Ropox VanityLine User Manual

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Ropox VanityLine Washbasin Electric

User Manual Mounting Instructions

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PDF 6174 / 25.10.2017

PA 2004 00634

Page 2

Contents

1. INTRODUCTION .................................................................................................................................................... 3

2. COMPLIANCE WITH EU-DIRECTIVES ........................................................................................................... 3

3. APPLICATION ........................................................................................................................................................ 3

3.1 Control switch ................................................................................................ ........................................................ 4

4. TECHNICAL DATA VANITYLINE WASHBASIN ............................................................................................ 5

5. DIMENSIONSSKETCH ......................................................................................................................................... 6

6. SUPPLY POINTS, WATER SUPPLY AND WASTE .......................................................................................... 7

6.1 Connection adapters ......................................................................................................................................... 11

7. MOUNTING INSTRUCTIONS ............................................................................................................................ 12

7.1 Mounting of frame ............................................................................................................................................ 12

7.2 Mounting of frame on the wall .......................................................................................................................... 12

7.3 Mounting of spacers .......................................................................................................................................... 13

7.4 Mounting of actuator ........................................................................................................................................ 14

7.5 Mounting of top frame ....................................................................................................................................... 14

7.6 Mounting of wooden fascias ............................................................................................................................. 15

7.7 Mounting of control switch ............................................................................................................................... 16

7.8 Mounting of control unit ................................................................................................................................... 17

7.9 Wiring circuit .................................................................................................................................................... 18

7.10 Mounting of washbasin .................................................................................................................................... 20

7.11 Mounting of water supply and waste ................................................................................................................ 21

8. MOUNTING OF ACCESSORIES ....................................................................................................................... 21

8.1 Mounting of safety strip .................................................................................................................................... 22

8.2 Mounting of hand control ................................................................................................................................. 24

8.3 Mounting of infrared control ................................ ................................ ............................................................ 24

8.4 Pre-setting of maximum water temperature ..................................................................................................... 24

8.5 Mounting of cover plates .................................................................................................................................. 25

8. LIST OF COMPONENTS FOR VANITYLINE WASHBASIN ........................................................................ 27

11. OPTIONS ................................................................................................................................................................ 31

12. SAFETY IN USE .................................................................................................................................................... 32

13. CLEANING/ MAINTENANCE ............................................................................................................................ 33

13.1 Cleaning, frame ........................................................................................................................................... 33

13.2 Cleaning, washbasin .................................................................................................................................... 33

13.3 Maintenance................................................................................................................................................. 33

13.4 Service schedule, operation and maintenance ............................................................................................. 34

14. TROUBLE SHOOTING ........................................................................................................................................ 35

15. SPARE PARTS ....................................................................................................................................................... 36

16. CE-MARKING ....................................................................................................................................................... 37

17. COMPLAINTS ....................................................................................................................................................... 38

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1. Introduction

The VanityLine washbasin is electrically height-adjustable from 68-98 cm to obtain optimum working height. Wheelchair users have unimpeded space up to the wall for better access.

If you have chosen the electrical version, frequent height adjustment can be made through activation of the control switch on the front fascia of the washbasin. As an option large press pads and remote control are available on request.

The users of the product must follow these instructions. It is imperative that the instructions have been read and understood before operation of the product.

The instructions should always be available to the user and accompany the product in the case of relocation.

The correct use, operation and inspection are decisive factors for efficient and safe performance.

2. Compliance with EU-directives

This product has CE marking and therefore meets the basic requirements concerning performance and safety of the current Machinery Directive. All types of the Ropox VanityLine washbasins are made in accordance with the relevant requirements of the Medical Devices Directive No. 93/42/EEC and are all in the lowest risk class 1. See separate CE-declaration, page 37.

3. Application

The VanityLine washbasin is adjustable in height in order to obtain optimum working height for user and helper. Do NOT use VanityLine washbasin as a lifting table or person lifter.

The product should be used indoor, at temperatures and humidity as described in section 4

The control unit complies with IP66 and must always be installed in accordance with the national Heavy Current Regulations or corresponding national or international standards.

This document must ALWAYS be kept with the product and have been read and understood by the user.

If this product is electrically adjustable in height there is a risk of squeezing. The product must therefore always be operated by or under the guidance of an experienced adult, who has read and understood the importance of section 12 ”Safety in use”.

