Rosemount 485 Annubar Flanged Flo-Tap Assembly Quick Start Guide

Quick Start Guide

00825-0400-4809, Rev FB

Rosemount™ 485 Annubar™ Flanged
Flo-Tap Assembly

June 2016

Quick Start Guide

June 2016

NOTICE

This guide provides basic guidelines for Rosemount 485 Annubar. It does not provide instructions for
configuration, diagnostics, maintenance, service, troubleshooting, Explosion-proof, Flameproof, or
Intrinsically Safe (I.S.) installations. Refer to the Rosemount 485 Annubar Reference Manual
instruction. This manual is also available electronically on Emerso nProcess.com/Rosemount

If the Rosemount Annubar was ordered assembled to a Rosemount Pressure Transmitter, see the following
Quick Start Guides for information on configuration and hazardous locations certifications:

 Rosemount 3051S Series Pressure Transmitter and Rosemount 3051SF Series Flowmeter Quick Start

Guide.

 Rosemount 3051S MultiVariable Transmitter and Rosemount 3051SF Series Flowmeter MultiVariable

Tra ns mi tte r Quick Start Guide

 Rosemount 3051 Pressure Transmitter and Rosemount 3051CF Series Flowmeter Transmitter Quick

Start Guide.

 Rosemount 2051 Pressure Transmitter and Rosemount 2051CF Series Flowmeter Transmitter Quick

Start Guide.

Process leaks may cause harm or result in death. To avoid process leaks, only use gaskets designed to seal
with the corresponding flange and O-rings to seal process connections. Flowing medium may cause the
Rosemount 485 Annubar Assembly to become hot and could result in burns.

.

for more

.

Contents

Location and orientation . . . . . . . . . . . . . . . . . 4

Weld mounting hardware . . . . . . . . . . . . . . . .8

Install isolation valve . . . . . . . . . . . . . . . . . . . . .9

Mount drilling machine and drill hole . . . . .10

Remove drilling machine . . . . . . . . . . . . . . . .10

2

Mount the Rosemount Annubar Assembly . . . .11

Insert the Rosemount Annubar Sensor . . . . . . . 12

Mount the Transmitter . . . . . . . . . . . . . . . . . . . . . 13

Retracting the Rosemount Annubar Assembly 17

Product certifications . . . . . . . . . . . . . . . . . . . . . 18

June 2016

Quick Start Guide

Figure 1. Rosemount 485 Annubar Flanged Flo-Tap Assembly Exploded View

P

A

O

B

N

M

C

L

D

K

J

I

H

G

A. Transmitter
B. 2⫻ O-rings J. Cage nipple
C. Temperature sensor connection housing K. Support plate
D. Direct mount transmitter connection with valves L. Packing gland
E. Head plate M. Packing
F. Drive rods N. Follower
G. Mounting flange assembly O. Compression plate
H. Gasket P. Coplanar flange with drain vents

I. Isolation valve

E

F

Note

Use an appropriate pipe sealing compound rated for the service temperature on all
threaded connections.

3

Quick Start Guide

1.0 Location and orientation

Correct orientation and straight run requirements must be met for accurate and
repeatable flow measurements. Refer to Table 1for minimum pipe diameter
distances from upstream disturbances.

Table 1. Straight Run Requirements

In plane____________Out of plane Upstream pipe diameters

June 2016

Without

straightening

vanes

In

Out of

plane

plane

A

8

1

N/A10N/A

11

2

N/A16N/A

23

3

With straightening

vanes

A’ C C’ B

A

N/A8N/A4N/A

N/A8N/A4N/A

N/A8N/A4N/A

Downstream

pipe diameters

4

4

4

4

4

4

4

N/A28N/A

12

4

N/A12N/A

N/A8N/A4N/A

4

4

4

4

4

4

June 2016

Quick Start Guide

18

5

N/A18N/A

30

6

N/A30N/A

N/A8N/A4N/A

4

N/A8N/A4N/A

4

Note

 Consult the factory for instructions regarding use in square or rectangular

ducts.

