Read this manual before working with the product. For personal and system safety, and for optimum
product performance, make sure you thoroughly understand the contents before installing, using, or
maintaining this product.
The United States has two toll-free assistance numbers and one International number.
Customer Central
1-800-999-9307 (7:00 A.M. to 7:00 P.M. CST)
International
1-(952) 906-8888
National Response Center
1-800-654-7768 (24 hours a day)
Equipment service needs
Title Page
May 2016
Explosions could result in death or serious injury.
Do not remove the housing cover in explosive atmospheres when the circuit is live.
Before connecting a Field Communicator in an explosive atmosphere, make sure the instruments in
the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.
Verify the operating atmosphere of the sensor is consistent with the appropriate hazardous locations
certifications.
Housing cover must be fully engaged to meet explosion-proof requirements.
Failure to follow these installation guidelines could result in death or serious injury.
Make sure only qualified personnel perform the installation.
Electrical shock can result in death or serious injury.
Avoid contact with the leads and the terminals.
The products described in this document are NOT designed for nuclear-qualified applications. Using
non-nuclear qualified products in applications that require nuclear-qualified hardware or products may
cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your local Emerson
™
Process
Management Sales Representative.
This device is intended for use in temperature monitoring applications and should not be used in control
and safety applications.
Title Page
v
Page 6
Title Page
May 2016
Reference Manual
00809-0100-4952, Rev CA
vi
Title Page
Page 7
Reference Manual
00809-0100-4952, Rev CA
Section 1Introduction
1.1Using this manual
This product manual provides installation, configuration, troubleshooting, and maintenance
instructions for the Rosemount
Section 2: Installation
Installation flowchart and checklist
Receiving and inspection
Functional limitations
Mounting and installation
Wiring to transmitter/connection head
Section 3: Troubleshooting
Service support
Return of materials
™
0085 Pipe Clamp Sensor.
Introduction
May 2016
Appendix A: Specifications and Reference Data
Ordering information
Dimensional drawings
Appendix B: Product Certifications
Product certifications
Installation drawings
1.2Product recycling/disposal
Recycling of equipment and packaging should be taken into consideration and disposed of in accordance
with local and national legislation/regulations.
Instructions and procedures in this section may require special precautions to ensure the safety of the
personnel performing the operations. Refer to the following safety messages before performing any
operation in this section.
Installation
May 2016
Explosions could result in death or serious injury.
Do not remove the housing cover in explosive atmospheres when the circuit is live.
Before connecting a Field Communicator in an explosive atmosphere, make sure the instruments in
the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.
Verify the operating atmosphere of the sensor is consistent with the appropriate hazardous locations
certifications.
Housing cover must be fully engaged to meet explosion-proof requirements.
Failure to follow these installation guidelines could result in death or serious injury.
Make sure only qualified personnel perform the installation.
Installation
3
Page 10
Installation
6-in.6-in.
May 2016
2.2Receiving and inspection
The Rosemount™ 0085 Pipe Clamp Sensor comes in several different types of materials and clamp sizes
so it's important to inspect and verify the appropriate model was delivered before installation.
Upon receipt of the shipment, check the packing list against the material received and the purchase
order. Report any damage to the carrier.
2.3Considerations
Information in this manual applies to circular pipes only. Consult Emerson™ Process Management
Customer Central for instruction regarding other uses.
2.3.1Limitations
Functional
The most accurate and repeatable surface temperature measurement occurs with the following
insulation best practices:
Use weather proof insulation with aluminum cladding.
Apply a minimum of six inches of installation on each side of the pipe clamp sensor.
Insulate the sensor extension.
Install insulation with minimal gaps to isolate sensor as much as possible from ambient conditions.
Reference Manual
00809-0100-4952, Rev CA
Figure 2-1. Pipe Clamp Insulation Drawing
4
Installation
Page 11
Reference Manual
Start
Unpack instrument
Review Reference Manual
Verify proper installation location Steps 1, 2
Bench
configure?
See appropriate Reference Manual for
bench configuration information
YES
NO
Verify model indicated on tagStep 4
Remote
mounted
transmsitter?
Install hardware
YES
NO
Install transmitter
Steps 5 - 7
Steps 5 - 7
Install Pipe Clamp Sensor
Wire sensor
Remote
mounted
transmsitter?