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3.1 Control switch

Standard control switch:

For height adjustment of washbasin use fixed control switch which is mounted into front panel of washbasin

Press upwards symbol to raise/lift washbasin and to lower press downwards symbol The washbasins stops as soon as control button is released.

Ropox hand control with cable (accessory)

As an alternative hand control with cable can be used. Hand control works in the same way as switch. As soon as button is released movement of washbasin will stop.

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4. Technical data VanityLine washbasin

Product name: Ropox VanityLine washbasin Electric Item numbers: Washbasin in the middle 60x50cm: 40-14851

Washbasin to the right 90x50cm: 40-14852 Washbasin to the left 90x50cm: 40-14853 Washbasin to the right 120x50cm: 40-14854 Washbasin to the left 120x50cm: 40-14855

Height adjustment: 68-98 cm electrical, incl. standard washbasin

Type & size of washbasin: Wash basin: 120x50cm, washbasin to the right & left

Wash basin: 90x50cm,washbasin to the right & left

Wash basin: 60x50cm, washbasin in the middle Monobloc tap: Oras Saga, mixer tap with temperature pre-setting facility. Alternative mixer taps available.

Contact Ropox for more information.

Material, washbasin: Synthetic/composite marble with gelcoat Material, frame: Welded steel tube and plate St. 37

Aluminium alloy 606045-T6 Stainless steel spindle and various plastic components

Surface treatment: Blue chromate, powder coating: Standard RAL 9010, mat white Max. user weight: Max user weight is 250kg. Tested acc. to DS/EN 12182:2012 and

DS/ISO 17966:2016.

Power supply: 230VAC / 2.5A / 50Hz Standby primary: 7W Control voltage: 24VDC Duty circle: 2 min active/ 18 min pause Speed: Approx. 18 mm/

sec

Lifting time stroke 30 cm: Approx. 17 sec. Temperature: 10-40°C Air humidity: 5-85% (non-condensing) Complaints: See complaints page 38 Producer: Ropox A/S, DK-4700 Naestved, Tel.: +45 55 75 05 00

Mail: info@ropox.dk, www.ropox.com

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5. Dimensionssketch

40-14851

40-14852 og 40-14853

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6. Supply points, water supply and waste

40-14851

40-14854 og 40-14855

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40-14852

40-14853

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40-14855

40-14854

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It is advisable to place water supply and waste within the hatched area. Also it is important to use flexible hoses for water supply and waste to ensure that the washbasin will move freely without obstacles within the height adjustment range 68-98 cm including washbasin.

Arrange for the fixed feed pipes on the wall to be pointing up, at a height of 300 mm. This will ensure that the flexible feed pipes will always flex in a neat curve close to the wall without kinking. A 90 degree valve with a 1/2" exposed thread is recommended.

The control unit complies with IPX6 and must always be installed in accordance with the national Heavy Current Regulations or corresponding international or national standards.

The cables to the control unit must be able to move freely during height adjustment of the washbasin.

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6.1 Connection adapters

If the recommendations cannot be met, the components shown below are available depending on the type of installation in the building.

Water connection adapters

Hoses from washbasin

Adapter

Installation in

room (not provided)

No adapter required

1/2"

Thread

1/2" -> 3/8"

Item No. 97001670

3/8"

Thread

1/2" -> 15mm

Item No. 97001666

15mm

Pipe

Hose extension

Hose from washbasin

Coupling piece

Extra hose

1/2" -> 1/2"

Item No. 97001662

1/2" x 1/2", 0,5m, steel

Item No. 97001123

1/2" x 1/2", 1m, plastic

Item No. 97001120

Drain adapters

Drain hose from washbasin

Adapter

Installation in

room (not provided)

No adapter required

Ø32

Ø32 -> Ø40

Item No. 97001660

Ø40

Ø32 -> Ø50

Item No. 97001661

Ø50

Drain hose extension

Drain hose from washbasin

Coupling piece

Extra drain hose

Ø32-Ø32

Item No. 97001662

Ø32 Flex hose, 40-110cm

Item No. 97001161

Ø32 Flex hose, 27-62cm

Item No. 97001162

1/2”

Ø32

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7. Mounting instructions

Prior to assembly check that all parts have been provided according to the list of components. See list of components, page 27.

