Rosemount 1054B-LC Low Conductivity Microprocessor Manuals & Guides

Model 1054B LC
Low Conductivity Microprocessor Analyzer
Instruction Manual
PN 51-1054BLC/rev.B April 2003
WARNING
ELECTRICAL SHOCK HAZARD
Making cable connections to and servicing this instrument require access to shock hazard level voltages which can cause death or serious injury.
Be sure to disconnect all hazardous voltage before opening the enclosure.
Relay contacts made to separate power sources must be disconnected before servic­ing.
Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any other applicable national or local codes.
Unused cable conduit entries must be secure­ly sealed by non-flammable closures to pro­vide enclosure integrity in compliance with personal safety and environmental protection requirements.
The unused conduit openings need to be sealed with NEMA 4X or IP65 conduit plugs to maintain the ingress protection rating (IP65).
For safety and proper performance this instru­ment must be connected to a properly grounded three-wire power source.
Proper relay use and configuration is the responsibility of the user.
No external connection to the instrument of more than 69VDC or 43V peak allowed with the exception of power and relay terminals. Any violation will impair the safety protection provided
Do not operate this instrument without front cover secured. Refer installation, operation and servicing to qualified personnel..
ESSENTIAL INSTRUCTIONS
READ THIS PAGE BEFORE PROCEEDING!
Rosemount Analytical designs, manufactures, and tests its products to meet many national and international stan­dards. Because these instruments are sophisticated tech­nical products, you must properly install, use, and maintain them to ensure they continue to operate within their normal specifications. The following instructions must be adhered to and integrated into your safety program when installing, using, and maintaining Rosemount Analytical products. Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation.
• Read all instructions prior to installing, operating, and servicing the product. If this Instruction Manual is not the correct manual, telephone 1-949-757-8500 and the requested manual will be provided. Save this Instruction Manual for future reference.
• If you do not understand any of the instructions, contact your Rosemount representative for clarification.
• Follow all warnings, cautions, and instructions marked on and supplied with the product.
• Inform and educate your personnel in the proper instal­lation, operation, and maintenance of the product.
• Install your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes. Connect all products to the proper electrical and pressure sources.
• To ensure proper performance, use qualified personnel to install, operate, update, program, and maintain the product.
• When replacement parts are required, ensure that qual­ified people use replacement parts specified by Rosemount. Unauthorized parts and procedures can affect the product’s performance and place the safe operation of your process at risk. Look alike substitu­tions may result in fire, electrical hazards, or improper operation.
• Ensure that all equipment doors are closed and protec­tive covers are in place, except when maintenance is being performed by qualified persons, to prevent electri­cal shock and personal injury.
WARNING
This product is not intended for use in the light indus­trial, residential or commercial environment, per the instrument’s certification to EN50081-2.
Emerson Process Management Rosemount Analytical Inc.
2400 Barranca Parkway Irvine, CA 92606 USA Tel: (949) 757-8500 Fax: (949) 474-7250
http://www.RAuniloc.com
© Rosemount Analytical Inc. 2001
About This Document
This manual contains instructions for installation and operation of the Model 1054BLC Low Conductivity Microprocessor Analyzer.
The following list provides notes concerning all revisions of this document.
Rev
. Level
Date Notes
A 1/96-3/99 This is the initial release of the product manual. The manual
has been reformatted to reflect the Emerson documentation style and updated to reflect any changes in the product offering.
B 4/03 Update CE information.
MODEL 1054B LC TABLE OF CONTENTS
MODEL 1054B LOW CONDUCTIVITY
MICROPROCESSOR ANALYZER
TABLE OF CONTENTS
Section Title Page
1.0 DESCRIPTION AND SPECIFICATIONS .......................................................... 1
1.1 Features and Applications................................................................................. 1
1.2 Physical Specifications - General...................................................................... 2
1.3 Analyzer Specifications...................................................................................... 3
1.4 Recommended Sensors.................................................................................... 3
2.0 INSTALLATION................................................................................................. 4
2.1 General.............................................................................................................. 4
2.2 Unpacking and Inspection................................................................................. 4
2.3 Mechanical Installations .................................................................................... 4
2.4 Electrical Wiring................................................................................................. 4
2.5 Sensor Installation............................................................................................. 5
3.0 DESCRIPTION OF CONTROLS....................................................................... 12
3.1 Keyboard Functions........................................................................................... 12
4.0 CONFIGURATION ............................................................................................ 17
4.1 General.............................................................................................................. 17
4.2 Process Variable ............................................................................................... 17
4.3 Alarm 1 and 2 ................................................................................................... 19
4.4 Interval Timer..................................................................................................... 20
4.5 Current Output .................................................................................................. 21
4.6 Defaults ............................................................................................................. 22
4.7 Alarm Setpoint................................................................................................... 23
4.8 Output Scale Expansion.................................................................................... 24
4.9 Simulate Output................................................................................................. 25
5.0 START-UPAND CALIBRATION....................................................................... 26
5.1 Start-Up and Calibration.................................................................................... 26
6.0 KEYBOARD SECURITY................................................................................... 28
6.1 Keyboard Security............................................................................................. 28
7.0 THEORY OF OPERATION................................................................................ 29
7.1 Theory of Operation........................................................................................... 29
8.0 DIAGNOSTICS AND TROUBLESHOOTING ................................................... 30
8.1 Diagnostics........................................................................................................ 30
8.2 Troubleshooting................................................................................................. 31
8.3 Instrument Maintenance.................................................................................... 32
8.4 Ordering Information.......................................................................................... 35
9.0 RETURN OF MATERIAL .................................................................................. 36
i
MODEL 1054B LC TABLE OF CONTENTS
TABLE OF CONTENTS CONT'D.
LIST OF FIGURES
Figure No. Title Page
2-1 Panel Mounting Cutout...................................................................................... 6
2-2 Panel Mounting Tab Installation......................................................................... 7
2-3 Wall Mounting junction box Installation.............................................................. 8
2-4 Wall Mounting junction box Wiring..................................................................... 9
2-5 Pipe Mounting Installation ................................................................................. 10
2-6 Electrical Wiring................................................................................................. 11
3-1 Function Select on Keypad................................................................................ 12
3-2 Accessing Editing Function............................................................................... 12
3-3 Accessing Configuration Menus........................................................................ 12
3-4 Keyboard and Display ....................................................................................... 13
3-5 Set Menu Items................................................................................................. 16
4-1 Process Variable Configuration......................................................................... 17
4-2 Alarm 1 and Alarm 2 Configuration.................................................................... 19
4-3 Timer Diagram for One Cycle............................................................................ 20
4-4 Interval Timer Configuration .............................................................................. 20
4-5 Current Output Configuration............................................................................ 21
4-6 Default Configuration......................................................................................... 22
4-7 Alarm Setpoint................................................................................................... 23
4-8 Output Scale Expansion.................................................................................... 24
4-9 Simulate Current Output.................................................................................... 25
7-1 Resistance vs. Temperature of Pure Water....................................................... 29
8-1 Simulate Conductivity Input............................................................................... 34
LIST OF TABLES
Table No. Title Page
3-1 Key Description................................................................................................. 14
3-2 Information Mnemonics..................................................................................... 15
3-3 Set Function Mnemonics................................................................................... 15
4-1 Configuration Work Sheet ................................................................................. 18
4-2 Relay States for Various Conditions and Alarm/Default Configurations ............ 22
8-1 Fault Mnemonics............................................................................................... 30
8-2 RTD Resistance Values..................................................................................... 30
8-3 Troubleshooting Guide ...................................................................................... 33
8-4 Replacement Parts............................................................................................ 35
8-5 Accessories....................................................................................................... 35
ii
1
MODEL 1054B LC SECTION 1.0
DESCRIPTION AND SPECIFICATIONS
SECTION 1.0
DESCRIPTION AND SPECIFICATIONS
1.1 FEATURES AND APPLICATIONS
The Model 1054B Microprocessor Analyzers, with the appropriate sensors, are designed to continuously meas­ure and control pH, ORP, conductivity, resistivity, ratio, percent concentration, dissolved oxygen, ozone or total free chlorine in industrial and municipal processes.
The Model 1054B Conductivity Resistivity Analyzers are housed in a NEMA 4X (IP65) weatherproof, corro­sion-resistant, flame retardant enclosure suitable for panel, pipe or wall mounting. All functions are accessed through the front panel membrane keyboard which fea­tures tactile feedback. Measurement data may be read at any time. However, settings may be protected against accidental or unauthorized changes by a user selectable security code. The display indicates the measured value in engineering units as well as temperature, alarm status, hold output and fault conditions.
The 1054B transmits a user selected isolated current output which is continuously expandable over the meas­urement range for either direct or reverse action and can be displayed in milliamps or percent. Output dampening of 0-255 secs. is user selectable.
The output and relay default settings are user selec­table for hold or fault mode operation. The hold output function allows manual control during routine sensor maintenance.
Continuous self diagnostics alert the operator to faults due to analyzer electronics, integral RTD failures, open wiring and process variable range problems. In the event
of a fault condition or hold mode diagnosed by the ana­lyzer, the output will be set to a preset or last process value and the relays will be set to their default settings.
Dual alarms are a standard feature on the Model 1054B and are programmable for either high or low oper­ation. Alarm 2 may be programmed as a fault alarm. Both alarms feature independent setpoints, adjustable hysteresis and time delay action. The time delay is con­venient when an alarm is used for corrective action, such as shutting down a demineralizer for regeneration. Time delay will ignore a temporary breakthrough and prevent shutting down a de-mineralizer unit prematurely. A dedi­cated interval timer with relay is also provided.
Automatic neutral salt cation correction temperature compensation is standard. The process temperature is accurately measured by an integral RTD in the sensor assembly and is read on the display in °C. For greater accuracy, the temperature indication may be standard­ized to the process temperature.
Calibration is easily accomplished by entering the cell calibration constant (shown on the sensor tag) via the 1045B’s keypad. Standardization can also be made with the cell in process of known conductivity (resistivity).
The Model 1054B Microprocessor Analyzer comes standard with an LCD display. An LED display is avail­able as an option.