YES
Comission the transmitter
See appropriate Reference Manual for
bench configuration information
Steps 8 - 10
NO
Finish
00809-0100-4952, Rev CA
2.4Installation flowchart and checklist
Figure 2-2 is an installation flowchart that provides guidance through the installation process. Following
the figure, an installation checklist has been provided to verify that all critical steps have been taken in
the installation process. The checklist numbers are indicated in the flowchart.
Figure 2-2. Installation Chart
Installation
May 2016
Installation
5
Page 12
Installation
May 2016
The following list is a summary of the steps required to complete a pipe clamp sensor installation.
1. Determine where the pipe clamp sensor is to be placed within the piping system.
2. Establish the proper orientation as determined by the intended application.
3. Confirm the configuration.
4. Mount the sensor and tighten the clamp bolts.
5. Check the fit-up of the instrument assembly to the pipe.
6. Check for full contact between RTD sensor tip and pipe.
7. Wire the instrument.
8. Supply power to the transmitter.
9. Commission the instrument.
2.5Mounting
2.5.1Tools and supplies
Reference Manual
00809-0100-4952, Rev CA
Tools required include the following:
Open end or combination wrenches (spanners) pipe clamp bolts and nuts:
16 mm (
Adjustable wrench: 40 mm (1
Standard screwdrivers: 3.5 mm (
#1Phillip's screwdriver
Hex wrench: 3 mm (
Wire cutters/strippers
11
/16-in.), 18 mm (3/4-in.), 24 mm (1-in.), 30 mm (13/16-in.), 36 mm (17/16-in.)
1
/2-in.) jaw
1
/8-in.) and 6 mm (1/4-in.)
9
/64-in.)
Supplies required include the following:
Pipe compound or PTFE tape (where local piping codes allow)
6
Installation
Page 13
Reference Manual
00809-0100-4952, Rev CA
2.6Installation
2.6.1Standard
Step 1: determine the proper orientation
The pipe clamp sensor should be mounted in a secure position to ensure there is no rotational
movement after installation. The mounting best practice is to install the sensor vertically.
Step 2: install the pipe clamp sensor
Mount the pipe clamp sensor and tighten the bolts.
Step 3: install the transmitter
See appropriate transmitter reference manual for sensor-transmitter installation.
Step 4: commission the transmitter
See appropriate transmitter reference manual for transmitter commissioning instructions.
Installation
May 2016
Figure 2-3. Sensor Lead Wire Termination
Pipe clamp RTD flying leads and spring loaded
Single element 3-wire
Rosemount X-well
Red
Red
White
Single element 4-wireDual element 3-wire
™
Red
Red
White
White
Black
Red
Red
Green
Blue
Blue
Installation
7
Page 14
Installation
May 2016
2.6.2Rosemount X-well Technology
Rosemount X-well Technology is only available as a Rosemount 648 Wireless Temperature Transmitter
and Rosemount 0085 Pipe Clamp Sensor assembly. In general, pipe clamp sensor installation best
practices shall be followed with Rosemount X-well Technology specific requirements noted below:
1. Direct mounting of transmitter on pipe clamp sensor is required for Rosemount X-well Technology to
properly function.
2. Transmitter head shall be placed away from dynamic external temperature sources such as a boiler.
3. Insulation (
to transmitter head to prevent heat loss. Apply a minimum of six inches of insulation on each side of
the pipe clamp sensor. Care should be taken to minimize air gaps between insulation and pipe.
Note
DO NOT apply insulation over transmitter head.
4. A clean contact surface is recommended to ensure sensor to pipe contact. The use of thermal grease
or paste is not recommended as it may negatively impact the accuracy of the calculation.
5. Although it will come factory configures as such, ensure the pipe clamp RTD sensor is assembled in a
3-wire configuration. See Figure 2-3 for more information.
1
/2-in. thick minimum) is required over the sensor clamp assembly and sensor extension up
Instructions and procedures in this section may require special precautions to ensure the safety of the
personnel performing the operations. Refer to the following safety messages before performing any
operation in this section.
Explosions could result in death or serious injury.
Do not remove the housing cover in explosive atmospheres when the circuit is live.
Housing cover must be fully engaged to meet explosion-proof requirements.
Before connecting a communicator in an explosive atmosphere, make sure the instruments in the
loop are installed in accordance with intrinsically safe or nonincendive field wiring practices.
Electrical shock can result in death or serious injury.
Avoid contact with the leads and the terminals.
Troubleshooting
May 2016
3.2Service support
If a malfunction is suspected despite the absence of a diagnostic message on the communicator display,
follow the procedures described below to verify the Rosemount
process connections are in good working order. Always approach the most likely and easiest-to-check
conditions first.
