Ropox VertiElectric User Manual

2
Ropox VertiElectric
User manual Mounting instruction
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PDF 6077 / 06.03.19
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Page 2 © ROPOX 2016
Table of Contents
1. INTRODUCTION .............................................................................................................................................. 3
2. COMPLIANCE WITH EU-DIRECTIVES ...................................................................................................... 3
3. APPLICATION .................................................................................................................................................. 3
4. TECHNICAL DATA .......................................................................................................................................... 4
5. SCHEMATIC DIAGRAM OF FRAME ........................................................................................................... 5
5.1.2 Wall unit sizes ........................................................................................................................................... 6
5.1.3 Wiring to control switch ............................................................................................................................ 7
6. MOUNTING INSTRUCTIONS ........................................................................................................................ 8
6.1 Marking of wall ........................................................................................................................................... 9
6.2 Reinforcement of wall units ....................................................................................................................... 10
6.4 Mounting of Verti unit ............................................................................................................................... 10
6.3 Marking of holes in wall unit ..................................................................................................................... 10
6.5 Mounting of wall units ................................................................................................ ............................... 12
6.6 Mounting of motor ..................................................................................................................................... 12
6.7 Mounting of safetystop ............................................................................................................................... 14
6.8 Placing of cables for safety stop ................................................................................................................ 17
6.9 Connection of cables ................................................................................................................................. 19
7. MOUNTING INSTRUCTIONS FOR 2 UNITS ................................................................ ............................. 20
8. PERFORMANCE TEST ................................................................................................................................. 23
9. LIST OF COMPONENTS FOR VERTIELECTRIC ................................................................................... 24
10. OPTIONS FOR VERTIELECTRIC .............................................................................................................. 25
12. SAFETY IN USE .............................................................................................................................................. 28
13. CLEANING AND MAINTENANCE.............................................................................................................. 29
13.1 Cleaning of frame .................................................................................................................................... 29
13.2 Maintenance ............................................................................................................................................ 29
13.3 Service schedule, operation and maintenance ........................................................................................ 30
14. TROUBLE SHOOTING .................................................................................................................................. 30
14.1 The height of the frame cannot be adjusted................................ ................................ ............................. 30
15. CE-DECLARATION ....................................................................................................................................... 31
16. COMPLAINTS ................................................................................................................................ ................. 32
Page 3 © ROPOX 2016
1. Introduction
VertiElectric is a electric height adjustable frame for wall units. VertiElectric is especially suitable for wheelchair users or persons who normally have difficulties reaching upper shelves in wall units.
All users must follow these instructions. It is very important that the instructions have been read and understood prior to operation of the product.
This instruction must be accesseble to the user and keept with the product if it is moved to another place.
The correct use, operation and inspection are decisive factors for efficient and safe performance.
2. Compliance with EU-Directives
This product has CE-marking according to the current Machinery, EMC and Low Voltage Directives and thus complies with the basic safety requirements. See separate CE-declaration, section 15 .
If these frames are assembled or otherwise connected with other electrical components, this will be considered a new unit. Consequently, the assembled unit must be subject to a risk assessment, after which the CE mark may be awarded.
3. Application
VertiElectric is designed to obtain optimum working height for the user. VertiElectric has been designed for height adjustment of wall units. VertiElectric must NOT be used as a lifting table or person lifter.
The product must be used indoor, under normal room temperatures and humidity as stated in section 4.
The control unit complies with IP32/ll and must always be installed in accordance with the national Heavy Current Regulations or corresponding national or international standards.
