Rosemount 3051S Series Pressure Transmitter with HART Protocol Manuals & Guides

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Reference Manual

00809-0100-4801, Rev HB

June 2021

Rosemount™ 3051S Series Scalable™ Pressure, Flow, and Level Solution

with HART® Protocol

Safety messages

NOTICE

Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product.

See listed technical assistance contacts.

Customer Central

Technical support, quoting, and order-related questions.

United States - 1-800-999-9307 (7:00 am to 7:00 pm CST)

Asia Pacific- 65 777 211

Europe/ Middle East/Africa - 49 (8153) 9390

North American Response Center

Equipment service needs.

1-800-654-7768 (24 hours—includes Canada)

Outside of these areas, contact your local Emerson representative.

CAUTION

The products described in this document are NOT designed for nuclear-qualified applications.

Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings.

For information on Rosemount nuclear-qualified products, contact your local Emerson Sales Representative.

WARNING

Explosions can result in death or serious injury.

Do not remove the transmitter covers in explosive environments when the circuit is live.

Fully engage both transmitter covers to meet explosion-proof requirements.

Before connecting a communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.

Verify the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications.

Electrical shock could cause death or serious injury.

Avoid contact with the leads and terminals.

Process leaks could result in death or serious injury.

Install and tighten all four flange bolts before applying pressure.

Do not attempt to loosen or remove flange bolts while the transmitter is in service.

Replacement equipment or spare parts not approved by Emerson or use as spare parts could reduce the pressure retaining capabilities of the transmitter and may render the instrument dangerous.

Use only bolts supplied or sold by Emerson as spare parts.

Improper assembly of manifolds to traditional flange can damage SuperModule™ Platform.

For safe assembly of manifold to traditional flange, bolts must break back plane of flange web (i.e., bolt hole) but must not contact sensor module housing.

WARNING

SuperModule and electronics housing must have equivalent approval labeling in order to maintain hazardous location approvals.

When upgrading, verify SuperModule and electronics housing certifications are equivalent. Differences in temperature class ratings may exist, in which case the complete assembly takes the lowest of the individual component temperature classes (for example, a T4/T5 rated electronics housing assembled to a T4 rated SuperModule is a T4 rated transmitter.)

Severe changes in the electrical loop may inhibit HART® Communication or the ability to reach alarm values. Therefore, Emerson cannot absolutely warrant or guarantee that the correct failure alarm level (HIGH or LOW) can be read by the host system at the time of annunciation.

Physical access

Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of end users’ equipment. This could be intentional or unintentional and needs to be protected against.

Physical security is an important part of any security program and fundamental to protecting your system. Restrict physical access by unauthorized personnel to protect end users’ assets. This is true for all systems used within the facility.

Reference Manual Contents

00809-0100-4801 June 2021

Chapter 1 Introduction.............................................................................................................. 7

1.1 Using this manual........................................................................................................................ 7

1.2 Models covered........................................................................................................................... 7

1.3 Product recycling/disposal...........................................................................................................9

Chapter 2 Configuration...........................................................................................................11

2.1 Overview................................................................................................................................... 11

2.2 Commissioning on the bench.................................................................................................... 12

2.3 Field Communicator.................................................................................................................. 13

2.4 Field Communicator menu trees................................................................................................14

2.5 Check output.............................................................................................................................28

2.6 Basic setup.................................................................................................................................29

2.7 LCD display (Optional Order Code)............................................................................................ 35

2.8 Detailed setup........................................................................................................................... 35

2.9 Diagnostics and service..............................................................................................................45

2.10 Advanced functions................................................................................................................. 47

2.11 Multidrop communication ...................................................................................................... 51

Chapter 3 Hardware Installation.............................................................................................. 53

3.1 Overview................................................................................................................................... 53

3.2 Safety messages........................................................................................................................ 53

3.3 Considerations...........................................................................................................................54

3.4 Installation procedures.............................................................................................................. 56

3.5 Rosemount 305, 306, and 304 Manifolds...................................................................................66

3.6 Wiring the device.......................................................................................................................74

Chapter 4 Operation and maintenance overview......................................................................85

4.1 Calibration for HART® Protocol.................................................................................................. 85

4.2 Field upgrades........................................................................................................................... 99

Chapter 5 Troubleshooting.................................................................................................... 101

5.1 Overview................................................................................................................................. 102

5.2 Safety messages...................................................................................................................... 102

5.3 Troubleshooting......................................................................................................................103

5.4 Disassembly procedures.......................................................................................................... 104

5.5 Reassembly procedures...........................................................................................................108

5.6 Service support........................................................................................................................110

Chapter 6 Safety Instrumented Systems................................................................................. 113

6.1 Rosemount 3051S safety certified identification......................................................................113

6.2 Installation in SIS applications..................................................................................................113

Contents Reference Manual

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6.3 Configuring in SIS applications.................................................................................................114

6.4 Damping .................................................................................................................................114

6.5 Alarm and saturation levels......................................................................................................114

6.6 SIS Operation and maintenance...............................................................................................116

6.7 Inspection................................................................................................................................118

Chapter 7 Advanced HART Diagnostic Suite............................................................................119

7.1 Advanced HART® Diagnostic Suite........................................................................................... 119

Appendix A Appendix A: Specifications and Reference Data...................................................... 159

A.1 Product Certifications..............................................................................................................159

A.2 Ordering Information, Specifications, and Drawings................................................................159

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Reference Manual Introduction

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1 Introduction

1.1 Using this manual

The sections in this manual provide information on installing, operating, and maintaining the Rosemount 3051S Pressure Transmitter with HART® Protocol. The sections are organized as follows:

• Section 1: Introduction provides an introduction to the pressure transmitter, how to

use the manual, models covered by this manual, and other support information for the transmitter.

• Configuration provides instruction on commissioning and operating Rosemount 3051S

transmitters from a bench computer or a hand held field device. Information on software functions, configuration parameters, and on line variables are also included.

• Installation contains instructions for mounting the transmitter, connecting it to the

process, and wiring the transmitter.

• Operation and maintenance contains techniques to maintain the transmitter, and

disassembly/assembly directions.

• Troubleshooting provides troubleshooting techniques for the most common operating

issues.

• Section 6: Safety Instrumented Systems contains identification, commissioning,

maintenance, and operations information for the Rosemount 3051S SIS Safety Transmitter.

• Section 7: Advanced HART® Diagnostic Suite contains procedures for installation,

configuration, and operation of the Rosemount 3051S HART Diagnostics option.

• Reference data supplies links to updated specifications, ordering information, intrinsic

safety approval information, European ATEX directive information, and approval drawings.

For transmitter with FOUNDATION™ Fieldbus, see Rosemount 3051S Reference Manual.

1.2 Models covered

The following transmitters and the Rosemount 300S Housing Kit are covered in this manual.

The Rosemount 3051S provides a wide range of applications, and many of these different applications have their own reference manuals. This manual covers the Rosemount 3051S HART®, Advanced Diagnostics, and Safety Instrumented Systems (SIS).

Table 1-1: Rosemount 3051S Coplanar

™

Pressure Transmitter

Performance class Measurement type

Differential Gauge Absolute

Ultra X X X

Introduction

Reference Manual

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Table 1-1: Rosemount 3051S Coplanar™ Pressure Transmitter (continued)

Performance class Measurement type

Differential Gauge Absolute

Ultra for Flow X N/A N/A

Classic X X X

Table 1-2: Rosemount 3051S In-Line Pressure Transmitter

Performance class Measurement type

Differential Gauge Absolute

Ultra N/A X X

Classic N/A X X

Table 1-3: Rosemount 3051S Liquid Level Pressure Transmitter

Performance class Measurement type

Differential Gauge Absolute

Classic X X X

Table 1-4: Rosemount 3051S SIS Safety Certified Transmitter

Performance class Measurement type

Differential Gauge Absolute

Classic X X X

Table 1-5: Rosemount 3051S Transmitter with FOUNDATION Fieldbus Diagnostics Transmitter

Performance class Measurement type

Differential Gauge Absolute

Ultra X X X

Ultra for Flow X N/A N/A

Classic X X X

For information on other Rosemount 3051S transmitters, refer to the following reference manuals:

• Rosemount 3051S FOUNDATION Fieldbus Reference Manual

• Rosemount 3051S Wireless Reference Manual

• Rosemount 3051S Electronic Remote Sensor (ERS™) System Reference Manual

• Rosemount 3051S MultiVariable™ Reference Manual

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Reference Manual Introduction

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Rosemount 300S Scalable Housing Kits

Kits are available for all models of Rosemount 3051S Pressure Transmitters.

1.3 Product recycling/disposal

Recycling of equipment and packaging should be taken into consideration and disposed of in accordance with local and national legislation/regulations.

Introduction Reference Manual

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Reference Manual Configuration

00809-0100-4801 June 2021

2 Configuration

2.1 Overview

This section contains information on commissioning and tasks that should be performed on the bench prior to installation.

Instructions for performing configuration functions are given for handheld communication devices like the Field Communicator or asset management software like Emerson's AMS Device Manager. For convenience, Field Communicator Fast Key sequences (where supported) are labeled “Fast Keys” for each software function below the appropriate headings.

2.1.1

Example software function

The Device Dashboard Fast Keys apply to Device Driver Revision 9 or newer. The HART® 5 with Diagnostics Fast Keys apply to Device Driver Revision 1. The HART 7 Fast Keys apply to Device Driver Revision 2. Contact Emerson™ or refer to previous reference manuals for information on older revisions.

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys 1, 2, 3, etc.

HART 7 Fast Keys 1, 2, 3, etc.

2.1.2 Safety messages

WARNING

Explosions could result in death or serious injury.

Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices.

Before connecting a handheld communicator in an explosive atmosphere, ensure that the instruments in the loop are installed in accordance with intrinsically safe or nonincendive field wiring practices.

In an explosion-proof/flameproof installation, do not remove the transmitter covers when power is applied to the unit.

1, 2, 3, etc.

WARNING

Electrical shock could cause death or serious injury.

Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock.

Configuration Reference Manual

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2.2 Commissioning on the bench

Commissioning consists of testing the transmitter and verifying transmitter configuration data. Rosemount™ 3051S Pressure Transmitters can be commissioned either before or after installation. Commissioning the transmitter on the bench before installation using a Field Communicator or AMS Device Manager ensures all transmitter components are in working order.

Equipment required to commission on the bench includes a power supply, a milliamp meter, and a Field Communicator or AMS Device Manager. Wire the equipment as shown in Figure 2-1. Verify transmitter terminal voltage is between 10.5–42.4 Vdc. To ensure successful communication, a resistance of at least 250 ohms must be present between the Field Communicator loop connection and the power supply. Connect the Field Communicator leads to the terminals labeled “PWR/COMM” on the terminal block. (Connecting across the “TEST” terminals will prevent successful communication.)

Set all transmitter hardware adjustments during commissioning to avoid exposing the transmitter electronics to the plant environment after installation. Refer to .

When using a Field Communicator, any configuration changes made must be sent to the transmitter by using the Send key. AMS Device Manager configuration changes are implemented when the Apply button is selected.

2.2.1

2.2.2

Setting the loop to manual

Whenever sending or requesting data that would disrupt the loop or change the output of the transmitter, set the process application loop to manual. The Field Communicator or AMS Device Manager will prompt you to set the loop to manual when necessary. Acknowledging this prompt does not set the loop to manual. The prompt is only a reminder; set the loop to manual as a separate operation.

Wiring diagrams

Bench hook-up

Connect the bench equipment as shown in Figure Figure 2-1, and turn on the Field Communicator or log into AMS Device Manager. The Field Communicator or AMS Device Manager will search for a HART™-compatible device and indicate when the connection is made. If the Field Communicator or AMS Device Manager fail to connect, it indicates that no device was found. If this occurs, refer to Troubleshooting.

Field hook-up

Figure Figure 2-1 illustrate wiring loops for a field hook-up with a Field Communicator or AMS Device Manager. The Field Communicator or AMS Device Manager may be connected at “PWR/COMM” on the transmitter terminal block, across the load resistor, or at any termination point in the signal loop. Signal point may be grounded at any point or left ungrounded.

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SAVE

3051S DIAG: HDT 93207 Online

1 Overview

2 Configure 3 Service Tools

Reference Manual Configuration

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Figure 2-1: Typical Wiring (4–20 mA)

A. Power supply

B. RL ≥ 250Ω

2.3 Field Communicator

2.3.1

For convenience, Field Communicator Fast Key sequences are labeled Fast Keys for each software function below the appropriate headings. The Device Dashboard Fast Keys apply to Device Driver Revision 9 or newer. The HART 5 with Diagnostics Fast Keys apply to Device Driver Revision 1. The HART 7 Fast Keys apply to Device Driver Revision 2.

Field Communicator user interface

Figure 2-2: HART 5 with Diagnostics Dashboard

Note

The corresponding menu tree is shown in Figure 2-3. The Fast Key sequence can be viewed on Device Dashboard Fast Key sequence.

Home

Overview

1 Device Status 2 Comm Status 3 Pressure 4 PV Loop Current 5 Pressure URV 6 Pressure LRV 7 Device Information

Device Information

1 Identification 2 Revisions 3 Material of Construction 4 RS Material of Construction 5 Analog Alarm 6 Security

Identification

1 Tag 2 Model 3 Transmitter S/N 4 Date 5 Description 6 Message 7 Model Number 1 8 Model Number 2 9 Model Number 3

Revisions

1 Universal Revision 2 Field Device Revision 3 Software Revision 4 Hardware Revision 5 Device Driver Revision

Materials of Construction

1 Module Configuration 2 Sensor Range 3 Upper Sensor Limit 4 Lower Sensor Limit 5 Isolator Materials 6 Fill Fluid 7 Process Connection 8 Process Connection Material 9 O-Ring Material 10 Drain Vent Material

RS Material of Construction

1 # of Remote Seals 2 RS Seal Type 3 RS Fill Fluid 4 RS Isolator Material

Analog Alarm

1 Alarm Direction 2 High Alarm 3 High Saturation 4 Low Saturation 5 Low Alarm

Security

1 Write Protect Status 2 Local Zero/Span

1 Overview 2 Configure 3 Service Tools

Configuration Reference Manual

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2.4 Field Communicator menu trees

Device Dashboard menu tree

Figure 2-3: Overview

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Home

1 Overview 2 Configure 3 Service Tools

1 Pressure Alert 2 Temperature Alert

Alert Setup

Configure

1 Guided Setup 2 Manual Setup 3 Alert Setup

Pressure Alert

1 Alert Mode 2 High Alert Value 3 Low Alert Value

Temperature Alert

1 Alert Mode 2 High Alert Value 3 Low Alert Value

Guided Setup

1 Basic Setup 2 Zero 3 Configure Display 4 Variable Mapping 5 Configure Alarm and Sat levels 6 Process Alerts 7 Scaled Variable

Manual Setup

1 Basic Setup 2 Scaled Variable 3 Display 4 HART 5 Device Information 6 Materials of Construction 7 Security

Basic Setup

1 Tag 2 Unit 3 Range Values 4 Transfer Function 5 Pressure Damping 6 Module Temperature Units 7 Configure Alarm and Sat Levels 8 Range by Applying Pressure

Scaled Variable

1 SV Data Points 2 SV Units 3 SV Transfer Function 4 SV Linear Offset 5 SV Config

Display

1 Pressure 2 Scaled Variable 3 Module Temperature 4 Percent of Range

HART

1 Variable Mapping 2 Polling Address 3 Burst Mode 4 Burst Option

Device Information

1 Tag 2 Model 3 Transmitter S/N 4 Date 5 Description 6 Message 7 Model Number 1 8 Model Number 2 9 Model Number 3

Range Values

1 Pressure URV 2 Pressure LRV

Variable Mapping

1 Primary Variable 2 Secondary Variable 3 Third Variable

Materials of Construction

1 Process Connection 2 Process Connection Material 3 Drain Vent Material 4 # of Remote Seals 5 RS Seal Type 6 RS Fill Fluid 7 RS Isolator Material

Security

1 Write Protect Status 2 Local Zero/Span

Burst Option

PV % range/current Dyn Vars/current

Tag, Description, Message, Date, Pressure Units, Temperature Units, Transfer Function, URV, LRV

