Rosemount 2160 Specifications
Product Data Sheet
Z.65.11-518
00813-0100-4160, Rev DA
Rosemount™ 2160 Wireless Level Switch
Vibrating Fork
June 2017
World’s first wireless liquid level switch for
reliable point level detection
Wireless capabilities extend the full benefits of
PlantWeb
Self-organizing network delivers information rich
™
to previously inaccessible locations
data with >99% data reliability
Designed for operation in temperature extremes
of –94 to 500 °F (–70 to 260 °C)
Virtually unaffected by flow, bubbles, turbulence,
foam, vibration, solids content, coating,
properties of the liquid, and product variations
“Fast Drip” fork design gives quicker response
time, especially with viscous liquids
Intrinsically Safe certification option
TÜV tested and approved for overfill protection
according to DiBt/ WHG regulations
Rosemount 2160 Wireless Level Switch
2160***E
2160***S
‘Fast drip’ forks
June 2017
Overview of the Rosemount 2160 Wireless Level Switch
Measurement principle
The Rosemount 2160 is designed using the principle of a tuning fork. A
piezo-electric crystal oscillates the forks at their natural frequency. Changes
to this frequency are continuously monitored. The frequency of the vibrating
fork sensor changes depending on the medium in which it is immersed. The
denser the liquid, the lower the frequency.
When used as a
the fork, causing a change of natural frequency that is detected by the
electronics and switches the output state to ‘dry’.
When the Rosemount 2160 is used as a
tank or pipe, making contact with the fork which then causes the output state
to switch to ‘wet’.
low level alarm, the liquid in the tank or pipe drains down past
high level alarm, the liquid rises in the
Key features and benefits
Virtually unaffected by turbulence, foam, vibration, solids content,
coating, or liquid properties
The high temperature version of the Rosemount 2160 is designed for
operation in temperatures from –94 to 500 °F (–70 to 260 °C). It has a
stainless steel thermal tube to move the electronics away from the
process
Electronic self-checking and condition monitoring, and alerts using a
Field Communicator or AMS Device Manager.
Software adjustable switching delay prevents false switching in turbulent
or splashing applications
Wireless and encrypted digital communication of the switch output state
and other variables
Optional integral LCD for indicating the switch output state and
diagnostics
‘Fast Drip’ fork design gives quicker response time, especially with
viscous liquids. Rapid wet-to-dry time for highly responsive switching
Fork shape is optimized for hand polishing to meet hygienic
requirements
No moving parts or crevices for virtually no maintenance
Contents
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . page 4 Product Certifications . . . . . . . . . . . . . . . . . . . . . . . .page 11
Spares and Accessories . . . . . . . . . . . . . . . . . . . . . . . page 7 Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . .page 13
Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8
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Emerson.com/Rosemount
June 2017
High and low level alarm
AMS Device Manager
In tank gauging systems, a Rosemount 2160 high level
alarm switch can be used as an alternative to a second
radar level gauge (see the Rosemount Tank Gauging
product data sheet 00813-0100-5100 for details)
Point level alarm
Rosemount 2160
Rosemount
5900S
Level
High level alarm: two separate
and configurable relay outputs
For optimal performance, every wireless HART network should have a
minimum of five devices and every device should have a minimum of three
neighbors within effective range of the wireless gateway
Superior diagnostics
Built-in diagnostics continuously check electronic and mechanical
health
Fork conditions detected including internal and external damage,
coated or blocked, and extreme corrosion
Ideal for critical alarm duties
Fit and forget
Once installed, the Rosemount 2160 is ready to go.
It needs no calibration and requires minimum installation
You can install, and forget it
Wireless power module
The Rosemount 2160 is powered by a replaceable wireless Power
Module
The fork sensor requires very little power, and the Power Module life
remains long even with fast update rates
Extended temperature performance
The high temperature version of the Rosemount 2160 enables
™
standardization of Emerson’s
range of process environments, and is ideally suited for harsh
conditions where high reliability is essential
vibrating fork switches across a wide
Rosemount 2160 Wireless Level Switch
Wireless capability
The Rosemount 2160 is the world’s first wireless liquid level switch
Includes all the features of our wired level switches, but without the
complications and cost of wiring
Ideal for level detection in locations previously inaccessible, or too
costly for wired devices
Applications
Overfill protection
High and low level alarms
Pump control or limit detection
Run dry or pump protection
Hygienic applications
High temperature applications
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USB
RS-232
Ext. pwr
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Emerson.com/Rosemount
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Rosemount 2160 Wireless Level Switch
June 2017
Ordering Information
Specification and selection of product materials, options, or components must be made by the purchaser of the equipment.
See page 9 for more information on Material Selection.
Table 1. Rosemount 2160 Ordering Information
The starred options (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to
additional delivery lead time.