If this product is electrically adjustable in height there is a risk of trapping. The product must
therefore always be operated by or under the guidance of an experienced adult, who has read and understood the importance of section 12 “Safety in use”
This document must ALWAYS accompany the product and be read by and available to users
Page 4 © ROPOX 2016
4. Technical data
Product name: Ropox VertiElectric Item numbers: Item numbers:
VertiElectric width 40cm : 30-40604 VertiElectric width 50cm : 30-40605 VertiElectric width 60cm : 30-40606 VertiElectric width 70cm : 30-40607 VertiElectric width 80cm : 30-40608 VertiElectric width 90cm : 30-40609 VertiElectric width 100cm: 30-40610 VertiElectric width 110cm: 30-40611 VertiElectric width 120cm: 30-40612 VertiElectric width 130cm : 30-40613 VertiElectric width 140cm : 30-40614 VertiElectric width 150cm : 30-40615 VertiElectric width 160cm : 30-40616 VertiElectric width 170cm : 30-40617 VertiElectric width 180cm : 30-40618
Material: Welded steel tubes St. 37 and various plastic components. Surface treatment: Blue chromate, powder coating. Power supply: 230VAC / 2,5A / 50Hz Standby primary: 0,3W Control voltage: 24VDC Duty circle.: Max. 4 min. active then 18 min. pause Max. load of frame: The width 40 – 120 cm, 80 kg evenly distributed over the frame
The width 130 – 180 cm, 120 kg evenly distributed over the frame
Speed: Approx. 33 mm/
sec
- Approx. 9 sec for a complete stroke
Temperature: 5-45° C Air humidity: 5-85% (non-condensing)
Complaints: See Complaints, page 32 Producer: Ropox A/S, DK-4700 Naestved, Tlf.: +45 55 75 05 00
E-mail: info@ropox.dk - www.ropox.com
Page 5 © ROPOX 2016
5. Schematic diagram of frame
Its important that electrical connections to control unit are flexible and can move freely within the range of adjustment of frame.
Conditions for schematic diagram:
Height of wall units = 704 mm – (with another height of wall unit regulate diagram accordingly)
Height of upper edge of wall unit = 2120 mm (if another height required, regulate diagram accordingly)
/////////////////
150
330
50 ± 1
300 mm
(Height Max
. 920)
704
Cabinet buttom
1416
VertiElectric
Cabinet
1300-1800 mm
1672
230V connection
VertiElectric
Cabinet
400-500 mm
VertiElectric
Cabinet
600-1200 mm
230V connection
150
230V connection
/////////////////
Page 6 © ROPOX 2016
Construction – see dimensions on the following page
Minimum area for reinforcement of wall. Wall material must be suitable for screw mounting.
Area for electric installation.
Area for conduit.
40 – 120 cm
Max. load 80kg evenly distributed, according to DS/EN 12182, based on 11 screws/bolts.
130 – 180 cm
Max. load 120kg evenly distributed, according to DS/EN 12182, based on 22 screws/bolts.
Minimum load capacity per screw/bolt:
22.5kg The fitter should always consider the material, condition and strength of the wall and use screws
and rawlplugs suitable for the specific wall type.
5.1.2 Wall unit sizes
Obs! – If Safety stop plate is not being used, wall units with less depth can be used!
704-920 mm
330 mm
Page 7 © ROPOX 2016
5.1.3 Wiring to control switch
Pull down cable from wall units to edge of worktop for placement of control. We recommend a build-in pipe in wall where the cable can be pulled through (ø3cm). If a high wall unit is placed right next to a VertiElectric, it is an advantage to pull the cable for the
control trough wall unit then a pipe in wall can be avoided.
Cabinet width 40-50 cm
(30-40604 to 30-40605)
Cabinet width 60-120 cm
(30-40606 to 30-40612)
Page 8 © ROPOX 2016
Cabinet width 130-180 cm
(30-40613 to 30-40618)
Page 9 © ROPOX 2016
6. Mounting instructions
Prior to assembly check that all parts have been provided. See list of components, section 9
Height of top wall unit (edge) = 2120 mm – see schematic diagram page 5
6.1 Marking of wall
Assembly must always be carried out by competent personnel
6.1.3 Level mounting plate in correct height whereupon marking for remaining screws is carried out.
1672 mm
From the floor
//////////////
1602 mm
From the floor
//////////////
Wall unit centre
6.1.1 A wall unit height of 704mm – mark centre measurement of wall unit on wall in a height of 1672mm from floor. Se schematic diagram page 5 for correct marking! Drill hole and insert raw plug.
