Model 1054A C
Conductivity
Microprocessor
Analyzer
Instruction Manual
P/N 5101054AC
October 1996
WARNING
ELECTRICAL SHOCK HAZARD
Making cable connections to and servicing this instrument require access to
shock hazard level voltages which can
cause death or serious injury.
Relay contacts made to separate
power sources must be disconnected
before servicing.
Electrical installation must be in
accordance with the National
Electrical Code (ANSI/NFPA-70)
and/or any other applicable national
or local codes.
Unused cable conduit entries must be
securely sealed by non-flammable
closures to provide enclosure integrity
in compliance with personal safety
and environmental protection requirements.
For safety and proper performance
this instrument must be connected to
a properly grounded three-wire
power source.
Proper relay use and configuration is
the responsibility of the user.
Do not operate this instrument without
front cover secured. Refer installation,
operation and servicing to qualified
personnel.
SS-MA54
Feb. 1992
ESSENTIAL INSTRUCTIONS
READ THIS P
AGE BEFORE PROCEEDING!
Rosemount Analytical designs, manufactures, and tests
its products to meet many national and international standards. Because these instruments are sophisticated technical products, you must properly install, use, and maintain them to ensure they continue to operate within their
normal specifications. The following instructions must be
adhered to and integrated into your safety program when
installing, using, and maintaining Rosemount Analytical
products. Failure to follow the proper instructions may
cause any one of the following situations to occur: Loss of
life; personal injury; property damage; damage to this
instrument; and warranty invalidation.
• Read all instructions prior to installing, operating, and
servicing the product. If this Instruction Manual is not
the correct manual, telephone 1-800-654-7768 and the
requested manual will be provided. Save this
Instruction Manual for future reference.
• If you do not understand any of the instructions, contact
your Rosemount representative for clarification.
• Follow all warnings, cautions, and instructions marked
on and supplied with the product.
• Inform and educate your personnel in the proper installation, operation, and maintenance of the product.
• Install your equipment as specified in the Installation
Instructions of the appropriate Instruction Manual and
per applicable local and national codes. Connect all
products to the proper electrical and pressure sources.
• To ensure proper performance, use qualified personnel
to install, operate, update, program, and maintain the
product.
• When replacement parts are required, ensure that qualified people use replacement parts specified by
Rosemount. Unauthorized parts and procedures can
affect the product’s performance and place the safe
operation of your process at risk. Look alike substitutions may result in fire, electrical hazards, or improper
operation.
• Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is
being performed by qualified persons, to prevent electrical shock and personal injury.
Rosemount Analytical Inc.
Uniloc Division
2400 Barranca Parkway
Irvine, CA 92714 USA
Tel: (714) 863-1181
MODEL 1054A C TABLE OF CONTENTS
MODEL 1054A CONDUCTIVITY
MICROPROCESSOR ANALYZER
TABLE OF CONTENTS
Section Title Page
1.0 DESCRIPTION AND SPECIFICATIONS............................................................. 1
1.1 Features and Applications ................................................................................ 1
1.2 Physical Specifications - General...................................................................... 2
1.3 Analyzer Specifications..................................................................................... 2
1.4 Recommended Sensors.................................................................................... 2
1.5 Ordering Information......................................................................................... 3
2.0 INSTALLATION .................................................................................................. 5
2.1 General.............................................................................................................. 5
2.2 Unpacking and Inspection................................................................................ 5
2.3 Mechanical Installations.................................................................................... 5
2.3.1 Panel Mounting.................................................................................................. 5
2.3.2 Wall Mounting Plate with Junction Box.............................................................. 5
2.3.3 Pipe Mounting ................................................................................................... 5
2.3.4 Wall Mount Enclosure........................................................................................ 6
2.4 Electrical Wiring................................................................................................. 6
2.4.1 Power Input Wiring............................................................................................ 6
2.4.2 Output Wiring .................................................................................................... 6
2.4.3 Wall Mount Enclosure Wiring............................................................................. 6
3.0 DESCRIPTION OF CONTROLS......................................................................... 15
3.1 Keyboard Functions.......................................................................................... 15
4.0 CONFIGURATION ............................................................................................. 19
4.2 Alarm 1 and 2 ................................................................................................... 22
4.3 Interval Timer .................................................................................................... 24
4.4 Temperature ..................................................................................................... 26
4.5 Current Output .................................................................................................. 28
4.6 Defaults ............................................................................................................. 30
4.7 Alarm Setpoint................................................................................................... 32
4.8 Output Scale Expansion.................................................................................... 33
4.9 Simulate Output................................................................................................. 34
5.0 START-UP AND CALIBRATION.......................................................................... 35
5.1 Start-Up and Calibration.................................................................................... 35
5.1.1 Entering Cell Constant....................................................................................... 35
