Rosco CSV Operation, Service And Parts Manual

Operations, Service and Parts Manual

Rosco CSV Variable Width Chip Spreader

Manual No. 1014011-01

This manual applies to

Serial Number 120558

and above.

Thumb Index

Safety

Information and Specifications

Component Location

Operation

Maintenance

1

2

3

4

5

Rosco CSV Variable Width Chip Spreader

Schematics

Illustrated Parts List (IPL)

6

7

Legal Notices

Disclaimer

All information, illustrations and specications in this manual are based on the latest information available at the time of publishing. The illustrations used in this manual are intended as representative reference views only. Moreover, because of our continuous product improvement policy, we may modify information, illustrations and/or specications to explain and/or exemplify a product, service or maintenance improvement. We reserve the right to make any change at any time without notice. VT LeeBoy, Inc., VT LeeBoy, LeeBoy, and Rosco are all the same entity and are used interchangeably.

Title 40, Code of Federal Regulations (CFR) 1068

This product meets certied-emission requirements set by the EPA (Environmental Protection Agency), governed by Title 40 CFR 1068, which species actions that are prohibited by law and lists civil penalties for noncompliance. As part of those regulations, modication or rendering inoperative any emissionrelated component can subject you to government penalties (and void your warranty). Tampering with emission controls is in violation of federal law, and can result in civil penalties of up to $3,750 each day an engine or piece of equipment is operated in violation.

Please be aware that you are responsible for maintaining the machine and the certied emission engine installation. Failure to comply to comply could result in penalties as listed above and void the warranty on this engine and this machine.

For more information, visit: https://www.epa.gov/laws-regulations/regulations

California Proposition 65 Warning

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

Battery posts, terminals and other related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and other reproductive harm. Wash hands after handling.

LeeBoy reserves all copyright and other rights in this manual and the manual’s content. No part of this manual may be reproduced or used in any way without the written permission of VT LeeBoy, Inc., except as necessary to operate LeeBoy equipment.

Rosco CSV Variable Width Chip Spreaderiv

TABLE OF CONTENTS

Page

Safety

Information and Specications . . . . . . . . . . . . . . . . . . . . . . . . 2-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Machine Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Hot Material Precautions . . . . . . . . . . . . . . . . . . . . . . . 1-7

Hydraulic Systems Precautions . . . . . . . . . . . . . . . . . . . 1-7

Refueling Precautions . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Battery Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Starting and Stopping Precautions . . . . . . . . . . . . . . . . . . 1-8

Parking Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Operating Precautions . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Storage Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Maintenance Precautions . . . . . . . . . . . . . . . . . . . . . . 1-9

Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

Safety Decals Care . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Decal Installation (Sticker Type) . . . . . . . . . . . . . . . . . . . 1-11

Decal Installation (Top Protected) . . . . . . . . . . . . . . . . . . 1-11

Limited Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Specication Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Torque Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Standard Inch Fasteners . . . . . . . . . . . . . . . . . . . . . . . 2-7

Metric Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Hydraulic Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Determining Proper Torque . . . . . . . . . . . . . . . . . . . . . 2-9

Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Components Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Operator Platform . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

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Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Receiving Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Spread Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Hydrostatic Drive . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Machine Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Operator Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Operation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

General Information

Receiving the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Initial and Daily Inspection . . . . . . . . . . . . . . . . . . . . . . 4-3

Start-Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Stopping the Engine . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Driving the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Travel Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Manual Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Auto Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Position Control Panel . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Extend/Retract Operator Station . . . . . . . . . . . . . . . . . . . 4-6

Diesel Exhaust Fluid (DEF) After-Treatment System . . . . . . . . . 4-6

DP710 Digital Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Activate Control Console . . . . . . . . . . . . . . . . . . . . . . . 4-7

Main Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Main Screen Warning Status Icons . . . . . . . . . . . . . . . . . . 4-10

Transducer Screen (Option) . . . . . . . . . . . . . . . . . . . . . 4-11

Memory Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Settings Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