SPECIAL TEMPERATURE COMPENSATION for low conductivity (high resistivity) meas-
urement.
SELF DIAGNOSTICS with a user selectable fault alarm.
KEYBOARD SECURITY is user selectable.
NO BATTERY BACK-UP REQUIRED. Non-volatile EEPROM memory.
DUAL ALARMS WITH PROGRAMMABLE LOGIC. A third relay is provided with timer func-
tions.
PROGRAMMABLE OUTPUT AND RELAY DEFAULTS for hold and fault modes.
NEMA 4X (IP65) WEATHERPROOF CORROSION-RESISTANT ENCLOSURE.
2
MODEL 1054B LC SECTION 1.0
DESCRIPTION AND SPECIFICATIONS
1.2 PHYSICAL SPECIFICATIONS - GENERAL Enclosure: Black, ABS, NEMA4X, IP65,
CSA Enclosure 4. 144 X 144 X 192 mm (5.7 X 5.7 X 7.6 in.)
Front Panel: Membrane keyboard with tactile feed
back and user selectable security.
Digital Display: LCD, black on grey
Optional, red LED Character Height: 18mm (0.7 in.)
Electrical Classification:
FM Class I, Div. 2, Group Athru D
Relays: 28 Vdc - 5.0 amps resistive only
150 mA - Groups A & B; 400 mA - Group C 540 mA - Group D; Ci = 0; Li = 0
CSA Class I, Div. 2, Group Athru D
Relays: 28 Vdc, 110 Vac & 230 Vac
5.0 amps resistive only
Power: 100 - 127 VAC, 50/60 Hz ±6%, 4.0 W
200 - 253 VAC, 50/60 Hz ±6%, 4.0 W
Current Output: Isolated, 0-20 mA or 4-20 mAinto
600 ohms maximum load at 115/230 Vac or 550 ohms maximum load at 100/200 Vac, Direct or Reverse Output Dampening: 0-255 seconds.
EMI/RFI: EN61326 LVD: EN61010-1 Ambient Temperature: -20 to 65°C (-4 to 149°F) Ambient Humidity: LED max 95% RH
(LCD max 85% RH @ 50°C)
Alarms: Dual, field selectable High/Low, High/High,
Low/Low Alarm 2 configurable as a fault alarm
Time Delay 0 to 254 seconds Dual Setpoints, continuously adjustable Hysteresis is adjustable up to 25% full scale for low side/High Alarm and high side/Low
Alarm
Interval Timer: Interval: 10 min. to 2999 days
On Counts: 1 to 60 On Duration: 1 to 299.9 seconds Off Duration: 1 to 299.9 seconds Wait Duration: 1 to 299.9 seconds Controls dedicated relay
Relay Contacts: Epoxy Sealed Form Acontacts,
SPST, Normally Open.
Resistive
Inductive
28 VDC 5.0 Amps 3.0 Amps 1 15 VAC 5.0 Amps 3.0 Amps 230 VAC 5.0 Amp s 1.5 Amps
Weight/Shipping Weight: 1.1 kg/1.6 kg (2.5 lb/3.5 lb)
3
MODEL 1054B LC SECTION 1.0
DESCRIPTION AND SPECIFICATIONS
The Model 1054B Low Conductivity Analyzer measures 0-20 µS/cm or 0-18.3 megohm/cm. It is commonly known that in measuring the resistivity or conductivity of ultrapure water, temperature compensation is very criti­cal. The temperature coefficient of ultrapure water depends both on the temperature and resistivity/conductivity of the water being tested. The Model 1054BLC incorporates a 1000 ohm RTD for temperature measurement, and is capable of measuring and displaying temperature accurately within ± 0.1°C. Temperature measurement is resolved to 0.025°C and this precise measurement is used in the analyzer’s temperature compensation calcula­tion. Temperature compensation formula appropriate for water contaminated with minute quantities of sodium chloride is user selectable. For Cation resin columns, a formula specific to the characteristics of pure water con­taminated with minute quantities of hydrochloric acid is user selectable.
1.3 ANALYZER SPECIFICATIONS @ 25°C Measurement Range: 0 - 20 µS/cm or
0 - 18.3 megohm/cm.
Output Scale: Zero suppression: up to 90% full
scale. Span: from 10% to 100% full scale
Measurement Accuracy:
Conductivity: ±1% of reading or .002us/cm
(whichever is greater)
Resistivity: ±0.2 megohms-cm, temperature
corrected resistivity to 25°C
T emperature Accuracy: ±0.1°C (0-100°C),
±0.2°C (0-100°C) cable lengths over 50 ft
Repeatability: ±0.25% of reading Stability: ±0.25% month, non-cumulative Temperature Effect: 0.02% of reading/°C Temperature Compensation: 0 to 100°C
(32 to 212°F)
Temperature Compensation: Neutral Salt or Cation
1.4 RECOMMENDED SENSORS:
CONDUCTIVITY CELLS FOR MODEL 1054B LC
P/N Description 400-11 Screw-in Cell 400-11-36 Screw-in Cell with 6 in. insertion 400-11-50 Screw-in Cell with 50 ft cable 451 Dip Cell 455, 404-11 Flow Cell, Stainless Steel PD-441 Flow Cell, Plastic IB-441 Plastic Ball Valve Cell IB(SS)-441, Ball Valve Cell, Stainless Steel 402-12 460, 1-1/2 in. Sanitary Fitting 403-11-20 456, 2 in. Sanitary Fitting 403-11-21
4
MODEL 1054B LC SECTION 2.0
INSTALLATION
SECTION 2.0
INSTALLATION
2.1 GENERAL. This analyzer's enclosure is suitable
for outdoor use. However, it should be located in an area where temperature extremes and vibrations are minimized or absent. Installation must be performed by trained technician.
2.2 UNPACKING AND INSPECTION. Inspect the analyzer for shipping damage. If damaged, notify the carrier immediately. Confirm that all items shown on the packing list are present. Notify Rosemount Analytical if items are missing.
2.3 MECHANICAL INSTALLATION. Select an instal­lation site that is at least one foot from any high volt­age conduit, has easy access for operating personnel, and is not in direct sunlight. Mount the analyzer as fol­lows:
1. Remove the four screws that secure the rear cover of the enclosure.
2. Remove the four screws holding the front panel assembly of the enclosure and carefully pull the front panel and connected printed circuit boards straight out.
3. Follow the procedure for the appropriate mounting configuration: Section 2.3.1 for panel mounting, Section 2.3.2 for wall mounting, Section 2.3.3 for pipe mounting.
2.3.1 Panel Mounting (Standard). The Model 1054B
is designed to fit into a DIN standard 137.9 mm X
137.9 mm (5.43 inch X 5.43 inch) panel cutout
(Refer to Figure 2-1 and Figure 2-2).
1. Prepare the analyzer as described in Section 2.3.
2. Install the mounting latches as described in Figure 2-2 (latches are shown oversize for clarity). If the latches are not installed exactly as shown, they will not work correctly. The screws provided are self-tapping. Tap the screw the full depth of the mounting latch (refer to side view) leaving a gap greater than the thickness of the cutout panel.
3. Align the latches as shown and insert the analyz­er enclosure through the front of the panel cutout. Tighten the screws for a firm fit. To avoid damag­ing the mounting latches, do not use excessive force.
4. Replace the front panel assembly. Circuit boards must align with the slots on the inside of the enclo­sure. Assure that the continuity wire is connected to the rear cover and the interface board’s closest mounting screw. Replace the door and four front panel screws.
2.3.2 Wall Mounting Plate with Junction Box
(P/N 23054-01). Refer to Figure 2-3 and Figure 2-4.
1. Prepare the analyzer as described in Section 2.3.
2. Mount the junction box and bracket to the analyz­er with the hardware provided. All wiring can be brought to the terminal strip prior to mounting the analyzer.
3. Place the metal stiffener on the inside of the ana­lyzer and mount the two 1/2 inch conduit fittings using two each weather seals as shown. Mount NEMA 4X conduit plug (included) into center con­duit hole.
4. Mount the analyzer to the junction box using the 1/2 inch conduit fittings.
5. Complete wiring from the analyzer to the junction box (Refer to Figure 2-4).
NOTE
Run sensor wiring out of the left opening (From front view) to junction box. All others out right opening to junction box.
2.3.3 Pipe Mounting (P/N 23053-00). The 2 inch pipe
mounting bracket includes a metal plate with a cutout for the analyzer (Refer to Section 2.3 for mounting the analyzer into the plate). Mounting details are shown in Figure 2-5.
2.4 ELECTRICAL WIRING. The Model 1054B has
three conduit openings in the bottom rear of the ana­lyzer housing which will accommodate 1/2 inch con­duit fittings. From the front view, the conduit opening on the left is for sensor wiring; the center is for signal output and the opening on the right is for timer, alarm, and AC connections. Sensor wiring should always be run in a separate conduit from power wiring. AC wor­ing should be 14 guage or greater.
5
MODEL 1054B LC SECTION 2.0
INSTALLATION
NOTE
For best EMI/RFI protection the output cable should be shielded and enclosed in an earth grounded rigid metal conduit. When wiring directly to the instrument connect the output cable’s outer shield to the transmitter’s earth ground via terminal 8 on TB3 (Figure 2-6). When wiring to the wall mounting junction box connect the output cable’s outer shield to the earth ground terminal on TB-A (Figure 2-4).
The sensor cable should also be shielded. When wiring directly to the instrument con­nect the sensor cable’s outer shield to the transmitter’s earth ground via terminal 8 on TB-2 (Figure 2-6). If the sensor cable’s outer shield is braided an appropriate metal cable gland fitting may be used to connect to braid to earth ground via the instrument case. When wiring to the wall mounting junction box connect the sensor cable’s outer shield to the earth ground terminal on TB-A (Figure 2-4).
The user must provide a means to disconnect the main power supply in the form of circuit breaker or switch. The circuit breaker or the switch must be located in close proximity ot the instrment and identified as the discon­necting devie for the instrument.