5.1.2 Temperature Calibration.................................................................................... 35
5.1.3 Initial Loop Calibration....................................................................................... 35
5.1.4 Routine Standardization.................................................................................... 37
5.1.5 Sensor Maintenance.......................................................................................... 37
6.0 KEYBOARD SECURITY..................................................................................... 38
6.1 Keyboard Security............................................................................................. 38
7.0 THEORY OF OPERATION.................................................................................. 38
7.1 Theory of Operation........................................................................................... 38
8.0 DIAGNOSTICS AND TROUBLESHOOTING...................................................... 39
8.1 Diagnostics........................................................................................................ 39
8.1.1 Fault Mnemonics............................................................................................... 39
8.1.2 Temperature Compensation.............................................................................. 39
i
MODEL 1054A C TABLE OF CONTENTS
TABLE OF CONTENTS CONT'D.
Section Title Page
8.2 Troubleshooting................................................................................................. 40
8.2.1 Installation Failure.............................................................................................. 42
8.2.2 Display Test....................................................................................................... 40
8.2.3 Software Version................................................................................................ 40
8.2.4 Sensor Troubleshooting..................................................................................... 40
8.2.5 Absolute Conductivity ....................................................................................... 40
8.2.6 Cell Factor......................................................................................................... 40
8.2.7 Simulate Output................................................................................................. 40
8.2.8 CPU Board Replacement.................................................................................. 40
8.2.9 Power Board Replacement ............................................................................... 40
8.2.10 Instrument Electronic Bench Check.................................................................. 43
9.0 RETURN OF MATERIAL..................................................................................... 44
9.1 General.............................................................................................................. 44
9.2 Warranty Repair................................................................................................. 44
9.3 Non Warranty Repair......................................................................................... 44
LIST OF FIGURES
Figure No. Title Page
2-1 Panel Mounting Cutout...................................................................................... 7
2-2 Panel Mounting Tab Installation......................................................................... 8
2-3 Input Power Select Switch................................................................................. 8
2-4 Wall Mounting J-Box Installation........................................................................ 9
2-5 Wall Mounting J-Box Wiring............................................................................... 10
2-6 Pipe Mounting Installation................................................................................. 11
2-7 Electrical Wiring................................................................................................. 12
2-8 Wall Mount Enclosure........................................................................................ 13
3-1 Keyboard Overlay ............................................................................................. 16
4-1 Menu Items........................................................................................................ 20
4-2 Alarm 1 and 2 Configuration............................................................................. 23
4-3A Timer Diagram for One Wash Cycle.................................................................. 24
4-3 Interval Timer Configuration.............................................................................. 25
4-4 Temperature Configuration................................................................................ 27
4-5 Current Output Configuration............................................................................ 29
4-6 Default Configuration......................................................................................... 31
4-7 Alarm Setpoint................................................................................................... 32
4-8 Output Scale Expansion.................................................................................... 33
4-9 Simulate Current Output.................................................................................... 34
8-1 Simulate Conductivity Input............................................................................... 43
LIST OF TABLES
Table No. Title Page
1-1 Conductivity Range........................................................................................... 2
3-1 Key Description................................................................................................. 17
3-2 Information Mnemonics..................................................................................... 18
3-3 Set Function Mnemonics................................................................................... 18
4-1 Configuration Work Sheet.................................................................................. 21
4-2 Relay States for various Alarm/Default Configurations...................................... 30
8-1 Fault Mnemonics............................................................................................... 39
8-2 RTD Resistance Values..................................................................................... 39
8-3 Troubleshooting Guide ...................................................................................... 41
8-4 Replacement Parts and Accessories................................................................ 42
ii
1
MODEL 1054A C SECTION 1.0
DESCRIPTION AND SPECIFICATIONS
SECTION 1.0
DESCRIPTION AND SPECIFICATIONS
1.1 FEATURES AND APPLICATIONS
The Model 1054A Microprocessor Analyzers, with the appropriate
sensors, are designed to continuously measure and control pH,
ORP, conductivity, percent concentration, dissolved oxygen, or total
free chlorine in industrial and municipal processes.
