Rosemount 430 Dissolved Oxygen Sensor Manuals & Guides

Model 430 DO
Dissolved Oxygen Sensor
Instruction Manual
PN 51-430/rev.A May 1996
CAUTION
SENSOR/PROCESS
TION COMPATIBILITY
The wetted sensor materials may not be compatible with process composition and operating conditions. Application compatibility is entirely the responsibili­ty of the user.
DANGER
HAZARDOUS AREA INSTALLATION
Installations near flammable liquids or in hazardous area locations must be carefully evaluated by qual­ified on site safety personnel. This sensor is not Intrinsically Safe or Explosion Proof.
To secure and maintain an intrinsically safe instal­lation, the certified safety barrier, transmitter, and sensor combination must be used. The installa­tion system must comply with the governing approval agency (FM, CSA or BASEEFA/CEN­ELEC) hazardous area classification require­ments. Consult your analyzer/transmitter instruc­tion manual for details.
Proper installation, operation and servicing of this sensor in a Hazardous Area Installation is entirely the responsibility of the user.
ESSENTIAL INSTRUCTIONS
READ THIS PAGE BEFORE PROCEEDING!
Rosemount Analytical designs, manufactures, and tests its products to meet many national and international standards. Because these instru­ments are sophisticated technical products, you must properly install, use, and maintain them to ensure they continue to operate within their normal specifications. The following instructions must be adhered to and integrated into your safety program when installing, using, and maintaining Rosemount Analytical products. Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; proper­ty damage; damage to this instrument; and warranty invalidation.
• Read all instructions prior to installing, operating, and servicing the prod­uct. If this Instruction Manual is not the correct manual, telephone 1-800­654-7768 and the requested manual will be provided. Save this Instruction Manual for future reference.
• If you do not understand any of the instructions, contact your Rosemount representative for clarification.
• Follow all warnings, cautions, and instructions marked on and supplied with the product.
• Inform and educate your personnel in the proper installation, operation, and maintenance of the product.
• Install your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes. Connect all products to the proper electrical and pressure sources.
• To ensure proper performance, use qualified personnel to install, operate, update, program, and maintain the product.
• When replacement parts are required, ensure that qualified people use replacement parts specified by Rosemount. Unauthorized parts and pro­cedures can affect the product’s performance and place the safe opera­tion of your process at risk. Look alike substitutions may result in fire, elec­trical hazards, or improper operation.
• Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being performed by qualified persons, to prevent electrical shock and personal injury.
Emerson Process Management
Liquid Division
2400 Barranca Parkway Irvine, CA 92606 USA Tel: (949) 757-8500 Fax: (949) 474-7250
http://www.raihome.com
© Rosemount Analytical Inc. 2003
About This Document
This manual contains instructions for installation and operation of the Model 430 Dissolved Oxygen Sensor. The following list provides notes concerning all revisions of this document.
Rev. Level Date Notes
A 5/96 This is the initial release of the product manual. The manual has been refor-
matted to reflect the Emerson documentation style and updated to reflect any changes in the product offering.
MODEL 430 DO TABLE OF CONTENTS
MODEL 430
DISSOLVED OXYGEN
TABLE OF CONTENTS
Section Title Page
1.0 DESCRIPTION AND SPECIFICATIONS................................................................. 1
1.0 Features and Applications ...................................................................................... 1
1.2 Operation ................................................................................................................ 1
1.3 Available Models...................................................................................................... 2
1.4 Specifications........................................................................................................... 2
1.5 Ordering Information ............................................................................................... 4
2.0 INSTALLATION ....................................................................................................... 5
2.1 General.................................................................................................................... 5
2.2 Unpacking and Inspection ...................................................................................... 5
2.3 Mechanical Installation ........................................................................................... 5
2.4 Electrical Installation................................................................................................ 5
3.0 MAINTENANCE ...................................................................................................... 9
3.1 General.................................................................................................................... 9
3.2 Recharging the Sensor............................................................................................ 9
4.0 TROUBLESHOOTING............................................................................................. 10
4.1 General.................................................................................................................... 10
4.2 Troubleshooting....................................................................................................... 10
4.3 Bench Testing .......................................................................................................... 10
5.0 PARTS LIST ........................................................................................................... 11
5.1 General.................................................................................................................... 11
6.0 RETURN OF MATERIAL ......................................................................................... 15
6.1 General.................................................................................................................... 15
6.2 Warranty Repair....................................................................................................... 15
6.3 Non Warranty Repair............................................................................................... 15
i
TABLE OF CONTENTS CONTINUED
LIST OF FIGURES
Number Title Page
1-1 Flow Through Senson Assemblies ......................................................................... 2
1-2 Optional Mounting Bracket ..................................................................................... 3
2-1 Code 01 and 02 Flow Through Installation ........................................................... 6
2-2 Sensor Dimensions ................................................................................................ 7
5-1 Model 430 (Codes 01 and 02) Dissolved Oxygen Sensor ..................................... 11
5-2 Model 430 Sensor Assembly .................................................................................. 12
5-3 Model 430 (Code 03) Dissolved Oxygen Sensor ................................................... 13
5-4 Model 430 (Code 04) Dissolved Oxygen Sensor .................................................... 14
LIST OF TABLES
Number Title Page
2-1 Electrical Connections ........................................................................................... 5
ii
MODEL 430 DO TABLE OF CONTENTS
1
LARGE ELECTROLYTE RESERVOIR allows up to twelve months and often longer between refills.
