Rosemount 1054B-pH Microprocessor pH Analyzer Manuals & Guides

Model 1054B pH/ORP
Microprocessor pH/ORP Analyzer
Instruction Manual
PN 51-1054BpH/rev.B April 2003
WARNING
ELECTRICAL SHOCK HAZARD
Making cable connections to and servicing this instrument require access to shock hazard level voltages which can cause death or serious injury.
Relay contacts made to separate power sources must be disconnected before servicing.
Electrical installation must be in accor­dance with the National Electrical Code (ANSI/NFPA-70) and/or any other appli­cable national or local codes.
Unused cable conduit entries must be securely sealed by non-flammable clo­sures to provide enclosure integrity in compliance with personal safety and environmental protection requirements.
For safety and proper performance this instrument must be connected to a properly grounded three-wire power source.
Proper relay use and configuration is the responsibility of the user.
Do not operate this instrument without front cover secured. Refer installation, operation and servicing to qualified per­sonnel.
ESSENTIAL INSTRUCTIONS
READ THIS PAGE BEFORE PROCEED-
ING!
Rosemount Analytical designs, manufactures, and tests its products to meet many national and international standards. Because these instruments are sophisticated technical prod­ucts, you must properly install, use, and maintain them to ensure they continue to operate within their normal specifica­tions. The following instructions must be adhered to and inte­grated into your safety program when installing, using, and maintaining Rosemount Analytical products. Failure to follow the proper instructions may cause any one of the following sit­uations to occur: Loss of life; personal injury; property dam­age; damage to this instrument; and warranty invalidation.
• Read all instructions prior to installing, operating, and serv­icing the product. If this Instruction Manual is not the correct manual, telephone 1-949-757-8500 and the requested manual will be provided. Save this Instruction Manual for future reference.
• If you do not understand any of the instructions, contact your Rosemount representative for clarification.
• Follow all warnings, cautions, and instructions marked on and supplied with the product.
• Inform and educate your personnel in the proper installa­tion, operation, and maintenance of the product.
• Install your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes. Connect all products to the proper electrical and pressure sources.
• To ensure proper performance, use qualified personnel to install, operate, update, program, and maintain the product.
• When replacement parts are required, ensure that qualified people use replacement parts specified by Rosemount. Unauthorized parts and procedures can affect the product’s performance and place the safe operation of your process at risk. Look alike substitutions may result in fire, electrical hazards, or improper operation.
• Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being per­formed by qualified persons, to prevent electrical shock and personal injury.
WARNING
This product is not intended for use in the light industrial, residential or commercial environment, per the instrument’s certifi­cation to EN50081-2. Be sure to disconnect all hazardous voltage before opening.
The unused conduit openings need to be sealed with NEMA 4X or IP65 conduit plugs to maintain the ingress protection rat­ing (IP65). No external connection to the instrument of more than 60VDC or 43V peak allowed with the exception of power and relay terminals. Any violation will impair the safety protection provided.
Emerson Process Management
Rosemount Analytical Inc.
2400 Barranca Parkway Irvine, CA 92606 USA Tel: (949) 757-8500 Fax: (949) 474-7250
http://www.RAuniloc.com
© Rosemount Analytical Inc. 2001
MODEL 1054B pH/ORP TABLE OF CONTENTS
MODEL 1054B pH/ORP
MICROPROCESSOR ANALYZER
TABLE OF CONTENTS
Section Title Page
1.0 DESCRIPTION AND SPECIFICATIONS ................................................................ 1
1.1 Features and Applications ....................................................................................... 1
1.2 Physical Specifications-General .............................................................................. 2
1.3 Instrument Specifications......................................................................................... 2
2.0 INSTALLATION....................................................................................................... 3
2.1 General.................................................................................................................... 3
2.2 Unpacking and Inspection ....................................................................................... 3
2.3 Mechanical Installation ............................................................................................ 3
2.4 Electrical Wiring....................................................................................................... 4
3.0 DESCRIPTION OF CONTROLS............................................................................. 14
3.1 Keyboard Functions................................................................................................. 14
4.0 CONFIGURATION................................................................................................... 18
4.1 Configuration ........................................................................................................... 18
4.2 Alarm 1 and 2 ......................................................................................................... 23
4.3 Interval Timer .......................................................................................................... 24
4.4 Temperature ............................................................................................................ 25
4.5 Current Output ........................................................................................................ 25
4.6 pH Electrode Diagnostics ........................................................................................ 26
4.7 Solution Temperature Compensation and Isopotential Point................................... 27
4.8 Defaults.................................................................................................................... 28
4.9 Automatic Buffer Mode ............................................................................................ 29
4.10 Alarm Setpoint ......................................................................................................... 30
4.11 Output Scale Expansion .......................................................................................... 31
4.12 Simulate Current Output .......................................................................................... 32
5.0 START- UP AND CALIBRATION ........................................................................... 33
5.1 Start- Up and Calibration ......................................................................................... 33
5.2 Temperature Calibration .......................................................................................... 33
5.3 Buffer Calibration..................................................................................................... 33
5.4 pH Standardization .................................................................................................. 34
5.5 pH Glass Slope........................................................................................................ 34
5.6 Sensor Maintenance................................................................................................ 34
5.7 Standard ORP Solution ........................................................................................... 35
5.8 ORP Standardization............................................................................................... 36
5.9 Sensor Maintenance................................................................................................ 36
6.0 KEYBOARD SECURITY......................................................................................... 37
6.1 Keyboard Security ................................................................................................... 37
7.0 THEORY OF OPERATION...................................................................................... 38
7.1 Theory of Operation (pH)......................................................................................... 38
7.2 Theory of Operation (ORP)...................................................................................... 38
i
MODEL 1054B pH/ORP TABLE OF CONTENTS
TABLE OF CONTENTS CONT’D.
Section Title Page
8.0 DIAGNOSTICS AND TROUBLESHOOTING ...................................... 39
8.1 Diagnostics ........................................................................................... 39
8.2 Troubleshooting.................................................................................... 42
8.3 Instrument Maintenance ....................................................................... 42
9.0 RETURN OF MATERIALS................................................................... 44
9.1 General................................................................................................. 44
9.2 Warranty Repair.................................................................................... 44
9.3 Non Warranty Repair............................................................................ 44
LIST OF FIGURES
Figure No. Title Page
2-1 Panel Mounting Cutout ......................................................................... 5
2-2 Panel Mounting Tab Installation............................................................ 6
2-3 Wall Mounting J-Box Installation........................................................... 7
2-4 Wall Mounting J-Box Wiring.................................................................. 8
2-5 Pipe Mounting Installation .................................................................... 9
2-6 Electrical Wiring .................................................................................... 10
2-7 Integral Preamp Wiring ......................................................................... 11
2-8 Wall Mount Enclosure (Option -20)....................................................... 12
2-9 Integral Preamp Wiring for Group II Wall Mount Enclosure.................. 13
3-1 LCD Display.......................................................................................... 15
4-1 Menu Items (pH) ................................................................................... 19
4-2 Set Function Menu (ORP) .................................................................... 21
4-3 Interval Timer Example......................................................................... 24
4-4 Alarm Setpoint ...................................................................................... 30
4-5 Output Scale Expansion ....................................................................... 31
4-6 Simulate Current Output ....................................................................... 32
LIST OF TABLES
Table No. Title Page
3-1 Key Description .................................................................................... 16
3-2 Information Mnemonics ........................................................................ 17
3-3 Set Function Mnemonics ...................................................................... 17
4-1 Configuration Work Sheet (pH) ............................................................ 20
4-2 Configuration Worksheet (ORP) ........................................................... 22
4-3 Relay States For Various Analyzer Conditions & Alarm/Default Config. 28
4-4 Buffer Standards................................................................................... 29
5-1 ORP of Saturated Quinhydrone Solution.............................................. 35
8-1 Fault Mnemonics .................................................................................. 39
8-2 RTD Resistance Values........................................................................ 39
8-3 Troubleshooting Guide (pH) ................................................................. 40
8-4 Troubleshooting Guide (ORP) .............................................................. 41
8-5 Sensor Input to Analyzer vs. pH at Four Temperatures........................ 42
8-6 Replacement Parts ............................................................................... 43
8-7 Accessories .......................................................................................... 43
8-8 Ordering Information............................................................................. 43
ii
1
MODEL 1054B pH/ORP SECTION 1.0
DESCRIPTION AND SPECIFICATIONS
SECTION 1.0
DESCRIPTION AND SPECIFICATIONS
pH ELECTRODE DIAGNOSTICS warn user of the need for calibration or electrode replace-
ment.
AUTOMATIC BUFFER RECOGNITION with stored buffer-temperature curves
(1054B pH only).
NEMA 4X (IP65) WEATHERPROOF CORROSION-RESISTANT ENCLOSURE.
NO BATTERY BACK-UP REQUIRED. Non-volatile EEPROM memory.
SPECIFIC PROCESS TEMPERATURE COMPENSATION for pH changes due to tempera-
ture (1054B pH only).
1.1 FEATURES AND APPLICATIONS
The Model 1054B Microprocessor Analyzers, with the appropriate sensor, are designed to continuously mea­sure and control pH, ORP, conductivity, percent concen­tration, ratio, resistivity, ozone, dissolved oxygen and total free chlorine in industrial and municipal processes.
The Model 1054B is housed in a NEMA 4X (IP65) weatherproof corrosion-resistant, flame retardant enclosure suitable for panel, pipe or wall mounting. All functions are accessed through the front panel mem­brane keyboard which features tactile feedback. Measurement data may be read at any time; however, settings may be protected against accidental or unau­thorized changes by a user selectable security code. The display indicates the measured value in engineer­ing units as well as temperature, alarm status, hold output and fault conditions.
The analyzer transmits an isolated current output which is continuously expandable over the measurement range for either direct or reverse action. A hold output function is available for allowing manual control during routine sensor maintenance. During hold mode the out­put will be at a preset or last process value.
In the event of one of the following conditions, the analyzer will drive the output to a preset value in addi­tion to displaying a fault code. The Model 1054B pH’s continuous self diagnostics alert the user to the follow­ing:
With automatic buffer recognition, the analyzer recog­nizes the buffers, then calculates the electrode slope using stored pH-temperature curves for ten common buffers.
Dual alarms are a standard feature on the Model 1054B and are programmable for either high or low operation. Alarm 2 may be programmed to activate in event of a failure detected by the continuous diagnos­tics. Both alarms feature independent setpoints, adjustable hysteresis and time delay action. A dedicat­ed interval timer with relay is also provided for chemical or ultrasonic cleaning.
The 1054B pH automatically compensates the pH reading for process temperature changes. Automatic or manual temperature compensation is keyboard selectable. Additional process temperature compen­sation is available.
The Analyzer includes a 0.7 inch digital display avail­able in LCD or LED format.
The Model 1054B can display the process tempera­ture in °F or °C.
• Broken or cracked electrode
• Worn out or non-immersed electrode
• Calibration or coated elec­trode warning
• Faulty slope value (off-line only)
• Open wiring
• Analyzer electronics failure
• Faulty temperature element or temperature value
2
MODEL 1054B pH/ORP SECTION 1.0
DESCRIPTION AND SPECIFICATIONS
1.2 PHYSICAL SPECIFICATIONS
Enclosure: Black, ABS, NEMA 4X, IP65,
CSA Enclosure 4 144 X 144 X 192 mm (5.7 X 5.7 X 7.6 in.)
Wall Mount Enclosure: NEMA 4X, Heavy duty
fiberglass, reinforced thermoplastic.
356.4 X 450.1 X 180.2 mm* (14 X 17.7 X 7.1 in.*)
Front Panel: Membrane keyboard with tactile
feedback and user selectable security
Digital Display: LCD, black on grey
Optional, red LED Character Height: 18 mm (0.7 in.)
Electrical Classification:
FM Class I, Div. 2, Group A thru D
28 Vdc relays - 5.0 amps resistive only 150 mA - Groups A & B; 400 mA - Group C ; 540 mA - Group D; Ci = 0; Li = 0
CSA Class I, Div. 2, Group A thru D.
28 Vdc, 110 Vac & 230 Vac relays
5.0 Amps resistive only
Wall Mount Enclosure: General Purpose
Power: 100 - 127 VAC, 50/60 Hz ± 6%, 4.0 W
200 - 253 VAC, 50/60 Hz ± 6%, 4.0 W
Current Output: Isolated, 0-20 mA or 4-20 mA into
600 ohms maximum load at 115/230 Vac
or 550
ohms maximum load at 100/200 Vac, Direct or Reverse Output Dampening: 0-255 seconds.