Engine Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

Engine Fault Screen . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

System Fault Screen . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

PSY Calibration Screen . . . . . . . . . . . . . . . . . . . . . . . 4-14

Totals/Auto Resume Screen . . . . . . . . . . . . . . . . . . . . . 4-15

Preparing to Chip Spread . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

Rosco CSV Variable Width Chip Spreader

Table of Contents

Aggregate Selection . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

Chip Seal Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

Chip Spreading Operation . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

Checking Application Rate . . . . . . . . . . . . . . . . . . . . . . 4-18

Truck Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19

Set Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

Set Spread Hopper Width . . . . . . . . . . . . . . . . . . . . . . 4-20

Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21

Augers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22

Spread Hopper Gate Selection. . . . . . . . . . . . . . . . . . . . 4-22

Chip Seal Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 4-24

Chip Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24

Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25

Optional Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25

Dual Operator Stations . . . . . . . . . . . . . . . . . . . . . . . . 4-25

Umbrella Option . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25

All-Wheel Drive (AWD) . . . . . . . . . . . . . . . . . . . . . . . . 4-25

Reverse Camera System . . . . . . . . . . . . . . . . . . . . . . . 4-26

Spread Hopper Vibrator . . . . . . . . . . . . . . . . . . . . . . . 4-26

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

10-Hour or Daily Routine Maintenance . . . . . . . . . . . . . . . . 5-4

50-Hour Routine Maintenance . . . . . . . . . . . . . . . . . . . . 5-4

100-Hour or Monthly Routine Maintenance . . . . . . . . . . . . . . 5-4

250-Hour or Quarterly Routine Maintenance . . . . . . . . . . . . . 5-5

500-Hour or Semi-Annual Routine Maintenance . . . . . . . . . . . 5-5

1000-Hour or Annual Routine Maintenance . . . . . . . . . . . . . . 5-5

2000-Hour or Every Two Years Maintenance . . . . . . . . . . . . 5-5

3000-Hour or Every Three Years Maintenance . . . . . . . . . . . . 5-5

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Planetary Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

Change Drive Axle Oil . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Machine Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Receiving Hopper Lagging Skirts . . . . . . . . . . . . . . . . . . 5-8

Conveyor Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

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Table of Contents

Conveyor Belt Wipers . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Conveyor Chute Liners . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Auger and Spreadroll Chains . . . . . . . . . . . . . . . . . . . . . 5-10

Spreadroll Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

Spreadroll Individual Gate Wear Plates . . . . . . . . . . . . . . . . 5-12

Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

Check Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

Change Engine Oil and Filter . . . . . . . . . . . . . . . . . . . . . 5-13

Engine Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

Air Filter

Radiator Coolant

Replace Radiator Hoses . . . . . . . . . . . . . . . . . . . . . . 5-15

Diesel Exhaust Fluid (DEF) System . . . . . . . . . . . . . . . . . . 5-15

DEF Tank Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

DEF Dosing Unit Filter . . . . . . . . . . . . . . . . . . . . . . . . 5-16

Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

Fuel Water Separator . . . . . . . . . . . . . . . . . . . . . . . . 5-18

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

Battery Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

Alternator Servicing . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

Checking Hydraulic Oil Level . . . . . . . . . . . . . . . . . . . . 5-21

Changing Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . 5-21

Changing Hydraulic Oil Strainer . . . . . . . . . . . . . . . . . . . 5-22

Charge Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

Pumps and Motors . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

Chassis and Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . 5-23

Tires 5-23

Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24

Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24

Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . 5-25

Replace Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25

Conveyor Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25

Conveyor Head Pulley Bearings . . . . . . . . . . . . . . . . . . . 5-26

Spreadroll Individual Gate Wear Plates . . . . . . . . . . . . . . . . 5-26

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Welding on Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28

Periodic Maintenance in Storage . . . . . . . . . . . . . . . . . . . 5-28

Removing from Storage . . . . . . . . . . . . . . . . . . . . . . . 5-28

Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29

DP710 Diagnostic Trouble CodeS (DTC) Chart . . . . . . . . . . . . 5-33

Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Main Harness (1 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Main Harness (2 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

Main Harness (3 of 5)

Main Harness (4 of 5)

Main Harness (5 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

Engine Harness (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13

Engine Harness (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15

Control Panel - Left (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . 6-17

Control Panel - Left (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . 6-19

Control Panel to Junction Box Harness (1 of 2) . . . . . . . . . . . . . . . 6-21

Control Panel to Junction Box Harness (2 of 2) . . . . . . . . . . . . . . . 6-23

Remote Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25

Remote Console to Junction Box Harness (1 of 2) . . . . . . . . . . . . . . 6-27

Remote Console to Junction Box Harness (2 of 2) . . . . . . . . . . . . . 6-29

Junction Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31

Neutral Safety Harness, Tier 4F . . . . . . . . . . . . . . . . . . . . . .6-33

Front Lights/Extension Cylinders Harness . . . . . . . . . . . . . . . . . 6-35

Relays/Grid Heaters Assembly, Tier 4F . . . . . . . . . . . . . . . . . . . 6-37

Main Control Manifold Harness . . . . . . . . . . . . . . . . . . . . . . . 6-39

. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

Auxiliary Function Manifold Harness . . . . . . . . . . . . . . . . . . . . 6-41

Cooling Fan/Steering/Brake Manifold Harness . . . . . . . . . . . . . . . 6-43

Hopper Gate Harness - Left (1 of 2) . . . . . . . . . . . . . . . . . . . . . 6-45

Hopper Gate Harness - Left (2 of 2) . . . . . . . . . . . . . . . . . . . . . 6-47

