Rosemount 2051HT Hygienic Pressure Transmitter Profibus Quick Start Guide

Quick Start Guide
00825-0300-4591, Rev BA
November 2019
Rosemount™ 2051HT Hygienic Pressure Transmitter
with PROFIBUS® Protocol
Quick Start Guide November 2019
Contents
About this guide...........................................................................................................................3
Transmitter installation................................................................................................................ 6
Basic configuration.....................................................................................................................13
Product certifications................................................................................................................. 16
2 Emerson.com/Rosemount
November 2019 Quick Start Guide

1 About this guide

1.1 Safety messages

This guide provides basic guidelines for the Rosemount 2051HT Transmitter. It does not provide instructions for configuration, diagnostics, maintenance, service, troubleshooting, Explosion-proof, Flameproof, or intrinsically safe (I.S.) installations.
CAUTION
The products described in this document are NOT designed for nuclear­qualified applications. Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings. For information on Rosemount nuclear-qualified products, contact your local Emerson Sales Representative.
Quick Start Guide 3
Quick Start Guide November 2019
WARNING
Explosions could result in death or serious injury.
Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices. Review the approvals section of this manual for any restrictions associated with a safe
Before connecting a Field Communicator in an explosive atmosphere,
ensure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.
In an explosion-proof/flameproof installation, do not remove the
transmitter covers when power is applied to the unit.
Process leaks may cause harm or result in death.
Install and tighten process connectors before applying pressure.
Do not attempt to loosen or remove flange bolts while the transmitter is
in service.
Electrical shock can result in death or serious injury.
Avoid contact with the leads and terminals. High voltage that may be
present on leads can cause electrical shock.
Before connecting a handheld communicator in an explosive
atmosphere, ensure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.
In an Explosion-Proof/Flameproof installation, do not remove the
transmitter covers when power is applied to the unit.
Process leaks may cause harm or result in death.
Install and tighten process connectors before applying pressure.
Physical access
Unauthorized personnel may potentially cause significant damage to
and/or misconfiguration of end users’ equipment. This could be intentional or unintentional and needs to be protected against.
Physical security is an important part of any security program and
fundamental to protecting your system. Restrict physical access by unauthorized personnel to protect end users’ assets. This is true for all systems used within the facility.
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November 2019 Quick Start Guide
WARNING
Replacement equipment or spare parts not approved by Emerson for use as spare parts could reduce the pressure retaining capabilities of the transmitter and may render the instrument dangerous.
Use only bolts supplied or sold by Emerson as spare parts.
Improper assembly of manifolds to traditional flange can damage sensor module.
For safe assembly of manifold to traditional flange, bolts must break back plane of flange web (i.e., bolt hole) but must not contact sensor module housing.
Physical access
Unauthorized personnel may potentially cause significant damage to
and/or misconfiguration of end users’ equipment. This could be intentional or unintentional and needs to be protected against.
Physical security is an important part of any security program and
fundamental to protecting your system. Restrict physical access by unauthorized personnel to protect end users’ assets. This is true for all systems used within the facility.
Quick Start Guide 5
Start
Mount the
transmitter
Commissioning
tag
Done
Zero trim the
transmitter
Configuration
Grounding, wiring,
and power up
Set switches and
software write lock
Locate device
Quick Start Guide November 2019

2 Transmitter installation

Figure 2-1: Installation Flowchart

2.1 Mount the transmitter

Adjust the transmitter to desired orientation before mounting. Transmitter must not be securely mounted or clamped in place when changing transmitter orientation.

2.1.1 Conduit entry orientation

When installing a Rosemount 2051HT, it is recommended installing so a conduit entry faces downward toward the ground to maximize drainability when cleaning.