Code -20 Wall Mount Enclosure does not meet CE requirements *Includes latches and mounting feet
The Model 1054B pH Analyzer requires a preamplifier to con- vert the high impedance pH glass electrode signal to a low impedance signal. The preamplifier may be located in one of three areas; in the pH sensor for best performance, in a remote junction box when process temperatures exceed 80°C (176°F) in submersion applications, or in the analyzer when the distance between the pH sensor and the analyzer is 4.5 meters (15 ft) or less. The result is that the pH signal may then be reliably trans­mitted from the sensor to the analyzer using standard shielded 4-wire instrument cable.
The Model 1054B pH measures over the full range of 0-14 pH. The current output may be calibrated to represent any 1 to 14 pH span.
A two-point calibration is made by immersing the sensor in two different buffer solutions and entering the pH values. When two buffers are used, the microprocessor automatically calculates the electrode slope which is used for self-diagnostics. This elec­trode slope can be read on the display and manually adjusted. A one point process standardization is also easily accom­plished by entering the pH value of a grab sample.
INSTRUMENT SPECIFICATIONS @ 25°C Measurement Range: 0 to 14 pH Output Scale Expansion: Zero suppression: up to 13
pH units
Span: Any pH from 1 to 14
Accuracy: ±0.01 pH Repeatability: ±0.01 pH Stability: ±0.01 pH/month, non-cumulative Temperature Coefficient: Input: ±0.003 pH/°C
Output: ±0.006 pH/°C
Temperature Compensation: Pt100 RTD, Automatic
or Manual -15 to 100°C (5 to 212°F)
EMI/RFI: EN61326
LVD: EN61010-1 Ambient Humidity: LED max 95% RH
(LCD max 85% RH @ 50°C)
Ambient Temperature: -10 to 65°C (14 to 149°F) Alarms: Dual, field selectable High/Low, High/High,
Low/Low Alarm 2 configurable as a fault alarm Time Delay 0 to 255 seconds Dual Setpoints, continuously adjustable Hysteresis is adjustable up to 2 pH units or 25% full scale for low side/High Alarm and high side/Low Alarm
Interval Timer: Interval: Minimum 10 minutes
On Counts: 1 to 60 On Duration: 1 to 299 seconds Off Duration: 1 to 299 seconds Wait Duration: 1 to 299 seconds Controls dedicated relay
Relay Contacts: Epoxy Sealed Form A contacts,
SPST, Normally Open.
Resistive Inductive 28 Vdc 5.0 Amps 3.0 Amps 115 Vac 5.0 Amps 3.0 Amps 230 Vac 5.0 Amps 1.5 Amps
Weight/Shipping Weight: 1.1 kg/1.6 kg (2.5 lb/3.5 lb)
The Model 1054B ORP Analyzer measures over the full range of -1500 mV to +1500 mV full scale user selectable in either the American convention (Oxidation Reduction Potential), or the European convention (Reduction Oxidation-Redox). Although temperature compensation is not required for ORP measurements, the process temperature is meas­ured and displayed. Temperature measurement is made by a Pt 100 RTD located in the sensor assem­bly.
INSTRUMENT SPECIFICATIONS @ 25°C Measurement Range: -1500 to +1500 mV Output Scale Expansion:
Zero suppression: up to ±1500 mV Span: ±1500 mV
Accuracy: ±1.0 mV Repeatability: ±1.0 mV Stability: ±1.0 mV/month, non-cumulative Temperature Coefficient: Input: ±0.2 mV/°C
Output: ±0.4 mV/°C
Temperature Measurement: -15 to 100°C
(5 to 212°F)
*Model 1054B pH includes programmable temperature correction required
for the presence of ammonia when used in treating high purity water.
1.3 INSTRUMENT SPECIFICATIONS
3
MODEL 1054B pH/ORP SECTION 2.0
INSTALLATION
SECTION 2.0
INSTALLATION
2.1 GENERAL. This analyzer's enclosure is suitable
for outdoor use. However it should be located in an area where temperature extremes and vibrations are minimized or absent. Installation must be performed by a trained technician.
2.2 UNPACKING AND INSPECTION. Inspect the analyzer for shipping damage. If damaged, notify the carrier immediately. Confirm that all items shown on the packing list are present. Notify Rosemount Analytical if items are missing.
2.3 MECHANICAL INSTALLATION. Select an instal­lation site that is at least one foot from any high volt­age conduit, has easy access for operating personnel, and is not in direct sunlight. Mount the Model 1054B as follows:
1. Remove the four screws that secure the rear cover of the enclosure (not required for wall mounting, options 20 or 21). The latching hard­ware for panel and pipe mounting is located inside the rear cover.
2. For standard panel and pipe mounting, remove the four screws holding the front panel assembly of the enclosure and carefully pull the front panel and connected printed circuit boards straight out.
3. Follow the procedure for the appropriate mount­ing configuration: Section 2.3.1 for panel mount­ing, Section 2.3.2 for wall mounting, or Section
2.3.3 for pipe mounting.
2.3.1 Panel Mounting (Standard). The Model 1054B
is designed to fit into a DIN standard 137.9 mm X
137.9 mm (5.43 in. X 5.43 in.) panel cutout (refer to
Figures 2-1 and 2-2).
1. Prepare the analyzer as described in Section 2.3.
2. Install the mounting latches as shown in Figure 2­2 (latches are shown oversize for clarity). If the latches are not installed exactly as shown, they will not work correctly. The screws provided are self-tapping. Tap the screw the full depth of the mounting latch (refer to side view) leaving a gap greater than the thickness of the cutout panel.
3. Align the latches as shown and insert the analyz­er enclosure through the front of the panel cutout. Tighten the screws for a firm fit. To avoid damag­ing the mounting latches, do not use excessive force.
4. Replace the front panel assembly. Circuit boards must align with the slots on the inside of the enclo­sure. Replace the door and four front panel screws.
2.3.2 Wall Mounting (P/N 23054-01). Refer to
Figures 2-3 and 2-4. The integral preamp (P/N 23363-00) should not be used with this option.
1. Prepare the analyzer as described in Section 2.3.
2. Mount the junction box and bracket to the analyz­er with the hardware provided. All wiring can be brought to the terminal strip prior to mounting the analyzer.
3. Place the metal stiffener on the inside of the ana­lyzer and mount the two ¼-inch conduit fittings using two each weather seals as shown. Mount NEMA 4X conduit plug (included) into center con­duit hole.
4. Mount the analyzer to the junction box using the
1/2-inch conduit fittings.
5. Complete wiring from the 1054B to the junction box (Figure 2-4).
2.3.3 Pipe Mounting (P/N 23053-00). The 2-inch pipe
mounting bracket includes a metal plate with a cutout for the 1054B refer to Section 2.3 for mounting the analyzer into the plate. Mounting details are shown in Figure 2-5.
2.3.4 Wall Mounting Enclosure (Option -20). Refer
to Figure 2-8. In this configuration, the analyzer is housed in NEMA 4X heavy duty enclosure and may be mounted on a wall or handrail. Sufficient clearance should be provided in front of the enclosure to permit opening the door, which is hinged on the left side.
NOTE
The user must provide a means to discon­nect the main power supply in the form of circuit breaker or switch. The circuit break­er or the switch must be located in close proximity to the instrument and identified as the disconnecting device for the instru­ment.
2.4.1 Power Input Wiring. The Model 1054B can be configured for either 115 VAC or 230 VAC power.
Connect AC power to TB1-7 and -8 (230V), or TB1-8 and -9 (115 VAC) ground to the TB3-8 (refer to Figure 2-6).
1. AC connections and grounding must be in com­pliance with UL 508 and/or local electrical codes.
2. The metal stiffener is required to provide support and proper electrical continuity between conduit fittings.
3. This type 4/4X enclosure requires a conduit hub or equivalent that provides watertight connect, REF UL 508-26.10.
4. Watertight fittings/hubs that comply with the requirements of UL 514B are to be used.
5. Conduit hubs are to be connected to the conduit before the hub is connected to the enclosure, REF UL 508-26.10.
6. If the metal support plate is not used, plastic fit­tings must be used to prevent structural damage to the enclosure. Also, appropriate grounding lug and awg conductor must be used with the plastic fittings.
2.4.2 Output Wiring. The signal output and alarm
connections are made to terminals 1 through 6 of TB1 and terminals 1 and 2 of TB3 (refer to Figure 2-6).
CAUTION
The sensitivity and stability of the analyzer will be impaired if the input wiring is not grounded. DO NOT apply power to the analyzer until all electrical connections are verified and secure. The following precau­tions are a guide using UL 508 as a safe­guard for personnel and property.
4
MODEL 1054B pH/ORP SECTION 2.0
INSTALLATION
2.4 ELECTRICAL WIRING. The Model 1054B has
three conduit openings in the bottom rear of the analyzer housing which will accommodate
1/2-inch
conduit fittings. From a back view, the conduit open­ing on the left is for timer, alarm, and AC connec­tions; the center is for signal output and the opening on the right is for sensor wiring. AC power wiring should be 14 gauge or greater.
The wall mount enclosure has three 3/4-inch conduit openings, two with 3/4-inch fittings and one with a NEMA 4X conduit plug. From the front view the conduit opening on the left is for sensor wiring; the center is for signal output, and the right is for timer, alarm and AC power supply connections. Sensor wiring should always be run in a separate conduit from power wiring.
NOTE
Wall mount: use opening on the left for sensor wiring (refer to Figure 2-4 for wiring).
NOTE
PN 23363-00 (integral preamplifier). Refer to Figure 2-7 for installation and wiring. PN 23508­00 (integral preamp is for wall mount enclo­sure). Refer to Figure 2-9.
NOTE
For maximum EMI/RFI protection the output cable should be shielded and enclosed in an earth grounded, rigid metal conduit. When wiring directly to the instrument connect the output cable‘s outer shield to the transmitter’s earth ground via terminal 8 on TB3, Fig. 2-6. When wiring to the wall mounting junction box connect the output cable’s outer shield to earth ground via terminal 6 of TB-A, Fig. 2-4.
The sensor cable should also be shielded. When wiring directly to the instrument connect the sensor cable’s outer shield to the transmit­ter’s earth ground via terminal 8 of TB2, Fig. 2-
6. If the sensor cable’s outer shield is braid an appropriate metal cable gland fitting may be used to connect the braid to earth ground via the instrument case. When wiring to the wall mounting junction box connect the cable’s outer shield to earth ground via terminal 6 of TB-A, Fig. 2-4.
5
FIGURE 2-1. Panel Mounting Cutout
MODEL 1054B pH/ORP SECTION 2.0
INSTALLATION
WHEN INCH AND METRIC DIMS
ARE GIVEN
MILLIMETER
INCH
DWG. NO. REV.
41054B01 B
6
MODEL 1054B pH/ORP SECTION 2.0
INSTALLATION
FIGURE 2-2. Panel Mounting Tab Installation
DWG. NO. REV.
41054A26 A
7
MODEL 1054B pH/ORP SECTION 2.0
INSTALLATION
FIGURE 2-3. Wall Mounting J-Box Installation
DWG. NO. REV.
41054A27 A
ITEM PART NUMBER DESCRIPTION QUANTITY
1 23058-01 S Assy, J-Box 1 2 33030-00 Bracket, wall mtg 1 3 9900600 Nut, 6-32 Hex 4 4 9910600 Washer, Flat #6 4 5 9910610 Washer, Lock Int. #6 8 6 9600612 Screw, 6-32 X .75 4 7 9510048 Seal, Weathertight 1
MODEL 1054B pH/ORP SECTION 2.0
INSTALLATION
8
FIGURE 2-4. Wall Mounting J-Box Wiring
DWG. NO. REV.
41054B13 B
WHEN INCH AND METRIC DIMS
ARE GIVEN
MILLIMETER
INCH
MODEL 1054B pH/ORP SECTION 2.0
INSTALLATION
9
FIGURE 2-5. Pipe Mounting Installation
WHEN INCH AND METRIC DIMS
ARE GIVEN
MILLIMETER
INCH
DWG. NO. REV.
41054B02 C
10
MODEL 1054B pH/ORP SECTION 2.0
INSTALLATION
FIGURE 2-6. Electrical Wiring
DWG. NO. REV.
41054B03 C
11
MODEL 1054B pH/ORP SECTION 2.0
INSTALLATION
FIGURE 2-7. Integral Preamp Wiring
DWG. NO. REV.
41054B32 B
12
MODEL 1054B pH/ORP SECTION 2.0
INSTALLATION
FIGURE 2-8. Wall Mount Enclosure (Option -20)
DWG. NO. REV.
41054B43 A
WHEN INCH AND METRIC DIMS
ARE GIVEN
MILLIMETER
INCH
13
MODEL 1054B pH/ORP SECTION 2.0
INSTALLATION
FIGURE 2-9. Integral Preamp Wiring for Group II Wall Mount Enclosure
DWG. NO. REV.