 “In plane A” means the bar is in the same plane as the elbow. “Out of plane A”

means the bar is perpendicular to the plane of the elbow.

 If proper lengths of straight run are not available, position the mounting such

that 80% of the run is upstream and 20% is downstream.

 Use straightening vanes to reduce the required straight run length.
 Row 6 in Ta bl e 1 applies to gate, globe, plug, and other throttling valves that

are partially opened, as well as control valves.

4

4

4

4

1.1 Misalignment

Rosemount 485 Annubar installation allows for a maximum misalignment of 3°.

Figure 2. Misalignment

+

3

+

3

+

3

5

Quick Start Guide

Recommended zone

30

1.2 Horizontal orientation

For proper venting and draining, the sensor should be located in the upper half of
the pipe for air and gas applications. For liquid and steam applications, the sensor
should be located in the bottom half of the pipe. The maximum temperature for a
direct mounted transmitter is 500 °F (260 °C). See “Install isolation valve” on

page 9 for remote mounted transmitter recommendations.

Figure 3. Gas

Recommended zone

30

s

June 2016

Figure 4. Liquid and Steam

Note

For steam applications with DP readings between 0.75 and 2 inH2O in horizontal pipes, it is
recommended to install the primary element/flowmeter mounting above the pipe.

6

June 2016

360

Flow

360

Flow

Quick Start Guide

Note

Due to the weight of the Flo-Tap mounting hardware, external support may be needed for
vertical orientation applications and horizontal orientation applications that are installed
outside of the recommended zones.

1.3 Vertical orientation

The sensor can be installed in any position around the circumference of the pipe,
provided the vents are positioned properly for bleeding or venting. Optimal
results for liquid or steam are obtained when flow is up. For steam applications, a
90° spacer will be added to provide water legs to ensure the transmitter stays
within temperature limits. The maximum temperature for a direct mounted
transmitter is 500 °F (260 °C).

Figure 5. Steam

Figure 6. Liquid

Figure 7. Gas

360

Flow

7

Quick Start Guide

June 2016

2.0 Weld mounting hardware

Note

Rosemount-supplied mounting has an integral alignment built into the mounting hardware
that assists in the correct drilling of the mounting hole. It also assists in the alignment of the
sensor to the mounting hole for insertion.

1. At the pre-determined position, place the flanged assembly on the pipe, gap

1

/16-in. (1.6 mm), and measure the distance from the outer diameter of the
pipe to the face of the flange. Compare this toTa b le 2 and adjust the gap as
necessary.

Table 2. Flange Sizes and Outer Diameter to Flange (ODF) per Sensor Size

Sensor size Flange size ODF (in. [mm]) Flange size ODF (in. [mm])

1 11/2-in. 150# 3.88 (98,5) DN40 PN16 3.09 (78,6)

1 11/2-in. 300# 4.13 (104,9) DN40 PN40 3.21 (81,6)

1 11/2-in. 600# 4.44 (112,7) DN40 PN100 3.88 (98,6)

1 11/2-in. 900# 4.94 (125,4) N/A N/A

1 11/2-in. 1500# 4.94 (125,4) N/A N/A

1 11/2-in. 2500# 6.76 (171,6) N/A N/A

2 2.0-in. 150# 4.13 (104,8) DN50 PN16 3.40 (86,3)

2 2.0-in. 300# 4.38 (111,2) DN50 PN40 3.51 (89,3)

2 2.0-in. 600# 4.76 (120,8) DN50 PN100 4.30 (109,3)

2 2.0-in. 900# 5.88 (149,2) N/A N/A

2 2.0-in. 1500# 5.88 (149,2) N/A N/A

2 3.0-in. 2500# 9.87 (250,7) N/A N/A

3 3.0-in. 150# 4.63 (117,5) DN80 PN16 3.84 (97,6)

3 3.0-in. 300# 5.00 (126,9) DN80 PN40 4.16 (105,6)

