Rosemount 4600 Operating Manual
00809-0100-4022, Rev GA
Rosemount™ 4600 Oil & Gas Panel
Transmitter
Reference Manual
September 2016
Reference Manual
00809-0100-4022, Rev GA
Contents
1Section 1: Introduction
2Section 2: Configuration
Table of Contents
September 2016
1.1 Using this manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Product recycling/disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.2 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.3 Commissioning on the bench with HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2.4 Field Communicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.5 Review configuration data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.6 Check output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.7 Basic setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.8 Detailed setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
2.9 Diagnostics and service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
2.10 Advanced functions for HART protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
2.11 Multidrop communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
3Section 3: Installation
3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
3.2 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
3.3 General considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.4 Mechanical considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.5 Installation procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
3.6 Hazardous locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
3.7 Grounding the transmitter case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
4Section 4: Operation and Maintenance
4.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
4.2 Calibration for HART
4.3 Sensor trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
4.4 Recall factory trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
4.5 Analog output trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
®
protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Table of Contents
5Section 5: Troubleshooting
5.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
5.2 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
3
Table of Contents
September 2016
AAppendix A: Specification and Reference Data
BAppendix B: Product Certifications
Reference Manual
00809-0100-4022, Rev GA
A.1 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
A.2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
A.3 Dimensional drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
B.1 European Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
B.2 Ordinary Location Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
B.3 Approval drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
4
Table of Contents
Reference Manual
NOTICE
00809-0100-4022, Rev GA
Rosemount™ 4600
Oil & Gas Panel Transmitter
Read this manual before working with the product. For personal and system safety, and
for optimum product performance, make sure you thoroughly understand the
contents before installing, using, or maintaining this product.
Emerson
Customer Central
Technical support, quoting, and order-related questions.
United States - 1-800-999-9307 (7:00 am to 7:00 pm CST)
Asia Pacific- 65 777 8211
Europe/Middle East/Africa - 49 (8153) 9390
North American Response Center
Equipment service needs.
1-800-654-7768 (24 hours—includes Canada)
Outside of these areas, contact your local Emerson
representative.
™
Process Management has two toll-free assistance numbers:
Process Management
Title Page
September 2016
Title Page
The products described in this document are NOT designed for nuclear-qualified
applications. Using non-nuclear qualified products in applications that require
nuclear-qualified hardware or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your local Emerson
Process Management.
Apply torque only to the hex flat located at the process end of the transmitter. Do not
apply torque to the transmitter body or electrical connection - severe damage could
result. Do not exceed 100 ft-lbs.
Static electricity can damage sensitive components.
Observe safe handling precautions for static-sensitive components.
i
Title Page
September 2016
Reference Manual
00809-0100-4022, Rev GA
Explosions can result in death or serious injury.
Transmitters located in hazardous areas should be installed in accordance with
local codes and requirements for that area.
Use appropriately rated Ex adapters, blanking elements, and glands during
installation.
Keep process insulation at least 1-in. [25 mm] from transmitter connection.
Electrical shock can result in death or serious injury.
Avoid contact with the exposed leads and terminals. High voltage that may be
present on leads can cause electrical shock.
Process leaks could result in death or serious injury.
Properly tighten process connections before applying pressure.
ii
Title Page
Reference Manual
00809-01000-4022, Rev GA
Section 1 Introduction
1.1 Using this manual
The sections in this manual provides information on installing, operating, and maintaining
the Rosemount
Section 2: Configuration contains mechanical and electrical installation
Section 3: Installation provides instruction on commissioning and configuring the
Section 4: Operation and Maintenance contains operation and maintenance
Section 5: Troubleshooting provides troubleshooting techniques for the most
™
4600 Oil & Gas Pressure Transmitter. The sections are organized as follows:
instructions.
Rosemount 4600 Transmitter. Information on software functions, configuration
parameters, and online variables is also included.
instructions.
common operating problems.
Introduction
September 2016
Appendix A: Specification and Reference Data supplies reference and specification
data, as well as ordering information.