Hopper Gate Harness - Right (1 of 2) . . . . . . . . . . . . . . . . . . . . 6-49

Hopper Gate Harness - Right (2 of 2) . . . . . . . . . . . . . . . . . . . . 6-51

OPTION - Control Panel - Right (1 of 2) . . . . . . . . . . . . . . . . . . . 6-53

OPTION - Control Panel - Right (2 of 2) . . . . . . . . . . . . . . . . . . . 6-55

Hydraulic System (1 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . 6-57

Hydraulic System (2 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . .6-59

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Hydraulic System (3 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . 6-61

Hydraulic System (4 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . 6-63

Hydraulic System (5 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . 6-65

Hydraulic Manifold - Main Control, SunSource (1 of 4) . . . . . . . . . . . . 6-67

Hydraulic Manifold - Work 1, SunSource (2 of 4) . . . . . . . . . . . . . . . 6-69

Hydraulic Manifold - Work 2, SunSource (3 of 4) . . . . . . . . . . . . . . 6-71

Hydraulic Manifold - Brake/Steer/Fan, SunSource (4 of 4) . . . . . . . . . 6-73

Hydraulic Manifold - Main Control, Force America (1 of 4) . . . . . . . . . . 6-75

Hydraulic Manifold - Work 1, Force America (2 of 4) . . . . . . . . . . . . . 6-77

Hydraulic Manifold - Work 2, Force America (3 of 4)

Hydraulic Manifold - Brake/Steer/Fan, Force America (4 of 4)

Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Quick Reference Guide . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5

Axle - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

Axle - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

Engine Assembly - Radiator & Cooling System . . . . . . . . . . . . . . . 7-10

Engine Assembly - Air Intake . . . . . . . . . . . . . . . . . . . . . . . . 7-12

Engine Assembly - Engine Mounts . . . . . . . . . . . . . . . . . . . . . 7-14

Engine Assembly - Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . 7-16

Engine Assembly - Engine Components . . . . . . . . . . . . . . . . . . 7-18

Hydraulic - Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

Hydraulic - Manifold, Main Control - SunSource . . . . . . . . . . . . . . . 7-22

Hydraulic - Manifold, Work 1 - SunSource . . . . . . . . . . . . . . . . . . 7-24

Hydraulic - Manifold, Work 2 - SunSource . . . . . . . . . . . . . . . . . 7-26

Hydraulic - Manifold, Brake/Steer/Fan - SunSource . . . . . . . . . . . . . 7-28

Hydraulic - Manifold, Main Control - Force America . . . . . . . . . . . . . 7-30

. . . . . . . . . . . . . 6-79

. . . . . . . . 6-81

Hydraulic - Manifold, Work 1 - Force America . . . . . . . . . . . . . . . . 7-32

Hydraulic - Manifold, Work 2 - Force America . . . . . . . . . . . . . . . . 7-34

Hydraulic - Manifold, Brake/Steer/Fan - Force America . . . . . . . . . . . 7-36

Hydraulic - Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . 7-38

Hydraulic - External Connections . . . . . . . . . . . . . . . . . . . . . . 7-40

Rear Hitch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42

Rear Hopper Wing - Left . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44

Rear Hopper Wing - Right . . . . . . . . . . . . . . . . . . . . . . . . . 7-46

Rear Hopper - Details . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-48

Controls - Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-50

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Controls - Console Station . . . . . . . . . . . . . . . . . . . . . . . . . 7-52

Controls - Console Panel . . . . . . . . . . . . . . . . . . . . . . . . . . 7-54

Controls - Deck Extension (Left) . . . . . . . . . . . . . . . . . . . . . . 7-56

Controls - Junction Box Assembly . . . . . . . . . . . . . . . . . . . . . 7-58

Controls - Remote Console . . . . . . . . . . . . . . . . . . . . . . . . 7-60

Main Deck - Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-62

Tanks - Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-64

Tanks - Hydraulic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-66

Panels and Covers - Left (1 of 4) . . . . . . . . . . . . . . . . . . . . . . 7-68

Panels and Covers - Left (2 of 4)

Panels and Covers - Left (3 of 4)

Panels and Covers - Left (4 of 4) . . . . . . . . . . . . . . . . . . . . . . 7-74

Panels and Covers - Right (1 of 3) . . . . . . . . . . . . . . . . . . . . . . 7-76

Panels and Covers - Right (2 of 3) . . . . . . . . . . . . . . . . . . . . . 7-78

Panels and Covers - Right (3 of 3) . . . . . . . . . . . . . . . . . . . . . 7-80

