Rosemount 2160 Quick Start Guide

Quick Start Guide

00825-0100-4160, Rev CA

June 2017

Rosemount™ 2160 Wireless Level Switch

Vibrating Fork

Z.65.11-518

Quick Start Guide

June 2017

NOTICE

This guide provides basic guidelines for the Rosemount 2160. It does not provide instructions for detailed
configuration, diagnostics, maintenance, service, troubleshooting, or installations.
Refer to the
available electronically on Emerson.com/Rosemount

Failure to follow these installation guidelines could result in death or serious injury.

 The Rosemount 2160 Wireless Vibrating Fork Liquid Level Switch (“level switch”) must be installed,

 Use the equipment only as specified. Failure to do so may impair the protection provided by the equipment.

Explosions could result in death or serious injury.

 Installation of the level switch in an explosiv e environment must be in accordance with the appropriate local,

 Before connecting a Field Communicator in an explosive atmosphere, ensure the instruments are installed in

 Verify that the operating atmosphere of the level switch is consistent with the appropriate hazardous

External surface may be hot.

 Care must be taken to avoid possible burns.

Process leaks could result in death or serious injury.

 Install and tighten process connectors before applying pressure.

 Do not attempt to loosen or remove process connectors while the level switch is in service.

Electrical shock could cause death or serious injury.

 Avoid contact with the leads and terminals. High voltage that may be present on leads can cause

Rosemount 2160 Reference Manual for more instruction. The manual and this guide are also

connected, commissioned, operated, and maintained by suitably qualified personnel only, observing any
national and local requirements that may apply.

national, and international standards, codes, and practices. Please review the Product Certifications section
for any restrictions associated with a safe installation.

accordance with intrinsically safe or non-incendive field wiring practice s.

locations certifications.

electrical shock.

.

Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.

This device must be installed to ensure a minimum antenna separation distance of 8 in. (20 cm) from all persons.

The power module may be replaced in a hazardous area. The power module has surface resistivity greater than
one gigaohm and must be properly installed in the wireless device enclosure. Care must be taken during
transportation to and from the point of installation to prevent electrostatic charge build-up.

Shipping considerations for wireless products

The unit was shipped to you without the power module installed. Please remove the power module prior to
shipping the unit.

Each power module contains two “C” size primary lithium batteries. Primary lithium batteries are regulated in
transportation by the U.S. Department of Transportation, and are also covered by IATA (International Air
Transport Association), ICAO (International Civil Aviation Organization), and ARD (European Ground
Transportation of Dangerous Goods). It is the responsibility of the shipper to ensure compliance with these or
any other local requirements. Please consult current regulations and requirements before shipping.

2

June 2017

A

E

D

F, G, and H

B

C

1.0 Rosemount 2160 Overview

The Rosemount 2160 Wireless Vibrating Fork Level Switch (“level switch”) uses
vibrating short fork technology, and is suitable for virtually all liquid applications.

The level switch is designed to use the principle of a tuning fork. A piezo-electric
crystal oscillates the forks at their natural frequency (~1400 Hz). Changes to this
frequency are continuously monitored. The frequency of the vibrating fork sensor
changes depending on the medium in which it is immersed. The denser the liquid,
the lower the frequency.

When used as a low level alarm, the liquid in the tank or pipe drains down past the
fork, causing a change of natural frequency that is detected by the electronics and
switches the output state to a dry condition. When the level switch is used as a high
level alarm, the liquid rises in the tank or pipe, making contact with the fork which
then causes the output state to switch to a wet condition.

The switch output state, along with other parameters, are regularly transmitted over
a secure wireless connection to a Smart Wireless Gateway (“gateway”).

Figure 1. Rosemount 2160 Features

Quick Start Guide

A. Aluminum housing F. ‘Fast drip’ fork design
B. Antenna G. Short fork length or extensions
C. Optional LCD display up to 118 in. (3 m)
D.Thermal tube (2160***E only) H. Wetted materials in 316/316L SST, or
E. Threaded, flanged, or Alloy C (UNS N10002) and Alloy C-276

Tri Clamp connections (UNS N10276)

3

Quick Start Guide

OK

OKOK

2.0 Before Installation

2.1 General considerations

 The level switch is available as an intrinsically safe version for hazardous area

installations. There are ordinary location versions for unclassified, safe areas.