OPTIONAL MOUNTING BRACKET allows easy removal of the sensor from an aeration basin without the use of tools.
MODULAR PRESSURE COMPENSATOR AND MEMBRANE RETAINER simplify recharg­ing and membrane replacement.
MEMBRANE RETAINER REPLACEMENT AND RECHARGING require no tools.
MODEL 430 DO SECTION 1.0
DESCRIPTION AND SPECIFICATIONS
SECTION 1.0
GENERAL DESCRIPTION AND SPECIFICATIONS
1.1 FEATURES AND APPLICATIONS
The Rosemount Analytical®Model 430 Dissolved Oxygen Sensor, used with the Model 1181 Dissolved Oxygen Transmitter, measures oxygen levels in a vari­ety of applications. The most widely used application is the secondary phase of the waste treatment process where a critical dissolved oxygen level must be main­tained for the digestive process to occur. Other appli­cations include water quality monitoring in natural bod­ies of water such as rivers and streams, or any location where adequate oxygen content is important to sustain aquatic life.
The Model 430 Dissolved Oxygen Sensor is construct­ed of PVC with an oxygen permeable Teflon1mem­brane .
1.2 OPERATION
As oxygen passes through the Teflon membrane an oxygen dependent electrochemical reaction takes place between the gold cathode and silver anode in the presence of the electrolyte. The resultant current flow between these elements is proportional to the quantity of oxygen which has entered the sensor.
Temperature and pressure compensation are both standard features on the Model 430. Temperature com­pensation is necessary for two reasons: First, the solu­bility of oxygen in water decreases with an increase in temperature; secondly, the permeability of the Teflon membrane and the oxygen diffusion rate increase as the temperature increases. For these reasons, it is
important for a dissolved oxygen measurement to be accompanied by an accurate temperature measure­ment. Temperature compensation is accomplished by means of a thermistor located in the sensor housing, and its associated circuitry in the analyzer.
Pressure compensation is a mechanical rather than electronic correction. It is important for the tension on the Teflon membrane to remain constant at all times, even with sample pressure changes. Fluctuations in membrane tension affect its diffusion characteristics. By means of a pressure compensator the pressure on the sample side of the compensator membrane is transmitted to the electrolyte reservoir so the pressure on both sides of the membrane remains equal. In this manner, sample pressure changes do not affect the dif­fusion rate of oxygen through the membrane.
The Teflon membrane is held in place by a retainer. A water-tight seal is made with an O-ring between the membrane and sensor reservoir. Membrane replace­ment is rarely required, but in those situations when it is necessary, the procedure can be performed quickly and easily.
Since oxygen diffuses through the Teflon membrane at a faster rate than through the sample, it is necessary to continuously maintain a fresh sample in front of the membrane. A stream velocity of approximately 1.5 feet per second (0.5 m/s) is required to ensure that a fresh sample is in contact with the membrane at all times.
1
Reg. U.S. Pat. Office for du Pont’s fluorocarbon resins.
2
MODEL 430 DO SECTION 1.0
DESCRIPTION AND SPECIFICATIONS
1.3 AVAILABLE MODELS
The Model 430-01 and -02 Sensor is a flow through assembly. The sensor is supplied in a 1-1/2 inch PVC tee for installation into a process line.
The Model 430-03 Submersible Sensor is for use in those applications where the required flow velocity can be maintained without the use of an agitator. When the measurement is being made in a stagnant pond or other media where the minimum flow rate of 1.5 FPS cannot be obtained, the Model 430-04 must be select­ed. This model is designed for submersible use and is provided with its own agitator to ensure adequate flow velocity at the membrane.