The Model 1054A Conductivity Analyzers are housed in a NEMA
4X (IP65) weatherproof, corrosion-resistant, flame retardant enclosure suitable for panel, pipe or wall mounting. All functions are
accessed through the front panel membrane keyboard which features tactile feedback. Measurement data may be read at any time.
However, settings may be protected against accidental or unauthorized changes by a user selectable security code. The display
indicates the measured value in engineering units as well as temperature, alarm status, hold output and fault conditions.
The 1054A transmits a user selected isolated current output
which is continuously expandable over the measurement range for
either direct or reverse action and can be displayed in milliamps or
percent. Output dampening of 0-255 secs. is user selectable.
The output and relay default settings are user selectable for hold
or fault mode operation. The hold output function allows manual control during routine sensor maintenance.
Continuous self diagnostics alert the operator to faults due to
analyzer electronics, integral RTD failures, open wiring and
process variable range problems. In the event of a fault condition or
hold mode diagnosed by the analyzer, the output will be set to a preset or last process value and the relays will be set to their default settings.
Dual alarms are a standard feature on the Model 1054A and are
programmable for either high or low operation. Alarm 2 may be
programmed as a fault alarm. Both alarms feature independent
setpoints, adjustable hysteresis and time delay action. The time
delay is convenient when an alarm is used for corrective action,
such as shutting down a demineralizer for regeneration. Time
delay will ignore a temporary breakthrough and prevent shutting
down a de-mineralizer unit prematurely. A dedicated interval timer
with relay is also provided.
Automatic or manual temperature compensation is keyboard
selectable. The process temperature is accurately measured from
an integral RTD in the sensor assembly and is read on the display.
For greater accuracy, the temperature indication may be standardized to the process temperature. The temperature may be configured to read in ÞC or ÞF.
Calibration is easily accomplished by simply immersing the sensor in a known solution and entering the value. With a two point
calibration, the Model 1054A will automatically calculate the temperature slope of the solution. Upon routine standardization a sensor cell factor value is calculated, and a trend of this value can be
used to track sensor coating.
The Model 1054A Microprocessor Analyzer comes standard with
an LCD display. An LED display is available as an option. An
optional wall or unistrut mount enclosure is available for extra protection of the analyzer in high solids or cold environments.
•
FM AND CSA APPROVED For Class I, Division 2, Gas Groups A, B, C, and D.
•
SELF DIAGNOSTICS with a user selectable fault alarm.
•
KEYBOARD SECURITY is user selectable.
•
NO BATTERY BACK-UP REQUIRED. Non-volatile EEPROM memory.
•
DUAL ALARMS WITH PROGRAMMABLE LOGIC. A third relay is provided with timer functions.
•
PROGRAMMABLE OUTPUT AND RELAY DEFAULTS for hold and fault modes.
•
NEMA 4X (IP65) WEATHERPROOF CORROSION-RESISTANT ENCLOSURE.
2
MODEL 1054A C SECTION 1.0
DESCRIPTION AND SPECIFICATIONS
1.2 PHYSICAL SPECIFICATIONS - GENERAL
Panel Mount Enclosure: Black, ABS, NEMA 4X, IP65,
CSA Enclosure 4.
144 X 144 X 192mm
(5.7 X 5.7 X 7.6 inches).
Wall Mount Enclosure: Weatherproof, Thermoplastic.
300 X 330 X 190mm
(11.75 X 13 X 7.5 inches).
Front Panel:Membrane keyboard with tactile feedback and user
selectable security. Black and white on grey.