 The weight of the level switch with a heavy flange and extended fork length may

exceed 37 lb. (18 kg). A risk assessment is required to be done before carrying,
lifting, and installing the level switch.

 Handle the Rosemount 2160 with great care (Figure 2).
 This level switch is designed for open or closed tank and pipe installation.

It is weatherproof and protected against the ingress of dust, but must be
protected from flooding (Figure 3).

Figure 2. Handling the Rosemount 2160

June 2017

Figure 3. Environmental Considerations

4

June 2017

OK

Quick Start Guide

 Mount the switch so that the battery side is accessible.

Clearance of 2
On the circuit side of the electronics housing, provide 0.75 in. (19 mm) of

clearance for units without an LCD display. Three inches of clearance is required
for cover removal if an LCD display is installed.

 The housing can be rotated for optimal viewing of the optional LCD display and to

get the best antenna position (see “Housing rotation (optional)” on page 5).

 Always ensure a proper seal by installing the electronics housing cover(s) so that

metal contacts metal. Use Rosemount O-rings.

 Always ground the housing in accordance with national and local electrical codes.

The most effective grounding method for the housing is a direct connection to
earth ground with minimal impedance.

3

/8 in. (60 mm) is required for cover removal.

2.2 Installation recommendations

 Avoid installing near liquid entering the tank at the fill point.
 Avoid heavy splashing on the forks.
 Avoid installing near heat sources.
 Ensure the fork does not come into contact with a tank/pipe wall or fittings.
 Allow a distance between product build-up and level switch fork (Figure 4).

Figure 4. Avoid Product Build-up

2.3 Housing rotation (optional)

1. Loosen the housing rotation set screw (Figure 5 on page 6).

2. First rotate the housing clockwise to the desired location. If the desired location
cannot be achieved due to the thread limit (up to 360°), rotate the housing
counter-clockwise to the desired location. Do not over twist.

3. Re-tighten the housing rotation set screw.

5

Quick Start Guide

Housing rotation set screw

(use a 3/32-in. Allen key)

Figure 5. Housing Rotation Set Screw on Rosemount 2160

3.0 Wireless Preparation

3.1 Power-up sequence

The power module should not be installed on any wireless device until the Smart
Wireless Gateway (“gateway”) is installed and functioning properly. This level switch
uses the black power module. Order model number 701PBKKF.

Wireless devices should also be powered up in order of proximity from the gateway,
beginning with the closest. This will result in a simpler and faster network
installation. Enable Active Advertising on the gateway to ensure new devices join the
network faster.

For more information, see the Smart Wireless Gateway Manual

June 2017

.

3.2 Antenna position

The antenna should be positioned vertically, either straight up or straight down, and
should be approximately 3 ft. (1 m) from any large structure or building to allow for
clear communication to other devices.

4.0 Physical Installation

1. Install the level switch according to standard installation practices, making sure
to correctly align the fork using the alignment notch or groove (Figure 4).

2. Use supports for extended fork lengths greater than 3.2 ft. (1 m).
Refer to the Rosemount 2160 Reference Manual

3. Close the housing cover and tighten to safety specification. Always ensure a
proper seal so that metal touches metal, but do not over tighten.

4. Insulate the level switch with ROCKWOOL

Reference Manual

5. Position the antenna such that it is vertical, either straight up or down.

6. Plug in the power module after the gateway is installed and functioning
(Figure 7 on page 8).

6

for guidance.

for guidance.

®

. Refer to the Rosemount 2160

June 2017

A

E

C

B

D

Threaded

installation

Flanged

installation

D

Tri Clamp

installation

See the Rosemount 2100 Quick Release Kit Quick Start Guide
for installation instructions.