Reference Manual Configuration

00809-0100-4801 June 2021

Figure 2-4: Configure

Home

1 Overview 2 Configure 3 Service Tools

Service Tools

1 Device Alerts 2 Variables 3 Trends 4 Routine Maintenance 5 Simulate

Variables

1 Pressure 2 Scaled Variable 3 Module Temperature

Trends

1 Pressure 2 Scaled Variable 3 Module Temperature

Routine Maintenance

1 Pressure Calibration 2 Analog Output Calibration 3 Recall Factory Calibration

Simulate

1 Loop Test

Device Alerts

1 Refresh Alerts 2 Configuration Changed

Only Active Alerts show up

Trend Graph

Pressure Calibration

1 Upper Sensor Trim 2 Lower Sensor Trim 3 Zero 4 Last Calibration Points 5 Sensor Limits

Last Calibration Points

1 Upper Calibration Point 2 Lower Calibration Point

Sensor Limits

1 Upper 2 Lower 3 Minimum Span

Configuration Reference Manual

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Figure 2-5: Service Tools

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Home

1 Overview 2 Configure 3 Service Tools

Overview

1 Status 2 Primary Purpose Variable 3 Shortcuts

Status

1 Device Status: Good 2 Communications: Polled

Shortcuts

1 Calibration 2 SPM Status 3 All Variables 4 View Logs 5 Device Information

Calibration

1 Pressure 2 Analog Output 3 Restore Factory Calibration

Pressure

1 Sensor Calibration 2 Range Values 3 Current Measurement 4 Last Calibration Points 5 Sensor Limits

Primary Purpose Variable

1 Pressure 2 Analog Output

SPM Status

1 Detection Status 2 Statistical Values 3 Time Stamp 4 Trends

Analog Output

1 Analog Output 2 Percent of Range 3 Analog Calibration

Detection Status

1 SPM Status 2 SPM Status (cont.) 3 Standard Deviation Sensitivity* 4 Mean Sensitivity**

*If CV is selected, "Coefficient of Variation Sensitivity" **If CV is selected, this is not shown

Statistical Values

1 Standard Deviation* 2 Mean

*Or Coefficient of Variation

Time Stamp

1 Time Since Detection 2 Total Operating Time

Trends

1 Standard Deviation* 2 Mean

*If CV is selected, "Coefficient of Variation"

All Variables

1 Primary Variable 2 2nd Variable 3 3rd Variable 4 4th Variable 5 Other Variables

Primary Variable

1 <Mapped variable>

2nd Variable

1 <Mapped variable>

3rd Variable

1 <Mapped variable>

4th Variable

1 <Mapped variable>

Other Variables

1 <Unmapped variable> 2 <Unmapped variable>

Device Information

1 General 2 Model Numbers 3 Revision Numbers 4 Materials of Construction 5 Alarm and Security

View Logs

1 Diagnostic Log 2 Pressure Variable Logging 3 Temperature Variable Logging

Diagnostic Log

1 Most Recent Status Event 2 View Other Status Events 3 Total Operating Time 4 Clear Log

Pressure Variable Logging

1 Pressure Variable Log 2 Time Outside Sensor Limits 3 Pressure 4 Total Operating Time 5 Reset All Pressure Events

Temperature Variable Logging

1 Temperature Variable Log 2 Time Outside Sensor Limits 3 Module Temperature 4 Total Operating Time 5 Reset All Temperature Events

Sensor Calibration

1 Upper Sensor Trim 2 Lower Sensor Trim 3 Zero

Range Values

1 Upper Range value (20 mA) 2 Lower Range Value (4 mA)

Current Measurement

1 Pressure 2 Damping 3 Transfer Function

Last Calibration Points

1 Upper 2 Lower

Sensor Limits

1 Upper 2 Lower 3 Minimum Span

SPM Status (cont.)

1 SPM Insufficient Variability 2 SPM Low Pressure Status

Most Recent Status Event

1 Event 1 - Time since

View Other Status Events

1 Event 2 - Time since 2 Event 3 - Time since 3 Event 4 - Time since 4 Event 5 - Time since 5 Event 6 - Time since 6 Event 7 - Time since 7 Event 8 - Time since 8 Event 9 - Time since 9 Event 10 - Time since

Pressure Variable Log

1 Minimum Pressure 2 Time Since Minimum Event 3 Reset Minimum 4 Maximum Pressure 5 Time Since Maximum Event 6 Reset Maximum

Time Outside Sensor Limits

1 Above Upper Sensor Limit 2 Below Lower Sensor Limit 3 Reset Time Since 1st Events

Temperature Variable Log

1 Minimum Temperature 2 Time Since Minimum Event 3 Reset Minimum 4 Maximum Temperature 5 Time Since Maximum Event 6 Reset Maximum

Time Outside Sensor Limits

1 Above Upper Sensor Limit 2 Below Lower Sensor Limit 3 Reset Time Since 1st Events

General

1 Tag 2 Model 3 Date 4 Descriptor 5 Message 6 Serial Number

Model Numbers

1 Model Number 1 2 Model Number 2 3 Model Number 3

Revision Numbers

1 HART Universal 2 Field Device 3 Electronics SW 4 Electronics HW 5 Sensor SW 6 Sensor HW

Materials of Construction

1 Sensor Module Information 2 Flange Information 3 Remote Seal Information

Alarm and Security

1 Alarm Direction 2 High Alarm 3 High Saturation 4 Low Saturation 5 Low Alarm 6 Write Protect Status 7 Local ZERO/SPAN Buttons

Serial Number

1 Transmitter 2 Electronics

Sensor Module Information

1 Serial Number 2 Type 3 Configuration 4 Sensor Range 5 Sensor Limits 6 Isolator Material 7 Fill Fluid

Flange Information

1 Process Connection 2 Process Connection Material 3 O-ring Material 4 Drain Vent Material

Remote Seal Information

1 Number 2 Type 3 Diaphragm Material 4 Fill Fluid

Reference Manual Configuration

00809-0100-4801 June 2021

HART 5 with Diagnostic menu trees

Figure 2-6: Overview

Home

1 Overview 2 Configure 3 Service Tools

Configure

1 Guided Setup 2 Manual Setup 3 Alert Setup (see Figure 7-33)

Guided Setup

1 Initial Setup 2 Diagnostics Setup 3 Optional Configuration

Manual Setup

1 Process Variables 2 Analog Output 3 Scaled Variable 4 Display Options 5 HART 6 Security 7 Device Information

Initial Setup

1 Basic Setup 2 Zero Trim

Diagnostics Setup

1 Statistical Process Monitoring 2 Power Advisory 3 Process Alerts 4 Service Alert

Optional Configuration

1 Configure Display 2 Configure Burst Mode

Basic Setup

1 Device Tagging 2 Units of Measure 3 Pressure Damping 4 Variable Mapping 5 Analog Output 6

Config Alarm & Saturation Levels

Display Options 1 Pressure: On or Off 2 Scaled Variable: On or Off 3 Module Temperature: On or Off 4 Percent of Range: On or Off 5 Standard Deviation: On or Off 6 Mean: On or Off 7 Coefficient of Variation: On or Off

Process Variables

1 Pressure Setup 2 Module Temperature Setup

Analog Output

1 Set Range Points 2 Set Range Points Manually 3 Sensor Limits 4 Readings 5 Alarm and Saturation Levels

Pressure Setup

1 Pressure 2 Units 3 Damping 4 Transfer Function

Module Temperature Setup

1 Module Temperature 2 Units

Set Range Points

1 PV Upper Range Value 2 PV Lower Range Value 3 Primary Variable

Set Range Points Manually

1 Range By Applying Pressure

Sensor Limits

1 Upper 2 Lower 3 Minimum Span

Readings

1 Analog Output 2 Percent of Range

Alarm and Saturation Levels

1 Alarm Direction 2 High Alarm 3 High Saturation 4 Low Saturation 5 Low Alarm 6 Config Alarm & Saturation Levels

Scaled Variable Setup

1 Scaled Variable 2 Units 3 Transfer Function 4 Linear Options* 5 Configure Scaled Variable

*If Square Root is selected for Transfer Function, "Square Root Options"

Linear Options

1 Offset

Square Root Options

1 Cutoff Mode 2 Low Flow Cutoff

Display

1 Display Options

Display Options

1 Pressure: On or Off 2 Scaled Variable: On or Off 3 Module Temperature: On or Off 4 Percent of Range: On or Off 5 Standard Deviation: On or Off 6 Mean: On or Off 7 Coefficient of Variation: On or Off

HART

1 Variable Mapping 2 Burst Mode Configuration 3 Communication Settings

Variable Mapping

1 Primary Variable 2 2nd Variable 3 3rd Variable 4 4th Variable

Burst Mode Configuration

1 Mode 2 Option

Communication Settings

1 Polling Address

Security

1 Write Protect Status 2 Local ZERO/SPAN Buttons

Device Information

1 Identification 2 Flange Information 3 Remote Seal Information

Identification

1 Tag 2 Model 3 Date 4 Descriptor 5 Message 6 Transmitter Serial Number 7 Model Numbers

Flange Information

1 Process Connection 2 Process Connection Material 3 O-ring Material 4 Drain/Vent Material

Remote Seal Information

1 Number 2 Type 3 Diaphragm Material 4 Fill Fluid

Configuration Reference Manual

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Figure 2-7: Configure (Guided Setup and Manual Setup)

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Home

1 Overview 2 Configure 3 Service Tools

Configure

1 Guided Setup 2 Manual Setup 3 Alert Setup

Alert Setup

1 Statistical Process

Monitoring

2 Power Advisory Diagnostic 3 Device Diagnostics 4 Process Alerts 5 Service Alerts

Statistical Process Monitoring

Status Baseline Configuration Detection Configuration Operational Values

Status

1 Detection Status 2 SPM Control 3 Statistical Values 4 Time Stamp 5 Trends

Detection Status

1 SPM Status 2 SPM Status (cont.) 3 Standard Deviation Sensitivity* 4 Mean Sensitivity**

*If CV is selected, "Coefficient of Variation Sensitivity" **If CV is selected, this is not shown

SPM Control

1 Mode 2 Reset 3 Relearn

Statistical Values

1 Standard Deviation* 2 Mean

*Or Coefficient of Variation

Time Stamp

1 Time Since Detection 2 Total Operating Time

Trends

1 View Standard Deviation Trend* 2 View Mean Trend

*Or Coefficient of Variation

Baseline Configuration

1 Learn Settings 2 Verification Criteria

Learn Settings

1 SPM Variable 2 Learn/Monitor Period 3 Power Interruption Action 4 Low pressure Cut-off *

*Shown only when CV is selected

Verification Criteria

1 Insufficient Variability 2 Standard Deviation Difference 3 Mean Difference

Detection Configuration

1 Standard Deviation Detection Settings*

2 Mean Detection Settings**

*If CV is selected, "Coefficient of Variation Detection Settings" **If CV is selected, this is not shown

Standard Deviation Change*

1 Standard Deviation Sensitivity 2 Threshold Value** 3 Configure Sensitivity 4 Action 5 Alert Delay 6 High Detection Message 7 Low Detection Message

* If CV is selected, “Coefficient of Variation Change” **Shown only if Sensitivity is set to "Custom"

Mean Change**

1 Mean Sensitivity 2 Threshold Value 3 Configure Sensitivity 4 Action 5 Mean Change Message

**If CV is selected, this is not shown

Operational Values

1 Standard Deviation 2 Mean 3 Coefficient of Variation 4 SPM Detection Values 5 Number of Relearns 6 Reset Relearn Counter

SPM Detection Values

1 Standard Deviation 2 Mean 3 Coefficient of Variation

Power Advisory Diagnostic

1 Power Advisory Diagnostic 2 Loop Power Characterization

Power Advisory Diagnostic

1 Terminal Voltage 2 Terminal Voltage Deviation Limit 3 Action 4 Reset Alert

Loop Power Characterization

1 Resistance 2 Power Supply 3 Characterization Time Stamp 4 Characterize Loop

Resistance

1 Previous Baseline 2 Baseline

Power Supply

1 Previous Baseline 2 Baseline

Characterization Time Stamp

1 Previous Characterization 2 Time Since Characterization

Device Diagnostics

1 mA Output Diagnostic 2 Transmitter Power Consumption

mA Output Diagnostic

1 Action 2 Reset Alert

Transmitter Power Consumption

1 Action 2 Reset Alert

Process Alerts

1 Pressure Alerts 2 Temperature Alerts

Pressure Alerts

1 View Trend 2 Pressure 3 Alert Settings 4 Pressure Alert Events

Temperature Alerts

1 View Trend 2 Module Temperature 3 Alert Settings 4 Module Temperature Alert Events

Service Alerts

1 Time Remaining 2 Message 3 Alert Mode 4 Configure 5 Reset Alert

Alert Settings

1 Alert Mode 2 High Alert Value 3 Low Alert Value

Pressure Alert Events

1 High Alert Events 2 Low Alert Events 3 Reset Alert Events

Alert Settings

1 Alert Mode 2 High Alert Value 3 Low Alert Value

Temperature Alert Events

1 High Alert Events 2 Low Alert Events 3 Reset Alert Events

Reference Manual Configuration

00809-0100-4801 June 2021

Figure 2-8: Configure (Alert Setup)

Home

1 Overview 2 Configure 3 Service Tools

Service Tools

1 Device Alerts 2 Variables 3 Trends 4 Routine Maintenance 5 Simulate

Variables

1 Pressure 2 Scaled Variable 3 Module Temperature

Trends

1 Pressure 2 Scaled Variable 3 Module Temperature

Routine Maintenance

1 Pressure Calibration 2 Analog Output Calibration 3 Recall Factory Calibration

Simulate

1 Loop Test

Device Alerts

1 Refresh Alerts 2 Configuration Changed

Only Active Alerts show up

Trend Graph

Pressure Calibration

1 Upper Sensor Trim 2 Lower Sensor Trim 3 Zero 4 Last Calibration Points 5 Sensor Limits

Last Calibration Points

1 Upper Calibration Point 2 Lower Calibration Point

Sensor Limits

1 Upper 2 Lower 3 Minimum Span

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Figure 2-9: Service Tools

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Reference Manual Configuration

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HART 7 menu trees

Figure 2-10: Overview

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Figure 2-11: Configure (Guided Setup and Manual Setup)

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Reference Manual Configuration

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Figure 2-12: Configure (Alert Setup)

Configuration Reference Manual

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Figure 2-13: Service Tools

Device Dashboard Fast Key sequence

The following menu indicates Fast Key sequences for common functions. A check (✓) indicates the basic configuration parameters. At minimum, these parameters should be verified as part of the configuration and startup procedure.