The Models 430-03 and 04 may be provided with an optional mounting bracket assembly. This bracket is constructed of light weight aluminum and can be adjusted to satisfy virtually any aeration basin mount­ing requirement. Once installed, the probe can be removed without the use of tools. A single locking pin holds the assembly rigidly in place but allows it to be easily removed for inspection or cleaning.
1.4 SPECIFICATIONS Process Connection:
430-00/01 1-1/2 inch socket fitting
Wetted Materials: HOUSING - PVC
MEMBRANE - Teflon PRESSURE COMPENSATOR - Neoprene
Temperature Compensation:
0 to 50°C (32 to 122°F) Automatic
Sample Pressure: 0-50 psig (345 kPa abs)
Submersible to 200 ft. (61 m).
Agitator Power Requirement: Model 430-04 only)
115 Vac, ±10 60 Hz (0.2 amp)
Cable Length (standard):
6.1 meters (20 ft) on sensor and agitator
Maximum Cable Length:
305 meters (1000 ft)
Operating Time Between Electrolyte Recharge:
Approximately 12 months or longer, depending upon application
Sample Flow Requirements for Models 430-01-02-03:
1.5 feet per seconds (0.5 m/s)
FIGURE 1-1 Flow Through Assemblies
DWG. NO. REV.
40043019 A
MILLIMETER
INCH
3
MODEL 430 DO SECTION 1.0
DESCRIPTION AND SPECIFICATIONS
FIGURE 1-2 Optional Mounting Bracket
DWG. NO. REV.
40043018 B
MILLIMETER
INCH
4
MODEL 430 DO SECTION 1.0
DESCRIPTION AND SPECIFICATIONS
1.5 ORDERING INFORMATION. The Model 430 Dissolved Oxygen Sensor: Includes PVC body with integral,
oxygen-permeable membrane of Teflon1. Temperature and pressure compensators included. Compatible with Model1181DO.
MODEL
430 DO DISSOLVED OXYGEN SENSOR
CODE MOUNTING HARDWARE
01 1-1/2” PVC flow cell, 90° flow 02 1-1/2” PVC flow cell, 180° flow 03 PVC union with 3/4” FNPT for submersion service 04 PVC union with 1” FNPT and agitator with 20 foot cable for submersion. Agitator motor requires
115 VAC power only.
499 DO 01 16 EXAMPLE
CODE MOUNTING HARDWARE
11 Stainless steel tag (specify marking) 14 Handrail mounting bracket (P/N 1000857) for use with junction box (see Code 17 below). 15 Handrail mounting bracket (P/N 1000856) for use with Model 803 17 Weatherproof, NEMA 4X junction box (P/N 22719-02)
NOTES:
Recommended interconnecting cable from sensor to transmitter is Belden 8434 or equivalent, available from Rosemount Analytical as P/N
9200074. Specify length.
1
Reg. U.S. Pat. Office for du Pont's fluorocarbon resins.
5
MODEL 430 DO SECTION 2.0
INSTALLATION
SECTION 2.0
INSTALLATION
2.1 GENERAL. This section provides instructions for
the Model 430 Dissolved Oxygen Sensor.
2.2 UNPACKING AND INSPECTION. Inspect the ship­ping container and remove the sensor. Carefully check the sensor and its associated hardware for any dam­age. Report any damage to the carrier immediately.
2.3 MECHANICAL INSTALLATION. The sensor comes in four different configurations. Follow the instruction for the configuration being installed. See Figure 2-2 for dimensions. Figure 1-2 illustrates optional bracket assembly for sensor installation in tanks or ponds.
2.4 Electrical Installation. Connect the sensor to the transmitter as shown in Table 2-1.
2.3.1 Codes 01 and 02 (see Figure 2-1). These config­urations are for flow through measurements. Install the tee using 1-1/2 inch PVC. For the angle flow (Code
01), make sure the flow enters at the opening opposite the sensor, so that the sample flows directly into the membrane.
2.3.2 Codes 03 and 04 (see Figure 5-3 and Figure 5-
4). These configurations are for submersion into a tank or pond. The Code 03 configuration requires a flow past the sensor of 1.5 feet per second (0.5 m/s). The Code 04 configuration is for stagnant or still tanks and ponds.