Figure 6. Example Installations

Quick Start Guide

A. PTFE for NPT and BSPT (R) thread D. Fork alignment notch
B. Gasket for BSPP (G) thread E. Fork alignment notch
C. Fork alignment groove

7

Quick Start Guide

B

A

C

Figure 7. Power Module Installation

A. Cover
B. Power module
C. Rosemount 2160

June 2017

5.0 Configuration

Note

The Power Module needs to be installed before the Field Communicator can interface with
the Rosemount 2160.

5.1 Wireless configuration

To communicate with the Smart Wireless Gateway (“gateway”), and ultimately the
host system, the level switch must be configured to communicate with the wireless
network. This step is the wireless equivalent of connecting wires from a level switch
to the information system.

Using a Field Communicator or AMS Wireless Configurator, enter the Network ID
and Join Key so that they match the Network ID and Join Key of the gateway and

8

other devices in the network. If the Network ID and Join Key do not match that of the
gateway, the level switch will not communicate with the network.

The Network ID and Join Key may be obtained from the gateway on the
Setup>Network>Settings page on the web interface (Figure 8 on page 9).

June 2017

2160A03F 46210A9E 2B890E10 8C914557

2160

Figure 8. Smart Wireless Gateway Screenshot

Quick Start Guide

AMS Wireless Configurator

Right-click on the Rosemount 2160 and select Configure. When the menu opens,
select Join Device to Network and follow the method to enter the Network ID and
Join Key. When a device joins a network, it appears in the Device Manager
(Figure 9).

Figure 9. Device joined Network

9

Quick Start Guide

0 - 0 - 0 - 0

Field Communicator

The Network ID and Join Key may be changed in the wireless device by using the
Fast Key sequence in Table 1. Set both Network ID and Join Key.

Table 1. Wireless Setup

Function Key sequence Menu items

Wireless Setup 2, 2, 1 Network ID and Join Device to Network

Troubleshooting

If the device is not joined to the network after power up, verify the correct
configuration of the Network ID and Join Key, and that Active Advertising has been
enabled on the gateway. The Network ID and Join Key in the device must match the
Network ID and Join Key of the gateway.

5.2 Squawk feature

The “Squawk” feature is available to visually locate an individual
Rosemount 2160 amongst multiple networked Rosemount 2160
devices.

Note

The “Squawk” feature requires the Rosemount 2160 to have the optional LCD meter fitted.

June 2017

10

AMS Device Manager instructions

1. From the AMS Device Manager, select the Tag of a Rosemount 2160
to be located.

2. Select Service Tools and then select Maintenance.

3. Select Routine Maintenance.

4. Select Locate Device and then Next to activate Squawk.

5. Look for the pattern 0-0-0-0 on the LCD of the located ‘squawking’
Rosemount 2160.

6. To de-activate Squawk, select Next, Cancel, Next, and finally Finish.

Field Communicator instructions

1. From the Home screen, select 3: Service Tools.

2. Select 5: Maintenance and then select 4: Routine Maintenance.

3. Select 1: Locate Device and follow on-screen instructions to activate Squawk.

4. Look for the pattern 0-0-0-0 on the LCD of the located ‘squawking’
Rosemount 2160.

5. To de-activate Squawk, exit the feature.

Note

It can take up to 60 seconds for the Rosemount 2160 to return to normal operations.

June 2017

5.3 Basic setup

Use Fast Key sequence 2, 1 to see the guided setup options, or alternatively use this

section to do the basic setup manually.

Wireless update rate

This is the interval between data transmission to a gateway, and is in the range

1 second to 60 minutes. (The LCD updates at each wireless update).

How to change or view the update rate

1. From the Home screen, select 2: Configure.

2. Select 2: Guided Setup.

3. Select 3: Configure Update Rate.

Note

If you do not see Configure Update Rate, use Fast Key sequence 2, 2, 1, 3, 1, 5 and disable

Advanced Broadcasting first.

Operation mode

The Rosemount 2160 has three operation modes:

 “Standard” – Default operation mode with no fault detection.

A 0 Hz sensor frequency represents a wet condition, and not a fault.
PV Status indicates “Valid”.