3 3.0-in. 600# 5.38 (136,6) DN80 PN100 4.95 (125,6)

3 4.0-in. 900# 8.19 (208,0) N/A N/A

3 4.0-in. 1500# 8.56 (217,5) N/A N/A

3 4.0-in. 2500# 11.19 (284,2) N/A N/A

8

June 2016

A

Quick Start Guide

2. Place four 1/4-in. (6 mm) tack welds at 90° increments. Check alignment of the
mounting both parallel and perpendicular to the axis of flow (see Figure 8). If
alignment of the mounting is within tolerances, finish weld per local codes. If
outside of specified tolerance, make adjustments prior to making the finish
weld.

Figure 8. Alignment

A

B

A. ODF
B. Tack welds

3. To avoid serious burns, allow the mounting hardware to cool before
continuing.

3.0 Install isolation valve

1. Position the isolation valve onto the mounting flange. Ensure the valve stem is
positioned so that when the Flo-Tap is installed, the insertion rods will straddle
the pipe and the valve handle will be centered between the rods (see Figure 9).

Note

Interference will occur if the valve is located inline with the rods.

2. Fasten the isolation valve to the mounting using gasket, bolts, and nuts.

Figure 9. Isolation Valve Orientation

A. Isolation valve

9

Quick Start Guide

4.0 Mount drilling machine and drill hole

Drilling machine is not provided with assembly.

1. Determine the sensor size based on the sensor width (see Ta b le 3 ).

Table 3. Sensor Size/Hole Diameter Chart

Sensor size Sensor width Hole diameter

1 0.590-in. (14,99 mm)

2 1.060-in. (26,92 mm) 15/16-in. (34 mm) +1/16-in. (1,6 mm) – 0.00

3 1.935-in. (49,15 mm) 21/2-in. (64 mm) +1/16-in. (1,6 mm) – 0.00

2. Mount the drilling machine to the isolation valve.

B

3

/4-in. (19 mm) +1/32-in (0,8 mm) – 0.00

June 2016

A

A. Isolation valve is fully open when inserting drill
B. Pressure drilling machine
C. Isolation valve is fully closed after withdrawing drill

C

3. Open the valve fully.

4. Drill the hole into the pipe wall in accordance with the instructions provided
by the drilling machine manufacturer (use Ta b l e 3 to select the proper drill bit
for the sensor being used).

5. Retract the drill fully beyond the valve.

5.0 Remove drilling machine

1. Verify the drill has been retracted past the valve.

2. Close the isolation valve to isolate the process.

3. Bleed drilling machine pressure and remove.

4. Check isolation valve and mounting for leakage.

10

June 2016

A

B

Quick Start Guide

6.0 Mount the Rosemount Annubar Assembly

1. Align the flow arrow on the head with the direction of flow.

2. Use the supplied gaskets and flange bolts to fasten the Flo-Tap assembly to the
isolation valve.

3. Tighten the nuts in a cross pattern to compress the gasket evenly.

4. Ensure the vent valves are closed before proceeding.

5. Open and close the isolation valve to pressurize the Rosemount 485 Sensor
and identify any leak points in the installation. Use extreme caution if the
flowing medium is steam or caustic.

6. Check the entire installation for leakage. Tighten as required to stop any
connection from leaking.

7. Repeat step 5 and 6 until there is no leakage.

Note

Rosemount 485 Annubar have the potential to carry a large amount of weight at a great
distance from the piping, necessitating external support. The support plate has threaded
holes to assist in supporting the Rosemount 485 Annubar.

Figure 10. Install Flo-Tap Assembly

A. Support plate
B. Isolation valve

11

Quick Start Guide

7.0 Insert the Rosemount Annubar Sensor

7.1 Standard drive (M)

1. Open the isolation valve fully.

2. Rotate the drive nuts clockwise (as viewed from the top). The nuts must be
tightened alternately, about two turns at a time, to prevent binding caused by
unequal loading.