Panels and Covers - Center . . . . . . . . . . . . . . . . . . . . . . . . 7-82

Conveyors - Belts and Lagging . . . . . . . . . . . . . . . . . . . . . . . 7-84

Conveyors - Drive Components . . . . . . . . . . . . . . . . . . . . . . 7-86

Conveyors - Support Rollers . . . . . . . . . . . . . . . . . . . . . . . . 7-88

Conveyors - Rear Adjust (Left/Right) . . . . . . . . . . . . . . . . . . . . 7-90

Conveyors - Chute Assembly (Front) . . . . . . . . . . . . . . . . . . . . 7-92

Conveyors - Chute Assembly (Rear) . . . . . . . . . . . . . . . . . . . . 7-94

Main Hopper - Screens and Covers . . . . . . . . . . . . . . . . . . . . 7-96

Main Hopper - Frame Components . . . . . . . . . . . . . . . . . . . . . 7-98

Main Hopper - Auger Components . . . . . . . . . . . . . . . . . . . . .7-100

Main Hopper - Drive Components (1 of 2) . . . . . . . . . . . . . . . . . .7-102

. . . . . . . . . . . . . . . . . . . . . . 7-70

. . . . . . . . . . . . . . . . . . . . . . 7-72

Main Hopper - Drive Components (2 of 2) . . . . . . . . . . . . . . . . . .7-104

Main Hopper - Hydraulic Components (1 of 2) . . . . . . . . . . . . . . . .7-106

Main Hopper - Hydraulic Components (2 of 2) . . . . . . . . . . . . . . .7-108

Option - Dual Operator - Steering (1 of 4) . . . . . . . . . . . . . . . . . . 7-110

Option - Dual Operator - Control Console (2 of 4) . . . . . . . . . . . . . . 7-112

Option - Dual Operator - Console Panel (3 of 4) . . . . . . . . . . . . . . 7-114

Option - Dual Operator - Deck Extension (4 of 4) . . . . . . . . . . . . . .7-116

Option - Main Hopper Vibrators, Tool Box, Umbrella . . . . . . . . . . . . 7-118

Hydraulic Hose Schedule - SunSource Manifold Kit . . . . . . . . . . . . .7-120

Hydraulic Hose Schedule - Force America Manifold Kit . . . . . . . . . . .7-123

Rosco CSV Variable Width Chip Spreader

xi

Table of Contents

Hydraulic Hose Schedule - Secondary . . . . . . . . . . . . . . . . . . .7-126

Hydraulic Hose Schedule - Hopper kit . . . . . . . . . . . . . . . . . . .7-127

Alphabetical Parts Index . . . . . . . . . . . . . . . . . . . . . . . . . .7-130

xii

Rosco CSV Variable Width Chip Spreader

Introduction

Thank you for purchasing the LeeBoy Model CSV Variable Width Chip Spreader. We wish you many years of safe and efcient operation of your LeeBoy product.

READ THIS MANUAL PRIOR TO OPERATING the machine. It is an important part of the machine and should be kept with in the dedicated storage container provided at all times. Though you may be familiar with similar equipment, you MUST read and understand this manual before operating the machine to help prevent injury or damage.

This manual is intended as a guide for the safe and efcient use of your machine, including procedures for proper operation and maintenance. Use it with all related supplemental books, engine, transmission manuals, and any other manuals supplied by other manufacturers. Related Service Bulletins should also be reviewed to provide information regarding some of the recent changes. If any questions arise concerning this publi-

cation or to order a replacement manual, contact your

authorized LeeBoy dealer.

This manual contains information that was available at the time of printing and is subject to change without notice.

Section 1 - Safety: Contains general and specic safety guidelines for product and safety label locations.

Section 2 - Information and Specications: Contains warranty, contact information, machine specication tables, and machine dimensions.

Section 3 - Component Location: Contains overview of major component locations and functions.

Section 4 - Operation: Contains instructions for safe operation and information for optional equipment.

Section 5 - Maintenance: Contains routine maintenance procedures, mechanical adjustments, component replacement and troubleshooting charts for common problems and corrections. (For specic engine maintenance procedures, refer to the engine manufacturer manual.)

Section 6 - Schematics: Contains electrical and hydraulic schematics for product functionality.

Section 7 - Illustrated Parts List (IPL): Contains parts numbers and illustrations for serviceable components.

VT LeeBoy, Inc. is proud to be ISO 9001 certied. The International Standards Organization (ISO) establishes guidelines to ensure that products and services are safe, reliable and of good quality. ISO certies companies who demonstrate compliance with all aspects of product safety, customer satisfaction, efciency, environmental stewardship and social responsibility. Our teams work hard to deliver quality industrial machines that exceed customer expectations and we strive for continuous improvement in everything we do. The VT LeeBoy family of companies is committed to total quality management with a strong focus on meeting customer needs.

