half. The equation takes the form of:
P1V1P2V
=
2
Which states that the product of the pressure and volume at one
condition must equal the product of the pressure and volume at any
other condition provided the temperature is the same at both
conditions.
2.Again, if an ideal gas were contained within an enclosure of constant
volume, the pressure would increase in proportion to the absolute
temperature increase. The equation for this process takes the form:
P
P
1
2
------
------=
T
T
1
2
Which states that the ratio of the pressure and temperature at any
one condition must equal the ratio of the pressure and temperature at
any other conditions provided the volume of the container has not
changed.
Both of these laws can be combined to form a single equation:
P
------------- -
1V1
T
1
P
------------- -=
2V2
T
2
If, instead of considering actual volumes, the flowrate (actual volume per unit
time) is used, the equation becomes:
P
-------------- -
V
1
------=Q
Q
Since and where t is a common unit of time (hours, minutes
1
t
V
2
------=
2
t
1Q1
T
1
P
-------------- -=
2Q2
T
2
or seconds).
Now, if P
conditions of 14.73 psia and 60°F (101.393 kPa A and 0 °C), the flowrate Q
is the standard volumetric flowrate Q
and T1 are always considered to be at the standard specified
1
.
14.73
---------------------- -
460 60+
P
s
fQA
---------------------=
Tf460+
s
101.325
-----------------------------
273.15 0+
P
s
----------------------------- -=
Tf273.15+
fQA
1
This equation allows the standard volumetric flowrate (Qs) to be calculated
from any actual volumetric flowrate (QA) where the pressure and temperature
are known.
P
460 60+
f
-------------- -
---------------------- - Q
Q
s
⋅⋅=Q
T
14.73
460+
f
A
s
P
f
---------------------
101.325
273.15 0+
----------------------------- - Q
⋅⋅=
T
273.15+
f
A
In an example on page 1-12, two actual volumetric flowrates were given, and
it was stated that the amount of mass flowing was the same. To check this,
the standard volumetric can be calculated for each flowrate:
1-13
Page 18
Rosemount 485 Annubar
Reference Manual
00809-0100-1191, Rev CB
May 2006
Flowrate #1:
3
ft
QA50
P
T
Q
Q
------=
s
20psia=
f
40° F=
f
20
460 60+
-------------- -
s
s
---------------------- - 50⋅⋅=
14.73
460 40+
70.6S CF S=Qs67.8NMCS=
Q
A
P
f
T
f
Q
s
m
-------=
50
s
140kPaabs=
5° C=
140
---------------------
101.325
3
273.15 0+
--------------------------- - 50⋅⋅=
273.15 5+
Flowrate #2
3
ft
Q
P
T
f
Q
Q
------=
1.5
A
f
s
s
s
750p si a=
102.5° F=
460 60+
750
------------------------------ - 1.5⋅⋅=
-------------- -
460 102.5+
14.73
70.6S CF S=Qs67.8N MC S=
Q
A
P
f
T
f
Q
s
1.54
5100k Pa A=
39.2° C=
5100
---------------------
101.325
m
-------=
s
3
----------------------------------- - 1.54⋅⋅=
273.15 39.2+
273.15 0+
As can be seen, the two actual volumetric flowrates are identical in terms of
standard volumetric flowrates. However, only ideal gases have been
considered so far. Real gases deviate from the Boyles-Charles relationships.
The amount of deviation depends upon pressure, temperature, and type or
composition of the gas. The deviation is known as the compressibility factor of
the gas. For most flow conditions, the conversion to standard volumetric
flowrate using only the Boyles-Charles relationship will be accurate within a
few percent. To be correct, the Boyles-Charles relationship must be modified
as follows:
1V1
P
2V2
------------- -=
ZfT
1
2
P
------------- -
ZaT
Where Z is the compressibility factor at each pressure and temperature
condition. This modification leads to the following:
P
460 60+
Q
f
---------------------- -
⋅⋅⋅=Q
-------------- -
s
14.73
Z
b
------ Q
T
f
A
Z
f
s
P
f
---------------------
101.325
273.15 0+
--------------------------- -
⋅⋅⋅=
Z
b
------ Q
T
f
A
Z
f
Where:
1-14
=compressibility factor at base or standard conditions and is generally
Z
b
considered to be unity (Z
=compressibility factor at Pf and Tf.
Z
f
=1.000).
b
More discussion on compressibility factors can be found in “Ideal and Real
Specific Gravity” on page D-1.
Page 19
Reference Manual
00809-0100-1191, Rev CB
May 2006
Rosemount 485 Annubar
Actual and Standard
Volumetric Flowrate for
Liquids
In general, liquid flowrates are not converted into standard volumetric
flowrates. They are usually expressed in actual volumetric terms.
However, some industries do convert actual liquid flows to standard liquid
flows. The petroleum industry is probably the largest industry which does
convert its actual volumes to standard volumes. This is done primarily
because that industry is concerned with the selling and buying of energy. The
energy content of a barrel of oil at 1000 °F is less than the energy content of a
barrel of oil at 60 °F because the oil expands with temperature. Since the
energy content is directly proportional to the amount of matter (mass) within
the barrel, the temperature (thermal) expansion is considered.
Industries which convert liquids to standard volumetric flows have generally
established 60 °F as the reference temperature. To convert actual volumetric
flow to standard volumetric flows, the following equation can be used.
ρ
QsQ
A
------=
A
ρ
s
Where,
= standard volumetric flowrate
Q
S
= actual volumetric flowrate
Q
A
= density of fluid at actual flowing conditions
ρ
A
= density of fluid at standard or base conditions
ρ
S
As can be seen, the conversion to standard volumetric flow can be
accomplished simply by multiplying the density ratio. One alternate that is
commonly encountered is that the conversion is accomplished by multiplying
by the ratio of the specific gravities. That is:
G
Q
sQA
f
------ -=
G
s
Where,
=specific gravity at flowing conditions
G
f
=specific gravity at base conditions
G
S
Since specific gravity is defined as the ratio of the density of the fluid to the
density of the fluid to the density of water at 60°F, these conversions are
identical.
The Annubar primary element flow equations are all derived from the
hydraulic equations which are shown on page 1-11. For a detailed example of
a derivation of an Annubar primary element equation, see the Rosemount 485
Annubar Flow Test Data Book (document number 00821-0100-4809).
For description of standard volumetric flow equations, see page 1-12.
Equation 2-2. : Mass rate of flow - Liquids
2
W
WC'hw⋅=h
OR
⎛⎞
-----
=
w
⎝⎠
C'
where:
C'FnaKD2Faaρ
⋅⋅ ⋅ ⋅=
f
Equation 2-3. : Mass rate of flow - Gas and Steam
2
W
WC'hw⋅=h
OR
⎛⎞
-----
=
w
⎝⎠
C'
www.rosemount.com
where:
C'FnaKD2YaF⋅
⋅⋅ ⋅⋅=
aa
ρ
f
Equation 2-4. : Volume rate of flow - Gas (Standard Conditions)
QsC'hwPf⋅⋅=h
OR
w
-----
P
⋅=
⎝⎠
f
------ -
C'
2
Q
1
s
⎛⎞
where:
C'FnaKD2YaFpbFtbFtfFgFpvF⋅⋅⋅⋅⋅⋅
⋅⋅ ⋅=
aa
Page 22
Rosemount 485 Annubar
Equation 2-5. : Volume rate of flow - Gas (Actual Conditions)
QaC'hw⋅=h
where:
For a detailed description of each term in the above equations, see
“Nomenclature” on page 2-6. Please note that each of the above equations
has a C' constant. It is not intended that the C' constant of one equation is
equal to the C' constant of another equation. The numerical value of any C'
constant is the product of the appropriate factors for that equation only.
The following tabulations of the flow equations will serve as handy work pads.
Also, the table numbers where the necessary information can be found are
given in the headings of these tabulations. Several completed examples of
flow calculations are given beginning on page 2-11.
NOTE
The 485 Annubar primary element needs no correction for the Reynolds
Number.
OR
C'FnaKD2YF⋅
aa
w
⎛⎞
=
⎝⎠
1
----⋅⋅ ⋅⋅=
ρ
f
Q
-------
Reference Manual
00809-0100-1191, Rev CB
May 2006
2
a
C'
2-2
Page 23
Reference Manual
00809-0100-1191, Rev CB
May 2006
w
h
Differential Pressure
Flowing Specific
Gravity
.
