Rosemount 2160 Specifications

Product Data Sheet

Z.65.11-518

00813-0100-4160, Rev DA

Rosemount™ 2160 Wireless Level Switch

Vibrating Fork

June 2017

 World’s first wireless liquid level switch for

reliable point level detection

 Wireless capabilities extend the full benefits of

PlantWeb

 Self-organizing network delivers information rich

™

to previously inaccessible locations

data with >99% data reliability

 Designed for operation in temperature extremes

of –94 to 500 °F (–70 to 260 °C)

 Virtually unaffected by flow, bubbles, turbulence,

foam, vibration, solids content, coating, properties of the liquid, and product variations

 “Fast Drip” fork design gives quicker response

time, especially with viscous liquids

 Intrinsically Safe certification option

 TÜV tested and approved for overfill protection

according to DiBt/ WHG regulations

Rosemount 2160 Wireless Level Switch

2160***E

2160***S

‘Fast drip’ forks

June 2017

Overview of the Rosemount 2160 Wireless Level Switch

Measurement principle

The Rosemount 2160 is designed using the principle of a tuning fork. A piezo-electric crystal oscillates the forks at their natural frequency. Changes to this frequency are continuously monitored. The frequency of the vibrating fork sensor changes depending on the medium in which it is immersed. The denser the liquid, the lower the frequency.

When used as a the fork, causing a change of natural frequency that is detected by the electronics and switches the output state to ‘dry’.

When the Rosemount 2160 is used as a tank or pipe, making contact with the fork which then causes the output state to switch to ‘wet’.

low level alarm, the liquid in the tank or pipe drains down past

high level alarm, the liquid rises in the

Key features and benefits

 Virtually unaffected by turbulence, foam, vibration, solids content,

coating, or liquid properties

 The high temperature version of the Rosemount 2160 is designed for

operation in temperatures from –94 to 500 °F (–70 to 260 °C). It has a stainless steel thermal tube to move the electronics away from the process

 Electronic self-checking and condition monitoring, and alerts using a

Field Communicator or AMS Device Manager.

 Software adjustable switching delay prevents false switching in turbulent

or splashing applications

 Wireless and encrypted digital communication of the switch output state

and other variables

 Optional integral LCD for indicating the switch output state and

diagnostics

 ‘Fast Drip’ fork design gives quicker response time, especially with

viscous liquids. Rapid wet-to-dry time for highly responsive switching

 Fork shape is optimized for hand polishing to meet hygienic

requirements

 No moving parts or crevices for virtually no maintenance

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . page 4 Product Certifications . . . . . . . . . . . . . . . . . . . . . . . .page 11

Spares and Accessories . . . . . . . . . . . . . . . . . . . . . . . page 7 Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . .page 13

Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8

Emerson.com/Rosemount

June 2017

High and low level alarm

AMS Device Manager

In tank gauging systems, a Rosemount 2160 high level alarm switch can be used as an alternative to a second radar level gauge (see the Rosemount Tank Gauging product data sheet 00813-0100-5100 for details)

Point level alarm

Rosemount 2160

Rosemount

5900S

Level

High level alarm: two separate and configurable relay outputs

For optimal performance, every wireless HART network should have a minimum of five devices and every device should have a minimum of three neighbors within effective range of the wireless gateway

Superior diagnostics

 Built-in diagnostics continuously check electronic and mechanical

health

 Fork conditions detected including internal and external damage,

coated or blocked, and extreme corrosion

 Ideal for critical alarm duties

Fit and forget

 Once installed, the Rosemount 2160 is ready to go.

It needs no calibration and requires minimum installation

 You can install, and forget it

Wireless power module

 The Rosemount 2160 is powered by a replaceable wireless Power

Module

 The fork sensor requires very little power, and the Power Module life

remains long even with fast update rates

Extended temperature performance

 The high temperature version of the Rosemount 2160 enables

™

standardization of Emerson’s range of process environments, and is ideally suited for harsh conditions where high reliability is essential

vibrating fork switches across a wide

Rosemount 2160 Wireless Level Switch

Wireless capability

 The Rosemount 2160 is the world’s first wireless liquid level switch  Includes all the features of our wired level switches, but without the

complications and cost of wiring

 Ideal for level detection in locations previously inaccessible, or too

costly for wired devices

Applications

 Overfill protection  High and low level alarms  Pump control or limit detection  Run dry or pump protection  Hygienic applications  High temperature applications

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Emerson.com/Rosemount

Rosemount 2160 Wireless Level Switch

June 2017

Ordering Information

Specification and selection of product materials, options, or components must be made by the purchaser of the equipment. See page 9 for more information on Material Selection.

Table 1. Rosemount 2160 Ordering Information

The starred options (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.