2.4.1 Power Input Wiring. The Model 1054B can be configured for either 115 VAC or 230 VAC power.
Connect AC power to TB1-8 and -9 (115 VAC) or TB1­7 and -8 (230 VAC) ground to the ground terminal at TB3-8 (refer to Figure 2-6).
CAUTION
The sensitivity and stability of the analyzer will be impaired if the input wiring is not grounded. DO NOT apply power to the analyzer until all electrical connections are verified and secure. The following precau­tions are a guide using UL 508 as a safe­guard for personnel and property.
1. AC connections and grounding must be in compli­ance with UL 508 and/or local electrical codes.
2. The metal stiffener is required to provide support and proper electrical continuity between conduit fittings.
3. This type 4/4X enclosure requires a conduit hub or equivalent that provides watertight connect, REF UL 508-26.10.
4. Watertight fittings/hubs that comply with the requirements of UL 514B are to be used.
5. Conduit hubs are to be connected to the conduit before the hub is connected to the enclosure, REF UL 508-26.10.
6. If the metal support plate is not used, plastic fit­tings must be used to prevent structural damage to the enclosure. Also, appropriate grounding lug and awg conductor must be used with the plastic fittings.
2.4.2 Output Wiring. The signal output and alarm
connections are made to terminals 1 through 6 of TB1 and TB3-1 and 2. (Refer to Figure 2-6).
2.5 Sensor Installation. The Model 1054BLC is
designed to work with sensor Models 441, 455, and Endurance line. These cells are of stainless steel con­struction with titanium-palladium electrodes. Standard 3/4 in. NPT mounting threads are provided on Model 441, 1/4 in. FPT on the Model 455. In these cells the RTD temperature compensator is located within the center element where it makes optimal thermal con­tact with the process stream. The cells are equipped with integrally connected cable (10 ft standard). Refer to Figure 2-6 for sensor wiring.
For Endurance line sensors, please refer to the Endurance instruction manual.
2.5.1 Cell Location.A mounting location should be
chosen to meet the following considerations:
1. Avoid dead ends or pipe stubs or any location where circulation might be poor.
2. If velocity is very low, mount the cell so that the stream is directed against the end of the elec­trodes and the water will flow between the elec­trodes.
3. Be sure that the pipe is full of water and that the cell is completely immersed up to the pipe threads.
4. Cell mounting vertically downward is not recom­mended due to possible air entrapment.
6
MODEL 1054B LC SECTION 2.0
INSTALLATION
FIGURE 2-1. Panel Mounting Cutout
WHEN INCH AND METRIC DIMS
ARE GIVEN
MILLIMETER
INCH
DWG. NO. REV.
41054B01 A
7
MODEL 1054B LC SECTION 2.0
INSTALLATION
FIGURE 2-2. Panel Mounting Tab Installation
DWG. NO. REV.
41054A26 A
2.5.2 Model 441 Installation. The Model 441 should be screwed gently into a 3/4 in. NPT female pipe fitting using a parallel jaw wrench. The stain­less steel threads should be coated with a suitable pipe compound which will act to seal the threads, and prevent the need for overtightening. Teflon thread tape is recommended for this purpose. After the cell is installed, the cell cable should be support­ed in such a way as to reduce strain and minimize the danger of the cable becoming snagged and pulled from the cell.
2.5.3 Model 455 Installation. The Model 455 is pro­vided with 1/4 in. SwagelokTMtube fittings. These are suitable for direct insertion into 1/4 in. O.D. sam­ple lines. If connection to the plastic tubing is
desired, the SwagelokTMfittings may be removed and replaced with 1/4 in. FPT - hose barb fittings. Fitting threads should be coated with a suitable pipe compound which will act to seal the treads, and pre­vent the need for overtightening. Teflon thread tape is recommended for this purpose. After the cell is installed, the cell cable should be supported in such a way as to reduce strain and minimize the danger of the cable becoming snagged and pulled from the cell.
2.5.4 Endurance Line Installation. Please refer to the Endurance line instruction manual. Other installation information can be found in Figures 2-4 and 2-6.
8
MODEL 1054B LC SECTION 2.0
INSTALLATION
FIGURE 2-3. Wall Mounting Junction Box Installation
DWG. NO. REV.
41054A27 A
9
MODEL 1054B LC SECTION 2.0
INSTALLATION
FIGURE 2-4. Wall Mounting Junction Box Wiring
WHEN INCH AND METRIC DIMS
ARE GIVEN
MILLIMETER
INCH
DWG. NO. REV.
41054B48 A
10
MODEL 1054B LC SECTION 2.0
INSTALLATION
FIGURE 2-5. Pipe Mounting Installation
WHEN INCH AND METRIC DIMS
ARE GIVEN
MILLIMETER
INCH
DWG. NO. REV.
41054B02 C
11
MODEL 1054B LC SECTION 2.0
INSTALLATION
DWG. NO. REV.
41054B47 A
FIGURE 2-6. Electrical Wiring
12
Configuration is all accomplished through a series of menus located within the set mode menu. To access these set mode menus the ACCESS keypad is pressed TWICE in RAPID succession.
Once inside the Set mode menu, use the scroll key­pad to scroll through the menu list. When the menu desired is displayed, release the scroll keypad.
To enter the submenus press the SELECT keypad. If the submenu allows editing, the item will flash that can be edited. If not, use the scroll keypad to scroll through the next list of submenus. SELECT will enter this sub­menu and if it is editable, the field will flash.
To exit the menu and SAVE the new value, press the ENTER keypad.
To exit the menu without saving the edited value, press the PV keypad to jump out of the set menu program with out saving value. To change other parameters will require re-entering the set menu program.
Figure 3-4 explains the various fields surrounding the Primary process on the LC display.
Table 3-1 describes the functions accessible with the 8 keypads, the number of times to press the keypad to access, and its’function when used with the select key­pad and set menu.
Tables 3-2 and 3-3 describe the meaning of the various mnemonics used on the display. They are categorized by their use in either menus, or as process information.
MODEL 1054B LC SECTION 3.0
DESCRIPTION OF CONTROLS
SECTION 3.0
DESCRIPTION OF CONTROLS
3.1 KEYBOARD FUNCTIONS. All operations of the
Model 1054B microprocessor Analyzer are controlled by the 8 keypads on the front of the instrument. These keypads are used to :
1. Display parameters other than the primary param­eter.
2. Edit setpoints for alarms, set up specific output current value for simulation, calibrate temperature, conductivity, etc.
3. Configure display for temperature units, for auto­matic temperature compensation, alarm usage, setting timer functions, security, and output range.
To view, and not change parameters, other than the primary parameter requires only a simple keystroke routine. As shown in Figure 3-1 below, a single key­press accesses the lower function printed on the key­pad. Quick, double keypresses access the top func­tion printed on the keypad.
To edit any of these parameters, requires one more operation. After displaying the value associated with the parameter selected, press the SELECT keypad. As seen in Figure 3-2 below, this will display the numerical value, and the first digit will be flashing to indicate this value may be edited.
All changes to the operating program that set-up the instrument display are made through the set menu pro­gram. See Figure 3-5 at the end of this section.
FIGURE 3-1. Function Select on Keypad.
Single press of the keypad will access the present Conductivity reading. Read only.
1. Press Key.
2. Adj shows briefly.
3. Numbers show with digit flashing.
1 .Press Key twice.
2. Lo shows briefly.
3. Zero point is displayed.
SELECT
ZERO
ALARM
1
OUTPUT
PV
FIGURE 3-2. Accessing Editing Function.
1. Press twice in rapid succession.
2. See SEt on display. Confirms entry into set mode menu.
3.First menu item is displayed. Analyzer now ready to configure.
4. Use the SCROLL keypad to rotate through the available menus.
ACCESS
ENTER
SEt
Cin
°
FIGURE 3-3. Accessing Configuration Menus
Quick double press will access the current output current value in mA or %. Read only.
°
13
MODEL 1054B LC SECTION 3.0
DESCRIPTION OF CONTROLS
FIGURE 3-4. Keyboard and Display
RELAY 1 ACTIVATED
RELAY 2 ACTIVATED
CONDUCTIVITY: µS ­FLAG ON; mΩ­FLAG BLINKING
% VALUE ­FLAG ON; mA ­FLAG BLINKING
HOLD STATUS FLAG ON; FAULT ­FLAG BLINKING
UPPER FUNC­TION PRESS TWICE QUICKLY
LOWER FUNC­TION PRESS ONCE
3.1.1 Item Selection and Value Adjustment Keys.
The three keys located on the lower right side of the keypad are used for menu navigation, value adjust­ment and entry, and item selection. These keys per­form the following functions:
A. SELECT/Shift ( ) Key. This key is used to select the displayed menu, or for shifting to the next digit in the Numeric Display.
B. SCROLL Key ( ). This key is used to scroll through menu when selected, or scroll through digits on the active (flash­ing) Numeric Display, or move the deci­mal point.
C. ACCESS/ENTER Key. This key is used to ACCESS the Set Mode (Section
4.1.2) and to ENTER the displayed value into memory (from Numeric Display).
SELECT
°
ACCESS
ENTER
°
°
°
14
TABLE 3-1. Key Description
Displays - current output (mA or % full scale).
Set Function (w/SELECT) - Simulates cur­rent output.
Displays - low current setpoint. Set Function (w/SELECT) - Sets low
current point.
Displays - full scale output setpoint. Set Function (w/SELECT) - Sets full
scale output point.
Select sub menu (mnemonic display). Shift to next digit (numeric display).
Scroll through menu (mnemonic display). Scroll digits (numeric display). Scroll decimal position.
Press twice to access set-up menu. Enter displayed value into memory. Enter displayed menu item (flashing) into memory.
(w/Select) One point standardization.
Displays - Alarm 1 setpoint. Set Function (w/SELECT) - Sets
Alarm 1 setpoint.
Displays - conductivity (resistivity). (PV=Process Variable)
Initiates or removes analyzer from hold con­dition.
Displays - process temperature (°C ).
Set Function (w/SELECT) - One point standardization of temperature.
Displays - Alarm 2 setpoint. Set Function (w/SELECT) - Sets
Alarm 2 setpoint.
HOLD
TEMP
OUTPUT
PV
ZERO
ALARM 1
F.S.