7.1 Mounting of frame

7.1.1 Slide top bracket for actuator and the one leg into groove on underside of aluminum profile.

7.1.2 Slide the other leg into the groove on

from the other side.

7.1.3 Fasten legs with two bolts,

make sure both legs flush with end of aluminum profile.

7.1.4 Mount the large mounting bracket for the

actuator onto underside of both legs and fix threaded bolts on the bracket.

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7.2 Mounting of frame on the wall

6cm

7.2.1 Place the frame against the wall

and align it. Adjust the two threaded bolts under the legs to ensure that the frame is horizontal. Mark and drill holes for fastening.

Fasten frame to the wall by means

of screws and raw plugs suiting the material of the wall. After mounting, the threaded bolts can be removed.

7.2.2 Misalignments up to 0.45 cm on

the wall may be adjusted by fitting the provided spacers (0.15 cm) between the legs and the wall.

Loosen the leg fixings a bit and

push the spacers behind the wall fittings, as required, at the top or bottom depending on whether the wall is vertical.

7.3 Mounting of spacers

7.3.1 In case of skirting boards, you

can use the 1 cm deep spacers to pack the frame out from the wall.

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7.4 Mounting of actuator

7.4.1a Mount actuator into bracket with enclosed bolts and locking nuts. Once actuator is secured with both fittings, top bracket can be fastened to aluminum profile

7.4.1b

7.4.1c

7.5 Mounting of top frame

7.5.1 Push the small flat-bar nuts into the

profile. Afterwards push large flat-bar nuts into profile, one in each end/side.

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7.6.3 Now all three fascias have been

mounted.

7.6.2 To ensure correct positioning of the

wooden fascias they are provided with marking-out for screws. Fasten the fascias to the frame from the inside.

6.4.1

7.5.2 Mount the frame of washbasin onto aluminium profile. Tighten the screws securely.

7.6 Mounting of wooden fascias

7.6.1 Mount the three wooden fascias on the frame.

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7.7 Mounting of control switch

7.7.1 The control switch for height adjustment must be mounted in the wooden front

fascia. Choose the required position (right/ left) in the front fascia and drill a 1.8 cm dia. hole.

7.7.2 Screw cap for control switch into fascia and afterwards mount switch.

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7.8 Mounting of control unit

7.8.1 Turn the two special locking nuts on the control box holder horizontal for them to fit into the

longitudinal track of aluminum profile. Place plates on front side of aluminum profile and fasten M6 screws (the special locking nuts will turn into place once screws are tightened) Secure the little boxes into two small locking nuts which are inside the profile For positioning on 40-14852 see point 7.8.1. For positioning on 40-14853 see point 7.8.2. For positioning on 40-14854 see point 7.8.3. For positioning on 40-14855 see point 7.8.4. For positioning on 40-14851 see point 7.8.5.

40-14853

7.8.2

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40-14854

40-14855

7.8.3

7.8.4

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7.8.5

40-14851

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7.9 Wiring circuit

1. Controlbox

2. Mains cable 230V

3. Actuator

4. Transmission box 97001672

5. Control switch

6. Communication cable

Plugs Plugs

2 1 6

Warning

ALWAYS switch off mains voltage during assembly

Check national regulations to determine the correct location of the control unit.

7.9.1 Connect electrical components as shown on above cable diagram.

Screw enclosed cable security plate onto wall and fixate power cable in both ends. The cable has to be able to

move freely during lifting of washbasin into top position. Connect power cable to control box.

Note! Loose cables are placed into enclosed cable duct, which can be mounted onto aluminum profile Note! Remember to mount filler plugs into contacts that are not used in control boxes and transmission box.

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7.10 Mounting of washbasin

7.10.1 Apply the silicone provided to the

top of the side pieces of the frame.

7.11 Mounting of water supply and waste

7.11.1 Fit the tap hexagon nipples on the pipes

of the water tap.

7.11.2 Screw the connecting hoses

onto the hexagon nipples and the outlet on the wall. Make sure that the connecting hoses move freely within the height adjustment range.

7.11.3 Mount the waste pipe from the

washbasin as illustrated. The flexible waste pipe must be able to move freely within the height adjustment range.