Sensor Lead
Model 1181DO
1. (Red) silver anode TB2-4
2. Shield TB2-2
3. (White) T.C. element TB2-1
4. (Green) T.C. element TB2-3
5. (Black) gold cathode TB2-3
TABLE 2-1 Electrode Connections
6
MODEL 430 DO SECTION 2.0
INSTALLATION
FIGURE 2-1. Codes and 01 and 02 Flow Through Installation
DWG. NO. REV.
40043001 G
MILLIMETER
INCH
7
MODEL 430 DO SECTION 2.0
INSTALLATION
FIGURE 2-2. Code 03 Sensor Dimensions
DWG. NO. REV.
40043002 D
MILLIMETER
INCH
9
MODEL 430 DO SECTION 3.0
MAINTENANCE
SECTION 3.0
MAINTENANCE
3.1 GENERAL. Sensor maintenance consists of keep-
ing the sensor clean, recharging the sensor and replacing the membrane. The sensor should be cleaned with clean water and a soft cloth. Make sure the membrane area is kept clean and free of any accumulation of dirt, algae, fungus, hair, etc.
3.2 RECHARGING THE SENSOR. A recharge kit (Rosemount analytical P/N 2002473) is required to service the sensor.
Recharge the sensor as follows (see Figure 5-2):
1. Remove the sensor from its mounting.
2. Loosen the vent screw approximately 1-1/2 turns. DO NOT REMOVE IT
3. Unscrew and remove the reservoir retainer from the base. Use a strap wrench if the retainer is to tight to remove by hand.
4. Pull the reservoir housing assembly from the base WITHOUT rotating it. Hold sensor in a base-up position to keep electrolyte from spilling out. If the reservoir housing assembly is locked onto the base, use a screwdriver at the parting lines to dis­lodge the base from the reservoir housing assem­bly. Do not damage the mating surfaces with the screwdriver while separating the base from the reservoir housing assembly.
CAUTION
The electrolyte (KCI) is a corrosive liquid which could damage some materials and may irritate the skin or eyes. If the electrolyte comes in contact with the skin or eyes, wash immediately with clean water.
5. Discard the O-ring, electrolyte, and reservoir housing assembly.
6. Prepare the electrolyte solution as follows:
a. Pour electrolyte crystals into a beaker containing
100 milliliters of distilled or demineralizer water. Stir until crystals are dissolved.
b. If it is desired to forego the stabilization period of
two hours, a dilution of the electrolyte may be done by adding NaOH or KOH to adjust the pH of the solution to 12 or greater.
c. The unused electrolyte solution can be saved for
future use. The pH should be rechecked prior to use if the solution has been stored.
7. Fill the new reservoir housing assembly with elec­trolyte to the hole in the inner wall of the reservoir (approximately 3/4 full). Tap the reservoir lightly to remove any air bubbles.
8. Rinse all parts of the base in distilled or deionized water. To remove silver chloride from the silver anode, use a fine grit sandpaper or a pencil eras­er and rub lightly until the coating is removed. Rinse the silver anode in distilled water until all traces of grit are removed.
9. Lightly lubricate the O-rings with O-ring lube and install the O-ring in the groove of the base.
10. Hold the reservoir housing assembly in an upright position and carefully slide the base into the reser­voir housing assembly, making sure the tip of the post enters the membrane retainer. Some elec­trolyte should seep out through the vent screw while the reservoir housing assembly is being pushed onto the base. Do not grip the pressure compensator while pushing the reservoir housing assembly onto the base.
CAUTION
In the following step, do not push the reser­voir housing assembly onto the base too fast. The orifices in the base vent screw are very small and a quick surge of pressure could damage the membrane. A stream of elec­trolyte solution could be forced through the vent screw while the reservoir housing assembly is being installed.
11. Push the reservoir housing assembly onto the base until the threads of the base and the reser­voir retainer can be engaged. After the threads are engaged, turn the reservoir retainer until it is fin­ger-tight. Caution, over finger-tight may damage membrane or base post.
NOTE
Do not touch or apply pressure to the mem­brane.
12. Tighten the vent screw. Rinse the sensor with clean water and dry with a lint-free cloth or towel.
13. The sensor is now ready for use.
10
4.1 GENERAL. This section contains troubleshooting
data for the Model 430 Sensor Assembly.