41054B44 A
MILLIMETER
INCH
14
MODEL 1054B pH/ORP SECTION 3.0
DESCRIPTION OF CONTROLS
SECTION 3.0
DESCRIPTION OF CONTROLS
3.1 KEYBOARD FUNCTIONS.
All functions of the 1054B are accessed through key­board entry routines. The analyzer uses no switches or potentiometers.
The four keys across the top row and the CAL (pH only) and ENTER keys are dual function. One press of the key will display the value of the function shown on the lower portion of the key. A quick double press of the key will display the value of the function shown on the upper portion of the key. Each of these keys have read func­tions that can be accessed without security code entry. Each key also has a calibration or set function when used with the SELECT key. This function requires entry of the security code when the security feature is active. (Refer to Section 6.0 for keyboard security.)
NOTE
When no key is pressed for a period of 60 sec­onds the analyzer will default to reading pH.
CAUTION
The HOLD function and the CAL function are not read functions. Refer to Section 5.3.
A. Standardize pH/ORP. Standardi­zation of the pH/ORP sensor is achieved by pressing the PV key once, followed immediately by pressing the SELECT key. Std displays to acknowledge the standardize function, followed by the
Numeric Display for user input. Entering
the known pH/ORP of the measured
solution will cause the analyzer to
restandardize the sensor. The pH glass
slope value will not be changed. Refer to
Section 5.4.
B. Standardize Temperature. Stand­ardization of the temperature is achieved by pressing the TEMP key once, followed immediately by pressing the SELECT key. AdJ displays to acknowledge the
standardization function, followed by the
Numeric Display for user input. Entering
the known temperature of the measured
solution will cause the analyzer to
restandardize the temperature reading.
Refer to Section 5.2.
C. Alarm 1 and Alarm 2 Setpoint. The alarm setpoint may be adjusted by pressing the ALARM 1 or ALARM 2 key once, followed by pressing the SELECT key. AdJ displays, followed by the Numeric Display for user input. Refer to
Section 4.10.
D. Current Output – Zero Setpoint. The zero point (0 or 4 mA) of the pH output range is adjusted by pressing the ZERO key twice, followed by pressing the SELECT key. AdJ displays, followed by the Numeric Display for user input. Refer to
Section 4.11.
E. Current Output – F.S. Setpoint. The full scale point (20 mA) of the pH output range is adjusted by pressing the F.S. key twice, followed by pressing the SELECT key. AdJ displays, followed by the Numeric Display for user input. Refer to
Section 4.11.
F. Two Buffer Calibration (pH). A two buffer calibration is initiated by pressing the CAL key once. Refer to Section 5.3. Calibration (ORP). A calibration is initiated by pressing the CAL key once. Refer to Section 5.3.
G. pH Glass Slope. The millivolt output per pH unit is adjusted by pressing the
CAL key twice, followed by pressing the SELECT key once. AdJ displays, followed
by the Numeric Display for user input. Refer to Section 5.5.
H. Simulate Current Output. The pH output can be simulated by pressing the PV key twice, followed by pressing the SELECT key. The Numeric Display appears for user input. Refer to Section 4.12.
ZERO
ALARM 1
OUTPUT
PV
HOLD
TEMP
CAL
ZERO
ALARM 1
F.S.
ALARM 1
OUTPUT
PV
CAL
15
B. Scroll Key (é). This key is used to
scroll through menu when selected, or scroll through digits on the active (flash­ing) Numeric Display. Holding key down auto scrolls through the main menu and
Numeric display.
C. ACCESS/ENTER Key. This key is used to ACCESS the Set Mode (Section
4.1.2) and to ENTER the displayed value into memory (from Numeric Display).
é
3.1.1 Item Selection and Value Adjustment Keys.
The three keys located on the lower right side of the keypad are used for menu navigation, value adjust­ment and entry, and item selection. These keys per­form the following functions:
A. SELECT/Shift (ç) Key. This key is used to select the displayed menu, or for shifting to the next digit in the Numeric Display.
MODEL 1054B pH/ORP SECTION 3.0
DESCRIPTION OF CONTROLS
ç
SELECT
ACCESS
ENTER
FIGURE 3-1. LCD DISPLAY
RELAY 1 ACTIVATED
RELAY 2 ACTIVATED
pH VALUE: FLAG ON mV VALUE­FLAG BLINKING (ORP FLAG ON)
% VALUE ­FLAG ON mA VALUE­FLAG BLINKING
HOLD STATUS FLAG ON FAULT ­FLAG BLINKING
UPPER FUNC­TION PRESS TWICE QUICKLY
LOWER FUNC­TION PRESS ONCE
16
MODEL 1054B pH/ORP SECTION 3.0
DESCRIPTION OF CONTROLS
TABLE 3-1. Key Description
Displays - current output (mA or % full scale).
Set Function (w/SELECT) - Simulates current output.
Displays - low current setpoint (0 or 4 mA value).
Set Function (w/SELECT) - Sets low current point (0 or 4 mA value).
Displays - full scale output setpoint.
Set Function (w/SELECT) - Sets full scale output point.
Select sub menu (mnemonic display). Shift to next digit (numeric display).
Scroll through menu (mnemonic display). Scroll digits (numeric display). Holding key down autoscrolls digits or set menu items.
Press twice to access set-up menu. Enter displayed value into memory. Enter displayed menu item (flashing) into memory.
Two Point Calibration (pH). Calibration (ORP).
Displays - Alarm 1 setpoint.
Set Function (w/SELECT) - Sets Alarm 1 setpoint.
Displays - pH/ORP.
Set Function (w/SELECT) - One point standardization of pH/ORP.
PV= Primary Variable
Initiates or removes analyzer from hold condition.
Displays - process temperature (°C or °F).
Set Function (w/SELECT) - One point standardization of temperature.
Displays - Alarm 2 setpoint.
Set Function (w/SELECT) - Sets Alarm 1 setpoint.
ACCESS
ENTER
Displays - pH glass slope (efficiency).
Set Function (w/SELECT) - manually sets pH glass slope (efficiency).
SECOND FUNCTION (PRESS TWICE QUICKLY)
MAIN FUNCTION (PRESS ONCE)
CAL
F.S.
ALARM
2
ZERO
ALARM
1
HOLD
TEMP
OUTPUT
PV
ç
SELECT
é
17
MODEL 1054B pH/ORP SECTION 3.0
DESCRIPTION OF CONTROLS
MNEMONIC DESCRIPTION
Ab1 Automatic Buffer 1
Ab2 Automatic Buffer 2
AdJ Adjustment to value reading
bAd Incorrect entry
bF1 Buffer 1
bF2 Buffer 2
doc Displays output current in mA
HLd Analyzer in hold mode
HI Displays 20 mA setpoint (pH/ORP)
itr Interval timer activated
LO Displays 0 or 4 mA setpoint (pH/ORP)
MNEMONIC DESCRIPTION
LOC Access locked - enter security code
Pct Displays pH/ORP output in percent
PH pH Display
OrP ORP Display
SEt Set mode
SiP Simulates current output (percent)
SC1 Simulates current output (mA)
SLP Displays pH electrode slope
SP1 Displays alarm 1 setpoint
SP2 Displays alarm 2 setpoint
Std Standardize pH/ORP
AbF Auto buffer mode AL1 Alarm 1 setup AL2 Alarm 2 setup Atc Automatic temp. comp.
DC Temperature °C
CAL Calibration impedance
setpoint
COd Security Code cnt Timer count CUr Config. current output Cur Config. fault output cur Default current setpoint dAY Days dFt Fault Configuration d-O Display output d-t Display temperature diS Display Convention doc Display output in mA doF Relay delay off time don Relay delay on time dPn Dampen output
dtS LCD/LED Display test dur Timer duration Ein Display mV input
DF Temperature °F
FLt Use alarm as fault alarm
Hi Relay action - high
H-L Alarm logic
hr Hours HYS Hysteresis int Interval period Int Timer setup iPH Isopotential pH iSO Isopotential point
Lo Relay action - low non No action on fault OFF Alarm not used ont Timer on time oFF Relay open on fault
On Use alarm as process alarm OFt Timer off time
OId
Old electrode impedance limit
Or U.S. Convention OUt Current output Pct Display output in percent rL1 Relay 1 fault setup rL2 Relay 2 fault setup rES Impedance value rPH Normal process pH
rO European Convention SEC Seconds
SHt
Cracked glass impedance limit
SHO Show fault history t-C Temperature config. tCO Temperature coefficient tiL Timer - time remaining tOn Timer status UEr User version uin Minutes 420 4mA to 20mA output 020 0mA to 20mA output
TABLE 3-3. Set Function Mnemonics
TABLE 3-2. Information Mnemonics
18
MODEL 1054B pH/ORP SECTION 4.0
CONFIGURATION
SECTION 4.0
CONFIGURATION
4.1 CONFIGURATION. This section details all of the
items available in the Set Mode to configure the analyzer to a specific application.
4.1.1 Configuration Work Sheet. The configuration work sheet on page 20 (or, in the case of ORP, the worksheet on page 22) should be filled out before pro­ceeding with the analyzer's configuration. This sheet gives a brief parameter description, the factory set­ting, and a space for user setting.
4.1.2 Set Mode. Display mnemonic SEt. Most of the analyzer's configuration is done while in the Set Mode. Please refer to Figure 4-1 for the layout of all menu items for pH measurement. Refer to Figure 4-2 for the layout of all menu items for ORP measure­ment. All menu variables are written to the analyzer's EEPROM (memory) when selected and remain there until changed. As these variables remain in memory even after the analyzer's power is removed, the Model 1054B pH/ORP configuration may be performed prior to installing it.
1. Power up the analyzer. Only power input wiring is required for analyzer configuration (Refer to Section 2.4.1). The analyzer's display will begin showing values and/or fault mnemonics. All fault mnemonics will be suppressed while the analyzer is in Set Mode (the fault flag will continue to blink).
2. Enter Set Mode. Pressing the ACCESS key twice in rapid succession will place the analyzer in Set Mode. The display will show SEt to confirm that it is in Set Mode. It will then display the first item in the Set Menu Ein. The analyzer is now ready for user configuration.
NOTE
If LOC displays, the Keyboard Security Code must be entered to access the Set Mode. (Refer to Section 6.0.)
3. Analyzer variables can be entered in any order. On initial configuration, however, it is recom­mended that the variables be entered in the order shown on the work sheet (page 20 - pH, page 22
- ORP). This will reduce the chance of accidental­ly omitting a needed variable.
19
FIGURE 4-1. Menu Items (pH)
MODEL 1054B pH/ORP SECTION 4.0
CONFIGURATION
H-L
HYS
don
doF
On
OFF
Ein
AL1
AL2
Int
t-C
OUt
InP iSO
dFt
AbF
UEr
dtS
COd
SEt
Hi
Lo
tOn
int
cnt
ont
OFt
dur
tiL
oFF
on
SEC
uin
hr
dAY
°F
o
C
doc
Pct
on
oFF
non
non
cur
rL1
rL2
Cur
SHO
on
oFF
On
FLt
OFF
420
020
d-t
Atc
dPn
CUr
d-O
rPH
iPH
tCO
on
oFF
on
oFF
rES
CAL
SHt
OId
20
MODEL 1054B pH/ORP SECTION 4.0
CONFIGURATION
TABLE 4-1. Configuration Work Sheet (pH)
Use this work sheet to assist in the configuration of the analyzer. Date: ____________________
RANGE FACTORY SET USER SET
A. Alarm 1 Setup (AL1)
1. Alarm Configuration (On/OFF) On _________
2. High or Low (H-L) (Hi/Lo) Lo _________
3. Hysteresis (HYS) 0-2.0 pH 0 pH _________
4. Delay Time On (don) 0-255 sec. 000 Seconds _________
5. Delay Time Off (doF) 0-255 sec. 000 Seconds _________
B. Alarm 2 Setup (AL2)
1. Alarm Configuration (On/FLt/OFF) On _________
2. High or Low (H-L) (Hi/Lo) Hi _________
3. Hysteresis (HYS) 0-2.0 pH 0 pH _________
4. Delay Time On (don) 0-255 sec 000 Seconds _________
5. Delay Time Off (doF) 0-255 sec 000 Seconds _________
C. Interval Timer (
IInntt
)
1. Active Status (tOn) (oFF/on) oFF _________
2. Interval Time (int) Minimum 10 Minutes 10 Seconds _________
3. Count (cnt) 1 to 60 5 _________
4. On Time (ont) 0 to 299 sec 1 Second _________
5. Off Time (OFt) 0 to 299 sec 1 Second _________
6. Duration (dur) 0 to 299 sec 2 Seconds _________
D. Temperature Setup (t-C)
1. Display Temperature (d-t) (oC/oF) *C _________
2. Automatic Temperature Compensation (Atc) (on/oFF) on _________
a. Manual Temp. Value -10°C to 125°C _________
E. Current Output Setup (OUt)
1. mA Output (CUr) (020/420) 420 _________
2. Display Current Output (d-O) (Pct/doc) doc _________
3. Dampen Current Output (dPn) 0-255 sec. 0.0 Seconds _________
F. Electrode Diagnostics Setup (InP) (on/oFF) oFF
1. Temp compensated impedance (rES)
2.