Appendix B: Product Certifications contains approval information
1.2 Product recycling/disposal
Recycling of equipment and packaging should be taken into consideration and disposed of
in accordance with local and national legislation/regulations.
Introduction
1
Introduction
September 2016
Reference Manual
00809-0100-4022, Rev GA
2
Introduction
Reference Manual
00809-0100-4022, Rev GA
Section 2 Configuration
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3
Commissioning on the bench with HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4
Field Communicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5
Review configuration data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6
Check output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7
Basic setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9
Detailed setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 12
Diagnostics and service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16
Advanced functions for HART protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18
Multidrop communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22
2.1 Overview
Configuration
September 2016
This section contains information on commissioning and tasks that should be performed on the
bench prior to installation. This section contains the Rosemount
Transm itter HART
Field Communicator and AMS
functions. For convenience, Field Communicator Fast Key sequences are labeled “Fast Keys” for
each software function below the appropriate headings.
®
configuration information.
™
2.2 Safety messages
Procedures and instructions in this section may require special precautions to ensure the safety
of the personnel performing the operations. Information that raises potential safety issues is
indicated by a warning symbol ( ). Refer to the following safety messages before performing
an operation preceded by this symbol.
Explosions can result in death or serious injury.
Transmitters located in hazardous areas should be installed in accordance with local
codes and requirements for that area.
Verify that the operating atmosphere of the transmitter is consistent with the
appropriate hazardous locations certifications.
Electrical shock can result in death or serious injury.
Avoid contact with the exposed leads and terminals. High voltage that may be present
on leads can cause electrical shock.
™
4600 Oil & Gas Pressure
Device Manager instructions are given to perform configuration
Configuration
3
Configuration
September 2016
Reference Manual
00809-0100-4022, Rev GA
2.3 Commissioning on the bench with HART
Commissioning consists of testing the Rosemount 4600 and verifying transmitter
configuration data. The transmitter can be commissioned either before or after installation.
Commissioning the transmitter on the bench before installation using a Field
Communicator or AMS Device Manager ensures that all transmitter components are in
working order.
To commission on the bench, connect the transmitter and the Field Communicator or AMS
Device Manager. Connect Field Communicator leads at any termination point in the signal
loop.
In order to commission the transmitter, the power supply must provide 11.25 to
42.4 V dc at the transmitter terminals. A current meter is also required to measure current
output. To enable communication, a resistance of at least 250 ohms must be present
between the Field Communicator loop connection and the power supply. Do not use
inductive-based transient protectors with more than 3 mH of inductance with the
Rosemount 4600.
When using a Field Communicator, any configuration changes made must be sent to the
transmitter by using the “Send” key (F2). AMS Device Manger configuration changes are
implemented when the “Apply” button is selected.
For more information on the Field Communicator, see 475 Field Communicator website for
the most up to date literature. AMS Device Manger help can be found in the AMS Device
Manager online guides within the AMS system.
2.3.1 Setting the loop to manual
Whenever sending or requesting data that would disrupt the loop or change the output of
the transmitter, set the process application loop to manual. The Field Communicator or
AMS Device Manager will prompt you to set the loop to manual when necessary.
Acknowledging this prompt does not set the loop to manual. The prompt is only a
reminder; set the loop to manual as a separate operation.
2.3.2 Wiring diagrams
Bench hook-up
Connect the bench equipment as shown in Figure 2-1 and turn on the Field Communicator
by pressing the ON/OFF key or log into AMS Device Manager. The Field Communicator or
AMS Device Manager will search for a HART-compatible device and indicate when the
connection is made. If the Field Communicator or AMS Device Manager fail to connect, it
indicates that no device was found. If this occurs, refer to Section 5: Troubleshooting.
4
Configuration
Reference Manual
B
D
C
A
E
00809-0100-4022, Rev GA
Figure 2-1. Bench Wiring (4–20 mA)
Configuration
September 2016
A. Rosemount 4600
> 250 ohm
B. R
L
C. Power supply
2.4 Field Communicator
The following menu indicates Fast Key sequences for common functions. For full Field
Communicator menu tree see EmersonProcess.com/Rosemount
Func tion HART Fast Key Sequence
Alarm Level Config. 1, 4, 2, 7, 7
Alarm and Saturation Levels 1, 4, 2, 7
Analog Output Alarm Direction 1, 4, 2, 7, 6
Analog Output Trim 1, 2, 3, 2
Burst Mode On/Off 1, 4, 3, 3, 3
Burst Options 1, 4, 3, 3, 4
Damping 1, 3, 6
Date 1, 3, 4, 1
D. Current meter
E. Field Communicator
.