1
----- -
G
...
O at 68 °F
2
inch H
f
O at 68 °F
O at 68 °F
O at 68 °F
2
2
inch H
inch H
inch H
O at 68 °F
2
2
inch H
Rosemount 485 Annubar
O at 68 °F
O at 68 °F
O at 68 °F
O at 68 °F
kPa
kPa
kPa
kPa
kPa
kPa
2
inch H
inch H
2
2
inch H
2
inch H
kPa
aa
F
I
Thermal Expansion
Factor (Table A-11)
Internal Pipe
Diameter
.
2
D
Annubar Flow Constant C
K
Annubar Flow
Coefficient
na
F
Unit Conversion
Factor
Rate of Flow
Table 2-1. Equation for Liquid – Volume Rate of Flow
=
a
Q
2
2
2
2
2
2
/H4.0005E-03(mm)
3
m
/M6.6675E-05(mm)
3
m
2
/s1.1112E-06(mm)
3
m
2
2
2
2
2
2
2
2
2
/D9.6012E-02(mm)
GPM5.6664(in)
GPH339.99(in)
GPD8159.7(in)
BPH (42 gal)8.0949(in)
BPD (42 gal)194.28(in)
3
/min0.75749(in)
ft
CFH45.4494(in)
CFM0.7575(in)
LPH4.00038(mm)
lmp. GPM4.7183(in)
LPM6.6673E-02(mm)
LPS1.1112E-03(mm)
3
m
2-3
Page 24
Rosemount 485 Annubar
Reference Manual
00809-0100-1191, Rev CB
May 2006
w
h
Differential Pressure
f
ρ
Flowing Specific
Gravity
aa
F
I
Thermal Expansion
Factor (Table A-11)
2
D
Internal Pipe
Diameter
Annubar Flow Constant C
O at 68 °F
O at 68 °F
2
2
inch H
inch H
2
2
O at 68 °F
O at 68 °F
2
2
inch H
inch H
2
2
kPa
2
2
kPa
2
kPa
kPa
2
2
kPa
Differential Pressure
Flowing
Specific
Gravity
Thermal
Expansion
Factor (Table A-11)
I
Annubar
Expansion
Factor
Annubar Flow Constant C
Internal Pipe
Diameter
w
h
.
f
ρ
aa
F
..Y
a
.
2
D
O at 68 °F
O at 68 °F
2
2
inch H
inch H
2
2
O at 68 °F
O at 68 °F
2
2
inch H
inch H
2
2
kPa
2
kPa
2
2
kPa
2
kPa
kPa
2
2-4
K
Annubar Flow
Coefficient
Unit Conversion
Factor
.....
na
=
WF
PPD8614.56(in)
Rate of Flow
Table 2-2. Liquid – Mass Rate of Flow
PPH358.94(in)
PPS0.0997(in)
PPM5.9823(in)
kg/D3.03471(mm)
T(met)/hr1.2645E-04(mm)
Kg/H0.12645(mm)
kg/M2.1074E-03(mm)
kg/S3.5124E-05(mm)
K
Annubar
Flow
Coefficient
Unit
Conversion
Factor
..
na
=
WF
PPD8614.56(in)
Table 2-3. Gas and Steam– Mass Rate of Flow
Rate of Flow
PPH358.94(in)
PPS0.0997(in)
PPM5.9823(in)
kg/D3.03471(mm)
T(met)/hr1.2645E-04(mm)
Kg/H0.12645(mm)
kg/M2.1074E-03(mm)
kg/S3.5124E-05(mm)
Page 25
Reference Manual
00809-0100-1191, Rev CB
May 2006
Rosemount 485 Annubar
Pressure
Differential
Gravity
Flowing
Specific
w
h
0 @ 68° F
2
H
.
f
ρ
0 @ 68° F
0 @ 68° F
2
2
H
H
kPa
kPa
kPa
kPa
kPa
.
aa
I
Annubar Flow Constant C
F
pv
F
..
g
F
.
tf
F
.
tb
F
.
pb
F
a
Y
..
2
2
2
2
2
2
2
D
2
2
Thermal
Expansion
Factor (Table 9)
Factor
(Table 8)
Supercomp
Factor
Gravity
Specific
Factor
Flowing
Temperature
Base
Factor
Temperature
Base
Factor
Pressure
Factor
Annubar
Expansion
Diameter
Internal Pipe
.
Flow
Annubar
Coefficient
Unit
Factor
Conversion
Flow
Rate of
Table 2-4. Volume Rate of Flow at STD Conditions - Gas
K
.
na
F
=
/D0.27234(mm)
/H1.1347E-02(mm)
/M1.8912E-04(mm)
3
3
NM
NM
3
NM
NL/H11.34700(mm)
a
SCFD8116.1(in)
Q
SCFH338.17(in)
NL/M0.18912(mm)
SCFM5.6362(in)
2
3
kPa
/S3.1520E-06(mm)
NM
Pressure
Differential
w
0 @ 68° F
2
H
0 @ 68° F
0 @ 68° F
2
2
H
H
kPa
kPa
.
f
l
----h
Gravity
Flowing
Specific
Thermal
Expansion
Factor (Table 9)
ρ
aa
F
..
I
a
Factor
Annubar
Expansion
Y
.
2
2
2
Diameter
Internal Pipe
Annubar Flow Constant C
2
2
2
D
2
.
Annubar
Flow Coefficient
K
.
na
Factor
Unit Conversion
F
=
a
Q
ACFD8614.56(in)
ACFH358.94(in)
Rate of Flow
Table 2-5. Volume Rate of Flow at Act Conditions
ACFM5.9823(in)
AL/H126.4434(mm)
AL/M2.10739(mm)
3
kPa
/D3.03473(mm)
Am
kPa
2
/H0.12645(mm)
3
Am
2
3
kPa
/M2.1074E-03(mm)
Am
kPa
2
/S3.5124E-05(mm)
3
Am
2-5
Page 26
Rosemount 485 Annubar
NOMENCLATURE
DInternal diameter of pipe, inches (mm)
F
aa
F
g
F
na
F
pb
Thermal Expansion Factor. This factor corrects for the flowing area change of the pipe at the Annubar location due
to temperature effects. For 316 stainless steel Annubar primary elements mounted in carbon steel pipe, Faa =
1.0000 for temperatures between 31 and 106 °F. See Table B-1 on page B-3 which includes thermal expansion
factors for various pipe materials at several temperatures.
Specific Gravity Factor. This factor corrects the flow equation whenever the gas is not air. The factor can be
calculated as:
1
----=
F
g
G
where, G = specific gravity of flowing gas, air = 1.000. For a more complete description of specific gravity, see
“Density, Specific Weight, Specific Gravity” on page 1-4 and Appendix D: Related Calculations.
Units Conversion Factor. This factor is used to convert the flow rate to the desired set of units. Appendix D: Related
Calculations shows an example of how the numerical value of Fna is derived from the hydraulic equation for a given
set of input units.
Pressure Base Factor. The Pressure Base Factors are calculated to give gas volumes at a pressure base of 14.73
psia (101.325 kPa abs). The pressure base factor can be calculated as:
F
pb
14.73
-- -=
base pressure, psia
OR
F
-- -=
pb
base pressure, kPa abs
Reference Manual
00809-0100-1191, Rev CB
May 2006
101.325
F
pv
Supercompressibility Factor. The Supercompressibility Factor accounts for the deviation from the “ideal gas” laws. In
the flow equations, gas volumes are assumed to vary with pressure and temperature in accordance with Boyle’s and
Charles' laws (the “ideal gas” laws). Actually, the volume occupied by individual gases deviate, by a slight degree,
from the volumes which the “ideal gas” laws indicate. The amount of deviation is a function of the composition of the
gas and varies primarily with static pressure and temperature. The actual deviation may be obtained by a laboratory
test conducted on a sample of the gas, carefully taken at line conditions of pressure and temperature.