*1672 mm
From the Floor
//////////////
6.1.2 Fasten mounting plate with a screw in the middle.
6.1.4 Secure mounting plate with remaining
screws which are necessary.
Page 10 © ROPOX 2016
6.2 Reinforcement of wall units
3 x Marking
6.2.1 Bottom profile to be hooked onto the frame.
6.2.2 Mount the bottom profile with the two screws.
6.3.1 Place wall unit on the floor with the backside turned upwards, position VertiElectric on top of the wall unit in the centre.
6.3.2 Mark 3 holes trough the frame and gear box, be careful not to damage any parts of VertiElectric.
6.3 Marking of holes in wall unit
6.3.4 Finally drill all 4 holes (3 x ø12) - (1 x ø30).
6.3.3 Mark one hole in the top of wall unit.
1 x Marking
3 x ø12
1 x ø30
Page 11 © ROPOX 2016
6.4 Mounting of Verti unit
6.4.1 Lift VertiElectric onto mounting plate and adjust that it is placed in the centre of the wall unit, Mark additional 2 mounting holes. Remove VertiElectric before drilling and inserting of raw plugs.
6.4.2 Once more lift VertiElectric onto mounting plate, place and adjust in centre of wall unit. Secure the frame with mounting one screw in centre.
6.4.3 Adjust the frame plumb with the 2
adjustment screws which are placed at bottom coil/cylinder. Use 1 in each side.
6.4.4 Insert and fasten remaining 2 adjustment screws.
6.4.5 Mark up the Four holes in the back panel of the wall unit for later adjustment according to
6.5.3 & 6.5.4
Ø 12 (4x)
418
62
40
Page 12 © ROPOX 2016
6.5 Mounting of wall units
6.6 Mounting of motor
6.6.2 Safely turn the shaft for correct mounting of motor. Tighten the two screws. The eye on the yellow/green earth wire should be mounted on one of the screws.
6.5.1 Lift wall unit onto frame and place in centre.
Fastening in top and bottom
6.5.2 Secure wall unit in top and bottom.
6.5.3 Press wall unit into frame and fasten the top first.
Top of wall unit
6.5.4 Press wall unit into frame at the bottom and fasten.
Bottom of wall unit
6.6.1 Motor, with spindle, is mounted through back plate and into gearbox
Page 13 © ROPOX 2016
6.6.4 Plug cables to motor. For order of connection look on page 18, point 8 (start-up procedure).
6.6.5 The cables are secured by
mounting on safety plate.
6.6.6 The power cable from control box is secured
by mounting of safety plate.
6.6.3 Control box hooked onto the bracket that is screwed to the top of the cabinet.
Page 14 © ROPOX 2016
6.7 Mounting of safetystop
Placement possibilities
1: The safetystop is mounted flush with the front of the cabinet
Door: 16-20mm
From wall to safetystop 380mm
Safetystop: 370mm
Cabinet: 330mm
Cabinet
704mm
– 920mm
Page 15 © ROPOX 2016
2: The safetystop is mounted flush with the front of the cabinet door
Door: 16-20mm
Cabinet
: 704mm
– 920mm
From wall to safetystop: 396mm – 400mm
Safetystop: 370mm
Cabinet: 330mm
20-24mm
Page 16 © ROPOX 2016
6.7.2 Screw the safetystop to cabinet with included wood screws.
6.7.1 Place the safetystop in center, under the cabinet. The safetystop can be mounted flush with cabinet or cabinet door. Hold the safetystop in place with a clamp.
Page 17 © ROPOX 2016
6.8 Placing of cables for safety stop
Placement of extension cable to Safety stop
6.8.1 Cable for safety stop is drawn from control box through the hole at the top of the cabinet. The cable is placed long the left side of the cabinet and connected to the wire from the safety stop frame.
Remove yellow 2,2kΩ resistor from the cord marked S2
Page 18 © ROPOX 2016
Connect extension cable to the cord marked S2.
6.8.2 Secure other end of cable for safety stop with strip in the right side. Note that a “yellow” short-circuit plug has to be mounted.