Descriptor 1, 3, 4, 2
Digital To Analog Trim (4-20 mA Output) 1, 2, 3, 2, 1
Configuration
Field Device Information 1, 4, 4, 1
Loop Test 1, 2, 2
Lower Sensor Trim 1, 2, 3, 3, 1
Message 1, 3, 4, 3
Number of Requested Preambles 1, 4, 3, 3, 2
Pressure Alert Config. 1, 4, 3, 4, 3
5
Configuration
September 2016
Reference Manual
00809-0100-4022, Rev GA
Func tion HART Fast Key Sequence
Poll Address 1, 4, 3, 3, 1
Poll a Multidropped Transmitter Left Arrow, 3, 1, 1
Rerange- Keypad Input 1, 2, 3, 1, 1
Saturation Level Config. 1, 4, 2, 7, 8
Scaled D/A Trim (4–20 mA Output) 1, 2, 3, 2, 2
Sensor Information 1, 4, 4, 2
Sensor Temperature 1, 1, 4
Sensor Trim 1, 2, 3, 3
Sensor Trim Points 1, 2, 3, 3, 4
Status 1, 2, 1
Ta g 1, 3, 1
Temperature Alert Config. 1, 4, 3, 4, 4
Transmitter Security (Write Protect) 1, 3, 4, 4
Units (Process Variable) 1, 3, 2
Upper Sensor Trim 1, 2, 3, 3, 2
Zero Trim 1, 2, 3, 3, 1
2.5 Review configuration data
Fast Keys
Note
Information and procedures in this section that make use of Field Communicator Fast Key
sequences and AMS Device Manager assume the transmitter and communication
equipment are connected, powered, and operating correctly.
1, 5
6
Configuration
Reference Manual
00809-0100-4022, Rev GA
Field Communicator
Before placing the transmitter into operation, review the transmitter configuration data
below which was set by the factory.
PV Lower Sensor Limit (LSL) Ta g
PV Upper Sensor Limit (USL) Date
PV Lower Range Value (LRV) Descriptor
PV Upper Range Value (URV) Message
PV minimum span Write protect
Lower sensor trim point Local keys
Upper sensor trim point Universal revision
Sensor trim calibration type Field device revision
Damping Software revision
Alarm direction Hardware revision
High Alarm (Value) Physical signal code
Low Alarm (Value) Final assembly number
High saturation Device ID
Low saturation Burst mode
Alarm/Saturation type Burst option
Sensor S/N Poll address
Isolator material Number req preams
Fill fluid Distributor
Process connector
Process connector material
Configuration
September 2016
AMS Device Manger
Right click on the device and select Configuration Properties from the menu. Select the
tabs to review the transmitter configuration data.
2.6 Check output
Before performing other transmitter online operations, review the digital output
parameters to ensure the transmitter is operating properly and is configured to the
appropriate process variables.
2.6.1 Process variables
Fast Keys
The process variables for the Rosemount 4600 provide transmitter output, and are
continuously updated. The pressure reading in both engineering units and percent of range
will continue to track with pressures outside of the defined range from the lower to the
upper range limit.
1, 1
Configuration
7
Configuration
September 2016
Reference Manual
00809-0100-4022, Rev GA
Field Communicator
The process variable menu displays the following process variables:
Pressure
Percent of range
Analog output
Sensor temperature
Note
Regardless of the range points, the Rosemount 4600 will measure and report all readings
within the digital limits of the sensor. For example, if the 4 and 20 mA points are set to
0 and 1,000 psi, and the transmitter detects a pressure of 2,500 psi, it digitally outputs the
2,500 psi reading and a 250% of span reading. However, there may be up to ±5.0% error
associated with output outside of the range points.