The National Bureau of Standards, Circular 564, gives the compressibility factor (Z) of air and other pure gases. The
relationship between supercompressibility factor and compressibility factor is as follows:
1
F
---=
pv
Z
Table A-9 on page A-12 gives an abbreviated listing of the supercompressibility factors for air. Practical relationships
have been established by which this deviation can be calculated and tabulated for natural gases containing normal
mixtures of hydrocarbon components, considering the presence of small quantities of carbon dioxide and nitrogen
and also relating the deviation to the heating value of gas. The A.G.A. manual (NX-19), “Determination of
Supercompressibility Factors for Natural Gas”, should be used for determination of F
F
tb
Temperature Base Factor. The Temperature Base Factors are calculated to give gas volumes at a base temperature
of 60 °F (520°R) for English Units. In order to adapt the flow equation for use in SI units, the factor is calculated
.
pv
similarly at 16 °C (289.15 K). The factor can be calculated as:
temperature base (°F) + 460
Ftb-- -=
F
tf
Flowing Temperature Factor. The units conversion factor (FNA) for volumetric flow of gases at standard conditions
has been calculated assuming that the gas temperature flowing around the Annubar primary element is 60 °F (520
520
OR
temperature base (°C) + 273.15
F
-- -=
tb
288.15
°R) or 16 °C (289 K). If measurement is made at any other flowing temperature, then the flowing temperature factor
must be applied. The factor can be found in Table A-8 on page A-11 or calculated as:
520
F
--------- -=
tf
flowing temperature (°F) + 460
520
OR
520
F
--------- -=
tf
273.15 + flowing temperature (°C)
288.15
GSpecific Gravity of Flowing Liquid. Ratio of the density of the flowing fluid to the density of water at 60°F which is
63.3707 lbm/ft
h
w
Differential pressure produced by the Annubar primary element. For this handbook, the differential pressure is
expressed as the height, in inches, of a water column at 68 °F at standard gravity (gc = 32.174 ft/sec2). In SI Units,
3
. See Table A-4 on page A-6 for specific gravities of various liquids.
the differential pressure is expressed in kPa.
h
= inches H2O at 68 °F (kPa)
w
KFlow Coefficient. Equation 2-8 on page 2-9 defines the flow coefficient of an Annubar primary element. It is related to
the diameter of the pipe and is generally expressed as a function of Reynolds Number. See “Reynolds Number” on
page 1-8 for an explanation of Reynolds Number.
2-6
Page 27
Reference Manual
00809-0100-1191, Rev CB
May 2006
Rosemount 485 Annubar
P
f
Q
a
Q
s
Flowing Pressure. This is the static pressure, in absolute units, existing in the pipe. For this handbook, the pressures
are expressed in psia (kPa abs).
Actual Volumetric Flow Rate. This term is the flow rate of the fluid passing the Annubar primary element in actual
volume units per units of time. Examples are actual cubic feet per hour (ACFH), GPM, Am
3
/h, etc.
Standard (Normal) Volumetric Flow Rate. This term is the flow rate of the fluid passing the Annubar primary element
in standard volume units per unit of time. For some gases, especially fuel gases, the cubic foot is the unit of
measurement. However, a cubic foot of gas has no absolute or comparative value unless the pressure and
temperature of the gas are specified. A common unit used for evaluating rates of flow is standard cubic foot per hour
(SCFH). This unit states how many cubic feet of gas per hour would be flowing around the Annubar primary element
if the flowing pressure and temperature were equal to the base pressure and temperature. For this handbook, the
base pressure is 14.73 psia (101.56 kPa abs) and the base temperature is 60 °F (520 °R) or 0 °C (273 K).
ρ
f
Y
A
Flowing Density. For this handbook, the densities are expressed in lbm/ft (kg/m3). Appendix A: Fluid Properties and
Pipe Data gives densities of various fluids.
Expansion Factor. When a gas flows around an Annubar primary element, the change in velocity is accompanied by
a change in density. The expansion factor must be applied to correct for this change. The expansion factor also
accounts for small changes in the internal energy of the molecules due to the temperature difference between the
upstream and downstream pressure ports of the Annubar primary element. The variation of the expansion factor is
small and the ratio of specific heats for commercial gases is sufficiently constant to warrant using a constant ratio of
specific heat. Use the following algorithm to calculate the value of the gas expansion factor. This equation adjusts for
density and internal energy effects of the gas as it flows around the Annubar primary element.
Equation 2-6. : Gas Expansion Factor
h
w
Ya1Y11B–()2Y2–()
---------–=
Pfϒ
where:
Equation 2-7. : Blockage Equation
4d
------- -
B = = Blockage
πD
D = Internal Pipe Diameter in inches (cm)
d = See Table 2-7 on page 2-10
h
= Differential pressure in inches (mm) of water column
w
Pf = Flowing line pressure in psia (kPa abs)
γ = Ratio of specific heats
Y
= 0.011332 in English Units (0.31424 SI Units)
1
Y2= 0.00342 in English Units (0.09484 SI Units)
Examples of gases with a specific heat ratio of 1.4 are: air, CO, H
specific heat ratio of 1.3 are: natural gas, ammonia, CO
Y
is needed in all gas flow equations and requires the differential pressure be calculated first. If the differential
a
pressure is not known, Y
necessary to determine a final value.
is assumed to be 1.000 and the differential pressure is calculated. Iteration is then
a
, Cl2, H2S, N2O, SO2, and steam.
2
WMass Rate of Flow. This term is the flow rate of the fluid passing the Annubar primary element in mass units per unit
time.
, NO, N2 and O2. Examples of gases with a
2
2-7
Page 28
Rosemount 485 Annubar
Figure 2-1. Typical Cross
Section
Reference Manual
00809-0100-1191, Rev CB
May 2006
D
d
a = Annubar projected area = d . D
2
πD
A = Pipe inside area =
a
4d
--- -
a
A
A
B = =
------- -
A
πD
---------- -
4
Flow Coefficient
Reynolds Number
Dependency
When the 485 Annubar primary element is used within the acceptable
Reynolds Number range defined by Rosemount in Table 2-7 on page 2-10,
the Annubar Primary element's flow coefficient will be independent of
changing Reynolds Number. Any variations in the K-value with changing
Reynolds Number are due to scatter and fall within ±0.75% of the published
K-value.
A 485 Annubar primary element’s K-factor independence of Reynolds number
allows the user to measure a large range of Reynolds Numbers without need
of a correction factor for changing Reynolds Numbers. The 485 Annubar
primary element K-factor independence can be attributed to a constant
separation point along the edges of its T-shaped sensor and the probe's
ability to take a proper average of its sensing slots.
Flow Coefficient TheoryRosemount was the first company to identify and utilize the theoretical
equations linking self-averaging pitot tube flow coefficients to pipe blockage.
This K-to-Blockage theoretical link establishes a higher degree of confidence
in 485 Annubar K-factors than in flow meters that use only an empirical data
base for determining their flow coefficients.
SignalThe signal generated by an Annubar can be divided into two major parts:
•the differential pressure contribution due to the Annubar 's shape (H
•the differential pressure contribution due to the Annubar’s blockage in
the pipe (H
).
b
Shape Differential An Annubar primary element placed in an infinitely large pipe (with no
confining walls) will still produce a differential pressure. This differential
pressure is nearly twice that of a standard pitot tube, and is the result of a
reduced low pressure on the downstream side. The upstream, or high
pressure is caused by the fluid impacting the front of the Annubar primary
element and is known as the stagnation pressure. The downstream, or low
pressure is caused by the fluid traveling past the Annubar primary element,
creating suction on the rear side. This suction phenomenon can be attributed
to boundary layer flow separation.
)
S
2-8
Page 29
Reference Manual
00809-0100-1191, Rev CB
May 2006
Rosemount 485 Annubar
Blockage DifferentialAn Annubar primary element is an obstruction in the pipe and therefore,
reduces the cross-sectional area through which the fluid can pass. This
reduced area causes the fluid to accelerate and hence, reduces its pressure.
Therefore, the downstream pressure measurement of an Annubar primary
element will be affected by the Annubar's blockage in the pipe.
Since an Annubar primary element uses the internal diameter of the pipe it is
being inserted into as a throat diameter in its calculation of a flow rate, the
Annubar primary element K-factor must compensate for the amount of
obstructed area the sensor itself causes in the pipe. This is analogous to the
velocity of approach factor for an orifice plate or a venturi meter.