4.2 TROUBLESHOOTING THE MODEL 430 DISSOLVED OXYGEN SENSOR. The majority of
problems encountered in DO systems are because the sensor is either improperly maintained or has an inter­nal leakage causing improper temperature compen­sator resistance and high impedance current paths between elements of the sensor. Disassemble the sensor completely by unscrewing the reservoir retainer and pulling the reservoir housing assembly straight out (refer to Figure 5-2). The mem­brane may have dried onto the gold cathode. Soak this loose with water as scraping will damage the gold tip. Clean all the parts with clean water and dry them. Check for visible damage (i.e., cracks, deep cuts, bro­ken silver wires). Perform the following checks with an ohmmeter. Check T.C. resistance between the green and white wires. It should be 100K ohms at 25°C or per the Temperature/Resistance Chart. Check continuity between the red wire and the silver anode, and between the black wire and the gold cathode (be care­ful not to scratch the gold). Perform a high meg check between the following (100 meg ohms minimum): Shield to Black or Red or Green. If everything checks O.K., the sensor should function after a proper recharge. If the silver anode appears oxidized, it may be cleaned with wet or dry 400 sandpaper. Also brush the gold tip two or three times with the 400 sandpaper in one direction only. Follow the recharge directions in Section 3.2.
4.3 BENCH TESTING. Soak the electrode for 24 hours with polarizing voltage applied (instrument), then air calibrate to check for a response.
CAUTION
Care should be taken not to damage the membrane made of “Teflon”.
1. Low readings and inability to calibrate are generally the result of a coated membrane and usually can be restored to service by cleaning the sensor. Clean a coated mem­brane by gently wiping the membrane with a soft cloth or tissue.
1
Reg. U.S. Pat. Office for du Pont’s fluorocarbon resins.
2. Readings offscale and inability to calibrate are usually caused by a damaged mem­brane. If this is the case, replace the mem­brane.
3. To check the membrane made of “Teflon”, connect the negative (—) lead of an ohm­meter to the cathode (black) lead and place water saturated with salt on the membrane. Touch the positive (+) lead to the water. The meter should read open (100 megohms or more). If the meter indi­cates a short (less than 100 megohms), replace the membrane (refer to Section
3.2).
4. To check the resistance of the temperature compensator, connect an ohmmeter to the green and white leads of the sensor. The resistance should be as indicated at the temperature listed below: If the resistance as specified above cannot be achieved, replace the sensor (Figure 5-2).
Temperature Resistance Chart
5. To check for shorted sensor leads, meas­ure the resistance between one tempera­ture compensator wire (green or white) and the cathode (black) lead and anode (red) lead. The meter should indicate an open circuit (100 megohms or more). Repeat the measurement using the other temperature compensator wire. If the sensor shows a short circuit, the sensor is defective and should be replaced.
MODEL 430 DO SECTION 4.0
TROUBLESHOOTING
SECTION 4.0
TROUBLESHOOTING
TEMPERATURE RESISTANCE (ohms)
0°C 371.40K
10°C 214.50K
20°C 128 00K
25°C 100.00K
30°C 78.00K
40°C 49.80K
50°C 32.36K
11
MODEL 430 DO SECTION 5.0
PARTS LISTS
SECTION 5.0
PARTS LISTS
5.1 GENERAL. This section contains the replacement parts lists and illustrations for the Model 430 Sensor Assembly.
Parts are keyed with an item number. Use the illustration to locate the item number for the part in question. Then refer to the accompanying parts list for the part number, description and quantity needed. The Usage Code column, where used, identifies parts used on more than one assembly. If there is no code letter, the item is used on all assemblies in that parts list.
Figure & Part Usage
Item No. Number Description Code Qty.
5-1 A SENSOR ASSY, Model 430 Dissolved Oxygen, angle flow (Code 01 ) A RF
B SENSOR ASSY, Model 430 Dissolved Oxygen, straight flow (Code 02) B RF 3 2002566 Tee Assy, angle flow A 4 2002567 Tee Assy, straight flow B 5 Union, 1” NPT 7 9550090 O-ring (Buna-N, 2-029) 8 1001021 Sensor Assy (see Figure 5-2 for details) 9 3001197 Gasket
FIGURE 5-1. Model 430 (Codes 01 and 02) Dissolved Oxygen Sensor
DWG. NO. REV.
40045052 A
12
MODEL 430 DO SECTION 5.0
PARTS LISTS
Part Number Description Qty.
3002384 Base 1 9550116 O-ring (2-018)* 1 2002572 Reservoir housing assembly with membrane* 1 3002385 Retainer ,reservoir 1 9550133 O-ring (2-004) 1 3002382 Screw, vent 1 2002473 Recharge Kit 1
FIGURE 5-2. Model 430 Sensor Assembly
DWG. NO. REV.