Digital Display: LCD, black on grey
Optional, red LED
Character Height: 18mm (0.7 inch)
Electrical Classification:
Group I Panel Mount Enclosure:
FM Class I, Div. 2, Group A thru D.
28 VDC relays - 6.0 amps resistive only
150 mA - Groups A & B; 400 mA - Group C;
540 mA - Group D; Ci - 0; Li - 0
CSA Class I, Div. 2, Group A thru D.
28 VDC, 110 VAC & 230 VAC relays
6.0 Amps resistive only
Group II Wall Mount Enclosure:General Purpose
Power:115 VAC, ± 10%, 50/60 Hz ± 6%, 4.0 W
230 VAC, ± 10%, 50/60 Hz ± 6%, 4.0 W
Current Output: Isolated, 0-20 mA or 4-20 mA
into 600 ohms maximum load, Direct or Reverse
Output Dampening: 0-255 seconds.
Ambient Temperature:-20 to 65ÞC (-4 to 149ÞF)
Ambient Humidity: LED max 95% RH
(LCD max 85% RH @ 50°C)
Alarms: Dual, field selectable High/Low, High/High, Low/Low
Alarm 2 configurable as a fault alarm
Time Delay 0 to 254 seconds
Dual Setpoints, continuously adjustable
Hysteresis is adjustable up to 25% full scale
for low side/High Alarm and high side/Low Alarm
Interval Timer: Interval: 10 min. to 2999 days
On Counts: 1 to 60
On Duration: 1 to 299.9 seconds
Off Duration: 1 to 299.9 seconds
Wait Duration: 1 to 299.9 seconds
Controls dedicated relay
Relay Contacts: Epoxy Sealed Form A contacts, SPST, Normally
Open.
Resistive Inductive
28 VDC 6.0 Amps 3.0 Amps
115 VAC 6.0 Amps 3.0 Amps
230 VAC 3.0 Amps 1.5 Amps
Weight/Shipping Weight:1.1 kg/1.6 kg (2.5 lbs./3.5 lbs.)
The Model 1054A Conductivity Analyzer measures over the range of 0-2 µS/cm to 0-1,000 mS/cm. Temperature slope may be adjusted any-
where between 0 and 5% to provide greater accuracy in chemical concentration control. The temperature slope is factory set at 2% as a representative value, but each conductive solution has its own set of temperature vs. concentration curves. The Model 1054A C will automatically calculate the temperature slope for any given solution, or permit manual adjustment of the temperature slope if already known. On calibration the analyzer will also automatically correct for cell constant variations for better measurement accuracy.
1.3 ANALYZER SPECIFICATIONS @ 25ÞC
Measurement Range: (See Table 1)
Output Scale: Zero suppression: up to 90% full scale.
Span: from 10% to 100% full scale
Accuracy: ±0.5% of reading
Repeatability: ±0.25% of reading
Stability: ±0.25% month, non-cumulative
Temperature Effect:0.02% of reading/ÞC
Temperature Compensation: -20 to 200ÞC (-4 to 392ÞF)
(automatic or manual)
Temperature Slope Adjustment: 0-5%/ÞC
1.4 RECOMMENDED SENSORS:
Model 112 Insertion Conductivity Sensor
Model 140 Retractable Conductivity Sensor
Model 141 Insertion Conductivity Sensor
Model 142 Insertion Conductivity Sensor
Model 150 Insertion/Submersion Conductivity Sensor
Model 160 Insertion/Submersion Conductivity Sensor
CONDUCTIVITY RANGE – TABLE 1-1
Conductivity Sensor 142 140 140, 141
Model Number 142 150 141 150 150 160 160 112
Cell Constant 0.01 0.1 0.2 0.5 1.0 2.0 5.0 20.0
Min. Range 1 2 4 10 200 400 1000 4000
Max. Range 200 2,000 4,000 10,000 20,000 40,000 100,000 400,000
FULL SCALE MICROSIEMENS/cm
* Uncompensated conductivity
3
MODEL 1054A C SECTION 1.0
DESCRIPTION AND SPECIFICATIONS
1.5 ORDERING INFORMATION
The Model 1054A Microprocessor Analyzer is housed in a NEMA 4X weatherproof, corrosion-resistant housing suitable for panel, pipe or
wall mounting. The analyzer operates on 115 VAC, 60 Hz unless otherwise specified. Standard features include LCD digital display, isolated
current outputs, dual alarms, automatic temperature compensation.