Impedance increase before calibration
(CAL) 20-200% 20% _________
3. Cracked glass impedance low limit (SHt) 5-600 megohms 20 megohms _________
4. Aged electrode impedance high limit (OId)
200-1999 megohms
1000 megohms _________
G. Default Setup (dFt)
1. Relay 1 Default (rL1) (non/oFF/on) non _________
2. Relay 2 Default (rL2) (non/oFF/on) non _________
3. Current Output Default (Cur) (non/cur) non _________
H. Automatic Buffer Mode (AbF)
1. Configuration (on/off) on _________
I. Keyboard Security Setup (COd)
1. Keyboard Security Required 001-999
_
_________
2. Keyboard Security Not Required 000 000 _________
Alarm Setpoints
1. Alarm 1 (SP 1) 0-14 pH 0.00 pH _________
2. Alarm 2 (SP 2) 0-14 pH 14.00 pH _________
Current Output
1. Zero (0 or 4 mA) (LO) 0-14 pH 0.00 pH _________
2. F.S. (20 mA) (HI) 0-14 pH 14.00 pH _________
21
MODEL 1054B pH/ORP SECTION 4.0
CONFIGURATION
SEt
On
OFF
Hi
Lo
oFF
on
SEC
uin
hr
dAY
On
FLt
OFF
H-L
HYS
don
doF
d-t
Atc
°F
°C
tOn
int
Cnt
Ont
OFt
dur
tiL
on
oFF
dPn
CUr
d-O
Or
rO
rL1
rL2
Cur
SHO
420
020
non
cur
on
oFF
non
doc
Pct
AL1
AL2
Int
t-C
OUt
d1S
dFt
UEr
dtS
COd
FIGURE 4-2. Set Function Menu (ORP)
22
MODEL 1054B pH/ORP SECTION 4.0
CONFIGURATION
RANGE FACTORY SET USER SET
A. Alarm 1 Setup (AL1)
1. Alarm Status (On/OFF) On _________
2. High or Low (H-L)(Hi/Lo) Lo _________
3. Hysteresis (HYS) 0-25% of setpoint 0.0% _________
4. Delay Time On (don) 0-255 sec. 000 Seconds _________
5. Delay Time Off (doF) 0-255 sec. 000 Seconds _________
B. Alarm 2 Setup (AL2)
1. Alarm Status (On/ FLt/ OFF) On _________
2. High or Low (H-L)(Hi/Lo) Hi _________
3. Hysteresis (HYS) 0-25% of setpoint 0.0% _________
4. Delay Time On (don) 0-255 sec. 000 Seconds _________
5. Delay Time Off (doF) 0-255 sec. 000 Seconds _________
C. Interval Timer (Int)
1. Active Status (tOn)(oFF/on) oFF _________
2. Interval Time (int) minimum 10 minutes 1 Day _________
3. Count (Cnt) 1 to 60 5 _________
4. On Time (Ont) 0 to 299.9 sec 1 Second _________
5. Off Time (OFt) 0 to 299.9 sec 1 Second _________
6. Duration (dur) 0 to 299.9 sec 2 Seconds _________
D. Temperature Setup (t-c)
1. Display Temperature (d-t)(oC/oF) °C _________
2. Automatic (t-C)(Atc)(on/ oFF) On _________
E. Current Output Setup ((OUt)
1. mA Output (CUr)(020/ 420) 420 _________
2. Display Current Output (d-O)(Pct/ doc) doc _________
3. Dampen Current Output (dPn) 0-255 sec. 0.0 Seconds _________
F. Displays Convention
1. U.S. (Or)/European (rO) Or __________
G. Default Setup (dFt)
1. Relay 1 Default (rL1)(non/ oFF/on) non _________
2. Relay 2 Default (rL2)(non/ oFF/on) non _________
3. Current Output Default (Cur)(non/ cur) non _________
H. Keyboard Security Setup
1. Keyboard Security Required 001-999 _ _________
2. Keyboard Security Not Required 000 000 _________
Alarm Set Points
1. Alarm 1 (SP1) -1500 - +1500 mV -1500 mV _________
2. Alarm 2 (SP2) -1500 - +1500 mV +1500 mV _________
Current Output
1. Zero (0 or 4 mA) -1500 - +1500 mV -1500 mV _________
2. F.S. (20 mA) -1500 - +1500 mV +1500 mV _________
TABLE 4-2. Configuration Worksheet (ORP)
Use this work sheet to assist in the configuration of the analyzer. Date: ____________________
23
MODEL 1054B pH/ORP SECTION 4.0
CONFIGURATION
4.2 ALARM 1 AND 2. Display Mnemonic AL1 or AL2.
Used to set alarm relay logic. The alarms may be con­figured to perform on-off process control. See note below.
A. On. Display Mnemonic On. Select this item if Alarm 1 or 2 is to be used as a process alarm. See Steps D thru G for further alarm configuration.
B. Off. Display Mnemonic OFF. Select this item if Alarm 1 or 2 will not be used as a process alarm or to tem­porarily disable either alarm. Alarm 1 or 2 setpoint will display oFF if this item is selected. Omit Steps C thru G.
C. Fault (Alarm 2 Only). Display Mnemonic FLt. Select to make Alarm 2 energized when the analyzer detects a fault condition. See Table 8-1 for a listing of the fault mnemonics and their descriptions. Alarm 2 setpoint will display FLt if this item is selected. Omit Steps D thru G.
D. Alarm Logic. Display Mnemonic H-L. Select this item for high or low alarm logic. High logic activates the alarm when the reading is greater than the set point value. Low logic activates the alarm when the reading is less than the setpoint value.
E. Relay Hysteresis. Display Mnemonic HYS. Sets the relay hysteresis (dead band) for deactivation after reading has passed the alarm setpoint. May be set from 0 to 2.0 pH. Use hysteresis when a specific pH should be reached before alarm deactivation.
F. Delay Time On. Display Mnemonic don. Sets time delay for relay activation after alarm setpoint is reached. May be set from 0 to 255 seconds.
G. Delay Time Off. Display Mnemonic doF. Sets time delay for relay deactivation after alarm setpoint is reached. May be set from 0 to 255 seconds. Alarm state restarts time from zero. Use when a fixed time should pass before relay deactivation occurs.
4.2.1 Alarm Setup (AL1/AL2).
1. Enter Set Mode by pressing ACCESS key twice.
2. SCROLL (é) until AL1 or AL2 appears on the dis­play.
3. SELECT to move to the next menu level. On, OFF or (AL2 only) FLt will display.
4. SCROLL (é) to display desired item then SELECT.
5. If OFF is selected, display will show oFF to acknowledge. Press ENTER key to return to AL1 or AL2, concluding routine. Skip to Step 11.
If On is selected, display will show on to acknow­ledge, then display H-L. Proceed to Step 6.
If FLt is selected, display will show FLt to acknowledge. Press ENTER key to return to AL2.
6. SELECT H-L. Hi or Lo will display (flashing).
7. SCROLL (é) to the desired item and ENTER it into memory. Display will return to H-L. If changes to relay activation logic are desired, proceed to Step 8, otherwise Step 12.
8. SCROLL (é) to display HYS, don or doF, then SELECT desired item. The Numeric Display will flash to indicate that a value is required.
9. Use SCROLL (é) and SHIFT (ç) to display the desired value.
10. ENTER value into memory. Analyzer will acknowledge and return to display of last item selected. Repeat Step 8 if further changes are desired, otherwise Step 12.
11. Repeat Step 3 for the other Alarm’s settings as required.
12. To return to the first level of the Set Mode, press the ACCESS key.
24
MODEL 1054B pH/ORP SECTION 4.0
CONFIGURATION
4.3.1 Interval Timer Set Up (Int).
1. Enter Set Mode by pressing ACCESS key twice.
2. SCROLL (é) until Int appears on the display.
3. SELECT to move to the next menu level. tOn will display.
4. SCROLL (é) to display on or oFF and ENTER it into memory. If interval configuration is required, proceed to Step 5, otherwise Step 10.
5. SCROLL (é) to display desired menu item. If int is selected, proceed to Step 6, otherwise Step
10.
6. SCROLL (é) to display desired interval period and SELECT. The Numeric Display will flash.
7. SCROLL (é) and SHIFT (ç) to display the desired value and ENTER it into memory. Display will return to interval period menu.
8. Repeat Steps 6 and 7 as needed.
9. Press the ENTER key to return to the main timer menu.
10. SELECT the desired item. The Numeric Display will flash.
11. SCROLL (é) and SHIFT (ç) to display the desired value and ENTER it into memory.
12. Repeat Steps 5, 10, and 11 as required.
13. Press the ENTER key to return to the Set Menu.
4.3 INTERVAL TIMER. Display Mnemonic Int. This item is used to set the interval timer's relay logic. The timer can be used for sensor maintenance, such as wash cycle or ultrasonic cleaner activation. Refer to Figure 4-3.
A. Interval Timer Enable/Disable. Display Mnemonic tOn. Select this item to begin interval cycle on or disable interval cycle oFF.
B. Interval Period. Display Mnemonic int. Select this item to set the time period between control cycles. SEC for seconds, uin for minutes, hr for hours, and dAY for days. May be set from a minimum of 10 minutes.
C. Relay Activations Per Cycle. Display Mnemonic cnt. Select this item to enter the number of times the relay will activate per cycle. May be set from 1 to 60.
D. Relay Activation Duration. Display Mnemonic ont. Select this item to enter the relay activation time for each cnt. May be set from 0 to 299 seconds.
E. Relay Deactivation Duration. Display Mnemonic OFt. Select this item to enter the relay deactivation time between each cnt during the control cycle. Valid when cnt is 2 or greater. May be set from 0 to 299 seconds.
F. Wait Duration. Display Mnemonic dur. Select this option to enter the electrode recovery time after the last cnt in a cycle. May be set from 0 to 299 seconds. The duration can be used for electrode recovery after a wash cycle.
G. Interval Time Remaining. Display Mnemonic tiL. Select this item to display the time remaining until the next control cycle. If selected during the control cycle, the display will show ---.
NOTE
The Model 1054B pH is placed on hold during the control cycle (from first relay activation through the wait duration). The analyzer will simulate a fault condi­tion and briefly show itr every eight seconds. The display will continue to show the measured value.
RELAY
ACTIVATION
TIME
int
ont
dur
cnt = 1 0Ft = 0
One Wash Cycle
FIGURE 4-3. Interval Timer Example
25
MODEL 1054B pH/ORP SECTION 4.0
CONFIGURATION
4.4 TEMPERATURE. Display Mnemonic t-C. Select
this item for temperature reading and compensation choices.
A. Temperature Display. Display Mnemonic d-t. Select this item to toggle between °F and °C tempera­ture display. The 1054B will show all temperatures in units selected until the selection is changed.
B. Automatic Temperature Compensation (pH only). Display Mnemonic Atc. The Model 1054B pH
will use the temperature input from the sensor for temperature compensation when on is selected. When oFF is selected, the analyzer will use the value entered by the user for temperature compensation. This man­ual temperature option is useful if the temperature sen­sor is faulty or not on line. Temperature specific faults (tcH and tcL) will be disabled (Refer to Table 8-1).
4.4.1 Temperature Setup (t-C).
1. Enter Set Mode by pressing ACCESS key twice.
2. SCROLL (é) until t-C appears on the display.
3. SELECT to move to the next menu level. d-t will display.
4. SCROLL (é) to display desired item, then SELECT.
5. If d-t is selected, display will show oC or oF.
If Atc is selected, display will show on or oFF.
6. SCROLL (é) then ENTER desired item into memory.
7. If oC, oF, or on are entered, display will return to the previous level (proceed to Step 9).
If oFF is selected, the Numeric Display will flash indicating that a process temperature value is required (proceed to Step 8).
8. Use SCROLL (é) and SHIFT (ç) to display the desired value. ENTER value into memory.
9. Repeat Steps 4-8 as required for other item.
10. Press the ENTER key to return to Set Menu.
4.5 CURRENT OUTPUT. Display Mnemonic OUt. This item is used to configure the current output signal.
A. Output Dampening. Display Mnemonic dPn. Dampens the response of the signal output. This option is useful to minimize the effect of a noisy read­ing. The number entered is the sample time (in sec­onds) for an averaged output. Zero to 255 seconds may be entered.