40043016 A
13
MODEL 430 DO SECTION 5.0
PARTS LISTS
FIGURE 5-3. Model 430 (Code 03) Dissolved Oxygen Sensor
DWG. NO. REV.
40043015 A
Figure & Part
Item No. Number Description Qty.
5-3 SENSOR ASSY, Model 430 Dissolved Oxygen, submersion (Code 13) RF
2 9330020 Union, 3/4” NPT RF 3 3001617 Gasket 1 4 1001021 Sensor Assy (see Figure 5-2 for details) 1
14
MODEL 430 DO SECTION 5.0
PARTS LISTS
FIGURE 5-4. Model 430 (Code 04) Dissolved Oxygen Sensor
DWG. NO. REV.
40043017 A
Figure & Part
Item No. Number Description Qty.
5-4 SENSOR ASSY, Model 430 Dissolved Oxygen, with agitator (Code 04) 1
2 9380053 Pump, submersible Attaching parts for item 2: 1 3 Screw, SPH SS (#8-32x3/8) 4 4 Screw, SPH SS (#8-32x3/8) 2 5 3001150 Holder Assy 1 6 9320057 Union, 1” NPT 1 7 3001197 Gasket 1 8 1001021 Sensor assy (see Figure 5-2 for details) 1
15
Model 430 DO SECTION 6.0
RETURN OF MATERIAL
SECTION 6.0
RETURN OF MATERIAL
6.1 GENERAL. To expedite the repair and return of
instruments, proper communication between the cus­tomer and the factory is important. A return material authorization (RMA) number is required. Call (949) 757-8500. The "Return of Materials Request" form is provided for you to copy and use in case the situation arises. The accuracy and completeness of this form will affect the processing time of your materials.
6.2 WARRANTY REPAIR. The following is the proce­dure for returning instruments still under warranty.
1. Contact the factory for authorization.
2. Complete a copy of the “Return of Materials Request” form as completely and accurately as possible.
3. To verify warranty, supply the factory sales order number or the original purchase order number. In the case of individual parts or sub-assemblies, the serial number on the mother unit must be sup­plied.
4. Carefully package the materials and enclose your “Letter of Transmittal” and the completed copy of the “Return of Materials Request” form. If possi­ble, pack the materials in the same manner as it was received.
IMPORTANT
Please see second section of “Return of Materials Request Form”. Compliance to the OSHA requirements is mandatory for the safety of all personnel. MSDS forms and a certification that the instruments have been disinfected or detoxified are required.
5. Send the package prepaid to:
Rosemount Analytical Inc. 2400 Barranca Parkway Irvine, CA 92606
Attn: Factory Repair
Mark the package: Returned for Repair RMA#
Model No. ____
6.3 NON WARRANTY REPAIR. Contact Factory For Authorization
1. Contact the factory for authorization.
2. Fill out a copy of the “Return of Materials Request” form as completely and accurately as possible.
3. Include a purchase order number and make sure to include the name and telephone number of the right individual to be contacted should additional information be needed.
4. Do Steps 4 and 5 of Section 6.2.
NOTE
Consult the factory for additional infor­mation regarding service or repair.
MODEL CFA 3000 RETURN OF MATERIAL
RETURN OF MATERIAL
GENERAL.
To expedite the repair and return of instruments, proper communication between the customer and the factory is important. Before returning a product for repair, call 1-949-757-8500 for a Return Materials Authorization (RMA) number.
WARRANTY REPAIR.
The following is the procedure for returning instruments still under warranty:
1. Call Emerson Process Management for authorization.
2. To verify warranty, supply the factory sales order number or the original purchase order number. In the case of individual parts or sub-assemblies, the serial number on the unit must be supplied.
3. Carefully package the materials and enclose your “Letter of Transmittal” (see Warranty). If possible, pack the materials in the same manner as they were received.
4. Send the package prepaid to:
Emerson Process Management Liquid Division 2400 Barranca Parkway Irvine, CA 92606
Attn: Factory Repair
RMA No. ____________
Mark the package: Returned for Repair
Model No. ____
NON-WARRANTY REPAIR.
The following is the procedure for returning for repair instruments that are no longer under warranty:
1. Call Emerson Process Management for authorization.
2. Supply the purchase order number, and make sure to provide the name and telephone number of the individ­ual to be contacted should additional information be needed.
3. Do Steps 3 and 4 of the Warranty Repair section above.
NOTE
Consult the factory for additional information regarding service or repair.