ALARM 2
CAL
SELECT
°
ACCESS
ENTER
SECOND FUNCTION (PRESS TWICE QUICKLY)MAIN FUNCTION (PRESS ONCE)
MODEL 1054B LC SECTION 3.0
DESCRIPTION OF CONTROLS
°
15
MODEL 1054B LC SECTION 3.0
DESCRIPTION OF CONTROLS
TABLE 3-2. Information Mnemonics
MNEMONIC DESCRIPTION
AdJ Adjustment to value reading bAd Incorrect entry Con Conductivity Display
°C Temperature °C dOC Displays conductivity output (mA) HLd Analyzer in Hold Position
HI Displays high range value for current output itr Interval timer activated
LO Displays low range value for current output LOC Access locked – enter security code Pct Displays conductivity (resistivity) output (percent) rES Resistivity Display SEt Set mode SiP Simulates current output (percent) SiC Simulates current output (mA) SP1 Displays Alarm 1 setpoint SP2 Displays Alarm 2 setpoint Std Standardize conductivity
AL1 Alarm 1 setup AL2 Alarm 2 setup AtC Auto temp compensation
°C Temperature °C CAt Cation Compensation CEL Cell Constant Cin Display Sensor input COd Security Code cnt Timer count Con Conductivity Display CUr Config. current output Cur Config. fault output cur Default current setpoint dAY Days dFt Fault Configuration d-O Display output d-t Display temperature doc Display output in mA doF Delay off time
don Delay on time dPn Dampen output dtS LCD/LED Display test dur Timer duration
°F Temperature °F Fct Calibration Factor FLt Use alarm as fault alarm
Hi Relay action - high
H-L Alarm logic
Hr Hours HYS Hysteresis int Interval period Int Timer setup
Lo Relay action - low non No action on fault nEu Neutral Salt Compensation oFF Relay open on fault OFF Alarm not used ont Timer on time
on Relay closed on fault
On Use alarm as process alarm OFt Timer off time OUt Current output
Pct
Display output in percent
rES Resitivity Display rL1 Relay 1 fault setup rL2 Relay 2 fault setup SEC Seconds SHO Show fault history t-C Temperature configuration
t4P
P.V. Displayed
ti L Timer - time remaining
tOn Timer status UEr User version uin Minutes 420 4mA to 20mA output 020 0mA to 20mA output
TABLE 3-3. Set Function Mnemonics
16
MODEL 1054B LC SECTION 3.0
DESCRIPTION OF CONTROLS
H-L
HYS
don
doF
On
OFF
Cin
CEL Fct tYP
AL1
AL2
t-C
Int
OUt
UEr
dFt
dt S
COd
SEt
Hi
Lo
tOn
int
cnt
ont
OFt
dur
tiL
oFF
on
SEC
uin
hr
dAY
doc
Pct
on
oFF
non
non
cur
rL1
rL2
Cur
SHO
On
FLt
OFF
420
020
on
oFF
o
F
o
C
d-t
Atc
dPn
CUr
d-O
FIGURE 3-5. Set Menu Items
rES
Con
CAt
nEu
17
MODEL 1054B LC SECTION 4.0
CONFIGURATION
SECTION 4.0
CONFIGURATION
4.1 GENERAL. This section details all of the items avail-
able in the Set Mode to configure the analyzer to a spe­cific application.
4.1.1. Configuration Worksheet. The configuration worksheet on page 18 should be filled out before pro­ceeding with the analyzer’s configuration. This sheet gives a brief parameter description, the factory setting, and a space for user setting.
4.1.2 Set Mode Display Mnemonic SEt. Most of the analyzer's configuration is done while in the Set Mode. Please refer to Figure 3-5 for the layout of all menu items. All menu variables are written to the ana­lyzer's EEPROM (memory) when selected and remain there until changed. As these variables remain in memory even after the analyzer's power is removed, the analyzer configuration may be performed prior to installing it.
1. Power up the analyzer. Only power input wiring is required for analyzer configuration (Refer to Section 2.4.1). The analyzer's display will begin showing values and/or fault mnemonics. All fault mnemonics will be suppressed while the analyzer is in Set Mode (the fault flag will continue to blink).
2. Enter Set Mode. Pressing the ACCESS key twice in rapid succession will place the analyzer in Set Mode. The display will show “SEt” to confirm that it is in Set Mode. It will then display the first item in the set menu. The analyzer is now ready for user configuration.
NOTE:
If “LOC” displays, the Keyboard Security Code must be entered to access the Set Mode. (Refer to Section 6.0.)
3. Analyzer variables can be entered in any order. On initial configuration, however, it is recommend­ed that the variables be entered in the order shown on the worksheet. Refer to the configura­tion worksheet (Table 4-1). This will reduce the chance of accidentally omitting a needed variable.
4.2 PROCESS VARIABLE. Display Mnemonic “tYP”. Used to select display convention of the primary vari­able and to select the temperature compensation curve.
A. Conductivity. Display Mnemonic “Con. Select this item to display conductivity in µS/cm.
B. Resistivity. Display Mnemonic “rES. Select this item to display resistivity in megohms/cm.
C. Neutral Salt. Display Mnemonic “nEu. Select this item for temperature compensation appropriate for water contaminated with minute quantities of sodium chloride.
C. Cation. Display Mnemonic “CAt. Select this item for temperature compensation for water contaminated with minute quantities of hydrochloric acid, as would be the case for the effluent from a cation resin column.
4.2.1 Primary Variable Configuration (tYP). Refer to Figure 4-1.
1. Enter Set Mode by pressing ACCESS key twice.
2. SCROLL ( ) until “tYP” appears on the display.
3. SELECT to move to the next menu level. “Con”or “rES” will display.
4. SCROLL ( ) to display desired item then ENTER. “nEu” or “cAt” will display.
5. SCROLL ( ) to display desired item then ENTER. Display will return to “tYP”.
°
°
°
rES
Con
tYP
CAt
nEu
SEt
Figure 4-1. Process Variable Configuration
18
MODEL 1054B LC SECTION 4.0
CONFIGURATION
TABLE 4-1.
CONFIGURATION WORKSHEET
Use this worksheet to assist in the configuration of the analyzer. Date: _________________
RANGE FACTORY SET USER SET
A. Process Variable Display (tYP)
1. Conductivity or Resistivity (Con/rES) Con _________
2. Temperature Compensation (nEu/CAt) nEu _________
B. Alarm 1 Setup (AL1)
1. Alarm Configuration (On/OFF) On _________
2. High or Low (H-L) (Hi/Lo) Lo _________
3. Hysteresis (HYS) 0-25 % of setpoint 0.00% _________
4. Delay Time On (don) 0-255 sec. 000 Seconds _________
5. Delay Time Off (doF) 0-255 sec. 000 Seconds _________
C. Alarm 2 Setup (AL2)
1. Alarm Configuration (On/FLt/OFF) On _________
2. High or Low (H-L) (Hi/Lo) Hi _________
3. Hysteresis (HYS) 0-25 % of setpoint 0.00% _________
4. Delay Time On (don) 0-255 sec 000 Seconds _________
5. Delay Time Off (doF) 0-255 sec 000 Seconds _________
D. Interval Timer (Int)
1. Active Status (tOn) (oFF/on) oFF _________
2. Interval Time (int) minimum 10 minutes 1 Day _________
3. Count (cnt) 1 to 60 5 _________
4. On Time (ont) 0 to 299.9 sec 1 Second _________
5. Off Time (OFt) 0 to 299.9 sec 1 Second _________
6. Duration (
dur) 0 to 299.9 sec 2 Seconds _________
E. Current Output Setup (OUt)
1. mA Output (CUr) (020/420) 420 _________
2. Display Current Output (d-O) (Pct/doc) doc _________
3. Dampen Current Output (dPn) 0-255 sec. 0.0 Seconds _________
F. Default Setup (dFt)
1. Relay 1 Default (rL1) (non/oFF/on) non _________
2. Relay 2 Default (rL2) (non/oFF/on) non _________
3. Current Output Default (Cur) (non/cur) non _________
G. Keyboard Security Setup (COd)
1. Keyboard Security Required 001-999 _ _________
2. Keyboard Security Not Required 000 000 _________
Alarm Set Points
1. Alarm 1 (SP1) 0-20 µS or 0-18.3 meg 0.00 µS _________
2. Alarm 2 (SP2) 0-20 µS or 0-18.3 meg 10 µS _________
Current Output
1. Zero (0 or 4 mA) (Lo) 0-20 µS or 0-18.3 meg 0.00 µS _________
2. F.S. (20 mA) (HI) 0-20 µS or 0-18.3 meg
10 µS _________
19
MODEL 1054B LC SECTION 4.0
CONFIGURATION
4.3. ALARM 1 AND 2. Display Mnemonic “AL1” or “AL2”.
Used to set alarm relay logic. The alarms may be used to perform on-off process control. See note below .
A. ON. Display Mnemonic “On. Select this item if Alarm 1 or 2 is to be used as a process alarm. See Steps D through G for further configuration.
B. OFF. Mnemonic “OFF”. Select this item if alarm 1 or 2 will not be used or to temporarily disable the alarm. Alarm 1 or 2 setpoint will display “oFF” if this item is selected. Omit Steps D through G.
C. Fault. Display Mnemonic “FLt”. (Alarm 2 only). Select to make Alarm 2 a fault alarm. Relay 2 will ener­gize when the unit shows a fault condition. See Table 8-1 for a listing of the fault mnemonics and their descriptions. Alarm 2 setpoint will display “FLt” if this item is selected. Omit Steps D through G.
D. Alarm Logic. Mnemonic “H-L”. Select this item for high or low alarm logic. High logic activates the alarm when the reading is greater than the set point value. Low logic activates the alarm when the reading is less than the set point value.
E. Relay Hysteresis. Display Mnemonic “HYS”. Sets the relay hysteresis (dead band) for deactivation after reading has passed the alarm set point. May be set from 0 to 25%. Use hysteresis when a specific conductivity should be reached before alarm deactivation.
F. Delay Time On. Display Mnemonic “don”. Sets time delay for relay activation after alarm set point is reached. May be set from 0 to 255 seconds.