2.1.2 Environmental seal for housing

Thread sealing (PTFE) tape or paste on male threads of conduit is required to provide a water/dust tight conduit seal and meets requirements of NEMA Type 4X, IP66, IP68, and IP69K. Consult factory if other Ingress Protection ratings are required.
For M20 threads, install conduit plugs to full thread engagement or until mechanical resistance is met.
Note
IP69K rating only available on units with a SST housing and option code V9 in the model string.
Note
For aluminum housings ordered with M20 conduit entries, transmitters shipped will have NPT threads machined into the housing and a NPT to M20
6 Emerson.com/Rosemount
thread adapter will be provided. Considerations for environmental sealing listed above should be taken into account when installing the thread adapter.
®
A
November 2019 Quick Start Guide

2.1.3 In-line gage transmitter orientation

The low side pressure port (atmospheric reference) on the in-line gage transmitter is located on the neck of the transmitter via a protected gage vent (See Figure 2-2).
Keep the vent path free from obstructions including but not limited to paint, dust, and viscous fluids by mounting the transmitter so the process can drain away. Recommended installations have a conduit entry facing the ground so the gage vent port is pointing parallel to the ground.
Figure 2-2: In-line Protected Gage Vent Low Side Pressure Port
Aluminum Polished 316 SST
A. Low side pressure port (atmospheric reference)

2.1.4 Clamping

When installing clamp, follow recommended torque values provided by gasket manufacturer.
Note
To maintain performance, torquing a 1.5. Tri-Clamp® beyond 50 in-lb is not recommended on pressure ranges below 20 psi.
2.2
Quick Start Guide 7

Commissioning (paper) tag

To identify which device is at a particular location use the removable tag provided with the transmitter. Ensure the physical device tag (PD tag field) is properly entered in both places on the removable commissioning tag and tear off the bottom portion for each transmitter.
Quick Start Guide November 2019
Note
The device description loaded in the host system must be at the same revision as this device.
Figure 2-3: Commissioning Tag
A. Device revision
Note
The device description loaded in the host system must be at the same revision as this device. The device description can be downloaded from the host system website or Emerson.com/Rosemount by selecting Download Device Drivers under Product Quick Links. You can also visit Fieldbus.org and select End User Resources.
2.3
8 Emerson.com/Rosemount

Setting security switch

Prerequisites
Set Simulate and Security switch configuration before installation as shown in Figure 2-4.
The simulate switch enables or disables simulated alerts and simulated
AI Block status and values. The default simulate switch position is enabled.
The Security switch allows (unlocked symbol) or prevents (locked
symbol) any configuration of the transmitter.
Default security is off (unlocked symbol).
The security switch can be enabled or disabled in software.
Use the following procedures to change the switch configuration:
A
B
November 2019 Quick Start Guide
Procedure
1. If the transmitter is installed, secure the loop, and remove power.
2. Remove the housing cover opposite the field terminal side. Do not remove the instrument cover in explosive atmospheres when the circuit is live.
3. Slide the security and simulate switches into the preferred position.
4. Reattach transmitter housing cover; it is recommended the cover be tightened until there is no gap between the cover and housing to comply with explosion proof requirements.

2.4 Setting simulate switch

The simulate switch is located on the electronics. It is used in conjunction with the transmitter simulate software to simulate process variables and/or alerts and alarms. To simulate variables and/or alerts and alarms, the simulate switch must be moved to the enable position and the software enabled through the host. To disable simulation, the switch must be in the disable position or the software simulate parameter must be disabled through the host.
Figure 2-4: Transmitter Electronics Board
Aluminum Polished 316 SST
A. Simulate switch B. Security switch
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Quick Start Guide November 2019

2.5 Connect the wiring and power up

Use copper wire of sufficient size to ensure the voltage across the transmitter power terminals does not drop below 9 Vdc. Power supply voltage can be variable, especially under abnormal conditions such as when operating on battery backup. A minimum of 12 Vdc under normal operating conditions is recommended. Shielded twisted pair type A cable is recommended.
Use the following steps to wire the transmitter:
Procedure
1. To power the transmitter, connect the power leads to the terminals indicated on the terminal block label.
Note
The Rosemount 2051 power terminals are polarity insensitive, which means the electrical polarity of the power leads does not matter when connecting to the power terminals. If polarity sensitive devices are connected to the segment, terminal polarity should be followed. When wiring to the screw terminals, the use of crimped legs is recommended.
2. Ensure full contact with terminal block screw and washer. When using a direct wiring method, wrap wire clockwise to ensure it is in place when tightening the terminal block screw. No additional power is needed.
Note
The use of a pin or a ferrule wire terminal is not recommended as the connection may be more susceptible to loosening over time or under vibration.
3. Ensure proper grounding. It is important the instrument cable shield be:
4. Trimmed close and insulated from touching the transmitter housing.
5. Connected to the next shield if cable is routed through a junction box.
6. Connected to a good earth ground at the power supply end.
7. If transient protection is needed, refer to section “Signal ground
wiring” for grounding instructions.
8. Plug and seal unused conduit connections.
9. Reattach the transmitter covers. It is recommended that the cover be tightened until there is no gap between the cover and the housing.
10 Emerson.com/Rosemount
DP
A
B
D
E
C
DP
A
B
D
E
C
November 2019 Quick Start Guide
10. The covers must only be capable of being released or removed with the aid of a tool to comply with applicable ordinary locations requirements.
Example
Figure 2-5: Wiring
Aluminum Polished 316 SST
A. Minimize distance B. Trim shield and insulate C. Protective grounding terminal (do not ground cable shield at the
transmitter)
D. Insulate shield
E. Connect shield back to the power supply ground