A Worldwide Network of Sales and Service
Emerson Process Management’s field sales offices are your source for more information on the fill line of Rosemount Analytical products. Field sales personnel will work closely with you to supply technical data and application information.
For more information, please contact your nearest Emerson Process Management sales office.
Immediate, Reliable Analytical Support
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Our staff of trained professionals is ready to provide the information you need. If you are placing an order, verifying delivery, requesting application information, or just want to contact a Rosemount Analytical representative, a call to the Customer Support Center will provide you with the right peo­ple, the right answers, right now.
The right people, the right answers, right now.
THE AMERICAS ­HEADQUARTERS
Emerson Process Management Rosemount Analytical Inc. Liquid Center of Excellence 2400 Barranca Parkway Irvine, CA 92606 Phone: +1.949.757.8500 Toll Free: +1.800.854.8257 Fax: +1.949.474.7250
ASIA-PACIFIC
Emerson Process Management Asia Pacific Private Ltd. 1 Pandan Crescent Singapore 0512 Republic of Singapore Phone: 65.777.8211 Fax: 65.777.0947
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Emerson Process Management AG Blegistrasse 21 CH-6341 Baar-Walterswil Switzerland T 41.41.768.6111 T 41.41.761.8740
VISIT OUR WEBSITE AT
www.rosemountanalytical.com
GERMANY
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GmbH & Co. OHG
Industriestrasse 1
63594 Hasselroth
Germany
T 49.6055.884.0 F 49.6055.884.20
LATIN AMERICA
Emerson Process Management Rosemount Analytical 10241 West Little York, Suite #200 Houston, TX 77040 USA T 713.467.6000 F 713.827.3328
MIDDLE EAST AND AFRICA
Emerson Process Management EPM Building P. O. Box 17033 Jebe Ali Free Zone Dubai, United Arab Emirates T 971.4.8835235 F 971.4.8835312
FROM: RETURN BILL TO:
_____________________________ _____________________________ _____________________________
_____________________________ _____________________________ _____________________________
_____________________________ _____________________________ _____________________________
CUSTOMER/USER MUST SUBMIT MATERIAL SAFETY SHEET (MSDS) OR COMPLETE STREAM COMPOSITION, AND/OR LETTER CERTIFYING THE MATERIALS HAVE BEEN DISINFECTED AND/OR DETOXIFIED WHEN RETURNING ANY PRODUCT, SAMPLE OR MATERIAL THAT HAVE BEEN EXPOSED TO OR USED IN AN ENVIRONMENT OR PROCESS THAT CONTAINS A HAZARDOUS MATERIAL ANY OF THE ABOVE THAT IS SUBMITTED TO ROSEMOUNT ANALYTICAL WITH- OUT THE MSDS WILL BE RETURNED TO SENDER C.O.D. FOR THE SAFETY AND HEALTH OF OUR EMPLOYEES. WE THANK YOU IN ADVANCE FOR COMPLIANCE TO THIS SUBJECT.
SENSOR OR CIRCUIT BOARD ONLY: (Please reference where from in MODEL / SER. NO. Column)
1. PART NO.__________________________1. MODEL_________________________________1. SER. NO. ________________
2. PART NO.__________________________2. MODEL_________________________________2. SER. NO. ________________
3. PART NO.__________________________3. MODEL_________________________________3. SER. NO. ________________
4. PART NO.__________________________4. MODEL_________________________________4. SER. NO. ________________
PLEASE CHECK ONE:
n REPAIR AND CALIBRATE n DEMO EQUIPMENT NO. __________________________
n EVALUATION n OTHER (EXPLAIN) _______________________________
n REPLACEMENT REQUIRED? n YES n NO _________________________________________________
DESCRIPTION OF MALFUNCTION:
______________________________________________________________________________________________________
______________________________________________________________________________________________________
______________________________________________________________________________________________________
WARRANTY REPAIR REQUESTED:
n YES-REFERENCE ORIGINAL ROSEMOUNT ANALYTICAL ORDER NO. ________________________________________
CUSTOMER PURCHASE ORDER NO. _________________________________________________
n NO-PROCEED WITH REPAIRS-INVOICE AGAINST P.O. NO. _________________________________________________
n NO-CONTACT WITH ESTIMATE OF REPAIR CHARGES: LETTER n __________________________________________
PHONE n ___________________________________________
NAME ____________________________________________________ PHONE _________________________________________
ADDRESS ___________________________________________________________________________________________________
______________________________________________________________ ZIP _________________________________________
RETURN AUTHORITY FOR CREDIT ADJUSTMENT [Please check appropriate box(s)]
n WRONG PART RECEIVED n REPLACEMENT RECEIVED
n DUPLICATE SHIPMENT REFERENCE ROSEMOUNT ANALYTICAL SALES ORDER NO. _________
n RETURN FOR CREDIT RETURN AUTHORIZED BY: ______________________________________
WARRANTY DEFECT____________________________________________________________________________________
_____________________________________________________________________________________________________
24-6047
RETURN OF MATERIALS REQUEST
•IMPORTANT!