G. Delay Time Off. Display Mnemonic “doF”. Sets time delay for relay deactivation after alarm set point is reached. May be set from 0 to 255 seconds. Alarm state restarts time from zero. Use when a fixed time should pass before relay deactivation occurs.
4.3.1 Alarm Configuration (AL1/AL2). Refer to Figure 4-2.
1. Enter Set Mode by pressing ACCESS key twice.
2. SCROLL ( ) until “AL1” or “AL2” appears on the display.
3. SELECT to move to the next menu level. “On”,OFF” or (“AL2” only) “FLt” will display.
4. SCROLL ( ) to display desired item then SELECT.
5. If “OFF” is selected, display will show “oFF”to acknowledge. Press ENTER key to return to “AL1” or “AL2”, concluding routine. Skip to Step 11.
If “On” is selected, display will show “on” to acknow­ledge, then display “H-L”. Proceed to Step 6.
If “FLt” is selected, display will show “Flt” to ack­nowledge. Press ENTER key to return to “AL2”.
6. SELECT H-L”. “Hi” or “Lo” will display (flashing).
7. SCROLL ( ) to the desired item and ENTER it into memory. Display will return to “H-L”. If changes to relay activation logic are desired, pro­ceed to Step 8, otherwise Step 12.
8. SCROLL ( ) to display “HYS”, “don” or “doF” then SELECT desired item. Numerical display will flash to indicate that a value is required.
9. Use SCROLL ( ) and SHIFT ( ) to display the desired value.
10. ENTER value into memory. The analyzer will acknowledge and return to display of last item selected. Repeat Step 8 if further changes are desired, otherwise Step 12.
11. Repeat Step 3 for the other Alarm's settings as required.
12. To return to the first level of the Set Mode, Press the ACCESS key.
On
OFF
On
FLt
OFF
AL1
AL2
H-L
HYS
don
doF
Hi
Lo
SEt
Figure 4-2. Alarm 1 and Alarm 2 Configuration
°
°
°
°
°
°
SEt
OFF
On
tOn
int
cnt
ont
OFt
dur
ti L
SEC
uin
hr
dAY
Int
FIGURE 4-3.
Timer Diagram for One Cycle
RELAY
ACTIVATION
TIME
int
ont
dur
cnt= 1 OFt= 0
4. SCROLL ( ) to display “on” or “oFF” and ENTER it into memory. If interval configuration is required, proceed to Step 5, otherwise Step 10.
5. SCROLL ( ) to display desired menu item. If “int” is selected, go to Step 6, otherwise Step 10.
6. SCROLL ( ) to display desired interval period and SELECT it. Numerical Display will flash.
7. SCROLL ( ) and SHIFT ( ) to display the desired value and ENTER it into memory. Display will return to interval period menu.
8. Repeat Steps 6 and 7 as needed.
9. Press the ENTER key to return to the main timer menu.
10. SELECT the desired item. The Numerical Display will flash.
11. SCROLL ( ) and SHIFT ( ) to display the desired value and ENTER it into memory.
12. Repeat Steps 5, 10, and 11 as required.
13. Press the ENTER key to return to Set Menu.
Figure 4-4. Interval Timer Configuration
20
MODEL 1054B LC SECTION 4.0
CONFIGURATION
4.4 INTERVAL TIMER. Display Mnemonic “Int”. This item is
used to set the interval timer's relay logic. The timer can be used for sensor maintenance, such as a wash cycle to clean the sensor in a bypass line. Choices are:
A. Interval Timer Enable/Disable. Display Mnemonic “
tOn”. Select this item to begin interval cycle “on” or dis-
able interval cycle “oFF”. B. Interval Period. Display Mnemonic “int”. Select this
item to set the time period between control cycles. “SEC” for seconds, “uin” for minutes, “hrfor hours, and “dAY” for days. May be set from a minimum of 10 minutes.
C. “On” Periods Per Cycle. Display Mnemonic “cnt”. Select this item to enter the number of on periods per cycle. May be set from 1 to 60 on periods.
D. Duration of “On” Periods. Display Mnemonic “ont”. Select this item to enter the relay activation time for each on period. May be set from 0.1 to 299.9 seconds.
E. Duration of “OFF” Periods. Display Mnemonic “OFt”. Select this item to enter the relay deactivation time between each “on” period during the control cycle. Valid when “cnt” is 2 or greater. May be set from 0 to 299.9 seconds.
F. Sensor Recovery Time. Display Mnemonic “dur”. Select this option to enter the duration time after the last “on” period in a cycle. May be set from 0 to 299.0 sec­onds. The wait duration can be used for electrode recovery after a wash cycle.
G. Interval Time remaining. Display Mnemonic “t iL”. Select this item to display the time remaining to the next control cycle. If selected during the control cycle, dis­play will show "---".
NOTE
The Model 1054B is placed on hold during the control cycle (from first “on” period through the wait duration). The analyzer will simulate a fault condition and briefly show “itr” every eight seconds. The display will continue to show the measured value.
4.4.1 Interval Timer Configuration (Int). Refer to Figures 4-3 and 4-4.
1. Enter Set Mode by pressing ACCESS Key twice.
2. SCROLL ( ) until “Int” appears on the display.
3. SELECT to move to the next menu level. “tOn will display.
°
°
°
°
°
°
°
°
21
4.5 CURRENT OUTPUT. Display Mnemonic is “OUt”.
This item is used to configure the output signal. A. Output Dampening. Display Mnemonic “dPn”.
Dampens the response of the signal output. This option is useful to minimize the effect of a noisy reading. The number entered is the sample time (in seconds) for an averaged output. Zero to 255 seconds may be entered.
B. mA Output Range. Display Mnemonic “CUr”. Selection of this item will allow choice of 0 to 20 mA or 4 to 20 mA output range.
C. Display Output. Display Mnemonic “d-O”. This item is used to select logic of output display. Selecting this item will allow the analyzer to display current output as mA (“doc”) or as a percent of full scale output range (“Pct”).
4.5.1 Current Output Configuration “OUt”. Refer to
Figure 4-5.
MODEL 1054B LC SECTION 4.0
CONFIGURATION
1. Enter Set Mode by pressing the ACCESS key twice.
2. SCROLL ( ) until “OUt” appears on the display.
3. SELECT to move to the next menu level. “dPn” will display.
4. SCROLL ( ) then SELECT desired item.
5. If “dPn” is selected, numerical display will flash indi­cating that a value is required (proceed to Step 6).
If “CUr” or “d-O” is selected, proceed to Step 7.
6. SCROLL ( ) then SHIFT ( ) to display the desired value. ENTER into memory
7. SCROLL ( ) then ENTER desired item.
8. Repeat Steps 4-7 as required.
9. Press the ENTER key to return to the Set Menu.
Out
SEt
dPn
CUr
d-O
doc
Pct
420
020
°
°
°°
°
Figure 4-5. Current Output Configuration
22
MODEL 1054B LC SECTION 4.0
CONFIGURATION
4.6 DEFAULTS. Display Mnemonic “dFt”. This item is
used to set the configuration of relays and output default conditions during fault or hold status. See Table 8-1 for a listing of the possible fault conditions which can be diagnosed by the analyzer. A hold status is initiated by pressing the HOLD key twice. (Press twice again to remove the hold.)
A. Relay 1 and 2. Display Mnemonic “rL1” and “rL2”. The relays can be set to activate “on”, deactivate “oFF”, or hold present status “non”. See Table 4-2.
B. Current Output. Display Mnemonic “Cur.The cur- rent output is held “non” or goes to a specified value “cur” during a fault condition. “cur” will probably be the most informative selection.
C. Fault History. Display Mnemonic “SHO”. Selecting this item will display the most recent detected faults. Press the SCROLL key once for each previous fault history. Pressing ACCESS will clear “SHO” history.
4.6.1 Default Configuration (dFt). Refer to
Figure 4-6.
1. Enter Set Mode by pressing the ACCESS key twice.
2. SCROLL ( ) until “dFt” appears on the display.
3. SELECT to move to the next menu level. “rL1” will display.
4. SCROLL ( ) then SELECT desired item.
5. Display will show next item selection. SCROLL ( ) and ENTER desired item.
6. Repeat Steps 4 and 5 as required for other default settings “rL2” and “Cur”. If “cur” is selected for “Cur”, press ENTER then use the SCROLL () and SHIFT ( ) keys to enter the desired current value in mA.
7. Press the ENTER key to return to Set Menu.
ANALYZER CONDITION
NORMAL HOLD FAULT
Set menu AL1/AL2 setting Set menu AL1/AL2 setting Set menu AL1/AL2 setting
On OFF FL
t On OFF FLt On OFF FLt
(Alarm 2 (Alarm 2 (Alarm 2
only) only) only)
on Proc. det. + + + oFF Proc. det. + non Proc. det. Proc. det. Proc. det. +
Set Menu
default
(dFt)
setting
rL1
/
rL2
Proc. det.: Alarm state is determined by
the process value.
+:Relay will activate.
–:Relay will not activate.
Example: If you want the analyzer to activate relay 1 in
hold mode during calibration, set "AL1" to "On" in Section 4.3, and set "rL1" to "on".
TABLE 4-2. Relay States for Various Conditions and Alarm/Default Configurations
SEt
dFt
rL1
rL2
Cur
SHO
on
oFF
non
non
cur
Figure 4-6. Default Configuration
°
°
°
°
°
23
MODEL 1054B LC SECTION 4.0
CONFIGURATION
4.7 ALARM SETPOINT. The alarm setpoints should
be adjusted after completing the configuration proce­dure outlined in Sections 4.1 to 4.6. (Refer to Figure 4-7.)
1. Press the PV key to ensure that the analyzer is not in Set Mode.
2. Press the ALARM 1 or ALARM 2 key. “SP1” or “SP2” will show briefly, followed by the Alarm 1 or Alarm 2 Setpoint.
NOTE:
If the alarm is set to OFF or FAULT (Alarm 2 only), the analyzer will display “oFF” or “FLt” respectively (refer to Section 4.2, Alarm Configuration).
