Roland Color Camm Pro PC-60 Service Notes
SERVICE NOTES
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
Copyright © 1998 ROLAND DG CORPORATION
Windows is registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
PC-60
R1-980203
First Edition
PC-60 '98.Jan.DE1
Printed in Japan
1 Structure & Spare Parts
1-1 COVERS .......................................................................................1
1-2 FRAME (1) ....................................................................................2
1-3 FRAME (2) ....................................................................................4
1-4 CHASSIS ......................................................................................6
1-5 THERMAL CARRIAGE .................................................................7
1-6 TOOL CARRIAGE.........................................................................7
1-7 STAND ..........................................................................................8
1-8 ACCESSORIES ............................................................................8
2 Electrical Section
2-1 WIRING MAP ................................................................................9
2-2 MAIN BOARD ASS'Y ..................................................................10
2-3 OTHER CIRCUIT BOARDS ........................................................ 17
3 Replacement of Main Parts
3-1 HEAD CARRIAGE ASSEMBLY_QUICK REPLACEMENT......... 19
3-2 HEAD CARRIAGE ASSEMBLY_REPLACEMENT .....................22
3-3 TOOL CARRIAGE ASSEMBLY_REPLACEMENT ..................... 25
3-4 PLATEN DAMPER_REPLACEMENT .........................................26
3-5 HEAD LEVER_FIXING ............................................................... 27
3-6 CARTRIDGE HOLDER ARM_REPLACEMENT .........................29
3-7 PINCH ROLLER_REPLACEMENT............................................. 32
3-8 WIRE_REPLACEMENT ..............................................................35
3-9 MOTOR_FIXING ......................................................................... 38
4 Adjustment
4-1 Special Tool ................................................................................ 39
4-2 Service Mode ..............................................................................40
4-3 Factory Mode ..............................................................................41
4-4 Faunction Mode .......................................................................... 43
4-5 HOW TO UPGRADE FIRMWARE ..............................................45
4-6 TOOL HEIGHT ADJUSTMENT ................................................... 46
4-7 TOOL PRESSURE ADJUSTMENT ............................................ 48
4-8 HEAD VOLTAGE ADJUSTMENT ...............................................51
4-9 AUTO THERMAL HEAD DENSITY ADJUSTMENT ................... 53
4-10 MANUAL THERMAL HEAD DENSITY ADJUSTMENT ..............57
4-11 HEAD POSITION ADJUSTMENT 1 ............................................61
4-12 HEAD POSITION ADJUSTMENT 2 ............................................63
4-13 PRINT/CUT OFFSET ADJUSTMENT .........................................65
4-14 CARTRIDGE POSITION ADJUSTMENT ....................................67
4-15 CMYK SENSING CHECK ........................................................... 70
4-16 GRIT COMPENSATION ............................................................. 72
4-17 WIRE TENSION ADJUSTMENT .................................................75
4-18 STITCHING ADJUSTMENT ........................................................77
4-19 GRIT ECCENTRICITY ADJUSTMENT .......................................80
5 Supplemental Information
5-1 OPERATIONAL SEQUENCE ..................................................... 85
5-2 SENSOR MAP ............................................................................86
6 Troubleshooting
6-1 PRINTING ...................................................................................87
6-2 CUTTING ....................................................................................89
6-3 OTHERS .....................................................................................91
7 Supplement
7-1 MAINTENANCE CHECK LIST ....................................................93
7-2 USER’S DIP SW SETTING ......................................................... 94
7-3 LINE SPACING ADJUSTMENT MODE ......................................95
7-4 SPECIFICATIONS ......................................................................96
Contents
Structure & Spare Parts
Electrical Section
Replacement of Main Parts
Adjustment
Supplemental Information
Troubleshooting
Supplement
1
2
3
4
5
6
7
SERIAL NUMBER
This service note applies directly to the PC-60
with serial numbers ZK60950 and above.
To Ensure Safe Work
To Ensure Safe Work
About and Notices
Used for instructions intended to alert the operator to the risk of death or
severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury or
material damage should the unit be used improperly.
* Material damage refers to damage or other adverse effects caused with
respect to the home and all its furnishings, as well to domestic animals or
pets.
The symbol alerts the user to important instructions or warnings. The specific meaning
of the symbol is determined by the design contained within the triangle. The symbol at left
means "danger of electrocution."
About the Symbols
The symbol alerts the user to items that must never be carried out (are forbidden). The
specific thing that must not be done is indicated by the design contained within the circle.
The symbol at left means "Do not touch."
The symbol alerts the user to things that must be carried out. The specific thing that
must be done is indicated by the design contained within the circle. The symbol at left
means "the power-cord plug must be unplugged from the outlet."
About the Labels Affixed to the Unit@{\tx´¢˜
In addition to the and symbols, the symbols shown below are also used.
kgf•cm
8
: Tips and advice before the adjustment.
: Indicates tightening torque.
: Indicates amount for Pen Pressure and Tension.
: Indicates clearance.
About the Labels Affixed to the Unit
These labels are affixed to the body of this product.
The following figure describes the location.
Electric charge.
Do not touch when power is on.
The wiring terminal intended for
connecetiion of the protective
earthing conductor associated
with the supply wiring.
Do not disconnect the cable of
this terminal except the time of
replacement.
Turn off the main power SW before
servicing.
Main power SW still supplied even sub
power SW is turned off.