Model Product description

2160 Wireless Vibrating Fork Liquid Level Switch

Output

X Wireless

Housing material

D Dual Compartment Housing - Aluminum (Aluminium)

Conduit entry / cable threads

/2-in. NPT thread

Operating temperature

S Standard: –40 °F (–40 °C)...302 °F (150 °C) E High: –94 °F (–70 °C)...500 °F (260 °C)

Material of construction: process connection / fork

(1)

(2)

316/316L Stainless Steel (1.4401/1.4404) Alloy C (UNS N10002), Alloy C-276 (UNS N10276), solid

Process connection size

/4 in. / 19 mm 1 1 in. / 25 mm (DN25) 2 2 in. / 50 mm (DN50) 5 11/2 in. / 40 mm (DN40) 3 3 in. / 80 mm (DN80) 4 4 in. / 100 mm (DN100) 7 21/2-in. / 65 mm (DN65)

(3)

Customer specific

★

Process connection rating

AA ASME B16.5 Class 150 flange AB ASME B16.5 Class 300 flange DB EN1092-1 PN25/40 flange NN For use with non-flange process connection type AC ASME B16.5 Class 600 flange DA EN1092-1 PN10/16 flange DC EN1092-1 PN63 flange DD EN1092-1 PN100 flange

(3)

Customer specific

★

Emerson.com/Rosemount

June 2017

Rosemount 2160 Wireless Level Switch

Table 1. Rosemount 2160 Ordering Information

The starred options (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.

Process connection type

R Raised Face (RF) flange B BSPT (R) thread G BSPP (G) thread N NPT thread P BSPP (G) O-ring C Tri Clamp

(3)

Customer specific

Fork length

A Standard length 1.7-in. (44 mm)

(4)

(5)

Standard length flange 4.0-in. (102 mm) Extended, customer specified length in tenths of inches Extended, customer specified length in millimeters

Specific extended fork length

0000 Factory default length (only if fork length A or H is selected)

(5)

xxxx

Specific customer specified length in tenths of inches or millimeters (xxx.x inches or xxxx mm)

Surface finish

1 Standard surface finish

(6)(7)

Hand polished (Ra < 0.4 μm)

★

Product certifications

GP Korean Testing Laboratory (KTL), KCC Mark for Ordinary Locations I2 INMETRO Intrinsic Safety I3 NEPSI Intrinsic Safety I5 FM Intrinsic Safety

(8)

CSA Intrinsic Safety I7 IECEx Intrinsic Safety IM Technical Regulation Customs Union (EAC) Intrinsic Safety IP KTL/KOSHA Intrinsic Safety

Wireless update rate, operating frequency and protocol

WA3 User configurable update rate, 2.4 GHz DSSS, IEC 62591 (WirelessHART™)

Omni-directional wireless antenna and SmartPower

(9)

WK1

External antenna, adapter for black power module (I.S. power module sold separately)

Typical model number: 2160 X D 8 S S 1 NN N A0000 1 I5 WA3 WK1

★

Emerson.com/Rosemount

Rosemount 2160 Wireless Level Switch

June 2017

Table 1. Rosemount 2160 Ordering Information

The starred options (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.

Options (include with the selected model number)

Meter

M5 LCD meter

Factory configuration

(10)

C1 Factory configure Date, Descriptor, Message Fields and Wireless Parameters

★

Calibration data certification

Q4 Certificate of functional test

★

Material traceability certification

Q8 Material traceability certification per EN 10204 3.1

Special procedures

(11)

P1 Hydrostatic testing with certificate

★

Example of options included with the model number: 2160 X D 8 S S 1 NN N A0000 1 I5 WA3 WK1 M5 Q8

1. Flanges are dual certified 316 and 316L Stainless Steel (1.4401 and 1.4404).

2. Only available for BSPT and NPT threaded process connection types as standard, other upon request.

3. Other process connections available upon request.

4. Not available for hand polished wet side.

5. Example: Code E1181 is 118.1 inches. Code M3000 is 3000 millimeters. See “Extended fork lengths” on page 8 for minimum and maximum extended lengths.

6. Not available with Material of Construction Process / Fork option code H.

7. Hand-polished for hygienic connections to better than 0.4m Ra such that there are no pits, folds, crevices or cracks discernible to the naked eye (i.e. no features larger than 75 micrometers based on resolving 1/60 degree at a distance of 250 mm).

8. The requirements of CRN are met when a Rosemount 2160 is configured with a CSA approval, 316/316L stainless steel (1.4401/1.4404) wetted parts, and either NPT threaded or 2-in. to 4-in. ASME B16.5 flanged process connections.

9. Black power module must be shipped separately, order Model 701PBKKF or part number 00753-9220-0001.

10. Submit a completed Configuration Data Sheet (CDS)

11. Option limited to units with extended lengths up to 59.1-in. (1500 mm).

with the order if the C1 option code is selected.

Overfill approval option

The Rosemount 2160 has been TÜV-tested and approved for overfill protection according to the German DIBt/WHG regulations. If required, add “R2259” to the end of the model code. For example, 2160 X D 8 S S 1 NN N A0000 1 I5 WA3 WK1 R2259. You can have one or more Options codes added to the end of the model code.

Emerson.com/Rosemount

+ 14 hidden pages

Rosemount 2160 Specifications

Contents

Ordering Information