By writing a mass balance and an energy balance around the Annubar
primary element, and by dividing the differential pressure produced by the
Annubar primary element into H
between the Annubar primary element K-factor and the Annubar primary
element's blockage in the pipe. The derivation involves partial differential
pressure components, and the integration of a K-blockage equation. The
result is the following K vs. Blockage equation:
As with any other meter, the 485 Annubar primary element's accuracy is only
as good as its flow coefficient (K-factor). Rosemount has tested a
representative sample of flowmeters and empirically determined flow
coefficients. For Annubars, these flow coefficients are plotted against the
meter's blockage. Curve fitting techniques combined with flow coefficient
theory are applied to the base line data to generate equations that predict flow
coefficients in untested line sizes and untested Reynolds Number ranges.
Please see the 485 Annubar Flow Test Data Book (document number
00821-0100-4809, Rev AA) for a more detailed discussion of this topic.
Provided the theory is based on the proper physics, these relationships are
immune to minor variation in test data. Using a theoretical basis (in addition to
empirical testing) for the prediction of untested flow coefficients provides a
much higher degree of confidence in the untested values. The graphs in
Figure 2-2 show that empirical data agree with a plot of the K vs. Blockage
Equation.
2-9
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Reference Manual
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Rosemount 485 Annubar
May 2006
Figure 2-2. K vs. BLOCKAGE
Sensor Size 2Sensor Size 3Sensor Size 1
Operating LimitationsFor an Annubar primary element to operate accurately, the flowing fluid must
separate from the probe at the same location (along the edges of the T-shape
sensor). Drag coefficients, lift coefficients, separation points, and pressure
distributions around bluff bodies are best compared by calculating the “rod”
Reynolds Number. There is a minimum rod Reynolds Number at which the
flowing fluid will not properly separate from the edges of a T-shape sensor.
The minimum rod Reynolds Numbers for the Rosemount 485 are:
Above these rod Reynolds Numbers 485 Annubar primary elements will
operate accurately.
To determine the rod Reynolds Number at any given flowrate, use the
following relationship:
where,
ρ = fluid density in lbm/ft
Re
3
(kg/m3)
rod
dVρ
-----------=
12μ
OR
Re
rod
dVρ
-------------=
100μ
d = probe width in inches (cm)
V = velocity of fluid in feet per second (m/s)
µ = fluid viscosity in lbm/ft-sec (kg/m-s)
When determining the minimum operating flow rate for an Annubar primary
element, one should also consider the capability of the secondary
instrumentation (differential pressure transmitters, manometers, etc.).
The upper operating limit for 485 Annubar primary elements is reached when
any one of the following criteria is met:
1. The fluid velocity reaches the structural limit of the Annubar.
2. The fluid velocity reaches a choked flow condition at the Annubar (gas).
3. Cavitation occurs on the downstream side of the Annubar.
2-10
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)
)
)
)
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Rosemount 485 Annubar
Flow Calculation
Examples:
Problem:
Oil with a specific gravity of 0.825 is flowing at a rate of 6000 GPM. The 20-in.
standard wall (ID = 19.26-in.) carbon steel pipeline has a pressure of 75 psig
and a temperature of 100°F. What is the differential pressure (h
) that a
w
Sensor Size 2 485 Annubar primary element would measure?
Oil with a specific gravity of 0.825 is flowing at a rate of 22,700 LPM. The 50
cm inside diameter carbon steel pipeline has a pressure of 517 kPa and a
temperature of 38 °C. What is the differential pressure (h
2 485 Annubar primary element would measure?
Steam at 500 psia and 620 °F is flowing in a 24-in. ID carbon steel pipe. The
measured differential pressure on a Sensor Size 3 485 Annubar primary
element is 15-in H
Steam at 3500 kPa abs and 350 °C is flowing in a 60.96 cm ID carbon steel
pipe. The measured differential pressure on a Sensor Size 3 485 Annubar
primary element is 7.5 kPa. What is the flowrate in kg/hr?
Natural gas with a specific gravity of 0.63 is flowing in a 12-in. schedule 80
carbon steel pipe. the operating pressure is 1264 psia. The operating
temperature is 120 °F. For a Sensor Size 2 485 Annubar primary element,
determine the differential pressure (h
temperature of 60 °F and a pressure of 14.73 psia.
The assumed and calculated value are the same. therefore, the value of
= 24.27 inch H2O is the correct answer.
h
w
Page 37
Reference Manual
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May 2006
Rosemount 485 Annubar
Problem:
Natural gas with a specific gravity of 0.63 is flowing in a 300 mm ID carbon
steel pipe. The operating pressure is 8700 kPA abs and the operating
temperature is 50 °C. For a Sensor Size 2 485 Annubar primary element,
determine the differential pressure (h
base temperature of 0 °C and a pressure of 101.325 kPa.
AlignmentThe Annubar probe senses a total pressure (impact and static pressure)
through the upstream slots and a low pressure through the downstream ports.
The impact pressure and the downstream low pressure are affected by the
alignment of the sensing slots/ports. A deviation from perpendicular to the
axis of the pipe in any direction will affect either or both of the sensed
pressures. The published Flow Coefficients were determined experimentally
with a carefully aligned Annubar primary element. Changes within the 3° limits
will have insignificant effects on the pressures and consequently on the Flow
Coefficients. Further changes will cause a shift in the Flow Coefficient.
Figure 3-1. Acceptable Alignment
If, for some reason, an Annubar primary element is not or cannot be installed
within the recommended limits the output signal will be repeatable and stable
but will be shifted by some unknown amount. This shift can be accounted for
by performing an in-line calibration. An in-line calibration entails determining
the installed Annubar flow coefficient typically by performing a pitot-traverse of
the flow point. After determining a new Flow Coefficient, the Annubar primary
element will perform within its normal accuracy specifications.
3°
3°3°
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Rosemount 485 Annubar
May 2006
SizingFor accurate measurement, the design of the Annubar probe requires that the
flow sensing slots/ports be located at specific points in the flow stream. The
Annubar primary element is manufactured to ensure proper slot/hole location
based on customer-supplied pipe ID and wall dimensions. When the Annubar
primary element is installed in the line using the proper fittings, the sensing
ports end up at the proper locations. If an Annubar primary element is used in
a line which has a different inside diameter or wall thickness than for which it
was manufactured, the ports will not be properly located. Using the wrong
mounting fittings may also cause a location error.
The result of having the sensing ports improperly located could be an
incorrect flow measurement. The reading may be either high or low
depending on the individual application.
An Annubar primary element that is installed in an incorrect line size will
generate a repeatable signal. A calibration factor can be determined to correct
flow measurement allowing normal use of the Annubar primary element.
UPSTREAM FLOW
DISTURBANCE
The Annubar flow sensor is an averaging head type device. The location of
the sensing ports has been mathematically determined using fully developed
turbulent flow characteristics. This implies that the flow velocity profile is
symmetrical across the pipe in all directions. The averaging functions of the
Annubar primary element will not take place if the flow profile is not
symmetrical. This will cause a change in the Flow Coefficient from the
published information.
The flow profile can be influenced by any upstream device which disturbs the
flow. Examples would be valves, elbows, diameter changes, etc. Sufficient
length of straight run of pipe upstream of the Annubar primary element will
allow the turbulent flow profile to develop. A flow straightener or straightening
vanes may be used to reduce the length of straight run required. These are
available in several configurations from piping supply houses. Table 3-1
shows minimum straight run requirements with and without the use of flow
straighteners.
The Annubar primary element will produce a repeatable signal even if the
straight run requirements have not been met. In many control situations, it is
necessary to monitor changes in flow rather than to measure flow rate. Here it
would not be necessary to have the full amount of straight run. Where flow
measurement is necessary without sufficient straight run, an in-line calibration
may be necessary to determine the correct Flow Coefficient.
3-2
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May 2006
Table 3-1. Straight Run
Requirements
Rosemount 485 Annubar
Upstream Dimensions
Without VanesWith Vanes
In Plane A
1
Out of
Plane A
A’CC’
Dimensions
Downstream
8
—
2
11
—
3
23
—
4
12
—
10
—
16
—
28
—
12
—
—8—4—
—8—4—
—8—4—
—8—4—
4
4
4
4
4
4
4
4
4
4
4
4
5
18
—
6
30
—
18
—
30
—
—8—4—
—8—4—
4
4
4
4
4
4
3-3
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Rosemount 485 Annubar
Reference Manual
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May 2006
INSTRUMENT LINES
AND CONNECTIONS
LEAKAGE
FLOW PARAMETER
CHANGES
Flow measurement using an Annubar primary element or any other type of
head device depends on comparing two pressures generated by the flow past
the device. This difference is called a differential pressure or DP The
magnitude of this DP is small and quite often less than one (1) psi. Any leaks
in the instrument lines or connections will change the DP output of the
Annubar primary element. In applications with static pressure above
atmospheric pressure a leak in the pressure lines will cause a low DP to be
seen by the secondary instrumentation.