SymptomPossible sourceCorrective action
Tra nsmi tter does
not communicate
with Field
Communicator
Loop wiring
™
Pipe Clamp Sensor, transmitter, and
Check the revision level of the transmitter device descriptors (DDs)
stored in your communicator. The communicator should report
Dev v4, DD v1 (improved), or reference “Field Communicator” for
previous versions. Contact Emerson
Customer Central for assistance.
Check for a minimum of 250 ohms resistance between the power
supply and Field Communicator connection.
Check for adequate voltage to the transmitter. If a Field
Communicator is connected and 250 ohms resistance is properly in
the loop, then the transmitter requires a minimum of 12.0 V at the
terminals to operate (over entire 3.5 to 23.0 mA operating range),
and 12.5 V minimum to communicate digitally.
Check for intermittent shorts, open circuits, and multiple grounds.
™
Process Management
Troubleshooting
9
Page 16
Troubleshooting
May 2016
SymptomPossible sourceCorrective action
Connect a Field Communicator and enter the transmitter test
mode to isolate a sensor failure.
Check for a sensor open circuit.
Check if the process variable is out of range.
Check for dirty or defective terminals, interconnecting pins, or
receptacles.
Check the output voltage of the power supply at the transmitter
terminals. It should be 12.0 to 42.4 Vdc (over entire 3.5 to 23.0 mA
operating range).
Connect a Field Communicator and enter the transmitter test
mode to isolate module failure.
Connect a Field Communicator and check the sensor limits to
ensure calibration adjustments are within the sensor range.
Check for adequate voltage to the transmitter. It should be 12.0 to
42.4 Vdc at the transmitter terminals (over entire 3.5 to 23.0 mA
operating range).
Check for intermittent shorts, open circuits, and multiple grounds.
Connect a Field Communicator and enter the loop test mode to
generate signals of 4 mA, 20 mA, and user-selected values.
Connect a Field Communicator and enter the transmitter test ode
to isolate module failure.
Connect a Field Communicator and enter the transmitter test
mode to isolate module failure.
Check if the process variable is out of range.
Check for adequate voltage to the transmitter. It should be 12.0 to
42.4 Vdc at the transmitter terminals (over entire 3.5 to 23.0 mA
operating range).
Check for shorts and multiple grounds.
Check for proper polarity at the signal terminal.
Check the loop impedance.
Connect a Field Communicator and enter the loop test mode.
Check wire insulation to detect possible shorts to ground.
High output
Erratic output
Low output or no
output
Sensor input
failure or
connection
Loop wiring
Power supply
Electronics
module
Loop wiring
Electronics
module
Sensor element
Loop wiring
Reference Manual
00809-0100-4952, Rev CA
10
Electronics
module
Connect a Field Communicator and check the sensor limits to
ensure calibration adjustments are within the sensor range.
Connect a Field Communicator and enter the transmitter test
mode to isolate an electronic module failure.
Troubleshooting
Page 17
Reference Manual
00809-0100-4952, Rev CA
3.3Return of materials
To expedite the return process, call the Rosemount National Response Center toll-free at 800-654-7768.
This center, available 24 hours a day, will assist you with any needed information or materials.
The center will ask for the following information:
Product model
Serial numbers
The last process material to which the product was exposed
The center will provide:
A return material authorization (RMA) number
Instructions and procedures that are necessary to return goods that were exposed to hazardous
substances
Note
If a hazardous substance is identified, a Material Safety Data Sheet (MSDS), required by law to be
available to people exposed to specific hazardous substances, must be included with the returned
materials.