Model Product description
2160 Wireless Vibrating Fork Liquid Level Switch
Output
X Wireless
Housing material
D Dual Compartment Housing - Aluminum (Aluminium)
Conduit entry / cable threads
8
1
/2-in. NPT thread
Operating temperature
S Standard: –40 °F (–40 °C)...302 °F (150 °C)
E High: –94 °F (–70 °C)...500 °F (260 °C)
Material of construction: process connection / fork
(1)
S
(2)
H
316/316L Stainless Steel (1.4401/1.4404)
Alloy C (UNS N10002), Alloy C-276 (UNS N10276), solid
Process connection size
9
3
/4 in. / 19 mm
1 1 in. / 25 mm (DN25)
2 2 in. / 50 mm (DN50)
5 11/2 in. / 40 mm (DN40)
3 3 in. / 80 mm (DN80)
4 4 in. / 100 mm (DN100)
7 21/2-in. / 65 mm (DN65)
(3)
X
Customer specific
★
★
★
★
★
★
★
★
★
★
★
★
★
Process connection rating
AA ASME B16.5 Class 150 flange
AB ASME B16.5 Class 300 flange
DB EN1092-1 PN25/40 flange
NN For use with non-flange process connection type
AC ASME B16.5 Class 600 flange
DA EN1092-1 PN10/16 flange
DC EN1092-1 PN63 flange
DD EN1092-1 PN100 flange
(3)
XX
Customer specific
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★
★
★
★
Emerson.com/Rosemount
June 2017
Rosemount 2160 Wireless Level Switch
Table 1. Rosemount 2160 Ordering Information
The starred options (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to
additional delivery lead time.
Process connection type
R Raised Face (RF) flange
B BSPT (R) thread
G BSPP (G) thread
N NPT thread
P BSPP (G) O-ring
C Tri Clamp
(3)
X
Customer specific
Fork length
A Standard length 1.7-in. (44 mm)
(4)
H
(5)
E
(5)
M
Standard length flange 4.0-in. (102 mm)
Extended, customer specified length in tenths of inches
Extended, customer specified length in millimeters
Specific extended fork length
0000 Factory default length (only if fork length A or H is selected)
(5)
xxxx
Specific customer specified length in tenths of inches or millimeters (xxx.x inches or xxxx mm)
Surface finish
1 Standard surface finish
(6)(7)
2
Hand polished (Ra < 0.4 μm)
★
★
★
★
★
★
★
★
★
★
★
★
★
★
Product certifications
GP Korean Testing Laboratory (KTL), KCC Mark for Ordinary Locations
I2 INMETRO Intrinsic Safety
I3 NEPSI Intrinsic Safety
I5 FM Intrinsic Safety
(8)
I6
CSA Intrinsic Safety
I7 IECEx Intrinsic Safety
IM Technical Regulation Customs Union (EAC) Intrinsic Safety
IP KTL/KOSHA Intrinsic Safety
Wireless update rate, operating frequency and protocol
WA3 User configurable update rate, 2.4 GHz DSSS, IEC 62591 (WirelessHART™)
Omni-directional wireless antenna and SmartPower
(9)
WK1
External antenna, adapter for black power module (I.S. power module sold separately)
Typical model number: 2160 X D 8 S S 1 NN N A0000 1 I5 WA3 WK1
★
★
★
★
★
★
★
★
★
★
Emerson.com/Rosemount
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Rosemount 2160 Wireless Level Switch
June 2017
Table 1. Rosemount 2160 Ordering Information
The starred options (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to
additional delivery lead time.
Options (include with the selected model number)
Meter
M5 LCD meter
Factory configuration
(10)
C1 Factory configure Date, Descriptor, Message Fields and Wireless Parameters
★
★
Calibration data certification
Q4 Certificate of functional test
★
Material traceability certification
Q8 Material traceability certification per EN 10204 3.1
Special procedures
(11)
P1 Hydrostatic testing with certificate
★
★
Example of options included with the model number: 2160 X D 8 S S 1 NN N A0000 1 I5 WA3 WK1 M5 Q8
1. Flanges are dual certified 316 and 316L Stainless Steel (1.4401 and 1.4404).
2. Only available for BSPT and NPT threaded process connection types as standard, other upon request.
3. Other process connections available upon request.
4. Not available for hand polished wet side.
5. Example: Code E1181 is 118.1 inches. Code M3000 is 3000 millimeters. See “Extended fork lengths” on page 8 for minimum and maximum extended lengths.
6. Not available with Material of Construction Process / Fork option code H.
7. Hand-polished for hygienic connections to better than 0.4m Ra such that there are no pits, folds, crevices or cracks discernible to the naked eye (i.e. no features
larger than 75 micrometers based on resolving 1/60 degree at a distance of 250 mm).
8. The requirements of CRN are met when a Rosemount 2160 is configured with a CSA approval, 316/316L stainless steel (1.4401/1.4404) wetted parts, and either
NPT threaded or 2-in. to 4-in. ASME B16.5 flanged process connections.
9. Black power module must be shipped separately, order Model 701PBKKF or part number 00753-9220-0001.
10. Submit a completed Configuration Data Sheet (CDS)
11. Option limited to units with extended lengths up to 59.1-in. (1500 mm).
with the order if the C1 option code is selected.
Overfill approval option
The Rosemount 2160 has been TÜV-tested and approved for overfill protection according to the German DIBt/WHG regulations.
If required, add “R2259” to the end of the model code. For example, 2160 X D 8 S S 1 NN N A0000 1 I5 WA3 WK1 R2259.
You can have one or more Options codes added to the end of the model code.
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Emerson.com/Rosemount
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