Function Fast Key sequence

Alarm and Saturation Levels 1, 4, 5

Alarm Level Configuration 1, 7, 5

Analog Output Alarm Direction 1, 7, 5, 1

Burst Mode Control 2, 2, 4, 3

Burst Option 2, 2, 4, 4

Custom Display Configuration 2, 1, 3

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Function Fast Key sequence

✓ Damping 2, 2, 1, 5

Date 2, 2, 5, 4

Descriptor 2, 2, 5, 5

Digital to Analog Trim (4 - 20 mA Output) 3, 4, 2

Disable Zero & Span Adjustment 2, 2, 7, 2

Field Device Information 1, 7

LCD Display Configuration 2, 2, 3

Loop Test 3, 5, 1

Lower Sensor Trim 3, 4, 1, 2

Message 2, 2, 5, 6

Module Temperature/Trend 3, 3, 3

Poll Address 1, 2, 2

Pressure Alert Configuration 2, 3, 1

Range Values 2, 2, 1, 3

Re-mapping 2, 2, 4, 1

Rerange - Keypad Input 1, 5

Rerange with Keypad 2, 2, 1, 3

Saturation Level Configuration 2, 2, 1, 7

Scaled D/A Trim (4–20 mA Output) 3, 4, 2

Scaled Variable Configuration 2, 2, 2

Sensor Information (Materials of Construction) 1, 7, 3

Sensor Trim 3, 4, 1

Sensor Trim Points 3, 4, 1, 4

✓ Tag 2, 2, 5, 1

Temperature Alert Configuration 2, 3, 2

✓ Transfer Function (Setting Output Type) 2, 2, 1, 4

Transmitter Security (Write Protect) 2, 2, 7, 1

✓ Units (Process Variable) 2, 2, 1, 2

Upper Sensor Trim 3, 4, 1, 1

Zero Trim 3, 4, 1, 3

HART 5 with Diagnostics Fast Key sequence

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Function Fast Key sequence

Alarm and Saturation Levels 2, 2, 2, 5

Alarm Level Configuration 2, 1, 1, 1, 6

Analog Output Alarm Direction 2, 2, 2, 5, 5, 1

Burst Mode On/Off 2, 2, 5, 2, 1

Burst Option 2, 2, 5, 2, 2

Damping 2, 2, 1, 1, 3

Date 2, 2, 7, 1, 3

Descriptor 2, 2, 7, 1, 4

Digital to Analog Trim (4–20 mA Output) 3, 4, 1, 2, 3

Field Device Information 1, 3, 5

LCD Display Configuration 2, 2, 4

Loop Test 3, 5

Lower Sensor Trim 3, 4, 1, 1, 1, 2

Message 2, 2, 7, 1, 5

Module Temperature 2, 2, 1, 2

Poll Address 2, 2, 5, 3, 1

Pressure Alert Configuration 2, 3, 4, 1, 3

Range Values 3, 4, 1, 1, 2

Re-mapping 2, 2, 5, 1

Rerange - Keypad Input 2, 2, 2, 1

Rerange with Pressure Source 2, 2, 2, 2

Saturation Level Configuration 2, 1, 1, 1, 6

Scaled Variable Configuration 2, 2, 3, 5

Sensor Information 1, 3, 5, 4, 1

Sensor Trim Points 1, 3, 1, 1, 4

✓ Tag 2, 2, 7, 1, 1

Temperature Alert Configuration 2, 3, 4, 2, 3

✓ Transfer Function (Setting Output Type) 2, 2, 1, 1, 4

Transmitter Security (Write Protect) 1, 3, 5, 5, 6

✓ Units (Process Variable) 2, 2, 1, 1, 2

Upper Sensor Trim 3, 4, 1, 1, 1, 1

Zero Trim 3, 4, 1, 1, 1, 3

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HART 7 Fast Key sequence

Function Fast Key sequence

Alarm and Saturation Levels 2, 2, 2, 5

Alarm Level Configuration 2, 2, 2, 5, 6

Analog Output Alarm Direction 2, 2, 2, 5, 1

Burst Mode Control 2, 2, 5, 3

Burst Option 2, 2, 5, 3, 1

Damping 2, 2, 1, 1, 3

Date 2, 2, 5, 4

Descriptor 2, 2, 7, 1, 4

Digital to Analog Trim (4–20 mA Output) 3, 4, 1, 2, 3, 1

Disable Zero & Span Adjustment 2, 2, 6, 4

Field Device Information 1, 7

LCD Display Configuration 2, 2, 4

Loop Test 3, 5, 1

Lower Sensor Trim 3, 4, 1, 2

Message 2, 2, 7, 1, 6

Module Temperature/Trend 3, 3, 2

Poll Address 2, 2, 5, 2, 1

Pressure Alert Configuration 2, 3, 4, 1

Range Values 2, 2, 2, 2

Re-mapping 2, 2, 5, 1

Rerange - Keypad Input 2, 2, 2, 2, 1

Rerange with Keypad 2, 2, 2, 3

Saturation Level Configuration 2, 2, 2, 5, 6

Scaled D/A Trim (4–20 mA Output) 3, 4, 1, 2, 3, 2

Scaled Variable Configuration 2, 2, 3, 7

Sensor Information (Materials of Construction) 1, 7, 3, 1

Sensor Trim 3, 4, 1, 1, 1

Sensor Trim Points 3, 4, 1, 1, 4

Tag 2, 2, 7, 1, 1

Temperature Alert Configuration 2, 3, 4, 2

Transfer Function (Setting Output Type) 2, 2, 3, 3

Transmitter Security (Write Protect) 1, 7, 4, 6, 1

Units (Process Variable) 2, 2, 1, 1, 2

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Function Fast Key sequence

Upper Sensor Trim 3, 4, 1, 1

Zero Trim 3, 4, 1, 3

2.5 Check output

Before performing other transmitter on-line operations, review the digital output parameters to ensure that the transmitter is operating properly and is configured to the appropriate process variables.

2.5.1 Process variables

The process variables for the Rosemount 3051S provide transmitter output, and are continuously updated. The pressure reading in both engineering units and percent of range will continue to track with pressures outside of the defined range from the lower to the upper range limit of the SuperModule™.

View Process Variables on the Field Communicator

Table 2-1: Field Communicator Fast Key Sequences

Device Dashboard Fast Keys 3, 2

HART 5 with Diagnostics Fast Keys 3, 2, 1

HART 7 Fast Keys 3, 2, 2

Enter the Fast Key sequence Process Variables to view the process variables.

Note

Regardless of the range points, the Rosemount 3051S will measure and report all readings within the digital limits of the sensor. For example, if the 4 and 20 mA points are set to 0 and 10 inH2O, and the transmitter detects a pressure of 25 inH2O, it digitally outputs the 25 inH2O reading and a 250 percent of span reading.

View Process Variables on the AMS Device Manager

Procedure

1. Right click on the device and select Overview from the menu.

2. Select All Variables to display the primary, secondary, tertiary, and quaternary

variables.

2.5.2

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Module temperature

The Rosemount 3051S contains a temperature sensor near the pressure sensor in the SuperModule. When reading this temperature, keep in mind module temperature is not a process temperature reading.

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View the Module Temperature reading on the Field Communicator

Table 2-2: Field Communicator Fast Key Sequences

Device Dashboard Fast Keys 3, 2, 3

HART 5 with Diagnostics Fast Keys 3, 2, 1, 2

HART 7 Fast Keys 3, 2, 2, 2

Enter the Fast Key sequence Module Temperature to view the module temperature reading.

View the Module Temperature reading on the AMS Device Manager

Procedure

1. Right click on the device and select Overview from the menu.

2. Click All Variables.

2.6 Basic setup

2.6.1 Set Process Variable Units

The PV Unit command sets the process variable units to allow you to monitor your process using the appropriate units of measure.

Set Process Variable Units on the Field Communicator

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys 2, 2, 1, 1, 2

HART 7 Fast Keys 2, 2, 1, 1, 2

Enter the Fast Key sequence Set Process Variable Units. Select from the following engineering units:

• inH2O

• inHg • mbar • atm

• ftH2O • g/cm

• mmH2O • kg/cm

• mmHg • Pa • mmH2O at 4 °C

• bar • torr

2, 2, 1, 2

• MPa

• inH2O at 4 °C

• psi • kPa

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Set Process Variable Units on the AMS Device Manager

Procedure

1. Right click on the device and select Configure from the menu.

2. Select Manual Setup from the left window pane.

3. Select the Process Variables tab.

4. Click the Unit drop down menu to select units.

2.6.2 Set output (transfer function)

The Rosemount 3051S has two output settings: linear and square root. Activate the square root output option to make analog output proportional to flow. As input approaches zero, the pressure transmitter automatically switches to linear output in order to ensure a more smooth, stable output near zero (see Figure 2-14 ).

From 0 to 0.6 percent of the ranged pressure input, the slope of the curve is unity (y = x). This allows accurate calibration near zero. Greater slopes would cause large changes in output (for small changes at input). From 0.6 to 0.8 percent , curve slope equals 42 (y = 42x) to achieve continuous transition from linear to square root at the transition point.

Note

If low flow cutoff configuration is desired, use Scaled variable configuration to configure square root and Re-mapping to map the scaled variable as the primary variable.

Note

If scaled variable is mapped as the primary variable and square root mode is selected, ensure that transfer function is set to linear. Do not set the transfer function to square root if square root mode is selected for the primary variable as this would cause the square root function to be performed twice.

Set Output on the Field Communicator

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys 2, 2, 1, 1, 4

HART 7 Fast Keys 2, 2, 1, 1, 4

Procedure

1. Enter the Fast Key sequence for Set Output (Transfer Function).

2. Select Send.

2, 2, 1, 4

Set the Output on the AMS Device Manager

Procedure

1. Right click on the device and select Configure from the menu.

2. Select Manual Setup from the left window pane.

3. Select the Process Variables tab.

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4. Select the Transfer Function drop down menu to select output.

Figure 2-14: Square Root Output Transition Point

Note

For a flow turn down of greater than 10:1, it is not recommended to perform a square root extraction in the transmitter. Instead, perform the square root extraction in the system. Alternatively, you can configure Scaled Variable for square root output. This configuration allows you to select a low flow cutoff value, which will work best for the application. If low flow cutoff configuration is desired, use

Scaled variable configuration to configure square root and Re-mapping to map

scaled variable as the primary variable.

2.6.3

Rerange

The Range Values command sets each of the lower and upper range analog values (4 and 20 mA points) to a pressure. The lower range point represents 0 percent of range and the upper range point represents 100 percent of range. In practice, the transmitter range values may be changed as often as necessary to reflect changing process requirements. For a complete listing of range and sensor limits, refer to the Specifications section of the

Rosemount 3051S Series of Instrumentation Product Data Sheet.

Note

Transmitters are shipped from Emerson fully calibrated per request or by the factory default of full scale (zero to upper range limit.)

Select from one of the methods below to rerange the transmitter. Each method is unique; examine all options closely before deciding which method works best for your process.

• Rerange with a Field Communicator or AMS Device Manager only.

• Rerange with a pressure input source and a Field Communicator or AMS Device

Manager.

• Rerange with a pressure input source and the local zero and span buttons (option D1).

Note

If the transmitter security jumper/switch is ON, adjustments to the zero and span cannot be made. Refer to Wiring the device for security information.

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Rerange with a Field Communicator or AMS Device Manager only

The easiest and most popular way to rerange is to use the Field Communicator only. This method changes the range values of the analog 4 and 20 mA points independently without a pressure input. This means that when you change either the 4 or 20 mA setting, you also change the span.

An example for the 4–20 mA HART output:

If the transmitter is ranged so that

4 mA = 0 inH2O, and 20 mA = 100 inH2O,

and you change the 4 mA setting to 50 inH2O using the communicator only, the new settings are:

4 mA = 50 inH2O, and 20 mA = 100.

Note that the span was also changed from 100 inH2O to 50 inH2O, while the 20 mA setpoint remained at 100 inH2O.

To obtain reverse output, simply set the 4 mA point at a greater numerical value than the 20 mA point. Using the above example, setting the 4 mA point at 100 inH2O and the 20 mA point at 0 inH2O will result in reverse output.

Rerange on Field Communicators

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys 2, 2, 2, 1

HART 7 Fast Keys 2, 2, 2, 4

From the HOME screen, enter the Fast Key sequence Rerange with a Field Communicator Only.

Procedure

1. From Keypad Input, select 2 and use the keypad to enter lower range value.

2. From Keypad Input, select 1 and use the keypad to enter upper range value.

3. To complete reranging the transmitter, select Send.

1, 5

Rerange on AMS Device Manager

Procedure

1. Right click on the device and select Configure from the menu.

2. Select Manual Setup from the left window pane.

3. In the Analog Output tab, locate the Configuration box and perform the following

procedure:

a) Enter the lower range value (LRV) and the upper range value (URV) in the

fields provided.

b) Select Send.

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c) After carefully reading the warning provided, select Yes.

Rerange with a Pressure Input Source and a Field Communicator or AMS Device Manager

Reranging using the Field Communicator and applied pressure is a way of reranging the transmitter when specific 4 and 20 mA points are not calculated.

Note

The span is maintained when the 4 mA point is set. The span changes when the 20 mA point is set. If the lower range point is set to a value that causes the upper range point to exceed the sensor limit, the upper range point is automatically set to the sensor limit, and the span is adjusted accordingly.

Rerange with a Pressure Input Source and Field Communicator

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys 2, 2, 2, 2, 1

HART 7 Fast Keys 2, 2, 2, 3

From the HOME screen, enter the Fast Key sequence Rerange with a Pressure Input Source and a Field Communicator or AMS Device Manager. Follow the on-screen instructions.

2, 2, 1, 8

Rerange with a Pressure Input Source and AMS Device Manager

Procedure

1. Right click on the device, select Calibrate, then Apply Values from the menu.

2. After the control loop is set to manual, select Next.

3. From the Apply Values menu, follow the on-line instructions to configure lower and

upper range values.

4. Select Exit to leave the Apply Values screen.

5. Select Next to acknowledge the loop can be returned to automatic control.

6. Select Finish to acknowledge the method is complete.

Rerange with a Pressure Input Source and the local zero and span buttons (option D1)

Reranging using the local zero and span adjustments and a pressure source is a way of reranging the transmitter when specific 4 and 20 mA points are not known and a communicator is not available.

Note

A B

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To rerange the transmitter using the span and zero buttons, perform the following procedure:

Procedure

1. Using a pressure source with an accuracy at least four times the desired calibrated

accuracy, apply a pressure equivalent to the lower range value to the high side of the transmitter.

2. Push and hold the zero adjustment button for at least two seconds but no longer

than 10 seconds.

3. Apply a pressure equivalent to the upper range value to the high side of the

transmitter.

4. Push and hold the span adjustment button for at least two seconds but no longer

than 10 seconds.

Plantweb

™

Junction box

2.6.4

a. Zero

b. Span

Damping

Damping changes the response time of the transmitter; higher values can smooth variations in output readings caused by rapid input changes. Determine the appropriate damp setting based on the necessary response time, signal stability, and other requirements of the loop dynamics of your system. The damping value of your device is user selectable from 0 to 60 seconds.

Access Damping on the Field Communicator

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys 2, 2, 1, 1, 3

HART 7 Fast Keys 2, 2, 1, 1, 3

Enter the Fast Key sequence Damping.

2, 2, 1, 5

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Set the Damping Value in AMS Device Manager

Procedure

1. Right click on the device and select Configure from the menu.

2. Select Manual Setup from the left window pane.

3. In the Process Variables tab, locate Damping and set to desired value.

2.7 LCD display (Optional Order Code)

The LCD display connects directly to the interface/electronics board which maintains direct access to the signal terminals. The display indicates output and abbreviated diagnostic messages. A display cover is provided to accommodate the display.

The LCD display features a four-line display and a 0–100 percent scaled bar graph. The first line of five characters displays the output description, the second line of seven digits displays the actual value, the third line of six characters displays engineering units and the fourth line displays “Error” when the transmitter is in alarm. The LCD display can also display diagnostic messages.

The LCD display configuration command allows customization of the LCD display to suit application requirements. The LCD display will alternate between the selected items.

2.7.1

2.7.2

Configure the LCD display on the Field Communicator

Device Dashboard Fast Keys 2, 2, 3

HART 5 with Diagnostics Fast Keys 2, 2, 4

HART 7 Fast Keys 2, 2, 4

To configure the LCD display, enter the Fast Key sequence.

Configure the LCD display in AMS Device Manager

Procedure

1. Right click on the device and select Configure from the menu.

2. Select Manual Setup from the left window pane.

3. In the Display tab, select which parameters to show.

2.8 Detailed setup

2.8.1 Failure mode alarm and saturation

Rosemount 3051S Transmitters automatically and continuously perform self-diagnostic routines. If the self-diagnostic routines detect a failure, the transmitter drives the output to configured alarm values. The transmitter will also drive the output to configured saturation values if the applied pressure goes outside the 4–20 mA range values.

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The transmitter will drive its output low or high based on the position of the alarm switch. See Wiring the device.

Note

The failure mode alarm direction can also be configured using the Field Communicator or AMS Device Manager if hardware switches are not present. See Alarm and saturation level

configuration.

Rosemount 3051S Transmitters have three configurable options for failure mode alarm and saturation levels:

• Rosemount (Standard), see Table 2-3.

• NAMUR, see Table 2-4.

• Custom, see Table 2-5.

Table 2-3: Rosemount (Standard) Alarm and Saturation Values

Level 4–20 mA saturation 4–20 mA alarm

Low 3.9 mA ≤ 3.75 mA

High 20.8 mA ≥ 21.75 mA

Table 2-4: NAMUR-Compliant Alarm and Saturation Values

Level 4–20 mA saturation 4–20 mA alarm

Low 3.8 mA ≤ 3.6 mA

High 20.5 mA ≥ 22.5 mA

Table 2-5: Custom Alarm and Saturation Values

Level 4–20 mA saturation 4–20 mA alarm

Low 3.7 — 3.9 mA 3.4 — 3.8 mA

High 20.1 — 21.5 mA 20.2 — 23.0 mA

Per Table 2-5, custom alarm and saturation levels can be configured between 3.4 and 3.9 mA for low values and between 20.1 and 23.0 mA for high values. The following limitations exist for custom levels:

• Low alarm level must be less than the low saturation level

• High alarm level must be higher than the high saturation level

• High saturation level must not exceed 21.5 mA

• Alarm and saturation levels must be separated by at least 0.1 mA

The Field Communicator or AMS Device Manager will provide an error message if a configuration rule is violated.

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2.8.2 Alarm and saturation level configuration

Configure Alarm and Saturation Levels with a Field Communicator

Device Dashboard Fast Keys 2, 2, 1, 7

HART 5 with Diagnostics Fast Keys 2, 2, 2, 5

HART 7 Fast Keys 2, 2, 2, 5

Procedure

1. From the HOME screen, follow the Fast Key sequence.

2. To configure alarm levels, select 6: Config. Alarm and Sat. Levels.

3. Select desired setting.

If OTHER is selected, enter HI and LO custom values.