2.5.1 Signal ground wiring

Do not run signal wiring in conduit or open trays with power wiring, or near heavy electrical equipment. Grounding terminations are provided on the outside of the electronics housing and inside the terminal compartment. These grounds are used when transient protect terminal blocks are installed or to fulfill local regulations.
Procedure
1. Remove the field terminals housing cover.
2. Connect the wiring pair and ground as indicated in Figure 2-5. a) Trim the cable shield as short as practical and insulate from
touching the transmitter housing.
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Quick Start Guide November 2019
Note
Do NOT ground the cable shield at the transmitter; if the cable shield touches the transmitter housing, it can create ground loops and interfere with communications.
3. Continuously connect the cable shields to the power supply ground. a) Connect the cable shields for the entire segment to a single
good earth ground at the power supply.
Note
Improper grounding is the most frequent cause of poor segment communications.
4. Replace the housing cover. It is recommended that the cover be
tightened until there is no gap between the cover and the housing.
a) The covers must only be capable of being released or
removed with the aid of a tool to comply with applicable ordinary locations requirements.
5. Plug and seal unused conduit connections.
Note
The Rosemount 2051HT polished 316 SST housing only provides ground termination inside the terminal compartment.
12 Emerson.com/Rosemount
November 2019 Quick Start Guide

3 Basic configuration

3.1 Configuration tasks

The transmitter can be configured via either the local operator interface (LOI) - option code M4, or via a Class 2 Master (DD or DTM™ based). The two basic configuration tasks for the PROFIBUS PA Pressure transmitter are:
Procedure
1. Assign address
2. Configure engineering units (scaling).
Note
Rosemount 2051 PROFIBUS Profile 3.02 devices are set to identification number adaptation mode when shipped from the factory. This mode allows the transmitter to communicate with any Profibus control host with either the generic Profile GSD (9700) or Rosemount 2051 specific GSD (3333) loaded on the host; therefore, it is not required to change the transmitter identification number at startup.

3.2 Assign address

The transmitter is shipped with a temporary address of 126. This must be changed to a unique value between 0 and 125 in order to establish communication with the host. Usually, addresses 0–2 are reserved for masters or couplers, therefore transmitter addresses between 3 and 125 are recommended.
Address can be set via either:
LOI - see Table 3-1
Class 2 Master - see Class 2 Master manual for setting address
3.3
Quick Start Guide 13

Configure engineering units

Unless otherwise requested, the transmitter ships with the following settings:
Measurement mode: Pressure
Engineering units: Inches H2O
Scaling: None
Engineering units should be confirmed or configured before installation. Units can be configured for pressure, flow, or level measurement.
Quick Start Guide November 2019
Measurement type, Units, Scaling, and Low Flow Cutoff (when applicable) can be set via either:
LOI – see Table 3-1
Class 2 master – see Table 3-2 for parameter configuration

3.4 Configuration tools

Local operator interface (LOI)
When ordered, the LOI can be used for commissioning the device. To activate the LOI, push either configuration button located under the top tag of the transmitter, or use the push buttons located on the LCD. See Table
Table 3-1 for operation and menu information. The security jumper prevents
changes made using the LOI.
Table 3-1: LOI Button Operation
(1)
Button
Action Navigation Character
Scroll Moves down
menu categories
Entry
Changes character
(2)
value
Save?
Changes between Save and Cancel
Enter Selects menu
category
(1) Reverse scroll also available (scroll + enter). (2) Characters blink when they can be changed.
Enters character and advances
Saves
Figure 3-1: LOI Menu
3.5