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8. Mounting of accessories

8.1 Mounting of safety strip

Be careful not to damage the safety strip during transport or mounting. If the safety strip is attached to an uneven or curved surface, whereby it is

bent or distorted, the correct functioning of the safety strip may be jeopardised.

The surface to which the safety strip has to be attached must be clean, dry and degreased to obtain optimum adhesion.

Please use provided cleansing tissue

The ”corner guides” should be mounted first as a guide for the safety strip. They should be placed where the side facia and front fascia meet.

Mount the safety strip on the bottom side of the fascia by means of the double adhesive tape starting at the furthest point from the control box.

Remove the protective paper of the tape and press on the safety strip. Be aware of the minimum inside bending radius R

min

=2 cm.

IMPORTANT

1. START

Corner

5. Shorten safety strip

6. Mount end plug

Sectional view of front- and side fascia It is extremely important that safety strip is mounted equate with outer edge of front/side fascia

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Wiring circuit when safety stip is mounted

1. Controlbox

2. Mains cable 230V

3. Actuator

4. Transmission box 97001685

5. Control switch

6. Safety strip

7. End plug

8. Adapter cable for safety strip

9. Communication cable

10. Transmission box 97001410

Plugs

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8.2 Mounting of hand control

8.3 Mounting of infrared control

8.4 Pre-setting of maximum water temperature

Dismount the original lever by removing the plastic plug under the lever and loosening the screw. Now the lever may be pulled off.

By turning the ring to the left, you may reduce the maximum water temperature. If the ring is

turned to the right, the maximum temperature will be increased.

Connect plug of hand control into transmission box where standard switch is connected.

Receiver box is IPx4 and can be placed underneath the washbasin, for example on inside of fascias. The cable length of receiver box is 40cm and operating range of control is approx.10m. The plug of receiver box is connected into transmission box where standard switch is connected.

cold

Hot

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8.5 Mounting of cover plates

8.5.1 Place velcro on both sides of inside cover plate as shown

8.5.2 Remove protection film from Velcro. Place covers in center of washbasin and press covers against frame, make sure that Velcro’s clue side sticks to frame. Inside cover must stand on the floor if washbasin is mounted in recommended height (see mounting instruction for washbasin)

8.5.3 Push outer cover plate onto top frame and mount/fasten with 2 pcs M6x10 bolts. Use prepared cutout in cover plate according to washbasin that is being installed!

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9. Performance test

After installation and prior to use, all functions of VanityLine must be tested. The test must be carried out by competent personnel. Subsequently the test shall be carried out at least once a year:

Testing prior to connection of mains voltage:

1. Check that the mounting instructions have been observed.

2. Check that all bolts have been tightened.

3. Check that all cables have been connected correctly and that the plugs have been pressed home.

4. Check that there is no load on the Flexi frame.

5. Check that there is nothing preventing the Flexi from moving freely within the height adjustment range.

Connect main power to control box and continue testing:

1. Press and hold the UP and DOWN buttons and keep them depressed until the control unit has beeped approx. ten times.

2. Press DOWN on the control switch, move the frame to bottom position, check that the movement is even and smooth. Make sure that the hose connections follow the movement of the frame and that they do not get squeezed. The frame is now reset.

3. Press UP on the control switch, move the frame to top position and check that the movement is even and smooth. Make sure that the hose connections follow the movement of the frame and that they do not get squeezed.

If a safety strip has been mounted underneath the washbasin it must be tested as follows:

Press DOWN on the control switch and let the washbasin move 2-5 cm downward. Now activate the safety strip by pressing it lightly. The washbasin must stop the downward movement, move 1-2 cm upward and stop.

If all these tests are ok, the washbasin is ready for use. Se section 12 “Safety in use”.

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8. List of components for VanityLine washbasin

VanityLine washbasin 60 cm, 40-14851:

30*65300-060: Alu-profile 1 pc. 30-67636-1: Flexi legs 2 pcs.

The legs comprise:

30-67881: Spacer (0.15 cm) 3 pcs./ leg 30-67680: Spacer (1 cm) 2 pcs./ leg 40*14705-058: Frame for washbasin 122 cm 1 pc.

30*65500-002: Flat-bar nut 2 pcs. 95010814: Bolt M8x14 4 pcs. 95010814: Washer for M8 4 pcs.