2.8.3

Configure Alarm and Saturation Levels with AMS Device Manager

Procedure

1. Right click on the device and select Configure from the menu.

2. Select Manual Setup from the left window pane.

3. In the Analog Output tab, select Configure Alarm and Saturation Levels.

4. Follow instructions presented on the screen.

Alarm and saturation levels for burst mode

Transmitters set to burst mode handle saturation and alarm conditions differently.

Alarm conditions

Saturation

• Analog output switches to alarm value

• Primary variable is burst with a status bit set

• Percent of range follows primary variable

• Temperature is burst with a status bit set

• Analog output switches to saturation value

• Primary variable is burst normally

• Temperature is burst normally

2.8.4 Alarm and saturation values for multidrop mode

Transmitters set to multidrop mode handle saturation and alarm conditions differently.

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Alarm conditions

Saturation

• Primary variable is sent with a status bit set

• Percent of range follows primary variable

• Module temperature is sent with a status bit set

• Primary variable is sent normally

• Temperature is sent normally

2.8.5 Alarm level verification

The transmitter alarm level should be verified before returning the transmitter to service if the following changes are made:

• Replacement of electronics board, SuperModule, or LCD display

• Alarm and saturation level configuration

This feature is also useful in testing the reaction of the control system to a transmitter in an alarm state. To verify the transmitter alarm values, perform a loop test, and set the transmitter output to the alarm value (see Table 2-3, Table 2-4, Table 2-5, and Loop Test).

2.8.6

Process alerts

Process alerts allow the user to configure the transmitter to output a HART message when the configured data point is exceeded. Process Alerts can be set for pressure, module temperature, or both.

A process alert will be transmitted continuously if the pressure or module temperature set points are exceeded and the alert mode is ON. An alert will be displayed on a Field Communicator, AMS Device Manager status screen, and in the error section of the LCD display. The alert will reset once the value returns within range.

Note

HI alert value must be higher than the LO alert value. Both alert values must be within the pressure or module temperature sensor limits.

Configure the process alerts with a Field Communicator

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys 2, 3, 4

HART 7 Fast Keys 2, 3, 4

Procedure

1. From the HOME screen, follow the Fast Key sequence Process Alerts.

2. To configure the process alerts, select an option.

• To configure the pressure alerts, select 1, Pressure Alerts

• To configure the temperature alerts, select 2, Temperature Alerts

a) To configure the high alert value, select 2, High Alert Value

2, 3

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b) To configure the low alert value, select 3, Low Alert Value

3. To enable changes, select Send.

Configure the Process Alerts with AMS Device Manager

Procedure

1. Right click on the device and select Configure from the menu.

2. Select Alert Setup from the left window pane and Process Alerts from the sub-

menu.

3. In the Analog Output tab, enter High Alert Value and Low Alert Value to configure

the pressure alerts.

4. Configure pressure alert mode using the drop down menu.

5. Click Send.

6. In the Temperature Alerts tab, enter High Alert Value and Low Alert Value to

configure the temperature alerts.

7. Configure temperature alert mode using the drop down menu.

8. Click Send.

2.8.7

Scaled variable configuration

The scaled variable configuration allows the user to create a relationship/conversion between the pressure units and user-defined/custom units.

The scaled variable configuration defines the following items.

Scaled variable units:

Scaled data options:

Pressure value position 1:

Scaled variable value position 1:

Pressure value position 2:

Scaled variable value position 2:

Linear offset:

Custom units to be displayed

Defines the transfer function for the application

1. Linear

2. Square root

Lower known value point (possible 4 mA point) with consideration of linear offset

Custom unit equivalent to the lower known value point (lower known value point may or may not be the 4 mA point)

Upper known value point (possible 20 mA point)

Custom unit equivalent to the upper known value point (possible 20 mA point)

Value required to zero out pressures affecting the desired pressure reading

Low flow cutoff:

Point at which output is driven to zero to prevent problems caused by process noise. It is highly recommended to use the low flow cutoff function in order to have a stable output and avoid problems

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due to process noise at a low flow or no flow condition. A low flow cutoff value that is practical for the flow element in the application should be entered.

Note

If Scaled Variable is mapped as the primary variable and square root mode is selected, ensure transfer function is set to linear. Refer to Set output (transfer function).

Field Communicator

Device Dashboard Fast Keys 2, 2, 2

HART 5 with Diagnostics Fast Keys 2, 2, 3

HART 7 Fast Keys 2, 2, 3

Procedure

1. From the HOME screen, follow the Fast Key sequence Scaled Variable

Configuration.

2. Select SV Config to configure scaled variable.

Units can be up to five characters long and include A—Z, 0—9, –, /,%, and *. Default unit is DEFLT. The first character is always an asterisk (*), which identifies the units displayed are scaled variable units.

3. Select Scaled Data Options.

a) Select Linear if the relationship between PV and scaled Variable units is linear.

Linear prompts for two data points, which results in four values to enter.

b) Select Square Root if the relationship between PV and scaled Variable is

square root (flow applications). Square root will prompt for one data point, requiring two values to be entered.

4. Enter Pressure Value Position 1.

Pressure values must be within the range of the transmitter.

a) If performing a Linear Function, enter the lower known value point

considering any linear offset.

b) If performing a Square Root Function, select OK to acknowledge pressure

value is set to zero.

5. Enter Scaled Variable Position 1.

a) If performing a Linear Function, enter the lower known value point in terms

of the scaled Variable; this value must be no longer than seven digits.

b) If performing a Square Root Function, select OK to acknowledge scaled

variable value is set to zero.

6. Enter Pressure Value Position 2.

Pressure values must be within the range of the transmitter.

a) Enter the upper known value point in terms of pressure.

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7. Enter Scaled Variable Position 2.

a) If performing a Linear Function, enter custom unit equivalent to the upper

known value point; this value must be no longer than seven digits.

b) If performing a Square Root Function, enter the maximum scaled Variable

unit that is equated to the high pressure from step 6; this value must be no longer than seven digits. Skip to Step 9.

8. If performing a Linear Function, enter linear offset value in pressure units. Skip to

Step 10.

9. If performing a Square Root Function, enter Low Flow Cutoff mode.

a) If a low flow cutoff value is not desired, select OFF.

b) If a low flow cutoff value is desired, select ON and enter this value in scaled

variable (custom) units on the next screen.

10. To acknowledge that the loop can be returned to automatic control, select OK.

Configure the Scaled Variable with AMS Device Manager

Procedure

1. Right click on the device and select Configure from the menu.

2. Select Manual Setup from the left window pane.

3. In the Scaled Variable tab, select Configure Scaled Variable.

4. Follow instructions presented on the screen.

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2.8.8 DPLevel example scaled variable

Below is an example of scaled variable in a DP Level application. The Rosemount 3051S reads the DP in units of inH2O, but the output scaled variable is the height of the liquid in the tank in inches.

Figure 2-15: Example Tank

A differential transmitter is used in a level application where the span is 188 inH2O (200-in.

0.94 sg). Once installed on an empty tank and taps vented, the process variable reading is

–209.4 inH2O. The process variable reading is the head pressure created by fill fluid in the capillary. Based on Figure 2-15, the scaled variable configuration would be as follows:

Scaled variable units:

Scaled data options:

Pressure value position 1:

Scaled variable position 1:

Pressure value position 2:

Scaled Variable Position 2:

Linear offset:

Inches

Linear

0 inH2O (0 mbar)

12 in. (305 mm)

188 inH2O (0.47 bar)

212 in. (5385 mm)

–209.4 inH2O (–0.52 bar)

2.8.9 DP Flow example of scaled variable

This DP Flow example of scaled variable takes the DP reading of inH2O, and outputs the resulting flow in gal/h. Output is scaled with a square root operation internally. The DP transmitter is used in conjunction with an orifice plate in a flow application where the differential pressure at full scale flow is 125 inH2O. In this particular application, the flow

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rate at full scale flow is 20,000 gallons of water per hour. It is highly recommended to use the low flow cutoff function in order to have a stable output and avoid problems due to process noise at a low flow or no flow condition. A low flow cutoff value that is practical for the flow element in the application should be entered. In this particular example, the low flow cutoff value is 1000 gallons of water per hour. Based on this information, the Scaled Variable configuration would be as follows:

2.8.10

Scaled variable units:

Scaled data options:

Pressure value Position 2:

Scaled variable position 2:

Low flow cutoff:

gal/h

Square root

125 inH2O (311 mbar)

20,000 gal/h (75,708 lt/hr)

1000 gal/h (ON)

Note

Pressure Value Position 1 and Scaled Variable Position 1 are always set to zero for a flow application. No configuration of these values is required.

Re-mapping

The re-mapping function allows the transmitter primary, secondary, tertiary, and quaternary variables to be configured as desired.

Table 2-6: Default Configuration for Transmitter Variables

HART 5 HART 5 with Diagnostics HART 7

Primary Variable (PV) Pressure

Secondary Variable (SV) Module Temperature

Tertiary Variable (TV) Scaled

Variable

Standard Deviation Scaled Variable

Quaternary Variable (QV) Coefficient of Variation Standard Deviation

Note

The variable assigned as the primary variable drives the 4–20 mA analog output. The scaled variable can be remapped as the primary variable if desired.

Re-mapping with a Field Communicator

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys 2, 2, 5, 1

HART 7 Fast Keys 2, 2, 5, 1

Procedure

1. From the Home screen, enter the Fast Key sequence Re-mapping.

2. Set the control loop to manual (see Setting the loop to manual).

3. Select desired primary variable and select Enter.

2, 2, 4, 1

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4. Select desired secondary variable and select Enter.

5. If using 3051S HART 5 with Diagnostics or 3051S with HART 7, select desired

quaternary variable and select Enter. If using 3051S with HART 5, continue to Step

6. Select Send to complete the changes, then return the loop to automatic control.

7. Select OK to acknowledge that the loop can be returned to automatic control.

Re-mapping with the AMS Device Manager

Procedure

1. Set the control loop to manual (see Setting the loop to manual).

2. Right click on the device and select Configure from the menu.

3. Select Manual Setup from the left window pane.

4. In the HART tab, locate the Variable Mapping box.

5. Select desired primary variable.

6. Select desired secondary variable.

7. Select desired tertiary variable.

8. If using 3015A HART 5 with Diagnostics or 3051S with HART 7, select desired

quarternary variable and select Enter. If using 3051S with HART 5, continue to Step

9. Select Send.

2.8.11

Module temperature unit

The sensor temperature unit command selects between Celsius and Fahrenheit units for the module temperature.

Note

The module temperature output is accessible via HART only.

Configure the Module Temperature Unit on a Field Communicator

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys 2, 2, 1, 2, 2

HART 7 Fast Keys 2, 2, 1, 2, 2

Enter the Fast Key sequence Module Temperature Unit and select degC for Celsius or degF for Fahrenheit.

Configure the Module Temperature Unit on a Field Communicator

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys 2, 2, 1, 2, 2

HART 7 Fast Keys 2, 2, 1, 2, 2

2, 2, 1, 6

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Enter the Fast Key sequence Module Temperature Unit and select degC for Celsius or degF for Fahrenheit.

Configure the Module Temperature Unit on AMS Device Manager

Procedure

1. Right click on the device and select Configure from the menu.

2. Select Manual Setup from the left window pane.

3. In the Process Variables tab, locate the Module Temperature Setup box.

4. Use the Units drop down menu to select degF (Fahrenheit) or degC (Celsius).

5. Select Send.

2.9 Diagnostics and service

Diagnostics and service functions listed below are primarily for use after field installation. The transmitter test feature is designed to verify that the transmitter is operating properly, and can be performed either on the bench or in the field. The loop test feature is designed to verify proper loop wiring and transmitter output, and should only be performed after you install the transmitter.

2.9.1

Loop Test

The Loop Test command verifies the output of the transmitter, the integrity of the loop, and the operations of any recorders or similar devices installed in the loop.

Initiate a Loop Test on a Field Communicator

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys 3, 5, 1

HART 7 Fast Keys 3, 5, 1

To initiate a Loop Test, perform the following procedure:

Procedure

1. Connect a reference meter to the transmitter by either connecting the meter to the

test terminals on the terminal block, or shunting transmitter power through the meter at some point in the loop.

2. From the Home screen, enter the Fast Key sequence Loop Test to verify the output

of the transmitter.

3. Select OK after the control loop is set to manual (see Setting the loop to manual).

4. Select a discrete milliamp level for the transmitter to output. At the CHOOSE

ANALOG OUTPUT prompt, select 1: 4mA, 2: 20mA, or 3: “Other” to manually input a value.

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a) If you are performing a Loop Test to verify the output of a transmitter, enter a

value between 4 and 20 mA.

b) If you are performing a Loop Test to verify alarm levels, enter the milliamp

value representing an alarm state (see Table 2-1, Table 2-2, and Table 2-3).

5. Check the reference meter installed in the test loop to verify it displays the

commanded output value.

a) If the values match, the transmitter and the loop are configured and

functioning properly.

b) If the values do not match, the current meter may be attached to the wrong

loop, there may be a fault in the wiring, the transmitter may require an output trim, or the reference meter may be malfunctioning.

After completing the test procedure, the display returns to the loop test screen to choose another output value or to end loop testing.

Initiate a Loop Test on AMS Device Manager

2.9.2

Procedure

1. Right click on the device and select Service Tools from the menu.

2. Select Simulate from the left window pane.

3. In the Simulate tab, locate and select Loop Test.

4. Follow instructions presented on the screen.

Simulate Device Variables

It is possible to temporarily set the pressure, module temperature, or scaled variable to a user-defined fixed value for testing purposes. Once the simulated variable method is left, the process variable will be automatically returned to a live measurement. Simulate Device Variables is only available with HART Revision 7.

Simulate Device Variables on a Field Communicator

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys N/A

HART 7 Fast Keys 3, 5, 2

From the HOME screen, enter the Fast Key sequence Simulate digital signal with a Field Communicator.

N/A

Simulate Device Variables on AMS Device Manager

Procedure

1. Right click on the device and select Service Tools from the menu.

2. Select Simulate from the left window pane.

3. Under Device Variables select a digital value to simulate.

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• Pressure

• Sensor Temperature

• Scaled Variable

4. Follow the screen prompts to simulate selected digital value.

2.10 Advanced functions

2.10.1 Saving, recalling, and cloning configuration data

Use the cloning feature of the Field Communicator or the AMS Device Manager User Configuration feature to configure several Rosemount 3051S Transmitters similarly. Cloning involves configuring a transmitter, saving the configuration data, then sending a copy of the data to a separate transmitter. Several possible procedures exist when saving, recalling, and cloning configuration data or AMS Device Manager online guides.

Saving, Recalling, and Cloning Configuration Data on a Field Communicator

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys left arrow, 1, 2

HART 7 Fast Keys left arrow, 1, 2

Procedure

1. Confirm and apply configuration changes to the first transmitter.

2. Save the configuration data.

If transmitter configuration has not been modified, SAVE option will be disabled.

a) From the bottom of the Field Communicator screen, select SAVE.

b) Select to save your configuration on either the Internal Flash (default) or the

System Card.

c) Enter the name for this configuration file.

d) Select SAVE.

3. Power the receiving transmitter and connect with the Field Communicator.

4. Access the HART Application menu by pressing the left arrow from the HOME/

ONLINE screen.

5. Locate the saved transmitter configuration file.

a) Select Offline.

N/A

b) Select Saved Configuration.

c) Select either Internal Flash Contents or System Card Contents depending

on where the configuration was stored.

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6. Use the down arrow to scroll through the list of configurations in the memory

module, and use the right arrow to select and retrieve the desired configuration.

7. Select Send to transfer the configuration to the receiving transmitter.

The transmitter receiving cloned data must have the same software version (or later) as the original transmitter.

8. After the control loop is set to manual, select OK.

9. After the configuration has been sent, select OK to acknowledge that the loop can

be returned to automatic control.

When finished, the Field Communicator informs you of the status. Repeat Step 3 through Step 9 to configure another transmitter.

Note

The transmitter receiving cloned data must have the same software version (or later) as the original transmitter.

Creating a Reusable Copy in AMS Device Manager

Create a reusable copy of a configuration.

Procedure

1. Completely configure the first transmitter.

2. Select View.

3. Select User Configurations from the menu (or select the toolbar button)

4. In the User Configurations window, right click and select New from the context

menu.

5. In the New window, select a device from the list of templates shown, and select OK.

6. The template is copied into the User Configurations window with the tag name

highlighted; rename it as appropriate and select Enter.

A device icon can also be copied by dragging and dropping a device template or any other device icon from Wireless Explorer or Device Connection View into the User Configurations window.

7. Right click on the copied device and select Configure/Setup from the User

Configurations window.

8. Select Compare from the bottom left window pane.

9. Transfer values from the current configuration to the user configuration as

appropriate or enter values by typing them into the available fields.

