Rondo SCM50 User Manual

Operating manual

Croissomat

SCM50

Edition BD414202

04.2014

Technical specication subject to change without notice

www.rondo-online.com

RONDO Burgdorf AG

Heimiswilstrasse 42
CH-3400 Burgdorf/Schweiz
Tel. [phone]
Fax [phone]
[e-mail]
www.rondo-online.com

RONDO Schio s.r.l.

Via Lago di Albano, 86
I-36015 Schio (VI)
Tel. [phone]
Fax [phone]
[e-mail]

RONDO GmbH & Co. KG

D-57299 Burbach
Hoorwaldstrasse 44
Tel. [phone]
Fax [phone]
[e-mail]

RONDO S.à.r.l.

PAE «Les Pins»

F-67319 Wasselonne Cédex
Tel. [phone]
Fax [phone]
[e-mail]

RONDO Ltd.

Unit 7, Chessington Park
Lion Park Avenue
Chessington, Surrey KT9 1ST/GB
Tel. [phone]
Fax [phone]
[e-mail]

RONDO Asia

A-2-21, Jalan Kuchai Maju 2
Kuchai Entrepreneurs Park
Off Jalan Kuchai Lama
58200 Kuala Lumpur/Malaysia
Tel. [phone]
Fax [phone]
[e-mail]

RONDO China

Unit 1511, 15F, South Tower
Fuli Yingli Bulding, No. 3

Hua Qiang Road
Guangzou P.R.C. 510623
China

Tel. [phone]
Fax [phone]
[e-mail]

RONDO IBERIA

Ronda del Golf Este
Finca Doña María

Las Amapolas 8 -1b
29630 Benalmádena-Costa, Malaga

España

Tel. [phone]
Fax [phone]
[e-mail]

RONDO Inc.

100, State Street
Moonachie, N.J. 07074/USA
Tel. [phone]
Fax [phone]
[e-mail]

RONDO Inc.

267 Canarctic Drive
Downsview, Ont. M3J 2N7/Canada
Tel. [phone]
Fax [phone]
[e-mail]

OOO RONDO Rus

Dmitrovskoe Chaussée 157, Str. 4
RU-127411 Moskau/Russland
Tel. [phone]
Fax [phone]
[e-mail]

Index

1 Safety information 10

1.1 Explanation of Symbols 10

1.2 Explanation of warning signs 10

1.3 Safety elements 10

1.3.1 Safety guards 10

1.4 Safety instructions and information which must be followed 11

2 Transporting, setting up, connecting, dismounting and storing the machine 14

2.1 Machine delivery 14

2.2 Transportation 14

2.3 Unpacking the machine 14

2.4 Setting up the machine 15

2.4.1 Tightening the conveyor belts 15

2.4.2 Fitting tool 16

2.4.3 Croissant roller 16

2.4.4 Installing bypass table (option) 17

2.5 Requirements for putting the machine into operation 18

2.6 Moving direction test 18

3 General data about the machine 19

3.1 General information 19

3.1.1 Authorized use 19

3.1.2 Noise values 19

3.1.3 Temperatures 20

3.1.4 Ambient humidity 20

3.1.5 Machine weight 20

3.2 Prerequisites 20

3.3 Full view of the machine 21

3.4 Operating elements 22

3.4.1 Mains Switch 22

3.4.2 Safety guards 22

3.4.3 Emergency-stop key 22

3.4.4 Control panel 22

3.4.5 Longitudinal cutting 22

3.4.6 Guillotine 23

3.4.7 Hold-down rollers 23

3.4.8 Croissant roller 23

Edition BD414202

04.2014

Croissomat

Operating manual

7

Index

4 Starting the machine 24

4.1 Preparing for operational readiness without bypass table 24

4.2 Preparing for operation readiness with bypass table 24

4.3 Starting/Stopping the machine 25

5 Operation 26

5.1 General functional description of the Croissomat 26

5.1.1 Operating elements 26

5.2 Operating instructions 27

5.2.1 Switching on the machine 27

5.2.2 General notes 27

5.3 Product selection and product definition 28

5.4 Pause times 28

5.5 Operating modes 29

5.5.1 Set-up mode 29

5.5.2 Normal mode 29

5.5.3 Bypass mode 29

5.6 Special functions 30

5.6.1 Maintenance function 30

5.6.2 Operating hours counter 30

5.6.3 Indication safety guard open 30

5.7 The longitudinal cutting device and the guillotine 31

5.8 Croissant roller 33

5.9 Lowering the infeed table 33

6 Cleaning 34

6.1 Cleaning 34

6.1.1 Croissant roller 34

6.1.2 Care 38

7 Maintenance 39

7.1 General information for maintenance of the machine 39

7.2 Maintenance list 39

7.3 Replacement parts list 40

Edition BD414202

04.2014

Croissomat

Operating manual

8

Index

8 Trouble shooting 41

9 Technical data 44

9.1 Technical data Croissomat 44

9.2 Additional information 45

Hint for operating manual: The numbers of the illustrations
(Ex.

1) are numbered chapterwise.

Edition BD414202

04.2014

Croissomat

Operating manual

9

Safety information

1 Safety information

1.1 Explanation of Symbols

All the sections in this operating manual containing safety instructions
which absolutely must be observed are marked with this symbol and
with a number.

All the sections in this operating manual containing information which
absolutely must be observed are marked with this symbol.

1.2 Explanation of warning signs

1.3 Safety elements

1.3.1 Safety guards

Sign indicating Prohibited Activity

Reaching under the closed safety guard is prohibited!

Instruction and Information Signs

Make sure to disconnect the mains plug before opening!

