Rosemount 1055-T-pH pH / Toroidal Conductivity Analyzer Abridged Manuals & Guides

Model 1055 SOLU COMP®II
Dual Input Toroidal/pH Analyzer
Model Option 1055-21-32 and 1055-21
Instruction Sheet
PN 51A-1055TpH/rev.L November 2009
READ THIS PAGE BEFORE PROCEEDING!
Your purchase from Rosemount Analytical, Inc. has resulted in one of the finest instruments available for your particular application. These instruments have been designed, and tested to meet many national and international standards. Experience indicates that its performance is directly related to the quality of the installation and knowledge of the user in operating and maintaining the instrument. To ensure their continued operation to the design specifications, personnel should read this manual thoroughly before proceeding with installation, commissioning, operation, and maintenance of this instrument. If this equipment is used in a manner not specified by the manufacturer, the protection provid­ed by it against hazards may be impaired.
• Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation.
• Ensure that you have received the correct model and options from your purchase order. Verify that this manual covers your model and options. If not, call 1­800-854-8257 or 949-757-8500 to request correct manual.
• For clarification of instructions, contact your Rosemount representative.
• Follow all warnings, cautions, and instructions marked on and supplied with the product.
• Use only qualified personnel to install, operate, update, program and maintain the product.
• Educate your personnel in the proper installation, operation, and maintenance of the product.
• Install equipment as specified in the Installation section of this manual. Follow appropriate local and national codes. Only connect the product to electrical and pressure sources specified in this manual.
• Use only factory documented components for repair. Tampering or unauthorized substitution of parts and procedures can affect the performance and cause unsafe operation of your process.
• All equipment doors must be closed and protective covers must be in place unless qualified personnel are performing maintenance.
• If this equipment is used in a manner not specified by the manufacturer, the protection provided by it against hazards may be impaired.
WARNINGS
RISK OF ELECTRICAL SHOCK
Equipment protected throughout by double insulation.
• Installation of cable connections and servicing of this product require access to shock hazard voltage levels.
• Main power and relay contacts wired to separate power
source must be disconnected before servicing.
• Do not operate or energize instrument with case open!
• Signal wiring connected in this box must be rated at least 240
V.
• Non-metallic cable strain reliefs do not provide grounding between conduit connections! Use grounding type bushings
and jumper wires.
• Unused cable conduit entries must be securely sealed by non­flammable closures to provide enclosure integrity in compliance with personal safety and environmental protection require-
ments. Unused conduit openings must be sealed with NEMA 4X or IP65 conduit plugs to maintain the ingress protection rating (NEMA 4X).
• Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any other applicable national or local codes.
• Operate only with front and rear panels fastened and in place over terminal area.
• Safety and performance require that this instrument be connec­ted and properly grounded through a three-wire power source.
• Proper relay use and configuration is the responsibility of the
user.
CAUTION
This product generates, uses, and can radiate radio frequency energy and thus can cause radio communication interference. Improper installation, or operation, may increase such interfer­ence. As temporarily permitted by regulation, this unit has not been tested for compliance within the limits of Class A com­puting devices, pursuant to Subpart J of Part 15, of FCC Rules, which are designed to provide reasonable protection against such interference. Operation of this equipment in a residential area may cause interference, in which case the user at his own expense, will be required to take whatever measures may be required to correct the interference.
WARNING
This product is not intended for use in the light industrial, residential or commercial environments per the instrument’s certification to EN50081-2.
For additional information, please visit our website
at www.emersonprocess.com/raihome/liquid/.
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MODEL SOLU COMP II SPECIFICATIONS
SPECIFICATIONS - General
Case: ABS (panel mount), polycarbonate (surface/pipe
mount). All versions are NEMA 4X/CSA 4 (IP65).
Dimensions
Panel (code -10): 6.10 x 6.10 x 3.72 in. (155 x
155 x 94.5 mm) Surface/Pipe (code -11): 6.23 x 6.23 x 3.23 in.
(158 x 158 x 82 mm); see page 5 for dimensions of pipe mounting bracket.
Conduit openings: Accepts PG13.5 or 1/2 in. con-
duit fittings
Display: Two line, 16-character, back-lit display.