3. Continue this procedure until the tip of the sensor firmly contacts the
opposite side of the pipe.
a. The orange stripes are visual indication of when the sensor is approaching

the opposite side wall.

b. As the orange strip approaches the support plate, place a finger above the

packing gland while cranking. When movement stops, the sensor is in
contact with the opposite side wall.

c. Turn the handle an additional 1/4 to 1/2 turn to secure the sensor.

7.2 Gear drive (G)

1. Open the isolation valve fully.

2. Rotate the crank clockwise. If a power drill with an adapter is used, do not
exceed 200 rpm.

a. Continue rotating the crank until the sensor firmly contacts the opposite

side of the pipe. The orange stripes are visual indication of when the sensor
is approaching the opposite side wall.

b. As the orange stripes approach the support plate, remove the power drill

and continue cranking manually. Place a finger above the packing gland
while cranking. When movement stops, the sensor is in contact with the
opposite side wall.

c. Turn the handle an additional

3. Secure the drive by inserting the drive lock pin as shown in Figure 11.

1

/4 to 1/2 turn to secure the sensor.

June 2016

Note

Do not place finger above packing gland for high temperature applications.

Figure 11. Insert the Sensor

Standard drive (M) Gear drive (G)

A

A. Drive lock pin

12

June 2016

Quick Start Guide

8.0 Mount the Transmitter

8.1 Transmitter mounting, direct mount head with valves

It is not necessary to retract the Rosemount Annubar when direct mounting a
transmitter with valves.

1. Place PTFE O-rings into grooves on the Rosemount Annubar head.

2. Align the high side of the transmitter to the high side of the sensor (“Hi” is
stamped on the side of the head) and install.

3. Tighten the nuts in a cross pattern to 384 in-lb (43 N-m).

8.2 Transmitter mounting with remote mount head

Temperatures in excess of 250 °F (121 °C) at the sensor module diaphragms will
damage the transmitter. Remote mounted transmitters are connected to the
sensor by means of impulse piping, which allows process temperatures to
decrease to a point where the transmitter is no longer vulnerable.

Different impulse piping arrangements are used depending on the process fluid
and must be rated for continuous operation at the pipeline design pressure and
temperature. A minimum of
with a wall thickness of at least 0.035-in. (1 mm) is recommended. Threaded pipe
fittings are not recommended because they create voids where air can become
entrapped and create leakage points.

The following restrictions and recommendations apply to impulse piping
location:

1. Impulse piping that runs horizontally must slope at least one inch per foot
(83 mm/m).

- Slope downward (toward the transmitter) for liquid and steam applications.

- Slope upward (toward the transmitter) for gas applications.

2. Outdoor installations for liquid, saturated gas, or steam may require insulation
and heat tracing to prevent freezing.

3. An instrument manifold is recommended for all installations. Manifolds allow
an operator to equalize the pressures prior to zeroing and isolates the process
fluid from the transmitter.

1

/2-in. (12 mm) outer diameter stainless steel tubing

13

Quick Start Guide

Figure 12. Valve Identification for 5-Valve and 3-Valve Manifolds

5-valve manifold 3-valve manifold

June 2016

To PH To PL

MH

MEH

DVH

To PH

MV

MH

2

ML

MEL

DVL

1

DVH

To PL

ME

2

1

Table 4. Description of Impulse Valves and Components

Name Description Purpose

Components

1 Transmitter Reads Differential Pressure

2 Manifold Isolates and equalizes transmitter

Manifold and impulse valves

PH

PL Primary sensor

DVH Drain/vent valve

DVL Drain/vent valve

MH Manifold

ML Manifold

MEH Manifold equalizer

MEL Manifold equalizer

ME Manifold equalizer Allows high and low side pressure to equalize

MV Manifold vent valve Vents process fluid

Primary sensor

(1)

(2)

(1)

(2)

(1)

(2)

(1)

(2)

High and low side pressure process connections.