B. mA Output Range. Display Mnemonic CUr. Selection of this item will allow choice of 0 to 20 mA or 4 to 20 mA output range.
C. Display Output. Display Mnemonic d-O. This item is used to select logic of output display. Selecting this item will allow the 1054B pH to display current output as mA doc or as a percent of full scale output range Pct.
4.5.1 Output Setup (OUt).
1. Enter Set Mode by pressing the ACCESS key twice .
2. SCROLL (é) until OUt appears on the display.
3. SELECT to move to the next menu level. dPn will display.
4. SCROLL (é) then SELECT desired item.
5. If dPn is selected, the Numeric Display will flash indicating that a value is required. Proceed to Step 6.
If CUr or d-O is selected, proceed to Step 7.
6. SCROLL (é) then SHIFT (ç) to display the desired value. ENTER into memory.
7. SCROLL (é) then ENTER desired item.
8. Repeat Steps 4-7 as required.
9. Press the ENTER key to return to the Set Menu.
26
MODEL 1054B pH/ORP SECTION 4.0
CONFIGURATION
4.6 pH ELECTRODE DIAGNOSTICS (1054B pH only). Display Mnemonic InP. Under this item are func-
tions associated with glass electrode diagnostics. These diagnostics are possible through a continuous, temper­ature compensated measurement of the sensor imped­ance (resistance), rES, made from the preamp. A soft-
ware selectable on setting will activate these diag­nostics. If oFF is the setting (factory setting) these diagnostics will all be disabled.
A new electrode has an impedance of approximately 200 megohms, and as it ages the impedance increas­es because lithium ions (which carry current) in the glass slowly get depleted by the process. If an elec­trode cracks, the impedance drops sharply, usually to below 70% of the normal value.
The following are typical impedance values for new Rosemount Analytical electrodes (Electrodes stored over a period of time will have higher impedances). Upon installation you can read impedance in megohms under rES.
Sensor/Glass Megohms @ Type
30°C (86°F) when new
• General purpose, 30-100 HF, and high pH glass (GPLR)
• General Purpose
High Temp (GPHT) 50-90
• Ruggedized glass 200-300
For more information on these diagnostics and trouble­shooting, refer to Section 8.0.
NOTE
Impedance diagnostic faults are not acti­vated until the setpoint is continuously exceeded for 30 seconds.
A. Calibration Warning. Display Mnemonic CAL. Under this mnemonic you can select the percent increase in impedance before a calibration warning fault appears. For example, if the impedance is 400 megohms and the setpoint is 20% (factory setting), a CAL warning will appear on the analyzer and it will go into a fault mode when the electrode ages to 480 megohms. This diagnostic will reset after a buffer cali­bration. Configurable range: 20-200%. A setting of zero disables this fault.
NOTE
The recommended process temperature range for the CAL diagnostic is 15-90°C (15-194°F.) (For low impedance glass it is 15-80°C (59-176°F). If ruggedized glass is used and the preamp is not in the sensor, the minimum recommended temperature is 35°C (95°F).
If you want to use this feature as a warning yet not upset your process, use Alarm 2 as a fault alarm (Refer to Section 4.2) and set the default current output to non (Refer to Section 4.8) to hold the output at the last process value.
You may also get this fault if:
1. The electrode or junction becomes excessively coated.
2. The electrode is not immersed in the process fluid. If the electrode continues to remain out of solution eventually the fault mnemonic OId will also appear on the display. See part C.
B. Cracked Glass Diagnostic. Display Mnemonic SHt. One way to tell that you have a broken or cracked glass electrode is that the analyzer will read a constant value (usually between 5.0-7.0 pH) in any process or buffer. The other way is to note the impedance value. When a crack occurs the mnemonic SHt will appear on the ana­lyzer to indicate that the circuit is shorted, and the ana­lyzer will go into a fault mode. Directions for SHt value determination:
SHt ~ 70% of normal rES
Configurable range: 5-600 megohms. A setting of zero disables this fault. Factory setting: 20 megohms.
NOTE
For low impedance glass, a broken elec­trode may not be detectable above 70­75°C (158-167°F).
C. Worn Out Electrode. Display Mnemonic OId. This mnemonic is used for programming the high imped­ance limit of the electrode. For example, if the setpoint is 1000 megohms (factory setting), and the impedance rises above this value, the mnemonic OId will appear on the analyzer and it will go into a fault mode. The electrode is either worn out, severely coated, or not immersed in the process fluid. Configurable range: 200-1999 megohms. A setting of zero disables this fault.
Recommended setpoints:
1. 1000 megohms for all glass except ruggedized
2. 1300 meghoms for ruggedized glass
MODEL 1054B pH/ORP SECTION 4.0
CONFIGURATION
4.6.1 pH Electrode Diagnostics Setup
1. Enter the Set Menu by pressing the ACCESS key twice.
2. SCROLL (é) until InP appears on the display and SELECT.
3. on or oFF will display. If necessary, SCROLL (é) to the desired mnemonic then ENTER. on activates the diagnostics features.
4. If oFF is entered you can press the ENTER key to return to the main set menu or press the pH key to read pH.
If on is entered, the display will show rES. Proceed to Step 5.
5. SCROLL (é) to display rES, CAL, SHt, or OId, then SELECT the desired item. rES is a read only func­tion. If CAL, SHt, or OId is selected, the right most digit of the Numeric Display will flash to indicate that the value can be changed.
6. Use the SCROLL (é) and SHIFT (ç) keys to change the value, if desired.
7. ENTER the value into memory.
8. Press ENTER to return to the main Set Menu.
4.7 SOLUTION TEMPERATURE COMPENSATION AND ISOPOTENTIAL POINT (Model 1054B pH only). Display Mnemonic iSO. Used for applications
where the process' isopotential point (iPH) and temper­ature coefficient (tCO) are not standard. For normal pH measurements these values should be: rPH = 7.00 (normal process pH), iPH = 7.00 pH, tCO = 0.00 pH/°C.
These values should only be changed for special appli­cations.
Solution temperature compensation is designed to correct for changes in the actual pH of a solution caused by changes in dissociation with temperature. During standardization (Section 5.4), if the sample pH is greater than about 6.5 and the lab test is run at a substantially different temperature than the process, determine a value for tCO in pH/°C and enter that value. The tCO should be determined over as narrow a temperature operating range as possible.
The isopotential point is the pH value at which tem­perature changes do not affect the pH reading.
The analyzer method requires the user to enter the normal process pH (rPH) and the temperature coeffi­cient (tCO), then the isopotential point (iPH) will be cal­culated. Conversely, entering the normal process pH and the isopotential point causes the temperature coefficient to be calculated.
4.7.1 pH Measurement in High Purity Water with Ammonia Present. The special characteristics of this
measurement require changing isopotential pH value and temperature coefficient used by the Model 1054B pH. The reference pH (rPH) is the user’s normal process pH. The isopotential pH value (iPH) of high purity water with ammonia is 16.84 pH. The tempera­ture coefficient tCO is – 0.033 pH/°C.
4.7.2 Isopotential Point Set Up (iSO).
1. Enter Set Mode by pressing the ACCESS key twice.
2. SCROLL (é) to display iSO and SELECT.
3. SCROLL (é) to the desired menu item and SELECT. The Numeric Display will flash.
4. SCROLL (é) and SHIFT (ç) to display the desired value and ENTER it into memory.
5. Repeat Steps 3 and 4 as required.
6. Press the ENTER key to return to the Set Menu.
27
28
MODEL 1054B pH/ORP SECTION 4.0
CONFIGURATION
4.8 DEFAULTS. Display Mnemonic dFt. This item is
used to set the configuration of relays and output default conditions during fault or hold status. See Table 8-1 for a listing of the possible fault conditions which can be diagnosed by the analyzer.
A. Relay 1 and 2. Display Mnemonic rL1 and rL2. During a fault or hold condition the relays can be set to activate on, deactivate oFF, or remain in the state determined by the last process value non. See Table 4-3.
B. Current Output. Display Mnemonic Cur. The cur- rent output is held at the last process value non or goes to a specified value in mA cur during a fault or hold condition.
C. Fault History. Display Mnemonic SHO. SELECT this item will sequence the display through all faults detected in most recent fault mode. Press the SCROLL (é) key once for previous fault mode list. Pressing ACCESS will clear SHO history.
4.8.1 Default Setup (dFt).
1. Enter Set Mode by pressing the ACCESS key twice.
2. SCROLL (é) until dFt appears on the display.
3. SELECT to move to the next menu level. rL1 will display.
4. SCROLL (é) then SELECT desired item.
5. Display will show next item selection. SCROLL (é) and ENTER desired item.
6. Repeat Steps 4 and 5 as required for other default settings rL2 and Cur. If cur is selected for Cur, press ENTER, then use the SCROLL (é) and SHIFT (ç) keys to enter the desired current value for a fault or hold condition.
7. Press the ENTER key to return to Set Menu.
ANALYZER CONDITION
NORMAL HOLD FAULT
Set men AL1/AL2 setting Set menu AL1/AL2 setting Set menu AL1/AL2 setting
On OFF FLt On OFF FLt On OFF FLt
(Alarm 2 (Alarm 2 (Alarm 2
only) only) only)
on Proc. det. + + + off Proc. det. + non Proc. det. Proc. det. Proc. det. +
Set menu
default
(dFt)
setting
rL1/rL2
Proc. det.: Alarm state is determined by the process value
+:Relay will activate –:Relay will not activate
Example: If you want the analyzer to activate relay 1 in hold mode during buffer calibration, set
AL1 to On in Section 4.2, and set rL1 to on.
TABLE 4-3. Relay States for Various Analyzer Conditions
and Alarm/Default Configurations
29
MODEL 1054B pH/ORP SECTION 4.0
CONFIGURATION
4.9 AUTOMATIC BUFFER MODE (1054B pH only).
Display Mnemonic AbF. Software selectable on or oFF. Factory setting is on. With the oFF setting, calibration is performed according to Section 5.3.2, without auto­matic recognition and temperature compensation of the buffers.
The automatic buffer calibration feature (on setting) provides automatic recognition of up to three of the buffers listed below (selectable in Section 5.3.1). In addition, each buffer selection incorporates a temper­ature curve from 0-50°C so that the user does not need to determine the correct buffer pH which corre­sponds to the buffer temperature (for best accuracy in extreme temperature environments).
The stored buffer-temperature curves were generated from reference data according to NBS (National Bureau of Standards - U.S.), DIN 19266 (Germany), BSM (British Standards Method), and JIS 8802 (Japan) standards. The buffers are supplied by a wide variety of vendors.
NOTE
If any buffers other than those listed here will be used (such as some Fisher or Ingold buffers), the AbF setting should be oFF and calibration instructions followed in Section
5.3.2.
4.9.1 Automatic Calibration Setup.
1. Enter the Set mode by pressing the ACCESS key twice.
2. SCROLL (é) until AbF appears on the display.
3. Press SELECT. on or off will be displayed.
4. Press SCROLL (é) if the desired item is not dis­played. Then press ENTER. You will be returned to the set menu.
Buffer Value Standards Referenced Buffer Composition Factory
at 25°C Selection
1.68 NBS, DIN 19266, JIS 8802 0.05M K tetroxalate
3.56 NBS, BSM KH tartrate (sat'd @ 25°C)
3.78 NBS 0.05M KH2citrate
4.01 NBS, DIN 19266, BSM, JIS 8802 0.05M KH Phthalate
*
4.64 BSM 0.1M HOAc
0.1M NaOAc
6.86 NBS, DIN 19266, BSM, JIS 8802 0.025M KH2PO
4
*
0.025M Na2HPO
4
7.41 NBS, JIS, 8802 0.0087M KH2PO
4
0.0302M KH2HPO
4
9.18 NBS, DIN 19266, BSM, JIS 8802 0.01M Na2B4O
7
*
10.01 NBS, BSM, JIS, 8802 0.025M NaHCO
3
0.025M Na2 CO
3
12.45 NBS, DIN 19266 Ca (OH)2(sat'd @ 25°C)
TABLE 4-4. Buffer Standards
30
MODEL 1054B pH/ORP SECTION 4.0
CONFIGURATION
4.10 ALARM SETPOINT. The alarm setpoints should
be adjusted after completing the configuration proce­dure as outlined in Sections 4.2 to 4.9.
1. Press the PV key to ensure that the analyzer is not in Set Mode.
2. Press the ALARM 1 or ALARM 2 key. SP1 or SP2 will show briefly, followed by the Alarm 1 or Alarm 2 setpoint.
NOTE
If the alarm is set to OFF or FAULT (Alarm 2 only), the analyzer will display OFF or FLt respectively (Refer to Section
4.2.2, Alarm Setup).
NOTE
Alarm logic may be changed from normal­ly open (N.O.) to normally closed (N.C.) by cutting circuits on the power supply PCB (W-5, W-7, W-9) and adding jumpers (W­4, W-6, W-8).