60102496: Wooden side fascia, white, 48,2x9x1.6 cm 2 pcs. 60102498: Wooden front fascia, white, 59,6x9x1.6 cm 1 pc.

97001570: Washbasin, 60x50 cm 1 pc.

30*72120-062 Bracket for actuator 1 set The brackets comprise:

30*65500-073: Actuator bracket top left 1 pc.

40*14851-002: Actuator bracket button 1 pc. 30*65500-003: Flat-bar nut 2 pcs. 95010814: Bolt M8x14 2 pcs.

95011020: Bolt M10x20 4 pcs. 95011035: Bolt M10x35 2 pcs. 95180510: Locking nut M10 2 pcs.

VanityLine washbasin 90cm, right 40-14852: 30*65300-090: Alu-profile 1 pc.

30-67636-1: Flexi legs 2 pcs.

The legs comprise: See above

40*14852-101: Frame for wash basin 90 cm 1 pc. 30*65500-002: Flat-bar nut 2 pcs. 95010814: Bolt M8x14 4 pcs. 95010814: Washer for M8 4 pcs.

60102496: Wooden side fascia, white, 48,2x9x1.6 cm 2 pcs. 60102497: Wooden front fascia, white, 89,6x9x1.6 cm 1 pc.

97001572: Washbasin, right 90x50 cm 1 pc.

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30*72120-015 Bracket for actuator 1 set The brackets comprise:

30*65500-076: Actuator bracket top left 1 pc.

30*72120-025: Actuator bracket button 1 pc. 30*65500-003: Flat-bar nut 2 pcs. 95010814: Bolt M8x14 2 pcs.

95011020: Bolt M10x20 4 pcs. 95011035: Bolt M10x35 2 pcs. 95180510: Locking nut M10 2 pcs.

VanityLine washbasin 90cm, left 40-14853:

Contains the same parts as specified in item 40-14852

97001571: Washbasin, left 90x50 cm 1 pc.

VanityLine washbasin 120 cm, right 40-14854:

30*65300-120: Alu-profile 1 pc. 30-67636-1: Flexi legs 2 pcs.

The legs comprise: See above:

40*14854-101: Frame for washbasin 120 cm 1 pc. 30*65500-002: Flat-bar nut 2 pcs. 95010814: Bolt M8x14 4 pcs. 95010814: Washer for M8 4 pcs.

60102496: Wooden side fascia, white, 48,2x9x1.6 cm 2 pcs. 60102499: Wooden side fascia, white, 119,6x9x1,6 cm 1 pc.

97001574: Washbasin, 120x50 cm, 1 pc.

30*72120-059 Bracket for actuator 1 set The brackets comprise:

30*65500-076: Actuator bracket top left 1 pc.

30*72120-060: Actuator bracket button 1 pc. 30*65500-003: Flat-bar nut 2 pcs.

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95010814: Bolt M8x14 2 pcs. 95011020: Bolt M10x20 4 pcs. 95011035: Bolt M10x35 2 pcs. 95180510:Locking nut M10 2 pcs.

VanityLine washbasin 120 cm, left 40-14855:

Contains the same parts as specified in item 40-14854

97001573: Washbasin, left 120x50 cm 1 pc.

8.3 Common plumbing parts

Electrical parts

40*14705-039: Control box holder (90+120cm wash basin) 1 stk.

30*72120-020: Control box holder (60cm wash basin) 1 stk.

97000465: Actuator 1 stk.

97000474: Actuator cable 1 stk.

97000421: Control box 1 stk.

97001410: Transmission box 1 stk.

97000440: Communication cable 1 stk.

97000429: Plug oval 2 stk.

97001412: Plug round 2 stk.

97001701: Control switch 1 stk.

40*43043-033: Cap for control switch 1 stk.

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97003000: Silicone tube 1 pc. 97001601: Prevex water trap 1 pc.

97001162: Flexible waste pipe, Ø32/32 1 pc. 27-62cm (60cm wash basin)

97001161: Flexible waste pipe, Ø32/32 1 pc. 40-100cm (90cm and 120cm wash basin)

97001035: Elbows 32mmx 88,5°, white 2 pcs.

97001045: Bottom valve with plug for overflow 1 pc.

97001046: Foam packing 1 pc.

97001008: Ball chain with coupling link 1 pc. 97001012: Hexagon nipple 2 pcs.