 “Enhanced (Fault=WET)” – Output state is forced to wet when a fault is detected.

PV Status indicates “Fault”

 “Enhanced (Fault=DRY)” – Output state is forced to dry when a fault is detected.

PV Status indicates “Fault”

Quick Start Guide

How to change or view the operation mode

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 2: Operation.

4. Select 1: Application.

5. Select 1: Operation Mode.

Note

See the Rosemount 2160 Reference Manual for further information about the modes.

11

Quick Start Guide

Sensor output delay

When the level switch detects a change in process conditions from wet-to-dry or
dry-to-wet, the Sensor Output Delay parameter causes a delay of up to 3600 seconds
before a new process condition is indicated in the process variables.

How to change or view the sensor output delay

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 2: Operation.

4. Select 1: Application.

5. Select 2: Sensor Output Delay.

Media density

The frequency of the vibrating fork sensor can be affected by the process liquid
density. Use Media Density to select one of the following options:

 Normal – Select when the liquid specific gravity is between 0.7 and 2.0
 Low – Select when the liquid specific gravity is less than 0.7
 High – Select when the liquid specific gravity is greater than 2.0

How to change or view the media density

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 2: Operation.

4. Select 1: Application.

5. Select 3: Media Density.

June 2017

5.4 Output

Variables

How to view the Variables menu

1. From the Home screen, select 3: Service Tools.

2. Select 2: Variables.

The variable menu displays the following important variables:

 PV – level switch output state of 0.0 (dry) or 1.0 (wet)
 PV Status – e.g. good, bad, manual/fixed, or poor accuracy
 Sensor Frequency – the frequency of the vibrating fork
 Electronics Temperature – the temperature inside the level switch housing

12

June 2017

F O R K

w e t

1 . 0

COMM

P/N 00753-9200-0010

6.0 Verify Operation

There are four ways to verify operation: using the local display (LCD), using the Field
Communicator, using the Smart Wireless Gateway’s integrated web interface, or by
using AMS Wireless Configurator.

6.1 Local display (LCD)

During normal operation, the LCD should display the PV
value at update rate intervals of up to 1 minute (see picture,
right). Press the Diagnostic button to display the TAG,
Device ID, Network ID, Network Join Status and Device
Status screens. Refer to the Rosemount 2160 Reference

Manual for error codes and other messages.

6.2 Field Communicator

To communicate with a Field Communicator, power the Rosemount 2160 by
connecting the power module and connect the Field Communicator (Figure 10). A
Rosemount 2160 DD (Device Description) is also required for HART
communication. To obtain the latest DD, visit the Emerson™ Easy Upgrade Site

Table 2. Communications Fast Key Sequence

Function Key sequence Menu items

Communications 3, 4

Quick Start Guide

®

wireless

Join Status, Communication Status, Join Mode,
Number of Available Neighbors,
Number of Advertisements Heard,
Number of Join Attempts

.

Figure 10. Field Communicator Connections

P/N 00753-9200-0010

COMM

6.3 Smart wireless gateway

Navigate to the Explorer>Status page using the gateway’s integrated web interface.
This page shows whether the device has joined the network and if it is
communicating properly. It may take several minutes for the device to join the
network.

P/N 00753-9200-0010

COMM

13

Quick Start Guide

7.0 Product Certifications

7.1 European Union directive information

The EC declaration of conformity certificate is currently not available for the
Rosemount 2160. Please check the Rosemount 2160 web page

7.2 Telecommunication compliance

All wireless devices require certification to ensure that they adhere to regulations
regarding the use of the RF spectrum. Nearly every country requires this type of
product certification. Emerson is working with governmental agencies around the
world to supply fully compliant products and remove the risk of violating country
directives or laws governing wireless device usage.

7.3 FCC and IC

Operation is subject to the following two conditions: (1) This device may not cause
harmful interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.

This device must be installed to ensure a minimum antenna separation distance of
8 in. (20 cm) from all persons.