AMS Device Manger
Right click on the device and select Process Variables... from the menu.The process
variable screen displays the following process variables:
Pressure
Percent of range
Analog output
Sensor temperature
2.6.2 Sensor temperature
Fast Keys
The Rosemount 4600 contains a temperature sensor near the pressure sensor in the
transmitter. When reading this temperature, keep in mind this is not an accurate indicator
of process temperature.
Field Communicator
Enter the Fast Key sequence below Sensor Temperature to view the sensor temperature
reading.
AMS Device Manger
Right click on the device and select Process Variables... from the menu. Snsr Temp is the
sensor temperature reading.
1, 1, 4
8
Configuration
Reference Manual
00809-0100-4022, Rev GA
2.7 Basic setup
2.7.1 Set process variable units
Configuration
September 2016
Fast Keys
The PV Unit command sets the process variable units to allow you to monitor your process
using the appropriate units of measure.
Field Communicator
Enter the Fast Key sequence shown. Select from the following engineering units:
inH
O bar torr
2
inHg mbar atm
ftH
O g/cm
2
mmH
mmHg Pa mmH
psi kPa
O kg/cm
2
AMS Device Manger
Right click on the device and select Configuration Properties from the menu. In the Basic
Setup tab, use Unit drop down menu to select units.
2.7.2 Rerange
The Range Values command sets the 4 and 20 mA points and digital lower (LRV) and upper
(URV) range values. In practice, you may reset the transmitter range values as often as
necessary to reflect changing process conditions. Changing the lower or upper range point
results in similar changes to the span.
1, 3, 2
2
2
MPa
inH2O at 4 °C
O at 4 °C
2
Configuration
Note
Transmitters are shipped from Emerson Process Management. fully calibrated per request
or by the factory default of full scale (span = upper range limit.)
Use one of the methods below to rerange the transmitter. Each method is unique; examine
all options closely before deciding which method works best for your process.
Rerange with a Field Communicator only.
Rerange with a pressure input source and a Field Communicator.
Rerange with a pressure input source and the local zero and span targets (option
D1).
Rerange with AMS Device Manger only.
Rerange with a pressure input source and AMS Device Manger.
9
Configuration
September 2016
Reference Manual
00809-0100-4022, Rev GA
Rerange with a Field Communicator only
Fast Keys
The easiest and most popular way to rerange is to use the Field Communicator only. This
method changes the values of the analog 4 and 20 mA points independently without a
pressure input.
From the HOME screen, enter the Fast Key sequence shown.
1. At Keypad Input select 1 and use the keypad to enter lower range value.
2. From Keypad Input select 2 and use the keypad to enter upper range value.
1, 2, 3, 1, 1
Rerange with a pressure input source and Field
Communicator
Fast Keys
Reranging using the Field Communicator and a pressure source or process pressure is a way
of reranging the transmitter when specific 4 and 20 mA points are unknown.
Note
The span is maintained when the 4 mA point is set. The span changes when the 20 mA point
is set. If the lower range point is set to a value that causes the upper range point to exceed
the sensor limit, the upper range point is automatically set to the sensor limit, and the span
is adjusted accordingly.
1, 2, 3, 1, 2
1. From the HOME screen, enter the Fast Key sequence shown to configure lower and
upper range values and follow the online instructions.
Rerange with a pressure input source and the
local zero and span targets (option D1)
1. For Zero based lower range values (gauge only):
Vent the transmitter.
For Non-Zero based lower range values:
Using a pressure source with an accuracy 3 to 10 times the desired calibrated
accuracy, apply a pressure equivalent to the lower range value to the transmitter.
2. Using the supplied magnetic adjustment tool, touch and hold the magnetic end to
the zero adjustment target for at least two seconds, but no longer than ten
seconds.
3. Using a pressure source with an accuracy 3 to 10 times the desired calibrated
accuracy, apply a pressure equivalent to the upper range value to the transmitter.
4. Using the supplied magnetic adjustment tool, touch and hold the magnetic end to
the span adjustment target for at least two seconds, but no longer than ten
seconds.