The Annubar primary element will function over an extremely wide range of
flow conditions. Measuring flow with an Annubar primary element requires
care in determining the flowing conditions so that the secondary
instrumentation provides usable readings.
A precise flow calculation is performed as part of the application of an
Annubar primary element and secondary instrumentation. If any of the
following parameters change, the flow calculation is no longer valid.
Significant changes in fluid temperature, density, specific gravity, velocity and
pressure are some of the parameters that will cause errors in flow
measurement unless a new flow calculation is done. A new flow calculation
can then provide necessary information for calibrating the secondary
instrumentation.
DIRT ACCUMULATIONOne inherent advantage of an Annubar primary element over devices such as
an orifice plate is its ability to function in flows carrying dirt and grease. The
shape of the Annubar primary element causes most foreign material to flow
around the probe rather than accumulate on it. The material that does impact
on the probe does not significantly affect performance unless, under extreme
cases, some of the sensing ports are completely obstructed or the outside
shape is drastically changed by buildup.
Figure 3-2. Particulate Deflection
3-4
There are two methods of cleaning the Annubar primary element to restore
performance. Mechanical cleaning is the more certain method, but does
require removal of the Annubar primary element. Purging the Annubar
primary element is effective if the accumulation covers the sensing ports or
blocks the inner passages of the Annubar primary element.
In applications where a large amount of foreign material exists, it may be
necessary to perform a routine preventative maintenance removal of the
Annubar primary element for cleaning. The outer surfaces should be cleaned
with a soft wire brush. The outer internal passages should be cleaned with a
soft wire brush and compressed air. If necessary, a solvent for dissolving
foreign material may be appropriate.
Page 43
Reference Manual
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May 2006
Rosemount 485 Annubar
Purging the Annubar primary element with an external fluid source under a
higher pressure is an effective means of retaining clear pressure pathways in
the Annubar primary element.
The following precautions should be taken:
1.The purging fluid must be compatible with the process fluid and
shouldn't cause other problems such as contamination.
2.The purging fluid should be preheated or pre-cooled if the
temperature difference of the fluid and the process exceeds 150°F
(66°C).
3.The differential pressure transmitter or meter should be isolated from
the purge fluid to prevent over-ranging.
4.Continuous purging is not recommended.
The length of time between purges, or the cycle time as well as the length of
the purge cycle must be determined experimentally. There are no general
guidelines as conditions, fluids, and systems affect the specific function of a
purge system.
Purging may be done in several ways. One is to provide an external source of
fluid pressure which can be valved into the instrument lines.
Blow-down of the Annubar primary element is a method of purging. This
method uses process line pressure to clean the Annubar primary element.
Some means of opening the instrument lines are required. During blow-down,
the process fluid flows out of the Annubar primary element, carrying any
debris with it.
Care must be taken to protect the secondary instrumentation from high
pressures and temperatures when purging an Annubar primary element.
Figure 3-3. Impulse Tube Arrangement for Purge
To High Side of
Secondary Element
To Low Side of
Secondary Element
To External Source of Fluid Pressure
3-5
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Reference Manual
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Rosemount 485 Annubar
May 2006
GAS ENTRAPMENTFlow measurement with an Annubar primary element or any head type device
involves measuring and comparing pressures of very low magnitude or very
little differences. Problems causes by leaks and liquid legs have been
previously mentioned. Problems may also be caused by gas entrapment
while measuring flow in a liquid line.
The effect of having air entrapped in an instrument line is that of building in a
shock absorber. In all flow situations the Annubar DP signal fluctuates
because of flow turbulence. The entrapped gas is compressible and therefore
absorbs a portion of the signal at the secondary instrumentation. A liquid filled
line would not have any tendency to absorb part of the signal.
Entrained air in impulse lines also leads to head errors. Low density gas in
impulse lines diplaces liquid creating measurement offset.
It is important to follow the installation recommendations for placement of the
Annubar primary element and instrumentation to minimize gas entrapment.
Periodic bleeding of the secondary instrumentation and lines may be
necessary.
FLOW PARAMETER
LIMITATIONS
The Annubar primary element will function in a wide variety of fluid flow
situations. There are two specific situations in which the Annubar primary
element should not be used. The first is in flows where the viscosity
approaches or exceeds 50 centipoise. The second is in a situation with two
phase flow. This is true of liquid/gas, liquid/solid and gas/solid situations.
Examples would be quality steam, slurries and foam. If there is doubt about
any application, consult an Emerson Process Management representative.
3-6
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Reference Manual
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May 2006
Rosemount 485 Annubar
Appendix AFluid Properties and Pipe Data
FLUID PROPERTIES
Table A-1. Density of Superheated Steam and Compressed Water Density, ρ, lbm/ft
Figure A-1. Viscosity of Water and Liquid Petroleum Products
Rosemount 485 Annubar
Specific Gravity 60/60
1
2
Specific Gravity of
Oil (Referenced
to Water at
60 Deg. F)
21
20
19
18
17
16
13
12
11
15
14
10
8
9
7
6
5
4
3
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1
2
Temperature (Deg. F)
Example
The viscosity of water at 125 °F is 0.52 Centipoise (curve number 6).
NOTE
Consult factory whenever viscosity of fluid exceeds 300 centipoise.
(From Crane, Technical Paper 1410. Used by permission)
19
20
21
A-3
Page 48
Rosemount 485 Annubar
Figure A-2. Viscosity of Various Liquids
19
17
18
16
4
10
11
15
9
6
2
1
8
7
5
14
12
3
13
Reference Manual
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May 2006
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Example
The viscosity of water at 125 °F is 0.52 Centipoise (curve number 6).
(From Crane, Technical Paper 1410. Used by permission)
A-4
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May 2006
Rosemount 485 Annubar
Figure A-3. Specific Gravity – Temperature Relationship for Petroleum Oils
Reprinted with permission from the Oil and Gas Journal
1
2
3
4
5
6
7
8
9
14
25
24
20
23
21
22
10
19
18
11
12
13
15
16
17
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
7
8
9
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.74
0.72
0.70
0.68
0.66
0.64
0.624
0.584
0.564
0.509
0.376
To find the weight density of a petroleum oil at its flowing temperature when the specific gravity at 60 x F is knows,
multiply the specific gravity of the oil at flowing temperature (see Figure A-3) by 62.4, the density of water at 60 x F.
A-5
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Rosemount 485 Annubar
Figure A-4. Chart for Specific Gravity vs. API Gravity – for Hydrocarbon-based Products and Water Gravity °A.P.I
(1) Density is given for gas at 14.73 psia and 60 °F unless noted.
(2) Specific gravity used air at 14.73 psia and 60 °F as base conditions.
2
8H18
2
5H12
8
3H6
2
28.0130.07397.96755.1641.40
114.2330.301533.94213.528---
31.9988.084531.10548.2931.40
72.1514.190452.49021.4181.06
44.0972.118541.55035.0441.33
42.081.04842 –47 °C.634 –47 °C36.7221.14
64.0630.168862.20824.1221.25
(2)
Individual gas
Constant R
May 2006
Ration of Specific
head = C
p/Cv
A-8
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May 2006
Figure A-5. Viscosity of Various Gases
Rosemount 485 Annubar
1
Viscosity (Cp)
2
3
4
7
5
6
9
8
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12
Temperature (Deg. F)
Figure A-5 Example: The viscosity of sulphur dioxide gas (SO
The curves for hydrocarbon vapors and natural gases in Figure A-5 are taken from Maxwell. The curves for all
other gases (except helium) in the chart are based upon Sutherland’s formula, as follows:
3
-- -
⎛⎞
μμ
=
0
⎝⎠
T0C+
---------------- -
TC+
2
T
⎛⎞
------
⎝⎠
T
0
where:
μ = viscosity, in centipoise at temperature T
= viscosity, in centipoise at temperature To
μ
o
T = absolute temperature, in °Rankine, for which viscosity is desired
= absolute temperature, in °Rankine, for which viscosity is known
T
o
C = Sutherland’s constant
) at 200 °F is 0.016 centipoise.