3. Press SELECT to adjust the value. The display will acknowledge briefly with “AdJ” followed by the Numeric Display with digit flashing.
4. SCROLL ( ) and SHIFT ( ) to display the desired value.
5. ENTER value into memory.
6. Repeat Steps 2 to 5 for the second setpoint.
NOTE
Alarm logic may be changed from nor­mally open (N.O.) to normally closed (N.C.) by cutting circuits (W5, W7 & W9) on the power supply PCB and adding jumpers (W4, W6, & W8).
Selection of the decimal position is achieved by pressing SHIFT ( ) until the decimal point flashes*, The SCROLL () until the decimal point is in the proper position.
*Decimal position to the right of least signficant digit does not display.
ZERO
ALARM
1
F.S.
ALARM
2
ACCESS
SELECT
AdJ
SP1/2
SELECT
ENTER
Press
Once
Press Once
Displays
Briefly
Displays
Briefly
Numeric
Display
Change to
desired
value
Press
Once
Numeric
Display
of
Setpoint
FIGURE 4-7. Alarm Setpoint
°
°
°
°
°
°
°
24
MODEL 1054B LC SECTION 4.0
CONFIGURATION
4.8 OUTPUT SCALE EXPANSION. This section should
be followed if it is desired to scale the current output range other than the factory setting of 0-10 µS/cm. The output zero and full scale value should be adjusted after completing the configuration procedure as outlined in Sections 4.1 to 4.6. (Refer to Figure 4-8.)
A. ZERO POINT (0 mA or 4 mA) LO
1. Press the PV key to ensure that the unit is not in Set Mode.
2. Press the ALARM 1 key twice. The display will show “LO” briefly then display the ZERO point.
3. Press SELECT to adjust the value. The display will acknowledge briefly with “AdJ” followed by the Numeric Display with digit flashing.
4. SCROLL ( ) and SHIFT ( ) to display the desired value.
5. ENTER value into memory. The display will show “LO” and display the entered value.
B. Full Scale (F.S.) Point (20 mA) HI
1. Press the PV key to ensure that the analyzer is not in Set Mode.
2. Press the ALARM 2 key twice. The display will show HIbriefly then display the FULL SCALE point.
3. Press SELECT to adjust the value. The display will acknowledge briefly with “AdJ” followed by the Numeric Display with digit flashing.
4. SCROLL ( ) and SHIFT ( ) to display the desired value.
5. ENTER value into memory. The display will show “HI” and display the entered value.
NOTE
For a reverse output, enter the higher value for zero, and the lower value for the Full Scale.
NOTE
Selection of the decimal position is achieved by pressing SHIFT ( ) until the decimal point flashes*, The SCROLL () until the decimal point is in the proper position
* Decimal position to the right of the least significant digit does not display.
ZERO
ALARM
1
F.S.
ALARM
2
ACCESS
SELECT
AdJ
LO/HI
SELECT
ENTER
Press Twice
Press Once
Displays
Briefly
Displays
Briefly
Numeric
Display
Change to
desired
value
Press
Once
Numeric
Display
of
Setpoint
FIGURE 4-8. Output Scale Expansion
°
°
°
°
°
°
°
°
°
25
4.9 SIMULATE CURRENT OUTPUT. The output can
be simulated to check the operation of devices such as valves, pumps, or recorders. The output can be simulated in either current (mA) or percent of full scale, depending on how the output display “d-O” was configured in Section 4.5. (Refer to Figure 4-9.)
A. Simulate Output in Percent SiP”. The output can be simulated in percent if “d-O” in Section 4.5 was configured to display percent “Pct”.
1. Press the PV key once to insure that the analyzer is not in the Set Mode.
2. Press the OUTPUT key twice. The display will show “Pct” briefly, then display the output value in percent of full scale.
3. Press SELECT to simulate the output. The dis­play will briefly acknowledge with “SiP” followed by the Numeric Display with digit flashing.
4. SCROLL ( ) and SHIFT ( ) to display the desired value.
5. ENTER value into memory. The display will show “Pct” and display the entered value. Also, the dis­play will flash to acknowledge that the analyzer is placed on hold “HLd”. In hold mode the relays will be set as determined in Section 4.6.
6. To remove the analyzer from hold, press the HOLD key twice. The hold flag on the display will be removed and the display will stop flashing.
B. Simulate Output in Current SiC”. The output can
be simulated in mA units if “d-O” in Section 4.5 was configured to display current “doc”.
1. Press the PV key once to insure that the analyzer is not in the Set Mode.
2. Press the OUTPUT key twice. The display will show “dOC” briefly, then display the output value in mA.
3. Press SELECT to simulate the output. the display will briefly acknowledge with “Sic” followed by the Numeric Display with digit flashing.
4. SCROLL ( ) and SHIFT ( ) to display the desired value.
5. ENTER value into memory. The display will show “dOC” and display the entered value. Also, the dis­play will flash to acknowledge that the analyzer is placed on hold “HLd”. In hold mode the relays will be set as determined in Section 4.6.
6. To remove the analyzer from hold, press the HOLD key twice. The hold flag on the display will be removed and the display will stop flashing.
MODEL 1054B C SECTION 4.0
CONFIGURATION
OUTPUT
COND
ACCESS
SELECT
SiC/ SiP
Pct/dOC
SELECT
ENTER
Press Twice
Press
Once
Displays
Briefly
Displays
Briefly
Numeric
Display
Change to
desired
value
Press
Once
Numeric
Display
of Output
(Analyzer in
hold)
FIGURE 4-9. Simulate Current Output
°
°
°
°
°
°
°
26
MODEL 1054B LC SECTION 5.0
START-UP AND CALIBRATION
SECTION 5.0
START-UP AND CALIBRATION
5.1 START-UP AND CALIBRATION. Calibration and
operation of the Model 1054B should begin only after completion of configuration of the analyzer. The sensor must be wired (including junction box and intercon­necting cable) as it will be in operation.
5.1.1 Entering the Cell Constant. The cell constant is factory set for a .01 cell constant. Ifthe Model 441 or 455 is used, this value need not be changed. If a cell with a constant other than .01 is used, enter the appro­priate value as follows:
l. Enter the Set Mode by pressing the ACCESS key
twice in rapid succession. The analyzer will dis­play “SEtbriefly then display “Cin”.
2. SCROLL ( ) the menu until “CELis displayed, then SELECT it. The Numerical display will flash to indicate that a value is desired.
3. Use SCROLL ( ) and SHIFT ( ) to display the cor- rect sensor cell constant and ENTER it into mem­ory.
5.1.2 Entering the Cell Calibration Constant
(Factor). Each Rosemount Analytical Inc. conductivity
cell intended for use with the 1054B LC includes a tag giving its calibration constant, “Cal Const.” This num­ber is between 0 and 999 specifying the cell’s exact cell constant. Entering this value into the 1054B LC allows increased measurement accuracy. Enter the number provided on the Cell’s tag as follows:
1. Enter the Set Mode by pressing the ACCESS key twice in rapid succession. The analyzer will dis­play SEt” briefly then display Cin”.
2. SCROLL ( ) the menu until Fctis displayed, then SELECT it. The Numerical display will flash to indicate that a value is desired.
3. Use SCROLL ( ) and SHIFT ( ) to display the cor­rect calibration constant and ENTER it into mem­ory.
5.1.3 Temperature Calibration. Precise measure­ment of high purity water requires accurate tempera­ture measurement. For this reason it is recommended that the cell be temperature calibrated.
To calibrate a conductivity cell, place the cell and a high accuracy mercury thermometer into a beaker of water. It is best, though not essential, that the sample be near the temperature of the intended process stream. Allow several minutes for the sensor and ther­mometer to come to equilibrium.
1. Observe the analyzer temperature reading by pressing TEMPkey. Assure that the reading is st a­ble and the sensor acclimated to the process tem­perature.
2. Compare the analyzer reading to the thermometer reading. If the readings are different, proceed to Step 3.
3. Press the TEMP key then the SELECT key to cor­rect the temperature display . The analyzer will dis­play AdJbriefly, then the Numeric Display will show with digit flashing.
4. SCROLL ( ) and SHIFT ( ) to display the correct value and ENTER it into memory.
°
°
°
°
°
°
°
°
27
5.1.4 Cell Single Point Calibration. The “Single Point”
calibration adjustment is for use only in calibrating the Model 1054B LC to match a reference instrument of known high accuracy . To use it otherwise will result in a reduction in system accuracy. By performing a single point calibration, the user overrides the calibration con­stant setting.
NOTE
To completely undo the single point calibra­tion adjustment, re-enter either the cell con­stant or cell calibration constant (Section
5.1.1 - 2).
NOTE
After initial installation or any cleaning pro­cedure, the conductivity cell will require I to 2 days after insertion into the ultrapure water stream before accurate readings may be obtained. In many cases, the full 1% system accuracy will not be obtainable until the cell has remained in the ultrapure water stream a full 5 days.
3. Press the CAL key then press the SELECT key.
Std” will display followed by the Numeric Display with digit flashing.
4. SCROLL ( ) and SHIFT ( ) to display the conduc-
tivity value of known high accuracy and ENTER it into memory.
NOTE
The standardization routine requires entry of a conductivity value, to convert a resis­tivity value to a conductivity value, divide one by the resistivity value.
MODEL 1054B LC SECTION 5.0
START-UP AND CALIBRATION
°
°
28
MODEL 1054B LC SECTION 6.0
KEYBOARD SECURITY
SECTION 6.0
KEYBOARD SECURITY
6.1 KEYBOARD SECURITY. Display Mnemonic “COd”.
Select this feature to display the user defined security code. Any three digit number may be used for this code. “000” will disable the security feature. This item is used to prevent accidental changes to the calibration and configuration of the analyzer. When activated, the analyzer will allow all read functions to read normally. If an attempt is made to change a value, “LOC” will display followed by the Numeric Display ready for the code to be entered. A proper code will unlock the analyzer and the analyzer will return to the last function attempted. Any incorrect value will result in “bAd” briefly displaying. The analyzer will then return to numeric display and await the entry of the code. Once unlocked, the analyz­er will allow access to all functions until the analyzer is either powered down or no keystrokes are made for a period of 2 minutes. If the code should be forgotten, pressing and holding the ACCESS key for 5 seconds will result in display of the code. Releasing the ACCESS key, then pressing ENTER will unlock the analyzer.