10
Configuration
Reference Manual
B
A
00809-0100-4022, Rev GA
Figure 2-2. Local Zero and Span Locations
A. Magnetic span target
B. Magnetic zero target
Rerange with AMS Device Manger only
Right click on the device and select Configuration Properties from the menu. In the Basic
Setup tab, locate the Analog Output box and perform the following procedure:
Configuration
September 2016
1. Enter the lower range value (LRV) and the upper range value (URV) in the fields
provided. Select Apply.
2. An Apply Parameter Modification screen appears, enter desired information and
select OK.
3. After carefully reading the warning provided, select OK.
Rerange with a pressure input source and AMS Device
Manger
Right click on the device, choose Calibrate, then Apply values from the menu.
1. Select Next after the control loop is set to manual.
2. From the Apply Values menu, follow the online instructions to configure lower and
upper range values.
3. Select Exit to leave the Apply Values screen.
4. Select Next to acknowledge the loop can be returned to automatic control.
5. Select Finish to acknowledge the method is complete.
2.7.3 Damping
Configuration
Fast Keys
The Damp command introduces a delay in processing which increases the response time of
the transmitter; smoothing variations in output readings caused by rapid input changes.
Determine the appropriate damp setting based on the necessary response time, signal
stability, and other requirements of the of loop dynamics of your system. The default
damping value is 0.4 seconds and is user-selectable from 0.3 to 60 seconds.
1, 3, 6
11
Configuration
September 2016
AMS Device Manger
Right click on the device and select Configuration Properties from the menu.
1. In the Basic Setup tab, enter the damping value in the Damp field, select Apply.
2. An Apply Parameter Modification screen appears, enter desired information and
select OK.
3. After carefully reading the warning provided, select OK.
2.8 Detailed setup
2.8.1 Failure mode alarm and saturation
The Rosemount 4600 Transmitter automatically and continuously perform self-diagnostic
routines. If the self-diagnostic routines detect a failure, the transmitter drives the output to
configured alarm values. The transmitter will also drive the output to configured saturation
values if the applied pressure goes outside the 4-20 mA range values.
Reference Manual
00809-0100-4022, Rev GA
Note
The failure mode alarm direction can also be configured using the Field Communicator or
AMS Device Manager.
Note
Under some failure conditions, the transmitter will ignore user configured alarm conditions
and drive the transmitter to low alarm.
The Rosemount 4600 Transmitter have three configurable options for failure mode alarm
and saturation levels:
Rosemount (Standard), see Table 2- 1
Custom, see Tab le 2-2
Table 2-1. Rosemount (Standard) Alarm and Saturation Values
Level 4–20 mA saturation 4–20 mA alarm
Low 3.9 mA ≤ 3.75 mA
High 20.8 mA ≥ 21.75 mA
Table 2-2. Custom Alarm and Saturation Values
Level 4–20 mA saturation 4–20 mA alarm
12
Low 3.7 mA — 3.9 mA 3.6 mA — 3.8 mA
High 20.1 mA — 21.5 mA 20.2 mA — 23.0 mA
Configuration
Reference Manual
00809-0100-4022, Rev GA
Failure mode alarm and saturation levels can be configured using a Field Communicator or
AMS Device Manager, see “Alarm and saturation level configuration” on page 13. Per
Ta bl e 2 - 2, custom alarm and saturation levels can be configured between 3.6 mA and
3.9 mA for low values and between 20.1 mA and 23 mA for high values. The following
limitations exist for custom levels:
Low alarm level must be less than the low saturation level
High alarm level must be higher than the high saturation level
High saturation level must not exceed 21.5 mA
Alarm and saturation levels must be separated by at least 0.1 mA
The Field Communicator or AMS Device Manager will provide an error message if a
configuration rule is violated.
2.8.2 Alarm and saturation level configuration
Configuration
September 2016
Fast Keys
1, 4, 2, 7
To configure alarm and saturation levels with a Field Communicator or AMS Device Manager
perform the following procedure:
Field Communicator
1. From the HOME screen, follow the Fast Key sequence under Alarm and Saturation
Levels.