Class 2 Master

The Rosemount 2051 Profibus DD and DTM files are available at
Emerson.com or by contacting your local salesperson. See Table 3-2 for
steps to configure the transmitter for Pressure measurement. See the Rosemount 2051 Reference Manual for Level configuration instructions.
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November 2019 Quick Start Guide
Table 3-2: Pressure Configuration via Class 2 Master
Steps Actions
Put Transducer Block into Out of Service
Set blocks to Out of Service
Select Measurement Type Set Primary Value type to Pressure
Select Units
Enter Scaling
Set blocks to Auto
mode
Put Analog Input Block into Out of Service mode
Set Engineering Units
Primary and secondary units must match
Configure engineering units under analog output block
Set Scale In in Transducer Block to 0–100
Set Scale Out in Transducer Block to 0–100
Set PV Scale in Analog Input Block to 0–100
Set Out Scale in Analog Input Block to 0–100
Set Linearization in Analog Input Block to No Linearization
Put Transducer Block into Auto mode
Put Analog Input Block into Auto mode

3.6 Host integration

Control host (Class 1)
The Rosemount 2051 device utilizes condensed status as recommended by the Profile 3.02 specification and NE 107. See manual for condensed status bit assignment information.
The appropriate GSD file must be loaded on the control host - Rosemount 2051 specific (rmt3333.gsd) or Profile 3.02 Generic (pa139700.gsd). These files can be found on Emerson.com or Profibus.com.
Configuration host (class 2)
The appropriate DD or DTM file must be installed in the configuration host. These files can be found at Emerson.com.
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Quick Start Guide November 2019

4 Product certifications

Rev 1.2

4.1 European Directive Information

A copy of the EU Declaration of Conformity can be found at the end of the Quick Start Guide. The most recent revision of the EU Declaration of Conformity can be found at Emerson.com/Rosemount.

4.2 Ordinary Location Certification

As standard, the transmitter has been examined and tested to determine that the design meets the basic electrical, mechanical, and fire protection requirements by a nationally recognized test laboratory (NRTL) as accredited by the Federal Occupational Safety and Health Administration (OSHA).

4.3 Installing Equipment in North America

The US National Electrical Code® (NEC) and the Canadian Electrical Code (CEC) permit the use of Division marked equipment in Zones and Zone marked equipment in Divisions. The markings must be suitable for the area classification, gas, and temperature class. This information is clearly defined in the respective codes.

4.4 Hazardous Locations Certifications

Note
Device ambient temperature ratings and electrical parameters may be limited to the levels dictated by the hazardous location certificate parameters.
4.5

4.5.1 I5 USA Intrinsic Safety (IS) and Nonincendive (NI)

16 Emerson.com/Rosemount

North America

Certificate:
Standards:
Markings:
Specific Condition of Use:
1. 1. The Model 2051 transmitter housing contains aluminum and is
FM16US0231X (HART)
FM Class 3600 – 2011, FM Class 3610 – 2010, FM Class 3611 – 2004, FM Class 3810 – 2005, ANSI/NEMA 250 – 2008
IS CL I, DIV 1, GP A, B, C, D; CL II, DIV 1, GP E, F, G; Class III; DIV 1 when connected per Rosemount drawing 02051-1009; Class I, Zone 0; AEx ia IIC T4; NI CL 1, DIV 2, GP A, B, C, D; T4(-50 °C ≤ Ta ≤ +70 °C); Type 4x
considered a potential risk of ignition by impact or friction. Care must
November 2019 Quick Start Guide
be taken into account during installation and use to prevent impact and friction.
Certificate:
Standards:
2041384 (HART/Fieldbus/PROFIBUS®)
ANSI/ISA 12.27.01-2003, CSA Std. C22.2 No.142-M1987, CSA Std. C22.2. No.157-92
Markings:
IS CL I, DIV 1, GP A, B, C, D; CL II, DIV 1, GP E, F, G; Class III; DIV 1 when connected per Rosemount drawing 02051-1009; Class I, Zone 0; AEx ia IIC T4; NI CL 1, DIV 2, GP A, B, C, D; T4(-50 °C ≤ Ta ≤ +70 °C); Type 4x