10. Select Save to apply the values.

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Applying a User Configuration in AMS Device Manager

Any amount of User Configurations can be created for the application. They can also be saved, and applied to connected devices or to devices in the device list or plant database.

Note

When using AMS Device Manager Revision 6.0 or later, the device to which the user configuration is applied must be the same model type as the one created in the user configuration.

Procedure

1. In the User Configurations window, select the desired user configuration.

2. Drag the icon onto a like device in Wireless Explorer or Device Connection View. The

Compare Configurations window opens, showing the parameters of the target device on one side and the parameters of the user configuration on the other.

3. Transfer parameters from the user configuration to the target device as desired.

Select the Transfer Multiple button to send the configuration and close the window.

2.10.2

Burst mode

When configured for burst mode, the Rosemount 3051S provides faster digital communication from the transmitter to the control system by eliminating the time required for the control system to request information from the transmitter. Burst mode is compatible with the analog signal. Because the HART protocol features simultaneous digital and analog data transmission, the analog value can drive other equipment in the loop while the control system is receiving the digital information. Burst mode applies only to the transmission of dynamic data (pressure and module temperature in engineering units, pressure in percent of range, and/or analog output), and does not affect the way other transmitter data is accessed.

Access to information other than dynamic transmitter data is obtained through the normal poll/response method of HART communication. A Field Communicator, AMS Device Manager or the control system may request any of the information that is normally available while the transmitter is in burst mode. Between each message sent by the transmitter, a short pause allows the Field Communicator, AMS Device Manager or a control system to initiate a request. The transmitter will receive the request, process the response message, and then continue bursting the data approximately three times per second.

Selecting burst mode options in HART 5

Message content options:

• PV only

• Percent of range/current

• PV, 2V, 3V, 4V

• Process variables

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Selecting burst mode options in HART 7

Message content options:

• PV only

• Percent of range/current

• PV, 2V, 3V, 4V

• Process variables and status

• Process variables

• Device status

• All dynamic variables

Selecting a HART 7 trigger mode

When in HART 7 mode, the following trigger modes can be selected.

• Continuous (same as HART5 burst mode)

• Rising

• Falling

• Windowed

• On change

Note

Consult host system manufacturer for burst mode requirements.

Configure Burst Mode for Field Communicator

Enter the Fast Key sequence "Burst Mode" to configure the transmitter for burst mode.

Table 2-7:

Device Dashboard Fast Keys 2, 2, 4, 3

HART 5 with Diagnostics Fast Keys 2, 2, 5, 2

HART 7 Fast Keys 2, 2, 5, 3

AMS Device Manager

1. Right click on the device and select Configure from the menu.

2. Select Manual Setup from the left window pane.

3. Select the HART tab.

4. Enter the configuration in Burst Mode Configuration fields.

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2.11 Multidrop communication

Multidropping transmitters refers to the connection of several transmitters to a single communications transmission line. Communication between the host and the transmitters takes place digitally with the analog output of the transmitters deactivated.

Multidrop installation requires consideration of the update rate necessary from each transmitter, the combination of transmitter models, and the length of the transmission line. Communication with transmitters can be accomplished with Bell 202 modems and a host implementing HART protocol. Each transmitter is identified by a unique address and responds to the commands defined in the HART protocol. Field Communicators and AMS Device Manager can test, configure, and format a multidropped transmitter the same way as a transmitter in a standard point-to-point installation.

Note

A transmitter in multidrop mode has the analog output fixed at 4 mA. If a meter is installed to a transmitter in multidrop mode, it will alternate the display between current fixed and the specified meter output(s).

The Rosemount 3051S is set to address zero (0) at the factory, which allows operation in the standard point-to-point manner with a 4–20 mA output signal. To activate multidrop communication, the transmitter address must be changed to a number from 1 to 15 for HART Revision 5 or 1 to 63 for HART Revision 7. This change deactivates the 4–20 mA analog output, setting it to 4 mA. It also disables the failure mode alarm signal, which is controlled by the upscale/downscale switch/jumper position. Failure signals in multidropped transmitters are communicated through HART messages.

2.11.1

Changing a transmitter address

To activate multidrop communication, the transmitter poll address must be assigned a number from 1 to 15, and each transmitter in a multidropped loop must have a unique poll address.

Change a transmitter address with a Field Communicator

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys 2, 2, 5, 3, 1

HART 7 Fast Keys 2, 2, 5, 2, 1

Procedure

1. From the HOME screen, enter the Fast Key sequence Changing a Transmitter

Address and select OK.

2. After removing loop from automatic control, select OK again and enter the address.

Change a transmitter address with AMS Device Manager

Procedure

1. Right click on the device and select Configure from the menu.

2. For HART Revision 5 devices:

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a) Select Manual Setup and select the HART tab.

b) In the Communications Settings box, enter polling address in the Polling

Address box. Select Send.

3. For HART Revision 7 devices:

a) Select Manual Setup and select the HART tab.

b) Select the Change Polling Address button and follow instructions presented on

the screen.

4. Carefully read the warning and select Yes if it is safe to apply the changes.

2.11.2 Communicating with a multidropped transmitter

To communicate with a multidropped transmitter, the Field Communicator of AMS Device Manager has to be set up for polling.

Set up the Field Communicator for Polling

Device Dashboard Fast Keys

HART 5 with Diagnostics Fast Keys Left arrow, 3, 1, 2

HART 7 Fast Keys Left arrow, 3, 1, 2

Procedure

1. Select Utility and Configure HART Application.

2. Select Polling Addresses.

3. Enter a polling address.

• For HART Revision 5 devices, enter address 0–15.

• For HART Revision 7 devices, enter address 0–63.

3, 1, 2

Set up the AMS Device Manager for Polling

Procedure

1. Select the HART modem icon.

2. Select Scan All Devices.

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3 Hardware Installation

3.1 Overview

The information in this section covers installation considerations for HART® Protocol. The

Rosemount™ 3051S Quick Start Guide for HART is shipped with every transmitter to

describe basic installation, wiring, and startup procedures. Dimensional drawings for each Rosemount 3051S Pressure Transmitter variation and mounting configuration are included in the Rosemount 3051S Series of Instrumentation Product Data Sheet.

Note

The following sections contain installation instructions for many optional features. Only follow a section's directions if the transmitter being installed comes with the features described.

3.2 Safety messages

Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operation. Refer to the following safety messages before performing operations in this section.

WARNING

Explosions

Explosions could result in death or serious injury.

Review the approvals section of this manual for any restrictions associated with a safe installation.

Before connecting a communicator in an explosive atmosphere, ensure the instruments in the segment are installed in accordance with intrinsically safe or non-incendive field wiring practices.

In an explosion-proof/flameproof installation, do not remove the transmitter covers when power is applied to the unit.

Process leaks

Process leaks may cause harm or result in death.

Install and tighten process connectors before applying pressure.

Electrical shocks

Electrical shock could cause death or serious injury.

Avoid contact with the leads and terminals.High voltage that my be present on leads can cause electrical shock.

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WARNING

Replacement equipment or spare parts not approved by Emerson for use as spare parts could reduce the pressure retaining capabilities of the transmitter and may render the instrument dangerous.

Use only bolts supplied or sold by Emerson as spare parts.

Improper assembly of manifolds

Improper assembly of manifolds to traditional flange can damage the SuperModule Platform.

For safe assembly of manifold to traditional flange, bolts must break black plane of flange web (i.e., bolt hole) but must not contact module housing.

Physical access

Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of end users’ equipment. This could be intentional or unintentional and needs to be protected against.

™

3.3 Considerations

3.3.1 Installation considerations

Measurement performance depends upon proper installation of the transmitter and impulse piping. Mount the transmitter close to the process and use minimum piping to achieve best performance. Also, consider the need for easy access, personnel safety, practical field calibration, and a suitable transmitter environment. Install the transmitter to minimize vibration, shock, and temperature fluctuation.

Important

Install the enclosed pipe plug (found in the box) in the unused conduit opening. For straight threads, a minimum of six threads must be engaged. For tapered threads, install the plug wrench-tight. For material compatibility considerations, see Rosemount Material Selection Technical Note.

3.3.2

Environmental considerations

Best practice is to mount the transmitter in an environment that has minimal ambient temperature change. The transmitter electronics temperature operating limits are –40 to 185 °F (–40 to 85 °C). Refer to Rosemount 3051S Series of Instrumentation Product Data

Sheet, which lists the sensing element operating limits. Mount the transmitter so that it is

not susceptible to vibration and mechanical shock and does not have external contact with corrosive materials.

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3.3.3 Mechanical considerations

Access requirements and cover installation can help optimize transmitter performance. See the Rosemount 3051S Series of Instrumentation Product Data Sheet for temperature operating limits.

Be sure the transmitter is securely mounted. Tilting of the transmitter may cause a zero shift in the transmitter output.

Side mounted

When the transmitter is mounted on its side, position the coplanar flange to ensure proper venting or draining. Mount the flange as shown in Figure 3-1, and Figure 3-2 keeping drain/vent connections on the bottom for gas service and on the top for liquid service.

Figure 3-1: Coplanar Installation Examples

Liquid service

Gas service Steam service

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Figure 3-2: In-line Installation Examples

Liquid service Gas service Steam service

3.3.4

Draft range

Installation

For the Rosemount 3051S_CD0 Draft Range Pressure Transmitter, it is best to mount the transmitter with the isolators parallel to the ground. Installing the transmitter in this way reduces oil mounting effect and provides for optimal temperature performance.

Reducing process noise

There are two recommended methods of reducing process noise:

• Output damping

• Reference side filtering (in gage applications)

Reference side filtering

In gage applications it is important to minimize fluctuations in atmospheric pressure to which the low side isolator is exposed. One method of reducing fluctuations in atmospheric pressure is to attach a length of tubing to the reference side of the transmitter to act as a pressure buffer.

Another method is to plumb the reference side to a chamber that has a small vent to atmosphere. If multiple draft transmitters are being used in an application, the reference side of each device can be plumbed to a chamber to achieve a common gage reference.

3.4 Installation procedures

An overview of the installation steps for a Rosemount 3051S Pressure Transmitter is depicted in the Figure 3-3. These steps are described in more detail in the following sections.

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Figure 3-3: HART Installation Flowchart

3.4.1 Mount the transmitter

Housing rotation

To improve field access to wiring or to better view the optional LCD display:

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1. Loosen the housing rotation set screw.

2. First rotate the housing clockwise to the desired location. If the desired location

cannot be achieved due to thread limit, rotate the housing counter clockwise to the desired location (up to 360° from thread limit).

3. Re-tighten the housing rotation set screw.

Plantweb housing Junction box housing

A. Set screw

LCD display

In addition to housing rotation, the optional display can be rotated in 90-degree increments by squeezing the two tabs, pulling out, rotating and snapping back into place. If the LCD display pins are inadvertently removed from the interface board when the display is pulled from the housing, carefully remove the pins from the back of the display, and then re-insert the pins into the interface board. Once the pins are back in place, snap the display into place. Transmitters ordered with the LCD display will be shipped with the display installed.

Electronics housing clearance

Mount the transmitter so the terminal side and the LCD display are accessible. Clearance of 0.75-in. (19 mm) is required for cover removal on the terminal side. Three inches of clearance is required for cover removal if a LCD display is installed.

Coplanar process connection

Install and tighten all four flange bolts before applying pressure, or process leakage will result. When properly installed, the flange bolts will protrude through the top of the sensor module housing. Do not attempt to loosen or remove the flange bolts while the transmitter is in service.

Procedure

1. Remove the flange bolts.

2. Leaving the flange in place, move the adapters into position with the O-ring

installed.

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3. Clamp the adapters and the coplanar flange to the transmitter module using the

longer of the bolts supplied.

4. Tighten the bolts. Refer to Table 3-1 for torque specifications.

WARNING

Failure to install proper flange adapter O-rings may cause process leaks, which can result in death or serious injury. The two flange adapters are distinguished by unique O-ring grooves. Only use the O-ring that is designed for its specific flange adapter, as shown below.

Rosemount 3051S/3051/2051

A. Flange adapter B. O-ring C. PTFE

D. Elastomer

Whenever you remove flanges or adapters, visually inspect the PTFE O-rings. Replace them if there are any signs of damage, such as nicks or cuts. If you replace the O-rings, re-torque the flange bolts after installation to compensate for cold flow. Refer to the process sensor body reassembly procedure in Reassembly

procedures.

Flange bolt installation

If the transmitter installation requires assembly of the process flanges, manifolds, or flange adapters, follow these assembly guidelines to ensure a tight seal for optimal performance characteristics of the transmitters. Use only bolts supplied with the transmitter or sold by Emerson as spare parts. Figure 3-4 illustrates common transmitter assemblies with the bolt length required for proper transmitter assembly.

The transmitter can be shipped with a coplanar flange or a traditional flange installed with four 1.75-in. flange bolts. Stainless steel bolts supplied by Emerson are coated with a lubricant to ease installation. Carbon steel bolts do not require lubrication. No additional lubricant should be applied when installing either type of bolt. Bolts supplied by Emerson are identified by their head markings:

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Figure 3-4: Flange Bolt Head Markings

Carbon steel (CS) heading markings

Stainless steel (SST) head markings

Alloy K-500 head marking

The last digit in the F593_head marking may be any letter between A and M.

Bolt installation

Only use bolts supplied with the Rosemount 3051S or sold by Emerson as parts for the transmitter. The use of non approved bolts could reduce pressure. Use the following bolt installation procedure:

1. Finger-tighten the bolts.

2. Torque the bolts to the initial torque value using a crossing pattern.

3. Torque the bolts to the final torque value using the same crossing pattern.

Initial and final torque values for the flange and manifold adapter bolts are as follows:

Table 3-1: Torque Values

Bolt material Initial torque value Final torque value

CS-ASTM-A449 Standard 300 in-lb (34 N-m) 650 in-lb (73 N-m)

316 SST—Option L4 150 in-lb (17 N-m) 300 in-lb (34 N-m)

ASTM-A-193-B7M—Option L5 300 in-lb (34 N-m) 650 in-lb (73 N-m)

Alloy K-500 —Option L6 300 in-lb (34 N-m) 650 in-lb (73 N-m)

ASTM-A-453-660—Option L7 150 in-lb (17 N-m) 300 in-lb (34 N-m)

ASTM-A-193-B8M—Option L8 150 in-lb (17 N-m) 300 in-lb (34 N-m)

When installing the transmitter to one of the optional mounting brackets, torque the mounting bolts to 125 in-lb (14.1 N-m).

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Figure 3-5: Flange Bolts and Adapters

Transmitter with flange bolts Transmitters with flange adapters and bolts

Dimensions are in inches (millimeters)

Mounting brackets

Facilitate mounting transmitter to a 2-in. pipe, or to a panel. The B4 Bracket (SST) option is standard for use with the coplanar and in-line process connections. See Rosemount 3051S Series of Instrumentation Product Data Sheet for bracket dimensions and mounting configurations for the B4 option.

Options B1–B3 and B7–B9 are sturdy, epoxy/polyester-painted brackets designed for use with the traditional flange. The B1–B3 brackets have carbon steel bolts, while the B7–B9 brackets have stainless steel bolts. The BA and BC brackets and bolts are stainless steel. The B1/B7/BA and B3/B9/BC style brackets support 2-in. pipe-mount installations, and the B2/B8 style brackets support panel mounting.

Panel mount

Coplanar flange Pipe mount

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Traditional flange

3.4.2 Impulse piping

Systems that will use impulse piping should follow the guidance in the following section. Not all Rosemount 3051S measurement systems will use impulse piping, especially systems with remote seals, and Rosemount Annubar, compact orifice plates, or an integral orifice plate. Each of these systems has their own manual to assist with installation.

Mounting requirements

In-line

Impulse piping configurations depend on specific measurement conditions. Refer to

Figure 3-1 and Figure 3-2 for examples of the following mounting configurations:

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Liquid measurement

1. Place taps to the side of the line to prevent sediment deposits on the transmitter’s process isolators.

2. Mount the transmitter beside or below the taps so gases can vent into the process line.

3. Mount drain/vent valve upward to allow gases to vent.

Gas measurement

1. Place taps in the top or side of the line.

2. Mount the transmitter beside or above the taps so liquid will drain into the process line.

Steam measurement

1. Place taps to the side of the line.

2. Mount the transmitter below the taps to ensure that the impulse piping will stay filled with condensate.

3. In steam service above 250 °F (121 °C), fill impulse lines with water to prevent steam from contacting the transmitter directly and to ensure accurate measurement start-up.

Steam service

For steam service or for applications with process temperatures greater than the limits of the transmitter, do not blow down impulse piping through the transmitter. Flush lines with the blocking valves closed and refill lines with water before resuming measurement. Refer to Figure 3-1 for correct mounting orientation.