VT LeeBoy, Inc., is also proud to be an accredited ANAB manufacturer, which is a certication process comprised of quality standards established by the American National Standards Institute (ANSI) and the American Society for Quality (ASQ). The ANSI-ASQ National Accreditation Board plays an important role in ensuring the safety and quality of goods and services, along with protecting the environment.

Rosco CSV Variable Width Chip Spreader

xiii

NOTES

xiv

Rosco CSV Variable Width Chip Spreader

Section 1

SAFETY

Page

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1

Machine Precautions

Hot Material Precautions

Hydraulic Systems Precautions . . . . . . . . . . . . . . . . . . . 1-7

Refueling Precautions . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Battery Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Starting and Stopping Precautions

Parking Precautions

Operating Precautions . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Storage Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Maintenance Precautions . . . . . . . . . . . . . . . . . . . . . . 1-9

Safety Decals

Safety Decals Care

Decal Installation (Sticker Type) . . . . . . . . . . . . . . . . . . . 1-11

Decal Installation (Top Protected) . . . . . . . . . . . . . . . . . . 1-11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

. . . . . . . . . . . . . . . . . . . . . . . 1-7

. . . . . . . . . . . . . . . . . . 1-8

. . . . . . . . . . . . . . . . . . . . . . . . . 1-8

. . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Rosco CSV Variable Width Chip Spreader

1-1

Safety

NOTES

Rosco CSV Variable Width Chip Spreader1-2

Safety

This manual provides important information to familiarize you with safe operating and maintenance procedures. Even though you may be familiar with similar equipment, you MUST read and understand this manual before operating the Rosco Model CSV Variable Width Chip Spreader and follow its instructions.

Safety is everyone’s business and our top concern. Knowing the guidelines covered in this section will help ensure your safety, the safety of those around you, as well as proper chip spreader operation.

Keep safety labels in good condition. If safety labels become missing or damaged, replace them with new matching labels. Replacement safety labels are available from your authorized Rosco LeeBoy dealer.

You can nd more information about occupational health and safety in the paving industry on the internet. A few resources are listed below:

www.osha.gov

cdc.gov

www.asphaltpavement.org

www.safety.fhwa.dot.gov/

LOOK FOR THESE SYMBOLS THROUGHOUT

THIS MANUAL. THESE ITEMS ARE EXTREMELY

IMPORTANT FOR THE SAFETY OF YOU AND

YOUR COWORKERS. READ AND UNDERSTAND

THOROUGHLY. HEED THE WARNINGS AND

FOLLOW THE INSTRUCTIONS.

1

Indicates a hazardous situation which,

if not avoided, will result in death or serious injury.

Indicates a hazardous situation which,

if not avoided, could result in death or serious injury.

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

Indicates a situation which can cause damage to the equipment, personal property and/ or the environment, or cause the machine to operate improperly.

NOTE: Indicates a procedure, practice or condition

that should be followed in order for the machine or component to function in the manner intended.

Rosco CSV Variable Width Chip Spreader 1-3

Safety

SAFETY PRECAUTIONS

The safety messages that follow have DANGER level

hazards.

The safety messages that follow have CAUTION level

hazards.

Pre-Operation Hazard

Read and understand this Operation Manual before operating or servicing the engine to ensure that safe operating practices and maintenance procedures are followed.

• Never permit anyone to service or operate the Rosco

CSV Chip Spreader without proper training.

• Safety signs and labels are additional reminders for

safe operating and maintenance techniques.

• Contact Rosco LeeBoy or an authorized Rosco

LeeBoy dealer for additional training.

• Make sure you are aware of all laws and regulations

that are in effect for the location in which the chip spreader is operated.

• Make sure you have all necessary licenses to operate

the chip spreader.

Poor Lighting Hazard

Power Lines Hazard

If your machine comes into contact with electric power lines, observe the following:

• Stay in the operators seat.

• Warn other workers to stay away and do not touch any

control or any part of the machine.

• If contact can be broken, drive the machine away from the danger zone.

• If contact cannot be broken, stay in the operators seat until told that power is off.

• Failure to observe these directions could result in electrocution or death.

Electrocution Hazard

Disconnect the battery before welding anywhere on the machine.

Suffocation Hazard

Carbon monoxide poisoning is a serious condition that occurs as a result of improper ventilation.

The work area must be well lit to ensure safe and proper operation.

• Ensure that the work area is adequately illuminated.

• Always install wire cages on portable safety lights.

Tool Hazard

Always use tools appropriate for the task at hand and use the correct size tool for loosening or tightening machine parts.

• Never operate the internal combustion engine on this machine in an enclosed area with poor ventilation. Ensure proper ventilation to reduce risk of carbon monoxide poisoning or death.

Exhaust Hazard

All internal combustion engines create carbon monoxide gas during operation and special precautions are required to avoid carbon monoxide poisoning:

• Never block windows, vents or other means of ventilation.