4.5.2 I6 Canada Intrinsic Safety

Certificate:
Standards:
Markings:
2041384
CSA Std. C22.2 No. 142 - M1987, CSA Std. C22.2 No. 213 ­M1987, CSA Std. C22.2 No. 157 - 92, CSA Std. C22.2 No. 213
- M1987, ANSI/ISA 12.27.01 – 2003, CAN/CSA-E60079-0:07, CAN/CSA-E60079-11:02
Intrinsically safe for Class I, Division 1, Groups A, B, C, and D when connected in accordance with Rosemount drawing 02051-1008. Ex ia IIC T3C. Single Seal. Enclosure Type 4X

4.6 Europe

4.6.1 I1 ATEX Intrinsic Safety

Certificate:
Standards:
Markings:
Baseefa08ATEX0129X
EN60079-0:2012+A11:2013, EN60079-11:2012
Ex II 1 G Ex ia IIC T4 Ga (–60 °C ≤ Ta ≤ +70 °C)
Table 4-1: Input Parameters
Parameter HART Fieldbus/PROFIBUS
Voltage U
Current I
Power P
i
Capacitance Ci0.012 μF 0 μF
Inductance Li0 mH 0 mH
Quick Start Guide 17
30 V 30 V
i
200 mA 300 mA
i
1 W 1.3 W
Quick Start Guide November 2019
Specific Conditions of Safe Use (X):
1. If the equipment is fitted with an optional 90 V transient suppressor,
it is incapable of withstanding the 500 V isolation from earth test and this must be taken into account during installation.
2. The enclosure may be made of aluminum alloy and given a protective
polyurethane paint finish; however care should be taken to protect it from impact and abrasion when located in Zone 0 from earth test and this must be taken into account during installation.

4.7 International

4.7.1 I7 IECEx Intrinsic Safety

Certificate:
Standards:
Markings:
IECEx BAS 08.0045X
IEC 60079-0:2011, IEC 60079-11:2011
Ex ia IIC T4 Ga (–60 °C ≤ Ta ≤ +70 °C)
Table 4-2: Input Parameters
Parameter HART Fieldbus/PROFIBUS
Voltage U
Current I
Power P
i
Capacitance Ci0.012 μF 0 μF
Inductance Li0 mH 0 mH
30 V 30 V
i
200 mA 300 mA
i
1 W 1.3 W
Specific Conditions of Safe Use (X):
1. If the equipment is fitted with an optional 90 V transient suppressor,
it is incapable of withstanding the 500 V isolation from earth test and this must be taken into account during installation.
2. The enclosure may be made of aluminum alloy and given a protective
polyurethane paint finish; however care should be taken to protect it from impact and abrasion when located in Zone 0.
3. The equipment contains thin wall diaphragms. The installation,
maintenance and use shall take into account the environmental conditions to which the diaphragms will be subjected. The manufacturer’s instructions for installation and maintenance shall be followed in detail to assure safety during its expected lifetime.
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November 2019 Quick Start Guide

4.8 Additional Certifications

®
3-A
All Rosemount 2051HT transmitters with the following connections are 3-A approved and labeled:
T32: 1½-in. Tri-Clamp
T42: 2-in. Tri-Clamp
If process connection B11 is selected, please reference the ordering table of the Rosemount 1199 Diaphragm Seal Product Data Sheet for availability of 3-A certifications.
A 3-A certificate of compliance is available by selecting option code QA.
EHEDG
All Rosemount 2051HT transmitters with the following connections are EHEDG approved and labeled:
T32: 1½-in. Tri-Clamp
T42: 2-in. Tri-Clamp
If process connection B11 is selected, please reference the ordering table of the Rosemount 1199 Diaphragm Seal Product Data Sheet for availability of EHEDG certifications.
An EHEDG certificate of compliance is available by selecting option code QE.
Ensure gasket selected for installation is approved to meet both application and EHEDG certification requirements.
Quick Start Guide 19
Quick Start Guide November 2019

4.9 Rosemount 2051HT Declaration of Conformity

20 Emerson.com/Rosemount
November 2019 Quick Start Guide
Quick Start Guide 21
Quick Start Guide November 2019
22 Emerson.com/Rosemount
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November 2019 Quick Start Guide

4.10 China RoHS

Quick Start Guide 23
*00825-0300-4591*
00825-0300-4591, Rev. BA
Quick Start Guide
November 2019
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