Note

For steam or other elevated temperature services, it is important that temperatures at the process connection do not exceed the transmitter’s process temperature limits.

Best practices

The piping between the process and the transmitter must accurately transfer the pressure to obtain accurate measurements. These are some possible sources of error: pressure transfer, leaks, friction loss (particularly if purging is used), trapped gas in a liquid line, liquid in a gas line, density variations between the legs, and plugged impulse piping.

The best location for the transmitter in relation to the process pipe is dependent on the process. Use the following guidelines to determine transmitter location and placement of impulse piping:

• Keep impulse piping as short as possible.

• For liquid service, slope the impulse piping at least 1 in./ft (8 cm/m) upward from the

transmitter toward the process connection.

• For gas service, slope the impulse piping at least 1 in./ft (8 cm/m) downward from the

transmitter toward the process connection.

• Avoid high points in liquid lines and low points in gas lines.

• Make sure both impulse legs are the same temperature.

• Use impulse piping large enough to avoid friction effects and blockage.

• Vent all gas from liquid piping legs.

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• When using a sealing fluid, fill both piping legs to the same level.

• When purging, make the purge connection close to the process taps and purge

through equal lengths of the same size pipe. Avoid purging through the transmitter.

• Keep corrosive or hot (above 250 °F [121 °C]) process material out of direct contact

with the sensor module and flanges.

• Prevent sediment deposits in the impulse piping.

• Maintain equal leg of head pressure on both legs of the impulse piping.

• Avoid conditions that might allow process fluid to freeze within the process flange.

3.4.3 Process connections

Coplanar or traditional process connection

Process connections

Coplanar or traditional process connection

Coplanar process connection

Procedure

1. Remove the flange bolts.

2. Leaving the flange in place, move the adapters into position with the O-ring

installed.

3. Clamp the adapters and the coplanar flange to the transmitter module using the

longer of the bolts supplied.

4. Tighten the bolts. Refer to Table 3-1 for torque specifications.

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WARNING

Rosemount 3051S/3051/2051

A. Flange adapter B. O-ring C. PTFE

D. Elastomer

procedures.

In-line process connection

In-line gage transmitter orientation

CAUTION

Equipment damage

Interfering or blocking the atmospheric reference port will cause the transmitter to output erroneous pressure values.

The low side pressure port (atmospheric reference) on the in-line gage transmitter is located under the sensor module neck label. See Figure 3-6 .

Keep the vent path free of any obstruction, such as paint, dust, and lubrication by mounting the transmitter so that any contaminants can drain away.

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Figure 3-6: In-line Gage Low Side Pressure Port

A. Low side pressure port (under neck label)

3.4.4 Housing rotation

To improve field access to wiring or to better view the optional LCD display:

1. Loosen the housing rotation set screw.

2. First rotate the housing clockwise to the desired location. If the desired location

cannot be achieved due to thread limit, rotate the housing counter clockwise to the desired location (up to 360° from thread limit).

3. Re-tighten the housing rotation set screw.

Plantweb housing

A. Set screw

Junction box housing

3.5 Rosemount 305, 306, and 304 Manifolds

• The Rosemount 305 Integral Manifold mounts directly to the transmitter and is

available in two styles: traditional and coplanar.

• The Rosemount 306 Integral Manifold is used with in-line transmitters to provide

block-and-bleed valve capabilities of up to 10000 psi (690 bar).

• The Rosemount 304 conventional manifold combines a traditional flange and manifold

that can be mounted to most primary elements.

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Figure 3-7: Integral Manifold Designs

3.5.1 Rosemount 305 and 304 Manifold styles

Rosemount 305 Integral Manifold

The Rosemount 305 Integral Manifold is available in two styles: coplanar and traditional. The traditional Rosemount 305 can be mounted to most primary elements with mounting adapters.

Figure 3-8: Rosemount 305 Integral Manifold Styles

Coplanar

Traditional

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Rosemount 304 Manifolds

The Rosemount 304 comes in two basic styles: traditional (flange + flange and flange + pipe) and wafer. The Rosemount 304 Traditional Manifold comes in 2-, 3-, and 5-valve configurations. The Rosemount 304 Wafer Manifold comes in 3- and 5-valve configurations.

Figure 3-9: Rosemount 304 Manifold Styles

Traditional Wafer

3.5.2 Rosemount 305 Integral Manifold installation procedure

Prerequisites

Inspect the PTFE sensor module O-rings.

• If the O-rings are undamaged, reusing them is recommended.

• If the O-rings are damaged (if they have nicks or cuts, for example), replace them with

new O-rings designed for Rosemount transmitters.

Important

If replacing the O-rings, be careful not to scratch or deface the O-ring grooves or the surface of the isolating diaphragm when removing the damaged O-rings.

Procedure

1. Install the integral manifold on the sensor module.

a) Finger tighten the bolts.

b) Tighten the bolts incrementally in a cross pattern to final torque value.

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See Table 3-1 for complete bolt installation information and for torque values. When fully tightened, the bolts should extend through the top of the module

housing plane of the flange web (i.e., bolt hole) but must not contact the module housing.

2. If the PTFE sensor module O-rings have been replaced, the flange bolts should be re-

tightened after installation to compensate for cold flow of the O-rings.

3.5.3

3.5.4

3.5.5

Rosemount 306 Integral Manifold installation procedure

The Rosemount 306 is for use only with a Rosemount 3051S In-line Transmitter.

Assemble the Rosemount 306 to the Rosemount 3051S with a thread sealant. The proper installation torque v alue for a Rosemount 306 Manifold is 425 in-lb.

Rosemount 304 Conventional Manifold installation

To install a Rosemount 304 Conventional Manifold to a Rosemount 3051 Transmitter:

Procedure

1. Align the Conventional Manifold with the transmitter flange. Use the four manifold

bolts for alignment.

2. Finger tighten the bolts, then tighten the bolts incrementally in a cross pattern to

final torque value. See “Flange bolts” on page 48 for complete bolt installation information and torque values. When fully tightened, the bolts should extend through the top of the sensor module housing.

3. Leak-check assembly to maximum pressure range of transmitter.

Manifold operation

WARNING

Process Leaks

Improper installation or operation of manifolds may result in process leaks, which may cause death or serious injury.

Always perform a zero trim on the transmitter/manifold assembly after installation to eliminate any shift due to mounting effects.

H L

Drain/Vent

valve

Drain/Vent

valve

Isolate (open)

Process

Equalize (closed)

H L

Drain/Vent

valve

Isolate (open)

Drain/Vent

valve

Isolate

(closed)

Process

Equalize

(closed)

H L

Drain/Vent

valve

Isolate (open)

Drain/Vent

valve

Isolate

(closed)

Process

Equalize

(open)

H L

Drain/Vent

valve

Isolate (open)

Drain/Vent

valve

Isolate

(closed)

Process

Equalize

(closed)

H L

Drain/Vent

valve

Drain/Vent

valve

Isolate (open)

Process

Equalize (closed)

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Coplanar transmitters

Performing zero trim at static line pressure with 3-valve and 5-valve manifolds

In normal operation the two isolate (block) valves between the process ports and transmitter will be open and the equalize valve will be closed.

Procedure

1. To zero trim the transmitter, close the isolate valve on the low side (downstream)

side of the transmitter.

2. Open the equalize valve to equalize the pressure on both sides of the transmitter.

The manifold is now in the proper configuration for performing a zero trim on the transmitter.

3. After performing a zero trim on the transmitter, close the equalize valve.

4. Finally, to return the transmitter to service, open the low side isolate valve.

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(Plugged)

Isolate (open)

(Plugged)

Equalize (closed)

Process ProcessDrain vent

(closed)

(Plugged)

Isolate (open)

Isolate

(closed)

(Plugged)

Process ProcessDrain vent

(closed)

Equalize (closed)

(Plugged)

Isolate (open)

Equalize

(open)

Equalize

(closed)

Process ProcessDrain vent

(closed)

Isolate

(closed)

(Plugged)

H L

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Performing zero trim at static line pressure with 5-valve natural gas manifold

5-valve natural gas configurations shown:

In normal operation, the two isolate (block) valves between the process ports and transmitter will be open, and the equalize valves will be closed. Vent valves may be opened or closed.

Procedure

1. To zero trim the transmitter, first close the isolate valve on the low pressure

(downstream) side of the transmitter and the vent valve.

2. Open the equalize valve on the high pressure (upstream) side of the transmitter.

3. Open the equalize valve on the low pressure (downstream) side of the transmitter.

The manifold is now in the proper configuration for performing a zero trim on the transmitter.

(Plugged)

Isolate (open)

Equalize

(open)

Equalize

(open)

Process ProcessDrain vent

(closed)

Isolate

(closed)

(Plugged)

H L

(Plugged)

Isolate (open)

Equalize

(open)

Equalize

(closed)

Process ProcessDrain vent

(closed)

Isolate

(closed)

(Plugged)

H L

(Plugged)

Isolate (open)

Isolate

(closed)

(Plugged)

Process ProcessDrain vent

(closed)

Equalize (closed)

(Plugged)

Isolate (open)

(Plugged)

Equalize (closed)

Process ProcessDrain vent

(closed)

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4. After performing a zero trim on the transmitter, close the equalize valve on the low

pressure (downstream) side of the transmitter.

5. Close the equalize valve on the high pressure (upstream) side.

6. Finally, to return the transmitter to service, open the low side isolate valve and vent

valve. The vent valve can remain open or closed during operation.

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Transmitter

Isolate

Vent

(closed)

Process

(open)

Transmitter

Isolate

Vent

(closed)

Process

(closed)

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In-line transmitter

Isolating the transmitter with 2-valve and block and bleed style manifolds

In normal operation the isolate (block) valve between the process port and transmitter will be open and the test/vent valve will be closed. On a block and bleed style manifold, a single block valve provides transmitter isolation and a bleed screw provides drain/vent capabilities.

Procedure

1. To isolate the transmitter, close the isolate valve.

2. To bring the transmitter to atmospheric pressure, open the vent valve or bleed

screw.

Note

Always use caution when venting directly to atmosphere. A ¼-in. male NPT pipe plug may be installed in the test/vent port and will need to be removed with a wrench in order to vent the manifold properly.

Transmitter

Isolate

Vent

(open)

Process

(closed)

Transmitter

Isolate

Vent

(closed)

Process

(closed)

Transmitter

Isolate

Vent

(closed)

Process

(open)

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3. After venting to atmosphere, perform any required calibration and then close the

test/vent valve or replace the bleed screw.

4. Open the Isolate (block) valve to return the transmitter to service.

3.6 Wiring the device

Remove orange conduit plugs

Use a conduit plug in the unused conduit opening. Thread sealing (PTFE) tape or paste on male threads of conduit is required to provide a water/dust tight conduit seal and meets requirements of NEMA® Type 4X, IP66, and IP68. Consult factory if other Ingress Protection ratings are required.

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For M20 threads, install conduit plugs to full thread engagement or until mechanical resistance is met.

Remove orange plugs from the transmitter conduit openings. The orange plugs are used to keep the housing free of debris during shipping. They are not meant to be in the conduit openings when the transmitter is installed and in use.

Install pipe plug in unused conduit opening

Important

Install the enclosed pipe plug (found in the box) in the unused conduit opening.

• For straight threads, a minimum of six threads must be engaged.

• For tapered threads, install the plug wrench-tight.

For material compatibility considerations, refer to Material Selection Technical Note.

3.6.1

Wire the device

Use twisted pairs to yield best results. To ensure proper communication, use 24 to 14 AWG wire, and do not exceed 5000 ft. (1500 m).

Note

Determine local wiring and conduit requirements. Understand local wiring and conduit requirements prior to installation and be sure to follow all regulations during the transmitter’s installation.

Figure 3-10: HART Terminal Blocks

Plantweb

Junction Box

Procedure

1. Remove the housing cover on terminal compartment side. Do not remove the

cover in explosive environments when the circuit is live. Signal wiring supplies all power to the transmitter.

2. Connect the positive lead to the terminal marked (+) and the negative lead to the

terminal marked (PWR/COMM–). Avoid contact with leads and terminals. Do not

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connect powered signal wiring to the test terminals. Power could damage the test diode.

3. Ensure full contact with Terminal Block screw and washer. When using a direct

wiring method, wrap wire clockwise to ensure it is in place when tightening the terminal block screw.

Note

The use of a pin or ferrule wire terminal is not recommended as the connection may be more susceptible to loosening over time or under vibration.

4. Plug and seal the unused conduit connection on the transmitter housing to avoid

moisture accumulation in the terminal side. Install wiring with a drip loop. Arrange the drip loop so the bottom is lower than the conduit connections and the transmitter housing.

Surges or transients

The transmitter will withstand electrical transients of the energy level usually encountered in static discharges or induced switching transients. However, high-energy transients, such as those induced in wiring from nearby lightning strikes, can damage the transmitter.

Optional transient protection terminal block

The transient protection terminal block can be ordered as an installed option (Option Code T1 in the transmitter model number) or as a spare part to retrofit existing Rosemount 3051S Transmitters in the field. For a complete listing of spare part numbers for transient protection terminal blocks, refer to Table 4-2. A lightning bolt symbol on a terminal block identifies it as having transient protection.

Signal wiring grounding

Do not run signal wiring in conduit or open trays with power wiring, or near heavy electrical equipment. Grounding terminations are provided on the sensor module and inside the terminal compartment. These grounds are used when transient protect terminal blocks are installed or to fulfill local regulations. See below for more information on how the cable shield should be grounded.

Procedure

1. Remove the field terminals housing cover.

2. Connect the wiring pair and ground as indicated in Figure 3-xx.

a) The terminals are not polarity sensitive.

b) The cable shield should:

• Be trimmed close and insulated from touching the transmitter housing

• Continuously connect to the termination point

• Be connected to a good earth ground at the power supply end

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Figure 3-11: Wiring

A. Insulate shield B. Minimize distance C. Connect shield back to the power supply ground

D. Trim shield and insulate

E. Safety ground

3. Replace the housing cover. It is recommended that the cover be tightened until

there is no gap between the cover and the housing.

4. Plug and seal unused conduit connections.

Note

A minimum loop resistance of 250 ohms is required to communicate with a Field Communicator. If a single power supply is used to power more than one Rosemount 3051S Transmitter, the power supply used, and circuitry common to the transmitters, should not have more than 20 ohms of impedance at 1200 Hz.

Electrical considerations

Proper electrical installation is necessary to prevent errors due to improper grounding and electrical noise. For Junction Box housing, shielded signal wiring should be used in high EMI/RFI environments.

Note

Verify transmitter zero point after installation. To reset zero point, refer to Sensor trim

overview.

Cover installation

Always ensure a proper seal by installing the electronics housing cover(s) so that metal contacts metal. Use Rosemount O-rings.

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3.6.2 Ground the transmitter housing

Transmitter case

Always ground the transmitter case in accordance with national and local electrical codes. The most effective transmitter case grounding method is a direct connection to earth ground with minimal impedance. Methods for grounding the transmitter case include an internal ground connection.

The Internal Ground Connection screw is inside the terminal side of the electronics

housing. The screw is identified by a ground symbol ( ), and is standard on all Rosemount 3051S Transmitters.

Table 3-2: Option Codes with External Ground Screw Included

Option code

E1 ATEX Flameproof

N1 ATEX Type n

ND ATEX Dust

E4 TIIS Flameproof

K1 ATEX Flameproof, Intrinsic Safety, Type n, Dust (combination of E1, I1, N1, and ND)

E7 IECEx Flameproof, Dust ignition-proof

N7 IECEx Type n

K7 IECEx Flameproof, Dust ignition-proof, Intrinsic Safety, and Type n (combination of E7, I7, and N7)

KA ATEX and CSA Explosion-proof, Intrinsically Safe, Division 2 (combination of E1, E6, I1, and I6)

KC FM and ATEX Explosion-proof, Intrinsically Safe, Division 2 (combination of E5, E1, I5, and I1)

T1 Transient terminal block

D4 External ground screw assembly

Note

Grounding the transmitter case using the threaded conduit connection may not provide a sufficient ground. The transient protection terminal block (option code T1) will not provide transient protection unless the transmitter case is properly grounded. Use the above guidelines to ground the transmitter case. Do not run transient protection ground wire with signal wiring; the ground wire may carry excessive current if a lightning strike occurs.

Description

3.6.3

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Remote display wiring and power up

The remote mount display and interface system consists of a local transmitter and a remote mount LCD display assembly. The local Rosemount 3051S Transmitter assembly includes a Junction Box housing with a three position terminal block integrally mounted to a SuperModule. The remote mount LCD display assembly consists of a dual compartment Plantweb housing with a seven position terminal block. See for complete wiring

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instructions. The following is a list of necessary information specific to the remote mount display system:

• Each terminal block is unique for the remote display system.