• Always ensure that all connections are tightened to specications after repair is made to the exhaust system.

Rosco CSV Variable Width Chip Spreader1-4

The safety messages that follow have WARNING

level hazards.

Crush Hazard

Keep bystanders away from work area before and during operation.

Safety

Fire and Explosion Hazard

• Diesel fuel is ammable and explosive under certain conditions.

• Never use a shop rag to catch fuel.

• Wipe up all spills immediately.

• Never refuel with the engine running.

• Store any containers containing fuel in a well-

ventilated area, away from any combustibles or sources of ignition.

1

Modification Hazard

Never modify the Rosco machine without the written consent of Rosco LeeBoy. Any modication can affect the safe operation of the chip spreader and may cause personal injury or death.

Exposure Hazard

Operators of the chip spreader must be aware of their work environment and the equipment needed to work safely.

• Always wear personal protective equipment, including appropriate clothing, gloves, work shoes, and protection for eyes and ears, as required by the task at hand.

Explosion Hazard

While the engine is running or the battery is charging, hydrogen gas is being produced and can be easily ignited. Keep the area around the battery well-ventilated and keep sparks, open ame, and any other form of ignition out of the area.

• Always disconnect the negative (-) battery cable before servicing the chip spreader.

• Do not start the engine by shorting the starter circuit or any other starting method not stated in this manual. Only use the starting procedure as described in this manual to start the engine.

• Never charge a frozen battery. Always slowly warm the battery to room temperature before charging.

Fire Hazard

When operating machinery there is a risk for re. Always have appropriate safety equipment available.

• Keep a charged re extinguisher within reach when working in an environment where a re may occur.

• Have all re extinguishers checked periodically for proper operation and/or readiness.

• Always read and follow safety-related precautions found on containers of hazardous substances like parts cleaners, primers, sealants and sealant removers.

• Undersized wiring systems can cause electrical res.

Entanglement/Sever Hazard

Verify there are no people, obstacles or other equipment near the machine before starting the engine. Sound the horn as a warning before starting the engine.

If the engine must be serviced while it is operating, remove all jewelry and tie back long hair before operating or servicing the machine.

• Keep hands, other body parts, and clothing away from moving/rotating parts.

• Always stop the engine before beginning service. Before maintenance, remove negative battery cable from battery post to ensure vehicle is not operated during maintenance.

• Verify that all guards and covers are properly attached before starting the engine. Do not start the engine if any guards or covers are not properly installed on the chip spreader.

Rosco CSV Variable Width Chip Spreader 1-5

Safety

• If you must run the engine during maintenance procedures, make sure you have a helper to keep bystanders clear of the chip spreader and make observations of moving parts as requested by the operator.

• Always turn the start switch to the OFF position after operation is complete and remove the key from the switch. Keep the key in your possession when the chip spreader is not operating.

• Attach a “Do Not Operate” tag near the key switch while performing maintenance on the equipment.

• Never operate the engine while wearing a headset to listen to a radio or music because it will be difcult to hear the warning signals.

• Always start the engine and operate the controls while seated in the operators seat.

Alcohol and Drug Hazard

Never operate the machine while under the inuence of alcohol, drugs, or when ill.

Coolant Hazard

Coolant must be handled properly to ensure operator safety.

• Wear eye protection and rubber gloves when handling engine coolant.

• If contact with the eyes occurs, ush eyes with clean water for 15 minutes.

• If contact with skin occurs, wash immediately with soap and clean water.

Burn Hazard

Some of the machine’s surfaces become very hot during operation and shortly after shutdown.

• Keep hands and other body parts away from hot machine surfaces.

• Handle hot components with heat-resistant gloves.

Piercing Hazard

High-pressure hydraulic uid or fuel can penetrate your skin and result in serious injury. Avoid skin contact with high-pressure hydraulic uid or diesel fuel spray caused by a hydraulic or fuel system leak such as a broken hydraulic hose or fuel injection line.

• If you are exposed to high-pressure hydraulic uid or fuel spray, obtain prompt medical treatment.

• Never check for a hydraulic uid or fuel leak with your hands. Always use a piece of wood or cardboard. Have your authorized Rosco LeeBoy dealer or distributor repair the damaged parts.

Flying Object Hazard

Always wear eye protection when cleaning the Rosco CSV Chip Spreader with compressed air or high-pressure water.

Dust, ying debris, compressed air, pressurized water or steam may cause eye injury.

The safety messages that follow have NOTICE level

hazards.

Any part that is found defective as a result of inspection or any part whose measured value does not satisfy the standard or limit must be replaced.

Always tighten components to the specied torque. Loose parts can cause damage to the machine or cause it to operate improperly.