2
NOTE
The variation of viscosity with pressure is small for most gases. For the gases in Figure A-5 and Figure A-6, the
correction of viscosity for pressure is less than 10% for pressures up to 500 lb/in.2 (3447 kPa).
A-9
Page 54
Rosemount 485 Annubar
Figure A-6. Viscosity of Refrigerant Vapors (saturated and superheated vapors)
Reference Manual
00809-0100-1191, Rev CB
May 2006
Viscosity (Cp)
1
2
3
4
6
5
8
7
1
2
3
4
5
6
7
8
Temperature (Deg. F)
Figure A-6 Example: The viscosity of carbon dioxide gas (CO
) at 80 °F is 0.016 centipoise.
2
Table A-7. Factors to Change from a Temperature Base of 60 °F to Other Temperature Bases
To convert absolute or dynamic viscosity from one set of units to another
using Table C-1, locate the given set of units in the left hand column and
multiply the numerical value by the factor shown horizontally to the right under
the set of units desired.
Poise
gram/cm-sec
dyne-sec/cm
(100 μ)
slugs/ft-sec
3
pound
2
sec/ft
f
(μ'ε)
-3
)6.72 (10-3)
pounds/ft-sec
pounds-sec/ft
2
(με)
Table C-2. Equivalents of
Kinematic Viscosity
As an example, suppose a given absolute viscosity of 2 poise is to be
converted to slugs/foot-second. By referring to Table C-1, we find the
conversion factor to be 2.09 (10-3). Then, 2 (poise) times 2.09 (10-3) = 4.18
(10-3) = 0.00418 slugs/foot-second.
To convert kinematic viscosity from one set of units to another using
Table C-2, locate the given set of units in the left hand column and multiply the
numerical value by the factor shown horizontally to the right under the set of
units desired.
2
As an example, suppose a given kinematic viscosity of 0.5 ft
converted to centistokes. By referring to Table C-2, we find the conversion
factor to be 92900. Then, 0.5 ft
2
/second times 92900 = 46450 centistokes.
/second is to be
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Rosemount 485 Annubar
Reference Manual
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May 2006
Table C-3. Equivalents of Kinematic Viscosity and
Saybolt Universal Viscosity
To obtain the Saybolt Universal viscosity equivalent to
a kinematic viscosity determined at t, multiply the
equivalent Saybolt Universal viscosity at 100 °F by
1+(t - 100) 0.000 064.
Example: 10υ at 210 °F are equivalent to 58.91
multiplied by 1.0070 or 59.32 seconds Saybolt
Universal at 210 °F.
Table C-4. Equivalents of Kinematic Viscosity and Saybolt
Furol Viscosity
Tables C-3 (abstracted from Table 1, D2161-63T) and C-4 (abstracted from Table 3, D2161-63T) are reprinted with their permission of the America Society for Testing Materials
(ASTM).
C-2
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Table C-5. Equivalents of Degrees API, Degrees Baume, Specific Gravity,
Weight Density, and Pounds per Gallon at 60 °F/60 °F.
Tables C-5 are reprinted with their permission of the America Society for Testing Materials (ASTM).
Specific
gravity
(S)
OilLiquids lighter than waterLiquids heavier than water
Weight
Density lb/ft
(ρ)
3
Pounds
per
Gallon
Specific
gravity
(S)
Weight
Density lb/ft
(ρ)
Rosemount 485 Annubar
3
Pounds
per
Gallon
Specific
gravity
(S)
Weight
Density lb/ft
(ρ)
3
Pounds
per
Gallon
C-3
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Rosemount 485 Annubar
Reference Manual
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May 2006
Table C-6. Equivalents
Weight
1 kg = 2.205 lb
1 cubic inch of water (60 °F) = 0.073551 cubic inch of mercury (32 °F)
1 cubic inch of mercury (32 °F) = 13.596 cubic inch of water (60 °F)
1 cubic inch of mercury (32 °F) = 0.4905 lb
Velocity
1 foot per second = 0.3048 meter per second
1 meter per second = 3.208 foot per second
Density
1 pound per cubic inch = 27.68 gram per cubic centimeter
1 gram per cubic centimeter = 0.03613 pound per cubic inch
1 pound per cubic foot = 16.0184 kg per cubic meter
1 kilogram per cubic meter = 0.06243 pound per cubic foot
Physical Constants
Base of natural logarithms (e) = 2.7182818285
Acceleration of gravity (g) = 32.174 foot/second
2
= (980.665 centimeter/second2)
Pi (π) = 3.1415926536
Measure
1-in. = 25.4 millimeter1 ft = 304.8 millimeter
1-in. = 2.54 centimeter1 ft = 30.48 centimeter
1 millimeter = 0.03937-inch1-in.
Water at 60 °F (15.6 °C) 1 Barrel = 42 gallons (petroleum measure).
U.S.
Gallon
Imperial
Gallon
U.S.
Pint
U.S. Pound
Water
Example:
Suppose a given absolute viscosity of 2 pose is to be converted to slugs/foot-second. By referring to Table C-7, we
find the conversion factor to be 2.09 (10-3). Then, 2 (poise) times 2.09 (10-3) = 4.18 (10-3) = 0.00418
slugs/foot-second.
Rosemount 485 Annubar
U.S. Cubic
Foot
U.S. Cubic
Inch
Liter
Cubic
Meter
Table C-8. Equivalents of Liquid Measures and Weights
To convert from one set of units to another, locate the given units in the left column and multiply the numerical value
by the factor shown horizontally to the right under the set of units desired.
mm
(1)
C-5
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Rosemount 485 Annubar
Reference Manual
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May 2006
Table C-9. Temperature Conversion
–459.4 ° to 0°1 ° to 60 °61 ° to 290 °300 ° to 890 °900 ° to 3000 °
(1) Locate temperature in the middle column. If in degree Celsius, read degree Fahrenheit equivalent in right hand column. Of in degree Fahrenheit, read
Derivation of Annubar primary element flow equations . . . . . page D-3
IDEAL AND REAL
SPECIFIC GRAVITY
The real specific gravity of a gas is defined as the ratio of the density of the
gas to the density of air while both gas and air are the same pressure and
temperature. The fact that the temperature and pressure are not stated
results in small variances in specific gravity determination. It has been
common practice to determine the specific gravity at near atmospheric
pressure and temperature and assume that this specific gravity holds true for
all other pressure and temperatures. This assumption neglects
compressibility effects.
Compressibility effects lead to defining the term “ideal specific gravity,” which
is the ratio of the molecular weight of the gas to the molecular weight of air. As
long as no chemical reactions occur which would change the composition
(molecular weight) of the gas, the ideal specific gravity remains constant
regardless of the pressure and temperature. The molecular weight of air is
28.9644.
The relationship between ideal specific gravity and real specific gravity is
established as follows:
PV = MZRT
or
WZRT⋅⋅⋅⋅
g
c
---------------------------------------- -=
Equation D-1.
where
M
PV
g
W
c
----------- -=
g
or
g
g
WZRT⋅⋅⋅
c
------------------------------⋅=
----- -
P
g
V
www.rosemount.com
Equation D-2.
where
Since
ϒ
ρg
g
------ -=
g
Equation D-3.
Equation D-4.
W
-----=
V
c
g
ZRT⋅⋅ ⋅
Pϒ
then
P
c
------------------------------ -⋅=
g
Equation D-2 can be written:
ZRT⋅⋅
ρg
--------------------⋅ρZRT⋅⋅⋅==
------ -
g
g
c
P
ρ
--------------------=
ZRT⋅⋅
Page 68
Rosemount 485 Annubar
Now since the real specific gravity is defined as:
It can be written as:
or
Equation D-5.
The gas constant R is defined as the Universal Gas Constant divided by the
molecular weight
Equation D-7 gives the relationship between real specific gravity and ideal
specific gravity. As can be seen, if both the gas and air are at the same
pressure and temperature, the difference between real and ideal specific
gravities depends upon the respective compressibility factors.