6.1.2 Keyboard Security Configuration (“COd”).
1. Enter Set Mode by pressing ACCESS key twice.
2. SCROLL ( ) until “COd” appears on the display.
3. Press SELECT.
4. SCROLL ( ) and SHIFT ( ) to display the desired value, then ENTER it into memory.
NOTE
Entering “000” disables the keyboard secu­rity.
NOTE
Security feature will not activate until 2 min­utes without keyboard activity or power is removed from the analyzer then restored.
°
°
°
29
7.1 THEORY OF OPERATION. This section is a gen-
eral description of how the analyzer operates. This section is for those users who desire a greater under­standing of the analyzer’s operation.
Utilizing a square wave measurement circuit for improved linearity and accuracy, the Model 1054B LC measures the absolute conductivity/resistivity of the measured process. The analyzer then references the conductivity/resistivity to 25°C by accurately measur­ing the process temperature by means of a Pt- 1000 RTD located in the cell.
It is commonly known that in measuring the resistivity or conductivity of ultrapure water, temperature com­pensation is very critical. The temperature coefficient of ultrapure water depends both on the temperature and the resistivity/conductivity of the water being test­ed. Figure 7-1 illustrates the relationship between the resistance and the temperature of pure water from 2 megohm/cm to 18 megohm/cm quality.
The Model 1054B LC incorporates a 1000 ohm RTD for temperature measurement, and is capable of meas­uring and displaying temperature accurately to within ±0.1°C. Temperature measurement is resolved to .025°C and this precise measurement is used in the analyzer’s temperature compensation calculation.
For neutral salts the equation that the analyzer utilizes to calculate temperature compensation is derived from the equivalent conductance of the separate ions in the total solution system. The equation is the form of:
(Q
S
- QW)
C
t
= C25QS -
(18.25)
Where Ct= Specific conductivity at temperature
C25= Conductivity at 25°C QS= Temperature coefficient of neutral salt QW= Temperature coefficient of pure water
This formula takes into account the temperature coeffi­cient of the neutral salt component and the pure H2O component and separately calculates the conductive contribution of the solvent and solute.
This temperature compensation method not only achieves the same accuracy for water over the range of 15°C to 60°C as the General Electric equation, but also extends the accuracy from 0°C to 100°C.
For Cation resin columns, a formula specific to the characteristics of pure water contaminated with minute quantities of hydrochloric acid is used to provide accu­racy for Cation solutions up to 9.99 microSiemens/cm over a temperature range of 0°C to 100°C.
MODEL 1054B LC SECTION 8.0
THEORY OF OPERATION
SECTION 7.0
THEORY OF OPERATION
FIGURE 7-1. Resistance vs. Temperature
of Pure Water
30
MODEL 1054B LC SECTION 8.0
DIAGNOSTICS AND TROUBLESHOOTING
SECTION 8.0
DIAGNOSTICS AND TROUBLESHOOTING
Display Description
EEP EEPROM write error (bad EEPROM chip).CHS ROM failure (check sum error) (bad ROM chip).CLH Overrange.COP Computer not operating properly.tcH High temperature compensation error.tcL Low temperature compensation error.
““Ein”” Input shorted.
rin”” Sensor miswired.
““FAC”” Factory calibration required.
8.1 DIAGNOSTICS. The Model 1054B analyzer has a diagnostic feature which automatically searches for fault conditions that would cause an error in the meas­ured conductivity value. If such a condition occurs, the current output and relays will act as configured in default and the fault flag and display will flash. Afault code mnemonic will display at frequent intervals. If more than one fault condition exists, the display will sequence the faults at one second intervals. This will continue until the cause of the fault has been correct­ed. Display of fault mnemonics is suppressed when in Set Mode. Selecting the “SHO” item will display a histo­ry of the two most recent fault conditions unless “SHO” was cleared (refer to Section 4.6).
NOTE
If the analyzer is in hold and a fault occurs, the mnemonic “HLd” will display during the fault sequence.
8.1.1 Fault Mnemonics. Table 8-1, below, lists the fault mnemonics and describes the meaning of each.
8.1.2 Temperature Compensation. Table 8-2, below,
is a ready reference of RTD resistance values at vari­ous temperatures. These are used for test and evalu­ation of the sensor.
NOTE
Ohmic values are read across the T.C. element and are based on the stated values (R
O
± .12%). Allow enough time for the T.C. element to stabilize to the surrounding temperature. Each 1°C change corresponds to a change of 3.85 ohms.
TABLE 8-1. Fault Mnemonics
TABLE 8-2. RTD Resistance Values
Temperature Resistance
0°C 1000 ohms
10°C 1039.0 ohms 20°C 1077.0 ohms 25°C 1096.2 ohms 30°C 1116.7 ohms 40°C 1155.4 ohms
50°C 1194.0 ohms
60°C 1232.4 ohms 70°C 1270.7 ohms 80°C 1308.9 ohms 90°C 1347.0 ohms
100°C 1385.0 ohms
110°C 1422.9 ohms 120°C 1460.6 ohms 130°C 1498.2 ohms 140°C 1535.8 ohms
150°C 1573.1 ohms
160°C 1610.4 ohms 170°C 1647.6 ohms 180°C 1684.6 ohms 190°C 1721.6 ohms
200°C 1758.4 ohms
31
MODEL 1054B LC SECTION 8.0
DIAGNOSTICS AND TROUBLESHOOTING
8.2 TROUBLESHOOTING. The Model 1054B analyzer
is designed with the state of the art microprocessor cir­cuitry. This design incorporates programmed features that provide constant monitoring for fault conditions, and the reporting of these faults via Mnemonics on the instrument display screen. This aids in determining where to start checking for the cause of failures, and in some instances, the ability to see changes that can be used to predict future degeneration of assemblies before their complete failure.
8.2.1 Installation Failure. After completion of installa­tion the instrument should be checked for operation. Normally this would consist of Powering up the instru­ment and checking for:
1. A self diagnostic fault display. Refer to Table 8-1 for brief description of problem indicated by mnemonic. Table 8-3 provides a more compre­hensive problem explanation and actions that may help solve the problem.
2. A conductivity reading that is approximately cor­rect (depending upon sensor installation in either air or process). Refer to Section 8.2.2 for sensor checks.
3. Pressing several of the keypads to determine whether programming appears to be operational. Table 8-3 explains problems and actions that may be helpful in solving them.
4. Checking output for 4-20 mA output current.
8.2.2 After Operation. Troubleshooting this instrument
after previous operation should follow normal trou­bleshooting procedures. Check display . If power is O.K. the display mnemonic will direct you to the basic area of malfunction (Sensor, Printed Circuit Boards, calibra­tion, or temperature compensation).
Use Tables 8-1 and 8-3 to determine area, possible problem and actions to take to remedy fault.
Faulty display. If a faulty display is suspected, enter the SET menu and scroll through to the “dtS” option. This option will activate all display segments. See Figure 3-5.
Output Circuit Testing. To check for problems in the output circuit, bypass the sensor input and analyzer calculations by setting a known output current and checking item driven by output current and checking the operation of valves, pumps, recorders, etc. For directions on how to set output current, refer to Section 4.9.
8.2.3 Sensor Troubleshooting. In addition to the sen­sor fault mnemonics, the analyzer can display informa­tion pertinent to determining if sensor has become coated, or if there is a conductivity versus temperature problem, or an application problem.
Sensor Coated. Conductivity cells used in pure water service require little maintenance. As with any type of in-line instrumentation, the cell should be inspected periodically. During these inspections, the following items should be checked:
NOTE
After initial installation or any cleaning pro­cedure, the conductivity cell will require I to 2 days after insertion into the ultrapure water stream before accurate readings may be obtained. In many cases, the full 1% system accuracy will not be obtainable until the cell has remained in the ultrapure water stream a full 5 days.
1. Are the cell cable and connections in good condi­tion? Is there evidence of corrosion?
2. Is the cell bent or dented? Blow dry with com­pressed air and inspect carefully for physical dam­age.
3. Is there any extraneous material lodged between the electrodes? The cell is easily inspected and can be cleaned with a blast of compressed air or by holding it holder hot tap water. Hot tap water may be run through the cell by slipping a piece of rubber tubing over the end of the cell and allowing the water to flow through the cell and out the vent holes.
For extremely dirty cell, see step 4 on the follow­ing page.
32
MODEL 1054B LC SECTION 8.0
DIAGNOSTICS AND TROUBLESHOOTING
4. If the conductivity cell electrodes have become extremely dirty or fouled, chemical cleaning may become necessary. Warm 10% solutions of either hydrochloric acid or sodium hydroxide may be used depending on the soil. Do not keep cells in these solutions for longer than 15 minutes. Do not have the cell connected during this procedure. Gentle brushing with a bristle brush such as a tooth brush may also be employed.
After chemical cleaning, the cell must be thoroughly rinsed in running tap water to remove strong electrolyte which may remain on the electrodes, insulators and electrode holders. This rinsing operation should contin­ue for approximately one half hour. The cell should then be washed in several changes of distilled or deionized water over a period of several hours before being installed.
Absolute Conductivity. As an aid in determining whether a problem exists in the conductivity section of the sensor or analyzer, or the temperature compensat­ing circuits, the absolute conductivity (the uncorrected conductivity value, without temperature compensation) of the process can be displayed. To do so:
1. Press the ACCESS key twice.
2. SEtwill be displayed briefly followed by “Cin”.
3. SELECT Cin” to read the absolute conductivity of cell 1.
4. To return to normal operation, press PV.
Temperature Sensor Accuracy. If the temperature sensor in the conductivity sensor is suspect, measuring the resisteance along the T.C. element and comparing the corresponding temperature reading can be used in the evaluation of the sensor. Allow enough time for the T.C. element to stabilize to the surrounding tempera­ture. Each 1° change corresponds to a change of 3.85 ohms.