Placement of Plug w/resistor (Yellow)
Page 19 © ROPOX 2016
6.9.2 Mounting of cable support for net cable to the wall. Secure 230V cable to the cable support on wall.
6.9.1 After mounting of switch (for example into front fascia of tabletop) the connection of cables is secured with enclosed safety covers as shown.
6.9 Connection of cables
Page 20 © ROPOX 2016
7. Mounting instructions for 2 units
The 2 units should be mounted on the following bottom rail.
The mounted unit should be mounted on the wall as described on page 11
Page 21 © ROPOX 2016
In addition to the cables, which are mounted on page 10, then connect the second motor cable in M2 on the control box
The new motor cable, should be drawn from the control box to the motor 2
Page 22 © ROPOX 2016
Safety stop plates are mounted under the cabinets as described on page 14-17
Cable for safety stop is drawn from control box through the hole at the top of the cabinet. The cable is placed long the left side of the cabinet and connected to the wire from the safety stop frame.
The cable connected to the safety stop on the left side
The two safety stop must be connected in the middle
Contact with yellow resistor placed on the right side of the safety stop.
Page 23 © ROPOX 2016
8. Performance test
After installation and prior to use all functions of unit must be tested. The test must be carried
out by competent personnel. Subsequently the test shall be carried out once a year.
Testing prior to connection to mains voltage:
1. Check that mounting instructions have been observed
2. Check that all bolts have been tightened.
3. Check that all cables have been connected correctly and that the plugs have been pressed home.
4. Check that there is no load on the frame.
5. Check that there is nothing preventing the frame from moving freely within the heightadjustment range.
Start-up Procedure
1. Connect the net cable and turn on the power
2. Connect the motor cables to M1 and M2
3. Connect the control switch to HS
4. Press DOWN on the control switch, move the frame to bottom position, check that the movement is even and smooth. Make sure that the cable connections follow the movement of the frame and that they do not get squeezed. The frame is now reset.
5. Press UP on the control switch, move the frame to top position and check that the movement is even and smooth. Make sure that the cable connections follow the movement of the frame and that they do not get squeezed.
If safety stop has been mounted under the wall unit it must be tested as follows:
Press DOWN on control switch and let frame move 2-5 cm downwards together with safety stop. The frame must stop downwards movement and move 1-2 cm upwards and stop. If a smart box has been mounted – (is used if a FlexiElectric has been mounted below this unit) follow additional instructions for smart box.
If all test are ok, the frame is ready for use. See section “Safety in use”.
Page 24 © ROPOX 2016
9. List of components for VertiElectric
VertiElectric unit 30-40604 til 30-40605: 1 pc.
The VertiElectric comprises:
30*40601-079 Mounting parts, VertiElectric 1 set 30*40601-096 Mounting plate 1 pc.
Bottom profile:
30-40040 Bottom profile width 40cm 1 pc. 30-40050 Bottom profile width 50cm 1 pc.
Motor for VertiElectric incl. fitting 30-40675: 1 pc.
The motor comprises:
96000573 Cable for motor 1 pc.. 10098-453 Fitting for motor 1 pc. 98000-555 Stop ring 1 pc. 96000582 Spindle 7mm, Hex7, L=0,14cm 1 pc. 95170508 Facet washer M8 1 pc. 95010510 Insex screw M5x10 3 pcs. 95091050 Screw ø4,8x50 Torx 2 pcs. 95000009 Allen key Hex2 1 pcs.
Control box (26,5x10,5x3,7 cm) 30-40650:
Incl. hose connection (300 cm) 1 pc.
The control box comprises:
96000592 Main cable 1 pc.
93000161 Extension cord 300 cm + spiral 1 pc. For mains cable, white
93000162 Extension cord 350 cm + spiral 1 pc.
For control switch, white 30-67840 Standard switch, (3x6 cm) 1 pc.
Incl. 150 cm cable
VertiElectric additional parts 30*40601-098: 1 set.