3. SELECT to adjust the value. The display will acknowledge briefly with AdJ followed by the Numeric Display with digit flashing.
4. SCROLL (é) and SHIFT (ç) to display the desired value.
5. ENTER value into memory.
6. Repeat Steps 2 to 5 for the second setpoint.
ZERO
ALARM
1
F.S.
ALARM
2
ACCESS
é
AdJ
SP1/2
ç
SELECT
ç
SELECT
ENTER
Press
Once
Press
Once
Displays
Briefly
Displays
Briefly
Numeric
Display
Change to
desired
value
Press
Once
Numeric
Display
of
Setpoint
FIGURE 4-4. Alarm Setpoint
31
MODEL 1054B pH/ORP SECTION 4.0
CONFIGURATION
4.11 OUTPUT SCALE EXPANSION. This section
should be followed if it is desired to scale the current output to an operating range other than the factory setting of 0-14 pH full scale. The output zero and full scale value should be adjusted after completing the configuration procedure as outlined in Sections 4.2 to
4.9.
A. Zero Point (0 mA or 4 mA)
1. Press the PV key to ensure that the analyzer is not in Set Mode.
2. Press the ALARM 1 key twice. The display will show LO briefly then display ZERO point.
3. SELECT to adjust the value. The display will acknowledge briefly with AdJ followed by the Numeric Display with digit flashing.
4. SCROLL (é) and SHIFT (ç) to display the desired value.
5. ENTER value into memory. The display will show LO and display the entered value.
B. Full Scale (F.S.) Point (20 mA)
1. Press the PV key to ensure that the analyzer is not in Set Mode.
2. Press the ALARM 2 key twice. The display will show HI briefly then display FULL SCALE point.
3. SELECT to adjust the value. The display will acknowledge briefly with AdJ followed by the Numeric Display with digit flashing.
4. SCROLL (é) and SHIFT (ç) to display the desired value.
5. ENTER value into memory. The display will show HI and display the entered value.
NOTE
For a reverse output, enter the higher value for zero, and the lower value for the Full Scale.
ZERO
ALARM
1
F.S.
ALARM
2
ACCESS
ç
SELECT
é
AdJ
LO/HI
ç
SELECT
ENTER
Press Twice
Press
Once
Displays
Briefly
Displays
Briefly
Numeric
Display
Change to
desired
value
Press
Once
Numeric
Display
of
Output
FIGURE 4-5. Output Scale Expansion
32
4.12 SIMULATE CURRENT OUTPUT. The output can
be simulated to check the operation of devices such as valves, pumps, or recorders. The output can be simulated in either current (mA) or percent of full scale, depending on how the output display, d-O, was configured in Section 4.5 (Refer to Figure 4-6).
A. Simulate Output in Percent SiP. The output can be simulated in percent if d-O in Section 4.5 was con­figured to display percent Pct.
1. Press the PV key once to insure that the analyzer is not in the Set Mode.
2. Press OUTPUT key twice. The display will show Pct briefly, then display the output value in per­cent of full scale.
3. Press the SELECT to simulate the output. The display will briefly acknowledge with SiP followed by the Numeric Display with digit flashing.
4. SCROLL (é) and SHIFT (ç) to display the desired value.
5. ENTER value into memory. The display will show Pct and display the entered value. Also, the dis­play will flash to acknowledge that the analyzer is placed on hold HLd.
6. To remove the analyzer from hold, press the HOLD key twice. The hold flag on the display will be removed and the display will stop flashing.
B. Simulate Output in Current SiC. The output can be simulated in mA units if d-O in Section 4.5 was con­figured to display current doc.
1. Press the PV key once to ensure that the analyzer is not in the Set Mode.
2. Press the OUTPUT key twice. The display will show doc briefly, then display the output value in mA.
3. Press SELECT to simulate the output. The display will briefly acknowledge with SiC followed by the Numeric Display with digit flashing.
4. SCROLL (é) and SHIFT (ç) to display the desired value.
5. ENTER value into memory. The display will show doc and display the entered value. Also, the dis­play will flash to acknowledge that the analyzer is placed on hold HLd.
6. To remove the analyzer from hold, press the HOLD key twice. The hold flag on the display will be removed and the display will stop flashing.
OUTPUT
PV
ACCESS
ç
SELECT
é
SiC/SiP Pct/doc
ç
SELECT
ENTER
Press Twice
Press Once
Displays
Briefly
Displays
Briefly
Numeric
Display
Change to
desired
value
Press
Once
Numeric
Display of Output (Analyzer
in hold)FIGURE 4-6. Simulate Current Output
MODEL 1054B pH/ORP SECTION 4.0
CONFIGURATION
33
MODEL 1054B pH/ORP SECTION 5.0
START-UP AND CALIBRATION
SECTION 5.0
START-UP AND CALIBRATION
5.1 START-UP AND CALIBRATION. Calibration and
operation of the Model 1054B should begin only after completion of configuration of the analyzer. The sen­sor must be wired to the Model 1054B for calibration.
5.2 TEMPERATURE CALIBRATION. For accurate temperature correction, the temperature reading may need adjusting. The following steps should be per­formed with the sensor in a grab sample or in the process. For the best accuracy, the standardization should be performed at or near the process tempera­ture.
1. Observe the analyzer temperature reading by pressing the TEMP key. Allow the reading to sta­bilize to insure that the sensor has acclimated to the process temperature.
2. Compare the reading to a calibrated temperature reading device. If the reading requires adjusting, proceed to Step 3.
3. Press the TEMP key then the SELECT key to correct the temperature display. The analyzer will display AdJ briefly, then the Numeric Display will show with digit flashing.
4. SCROLL (é) and SHIFT (ç) to key in the correct value and ENTER it into memory. Proceed to Section 5.3.
5.3 BUFFER CALIBRATION (1054B pH only). The
two buffer calibration will calculate the slope (efficien­cy) of the pH sensor and standardize the reading on the second buffer (computed slope limits: 47.3 to 59.9 mV/pH). The analyzer has been set at the factory for automatic calibration. If the software setting has been changed to disable this feature in Section 4.9 proceed to Section 5.3.2. Otherwise, proceed to Section 5.3.1.
5.3.1 Automatic Calibration
1. Press the HOLD key twice to place the analyzer in hold.
2. Obtain two buffer solutions with values at least two pH units apart. Unopened buffers have a shelf life of about a year and once opened should general­ly not be reused because of possible contamina­tion.
3. Shake the sensor down to remove entrapped air bubbles from the glass electrode tip.
4. Place the sensing portion of the pH sensor into a beaker containing the first buffer solution. Allow the pH reading to stabilize. This may take several minutes, as the pH sensor may need to cool down to the buffer temperature. If you don't wait long enough you may get a slope error.
5. Press the CAL key. Ab1 will flash briefly, followed by a flashing pH buffer value at 25°C (If Ab2 appears, press the CAL key again for Ab1).
6. If the value displayed is not the value of your buffer at 25°C (see Section 4.9) press the
SCROLL (é) key until your choice appears. ENTER the value.
7. Remove the sensor from the buffer, then rinse and dry it. Place it in the second buffer. Allow the pH reading to stabilize. This may take several min­utes, as the pH sensor may need to cool down to the buffer temperature. If you don't wait long enough you may get a slope error.
8. Press the CAL key again. Ab2 will display briefly, followed by a flashing pH buffer value at 25°C. (If Ab1 appears, press the CAL key again for Ab2).
9. If the value displayed is not the value of your buffer @ 25°C, press the SCROLL (é) key until your choice appears. ENTER the value.
10. Press the HOLD key twice again to remove the analyzer from hold.
11. In the future the selected buffers will be recog­nized by the analyzer and can be used for either Ab1 or Ab2.
12. For maximum accuracy, perform a process stan­dardization after a buffer calibration (see Section
5.4). Also, you can track your electrode slope value after a buffer calibration to see how the electrode is aging (see Section 5.5).
34
MODEL 1054B pH/ORP SECTION 5.0
START-UP AND CALIBRATION
5.3.2 Calibration With Automatic Features Disabled.
1. Press the HOLD key twice to place the analyzer in hold.
2. Obtain two pH buffer solutions with values at least two pH units apart. Unopened buffers have a shelf life of about a year and once opened they should generally not be reused because of possi­ble contamination.
3. Shake the sensor down to remove entrapped air bubbles from the pH glass electrode tip.
4. Place the sensing portion of the pH sensor into a beaker containing the first buffer solution.
5. Allow the pH reading to stabilize. Allow the pH reading to stabilize. This may take several min­utes, as the pH sensor may need to cool down to the buffer temperature. If you don't wait long enough you may get a slope error. Then note the temperature and find the buffer value at that tem­perature. Buffer values at various temperatures are located on the label of most buffer bottles.
6. Press the CAL key once. bF1 will display briefly, followed by the Numeric Display with digit flash­ing. If bF2 displays, press the CAL key again.
7. SCROLL (é) and SHIFT (ç) to key in the buffer solution value, then ENTER it into memory.
8. Remove the sensor from the buffer, rinse and dry it.
9. Place the sensing portion of the pH sensor into a beaker containing the second buffer solution.
10. Allow the pH reading to stabilize. See note in step
5.
11. Press the CAL key once. bF2 will display briefly, followed by the Numeric Display with digit flash­ing. If bF1 displays, press the CAL key again.
12. SCROLL (é) and SHIFT (ç) to key in the buffer solution value, then ENTER it into memory.
13. Press the HOLD key twice to remove the analyz­er from hold.
14. For maximum accuracy, perform a process stan­dardization after a buffer calibration (see Section
5.4). Also, you can track your electrode slope value after a buffer calibration to see how the electrode is aging (see Section 5.5).
5.4 pH STANDARDIZATION (1054B pH only). For
maximum accuracy, the sensor should be standard­ized on-line or in a process grab sample after a buffer calibration to account for the sensor junction potential. Sensor standardization will not calculate the sensor’s slope.
1. Take a grab sample which is as close to the sen­sor as possible. Write down the value the analy­zer is reading at this time.
2. Using a calibrated pH instrument with automatic temperature compensation, determine the pH of the process or grab sample. The calibration is best performed at the process temperature. Write down this value. (If the sample pH is greater than about 6.5 and the lab sample is run at a substan­tially different temperature than the process, see Section 4.7).
3. Before entering the standardized value, compare the value the analyzer is reading now to the value in Step 1. Add this change to the reference value obtained in Step 2. This accounts for the change while the grab sample is being measured.
4. Press the pH key once, then press the SELECT key. Std will show followed by the Numeric Display with digit flashing.
5. SCROLL (é) and SHIFT (ç) to key in the cor­rected reference pH value determined in Step 3 then ENTER it into memory.
5.5 pH GLASS SLOPE. The slope/efficiency of the
glass electrode can be displayed or entered directly (if known) without buffer calibrating (A new electrode has a slope of about 59 mV/pH. As electrode ages the slope will decrease to about 47-49 mV/pH).
1. Press the CAL key twice, then the SELECT key once.
2. SCROLL (é) and SHIFT (ç) to key in the correct value then ENTER it into memory.
5.6 SENSOR MAINTENANCE. Before performing
buffer checks or maintenance of the sensor, the ana­lyzer should be placed in hold. This will place the cur­rent output and relays in the state set in the default setup (Section 4-8). Press the HOLD key twice. The hold flag will show to indicate the hold condition. Always calibrate after cleaning or repair of the pH sen­sor. (Refer to Sections 5.1.2 and 5.1.3.) After installing the sensor back in the process, press the HOLD key twice again to remove the analyzer from hold.
NOTE
To clean the electrode, rinse with distilled water or diluted acid/base, then gently dry with a clean tissue. The electrode should not be rubbed or abraded because this increases the electrostatic forces and thus the response time of the electrode, and it also rapidly ages the delicate electrode gel layer. If possible, increase the stirring or flow velocity past the electrode rather than rubbing or brushing it.
For any additional instructions, please refer to the appropriate sensor instruction manu­al.
35
MODEL 1054B pH/ORP SECTION 5.0
START-UP AND CALIBRATION
TABLE 5-1
ORP of Saturated Quinhydrone Solution
(in Millivolts)
pH 4 pH 7
Temperature °C 20 25 30 20 25 30
Millivolt Potential 268 264 260 94 87 80
5.7. STANDARD ORP SOLUTION (1054B ORP only). Procedures are given below for making (2)
types of standard ORP solutions with known oxidation reduction potentials. Either one will be used to cali­brate the ORP system following the steps at the end of the section.
CAUTION
The following recipes contain chemical components that require protective meas­ures and precautions- Wear protective eye gear and clothing while working with these solutions.