2. Select 7, Config. Alarm Level to configure alarm levels.
3. Select OK after setting the control loop to manual.
4. Select OK to acknowledge current settings.
5. Select desired setting, if OTHER is selected, enter HI and LO custom values.
6. Select OK to acknowledge the loop can be returned to automatic control.
7. Select 8, Config. Sat. Levels to configure saturation levels.
8. Repeat steps 3-6 to configure saturation levels.
Configuration
13
Configuration
September 2016
Reference Manual
00809-0100-4022, Rev GA
AMS Device Manger
1. Right click on the device, select Device Configuration,
2. Select Alarm/Saturation Levels,
3. Select Alarm Levels from the menu
.
4. Select Next after setting the control loop to manual.
5. Select Next after acknowledging the current alarm levels.
6. Select the desired alarm settings: NAMUR, Rosemount, Other
7. If Other is selected, enter desired HI Value and LO Value custom values.
8. Select Next to acknowledge new alarm levels.
9. Select Next to acknowledge the loop can be returned to automatic control.
10. Select Finish to acknowledge the method is complete.
11. Right click on the device, select Device Configuration, then select
Alarm/Saturation Levels, then Alarm Levels from the menu
12. Select Saturation Levels.
13. Repeat Step 5 - 11 to configure saturation levels.
2.8.3 Alarm and saturation levels for burst mode
Transmitters set to burst mode handle saturation and alarm conditions differently.
.
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Alarm conditions
Analog output switches to alarm value
Primary variable is burst with a status bit set
Percent of range follows primary variable
Temperature is burst with a status bit set
Saturation
Analog output switches to saturation value
Primary variable is burst normally
Tem perature is b urst normally
Configuration
Reference Manual
00809-0100-4022, Rev GA
Configuration
September 2016
2.8.4 Alarm and saturation values for multidrop mode
Transmitters set to multidrop mode handle saturation and alarm conditions differently.
Alarm conditions
Primary variable is sent with a status bit set
Percent of range follows primary variable
Temperature is sent with a status bit set
Saturation
Primary variable is sent normally
Temperature is sent normally
2.8.5 Alarm level verification
To verify the transmitter alarm values, perform a loop test and set the transmitter output to
the alarm value (see Tables 2-1 and 2-2 on page 12, and “Advanced functions for HART
protocol” on page 18). This feature is also useful in testing the reaction of the control
system to a transmitter in an alarm state.
2.8.6 Process alerts
Fast Keys
Process alerts allow the user to configure the transmitter to output a HART message when
the configured data point is exceeded. Process alerts can be set for pressure, temperature,
or both. A process alert will be transmitted continuously if the pressure or temperature set
points are exceeded and the alert mode is ON. An alert will be displayed on a Field
Communicator, or AMS Device Manger status screen. The alert will reset once the value
returns within range.
Note
HI alert value must be higher than the LO alert value. Both alert values must be within the
pressure or temperature sensor limits.
Field Communicator
To configure the process alerts with a Field Communicator, perform the following
procedure:
1. From the HOME screen, follow the Fast Key sequence listed.
2. Select 3, Config Press Alert to configure the pressure alert.
Select 4, Config Temp Alert to configure the temperature alerts.
1, 4, 3, 4
Configuration
3. Use the right arrow key to configure the HI and LO alert values.
4. Use the left arrow to move back to the process alert menu.
Select 1, Press Alert Mode to turn on the pressure alert mode.
Select 2, Temp Alert Mode to turn on the temperature alert mode.
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Configuration
September 2016
AMS Device Manger
Right click on the device and select Configuration Properties from the menu.
1. In the Analog Output tab, locate the Configuration Pressure Alerts box, enter Press Hi Alert
Val and Press Lo Alert Val to configure the pressure alerts.
2. Configure Press Alert Mode to ON or OFF the drop down menu.
3. In the Configuration Temperature Alerts box, enter Temp Hi Alert Val and Temp Lo A lert Val
to configure the temperature alerts.
4. Configure Temp Alert Mode to ON or OFF using the drop down menu and select Apply.
5. An Apply Parameter Modification screen appears, enter desired information and select
OK.