Only use replacement parts approved by Rosco LeeBoy. Other replacement parts may affect warranty coverage.

Follow the guidelines of the EPA or other governmental agencies for the proper disposal of hazardous materials such as engine oil, diesel fuel, and engine coolant. Consult the local authorities or reclamation facility.

Rosco CSV Variable Width Chip Spreader1-6

Safety

Dispose of hazardous materials in accordance with all applicable laws and regulations. Never dispose of hazardous materials by dumping them into a sewer, on the ground, or into groundwater or waterways.

Clean all accumulated dirt and debris away from the body of the chip spreader and its components before you inspect the chip spreader or perform preventive maintenance procedures or repairs. Operating a chip spreader with accumulated dirt and debris will cause premature wear of chip spreader components. Accumulated dirt and debris also hinders effective chip spreader inspection.

Retrieve any tools or parts that may have dropped inside of the chip spreader to avoid improper chip spreader operation.

If any alert indicator illuminates during chip spreader operation, stop the engine immediately and determine the cause if you can. DO NOT operate the machine if it needs repairs. Contact your authorized Rosco LeeBoy dealer for assistance or service.

MACHINE PRECAUTIONS

Hot Material Precautions

• Wear protective gear for face, hands, feet, and body when operating the chip spreader.

• Allow machine to cool before repairing or maintaining working components.

• DO NOT remove radiator cap, drain plugs, service grease ttings, or pressure taps while engine is hot. Add coolant to the radiator and perform other services only when the engine is stopped and fully cooled.

Hydraulic Systems Precautions

• Ensure all components are in good working condition. Replace any worn, cut, abraded, attened or crimped hoses and metal lines.

• DO NOT attempt makeshift repairs using tape, clamps or cements. The hydraulic system operates under extremely high pressure and such repairs could cause serious injury.

1

• Wear proper hand and eye protection when checking for a high pressure leak. Use a piece of wood or cardboard as a back stop to isolate and identify leaks.

Hydraulic oil under pressure can cause serious personal injury. Check for oil leaks with a piece of cardboard. DO NOT expose hands to possible high-pressure oil. Turn off engine before

attempting to tighten oil lines and ttings.

• Escaping pressurized hydraulic uid has force

sufcient to penetrate the skin, which could cause serious personal injury. Ensure all pressure is relieved before disconnecting line, hoses or valves.

• If injury from concentrated high-pressure steam

or hydraulic uid occurs, seek medical attention immediately. Injuries resulting from hydraulic uid penetrating the skin’s surface can result in serious infections or toxic reactions.

Rosco CSV Variable Width Chip Spreader 1-7

Safety

Refueling Precautions

• Do NOT overll the fuel tank as overow creates a re hazard when spilled on hot components.

• DO NOT smoke when refueling and never refuel when the engine is running. Fuel is highly ammable and should be handled with care. Death or serious injury can occur due to explosion and/or re.

• DO NOT ll tank to capacity. Allow room for expansion to reduce the risk of fuel expanding and spilling from the tank.

• Tighten fuel cap securely. Should fuel cap be lost, replace it with an original manufacturer’s approved cap. Pressurization of the tank may result from use of non-approved cap.

• Prevent res by keeping the machine clean of accumulated debris, grease, and spilled fuel.

• Use ultra-low sulfur diesel fuel (ULSD) only.

Battery Precautions

• Keep all sparks and ames away from batteries, as gas given off by electrolytes is explosive.

• Acid propelled by an explosion can cause blindness if it comes in contact with eyes. Always wear safety glasses when working near batteries.

• If you come in contact with battery electrolyte solution, wash off immediately. Chemicals can cause burns.

Starting and Stopping Precautions

• Check all around the machine to make sure there are no people working on the machine or in its path before starting. DO NOT start until area is clear. Death or serious injury can occur to bystanders from being crushed under a moving machine.

• Check brakes, steering and other control devices in accordance with instructions before starting. DO NOT bypass the chip spreader neutral-start system.

DO NOT operate the engine in an enclosed area without proper ventilation. Exhaust gasses are odorless and deadly.

Parking Precautions

• Park machine on level ground whenever possible and

apply the parking brake.

• Before leaving operator’s station:

1. Place the truck in neutral and engage the parking brake.

2. Turn off all accessories.

3. Shut off engine.

• Remove ignition key when leaving the machine parked or unattended.

• Always disconnect the battery ground cable before working on the electrical system to avoid injury from spark or short circuit. Electrical shock and burns can occur.

• To avoid electrolyte loss, DO NOT tip batteries more than 45 degrees.

Operating Precautions

• The receiving hopper width is 10 feet when fully extended. Use extreme caution while chip spreading to avoid damage or accidents from trafc and roadside obstacles.

• Always comply with local regulations regarding moving equipment on public roads and highways.