Character height: 4.8 mm. Display can be cus­tomized to meet individual requirements. Depending on number of sensors, as many as 14 display screens are available.
Ambient temperature and humidity: 0 to 50°C, (32
to 122°F) RH 5 to 95% (non-condensing) Note: The analyzer is operable from -20 to 60°C
(-4 to 140°F) with some degradation in display performance.
Power:
Code -01: 115/230 Vac ±15%, 50/60 Hz ±6%, 8.0W Code -02*: 24 Vdc ±15%, 6.0W
Installation Category II
*
For +24Vdc Power Supply use only devices meeting NEC Class II or UL recognized (UL 1950).
Equipment protected throughout by double insula­tion.
Hazardous Location:
Class I, Division 2, Groups A, B, C, & D
POLLUTION DEGREE 4: Extended Environment
Outdoor use where conductive contamination such as rain, snow, or dust may be present.
(Hazardous Location only)
RFI/EMI: EN-61326 LVD: EN-61010-1
Input: Choice of single or dual sensor input with
measurement choices of pH/ORP, conductivity/ resistivity, toroidal conductivity, flow, chlorine, dis­solved oxygen, and dissolved ozone. Field-com­missioned units allow user to change measure­ments on either or both inputs. See combination guide for valid combinations. For contacting con­ductivity measurements, temperature element must be a Pt 1000 RTD. For other measure­ments, use either a Pt100 RTD, Pt1000 RTD, or 22k NTC (D.O. only).
Outputs: Two 4-20 mA or 0-20 mA isolated outputs.
Continuously adjustable. Linear or logarithmic. Maximum load 500 ohms. Output dampening with time constant of 5 sec is user-selectable.
Alarms: Three alarm relays for process measure-
ment(s) or temperature. Alarm 3 can be configured as a fault alarm, instead of a
process alarm. Each relay can be configured independently. Alarm logic (high or low activation or USP*) and deadband are user-programmable. The USP* alarm can be programmed to activate when the conductivity is within a user-selectable percentage of the limit.
*conductivity/resistivity measurement only
Relays: Form C, single pole double throw, epoxy sealed
Terminal Connections Rating: 26-14 AWG wire size
Weight/Shipping weight (rounded up to nearest lb or
nearest 0.5 kg): 3 lb (1.5 kg)/4 lb (2.0 kg)
Resistive Inductive
28 Vdc 5.0 A 3.0 A 115 Vac 5.0 A 3.0 A 230 Vac 5.0 A 1.5 A
Ordinary Location: (-68 only)
POLLUTION DEGREE 2: Normally only non-con­ductive pollution occurs. Occasionally, however, a temporary conductivity caused by condensation must be expected.
12RN
Sira MC070110/00
QUICK START GUIDE
FOR MODEL SOLU COMP II TOROIDAL/pH ANALYZER
(Model Options 1055-21-32 and 1055-21)
1. Wire sensor(s) to the analyzer. See the drawings below. Refer to the sensor instruction sheet for details. Make alarm, output, and power connections as shown below.
CONTINUED ON THE FOLLOWING PAGE
2. Once connections are secured and verified, apply power to the analyzer.
Wiring Connections for Solu Comp II Model 1055-01-10
(Panel Mount with 115/230 Vac Power)
Wiring Connections for Solu Comp II Model 1055-02-10
(Panel Mount with 24 Vdc Power)
Wiring Connections for Solu Comp II Model 1055-01-11
(Surface/Pipe Mounting with 115/230 Vac Power)
Wiring Connections for Solu Comp II Model 1055-02-11
(Surface/Pipe Mounting with 24 Vdc Power)
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4
5. Choose the desired language. Select >> to show more choices.
6. Choose the number of sensors wired to the analyzer.
NOTE
If one sensor is chosen, S1 (toroidal conductivity) is available. S2 (pH/ORP) cannot be chosen for single measurement.
7. Select the measurement for sensor 1 (toroidal conductivity). Cond is conductivi­ty; TDS is total dissolved solids; Custom is a user-entered concentration curve; and %Conc permits the user to select one of four built-in concentration curves — 0-12% NaOH, 0-15% H2SO4, 96-99.7% H2SO4, and 0-15%HCl.