97001120: Connecting hoses, ½” x ½”, 100 cm 2 pcs.

97001320: Mixer tap, Oras Saga 1 pc. Lever length 8 cm from centre

96000155: Adhesive pads 5 pcs.

Cable tidy strips 5 pcs.

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11. Options

Safety strip for 60 cm washbasin 40-14857: 1 pc. Safety strip for 90 cm washbasin 40-14858: 1 pc. Safety strip for 120 cm washbasin 40-14859: 1 pc.

Infrared control, 30-72002-1: 1 pc.

Cover plate 60cm 40-14865: 1 set

Cover plate 90cm 40-14866: 1 set

Cover plate 120cm 40-14867: 1 set

Hand control, 40-14868-1:

Incl. 14141-018 hand control holder 1 set

This model is for use on washbasin WITHOUT safety strip.

Hand control, 40-14869-1:

Incl. 14141-018 hand control holder 1 set

This model is for use on washbasin with safety strip

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12. Safety in use

 The VanityLine washbasin should only be used by people, who have read and understood

these instructions.

 VanityLine washbasin is a height-adjustable washbasin and should not be used as a lifting

table or person lifter.

 On electrically height-adjustable washbasins we recommend the fitting of safety stop rails in

order to guard against and avoid injury and accidents. Nevertheless, always make sure that there are no people, animals or objects under the washbasin during height adjustment.

 Always use the washbasin so there is no risk of damage to people or property. The person,

who operates the washbasin, is responsible for avoiding damage or injury.

 If the washbasin is used in publicly accessible locations where children or people with

reduced observation ability may get close to the washbasin, the person operating the wash basin must pay sufficient attention in order to prevent dangerous situations.

 Make sure that there is free space above and below the washbasin to allow height

adjustment.

 Do not overload the washbasin and make sure that the load distribution is correct.  Do not operate the washbasin in case of errors or damage.  Do not use the washbasin in an explosive environment.  Any modification of the washbasin, which may influence its operation or construction, is

forbidden.

 Installation, service and repairs must be carried out by competent personnel.  In case of inspections, service or repairs make sure that the washbasin is not loaded.  If the washbasin has not been installed in accordance with these mounting instructions, the

guarantee may become void.

 Only use Ropox original spare parts as replacement parts. If other spare parts are used, the

guarantee may become void.

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13. Cleaning/ maintenance

13.1 Cleaning, frame

The wash basin may get dirty during use. It is very important to clean the washbasin frame as described in these instructions.

Clean the frame with a damp cloth using lukewarm water and ordinary cleaning agents. Do not use Corrosive/ abrasive liquids or abrasive cloths, brushes or sponges. After cleaning dry the frame.

13.2 Cleaning, washbasin

The washbasin is made of a composite material of marble and synthetic granulates with a gel coat surface. This gives a hard and hardwearing finish, which is easy to keep clean. Wash the surfaces daily and dry with a cloth. Do not use cleaning agents containing abrasives, e.g. steel wool, scouring powder or sulphur acid.

If the water is calcareous, deposits may occur. Remove these calcareous deposits once a week with a cleaning agent containing citric acid, ethanoic acid or phosphoric acid. Leave the cleaning agent for 5-10 minutes, depending on the thickness of the deposits, and clean with a soft sponge.

Disinfection of the washbasin may be made using customary disinfectants.

13.3 Maintenance

The frame is maintenance-free and the moving parts have been lubricated for life. For reasons of safety and reliability we recommend inspection of the frame once a year.

During inspections:

 Check that all bolts have been tightened.  Check that the frame moves freely from bottom to top position without problems.  Resetting the washbasin: Press DOWN on the control switch and move the frame to

bottom position. Press DOWN once more and keep the switch depressed for 5 sec. to reset the control unit. Check that the movement is even and smooth. Make sure that the mains cable moves freely.

 Check that water and waste pipes are tight and undamaged.  Check that all cables have been fitted correctly and are undamaged.

After each inspection the service schedule shall be filled in. See item 13.4.

Only use Ropox original spare parts as replacement parts. If other parts are used, the guarantee may become void.

Inspections, service and repairs must be carried out by competent personnel

The frame must not be connected to the mains voltage during cleaning.

Do not flush electrical components with water.