7.4 Ordinary location certification

Korean Testing Laboratory (KTL), KCC mark for ordinary locations use

GP EMC certificate: KCC-REM-ERN-RMDSWIT2160XXX

June 2017

for updates.

7.5 Canadian Registration Number

CRN 0F04227.2C

Note

Rosemount 2160 CSA-approved vibrating fork level switch model
2160****S**********I6****** when configured with 316/316L stainless steel
(1.4401/1.4404) wetted parts and either NPT threaded process or 2-in. to 8-in. ASME
B16.5 flanged process connections meets the requirements of CRN.

7.6 Hazardous locations certificates

North American and Canadian approvals

Factory Mutual (FM) approvals

I5 Project ID: 3036541

FM Intrinsically Safe, Non-incendive, and Dust Ignition-proof
Intrinsically Safe for Class I/II/III, Division 1, Groups A, B, C, D, E, F, and G.
Zone Marking: Class I, Zone 0, AEx ia llC
Temperature Codes T4 (T
Non-incendive for Class I, Division 2, Groups A, B, C, and D
Dust Ignition-proof for Class II/III, Division 1, Groups E, F, and G
Ambient temperature limits: –50 to 70 °C
For use with Emerson’s SmartPower option 701PBKKF
Enclosure Type 4X / IP66

14

= –50 to 70 °C)

a

June 2017

Quick Start Guide

Specific condition of safe use

1. Warning – Potential Electrostatic Charging Hazard – The enclosure is partially
constructed from plastic. To prevent the risk of electrostatic sparking, use only a damp
cloth to clean the plastic surfaces.

Canadian Standards Association (CSA) approval
I6 Certificate Number: 06 CSA 1786345

CSA Intrinsically Safe
Intrinsically Safe for Class I, Division 1, Groups A, B, C, and D
Temp Code T3C
Intrinsically Safe when installed in accordance with Rosemount drawing
71097/1271
For use with Emerson’s SmartPower option 701PBKKF
Enclosure Type 4X / IP66

Single Seal

International approvals

National Supervision and Inspection Centre (NEPSI) approval

I3 NEPSI Intrinsic Safety

Certificate: GYJ101138X
Ex ia IIC T5-T2
(See “NEPSI conditions for safe use (X)” on page 16)

International Electrotechnical Commission (IEC) approval
I7 IECEx Intrinsic Safety

Certificate Number: IECEx BAS 09.0123X
Ex ia IIC T5...T2 Ga
IP66
(See “IECEx conditions for safe use (X)” on page 16)

Technical Regulation Customs Union (EAC) approval
IM Certificate: RU C-GB.AB72.B.00916

Intrinsic Safety (NAMUR and 8/16 mA electronics only)
Markings:
0Exia IIC T5 Ga X (-50 °C

0Exia IIC T4...T2 Ga X (-50 °C
See certificate for special conditions for safe use (X).

Ukrainian state system of certification of products (UkrSEPRO) approval
IM Certificate: 3043, UA.TR.047.C.0625-15

0Exia IIC T5 X (-50 °C
0Exia IIC T4...T2 X (-50 °C
See certificate for special conditions for safe use (X).

KTL/KOSHA approval
IP Certificate: 13-KB4BO-0213X

Ex ia IIC T5...T2
Ta (see table in the certificate).

 Ta  +40 °C);

 Ta  +80 °C)

 Ta  +40 °C);

 Ta  +80 °C)

15

Quick Start Guide

NEPSI conditions for safe use (X)

1. Symbol “X” is used to denote specific conditions of use:

a. Model 648 WTT or Model 3051S WPT type battery pack provided by the

b. The surface resistivity of the antenna is greater than 1 gigaohm. To avoid

c. The enclosure is made of aluminum alloy and given a protective epoxy

d. NEPSI temperature chart

IECEx conditions for safe use (X)

Model numbers covered:
2160X**S***********I7******, and 2160X**E***********I7******
(“*” indicates options in construction, function and materials).

1. The Rosemount 2160 may be used in a hazardous area with flammable gases and
vapors with apparatus groups IIC, IIB and IIA, and temperature classes T1 to T5.
The temperature class of the installation will be determined from the higher of
the process or ambient temperature.