CODE GROUP II: WALL MOUNT ENCLOSURE OPTIONS (Select from either Group I or Group II, not both)
20 LCD Display, 115 VAC, 50/60 Hz
21 LCD Display, 230 VAC, 50/60 Hz
51 Enclosure heater for Code 20
52 Enclosure heater for Code 21
CODE MEASUREMENT (Required Selection)
C Conductivity
1054A C 02-21 EXAMPLE
CODE GROUP I: PANEL MOUNT ENCLOSURE OPTIONS (Select from either Group I or Group II, not both)
02 LED Display
05 230 VAC, 50/60 Hz Power
MODEL
1054A MICROPROCESSOR ANALYZER
NOTE: SELECT OPTIONS FROM GROUP I OR GROUP II, NOT BOTH.
FORMER OPTIONS
07 P/N 23053-00 Wall Mounting Plate with Junction Box
08 P/N 23054-01 Two-inch Pipe/Wall Mounting Bracket
11 P/N 2001492 Stainless Steel Tag (specify marking)
5
MODEL 1054A C SECTION 2.0
INSTALLATION
SECTION 2.0
INSTALLATION
2.1 GENERAL. This analyzer's enclosure is suitable
for outdoor use. However, it should be located in an
area where temperature extremes, vibrations, electromagnetic and radio frequency interferences are minimized or absent.
2.2 UNPACKING AND INSPECTION. Inspect the
analyzer for shipping damage. If damaged, notify the
carrier immediately. Confirm that all items shown on
the packing list are present. Notify Rosemount
Analytical if items are missing.
2.3 MECHANICAL INSTALLATION. Select an installation site that is at least one foot from any high voltage conduit, has easy access for operating
personnel, and is not in direct sunlight. Mount the
analyzer as follows:
1. Remove the four screws that secure the rear
cover of the enclosure.
2. (Not required for wall mounting configuration).
Remove the four screws holding the front panel
assembly of the enclosure and carefully pull the
front panel and connected printed circuit boards
straight out.
3. Follow the procedure for the appropriate mount-
ing configuration: Section 2.3.1 for panel mounting, Section 2.3.2 for wall mounting, Section 2.3.3
for pipe mounting, or Section 2.3.4 for wall mount
enclosure mounting.
2.3.1 Panel Mounting (Standard). The Model
1054A C is designed to fit into a DIN standard 137.9
mm X 137.9 mm (5.43 inch X 5.43 inch) panel cutout
(Refer to Figures 2-1 and 2-2).
1. Prepare the analyzer as described in Section 2.3.
2. Install the mounting latches as described in
Figure 2-2 (latches are shown oversize for clarity).
If the latches are not installed exactly as shown,
they will not work correctly. The screws provided
are self-tapping. Tap the screw the full depth of
the mounting latch (refer to side view) leaving a
gap greater than the thickness of the cutout
panel.
3. Align the latches as shown and insert the analyzer enclosure through the front of the panel cutout.
Tighten the screws for a firm fit. To avoid damaging the mounting latches, do not use excessive
force.
4. Replace the front panel assembly. Circuit boards
must align with the slots on the inside of the
enclosure. Replace the door and four front panel
screws.
2.3.2 Wall Mounting Plate with Junction Box
(P/N 23054-01). Refer to Figures 2-4 and 2-5.
1. Prepare the analyzer as described in Section 2.3.
2. Mount the junction box and bracket to the analyzer with the hardware provided. All wiring can be
brought to the terminal strip prior to mounting the
analyzer.
3. Place the metal stiffener on the inside of the analyzer and mount the two 1/2 inch conduit fittings
using two each weather seals as shown. Mount
NEMA 4X conduit plug (included) into center conduit hole.
4. Mount the analyzer to the junction box using the
1/2 inch conduit fittings.
5. Complete wiring from the analyzer to the junction
box (Refer to Figure 2-5).