6. After carefully reading the warning provided, select OK.
2.8.7 Sensor temperature unit
Reference Manual
00809-0100-4022, Rev GA
Fast Keys
The Sensor Temperature Unit command selects between Celsius and Fahrenheit units for the
sensor temperature. The sensor temperature output is accessible via HART only.
1, 4, 1, 2, 2
AMS Device Manger
Right click on the device and select Configuration Properties from the menu.
1. In the Process Input tab, use the drop down menu Snsr temp unit to select F (Farenheit)
or C (Celsius). Select Apply.
2. Select Next to acknowledge send warning.
3. Select Finish to acknowledge the method is complete.
4. An Apply Parameter Modification screen appears, enter desired information and select
OK.
5. After carefully reading the warning, select OK.
2.9 Diagnostics and service
Diagnostics and service functions listed below are primarily for use after field installation. The
Transmitter Test feature is designed to verify that the transmitter is operating properly, and can
be performed either on the bench or in the field. The Loop Test feature is designed to verify
proper loop wiring and transmitter output, and should only be performed after you install the
transmitter.
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Configuration
Reference Manual
00809-0100-4022, Rev GA
2.9.1 Loop Test
Configuration
September 2016
Fast Keys
The Loop Test command verifies the output of the transmitter, the integrity of the loop, and the
operations of any recorders or similar devices installed in the loop.
1, 2, 2
Field Communicator
To initiate a loop test, perform the following procedure:
1. Connect a reference meter to the transmitter by shunting transmitter power through
the meter at some point in the loop.
2. From the Home screen, enter the Fast Key sequence below Loop Test to verify the
output of the transmitter.
3. Select OK after the control loop is set to manual (see “Setting the loop to manual” on
page 4).
4. Select a discrete milliamp level for the transmitter to output. At the Choose Analog
Output prompt select 1: 4mA, select 2: 20mA, or select 3: Other to manually input a
value.
a. If you are performing a loop test to verify the output of a transmitter, enter a value
between 4 and 20 mA.
b. If you are performing a loop test to verify alarm levels, enter the milliamp value
representing an alarm state (see Tables 2-1and 2-2 on page 12).
5. Check the reference meter installed in the test loop to verify that it displays the
commanded output value.
a. If the values match, the transmitter and the loop are configured and functioning
properly.
b. If the values do not match, the current meter may be attached to the wrong loop, there
may be a fault in the wiring, the transmitter may require an output trim, or the
reference meter may be malfunctioning.
After completing the test procedure, the display returns to the loop test screen to select
another output value or to end loop testing.
Configuration
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Configuration
September 2016
Reference Manual
00809-0100-4022, Rev GA
AMS Device Manger
1. Right click on the device and select Diagnostics and Test then Loop test from the
menu.
2. Select Next after setting the control loop to manual.
3. Select desired analog output level. Select Next.
4. Select Next to acknowledge output being set to desired level.
5. Check the reference meter installed in the test loop to verify that it displays the
commanded output value.
a. If the values match, the transmitter and the loop are configured and functioning
properly.
b. If the values do not match, the current meter may be attached to the wrong loop, there
may be a fault in the wiring, the transmitter may require an output trim, or the
reference meter may be malfunctioning.
After completing the test procedure, the display returns to the loop test screen to select
another output value or to end loop testing.
6. Select End and select Next to end loop testing.
7. Select Next to acknowledge the loop can be returned to automatic control.
8. Select Finish to acknowledge the method is complete.
2.10 Advanced functions for HART protocol
2.10.1 Saving, recalling, and cloning configuration data
Fast Keys
Use the cloning feature of the Field Communicator or the AMS Device Manger “User
Configuration” feature to configure several Rosemount 4600 Transmitter similarly. Cloning
involves configuring a transmitter, saving the configuration data, then sending a copy of the
data to a separate transmitter. Several possible procedures exist when saving, recalling, and
cloning configuration data. For complete instructions refer to the Field Communicator
Reference Manual
Note
Do not clone an absolute pressure transmitter with sealed gauge pressure configuration data.
Do not clone a sealed gauge pressure transmitter with absolute pressure data.
left arrow, 1, 2
or AMS online guides. One common method is as follows:
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Configuration
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