Table A-1. Rosemount™ Pipe Clamp Sensor Ordering Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
ModelProduct description
0085Non Intrusive Pipe Clamp Sensor
CodeConnection headIP ratingConduit entry
CConnection head Rosemount, aluminum66/68M20 ⫻ 1.5
DConnection head Rosemount, aluminum66/68
1
/2-in. NPT
GConnection head Rosemount, stainless steel66/68M20 ⫻ 1.5
HConnection head Rosemount, stainless steel66/68
1
/2-in. NPT
NNo connection head66/68N/A
1Connection head Rosemount, aluminum with LCD display cover66/68M20 ⫻ 1.5
2Connection head Rosemount, aluminum with LCD display cover66/68
1
/2-in. NPT
3Connection head Rosemount, stainless steel with LCD display cover66/68M20 ⫻ 1.5
4Connection head Rosemount, stainless steel with LCD display cover66/68
1
/2-in. NPT
Sensor connection
3Spring loaded adapter
5Spring loaded adapter with terminal block
Sensor typeTemperature range
P1RTD, single element, 4-wire, silver tip -50 to 300 °C (-58 to 572 °F)
P2RTD, dual element, 3-wire, silver tip -50 to 300 °C (-58 to 572 °F)
P3RTD, single element, 4-wire, nickel tip-200 to 300 °C (-328 to 572 °F)
P4RTD, dual element, 3-wire, nickel tip-200 to 300 °C (-328 to 572 °F)
Extension typeHead connection
JNipple-unionNone
NNo extension (sensor only option)
Instrument
connection
1
/2-in. NPTStainless steel
Material
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
★
Extension length (N) in mm
008080 mm
0150150 mm
XXXXNon standard lengths 200–500 mm (available in 50 mm increments)
Specifications and Reference Data
★
★
13
Page 20
Specifications and Reference Data
May 2016
Reference Manual
00809-0100-4952, Rev CA
Table A-1. Rosemount™ Pipe Clamp Sensor Ordering Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
Pipe clamp material
NNo clamp (sensor only option)
PASTM 304 SST (1.4301)
BDuplex F51 (1.4462)
CCarbon steel (1.0037)
Inner diameter (D)
002222 mm
(1)
Suitable pipe size
(inch)
1
/2-in.DN1530 ⫻ 5 mm, M10
Suitable pipe size
(DIN)
Clamp/bolt
dimensions
003434 mm1-in.DN2530 ⫻ 5 mm, M10
006161 mm2-in.DN5040 ⫻ 6 mm, M12
008989 mm3-in.DN8040 ⫻ 6 mm, M12
0115115 mm4-in.DN10050 ⫻ 8 mm, M16
0140140 mm5-in.DN12550 ⫻ 8 mm, M16
0169169 mm6-in.DN15050 ⫻ 8 mm, M16
0220220 mm8-in.DN20050 ⫻ 8 mm, M16
0273273 mm10-in.DN25060 ⫻ 8 mm, M20
002727 mm
3
/4-in.DN2030 ⫻ 5 mm, M10
003030 mmN/ADN2530 ⫻ 5 mm, M10
004343 mm11/4-in.DN3230 ⫻ 5 mm, M10
004949 mm11/2-in.DN4030 ⫻ 5 mm, M10
007777 mm21/2-in. DN6540 ⫻ 6 mm, M12
0159159 mmN/ADN15050 ⫻ 8 mm, M16
0306306 mmN/AN/A60 ⫻ 8 mm, M20
0324324 mm12-in.DN30060 ⫻ 8 mm, M20
0356356 mm14-in. DN35060 ⫻ 8 mm, M20
0368368 mmN/ADN35060 ⫻ 8 mm, M20
0407407 mm16-in.DN40060 ⫻ 8 mm, M20
0458458 mm18-in.DN45070 ⫻ 10 mm, M24
0508508 mm20-in.DN50070 ⫻ 10 mm, M24
0521521 mmN/ADN50070 ⫻ 10 mm, M24
0610610 mm24-in.DN60070 ⫻ 10 mm, M24
0660660 mm26-in.N/A70 ⫻ 10 mm, M24
0720720 mmN/AN/A70 ⫻ 10 mm, M24
0762762 mm30-in.N/A70 ⫻ 10 mm, M24
0813813 mm32-in.DN79070 ⫻ 10 mm, M24
0915915 mm36-in.DN90070 ⫻ 10 mm, M24
10161016 mm40-in.DN100070 ⫻ 10 mm, M24
★
★
★
★
★
★
★
★
★
★
★
14
Specifications and Reference Data
Page 21
Reference Manual
Specifications and Reference Data
00809-0100-4952, Rev CA
Table A-1. Rosemount™ Pipe Clamp Sensor Ordering Information
★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
10701070 mm42-in.N/A70 ⫻ 10 mm, M24
12191219 mm48-in.N/A70 ⫻ 10 mm, M24
Corrosion protection inlay
May 2016
NNone
AMaterial NBR
Options (include with selected model number)
Sensor options
A1Single element class A sensor from -50 to 300 °C (-58 to 572 °F)
A2Dual element class A sensor from -50 to 300 °C (-58 to 572 °F)
Assemble to option
XAAssemble sensor to specific temperature transmitter
Cable gland options
G2Cable gland, Ex d, brass, 7.5–11.9 mm
G7Cable g land, M20 ⫻ 1.5, Ex e, blue, polyamide, diam 5–9 mm
Product certifications
E1ATEX Flam eproof
E7IECEx Flameproof and Dust
E5FM Explosion-proof
E6CSA Explosion-proof
EMTechnical Regulations Customs Union (EAC) Flameproof
★
★
★
★
★
★
★
★
★
★
★
Cover chain option
G3Cover chain (only available with Rosemount connection head material codes C, D, G, and H)
Product certifications
LTSpecial material to meet extended temperature rage of -51 °C
Typical pipe clamp model number:0085 C 3 P 1 J 0080 P 0061 N
Replacement sensor only model number:0085 N3 P 1 N 0080 N 0061 N
1. When selecting this option in regards to Rosemount X-well Technology, refer to “How to order Rosemount X-well Technology” on page 16.