A. QUINHYDRONE SOLUTION. Saturated quinhy­drone is a commonly used ORP standard solution. It is made by adding a few crystals of quinhydrone to either pH 4 or pH 7 buffer. Quinhydrone is only slightly solu­ble, so a few crystals are all that are needed. The resulting solution will be yellow-colored. The millivolt potentials, measured with a clean platinum electrode, should be within ± 20 millivolts of the values shown. Solution temperature must be noted to assure accu­rate interpretation of results. The ORP value of satu­rated quinhydrone solution is not stable over long peri­ods of time; therefore, these solutions should be made up fresh each time they are used.
B. FERRIC-FERROUS AMMONIUM SULFATE SOLUTION. This standard ORP solution is not as
easy as the quinhydrone solution to prepare, but is much more stable and will maintain its millivolt value for approximately one year when stored in a glass con­tainer.
To prepare the solution, dissolve 39.2 grams of reagent grade ferrous ammonium sulfate
[Fe (NH4)2(SO4)2•6H2O]
and 48.2 grams or reagent ferrous ammonium sulfate
[FeNH4(SO4)2•12H2O]
in approximately 700 milliliters of water (distilled water is preferred, but tap water is acceptable). Slowly and carefully add 56.2 milliliters of concentrated sulfuric acid. Add sufficient water to bring the total solution volume up to 1000 milliliters.
This solution (ferric-ferrous ammonium sulfate) will produce a nominal ORP of 476 ± 20 mV at 25°C when used with a saturated KCl/AgCl reference electrode and a platinum measuring electrode. Some variance in mV values is to be expected due to the large liquid ref­erence junction potentials which can arise when meas­uring this strongly acidic (and concentrated) solution. However, if the measuring electrodes are kept clean calibrations can be achieved.
36
MODEL 1054B pH/ORP SECTION 5.0
START-UP AND CALIBRATION
5.8. ORP STANDARDIZATION (1054B ORP only).
For maximum accuracy, the sensor should be stan­dardized in the ORP standard process or process grab sample.
Step 1: Ensure that the Model 1054B is in hold (Hold flag showing). If not, Press the HOLD key twice.
Step 2: Using a ORP standard, determine the ORP of the solution.
Step 3: Ensure that the sensor’s measurement portion is in the process or grab sample.
Step 4: Allow the reading to stabilize.
Step 5: Press the PV or CAL key once, then Press the SELECT key. Std will show followed by the Numeric
Display with digit flashing. Step 6: SCROLL (é) and SHIFT (ç) to display the proper ORP value then ENTER it into memory.
Step 7: Press the HOLD key twice to remove the Model 1054B from hold. The 1054B ORP is now ready for operation.
5.9. SENSOR MAINTENANCE. Before preforming maintenance or repair of the sensor, the Model 1054B should be placed in hold. This will place the current output and relays in the state set in the default setup. Press the HOLD key twice. The hold flag will show to indicate the hold condition. Always calibrate (Section
5.5) after cleaning or repair of the pH sensor.
37
MODEL 1054B pH/ORP SECTION 6.0
KEYBOARD SECURITY
SECTION 6.0
KEYBOARD SECURITY
6.1 KEYBOARD SECURITY. Display Mnemonic COd.
Select this feature to display the user defined security code. Any three digit number may be used for this code. 000 will disable the security feature. This item is used to prevent accidental changes to the calibration and configuration of the analyzer. When activated, the analyzer will allow all read functions to read normally. If an attempt is made to change a value, LOC will display followed by the Numeric Display ready for the code to be entered. A proper code will unlock the analyzer and will return to the last function attempted. Any incorrect value will result in bAd briefly displaying. The analyzer will then return to numeric display and await the entry of the code. Once unlocked, the analyzer will allow access to all functions until the analyzer is either pow­ered down or no keystrokes are made for a period of 2 minutes. If the code should be forgotten, pressing and holding the ACCESS key for 5 seconds will result in display of the code. Releasing the ACCESS key, then pressing ENTER will unlock the analyzer.
6.1.2 Keyboard Security (COd).
1. Enter Set Mode by pressing ACCESS key twice.
2. SCROLL (é) until COd appears on the display.
3. SELECT.
4. SCROLL (é) and SHIFT (ç) to display the desired value, then ENTER it into memory.
NOTE
Entering 000 disables the keyboard security.
NOTE
Security feature will not activate until 2 minutes without keyboard activity or power is removed from the analyzer then restored.
38
7.1 THEORY OF OPERATION (pH). This section is a
general description of how the Model 1054B pH oper­ates. This section is for those users who desire a greater understanding of the analyzer's operation.
The measurement of the process’ pH is accomplished by the use of two electrodes within the sensor. The glass electrode is pH sensitive and generates a high impedance millivolt potential directly proportional to the process pH. The reference electrode is a second half cell that completes the circuit via a liquid junction. The high impedance signal is preamplified at the sen­sor to allow a stable noise-free signal that can be transmitted up to 1,000 feet.
The Model 1054B pH also measures the process tem­perature via a platinum 100 ohm RTD imbedded in the sensor. Advanced circuitry is used to eliminate errors due to changes in cable resistance. The analyzer uses this temperature measurement to compensate for changes in the sensor millivolt output caused by tem­perature change.
7.2 THEORY OF OPERATION (ORP). This section is
a general description of how the 1054B ORP oper­ates. The selected sensor generates a voltage dependent on the oxidation reduction potential (ORP) measured in the process. This voltage signal is fed into a high-impedance amplifier (preamp) prior to transmission to the Model 1054A ORP. The high impedance and low voltage of the sensor make a pre­amplifier necessary for a reliable ORP signal to reach the transmitter.
The analog signal from the preamp is digitized by the signal conditioning circuit, becoming a digital signal (proportional to the ORP) that can be read by the CPU. This digital signal is then used to calculate an ORP value.
The CPU also contains an on board electrically erasa­ble and programmable read-only memory (EEPROM) which maintains memory during power outages. The CPU is supported by read-only memory (ROM) containing the operating instructions for the CPU.
The CPU controls the operation of the liquid crystal display, Alarm 1, Alarm 2 and also creates a pulse width modulated (PWM) signal. The PWM signal is converted by the isolated output circuit (located on the power board) to a selectable current output (0 to 20mA or 4 to 20mA).
The keyboard is a matrix of on/off switch positions that the CPU scans periodically to determine if a button is depressed. The CPU reacts when a key is depressed to display a different parameter or to modify its func­tion in some manner. Even though the ORP measure­ment is not temperature sensitive, process temperature is accurately measured at the ORP sen­sor through the use of a PT-100 RTD and is displayed by the 1054A ORP over the range of -15 to135°C. For a more accurate temperature reading the analyzer temperature indication may be standardized to the process temperature by pressing the TEMP key and adjusting the indicated value.
MODEL 1054B pH/ORP SECTION 7.0
THEORY OF OPERATION
SECTION 7.0
THEORY OF OPERATION
39
MODEL 1054B pH/ORP SECTION 8.0
DIAGNOSTICS AND TROUBLESHOOTING
SECTION 8.0
DIAGNOSTICS AND TROUBLESHOOTING
8.1 DIAGNOSTICS. The Model 1054B has a diag-
nostic feature which automatically searches for fault conditions that would cause an error in the measured pH/ORP value. If such a condition occurs, the current output and relays will act as configured in Section 4.8 and the fault flag and display will flash. A fault code mnemonic will display at frequent intervals. If more than one fault condition exists, the display will sequence the faults at one second intervals. This will continue until the cause of the fault has been correct­ed. Display of fault mnemonics is suppressed when in Set Mode. Selecting the SHO item will display a history of the two most recent fault conditions unless SHO was cleared. Refer to Section 4.8C.
NOTE
If the analyzer is in hold and a fault occurs, the mnemonic HLd will display during the fault sequence.
8.1.1 Fault Mnemonics. Table 8-1 lists the fault mnemonics and describes the meaning of each.
8.1.2 Temperature Compensation. Table 8-2 is a ready reference of RTD resistance values at various temperatures. These are used for test and evaluation of the sensor.
NOTE
Ohmic values are read across the RTD element and are based on the manu­facturer’s stated values (±1%). Allow enough time for the RTD element to stabilize to the surrounding temperature.
TABLE 8-1. Fault Mnemonics
Display Description
CAL Warning to calibrate or clean sensor. CHS ROM failure (check sum error) (bad ROM chip). COP Computer not operating properly. EEP EEPROM write error (bad EEPROM chip). FAC Factory calibration required. inH Input shorted. inL Sensor miswired.
Display Description
OId Electrode worn out, coated, or non-immersed. SEn Sensor line error or wire length error. SHt Glass electrode cracked or broken.
SLP Slope variance error. tcH/trH High temperature compensation error. tcL/trL Low temperature or shorted RTD.
Std Standardization error.
TABLE 8-2. RTD Resistance Values
Temperature Resistance
0 °C 100.00 ohms
10 °C 103.90 ohms
20 °C 107.79 ohms
30 °C 111.67 ohms
40 °C 115.54 ohms
50 °C 119.40 ohms
60 °C 123.24 ohms
70 °C 127.07 ohms
80 °C 130.89 ohms
90 °C 134.70 ohms
100 °C 138.50 ohms
40
MODEL 1054B pH/ORP SECTION 8.0
DIAGNOSTICS AND TROUBLESHOOTING
TABLE 8-3. Troubleshooting Guide 1054B pH
SYMPTOM PROBLEM ACTION
Fault code CAL. 1. Warning to calibrate sensor with 1. Calibrate with buffers
buffers. Electrode is aging or coated.
(First clean if necessary.).
2. Electrode is not in solution. 2. Immerse electrode in solution.
Fault code SHt. pH is a constant 1. Glass electrode broken. 1. Replace electrode. value in any buffer.rES value less than 70% of normal.
Fault code OId. 1. Electrode is worn out or coated. 1. Replace or clean electrode as
If electrode is worn out, SLP will also soon as possible. be low and the electrode sluggish.
2. Electrode is not in solution. 2. Immerse electrode in solution.
Ein increasingly greater or less 1. Reference becoming poisoned. 1. Replace reference or sensor. than zero mV at 7pH, with 2. Request a special triple junction increased poisoning. sensor if necessary.
pH value locks up (no change 1. Glass electrode cracked. 1. Replace glass electrode. of solutions in buffers). 2. Coated glass electrode. 2. Clean glass electrode.
3. Junction plugged. 3. Replace junction.
1054B pH value not the same 1. Grab sample incorrect. 1. Re-evaluate sample technique as grab sample of process. and equipment.
2. Unclear what is correct. 2. Test with buffer solution.
3. Analyzer out of calibration. 3. Recalibrate per start-up and calibration section.
Fault code tcH/tcL. 1. Miswired or temperature 1. Check wiring between the sensor
out of range. and analyzer. Check process temp.
2. Open or shorted RTD. 2. Replace RTD with new one.
Fault code inH or inL. 1. Open wire from preamplifier. 1. Check wiring between
2. Bad preamplifier. preamplifier and analyzer.
3. Defective CPU. 2. Replace preamplifier.
3. Replace CPU PCB.
Fault code SLP. 1. Defective electrode. 1. Replace electrode.
2. Improper buffer calibration. 2. Recheck buffer accuracies.
3. Coated electrode. 3. Clean or replace electrode.
4. Plugged liquid junction. 4. Replace junction.
Fault code SEn. 1. Open wire between sensor 1. Repair wire.
and analyzer .
2. Cable length has been exceeded 2. Check wiring.
Maximum length: 1000 ft. after preamp.
Fault code EEP. 1. Defective EEPROM. 1. Replace CPU PCB.
Fault code CHS. 1. Defective CPU. 1. Replace CPU PCB.
No alarm relay closure. 1. Defective power board. 1. Replace power PCB.
2. Defective CPU. 2. Replace CPU PCB.
No output current. 1. Defective output board. 1. Replace power PCB.
2. Miswire. 2. Check for short.
Low output current. 1. Circuit loading with excessive 1. Consult output loading limits
resistance on output. 1054B pH specifications (600 ohms
max load).