Danger Warning Sign

Danger Warning

High-voltage Warning Sign

Warning against electrical shock.
Disconnect mains plug before opening.

Edition BD414202

04.2014

Operation

1

The safety guards fulfill a dual purpose:

1. They protect the operator from inadvertent contact with the cutting
tool and the dangerous zone.

2. By lifting up the safety guard the machine stops immediately.
Raising the safety guard even just slightly will stop the machine
from continuing to operate. By closing the safety guard the
machine mustn't start by oneself.

Croissomat

Operating manual

10

Safety information

1.4 Safety instructions and information which must be followed

Read the operating manual before operating the machine.

The machine from RONDO is intended for use in the foodstuffs indus-

2

try for the production of unfilled croissants by means of cutting, stamp­ing and rolling-up of dough pieces in thicknesses of up to 7 mm.

However, the machine is not suitable for the processing of other prod­ucts (e.g. modelling clay or other types of mouldable masses which are

not dough products).

Any other use of these units is not in accordance with the purpose for
which they are built. Therefore, the manufacturer will not be liable for
any accidents or damage resulting from unauthorized use; the risk in
any such instance will be borne solely by the user.

Authorized use also means that the user must follow all instructions

3

4

5

6

prescribed by the manufacturer in respect of operation, maintenance
and service.

Any work on the electrical components of the machine, in particular the
correct professional mounting of the mains plug, may only be carried
out by qualifield personnel who are familiar with the relevant safety in­structions. Defective cables and mains plugs must be immediately re­placed by qualified personnel.

Protective covers over the electrical controls and the mechanical mov­ing parts may only be removed by professionally qualified personnel
and must be remounted before the machine is put back into operation.

Any unauthorized changes made to the machine, and in particular, to
the safety devices on the machine will automatically exclude any liabil­ity on the part of the manufacturer for accidents or damage sustained
as a result of such changes.

Edition BD414202

04.2014

The machine may only be connected to the mains using the mains

7

8

plug! No permanent electrical installation may be made using, for ex­ample, terminal screws. The mains plug serves as a mains isolation
device. It has to be clearly visible at all times and freely accessible.

The machine may only be connected to the mains once it has been
fully assembled.

Croissomat

Operating manual

11

Safety information

9

10

11

12

Before beginning any repair, service or cleaning work on the machine,
the electricity supply to the machine must be disconnected (pull out

mains plug).

Safety devices on the machine may not be adjusted, by-passed or

expanded.

Operation of the machine when any of the safety devices is out of order
is prohibited.

Defective cables and plugs must be replaced immediately by qualified

personnel.

13

14

15

16

17

18

Defective safety devices must be immediately replaced with new origi­nal parts from RONDO.

When transporting the machine, the croissant roller must be dismount-

ed.

Fitting and take-off of croissant roller has to be done by 2 person. Spe­cial attention has to be paid to the correct engagement of the croissant
roller to the basic machine.

Reaching under the closed safety guard is prohibited!
Do not reach with the fingers into the safety guard!

Do not deposit any loose objects such as knives, tools or articles of
clothing, etc. in the area where the dough is processed.

Check periodically to ensure that there are no loose screws in the area
where the dough is processed.

Edition BD414202

04.2014

19

Due to the risk of injury at the sharp edges, cutting tools must be ex­changed carefully and correctly. Wear suitable protective gloves to pre­vent injuries. Cutting tool that are not in the cutting station must be
stored in a safe place.

Croissomat

Operating manual

12

Safety information

20

21

22

23

Any disposal of the installation must be carried out in accordance with
environmentally-accepted practices. The operators are fully responsi­ble for ensuring that such practices are followed.

The machine may not be operated without the scrapers.

Machine parts located in the areas in which the dough is being pro­cessed, and whose surface coating becomes worn (e.g. chromium
plating), must be replaced.

The machine must never be cleaned using spray water, high-pressure
cleaner, steam-cleaning machine or any similar cleaning methods.

24

25

26

27

28

29

This machine is not designed to be used in explosive ambient.

Prior to the first starting-up, the complete machine must be thoroughly

cleaned.

All still existing protective foils on the machine must be removed.

Defective parts must be replaced with new original parts by RONDO.

After every use, the machine has to be cleaned thoroughly. Not thor­oughly cleaned machines can be a health-hazard for the consumer.

Non-ionising radiation is not intentionally produced but only given off
for technical reasons by electric equipment (e.g by electric motors). In
addition the machine has no strong permanent magnets. By keeping a
safe distance (the distance from the source field to the implant)
of 30 cm, interference with active implants (e.g. pacemakers, defibrilla­tors) can be excluded with a high degree of probability.

Edition BD414202

04.2014

RONDO will not accept liability when any of the above safety in­structions / notes have not been complied with!

Croissomat

Operating manual

13

Transporting, setting up, connecting, dismounting and storing the machine

2 Transporting, setting up, connecting, dismounting and stor-

ing the machine

2.1 Machine delivery

The machine is delivered in its original packaging.

• Report any claims for damage caused as a result of transportation
directly to the freight handlers (see the packaging: The delivery
documentations are contained on the outside of the packaging)

2.2 Transportation

15

2.3 Unpacking the machine

When transporting the machine must be packed in the original packag­ing or in accordance with the instructions of the manufacturer to guar­antee stability. When being transported, the machine must be fastened
onto a pallet. The croissant roller must be separate to pack up.

The machine must not be tipped over. (For machine weight,
see 9.1 Technical data Croissomat)

The machine must be set up on a level, even floor surface.

For further information regarding the ambient conditions required for
the machine, see 3.1 General information.

• Unpack tool and attachments

• Check all items received against the delivery slip for complete-

ness

Edition BD414202

04.2014

Croissomat

Operating manual

14