• A 316 SST housing adapter is permanently secured to the remote mount LCD display

Plantweb housing providing an external ground and a means for field mounting with the provided mounting bracket.

• A cable is required for wiring between the transmitter and remote mount LCD display.

The cable length is limited to 100 ft.

• 50 ft. (option M8) or 100 ft. (option M9) cable is provided for wiring between the

transmitter and remote mount LCD display. Option M7 does not include cable. Other comparable cable may be used as long as it has independent dual twisted shielded pair wires with an outer shield. The power wires must be 22 AWG minimum and the CAN communication wires must be 24 AWG minimum.

Note

Cable length may be up to 100 ft. (31 m), depending on cable capacitance. The capacitance as wired must be less than 5000 picofarads total. This allows up to 50 picofarads per 1 ft. (0.3 m) for a 100 ft. (31 m) cable.

Intrinsic Safety Consideration: The transmitter assembly with remote display has been approved with Madison AWM Style 2549 cable. Alternate cable may be used as long as the transmitter with remote display and cable is configured according to the installation control drawing or certificate. Refer to appropriate approval certificate or control drawing in for remote cable IS requirements.

Important

Do not apply power to the remote communications terminal. Follow wiring instructions carefully to prevent damage to system components.

Important

For ambient temperatures above 140 °F (60 °C), cable wiring must be rated at least 9 °F (5 °C) above the maximum ambient temperature.

(white) 24 AWG

(blue) 24 AWG

(black) 22 AWG

(red) 22 AWG

4-20 mA

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Figure 3-12: Remote Mount Display Wiring Diagram

Junction Box housing Remote mount display

3.6.4

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Note

Wire colors provided above are per Madison AWM Style 2549 cable. Wire color may vary depending on cable selected.

Madison AWM Style 2549 cable includes a ground shield. This shield must be connected to earth ground at either the SuperModule™ or the Remote Display, but not both.

eurofast®/minifast® connection

For Rosemount 3051S Transmitters with conduit electrical connectors GE or GM, refer to the cordset manufacturer’s installation instructions for wiring details. For FM Intrinsically Safe, non-incendive or FM FISCO Intrinsically Safe hazardous locations, install in

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accordance with Rosemount drawing 03151-1009 to maintain outdoor rating (NEMA® and IP66).

Reassembly of conduit receptacles

If the conduit receptacle is removed or replaced, follow the instructions below to re-wire the GE or GM conduit receptacle to the terminal block:

Procedure

1. Connect the green/yellow lead wire to the internal ground screw.

2. Connect the brown lead wire to the terminal marked (+).

3. Connect the blue lead wire to the terminal marked (pwr/comm-).

3.6.5

Quick Connect wiring

As standard, the Rosemount 3051S Quick Connect arrives properly assembled to the SuperModule and is ready for installation. Cordsets and Field Wireable Connectors (in shaded area) are sold separately.

Figure 3-13: Quick Connect Exploded View

A. Quick Connect housing

B. Straight field wireable connector C. Right angle field wireable connector D. Cordset

E. Cordset/field wireable coupling nut

F. Quick Connect coupling nut

(4)

(1) (2)

(3)(2)

(1) Order part number 03151-9063-0001. (2) Field wiring supplied by customer. (3) Order part number 03151-9063-0002. (4) Supplied by cordset vendor.

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Important

If Quick Connect is ordered as a 300S spare housing or is removed from the SuperModule, follow the instructions for proper assembly prior to field wiring.

Procedure

1. Place the Quick Connect onto the SuperModule. To ensure proper pin alignment,

remove coupling nut prior to installing quick Connect onto SuperModule.

2. Place coupling nut over quick connect and wrench tighten to a maximum of 300 in-

lb (34 N-m).

3. Tighten the set screw using a 3/32-in. hex wrench.

4. Install cordset/Field Wireable Connectors onto the Quick Connect. Do not over

tighten.

Figure 3-14: Quick Connect Housing Pin-Out

3.6.6

3.6.7

A. Ground

B. No connection

For other wiring details, refer to pin-out drawing and the cordset manufacturer’s installation instructions.

Power the transmitter

Power supply 4–20 mA transmitters

The dc power supply should provide power with less than two percent ripple. Total resistance load is the sum of resistance from signal leads and the load resistance of the controller, indicator, and related pieces. Note the resistance of intrinsic safety barriers, if used, must be included.

Cover jam screw

For transmitter housings shipped with a cover jam screw, as shown in Figure 3-15, the screw should be properly installed once the transmitter has been wired and powered up. The cover jam screw is intended to disallow the removal of the transmitter cover in flameproof environments without the use of tooling.

Procedure

1. Verify the cover jam screw is completely threaded into the housing.

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2. Install the transmitter housing cover and verify that the cover is tight against the

housing.

3. Using an M4 hex wrench, loosen the jam screw until it contacts the transmitter

cover.

4. Turn the jam screw an additional ½ turn counterclockwise to secure the cover.

Note

Application of excessive torque may strip the threads.

5. Verify the cover cannot be removed.

Figure 3-15: Cover Jam Screw

Plantweb housing

A. 2x cover jam screw (1 per side) B. Cover jam screw

Junction Box housing

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4 Operation and maintenance

overview

This section contains information on commissioning and operating Rosemount™ 3051S Pressure Transmitters. Tasks that should be performed on the bench prior to installation are explained in this section.

Field Communicator and AMS Device Manager instructions are given to perform configuration functions. For convenience, Field Communicator Fast Key sequences are labeled Fast Keys for each software function below the appropriate headings.

4.1 Calibration for HART® Protocol

Calibrating a Rosemount 3051S Transmitter may include the following procedures:

• Rerange: Sets the 4 and 20 mA points at required pressures.

• Sensor trim: Adjusts the position of the factory sensor characterization curve to

optimize performance over a specified pressure range, or to adjust for mounting effects.

• Analog output trim: Adjusts the analog output to match the plant standard or the

control loop.

The Rosemount 3051S SuperModule™ uses a microprocessor that contains information about the sensor’s specific characteristics in response to pressure and temperature inputs. A smart transmitter compensates for these sensor variations. The process of generating the sensor performance profile is called factory sensor characterization. Factory sensor characterization also provides the ability to readjust the 4 and 20 mA points without applying pressure to the transmitter.

Trim and rerange functions also differ. Reranging sets analog output to the selected upper and lower range points and can be done with or without an applied pressure. Reranging does not change the factory sensor characterization curve stored in the microprocessor. Sensor trimming requires an accurate pressure input and adds additional compensation that adjusts the position of the factory sensor characterization curve to optimize performance over a specific pressure range.

Note

Sensor trimming adjusts the position of the factory sensor characterization curve. It is possible to degrade performance of the transmitter if the trim is done improperly or with inaccurate equipment.

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Table 4-1: Recommended Calibration Tasks

Transmitter Bench calibration tasks Field calibration tasks

Rosemount 3051S_ CD,

3051S_ CG, 3051S_SAL, 3051S_SAM, 3051S_TG, Range

1–4

Rosemount 3051S_ CA,

3051S_ TA, 3051S_ TG, Range 5

• Set output configuration

parameters:

Set the range points. Set the output units. Set the output type. Set the damping value.

• Optional: Perform a sensor trim

(accurate pressure source required).

• Optional: Perform an analog

output trim (accurate multimeter required).

• Set output configuration

parameters:

Set the range points. Set the output units. Set the output type. Set the damping value.

• Optional: Perform a sensor trim if

equipment available (accurate absolute pressure source required). Otherwise, perform the low trim value section of the sensor trim procedure.

• Optional: Perform an analog

output trim (accurate multimeter required).

• Reconfigure parameters if

necessary.

• Zero trim the transmitter to

compensate for mounting effects or static pressure effects.

• Reconfigure parameters if

necessary.

• Perform low trim value section of

the sensor trim procedure to correct for mounting position effects.

Note

A Field Communicator is required for all sensor and output trim procedures. Rosemount 3051S_C Range 4 and Range 5 Transmitters require a special calibration procedure when used in differential pressure applications under high static line pressure (see ). Rosemount 3051S_TG Range 5 Transmitters use an absolute sensor that requires an accurate absolute pressure source to perform the optional sensor trim.

4.1.1

Calibration overview

Complete calibration of the Rosemount 3051S involves the following tasks:

Configure the analog output parameters

• Set Process Variable Units

• Set Output Type

• Rerange

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• Set Damping

Calibrate the sensor

• Sensor Trim

• Zero Trim

Calibrate the 4–20 mA output

• 4–20 mA Output Trim; or

• 4–20 mA Output Trim Using Other Scale

Data flow

Not all calibration procedures should be performed for each transmitter. Some procedures are appropriate for bench calibration, but should not be performed during field calibration. Table 4-1 identifies the recommended calibration procedures for each type of transmitter for bench or field calibration. Data flow can be summarized in four major steps:

1. A change in pressure is measured by a change in the sensor output (sensor signal).

4.1.2

2. The sensor signal is converted to a digital format that is understood by the microprocessor (Analog-to-Digital signal conversion).

3. Corrections are performed in the microprocessor to obtain a digital representation of the process input (Digital PV).

4. The Digital PV is converted to an analog value (Digital-to-Analog signal conversion).

Determining calibration frequency

Calibration frequency can vary greatly depending on the application, performance requirements, and process conditions.

Procedure

1. Determine the performance required for your application.

2. Determine the operating conditions.

3. Calculate the Total Probable Error (TPE).

4. Calculate the stability per month.

5. Calculate the calibration frequency.

Sample calculation

Procedure

1. Determine the performance required for your application.

Required performance:

2. Determine the operating conditions.

Transmitter:

Rosemount 3051S_CD, range 2A [URL= 250 inH2O(623 mbar)], classic performance

0.30% of span

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Calibrated span: 150 inH2O (374 mbar)

Ambient temperature

± 50 °F (28 °C)

change:

Line pressure: 500 psig (34.5 bar)

3. Calculate TPE.

Example

TPE =

0.112% of span

Where:

Reference accuracy = ± 0.055% of span

Ambient temperature effect =

Span static pressure effect

(1) Zero static pressure effect removed by zero trimming at line pressure.

(1)

4.1.3

4. Calculate the stability per month.

Example

5. Calculate calibration frequency.

Example

Selecting a trim procedure

Prerequisites

To decide which trim procedure to use, you must first determine whether the analog-todigital section or the digital-to-analog section of the transmitter electronics needs trimming.

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Procedure

1. Connect a pressure source, a Field Communicator or AMS Device Manager, and a digital readout device to the transmitter.

2. Establish communication between the transmitter and the Field Communicator.

3. Apply pressure equal to the upper range point pressure.

4. Compare the applied pressure to the pressure process variable value.

• On the Field Communicator, access the pressure process variable value on the

Process Variables menu.

• On the AMS Device Manager, access the pressure process variable on the

Process Variables screen.

a) If the pressure reading does not match the applied pressure (with high-

accuracy test equipment), perform a sensor trim. See to determine which trim to perform.

For instructions on how to access process variables, see .

5. Compare the Analog Output (AO) line, on the Field Communicator or AMS Device Manager, to the digital readout device.

a) If the AO reading does not match the digital readout device (with high-

accuracy test equipment), perform an analog output trim. See .

4.1.4

Sensor trim overview

Trim the sensor using either sensor or zero trim functions. Trim functions vary in complexity and are application-dependent. Both trim functions alter the transmitter’s interpretation of the input signal.

Zero trim is a single-point offset adjustment. It is useful for compensating for mounting position effects and is most effective when performed with the transmitter installed in its final mounting position. Since this correction maintains the slope of the characterization curve, it should not be used in place of a sensor trim over the full sensor range.

When performing a zero trim with a manifold, refer to Manifold operation on page xx .

Note

Do not perform a zero trim on Rosemount 3051S Absolute Pressure Transmitters. Zero trim is zero based, and absolute pressure transmitters reference absolute zero. To correct mounting position effects on an absolute pressure transmitter, perform a low trim within the sensor trim function. The low trim function provides an offset correction similar to the zero trim function, but it does not require zero-based input.

Sensor trim is a 2-point sensor calibration where two end-point pressures are applied, and all output is linearized between them. Always adjust the low trim value first to establish the correct offset. Adjustment of the high trim value provides a slope correction to the characterization curve based on the low trim value. The trim values allow you to optimize performance over your specified measuring range at the calibration temperature.

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4.1.5 Zero trim

Device Dashboard Fast Keys 3, 4, 1, 3

HART 5 with Diagnostics Fast Keys 3, 4, 1, 1, 1, 3

HART 7 Fast Keys 3, 4, 1, 1, 1, 3

Note

The transmitter must be within three percent of true zero (zero-based) in order to calibrate with zero trim function.

Calibrate the sensor with the Field Communicator Zero Trim Function

Calibrate the sensor with a Field Communicator using the zero trim function

Procedure

1. Vent the transmitter and attach a Field Communicator to the measurement loop.

2. From the HOME screen, follow the Fast Key sequence Zero Trim.

3. Follow the commands provided by the Field Communicator to complete the zero trim adjustment.

4.1.6

Calibrate the sensor with the AMS Device Manager Zero Trim Method

Procedure

1. Right click on the device and from the menu, select Methods.

2. Select Calibrate.

3. Select Zero Trim.

4. Follow the on-screen prompts.

5. Select Finish to acknowledge the method is complete.

Sensor trim

Device Dashboard Fast Keys 3, 4, 1

HART 5 with Diagnostics Fast Keys 3, 4, 1, 1, 1

HART 7 Fast Keys 3, 4, 1, 1, 1

Note

Use a pressure input source that is at least four times more accurate than the transmitter, and allow the input pressure to stabilize for 10 seconds before entering any values.

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Calibrate the Field Communicator with the Sensor Trim Function

Calibrate the sensor with a Field Communicator using the sensor trim function.

Procedure

1. Assemble and power the entire calibration system including a transmitter, Field Communicator, power supply, pressure input source, and readout device.

2. From the home screen, enter the Fast Key sequence Sensor Trim.

3. Select 2: Lower Sensor Trim. The lower sensor trim value should be the sensor trim point that is closest to zero.

Note

Select pressure input values so that lower and upper values are equal to or outside the 4 and 20 mA points. Do not attempt to obtain reverse output by reversing the high and low points. This can be done by going to "Rerange". The transmitter allows approximately five percent deviation.

4. Follow the commands provided by the Field Communicator to complete the adjustment of the lower value.

5. Repeat for the upper value. In step 3, select 3: Upper Sensor Trim.

4.1.7

Calibrate the Transmitter with the AMS Device Manager Sensor Trim Method

Procedure

1. Right click on the device and select Methods, then Calibrate, then Sensor Trim from the menu.

2. Select Lower Sensor Trim.

3. Follow on-screen prompts.

4. Select Finish to acknowledge the method is complete.

5. Right click on the device and select Methods, then Calibrate, then Sensor Trim from the menu.

6. Select Upper Sensor Trim and repeat steps 3-4.

Recall factory trim–sensor trim

Device Dashboard Fast Keys 3, 4, 3

HART 5 with Diagnostics Fast Keys 3, 4, 1, 3, 1

HART 7 Fast Keys 3, 4, 1, 3, 1

The recall factory trim–sensor trim command allows the restoration of the as-shipped factory settings of the sensor trim. This command can be useful for recovering from an inadvertent zero trim of an absolute pressure unit or inaccurate pressure source.

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Recall Factor Trim on a Field Communicator

Enter the Fast Key sequence “Recall Factory Trim–Sensor Trim”.

Recall Factory Trim on AMS Device Manager

Recall factory sensor trim on the AMS Device Manager.

Procedure

1. Right click on the device and select Methods, then Calibrate, then Recall Factory Trim from the menu.

2. Set the control loop to manual, then select Next.

3. To recall the factory trim settings, on the Trim to recall menu, select Sensor trim and then select Next.

4. Follow the on-screen prompts.

5. To acknowledge the method is complete, select Finish .

4.1.8

4.1.9

Analog output trim

The analog output trim commands allow you to adjust the transmitter’s current output at the 4 and 20 mA points to match the plant standards. This command adjusts the Digitalto-Analog signal conversion.

Digital-to-Analog trim

Device Dashboard Fast Keys 3, 4, 2

HART 5 with Diagnostics Fast Keys 3, 4, 1, 2, 3

HART 7 Fast Keys 3, 4, 1, 2, 3, 1

Perform a Digital-to-Analog Trim with a Field Communicator

To perform a digital-to-analog trim with a Field Communicator.