NOTE
Run sensor wiring out of the left opening
(From front view) to J-Box. All others out
right opening to J-Box.
2.3.3 Pipe Mounting (P/N 23053-00). The 2" pipe
mounting bracket includes a metal plate with a cutout
for the analyzer (Refer to Section 2.3 for mounting the
analyzer into the plate). Mounting details are shown in
Figure 2-6.
6
MODEL 1054A C SECTION 2.0
INSTALLATION
2.3.4 Wall Mount Enclosure (Options 20/21). In this
configuration, the analyzer is housed in a NEMA 4X
heavy duty enclosure. This may be mounted on a
wall or handrail (see Figure 2-8 for mounting details).
Installation procedures as outlined in Section 2.3
should be followed when installing the wall mounted
enclosure. Sufficient clearance should be provided
in front of the enclosure to permit opening of the
door which is hinged on the left side.
2.4 ELECTRICAL WIRING. The Model 1054A has
three conduit openings in the bottom rear of the analyzer housing which will accommodate 1/2 inch conduit fittings. From the front view, the conduit opening
on the left is for sensor wiring; the center is for signal
output and the opening on the right is for timer, alarm,
and AC connections. Sensor wiring should always be
run in a separate conduit from power wiring.
2.4.1 Power Input Wiring. The Model 1054A C has
been configured at the factory for either 115 VAC or
230 VAC power. Operating power can be changed by
a selector switch located on the power supply board
(P/N 23056-02/03). To access this switch, remove the
four screws from the front keyboard and pull the electronic assembly straight out (See Figure 2-3).
Connect AC power to TB1-7 and -8, ground to the
ground terminal at TB3-8 (refer to Figure 2-7).
CAUTION
The sensitivity and stability of the analyzer
will be impaired if the input wiring is not
grounded. DO NOT apply power to the
analyzer until all electrical connections are
verified and secure. The following precautions are a guide using UL 508 as a safeguard for personnel and property.
1. AC connections and grounding must be in compliance with UL 508 and/or local electrical
codes.
2. The metal stiffener is required to provide support
and proper electrical continuity between conduit
fittings.
3. This type 4/4X enclosure requires a conduit hub
or equivalent that provides watertight connect,
REF UL 508-26.10.
4. Watertight fittings/hubs that comply with the
requirements of UL 514B are to be used.
5. Conduit hubs are to be connected to the conduit
before the hub is connected to the enclosure,
REF UL 508-26.10.
6. If the metal support plate is not used, plastic fittings must be used to prevent structural damage
to the enclosure. Also, appropriate grounding lug
and awg conductor must be used with the plastic
fittings.
2.4.2 Output Wiring. The signal output and alarm
connections are made to terminals 1 through 6 of TB1
and TB3-1 and 2. (Refer to Figure 2-7).
2.4.3 Wall Mount Enclosure Wiring (Refer to
Figure 2-4). The wall mount enclosure has three 3/4-
inch conduit openings, two with 3/4-inch fittings and
one with a NEMA 4X conduit plug. From a front view,
the conduit opening on the left is for sensor wiring; the
center is for signal output and the opening on the right
is for timer alarm and AC power supply connections.
7
MODEL 1054A C SECTION 2.0
INSTALLATION
FIGURE 2-1. Panel Mounting Cutout
WHEN INCH AND METRIC DIMS
ARE GIVEN
MILLIMETER
INCH
DWG. NO. REV.
41054A01 B
8
MODEL 1054A C SECTION 2.0
INSTALLATION
FIGURE 2-2. Panel Mounting Tab Installation
FIGURE 2-3. Input Power Select Switch
DWG. NO. REV.
41054A29 A
DWG. NO. REV.
41054A26 A
9
MODEL 1054A C SECTION 2.0
INSTALLATION
FIGURE 2-4.Wall Mounting J-Box Installation
DWG. NO. REV.
41054A27 A
10
MODEL 1054A C SECTION 2.0
INSTALLATION
FIGURE 2-5.Wall Mounting J-Box Wiring
WHEN INCH AND METRIC DIMS
ARE GIVEN
MILLIMETER
INCH
DWG. NO. REV.
41054A08 B
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