rollease acmeda Zipscreen-Skylight Assembly Manual
ZIPSCREEN-SKYLIGHT
ASSEMBLY MANUAL
November 2018
CONTENTS
SECTION A: | OVERVIEW
01
GENERAL SCHEMATIC ...................................................................................................................................01
BILL OF MATERIALS ...................................................................................................................................02
DEDUCTIONS ....... ...............................................................................................................................................03
SECTION B: | PREPARATION
04
ALUMINIUM PREPARATION ......................................................................................................................04
FABRIC PREPARATION ...................................................................................................................................04
WELD SPECIFICATIONS ...................................................................................................................................05
FABRIC SPECIFICATIONS ...................................................................................................................................06
SECTION C: | ASSEMBLY
07
SPRING/FABRIC BOX ASSEMBLY ......................................................................................................................07
MOTOR/SPOOL BOX ASSEMBLY ...................................................................................................................... 08
FABRIC TUBE ASSEMBLY ...................................................................................................................................09
MOTOR/SPOOL TUBE ASSEMBLY ...................................................................................................................... 11
SIDE CHANNELS .. ...............................................................................................................................................12
SECTION D: | INSTALLATION PREPARATION
13
PREPARE & PACK ASSEMBLED PARTS .........................................................................................................13
DISCLAIMER
INTRODUCTION
This Assembly manual for Zipscreen Skylight has been produced by Rollease Acmeda to supply the necessary information for the safe and correct installation of
Zipscreen Skylight.
DISCLAIMER
Rollease Acmeda has used reasonable care in preparing the information included in this document, but makes no representations or warranties as to the
completeness or accuracy of the information. Information is supplied upon the condition that the persons receiving the information will make their own
determination as to its suitability for their purposes prior to use. Rollease Acmeda assumes no liability whatsoever for any damages incurred by you resulting from
errors in or omissions from the information included herein. Rollease Acmeda reserves the right to make changes without further notice to any products to improve
reliability, function or design.
COPYRIGHT
COPYRIGHT © ROLLEASE ACMEDA
All rights are reserved. No part of this document may be reproduced or utilised in any means, by any means, electronic or mechanical including photocopying,
recordings, or by any information storage or retrieval system, without the express permission from Rollease Acmeda.
SECTION A: | OVERVIEW
GENERAL SCHEMATIC
The Zipscreen Skylight system offers a refined solution for light blocking in any horizontal or sloped windows. Using secure
zip locking channels, the system achieves perfect tension of fabric in all directions during operation and while stationary.
Electronically operated, it’s the ultimate system for energy saving throughout buildings, adaptable for both commercial and
domestic applications.
3.
1.
25.
5.
4.
3.
9.
6.
7.
21.
SYSTEM INDEX:
1. Box 120 Top & Back
2. Box 120 Cover
3. Box 120 End Plate Cover
4. Box 120 End Plate with Ears
5. RB10 Idler Head Adapter
6. RB10 Tube Adapter
7. RB10 Bearing Idler
8. Box 120 End Plate w/out Ears
9. Zip Tube Reducer | Long
10. RB10 Booster
4.
5.
2.
11.
23.
10.
22.
16.
11. 80 HD Aluminium Tube
12. 60 STD Aluminium Tube
13. Motor 15Nm
14. 7.2mm Spline
15. F72 HD Weight Bar
16. F72 HD Weight Bar End Cap
17. Wire Guide Ceramic Block
18. RB10 Pre-Tension Idler
19. Skylight Tape Spool
20. Lift Tape
9.
24.
17.
18.
6.
21.
20.
16.
28.
23.
29.
24.
19.
7.
6.
2.
1.
3.
8.
5.
20.
19.
27.
13.
3.
22.
15.
14.
17.
12.
25.
8.
26.