The following nomenclature applies to the above equations:
P = Pressure in psia
V = Volume in cubic feet
M = Mass
R = Universal gas Constant =
T = temperature in degree Rankine
Z = Compressibility factor (deviation from Boyle’s Law)
W = Weight
= Standard gravitational constant, 32.1740 ft/second
g
c
2
g = Actual gravitational constant for location
γ = Specific Weight
ρ = Density
G = Real specific gravity
G
= Ideal specific gravity
f
D-2
Page 69
Reference Manual
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May 2006
Rosemount 485 Annubar
DERIVATION OF
ANNUBAR PRIMARY
ELEMENT FLOW
EQUATIONS
The Annubar primary element flow equations listed in Section 2: Annubar
Primary Element Flow Calculations are all derived from the hydraulic
equation. The hydraulic equation for volumetric flow and mass flow is given
on page 1-11. The following shows how the Annubar primary element flow
equations are developed from the hydraulic equations.
Problem
Derive the volumetric flow rate in GPM for liquids where the differential
pressure is measured in inches of water at 68 °F, the pipe diameter is
measured in inches.
Solution
1 Gallon = 231-in.
3
= 0.13368 ft
3
1 ft3 = 7.48052 gallons
1-in. water at 68 °F (h
) at standard gravity = 0.036065 lbf/in.2 (psi)
w
g = local gravity constant
= standard gravity constant, 32.1740 ft/sec
g
c
ρ = Density lbm/ft
3
dP = P1 – P2 = differential pressure, lbf/ft
2
2
D = Diameter of pipe, inch
A = Area of pipe, ft
2
K = Annubar Flow Coefficient
Q = Volumetric Flow, GPM
Beginning with Equation D-8
–()
2g P
1P2
Equation D-8.
QKA
------------------------------- -⋅KA2g
ρ
The units can be checked as follows:
QFt
2
----------------------
s
dP
-------⋅==
ρ
lbf
⎛⎞
ft
------ -
⎝⎠
2
ft
2
lbm
⎛⎞
----------
⎝⎠
3
ft
3
ft
------==
s
NOTE
In the above units conversion, lbf is set equal to lbm. This is only true at
standard gravity. The gage location factor described later corrects for
locations where the local gravity does not equal the standard gravity.
Putting it all together: The flow system turndown . . . . . . . . . page E-4
The Annubar primary element is the latest in averaging pitot tube technology
and provides the highest accuracy over the widest range or turndown of any
flow sensor of its kind. Like any measurement device, it must be applied
properly to obtain the performance it is capable of. The definition and
application of turndown to a flow system is often misunderstood, but plays a
major role in the determination of proper flow system specification.
The concept of turndown and how it applies to an Annubar primary element
and DP transmitter will be covered in this appendix.
FLOW TURNDOWNThe ability to measure the flowrate accurately over a wide range is dependent
on several factors any of which can impose a limitation that may restrict the
operation of a flow measurement system. The flow turndown is the ratio of the
highest flowrate expected to be accurately measured by the flow
measurement system to the lowest accurate flowrate. This quantity is
expressed typically on one line with a colon. For example, if a turndown ratio
is 10, the turndown is written “10:1” and is read as ten-to-one. The flow
turndown is abbreviated “TD.”
It is important that the actual operating flowrates be estimated as closely as
possible prior to buying a flow measurement system. To some flow
measurement system users, this seems like a contradiction because they are
buying the flow measurement system to tell them exactly that. However, a
good estimate of the flowrate can be made by using simple devices and
methods. Some problems can be avoided by doing this before buying a flow
measurement system.
In many actual field service cases, the flow measurement system was
apparently not functioning. The user realized, after a lot of time and effort was
expended, that the flow in the pipe was so small relative to the capacity of the
measurement system, that the flow could not be measured.
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Page 72
Rosemount 485 Annubar
Reference Manual
00809-0100-1191, Rev CB
May 2006
DIFFERENTIAL
PRESSURE (DP
TURNDOWN)
ACCURACY AND FLOW
TURNDOWN
Because the DP transmitter or secondary meter must cover the range of
signals from the flow measurement primary sensor, a “DP turndown”,
or TD
can be defined as the ratio of the highest DP to be measured to the
h
lowest. Due to the square root relationship, the DP turndown will be equal to
the square of the flow turndown, or TD:
Equation E-1.
It is this relationship that restricts the ability of the DP-type flow measurement
system to measure wide ranges. For example, for a 10:1 flow turndown, the
DP turndown is 100:1. This means that a high flowrate that generates 50-in.
water column (50-in. WC) will have a DP of approximately 0.50-in. WC at the
minimum flowrate for a 10:1 flow turndown.
Before turndown can be determined, the accuracy of the flow system over the
range of operation must be determined. In order to extend the turndown
capability of this measurement, the accuracy (error) statement must be
increased. This is true for most simple types of flow measurement systems.
Another method of improving the accuracy over a higher turndown is to
calibrate the actual meter and incorporate this calibration information into the
computation of the measured value.
TDhTD[]
2
=
or
TDTD
=
h
FLOW MEASUREMENT
SYSTEM TURNDOWN
PERCENT OF VALUE
AND PERCENT OF FULL
SCALE ACCURACY
Each flow measurement component should be examined for suitability to the
application. Although some flow measurement systems can have up to six
components, turndown most greatly affects the Annubar sensor and the DP
transmitters or meters that read the DP signal. This section will focus on the
Annubar and DP transmitters. To calculate true system accuracy and
turndown, the performance of all components must be included.
When determining accuracy of measuring devices, the performance
statements must be carefully read. There are two methods of expressing
accuracy which are very different and affect the performance of the device
over its operating range. It is important to note that error statements and
representative curves actually represent the probability that the true error is
somewhere within the indicated limit.
A “percent of value” accuracy is the error at a specific value, but in measuring
devices typically implies that the device has a consistent error statement over
the entire operating range. A “percent of full scale” accuracy relates the error
of the device when it is measuring a quantity that represents 100% of the
output signal. The actual or value error for a device with this type of accuracy
statement is calculated using the following equation.
Equation E-2.
% Value Error =
% Full Scale Error
% of Scale
.
100%
E-2
The difference between these two methods is not obvious until they are
plotted. Figure E-1 shows the two methods for expressing value error. Type
“A” shows a 1% of value error, and type “B” a 1% of full scale error statement.
Both are plotted over a 10:1 turndown.
Page 73
Reference Manual
00809-0100-1191, Rev CB
May 2006
Figure E-1. Percent of Value and
Full Scale Error
Rosemount 485 Annubar
DP transmitters and meters are typically “B” devices. Annubars and other
primary flow sensor devices are typically “A” type.
10
Typ e B
0.75% of Full Scale
Typ e A
0.75% of Value
0
ANNUBAR TURNDOWN
LIMITATIONS
-10
0100908070605040302010
-0.75% of Value
-0.75% of Full Scale
% of Full Scale
% of Reading Error
The design of the Annubar provides a consistent, linear calibration
characteristic over a wide turndown range (see Figure E-1). The limitation at
“high end” flows is structural and not functional. The low end limitations are
due to practical limitations of the flow lab calibration facilities, the limit of
turbulent flow, or the limitation of measuring the low differential pressures.
Turbulent flow exists above pipe Reynolds numbers from 4000 to 13000.
Turbulent flow characterizes the velocity profile and exists in nearly all
industrial pipe and ducting. Annubar sensors are calibrated for turbulent flows
only.
The functional limitations for low flows are summarized in Table E-1. All
calibration data for each sensor was used to determine a minimum “rod”
Reynolds number, Rd. These limitations may be above or below the minimum
practical differential pressure signal.
Other types of DP flow sensors such as orifice plates and venturi tubes have
similar limitations, but are slightly more Reynolds number dependent which
reduces their turndown at the lower ranges of their calibrations.
E-3
Page 74
Rosemount 485 Annubar
Table E-1. Annubar Minimum
Functional Velocity and DP for
Typical Process Fluids
The low end limitations, due to the Annubar primary element calibration, may
also be due to the ability to measure the differential pressure. This limit may
be reached before the functional limit explained above and typically occurs in
gas and low pressure stream flows.
The minimum measurable DP for the Annubar is based on the type of fluid
measured and for liquids and gases is due to the level of DP fluctuations or
noise in the signal.
For steam flows, the minimum DP is due to the method of DP transmitter to
Annubar sensor hookup. The DP signal is conveyed through two water
(condensate) legs. An additional error in measurement will occur if these
water legs are not equal in height. Because of this inherent error, the
minimum recommended DP must be higher.