Drains (for gas service) or vents (for liquid or steam service) the DP
transmitter chambers

Isolates high side or low side pressure from the process

Allows high and low pressure side access to the vent valve, or for
isolating the process fluid

ML

DVL

1. High pressure

2. Low pressure

14

June 2016

8.3 Recommended installations

Gas service

Secure the transmitter above the sensor to prevent condensible liquids from
collecting in the impulse piping and the DP cell.

Figure 13. Horizontal Gas

Quick Start Guide

Figure 14. Vertical Gas

15

Quick Start Guide

Steam and liquid service

Secure the transmitter below the sensor to ensure that air will not be introduced
into the impulse piping or the transmitter.

Figure 15. Horizontal Steam and Liquid

Figure 16. Vertical Steam and Liquid

June 2016

16

June 2016

Quick Start Guide

Top mounting for steam service

This orientation can be used for any steam temperature. However, it is required
for installations above 600 °F (315 °C). For remote mount installations the
impulse piping should slope up slightly from the instrument connections on the
Rosemount Annubar to the cross fittings allowing condensate to drain back into
the pipe. From the cross fittings, the impulse piping should be routed downward
to the transmitter and the drain legs. The transmitter should be located below the
instrument connections of the Rosemount Annubar. Depending on the
environmental conditions, it may be necessary to insulate the mounting
hardware.

Figure 17. Horizontal Top Mounting for Steams

9.0 Retracting the Rosemount Annubar Assembly

9.1 Gear drive (G)

1. Remove the drive lock pin.

2. Rotate the crank counter-clockwise. If a power drill with an adapter is used, do
not exceed 200 rpm.

3. Retract until the rod end nuts are against the gear box mechanism.

17

Quick Start Guide

10.0 Product certifications

10.1 Approved Manufacturing Locations

Rosemount Inc. – Shakopee, Minnesota USA

Rosemount DP Flow Design and Operations – Boulder, Colorado USA

Emerson Process Management GmbH & Co. OHG – Wessling, Germany

Emerson Process Management Asia Pacific Private Limited – Singapore

Emerson Beijing Instrument Co., Ltd – Beijing, China

10.2 European Directive Information

The EC declaration of conformity for all applicable European directives for this
product can be found on the Rosemount website at

EmersonProcess.com/Rosemount

contacting our local sales office.

European Pressure Equipment Directive (PED) (97/23/EC)

Rosemount 485 Annubar — Refer to EC declaration of conformity for
conformity assessment

Pressure Transmitter — See appropriate Pressure Transmitter QSG

10.3 Hazardous Locations Certifications

For information regarding the transmitter product certification, see the
appropriate transmitter QSG:

 Rosemount 3051S Series Pressure Transmitter and Rosemount 3051SF

Series Flowmeter Quick Start Guide.

 Rosemount 3051S MultiVariable Transmitter and Rosemount 3051SF Series

Flowmeter MultiVariable Transmitter Quick Start Guide

 Rosemount 3051 Pressure Transmitter and Rosemount 3051CF Series

Flowmeter Transmitter Quick Start Guide.

 Rosemount 2051 Pressure Transmitter and Rosemount 2051CF Series

Flowmeter Transmitter Quick Start Guide

. A hard copy may be obtained by

.

June 2016

.

18

June 2016

Figure 18. Rosemount Primary Element Declaration of Conformity

Quick Start Guide

19

Quick Start Guide

June 2016

20

June 2016

Quick Start Guide

21

Quick Start Guide

表表格

1B: 含有China RoHS

管控物峐超彯㚨⣏㳻⹎旸ῤ的部件型号列表

Rosemount 485

Table 1B: List of Rosemount 485 Parts with China RoHS Concentration above MCVs

部件名称

Part Name

有害物峐ġİġHazardous Substances

摭

Lead
(Pb)

汞

Mercury

(Hg)

擱

Cadmium

(Cd)

六价撔

Hexavalent

Chromium

(Cr +6)

多ⓤ俼劗

Polybrominated

biphenyls

(PBB)

多ⓤ俼劗慂

Polybrominated

diphenyl ethers

多ⓤ俼劗慂

(PBDE)