21. Inner Rail Skylight Funnel
22. Zip Inner Rail
23. ‘U’ Mounting Rail
24. Inner Rail Zip Funnel
25. Fabric Brush T Slot Fit
26. SLIM Motor Adapter
27. Motor Head Plate | S60
28. Crown Wheel | S60
29. Drive Wheel Set | S60
Zipscreen Skylight Assembly Manual | November 2018
2018 ©Copyright All Rights Reserved Rollease Acmeda
Page. 01
BOX 100
BOX 120
COMMON
Zipscreen - Skylight BOM & DEDUCTIONS
DEDUCTIONS
SECTION A: | OVERVIEW
BILL OF MATERIALS
BOX 100
BOX OPTIONS
BOX 120
ZIPSCREEN ATTACHMENT
CONTROL
PART NUMBER DESCRIPTION U.O.M
SB01-1010-xxxLLL Box Square 100 Back mm [in] 2 GL
SB01-1030-xxxLLL Box Square 100 Top mm [in] 2 GL
SB01-1025-xxxLLL Box Square 100 Cover mm [in] 2 GL
SB02-1001-xxx020 Box 100 - Universal End Plate Set - With Ears - 1 GL
SB02-1001-xxx010 Box 100 - Universal End Plate Set - WithOUT Ears - 1 GL
SB02-1020-xxx020 Box 100 End Plate Cover Set - 2 GL
SB91-0011-050LLL Fabric Brush - T-Slot Fit - 5mm High x 4.8mm Wide mm [in] 2 GL W - 11 [0.43]
SB91-0201-050100 Edge Strip D-Section mm [in] 2 GL W - 115 [4.53]
SB01-1326-xxxLLL Box 120 - Cover, 'SH-33' Square - 5.8mt Length mm [in] 2 GL
SB01-1340-xxxLLL Box 120 - TOP & BACK - 5.8mt Length mm [in] 2 GL
SB02-1201-025020 Box 120 - Universal End Plate Set - With Ears - 1 GL
SB02-1201-025010 Box 120 - Universal End Plate Set - WithOUT Ears - 1 GL
SB02-1220-xxx020 Box 120 ' SH33' End Plate Cover - 2 GL
SB91-0011-050LLL Fabric Brush - T-Slot Fit - 5mm High x 4.8mm Wide mm [in] 2 GL W - 11 [0.43]
RB10-6400-xxx001 RB10 Idler Head Bracket Adapter & Screws | S60 - 3 GL
SB04-0702-xxxLLL ZIPSCREEN - 'U' Mounting Rail mm [in] 2 GL D - 203 [7.99] D - 243 [9.57]
SB05-1411-050001 Zipscreen | Inner Rail Funnel & Stop Set - 2 GL
SB05-1611-xxx001 Skylight Zipscreen Inner Rail End Cap + Screw - 2 GL
SB04-0701-xxxLLL Zipscreen - Zip Inner Rail mm [in] 2 GL D - 223 [8.78] D - 265 [10.43]
MT01-1145-050001 AUTOMATE | ARC FT 15N m Motor w/ Adaptor Bracket AU, EU
MT01-1145-06900x AUTO MATE | ARC FT SLIM Motor US
RB56-0701-xxx508 AUTOMATE | S60 Motor Adapter Set - 1 AU, EU
RB56-0711-050509 AUTOMATE | Motor Head Plate | S60 - 1 AU, EU
RB56-0136-050508 AUTOM ATE | Crown Wheel S60 - 1 AU, EU
RB56-0105-050518 AUTOMATE | Drive Wheel | S60 - 1 AU, EU
RB56-0721-069518 AUTOMATE | ARC Motor Adapter Set | S60/S80 - 1 US
RB56-0336-050502 AUTOMATE | Crown & Drive Set |S60 - 1 US
MTCLIP-35-45 Motor Drive Clip for 35/45mm Motors - 1 US
Not Supplied Somfy M50 Motor (Round/Star Head) - 1 -
RE01-0604-025000 Somfy M50 Round Head Motor Adaptor & Bracket + Screws - 1 AU, EU
RE01-0601-025000 AUTOMATE | Veue 45mm Motor Bracket Adaptor + Screws - 1 US
RE01-0602-025000 Somfy M50 Round Head Motor Adaptor + Screws - 1 US
RB56-0763-014050 Universal Zamack Adapter with Lock Ring & Screws - 1 GL
RB56-0236-050501 M50 Cr own Wheel | 60STD (Somfy Sonesse 50) - 1 GL