8.2.4 Subassembly Replacement Considerations.
CPU Board Replacement. If a problem exists on the
CPU board, and replacement is required, specific pro­cedures included with the new board must be followed or the microprocessor will be improperly programmed. Should this occur, it will be necessary to return the ana­lyzer to the factory for reprogramming.
Power Board Replacement. if it becomes necessary to replace the power board, the CPU will need to be recalibrated following specific procedures included with the power board Failure to follow these proce­dures exactly will cause the microprocessor to be improperly programmed and require the return of the analyzer to the factory for reprogramming.
8.2.5 Instrument Electronic Check. This procedure will allow the operation of the analyzer to be evaluated by simulating a known conductivity input.
1. Disconnect the conductivity sensor input leads from TB2-1, 2, and 3. Install resistors or decade boxes to TB2 -1, 2, and 3 (see Figure 8-1). TB2-1 and TB2-2 are for conductivity input; TB2-2 and TB2-3 are temperature input.
2. Set cell constant to .01 (see Section 5.1.1).
3. Set calibration factor to 500.
4. Adjust temperature to 25°C, or put into manual temperature compensation (see Section 1.1.3)
5. To simulate a desired conductivity input, an appropriate resistance value may be calculated by Formula or selected from the conductivity (µmhos) vs resistance (ohms) table (see Figure 8-1).
6. Simulate conductivity input and evaluate the ana­lyzer response.
8.3 INSTRUMENT MAINTENANCE. To maintain the
appearance and extend the life of the enclosure, it should be cleaned on a regualar basis using a mild soap and water solution followed by a clean water rinse.
33
MODEL 1054B LC SECTION 8.0
DIAGNOSTICS AND TROUBLESHOOTING
TABLE 8-3. Troubleshooting Guide
SYMPTOM PROBLEM ACTION
Analyzer value not the same 1. Reference analyzer incorrect. 1. Re-calibrate reference analyzer as reference analyzer. 2. Unclear what is correct 2. Bench test analyzer.
3. Analyzer out of calibration. 3. Recalibrate per Start-up and Calibration Section.
Fault code “tcH”/“tcL”. 1. Miswire. 1. Check wiring between the
sensor and analyzer.
2. Open or shorted RTD. 2. Replace sensor.
Fault code “CLH”. 1. Process conductivity 1. Check purity system.
too high for sensor in use. Process contamination.
Near zero reading. 1. Open wire between sensor 1. Repair wire/check connection.
and analyzer.
2. Coated/fouled sensor. 2. Clean/replace sensor.
Fault code “EEP”. 1. Defective EEPROM. 1. Replace CPU PCB. Fault code “CHS”. 1. Defective CPU. 1. Replace CPU PCB. No alarm relay closure. 1. Defective power card. 1. Replace power PCB.
2. Defective CPU. 2. Replace CPU PCB.
No output current. 1. Defective power board. 1. Replace power PCB.
2. Miswired. 2. Check for short.
Low output current. 1. Circuit loading with excessive 1. Consult output loading limits
resistance on output. Model 1054B LC specifications
(600 ohms max load).
Zero conductivity reading. 1. Sensor miswired. 1. Repair wire/connection.
2. Solids coating sensor. 2. Clean sensor.
3. Open wire in sensor. 3. Replace sensor or tube.
34
FIGURE 8-1. Simulate Conductivity Input
MODEL 1054B LC SECTION 8.0
DIAGNOSTICS AND TROUBLESHOOTING
Formula:
.01 x 1,000,000
Resistance (in ohms)=
_____________________
desired conductivity value (in µS)
Table:
Conductivity (µS) vs Resistance (Megohms)
10 0.1
5 0.2
.055 18.3
Decade Box or Resistor
1100 ohms Resistor
35
MODEL 1054B LC SECTION 8.0
DIAGNOSTICS AND TROUBLESHOOTING
8.4 ORDERING INFORMATION The Model 1054B Microprocessor Analyzer: Housed in a corrosion resistant, weatherproof enclosure and oper-
ates on either 115 or 230 VAC, 50/60 Hz power. Standard features include digital display, isolated current output, dual alarms, and automatic temperature compensation.
MODEL
1054B MICROPROCESSOR ANALYZER (3.5 lbs/1.5kg)
Code Measurement
LC Low Conductivity
R Ratio Conductivity
P/N DESCRIPTION
22966-00 PCB, LCD Digital Display 23025-01 Panel Mounting Kit 23739-00 PCB, Power Supply 23655-00 PCB, CPU, Low Conductivity/Ratio 23744-00 PCB, Motherboard 23695-16 Keyboard Overlay, LCD Version 23695-17 Keyboard Overlay, LED Version 33469-00 Enclosure, Body 33470-00 Enclosure, Rear Cover 32937-00 Gasket, Rear Cover 32938-00 Gasket, Front Cover 9100157 Fuse, 0.1A, 3AB, 250V, Slo-Blow 9100160 Fuse, .250A, 125V
9100189 Fuse, .750A, 125V
TABLE 8-4. Replacement Parts
TABLE 8-5. Accessories
P/N DESCRIPTION
2001492 Tag, Stainless Steel, Specify
Marking 23053-00 Mounting Bracket, 2-inch Pipe 23054-01 Mounting Bracket, Wall, with
Junction Box
Code Display
01 Contacting Conductivity
1054B LC 01 EXAMPLE
36
MODEL 1054B LC SECTION 9.0
RETURN OF MATERIAL
SECTION 9.0
RETURN OF MATERIAL
9.1 GENERAL.
To expedite the repair and return of instruments, proper communication between the customer and the factory is important. Before returning a product for repair, call 1-949-757-8500 for a Return Materials Authorization (RMA) number.
9.2 WARRANTY REPAIR.
The following is the procedure for returning instru­ments still under warranty:
1. Call Rosemount Analytical for authorization.
2. To verify warranty , supply the factory sales order number or the original purchase order number. In the case of individual parts or sub-assem­blies, the serial number on the unit must be sup­plied.
3. Carefully package the materials and enclose your “Letter of Transmittal” (see Warranty). If possible, pack the materials in the same manner as they were received.
4. Send the package prepaid to: Rosemount Analytical Inc., Uniloc Division
Uniloc Division 2400 Barranca Parkway Irvine, CA 92606
Attn: Factory Repair
RMA No. ____________
Mark the package: Returned for Repair
Model No. ____
9.3 NON-WARRANTY REPAIR.
The following is the procedure for returning for repair instruments that are no longer under warran­ty:
1. Call Rosemount Analytical for authorization.
2. Supply the purchase order number, and make sure to provide the name and telephone number of the individual to be contacted should addi­tional information be needed.
3. Do Steps 3 and 4 of Section 9.2.
NOTE
Consult the factory for additional infor­mation regarding service or repair.
WARRANTY
Seller warrants that the firmware will execute the programming instructions provided by Seller, and that the Goods manufactured or Services provided by Seller will be free from defects in materials or workmanship under normal use and care until the expira­tion of the applicable warranty period. Goods are warranted for twelve (12) months from the date of initial installation or eighteen (18) months from the date of shipment by Seller, whichever period expires first. Consumables, such as glass electrodes,
membranes, liquid junctions, electrolyte, o-rings, catalytic beads, etc., and Services are warranted for a period of 90 days from the date of shipment or provision.
Products purchased by Seller from a third party for resale to Buyer ("Resale Products") shall carry only the warranty extended by the original manufacturer. Buyer agrees that Seller has no liability for Resale Products beyond making a reasonable commercial effort to arrange for procurement and shipping of the Resale Products.
If Buyer discovers any warranty defects and notifies Seller thereof in writing during the applicable warranty period, Seller shall, at its option, promptly correct any errors that are found by Seller in the firmware or Services, or repair or replace F.O.B. point of man­ufacture that portion of the Goods or firmware found by Seller to be defective, or refund the purchase price of the defective por­tion of the Goods/Services.
All replacements or repairs necessitated by inadequate maintenance, normal wear and usage, unsuitable power sources, unsuit­able environmental conditions, accident, misuse, improper installation, modification, repair, storage or handling, or any other cause not the fault of Seller are not covered by this limited warranty, and shall be at Buyer's expense. Seller shall not be obli­gated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by an authorized Seller representative. All costs of dismantling, reinstallation and freight and the time and expenses of Seller's per­sonnel for site travel and diagnosis under this warranty clause shall be borne by Buyer unless accepted in writing by Seller.
Goods repaired and parts replaced during the warranty period shall be in warranty for the remainder of the original warranty peri­od or ninety (90) days, whichever is longer. This limited warranty is the only warranty made by Seller and can be amended only in a writing signed by an authorized representative of Seller. Except as otherwise expressly provided in the Agreement, THERE ARE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, AS TO MERCHANTABILITY, FIT­NESS FOR PARTICULAR PURPOSE, OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES.
RETURN OF MATERIAL
Material returned for repair, whether in or out of warranty, should be shipped prepaid to:
Emerson Process Management
Liquid Division
2400 Barranca Parkway
Irvine, CA 92606
The shipping container should be marked:
Return for Repair Model
_______________________________
The returned material should be accompanied by a letter of transmittal which should include the following information (make a copy of the "Return of Materials Request" found on the last page of the Manual and provide the following thereon):
1. Location type of service, and length of time of service of the device.
2. Description of the faulty operation of the device and the circumstances of the failure.
3. Name and telephone number of the person to contact if there are questions about the returned material.
4. Statement as to whether warranty or non-warranty service is requested.
5. Complete shipping instructions for return of the material. Adherence to these procedures will expedite handling of the returned material and will prevent unnecessary additional charges
for inspection and testing to determine the problem with the device.
If the material is returned for out-of-warranty repairs, a purchase order for repairs should be enclosed.
Credit Cards for U.S. Purchases Only.
The right people, the right answers, right now.
ON-LINE ORDERING NOW AVAILABLE ON OUR WEB SITE
http://www.raihome.com
Emerson Process Management Liquid Division
2400 Barranca Parkway Irvine, CA 92606 USA Tel: (949) 757-8500 Fax: (949) 474-7250
http://www.raihome.com
© Rosemount Analytical Inc. 2003
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