2. It is a special condition of the certification that the temperature of the electronics
housing is in the range of –50 °C to 70 °C. It must not be used outside this range.
It will be necessary to limit the external ambient temperature if the process
temperature is high. (See “Technical data” on page 17).

3. Suitably trained personnel shall carry out installation in accordance with the
applicable code of practice.

4. The user should not repair this equipment.

5. If equipment is likely to come into contact with aggressive substances, it is the
user’s responsibility to take suitable precautions that prevent it from being
adversely affected, thus ensuring the type of protection is not compromised.

Aggressive substances: e.g. acidic liquids or gases that may attack metals or
solvents that may affect polymeric materials

Suitable precautions: e.g. regular checks as part of routine inspections or
establishing from a material's data sheet that it is resistant to specific chemicals

6. Special conditions of use

a. The user is to ensure the ambient air temperature (Ta) and the process

b. The surface resistivity of the antenna is greater than 1 gigaohm. To avoid

June 2017

manufacturer should be used

electrostatic charge build-up, it must not be rubbed or cleaned with
solvents or a dry cloth

coating. Care should be taken to protect it from impact or abrasion if
located in a Zone 0.

T Code Ambient temperature (Ta) Process temperature (Tp)

T5 –50 °C  Ta  +40 °C –70 °C  Tp  +80 °C

T4 –50 °C  Ta  +80 °C –70 °C  Tp  +115 °C

T3 –50 °C  Ta  +80 °C –70 °C  Tp  +185 °C

T2 –50 °C  Ta  +80 °C –70 °C  Tp  +260 °C

temperature (Tp) are within the range detailed above for the T class of
the specific flammable gases or vapors present.

electrostatic charge build-up, it must not be rubbed or cleaned with
solvents or a dry cloth.

16

June 2017

Quick Start Guide

c. The Rosemount 2160 enclosure is made of aluminum alloy and given a

protective epoxy coating; however, care should be taken to protect it
from impact or abrasion if located in an area where Equipment Protection
Level Ga is required (Zone 0 locations).

7. Technical data

a. Coding: Ex ia IIC T5...T2 Ga
b. Temperature:

2160X**S***********I7******

Temperature classes

T5,T4,T3,T2,T1 40 °C 80 °C

T4,T3,T2,T1 70 °C 100 °C

T4,T3,T2,T1 60 °C 115 °C

T3, T2,T1 50 °C 150 °C

Maximum ambient air

temperature (T

)

a

Maximum process

temperature (T

Minimum ambient air temperature (Ta) = –40 °C

Minimum process temperature (T

2160X**E***********I7******

Temperature classes

T5,T4,T3,T2,T1 40 °C 80 °C

T4,T3,T2,T1 70 °C 115 °C

T3,T2,T1 65 °C 185 °C

T2,T1 60 °C 260 °C

) = –40 °C

p

Maximum ambient air

temperature (T

)

a

Maximum process

temperature (T

Minimum ambient air temperature (Ta) = –50 °C

Minimum process temperature (T

) = –70 °C

p

c. Materials: Refer to the Rosemount 2160 Reference Manual.
d. Year of manufacture: printed on the product label.

)

p

)

p

17

Quick Start Guide

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Polybrominated

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Polybrominated
diphenyl ethers

(PBDE)

June 2017

18

June 2017

Quick Start Guide

19

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*00825-0100-4160*

Quick Start Guide

00825-0100-4160, Rev CA

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Standard Terms and Conditions of Sale can be found on the

www.Emerson.com/en-us/Terms-of-Use.

The Emerson logo is a trademark and service mark of Emerson
Electric Co.
Rosemount and Rosemount logotype are trademarks of Emerson.
ROCKWOOL is a registered trademark of ROCKWOOL
International A/S and/or its affiliates.
WirelessHART and HART are registered trademarks of the FieldComm
Group.
All other marks are the property of their respective owners.
© 2017 Emerson. All rights reserved.

June 2017