This form must be completed to ensure expedient factory service.
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Emerson Process Management
Rosemount Analytical Inc.
2400 Barranca Parkway Irvine, CA 92606 USA Tel: (949) 757-8500 Fax: (949) 474-7250
http://www.RAuniloc.com
© Rosemount Analytical Inc. 2001
WARRANTY
Seller warrants that the firmware will execute the programming instructions provided by Seller, and that the Goods manufactured or Services provided by Seller will be free from defects in materials or workmanship under normal use and care until the expira­tion of the applicable warranty period. Goods are warranted for twelve (12) months from the date of initial installation or eighteen (18) months from the date of shipment by Seller, whichever period expires first. Consumables, such as glass electrodes,
membranes, liquid junctions, electrolyte, o-rings, catalytic beads, etc., and Services are warranted for a period of 90 days from the date of shipment or provision.
Products purchased by Seller from a third party for resale to Buyer ("Resale Products") shall carry only the warranty extended by the original manufacturer. Buyer agrees that Seller has no liability for Resale Products beyond making a reasonable commercial effort to arrange for procurement and shipping of the Resale Products.
If Buyer discovers any warranty defects and notifies Seller thereof in writing during the applicable warranty period, Seller shall, at its option, promptly correct any errors that are found by Seller in the firmware or Services, or repair or replace F.O.B. point of man­ufacture that portion of the Goods or firmware found by Seller to be defective, or refund the purchase price of the defective por­tion of the Goods/Services.
All replacements or repairs necessitated by inadequate maintenance, normal wear and usage, unsuitable power sources, unsuit­able environmental conditions, accident, misuse, improper installation, modification, repair, storage or handling, or any other cause not the fault of Seller are not covered by this limited warranty, and shall be at Buyer's expense. Seller shall not be obligat­ed to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by an authorized Seller representative. All costs of dismantling, reinstallation and freight and the time and expenses of Seller's person­nel for site travel and diagnosis under this warranty clause shall be borne by Buyer unless accepted in writing by Seller.
Goods repaired and parts replaced during the warranty period shall be in warranty for the remainder of the original warranty peri­od or ninety (90) days, whichever is longer. This limited warranty is the only warranty made by Seller and can be amended only in a writing signed by an authorized representative of Seller. Except as otherwise expressly provided in the Agreement, THERE ARE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, AS TO MERCHANTABILITY, FIT­NESS FOR PARTICULAR PURPOSE, OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES.
RETURN OF MATERIAL
Material returned for repair, whether in or out of warranty, should be shipped prepaid to:
Emerson Process Management
Liquid Division
2400 Barranca Parkway
Irvine, CA 92606
The shipping container should be marked:
Return for Repair Model
_______________________________
The returned material should be accompanied by a letter of transmittal which should include the following information (make a copy of the "Return of Materials Request" found on the last page of the Manual and provide the following thereon):
1. Location type of service, and length of time of service of the device.
2. Description of the faulty operation of the device and the circumstances of the failure.
3. Name and telephone number of the person to contact if there are questions about the returned material.
4. Statement as to whether warranty or non-warranty service is requested.
5. Complete shipping instructions for return of the material. Adherence to these procedures will expedite handling of the returned material and will prevent unnecessary additional charges
for inspection and testing to determine the problem with the device.
If the material is returned for out-of-warranty repairs, a purchase order for repairs should be enclosed.
Credit Cards for U.S. Purchases Only.
The right people, the right answers, right now.
ON-LINE ORDERING NOW AVAILABLE ON OUR WEB SITE
http://www.raihome.com
Specifications subject to change without notice.
Emerson Process Management
Liquid Division
2400 Barranca Parkway Irvine, CA 92606 USA Tel: (949) 757-8500 Fax: (949) 474-7250
http://www.raihome.com
© Rosemount Analytical Inc. 2005
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