8. Enter the cell constant for Sensor 1 (toroidal conductivity). Refer to the label on the sensor.
9. This screen appears only if you selected %Conc in step 7. Choose NaOH, H2SO4, or HCl. If you chose H2SO4, select 0-25% or 96-99.7%.
10. Choose pH, redox, or ORP for sensor 2. This screen does not appear if the analyzer is configured for a single sensor (toroidal conductivity).
11. Choose temperature units.
12. The main display appears. The outputs and alarms are assigned to default values.
13. To change outputs, alarms, and temperature-related settings, go to the main menu and choose Program. Follow the prompts. For a guide to the Program menu, see the menu tree on the following page.
14. If you selected Custom, you must enter the appropriate conductivity and con­centration data points. From the main display, press MENU. Choose Program followed by Measurement, Sensor 1, and Custom. The screen shown at left appears. Choose Custom Config. Follow the prompts and enter the display units, the number of data points, the reference temperature, and the tempera­ture coefficient (slope). Once the analyzer has been configured, press EXIT to return to the screen at the left. Select Enter Data Pts and enter the concentra- tion and conductivity data points. For a guide to the program menu, see the menu tree on the following page.
15. To return the analyzer to the default settings, choose Reset Analyzer in the Program menu.
# of sensors?
One
Two
Temperature in?
°C °
F
S1Measure?
Cond
TDS Custom %Conc
S1
Custom Config
Enter Data Pts
Cell Constant?
S1:
3
.000/cm
4. When the analyzer is powered up for the first time, Quick Start screens appear. Using Quick Start is easy.
a. A blinking field shows the position of the cursor.
b. Use the  or  key to move the cursor left or right. Use the or key to move the cursor up or down or to
increase or decrease the value of a digit. Use the or key to move the decimal point.
c. Press ENTER to store a setting. Press EXIT to leave without storing changes. Pressing EXIT also returns the
display to the previous screen.
English
Franais
Espaol >>
S2Measure?
pH
Redox ORP
S1 %Conc?
NaOH
H2SO4 HCl
QUICK REFERENCE GUIDE
MENU TREE FOR TOROIDAL/pH MEASUREMENTS
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FIGURE 2-1. Panel Mount Installation
Access to the wiring terminals is through the rear cover. Four screws hold the cover in place.
MILLIMETER
INCH
INSTALLATION
UNPACKING AND INSPECTION.
Inspect the shipping container. If it is damaged, contact the shipper immediately for instructions. Save the box. If there is no apparent damage, unpack the container. Be sure all items shown on the packing list are present. If items are missing, notify Rosemount Analytical immediately.
INSTALLATION
1. Although the analyzer is suitable for outdoor use, do not install it in direct sunlight or in areas of extreme tempera­tures.
2. Install the analyzer in an area where vibrations and elec­tromagnetic and radio frequency interference are mini­mized or absent.
3. Keep the analyzer and sensor wiring at least one foot from high voltage conductors. Be sure there is easy access to the analyzer.
4. AC power and relay wiring should not enter via top conduit openings and should be kept separated from other wiring in the analyzer after installation.
5. To reduce the likelihood of stress on wiring connections,
the hinged front panel (-11 models) shall not be removed from the base during wiring installation, and there shall be sufficient wire leads to avoid stress on conductors.
6. For UL-approved models (-68), the clear wiring shield
must be installed prior to operation.
MODEL SOLU COMP II INSTALLTION
PANEL MOUNTING
MODEL SOLU COMP II INSTALLATION
Pipe Mount Installation
The front panel is hinged at the bottom. The panel swings down for access to the wiring terminals.
PIPE MOUNTING
MILLIMETER
INCH
DWG. NO. REV.
40105566 B
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Surface Mount Installation
The front panel is hinged at the bottom. The panel swings down for access to the wiring terminals.
SURFACE MOUNTING
MILLIMETER
INCH
DWG. NO. REV.
40105568 B
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ON-LINE ORDERING NOW AVAILABLE ON OUR WEB SITE
http://www.raihome.com
Specifications subject to change without notice.
Emerson Process Management
2400 Barranca Parkway Irvine, CA 92606 USA Tel: (949) 757-8500 Fax: (949) 474-7250
http://www.raihome.com
© Rosemount Analytical Inc. 2009
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