RB56-0205-050511 M50 Drive Wheel | 60STD (Somfy Sonesse 50) - 1 GL
QTY REGION
W - 11 [0.43]
W - 11 [0.43]
-1
IDLER
WEIGHT BAR
SPOOL / MOTOR TUBE
FABRIC / SPRING TUBE
FABRIC
RB10-6400-050001 RB10 Idler Head Bracket Adapter & Screws | S60 - 3 GL
RB10-6200-050001 RB10 Bea ring Idler - 2 GL
RE15-0111-xxxLLL F72 HD Weight Bar mm [in] 1 GL
RE15-0511-xxx000 F72 HD Weight Bar End Caps - 1 GL
SB91-0001-050580 Bubble Seal Strip mm [in] 1 GL
SB91-0408-001015 7.2mm Spline with 15mm Tail mm [in] 1 GL
SB06-1332-060020
RB91-0260-000LLL SYS60 | 60-STD Alumi nium Tube | OD 60.0mm mm [in] 1 GL
RB10-6000-050060 RB10 Tube A dapter | 60mm Tube - 1 GL
RB10-6200-050001 RB10 Bearing Idler Head - 2 GL
SS95-6038-050500 Lift Tape, Outdoor, 6.0mm wide x 0.38mm thick, Black GL
AC02-1500-050500 Cord, Bra id PET HT Core with Dyneema, 1.5mm GL
SS48-1061-xxx090 SKYLIGHT Tape Spool - 9mm Tape + Fixing Screw | SYS60 - 2 GL
RB91-0260-000LLL SYS60 | 60-STD Alumi nium Tube | OD 60.0mm mm [in] GL
RB91-0280-000LLL SYS60 | 80HD Alumini um Tube | OD 80.0mm mm [in] GL W - 121 [4.76]
RB92-0902-001075 9mm ACM Flat Spline - D/S MP-HR TAPE - 75 Lm Roll mm [in] GL
SH91-0135-050200 ZIP / No. 6 Gauge - Double Sided | 200mt Roll (Spline) mm [in] GL W - 82 [3.23]
RB10-6200-050001 RB10 Bea ring Idler - 1 GL
RB10-6220-050001 RB10 Pre-Tension Idler (LH) - 1 GL
RB10-6040-050051 RB10 Retro-Fit Booster Extra Heavy (LH) GL
RB10-6040-050161 RB10 Retro-Fit Booster Short (LH) GL
SB11-0813-050360 ZIP - Tube Reducer - Mediu m (60mm to 45mm) - GL
SB11-0815-050580
RB10-6000-050060 RB10 Tube A dapter | S60 - 2 GL
Not Supplied 1 -
SH91-0135-050200 ZIP / No. 6 Gauge - Double Sided | 200mt roll mm [in] 1 GL
Wire Guide Ceramic Block
ZIP - Tube Reducer - Long (80mm to 60mm)
Fabric Width mm [in]
Fabric Drop mm [in]
- 2 GL
mm [in]
1 (D x 2) + W
1
1
-1
2
- GL
W - 124 [4.88]
W - 106 [4.17]
W - 82 [3.23]
SEE SPOOL TUBE DEDUCTIONS
W - 120 [4.72]
W - 82 [3.23]
BOX 100 ONLY
BOX 120 ONLY
W - 82 [3.23]
Shade Drop (D) + 100 [4]
W - 82 [3.23]
MT01-1145-050001 AUTOMATE | ARC FT 15Nm Motor w/ Adaptor Bracket mm [in] - AU, EU
SPOOL TUBE DEDUCTIONS
Not Supplied Somfy M50 Motors (Round Head / Star Head) mm [in] - -
MT01-1145-06900x AUTO MATE | ARC FT SLIM Motor mm [in] - US
Page. 02
W - 73 [2.87]
W - 61 [2.40]
Zipscreen Skylight Assembly Manual | November 2018
2018 ©Copyright All Rights Reserved Rollease Acmeda
SECTION A: | OVERVIEW
DEDUCTIONS
END
FABRIC
END
FABRIC
1 5/8"
41mm
PIN
END
SHADE WIDTH (W)
FABRIC WIDTH = W -
FABRIC TUBE WIDTH
3 1/4"
mm
82
1 5/8"
41mm
SPRING
END
SHADE DROP (D)
U MOUNT RAIL
END
SPRING
SPRING
2 1/2"
INNER RAIL
62mm
3/4"
20mm
END
WEIGHT BAR WIDTH = W -
SPOOL TUBE WIDTH = W -
4 7/8"
124mm
1 3/4"
46mm
2 1/2"
62mm
26mm
1"
Zipscreen Skylight Assembly Manual | November 2018
2018 ©Copyright All Rights Reserved Rollease Acmeda
Page. 03
Loading...