Additional part for VertiElectric comprise:
95000044 Bits 1 pc. 95000037 Open-end spanner NV 7mm 1 pc. 95000004 Allen key NV 4mm 1 pc. 95134017 Chip board screw 14 pcs. 95170508 Facet washer M8 1 pc. 10098-498 Support angle 4 pcs. / 8 pcs. 30*40601-116 Nails for support angle 40 pcs. / 75 pcs. 97701-838 97701-839 97701-841 97701-842
Page 25 © ROPOX 2016
VertiElectric unit 30-40606 til 30-40612: 1 pc.
VertiElectric comprises:
30*40601-079 Mounting parts, VertiElectric 1 set 30*40601-099 Mounting plate 1 pc.
Bottom profile:
30-40060 Bottom profile width 60cm 1 pc 30-40070 Bottom profile width 70cm 1 pc 30-40080 Bottom profile width 80cm 1 pc 30-40090 Bottom profile width 90cm 1 pc 30-40100 Bottom profile width 100cm 1 pc 30-40110 Bottom profile width 110cm 1 pc 30-40120 Bottom profile width 120cm 1 pc
Parts supplied as above.
VertiElectric unit 30-40613 til 30-40618: 2 pcs.
VertiElectric comprises:
30*40601-079 Mounting parts, VertiElectric 2 set 30*40601-099 Mounting plate 2 pcs.
Bottom profile:
30-40130 Bottom profile width 130cm 1 pc 30-40140 Bottom profile width 140cm 1 pc 30-40150 Bottom profile width 150cm 1 pc 30-40160 Bottom profile width 160cm 1 pc 30-40170 Bottom profile width 170cm 1 pc 30-40180 Bottom profile width 180cm 1 pc
Parts supplied as above.
10. Options for VertiElectric
Split cable 96000629: 1 pc. To be used if more than one control
Infra-red control 30-67847:
Remote control via infra-red receiver (cable 250 cm) 1 pc. Range 150-200 cm
Large press pad (14x7 cm) 30-67841:
For disabled people, incl. 150 cm cable 1 pc.
Safety stop plate 30-416xx:
Safety circle with extension cable (cable 250 cm) 1 pc. Steel plate with mounting parts and plate. cm
Smartbox 30-69002: 1 pc.
Option for safety stop plate To be ordered if VertiElectric is mounted above a FlexiElectric
Extension cord 30-67870: 1 pc. 250 cm (black) for safety stop
Spiral extension 30-67871: 1 pc. L =25-100 cm (black) for safety stop
Page 26 © ROPOX 2016
Safety stop with LED spot 12V 10W Inkl. transformer.
Incl. cables 30-42604 Led for 40cm Safetystop 1pc
30-42605 Led for 50cm Safetystop 1pc 30-42606 Led for 60cm Safetystop 1pc 30-42607 Led for 70cm Safetystop 2pc 30-42608 Led for 80cm Safetystop 2pc 30-42609 Led for 90cm Safetystop 2pc 30-42610 Led for 100cm Safetystop 2pc 30-42611 Led for 110cm Safetystop 2pc 30-42612 Led for 120cm Safetystop 2pc 30-42613 Led for 130cm Safetystop 3pc 30-42614 Led for 140cm Safetystop 4pc 30-42615 Led for 150cm Safetystop 4pc 30-42616 Led for 160cm Safetystop 4pc 30-42617 Led for 170cm Safetystop 4pc 30-42618 Led for 180cm Safetystop 4pc
Page 27 © ROPOX 2016
11. Placing of LED spot
If LED spots are purchased, they will be positioned as shown on drawing below.
Page 28 © ROPOX 2016
12. Safety in use
The VertiElectric should only be used by people who have read and understood these
instructions..
VertiElectric is a height-adjustable frame, and we recommend the filling of a safety stop
beneath in order to guard against trapping. Even though a safety stop plate has been mounted always make sure that there are no people, animals or objects under the frame during height adjustment.
VertiElectric is a wall unit and must not be used as lifting equipment or person lifter. Always use the frame so there is no risk of damage to people or property. The person, who
operates the frame, is responsible for avoiding damage or injury.