Specifications and Reference Data
★
★
15
Page 22
Specifications and Reference Data
May 2016
Reference Manual
00809-0100-4952, Rev CA
A.2 How to order Rosemount X-well Technology
Rosemount X-well Technology is only available as a Rosemount 648 Wireless Temperature Transmitter and Rosemount 0085 Pipe Clamp
Sensor direct mount assembly.
The Rosemount 648 Wireless option code requirements are:
PTTemperature measurement assembled with Rosemount X-well Technology
XASensor specified separately and assembled to transmitter
C1Custom configuration of date, descriptor, message, and wireless parameters (requires CDS with order)
The Rosemount 0085 Pipe Clamp Sensor option code requirements are:
NNo connection head
3Sensor connection
P1Sensor type
JExtension type
0080Extension length
XAAssemble sensor to specific temperature transmitter
Rosemount X-well assemblies are available in most Rosemount 0085 Pipe Clamp sensor diameter sizes depending on the pipe schedule.
The pipe diameters that correspond to the pipe schedules are:
Pipe schedule 40 and 80Pipe schedule 40 and 80
Code
0022
0027
00341-in.DN 25040716-in. DN 400
004311/4-in.DN 32045818-in. DN 450
004911/2-in.DN 40050820-in. DN 500
00612-in.DN 50061024-in. DN 600
007721/2-in.DN 65066026-in.N/A
00893-in.DN 80076230-in.DN 790
01154-in. DN 100081332-in.DN 900
01405-in.DN 125091536-in.DN 1000
01696-in. DN 150101642-in. N/A
02208-in. DN 200107042-in.N/A
Suitable pipe size
inchDINinchDIN
1
/2-in.DN15032412-in. DN 300
3
/4-in. DN 20035614-in. DN 350
Code
Suitable pipe size
027310-in.DN 250121948-in.N/A
16
Specifications and Reference Data
Page 23
Reference Manual
00809-0100-4952, Rev CA
Pipe schedule 120
Specifications and Reference Data
May 2016
Code
01154-in. DN 100
01405-in.DN 125
01696-in. DN 150
02208-in. DN 200
027310-in.DN 250
032412-in. DN 300
035614-in. DN 350
040716-in. DN 400
045818-in. DN 450
050820-in. DN 500
061024-in. DN 600
Suitable pipe size
inchDIN
Note
For pipe schedules larger than 120, consult factory for more information.
Typical model number of the assembly:648 D X 1 D 1 NA WA3 WK1 M5 PT C1 XA
A copy of the EC Declaration of Conformity can be found at the end
of the Quick Start Guide. The most recent revision of the EC
Declaration of Conformity can be found at
EmersonProcess.com/Rosemount
.
B.2 Ordinary Location Certification
As standard, the transmitter has been examined and tested to
determine that the design meets the basic electrical, mechanical,
and fire protection requirements by a nationally recognized test
laboratory (NRTL) as accredited by the Federal Occupational Safety
and Health Administration (OSHA).
B.3 Installing Equipment in North
America
The US National Electrical Code® (NEC) and the Canadian Electrical
Code (CEC) permit the use of Division marked equipment in Zones
and Zone marked equipment in Divisions. The markings must be
suitable for the area classification, gas, and temperature class. This
information is clearly defined in the respective codes.
B.4 North America
E5 FM Explosionproof and Dust-Ignitionproof
Certificate: 0R7A2.AE
Standards: FM Class 3600- 2011, FM Class 3615-2006,
FM Class 3810-2005, ANSI/NEMA 250-1991
Markings: XP CL I, DIV 1, GP B, C, D, T6; DIP CL II/III, DIV 1, GP