The flow system (flow primary or Annubar primary and secondary transmitter
or meter) performance is determined over the selected operating range.
Because the DP transmitter or meter is a type “B” accuracy device, the
system accuracy will be type “B” or the error will increase at the lower scale.
The combined error over the selected operating range is determined by using
the “square root of the sum of the squares” rule, or
2
Equation E-3.
% System Error
E
2
E
+=
p
s
where:
E-4
= percent error in flow due to primary
E
p
E
= percent error in flow due to secondary
s
At this point, things get a little complicated because each device contributes
errors to the calculated flowrate through its relationship in the flow equation.
An Annubar or other flow primary sensor will contribute directly to the error in
flow, whereas a secondary device (DP transmitter or meter) contributes to the
error in DP which is the square of the error in flow. For a DP transmitter or
meter, the contribution to the flow calculation error is:
Equation E-4.
EfDP()o1
%
±
-------------- -+1–100⋅=
DP
100
%
%
oE
where:
(DP) = percent error in flowrate due to DP
%E
f
%E
= percent error in DP
DP
Page 75
Reference Manual
00809-0100-1191, Rev CB
May 2006
Rosemount 485 Annubar
The percent error in DP will depend on the percent scale, so that:
%
oE
Equation E-5.
EfDP()o1
%
±
-------------- -+1–100⋅=
%
oDP
DP
where:
= percent of full scale error (accuracy) of the DP transmitter
%E
FS
%DP = percent of scale at which the DP transmitter is operating
Since the largest contributor to system error is due to the DP transmitter at the
minimum scale, the turndown that is possible for the system will be
determined by how large of an error statement can be tolerated at the
minimum flowrate. This relationship can be turned around so that the error at
minimum scale is calculated for the desired flow turndown. From
Equation E-1
%
100
---------- -=
TD
--------------------------- -==
%
2
100
DP
min
or
Equation E-6.
TDTD
%
DP
min
h
When Equation E-6 is combined with Equation E-5, the percent error in flow
due to the DP transmitter or meter at minimum scale is determined
Equation E-7.
%
EfDP()\=
···
±
jjj 1
E
--------------------- TD()
+1–100⋅
100
DP
2
%
%
Equation E-7 must be put into Equation E-3 to determine the error in flow at
the minimum scale for the desired flow turndown. This relationship should be
the deciding factor when determining the available flow turndown for any DP
type flow measurement system.
Example
A Sensor Size 2 485 Annubar primary element and a DP transmitter are to be
used to measure water flow (μ = 1 cP) between 3000 and 1000 GPM in a
10-in. sch 40 (10.02-in. I.D. line). The DP at maximum flow is approximately
84.02-in.H
O. If the transmitter has an reference accuracy of 0.04% at that
2
span, determine the error in flowrate due to the Annubar flow sensor and DP
transmitter at 1000 GPM.
Solution
Calculate DP at minimum flowrate
TDhTD
=
2
(from Equation E-1)
3000
TD
------------ -3==
1000
93()=
TD
h
h
h
-------------
min
max
TD
h
84.02
-------------- -9.34== =
9
-in.H2O
Now, the minimum Reynolds number is this application must be checked
against the minimum allowable Reynolds number per Table E-1.
3160 G PM G⋅⋅
R
-----------------------------------------
D
D μ
⋅
cp
3160 1000 1⋅⋅
-------------------------------------- -315369===
10.02 1⋅
E-5
Page 76
Rosemount 485 Annubar
This value exceeds the minimum Reynolds number of 12500 from Table E-1
so the discharge coefficient uncertainty of the Annubar will be the published
0.75%.
Calculated Percent System Error:
where:
E
so:
%
SystemErrorE
= 0.75%
p
%
E
EfDP() 1
s
SystemError0.7520.36
2
+=
p
%
⎛⎞
-------------- - TD
+1–
⎝⎠
+=0.832=
E
E
100
2
(from Equation E-5)
s
2
fs
2
Reference Manual
00809-0100-1191, Rev CB
2
%
0.04
⎛⎞
100⋅1
%%
------------------ 3
+1–
⎝⎠
100
May 2006
100 0.36=⋅===
%
E-6
Page 77
Reference Manual
00809-0100-1191, Rev CB
May 2006
Appendix FReferences
“ASME Steam Tables,” American Society of Mechanical Engineers, New York,
1967.
“Air Conditioning Refrigerating Data Book - Design,” American Society of
Refrigerating Engineers, 9th Edition, New York, 1955.
“Bureau of Standards Bulletin 14,” pages 58 to 86; E.C. Bingham and R.F.
Jackson, (S.P. 298, August, 1916) (1919).
“Chemical Engineers Handbook,” R.H. Perry, C.H. Chilton, and S.D.
Kirkpatrick; McGraw-Hill Book Co., Inc., New York, 4th Edition.
“Data Book on Hydrocarbons,” J.B. Maxwell; D. Van Nostrand Company, Inc.,
New York, 1950.
“Dowtherm Handbook,” Dow Chemical Co., Midland, Michigan, 1954.
“Flow of Fluids Through Valves, Fittings, and Pipe, Technical Paper No. 410;”
16th Printing, Crane Co., New York, 1985.
Rosemount 485 Annubar
“Manual for the Determination of Supercompressibility Factors for Natural
Gas,” American Gas Association Par Research Project NX-19., December,
1962.
“Flow Measurement with Orifice Meters,” R.F. Stearns, R.M. Jackson, R.R.
Johnson and Others; D. Van Nostrand Company, Inc., New York, 1951.
“Fluid Meter,” American Society of Mechanical Engineers, Par 1 - 6th Edition,
New York, 1971.
“Handbook of Chemistry and Physics,” 55th Edition, 1974 - 1975, Chemical
Rubber Publishing Co., Cleveland, Ohio.
“Orifice Metering of Natural Gas,” Gas Measurement Committee Report No.
3; American Gas Association, Arlington, 1972.
“Petroleum Refinery Engineering,” W.L. Nelson; McGraw-Hill Book Co., New
York, 1949.
“Standard Handbook for Mechanical Engineers,” Theodore Baumeister and
Lionel Marks; 7th Edition, McGraw-Hill Book Co., New York.
“Tables of Thermal Properties of Gases,” National Bureau of Standards
Circular 564, November 1955.
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May 2006
F-2
Page 79
Reference Manual
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May 2006
Appendix GVariable List
VariableDescriptionUnit
VVelocityft/sec
WMass flow ratelbm/sec
R
D
R
d
DPipe diameterin.
dProbe widthin.
ρDensitylb/ft3
μAbsolute viscositycP
QVolumetric flow rateft3/sec
G
f
P
f
AAreain2
GSpecific gravityDimensionless
h
w
hHeadft. of flowing fluid
BBlockageDimensionless
Y
A
F
pb
F
tb
F
tf
F
g
F
pv
F
m
F
AA
F
L
ΥRatio of Specific HeatsDimensionless
PPressurepsia
gLocal gravitational constantft/s2
g
c
υKinematic viscosityft/s2
υ
cs
D
ft
Q
s
Q
A
G
s
F
NA
F
RA
TTemperature°F
T
f
KFlow coefficientDimensionless
1
C
μ
cP
Pipe Reynolds #Dimensionless
Rod Reynolds #Dimensionless
Specific gravity of flowing fluidDimensionless
Pressure, flowingpsia
Head or differential pressure in H2O at 60 °F
Gas Expansion FactorDimensionless
Base pressure factorDimensionless
Base temperature factorDimensionless
Flowing temperature factorDimensionless
Specific gravity factorDimensionless
Supercompressability factor
Manometer factors
Thermal expansion factor
Gage location factorDimensionless
Standard gravitational constantft/s2
Kinematic viscositycentistokes
Pipe diameterft
Flowing densitylbm.ft3
Volumetric flowrate at standard conditionsSCFM
Volumetric flowrate at actual conditionsACFM
Specific gravity at standard conditionsDimensionless
Units conversion factorDimensionless
Reynolds number factor
Rosemount, the Rosemount logotype, and Annubar are registered trademarks of Rosemount Inc.
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All other marks are the property of their respective owners.
Emerson Process Management
Rosemount Inc.
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Chanhassen, MN 55317 USA
T (U.S.) 1-800-999-9307
T (International) (952) 906-8888
F (952) 949-7001