• Know and use the hand signals required for a particular job. Know who has the responsibility for signaling.

• Make sure that all lights and reectors comply with state and local regulations. Make sure that they are clean, in good working order, and can be seen clearly by all trafc.

Rosco CSV Variable Width Chip Spreader1-8

Safety

• DO NOT stand between the equipment and the truck while the truck is being backed to the chip spreader. Death or serious injury can result from being crushed between the two machines.

• Check all gauges and warning instruments for proper operation. If malfunctions are found, shut down the machine and report the problem for resolution. If the failure causes loss of steering control, loss of brake control, or loss of engine power, stop chip spreader motion as quickly as possible. Apply parking brake. Keep the machine securely parked until the failure is corrected or the machine can be safely towed.

• Drive the machine with care. Make sure speed is compatible with conditions. Use caution on rough ground, slopes, and while turning.

• Be alert for hazards and obstructions such as ditches, trees, cliffs, overhead power lines, and areas where there is danger of a slide.

• Be aware of and understand the job site trafc ow patterns.

• Obey agmen, road signs, and signals.

• Watch for bystanders. Never allow anyone to be

under the machine during operation. Never allow anyone to reach into the machine during use.

• Operator must know how to use signaling devices when driving the machine. Operator must also understand which circumstances require use of each signal. Use tail lights, slow moving vehicle signs, and warning beacon as needed when traveling on public roads. It is recommended that you provide an escort on the road.

Maintenance Precautions

• DO NOT attempt repairs unless trained to do so. Refer to manuals and experienced repair personnel for help.

• Before working on the machine, securely block the machine and any components that may fall. Block any working components to prevent unexpected movement while repairs are being made.

• Always wear safety glasses and other required safety equipment when servicing or making repairs.

• Disconnect battery before working on the electrical system or welding.

• Avoid lubrication or mechanical adjustments while the chip spreader is in motion or while engine is operating.

• Never make repairs on pressurized components such as uid lines, the gas system, or mechanical items until the pressure has been relieved.

• When servicing or replacing hardened pins, use a brass drift or other suitable material between the hammer and pin.

• Keep brake and steering systems in good operating condition.

1

• DO NOT tow the machine, except to remove from road or to load on trailer.

Storage Precautions

• Store machine in an area away from human activity.

• DO NOT permit children to play on or around the

stored machine.

• Make sure the unit is stored on a surface that is rm, level, and free of debris.

• Store the machine inside a building or cover securely with a weather-proof tarpaulin.

Rosco CSV Variable Width Chip Spreader 1-9

Safety

SAFETY DECALS

If your machine is repainted, it is extremely important that you replace all the CAUTION, WARNING and DANGER safety decals in the proper locations. (Figure

1-1) For additional help, refer to the parts listing in Section 7 and contact your authorized Rosco LeeBoy

dealer to order a replacement kit.

NOTE: It is the responsibility of the owner and operator to make sure that all safety labels are readable and located on the chip spreader as designated by Rosco LeeBoy.

Figure 1-1. Safety Labels and Safety Label Locations

Rosco CSV Variable Width Chip Spreader1-10

Safety

Safety Decals Care

1. Keep safety decals and signs clean and legible at all

times.

2. Become familiar with the content and the position

of each safety decal. Decals include important information.

3. Replace decals and signs that are missing or

become impossible to read.

4. When replacing parts that display a safety decal,

ensure that the new part is tted with a decal as well.

5. Obtain replacement safety decals or signs from

your authorized Rosco LeeBoy dealer.

Decal Installation (Sticker Type)

1. Be sure that the installation area is clean and dry.

Use hot, soapy water to clean the surface where the decal will be applied.

2. Thoroughly dry the surface.

3. Measure and t decal before removing the paper

backing.

Decal Installation (Top Protected)

1. If the decal has a protective top paper, use hot soapy water on the surface where the decal will be applied. Leave wet.

2. Determine the proper location, remove protective back paper and soak decal in clean soapy water before application. This will help to alleviate air bubbles in the applied decal.

3. Smooth decal into place with a squeegee and check for air bubbles.

4. Small air pockets can be pierced with a pin and smoothed out using a piece of the decal backing.

5. When decal is completely smoothed, carefully remove top paper.

1

4. For decals with no top protection paper, remove the smallest split-backed paper.

5. Align decal over the specied area and carefully press exposed portion into place.

6. Slowly remove the remaining backing and carefully smooth the remaining portion of the decal into place.

7. Small air pockets can be pierced with a pin and smoothed using a piece of the decal backing.

Rosco CSV Variable Width Chip Spreader 1-11

Safety

NOTES

Rosco CSV Variable Width Chip Spreader1-12

Section 2

INFORMATION AND SPECIFICATIONS