Procedure

1. From the Home screen, enter the Fast Key sequence Digital-to-Analog Trim.

2. Select OK after setting the control loop to manual. See Setting the loop to manual.

3. At the Connect reference meter prompt, connect an accurate reference milliamp meter to the transmitter.

a) Connect the positive lead to the positive terminal.

b) Connect the negative lead to the test terminal in the transmitter terminal

compartment.

4. Select OK after connecting the reference meter.

5. At the Setting fld dev output to 4 mA prompt, select OK. The transmitter outputs 4.0 mA.

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6. Record the actual value from the reference meter, and enter it at the ENTER METER VALUE prompt. The Field Communicator prompts you to verify whether or not the output value equals the value on the reference meter.

7. Select an option.

• If the reference meter value equals the transmitter output value, select 1: Yes

and then continue with step Step 8 .

• If the reference meter value does not equal the transmitter output value, select

2: No and repeat step Step 6.

8. At the Setting fld dev output to 20 mA prompt, select OK. Repeat Step 5 and Step 6 until the reference meter value equals the transmitter output value.

9. Select OK after the control loop is returned to automatic control.

Calibrate the Transmitter using the AMS Device Manager Digital-to-Analog Trim Method

Procedure

4.1.10

1. Right click on the device and select Methods, then Calibrate, then D/A Trim from the menu.

2. Follow the on-screen prompts.

3. Select Finish to acknowledge the method is complete.

Digital-to-Analog trim using other scale

Device Dashboard Fast Keys 3, 4, 2, 2

HART 5 with Diagnostics Fast Keys N/A

HART 7 Fast Keys 3, 4, 1, 2, 3, 2

The scaled D/A trim command matches the 4 and 20 mA points to a user selectable reference scale other than 4 and 20 mA (i.e., 1–5 volts if measuring across a 250 ohm load, or 0–100 percent if measuring from a Distributed Control System [DCS]). To perform a scaled D/A trim, connect an accurate reference meter to the transmitter and trim the output signal to scale, as outlined in the output trim procedure.

Note

Use a precision resistor for optimum accuracy. If you add a resistor to the loop, ensure that the power supply is sufficient to power the transmitter to a 23 mA output (maximum alarm value) with additional loop resistance.

Field Communicator

Enter the Fast Key sequence “Digital-to-Analog Trim Using Other Scale”.

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Use the Scaled D/A Trim method on AMS Device Manager

Procedure

1. Right click on the device and select Methods, then Calibrate, then Scaled D/A trim from the menu.

2. Set the control loop to manual, select Next.

3. To change the scale, select Change and then select Next.

4. Follow the on-screen prompts.

5. To acknowledge the method is complete, select Finish.

4.1.11 Recall factory trim–analog output

Device Dashboard Fast Keys 3, 4, 3

HART 5 with Diagnostics Fast Keys 3, 4, 1, 3, 2

HART 7 Fast Keys 3, 4, 1, 3, 2

4.1.12

The recall factory trim–analog output command allows the restoration of the as-shipped factory settings of the analog output trim. This command can be useful for recovering from an inadvertent trim, incorrect Plant Standard or faulty meter.

Field Communicator

Enter the Fast Key sequence “Recall Factory Trim—Analog Output”.

Recall Factory Trim on AMS Device Manager

Recall factory analog output trim on the AMS Device Manager.

Procedure

1. Right click on the device and select Methods, then Calibrate, then Recall Factory Trim from the menu.

2. Set the control loop to manual, then select Next.

3. To recall the factory trim settings, on the Trim to recall menu, select Analog output trim and then select Next.

4. Follow the on-screen prompts.

5. To acknowledge the method is complete, select Finish.

Line pressure effect (Range 2 and 3)

The following specifications show the static pressure effect for the Rosemount 3051S Range 2 and 3 Pressure Transmitters used in differential pressure applications where line pressure exceeds 2000 psi (138 bar).

Zero effect

Ultra and Ultra for Flow:

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± 0.05% of the upper range limit plus an additional ± 0.1% of upper range limit error for each 1000 psi (69 bar) of line pressure above 2000 psi (138 bar).

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Classic: ± 0.1% of the upper range limit plus an additional ± 0.1% of upper range limit error for

each 1000 psi (69 bar) of line pressure above 2000 psi (138 bar).

Example: Line pressure is 3000 psi (207 bar) for Ultra performance transmitter. Zero effect error calculation:

± {0.05 + 0.1 x [3 – 2 kpsi]} = ± 0.15% of the upper range limit

Span effect

Refer to Rosemount 3051S Product Data Sheet.

4.1.13 Compensating for line pressure (Range 4 and 5)

The Rosemount 3051S Range 4 and 5 Pressure Transmitters require a special calibration procedure when used in differential pressure applications. The purpose of this procedure is to optimize transmitter performance by reducing the effect of static line pressure in these applications. The Rosemount 3051S Differential Pressure Transmitters (Ranges 0, 1, 2, and

3) do not require this procedure because optimization occurs in the sensor.

Applying high static pressure to the Rosemount 3051S Range 4 and 5 Pressure Transmitters causes a systematic shift in the output. This shift is linear with static pressure; correct it by performing the Sensor trim procedure.

The following specifications show the static pressure effect for the Rosemount 3051S Range 4 and 5 Transmitters used in differential pressure applications:

Zero effect

±0.1% of the upper range limit per 1000 psi (69 bar) for line pressures from 0 to 2000 psi (0 to 138 bar)

For line pressures above 2000 psi (138 bar), the zero effect error is ±0.2% of the upper range limit plus an additional ±0.2% of upper range limit error for each 1000 psi (69 bar) of line pressure above 2000 psi (138 bar).

Example: Line pressure is 3000 psi (207 bar). Zero effect error calculation:

± {0.2 + 0.2 x [3 kpsi – 2 kpsi]} = ±0.4% of the upper range limit

Span effect

Correctable to ±0.2% of reading per 1000 psi (69 bar) for line pressures from 0 to 3626 psi (0 to 250 bar)

The systematic span shift caused by the application of static line pressure is –0.85% of reading per 1000 psi (69 bar) for Range 4 transmitters, and –0.95% of reading per 1000 psi (69 bar) for Range 5 transmitters.

Use the following example to compute corrected input values.

Example

A transmitter with model number 3051S_CD4 will be used in a differential pressure application where the static line pressure is 1200 psi (83 bar). The transmitter output is ranged with 4 mA at 500 inH2O (1.2 bar) and 20 mA at 1500 inH2O (3.7 bar).

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To correct for systematic error caused by high static line pressure, first use the following formulas to determine corrected values for the low trim and high trim.

LT = LRV + S x (LRV) x P

HT = URV + S x (URV) x P

Where: LT = Corrected low trim value

LRV = Lower range value

S = –(Span shift per specification)

P = Static line pressure

Where: HT = Corrected high trim value

URV = Upper range value

S = –(Span shift per specification)

P = Static line pressure

In this example:

URV = 1500 inH2O (3.74 bar)

LRV = 500 inH2O (1.25 bar)

P = 1200 psi (82.74 bar)

S = ± 0.01/1000

To calculate the low trim (LT) value:

LT = 506 inH2O (1.26 bar)

LT = 500 + (0.01/1000)(500)(1200)

To calculate the high trim (HT) value:

HT = 1518 inH2O (3.78 bar)

HT = 1500 + (0.01/1000)(1500)(1200)

Complete a sensor trim and enter the corrected values for low trim (LT) and high trim (HT), refer to .

Enter the corrected input values for low trim and high trim through the Field Communicator keypad after you apply the value of pressure as the transmitter input.

Note

After sensor trimming Rosemount 3051S Range 4 and 5 Transmitters for high differential pressure applications, verify the 4 and 20 mA points are at the correct values using the Field Communicator. For the example above, this would be 500 and 1500 respectively. The zero effect can be eliminated by doing a zero sensor trim at line pressure after installation without affecting the completed calibration.

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4.1.14 Diagnostic messages

In addition to output, the LCD displays abbreviated operation, error, and warning messages for troubleshooting. Messages appear according to their priority; normal operating messages appear last. To determine the cause of a message, use a Field Communicator or AMS Device Manager to further interrogate the transmitter. A description of each LCD display diagnostic message follows.

Error indicator

An error indicator message appears on the LCD display to warn of serious problems affecting the operation of the transmitter. The meter displays an error message until the error condition is corrected, ERROR appears at the bottom of the display, and analog output is driven to the specified alarm level. No other transmitter information is displayed during an alarm condition.

Fail Module

The SuperModule™ is malfunctioning. Possible sources of problems include:

• Pressure or temperature updates are not being received in the SuperModule.

• A non-volatile memory fault that will affect transmitter operation has been detected in

the module by the memory verification routine.

• Some non-volatile memory faults are user-repairable. Use a Field Communicator or

AMS Device Manager to diagnose the error and determine if it is repairable. Any error message that ends in “Factory” is not repairable. In cases of non-user-repairable errors, replace the SuperModule. See Disassembly procedures on page xx.

Fail configuration

A memory fault has been detected in a location that could affect transmitter operation, and is user-accessible. To correct this problem, use a Field Communicator or AMS Device Manager to interrogate and reconfigure the appropriate portion of the transmitter memory.

Warnings

Warnings appear on the LCD display to alert you of user-repairable problems with the transmitter, or current transmitter operations. Warnings appear alternately with other transmitter information until the warning condition is corrected or the transmitter completes the operation that warrants the warning message.

LCD update error

A communications error has occurred between the LCD display and the SuperModule. Verify the LCD display is firmly seated by squeezing the two tabs, pulling the LCD display out, making sure the pins are in the feature board and snapping the LCD display aback into place. If this does not clear the error, replace the LCD display.

PV limit

The primary variable read by the transmitter is outside of the transmitter’s range.

Non PV limit

A non-primary variable read by the transmitter is outside of the transmitter’s range.

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Curr sat

The primary variable read by the module is outside of the specified range, and the analog output has been driven to saturation levels.

XMRT info

A non-volatile memory fault has been detected in the transmitter memory by the memory verification routine. The memory fault is in a location containing transmitter information. To correct this problem, use a Field Communicator or AMS Device Manager to interrogate and reconfigure the appropriate portion of the transmitter memory. This warning does not affect the transmitter operation.

Press alert

A HART alert when the pressure variable read by the transmitter is outside of the user set alert limits.

Temp alert

A HART alert when the sensor temperature variable read by the transmitter is outside of the user set alert limits.

Operation

Normal operation messages appear on the LCD display to confirm actions or inform you of transmitter status. Operation messages are displayed with other transmitter information and warrant no action to correct or alter the transmitter settings.

Loop test

A loop test is in progress. During a loop test or 4–20 mA trim, the analog output is set to a fixed value. The meter display alternates between the current selected in milliamps and “LOOP TEST.”

The zero value, set with the local zero adjustment button, has been accepted by the transmitter, and the output should change to 4 mA.

The zero value, set with the local zero adjustment button, exceeds the maximum rangedown allowed for a particular range, or the pressure sensed by the transmitter exceeds the sensor limits.

The span value, set with the local span adjustment button, has been accepted by the transmitter, and the output should change to 20 mA.

The span value, set with the local span adjustment button, exceeds the maximum rangedown allowed for a particular range, or the pressure sensed by the transmitter exceeds the sensor limits.

This message appears during reranging with the integral zero and span buttons and indicates that the transmitter local zero and span adjustments have been disabled. The adjustments have been disabled by software commands from the Field Communicator or AMS Device Manager. Keys are disabled when write protect jumper is “ON.” If alarm and security adjustments are not installed, the transmitter will operate normally with the default alarm condition alarm high and the security off.

Stuck key

The zero or span button is stuck in the depressed state or pushed too long.

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4.2 Field upgrades

4.2.1 Labeling

Each housing and each SuperModule is labeled individually, so it is imperative that the approval codes on each label match exactly during upgrade. The label on the SuperModule reflects the replacement model code for reordering an assembled unit. The housing labeling will only reflect the approvals and communication protocol of the housing.

4.2.2 Upgrading electronics

The Plantweb™ housing allows for electronics upgrades. Different electronics assemblies provide new functionality and are easily interchanged for upgrade. Keyed slots guide the assemblies into place, and assemblies are secured with two provided screws. If the transmitter you are intending to upgrade does not have a Plantweb housing.

Hardware adjustments

The D1 option is available for local hardware adjustments. This option is available for both the Plantweb and Junction Box housings. In order to use zero, span, alarm and security functions, replace the existing Plantweb assembly with the Hardware Adjustment Interface Assembly (p/n 03151-9017-0001). Install the LCD display or hardware adjustment module to activate the hardware adjustments.

Advanced HART® diagnostics

The DA2 option is available for Advanced HART Diagnostics. This option requires the use of the Plantweb housing. In order to gain full access to the Advanced HART Diagnostic capabilities, simply add the 3051S HART Diagnostics Electronics assembly (p/n 03151-9071-0001). Before replacing the existing assembly with the new 3051S Diagnostics Electronics assembly, record the transmitter configuration. Transmitter configuration data must be reentered after adding the Advanced HART Diagnostics electronics assembly and before putting the transmitter back into operation.

FOUNDATION™ Fieldbus

FOUNDATION Fieldbus Upgrade Kits are available for Plantweb housings. Each kit includes an electronics assembly and terminal block. To upgrade to FOUNDATION Fieldbus, replace the existing electronics assembly with the FOUNDATION Fieldbus Output Electronics assembly (P/N 03151-9020-0001) and replace the existing terminal block with the FOUNDATION Fieldbus terminal block (part number will vary based on the kit selected). Table 4-2 shows the available kits.

Table 4-2: F

Kit Part number

Standard FOUNDATION Fieldbus Upgrade kit 03151-9021-0021

Transient Protection FOUNDATIONFieldbus Upgrade kit 03151-9021-0022

FISCO FOUNDATION Fieldbus Upgrade kit 03151-9021-0023

OUNDATION Fieldbus Upgrade Kits

Refer to Disassembly procedures for information on assembly.

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Rosemount 3051S Series Pressure Transmitter with HART Protocol Manuals & Guides

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

1 Introduction

1.1 Using this manual

1.2 Models covered

1.3 Product recycling/disposal

2 Configuration

2.1 Overview

Example software function

2.1.2 Safety messages

2.2 Commissioning on the bench

Setting the loop to manual

Wiring diagrams

2.3 Field Communicator

Field Communicator user interface

2.4 Field Communicator menu trees

2.5 Check output

2.5.1 Process variables

View Process Variables on the Field Communicator

View Process Variables on the AMS Device Manager

Module temperature

View the Module Temperature reading on the Field Communicator

View the Module Temperature reading on the AMS Device Manager

2.6 Basic setup

2.6.1 Set Process Variable Units

Set Process Variable Units on the Field Communicator

Set Process Variable Units on the AMS Device Manager

2.6.2 Set output (transfer function)

Set Output on the Field Communicator

Set the Output on the AMS Device Manager

Rerange

Rerange with a Field Communicator or AMS Device Manager only

Rerange on Field Communicators

Rerange on AMS Device Manager

Rerange with a Pressure Input Source and a Field Communicator or AMS Device Manager

Rerange with a Pressure Input Source and Field Communicator

Rerange with a Pressure Input Source and AMS Device Manager

Rerange with a Pressure Input Source and the local zero and span buttons (option D1)

Damping

Access Damping on the Field Communicator

Set the Damping Value in AMS Device Manager

2.7 LCD display (Optional Order Code)

Configure the LCD display on the Field Communicator

Configure the LCD display in AMS Device Manager

2.8 Detailed setup

2.8.1 Failure mode alarm and saturation

2.8.2 Alarm and saturation level configuration

Configure Alarm and Saturation Levels with a Field Communicator

Configure Alarm and Saturation Levels with AMS Device Manager

Alarm and saturation levels for burst mode

2.8.4 Alarm and saturation values for multidrop mode

2.8.5 Alarm level verification

Process alerts

Configure the process alerts with a Field Communicator

Configure the Process Alerts with AMS Device Manager

Scaled variable configuration

Field Communicator

Configure the Scaled Variable with AMS Device Manager

2.8.8 DPLevel example scaled variable

2.8.9 DP Flow example of scaled variable

Re-mapping

Re-mapping with a Field Communicator

Re-mapping with the AMS Device Manager

Module temperature unit

Configure the Module Temperature Unit on a Field Communicator

Configure the Module Temperature Unit on AMS Device Manager

2.9 Diagnostics and service

Loop Test

Initiate a Loop Test on a Field Communicator

Initiate a Loop Test on AMS Device Manager

Simulate Device Variables

Simulate Device Variables on a Field Communicator

Simulate Device Variables on AMS Device Manager

2.10 Advanced functions

2.10.1 Saving, recalling, and cloning configuration data

Saving, Recalling, and Cloning Configuration Data on a Field Communicator

Creating a Reusable Copy in AMS Device Manager