41
SYMPTOM PROBLEM ACTION
Change in ORP reading (value 1. Old or coated glass electrode 1. Clean or replace glass electrode shrinking)
ORP value locks up (no charge 1. Coated electrode 1. Replace electrode in reading) 2. Clean electrode
1054B ORP value not the same 1. Grab sample incorrect 1. Re-evaluate sample technique as grab sample of process and equipment
2. Unclear what is correct 2. Test with Quinhydrone or known
solution
3. 1054B out of calibration 3. Recalibrate per start-up and
calibration section
Fault code tcH/tcL 1. Miswire 1. Check wiring between the sensor
and 1054B
2. Open or shorted RTD 2. Replace RTD with new one
Fault code inH or inL 1. Open wire from preamplifier 1. Check wiring between amplifier
and 1054B
2. Bad preamplifier 2. Replace preamplifier
3. Defective CPU 3. Replace CPU PCB
Fault code Std 1. Ground loop offset (in process) 1. Check all input wiring
2. Voltage on the 1000 ft after
preamp process 2. Recheck buffer accuracy
Fault code SEn 1. Open wire between sensor 1. Repair wire
and 1054B
2. Maximum Cable length has
been exceeded 2. Check wiring
Fault code EEP 1. Defective EEPROM 1. Replace CPU PCB
Fault code CHS 1. Defective CPU 1. Replace CPU PCB
No alarm relay closure 1. Defective power card 1. Replace power PCB
2. Defective CPU 2. Replace CPU PCB
No output current 1. Defective output board 1. Replace power PCB
2. Miswire 2. Check for short
Low output current 1. Circuit loading with excessive 1. Consult output loading limits
resistance on output 1054B specs (600 ohms max)
MODEL 1054B pH/ORP SECTION 5.0
START-UP AND CALIBRATION
TABLE 8-4. Troubleshooting Guide 1054B ORP
42
MODEL 1054B pH/ORP SECTION 8.0
DIAGNOSTICS AND TROUBLESHOOTING
8.2 TROUBLESHOOTING. The Model 1054B
Analyzer is designed with state-of-the-art micro­processor circuitry, making troubleshooting simple and direct. Subassembly replacement, i.e. printed circuit board replacement, is all that is usually required.
8.2.1 Installation Failure. If failure does occur, com­plete the following steps:
1. Check for a fault flag. If a fault condition exists, refer to Table 8-1 for the fault mnemonic explana­tion.
2. Check wiring connections for proper installation.
3. Refer to Troubleshooting Table 8-3 (pH) or Table 8-4 (ORP). The table is arranged with the most common problems listed first.
8.2.2 LCD/LED Display Test. Display Mnemonic dtS.
Selecting this option will activate all the display seg­ments. This item is used if a faulty display is suspect­ed. Refer to Figure 3-1.
1. Enter Set Mode by pressing ACCESS key twice.
2. SCROLL (é) until dtS appears on the display.
3. SELECT.
8.2.3 Software Version. Display Mnemonic UEr.
Selection of this item will display the software revision level of the CPU. This number may be requested by factory service personnel if troubleshooting is required.
1. Enter Set Mode by pressing ACCESS key twice.
2. SCROLL (é) until UEr appears on the display.
3. SELECT. (i.e., 2.0.6 displayed.)
8.2.4 Sensor Troubleshooting. In addition to the
fault mnemonics that relate to a possible sensor prob­lem (Tables 8-1 and 8-3), the 1054B pH can display the input in millivolts generated from the sensor. See Table 8-5 for how the millivolt input relates to pH. If the analyzer values do not agree within about 40 to 60 mV of those in the table, the analyzer has been incorrectly standardized for pH, the reference may be significantly poisoned, or some other significant prob­lem exists. To read the millivolt input, go to Section
8.2.5.
For an additional diagnostics tool you can look at the rES impedance value as described in Section 4.6.
8.2.5 Electrode Input (1054B pH). Display Mnemonic Ein. When selected, the analyzer displays the millivolt input from the sensor. The displayed value is not tem­perature corrected.
1. Press the ACCESS key twice. SEt will briefly dis­play followed by Ein. Not required if already in set menu.
2. SELECT this item to read the mV input.
3. Press the PV key to return to normal operation.
8.2.6 CPU Board Replacement. If there is a problem
with the CPU board resulting in its replacement, spe­cific procedures (included with the order) for calibrat­ing the new board must be followed exactly or the microprocessor will be improperly programmed. Should this occur, it will be necessary to return the analyzer to the factory for reprogramming.
8.2.7 Power Board Replacement. If it becomes nec-
essary to replace the power board, the CPU board will need to be recalibrated following specific procedures that are included with the power board. Failure to fol­low these procedures exactly will cause the micro­processor to be improperly programmed and require the return of the analyzer to the factory for reprogram­ming.
8.3 INSTRUMENT MAINTENANCE. To maintain the
appearance and extend the life of the enclosure, it should be cleaned on a regular basis using a mild soap and water solution followed by a clean water rinse.
Input to Analyzer
pH in Millivolts
15°C
(59°F)
25°C
(77°F)
50°C
(122°F)
80°C
(176°F)
0 396 410 444 486 1 340 351 381 416 2 283 293 317 347 3 226 234 254 277 4 170 176 190 208 5 113.2 117.1 127.0 138.7 6 56.6 58.6 63.5 69.4 70000 8 – 56.6 – 58.6 – 63.5 – 69.4 9 – 113.2 – 117.1 – 127.0 – 138.7
10 – 170 – 176 – 190 – 208 11 – 226 – 234 – 254 – 277 12 – 283 – 293 – 317 – 347 13 – 340 – 351 – 381 – 416 14 – 396 – 410 – 444 – 486
TABLE 8-5
Sensor Input to Analyzer Verses
pH at Four Temperatures*
* These values do not apply for non-glass electrodes.
43
MODEL 1054B pH/ORP SECTION 8.0
DIAGNOSTICS AND TROUBLESHOOTING
P/N DESCRIPTION
22966-00 PCB, LCD Digital Display 23025-01 Panel Mounting Kit 23739-00 PCB Power Supply 23245-01 PCB, LED Digital Display 23740-00 PCB, Motherboard 23695-00 Keyboard Overlay, LCD Version, pH 23695-01 Keyboard Overlay, LED Version, pH 23665-00 PCB, CPU, pH, with electrode diagnostics 33469-00 Enclosure Body 33470-00 Enclosure, Rear Cover 32937-00 Gasket, Rear Cover 32938-00 Gasket, Panel
9100157 Fuse, .10A 250V, 3AB, Slo-Blow 9100160 Fuse, .250A 125V 9100189 Fuse, .750A 125V
P/N DESCRIPTION
2001492 Stainless Steel Tag 23053-00 Mounting Bracket, 2-inch Pipe 23054-01 Mounting Bracket, Wall, with Junction box 23268-01 Heater, 115 VAC, 50/60 Hz, 1054B
(Code 20 Only)
23268-02 Heater, 230 VAC, 50/60 Hz, 1054B
(Code 20 Only) 23363-00 Preamplifier, Pt 100 23508-00 Preamplifier, Integral Pt100,
For Wall Mount Enclosure
TABLE 8-8. Ordering Information
The Model 1054B Microprocessor Analyzer: Housed in a corrosion resistant, weatherproof enclosure and oper-
ates on either 115 or 230 VAC, 50/60 Hz power. Standard features include digital display, isolated current output, dual alarms, and automatic or manual temperature compensation.
Model Description
1054B Microprocessor Analyzer (3.5 lb/1.5kg)
Code Measurement
pH pH
ORP Oxidation Reduction Potential
Code Display
01 LCD Display 02 LED Display
Code Options
20 Wall Mount Enclosure
RECOMMENDED SENSORS FOR ORP:
Model 300 Retractable Model 330B Flow Through Model 381 Insertion/Submersion/Flow
Model 385 Retractable Models 389/399 Disposable Model 396P TUpH Disposable Model 396R TUpH Retractable
RECOMMENDED SENSORS FOR pH:
Model 300 Retractable Model 320B Flow Through Model 320HP High Purity Model 328A Steam Sterilizable Model 371 EuroSenz Model 381 Insertion/Submersion/Flow Model 385 Retractable Models 389/399 Disposable Models 396/396P TUpH Disposable Model 396R TUpH Retractable Model 397 Quik-Loc
TABLE 8-6. Replacement Parts TABLE 8-7. Accessories
44
MODEL 1054B pH/ORP SECTION 9.0
RETURN OF MATERIALS
SECTION 9.0
RETURN OF MATERIALS
9.1 GENERAL. To expedite the repair and return of
instruments, proper communication between the cus­tomer and the factory is important. A return material authorization number is required. Call (949) 757-8500. The Return of Materials Request form is provided for you to copy and use in case the situation arises. The accuracy and completeness of this form will affect the processing time of your materials.
9.2 WARRANTY REPAIR. The following is the proce­dure for returning products still under warranty.
1. Contact the factory for authorization.
2. Complete a copy of the Return of Materials Request form as completely and accurately as possible.
3. To verify warranty, supply the factory sales order number or the original purchase order number. In the case of individual parts or sub-assemblies, the serial number on the mother unit must be sup­plied.
4. Carefully package the materials and enclose your Letter of Transmittal and the completed copy of the Return of Materials Request form. If possible, pack the materials in the same manner as it was received.
IMPORTANT
Please see second section of Return of Materials Request Form. Compliance to the OSHA requirements is mandatory for the safety of all personnel. MSDS forms and a certification that the instruments have been disinfected or detoxified are required.
5. Send the package prepaid to:
Rosemount Analytical Inc. 2400 Barranca Parkway Irvine, CA 92606
Attn: Factory Repair
Mark the package:
Returned for Repair RMA No. _______________
Model No. ______________
9.3 NON WARRANTY REPAIR.
1. Contact the factory for authorization.
2. Fill out a copy of the Return of Materials Request form as completely and accurately as possible.
3. Include a purchase order number and make sure to include the name and telephone number of the right individual to be contacted should additional information be needed.
4. Do Steps 4 and 5 of Section 9.2.
NOTE
Consult the factory for additional infor­mation regarding service or repair.
WARRANTY
Seller warrants that the firmware will execute the programming instructions provided by Seller, and that the Goods manufactured or Services provided by Seller will be free from defects in materials or workmanship under normal use and care until the expira­tion of the applicable warranty period. Goods are warranted for twelve (12) months from the date of initial installation or eighteen (18) months from the date of shipment by Seller, whichever period expires first. Consumables, such as glass electrodes,
membranes, liquid junctions, electrolyte, o-rings, catalytic beads, etc., and Services are warranted for a period of 90 days from the date of shipment or provision.
Products purchased by Seller from a third party for resale to Buyer ("Resale Products") shall carry only the warranty extended by the original manufacturer. Buyer agrees that Seller has no liability for Resale Products beyond making a reasonable commercial effort to arrange for procurement and shipping of the Resale Products.
If Buyer discovers any warranty defects and notifies Seller thereof in writing during the applicable warranty period, Seller shall, at its option, promptly correct any errors that are found by Seller in the firmware or Services, or repair or replace F.O.B. point of man­ufacture that portion of the Goods or firmware found by Seller to be defective, or refund the purchase price of the defective por­tion of the Goods/Services.
All replacements or repairs necessitated by inadequate maintenance, normal wear and usage, unsuitable power sources, unsuit­able environmental conditions, accident, misuse, improper installation, modification, repair, storage or handling, or any other cause not the fault of Seller are not covered by this limited warranty, and shall be at Buyer's expense. Seller shall not be obligat­ed to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by an authorized Seller representative. All costs of dismantling, reinstallation and freight and the time and expenses of Seller's person­nel for site travel and diagnosis under this warranty clause shall be borne by Buyer unless accepted in writing by Seller.
Goods repaired and parts replaced during the warranty period shall be in warranty for the remainder of the original warranty peri­od or ninety (90) days, whichever is longer. This limited warranty is the only warranty made by Seller and can be amended only in a writing signed by an authorized representative of Seller. Except as otherwise expressly provided in the Agreement, THERE ARE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, AS TO MERCHANTABILITY, FIT­NESS FOR PARTICULAR PURPOSE, OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES.
RETURN OF MATERIAL
Material returned for repair, whether in or out of warranty, should be shipped prepaid to:
Emerson Process Management
Liquid Division
2400 Barranca Parkway
Irvine, CA 92606
The shipping container should be marked:
Return for Repair Model
_______________________________
The returned material should be accompanied by a letter of transmittal which should include the following information (make a copy of the "Return of Materials Request" found on the last page of the Manual and provide the following thereon):
1. Location type of service, and length of time of service of the device.
2. Description of the faulty operation of the device and the circumstances of the failure.
3. Name and telephone number of the person to contact if there are questions about the returned material.
4. Statement as to whether warranty or non-warranty service is requested.
5. Complete shipping instructions for return of the material. Adherence to these procedures will expedite handling of the returned material and will prevent unnecessary additional charges
for inspection and testing to determine the problem with the device.
If the material is returned for out-of-warranty repairs, a purchase order for repairs should be enclosed.
Credit Cards for U.S. Purchases Only.
The right people, the right answers, right now.
ON-LINE ORDERING NOW AVAILABLE ON OUR WEB SITE
http://www.raihome.com
Emerson Process Management Liquid Division
2400 Barranca Parkway Irvine, CA 92606 USA Tel: (949) 757-8500 Fax: (949) 474-7250
http://www.raihome.com
© Rosemount Analytical Inc. 2003
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