Children and people with reduced observation must only operate the frame under
surveillance.
If the frame is used in publicly accessible locations where children or people with reduced
observation ability may get close to the frame, the person operating the frame must pay sufficient attention in order to prevent dangerous situations.
Make sure that there is free space above and below the frame to allow height adjustment. Do not overload the frame and make sure that the load distribution is correct. Do not operate the frame in case of errors or damage. Do not use the frame in an explosive environment. In case of inspections, service and repairs make sure the frame is not loaded, and that main
power is disconnected
Any modification to the frame, which may influence its operation or construction, is forbidden Installation, service and repairs must only be carried out by competent personnel. If the frame has not been installed in accordance with these mounting instructions, the
guarantee may become void.
Only use Ropox original spare parts as replacement parts. If other spare parts are used, the
guarantee may become void.
Page 29 © ROPOX 2016
13. Cleaning and maintenance
13.1 Cleaning of frame
Clean the frame with a damp cloth using lukewarm water and ordinary cleaning agents. Do not
use Corrosive/abrasive liquids or abrasive cloths, brushes or sponges.
After cleaning dry the frame.
13.2 Maintenance
The frame is maintenance-free and moving parts have been lubricated for life. For reasons of safety and reliability we recommend inspection of the frame once a year:
Check that all bolts have been tightened. Check that the frame moves freely from bottom to top position without problems. Resetting the frame: Press DOWN on the control switch and move the frame to the
bottom position. Press DOWN once more and keep the switch pressed for 5 sec. to reset the control unit. Check that the movement is even and smooth. Make sure that the mains cable moves freely.
Check that all cables have been fitted correctly and are undamaged.. After each inspection the service schedule shall be filled in. Only use Ropox original spare parts as replacement parts. If other parts are used, the
guarantee may become void
The frame must not be connected to the mains voltage during cleaning.
Do not flush electrical components with water
Inspections, service and repairs must be carried out by competent personnel
Page 30 © ROPOX 2016
13.3 Service schedule, operation and maintenance
14. Trouble shooting
14.1 The height of the frame cannot be adjusted
1. Check mains and voltage to the control unit and that the power is switched on.
2. Check cables and plug-in connections between control box and motors.
3. Check cables and plug-in connections between control box and control switch.
4. Check cable connections between safety stop plate, and control box. (see mounting instructions).
5. Check that safety stop has not been activated.
Reset procedure
6 If none of the above has helped reset the unit:
Disconnect motorcables
Disconnect mains cable and wait 5 sec
Connect mains cable
Connect motor cable
Move the unit to buttom position for reset.
Service and maintenance Serial No.:
Date:
Sign:
Remarks:
Service and maintenance Serial No.:
Date:
Sign:
Remarks:
Service and maintenance Serial No.:
Date:
Sign:
Remarks:
Service and maintenance Serial No.:
Date:
Sign:
Remarks:
Page 31 © ROPOX 2016
15. CE-declaration
The undersigned hereby declares that the following products: Ropox VertiElectric all belong to risk class I and conform to the Directives and Standards mentioned below:
DIRECTIVES
The Machinery Directive 2006/42/EC
STANDARDS
DS/EN 12182: 2012 Assistive products for functionally disabled persons ­ General requirements and test methods
DS/EN 14971: 2012 Medical devices – Application of risk management to
medical devices
Risk analyses according to the Machinery Directive
2006/42/EC
DS/EN 60335-1: 2012 Household and similar electrical appliances -
Safety – Part 1: General requirements
Tested by Nemko, Certificate number: NO72162 DS/EN 9999: 2011: Assistive products for functionally disabled persons -
Classification and terminology
Dato: ___01-12-2016_____
Page 32 © ROPOX 2016
16. Complaints
We refer to our general Terms of sale and delivery on our homepage www.ropox.com
ROPOX A/S
Ringstedgade 221
DK – 4700 Naestved
Tel.: +45 55 75 05 00 Fax.: +45 55 75 05 50
E-mail: info@ropox.dk
www.ropox.com
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