䬍ࡦ⑙ᓖՐ
ᝏಘཆ༣㓴

Ԧ

Aluminum

RTD

Housing

Assembly

O O O X O O

本表格系依据

SJ/T11364

的奬⭂侴⇞ἄįġ

This table is proposed in accordance with the provision of SJ/T11364
O:

意󰶃宍悐ẞ䘬㇨㚱⛯峐㛸㕁󰵶宍㚱⭛䈑峐䘬⏓慷⛯ỶḶ

GB/T 26572

所奬⭂䘬旸慷天㯪įġ

O: Indicate that said hazardous substance in all of the homogeneous materials for this part is below the limit requirement of
GB/T 26572.
X:

意󰶃⛐宍悐ẞ㇨ἧ䓐䘬㇨㚱⛯峐㛸㕁慴炻军⮹㚱ᶨ䰣⛯峐㛸㕁󰵶宍㚱⭛䈑峐䘬⏓慷檀Ḷ

GB/T 26572

所奬⭂䘬旸慷天㯪įġ

X: Indicate that said hazardous substance contained in at least one of the homogeneous materials used for this part is above
the limit requirement of GB/T 26572.

к䘠⭣᰾ӵ䘲⭘Ҿ䘹ᤙ䬍ࡦཆ༣㓴ԦⲴӗ૱DŽަԆᡰᴹᐞ঻⍱䟿а⅑ݳԦⲴ㓴ԦᡰᴹⲴ China RoHS ㇑᧗⢙䍘⎃
ᓖ൷վҾ GB/T 26572 ᡰ㿴ᇊⲴ䲀䟿㾱≲DŽޣҾᐞ঻⍱䟿䇑䘱ಘ㓴ԦⲴ㇑᧗⢙䍘⎃ᓖⲴ⭣᰾ˈ䈧৲ⴻ䘱ಘⲴᘛ
䙏ᆹ㻵ᤷইDŽ

The disclosure above applies to units supplied with aluminum connection heads. No other components supplied
with DP Flow primary elements contain any restricted substances. Please consult the transmitter Quick Start
Guide (QIG) for disclosure information on transmitter components.

June 2016

22

June 2016

Quick Start Guide

23

Global Headquarters

Emerson Process Management

6021 Innovation Blvd.
Shakopee, MN 55379, USA

[phone] or [phone]
[phone]
[e-mail]

North America Regional Office

Emerson Process Management

8200 Market Blvd.
Chanhassen, MN 55317, USA

[phone] or [phone]
[phone]
[e-mail]

Latin America Regional Office

Emerson Process Management

1300 Concord Terrace, Suite 400
Sunrise, FL 33323, USA

[phone]
[phone]
[e-mail]

Europe Regional Office

Emerson Process Management Europe GmbH

Neuhofstrasse 19a P.O. Box 1046
CH 6340 Baar
Switzerland

[phone]
[phone]
[e-mail]

Asia Pacific Regional Office

Emerson Process Management Asia Pacific Pte Ltd

1 Pandan Crescent
Singapore 128461

[phone]
[phone]
[e-mail]

Middle East and Africa Regional Office

Emerson Process Management

Emerson FZE P.O. Box 17033,
Jebel Ali Free Zone - South 2
Dubai, United Arab Emi rates

[phone]
[phone]

[e-mail]

*00825-0400-4809*

Quick Start Guide

00825-0400-4809, Rev FB

Linkedin.com/company/Emerson-Process-Management

Twitter.com/Rosemount_News

Facebook.com/Rosemount

Youtube.com/us er/RosemountMeasur ement

Google.com/+RosemountMeasurement

Standard Terms and Conditions of Sale can be found at

www.Emerson.com/en-us/pages/Terms-of-Use.aspx

The Emerson logo is a trademark and service mark of Emerson
Electric Co.
Annubar, Rosemount and Rosemount logotype are trademarks of
Emerson Process Management.
All other marks are the propert y of their respective owners.
© 2016 Emerson Process Management. All rights reserved.

June 2016