Torque
-- MEMO --
1 Structure & Spare Parts
1
1
1 Structure & Spare Parts
1-1 COVERS
PARTS LIST -Main Parts-
Parts No. Parts Name
1 22095102 APRON,F PC-60
2 22095101 APRON,R PC-60
3 22245101 COVER DUST PNC-960
4 22025230 COVER,FRONT PC-60
5 22025229 COVER,RAIL PC-60
6 22025227 COVER,SIDE L PC-60
7 22025228 COVER,SIDE R PC-60
8 22135529 GUIDE,CUTTER PC-60
9 22505284 LABEL,COLOR CAMM PRO PC60 #760
11 7435220020 PANEL BOARD ASS'Y
12 7435217010 PANELKEY BOARD ASS'Y
13 22665236 SHEET,PANEL SW PC-60
14 12369446 CS-2 CLIP
PARTS LIST -Supplemental Parts-
Parts Name
3 LABEL CAMM-1 WARNING
4 LABEL CAUTION PAD,PC-60 No.766
5 LABEL DIP SW PC60
6 SCREW BINDING HEAD Cr 3X8
7 SCREW BINDING HEAD BC 3X6
8 SCREW P-TIGHT BINDING HEAD BC 3X6
9 SCREW W-SEMS BC 3X6
0 TAPE 3M ELECTRICAL #1245 25X21
{ TAPE TAPE,GUIDE(CUT WHEN USING) L=820MM
} WASHER OUT SIDE TEETH Cr M3
2
1 Structure & Spare Parts
1
1-2 FRAME (1)
1 Structure & Spare Parts
3
1
PARTS LIST -Main Parts-
Parts No. Parts Name
1 22145206 ARM,L COVER F TYPE2 PC-60
2 22145207 ARM,R COVER F TYPE2 PC-60
3 22805267 ASS'Y,MOTOR Y PC-60
4 22355648 BASE,COVER F TYPE2 PC-60
5 22355640 BASE,HOLDER CARTRIDGE PC-60
6 22355658 BASE,PRINT-HEAD TYPE2 PC-60
7 22355638 BASE,Y-DRIVE PC-60
8 22175815 BEARING F8-16ZZ
9 12159561 BUSH,80F-0815
10 21955106 DAMPER ROTARY PC-60
11 22175608 DRIVE GEAR
12 22115730 FRAME,F-COVER L PC-60
13 22115731 FRAME,F-COVER R PC-60
14 22805270 ASS'Y,FRAME GUIDE TYPE3 PC-60
15 22135525 GUIDE BOBBIN PC-60
16 22135528 GUIDE,CABLE PC-50
17 11899119 L-BEARING,2RSR9ZMUU+840LM
18 22145426 LEVER CARTRIDGE L PC-60
19 22145425 LEVER CARTRIDGE R PC-60
20 22145427 LEVER RIBBON PC-60
21 12399106 MAGNET,CATCHER SM-911S
22 15229705 PHOTO INTERRUPTER GP1A71A1
23 21535113 PIN LEVER PC-60
24 21535114 PIN,COVER F PC-60
25 22055337 PLATE CARTRIDGE PC-60
26 12179723 PULLEY WITH BEARING 217-723
27 21975126 PULLEY,HD43.44S16(B21C26.5)
28 15229506 SENSOR INTERRUPTER,GP1A05A5
29 22145122 SHAFT STAY NO.1 214-122
30 22295144 SHAFT,PULLEY PC-60
31 22175149 SPRING,CARTRIDGE BACKUP PC-60
32 22175148 SPRING,CARTRIDGE HOLDER PC-60
33 22175150 SPRING,COVER F PC-60
34 22175151 SPRING,SET COVER F PC-60
35 22035318 STAND OF IDLE PULLEY
36 22715130 STAY,FRAME GUIDE PC-60
37 22715129 STAY,HEAD SUPPORT PC-60
38 22715124 STAY,MAGNET PC-60
39 22715125 STAY,SENSOR CARRIAGE PC-60
40 22715128 STAY,SENSOR F COVER PC-60
41 21945115 WIRE,Y-DRIVE PC-60
PARTS LIST -Supplemental Parts-
Parts Name
1 LABEL CAUTION HOT SURFACE No.778
2 LABEL G-ROLLER 3X25
3 LABEL G-ROLLER 3X150
4 PIPE POLY 3X6X8
5 RING E-RING ETW-6
6 SCREW FLANGE SOCKET Cr 3X6
7 SCREW HEXAGONAL CAP BC 4X6
8 SCREW HEXAGONAL CAP BC 3X6
9 SCREW HEXAGONAL CAP 4X8
0 SCREW HEXAGONAL CAP BC 4X10
{ SCREW LONG LOCK BC 3X8
} SCREW W-SEMS BC 3X6
q SCREW W-SEMS Cr 3X8
w SCREW W-SEMS BC 3X12
e SCREW HEXAGONAL CAP BC 4X6
r SHEET VINYL(CUT WHEN USING) 10X50
t WASHER FIBER M10
y WASHER FLAT Cr 4X8X0.5
u WASHER OUT SIDE TEETH Cr M4
i SCREW HEXAGONAL CAP BC 3x12
o SCREW SEMS Cr 3X6
4
1 Structure & Spare Parts
1
1-3 FRAME (2)
1 Structure & Spare Parts
5
1
PARTS LIST -Main Parts-
Parts No. Parts Name
1 22805220 ASS'Y,FRAME SIDE L PC-60
2 22805219 ASS'Y,FRAME SIDE R PC-60
3 22805221 ASS'Y,MOTOR X PC-60
4 22805143 ASS'Y,PINCH ROLLER L PNC-960
5 22805142 ASS'Y,PINCH ROLLER R PNC-960
6 22145107SZ BACK UP STAY
7 22355641 BASE,LEVER PC-60
8 22355642 BASE,X-MOTOR PC-60
9 22145303 BEARING SHAFT 4X7.5
10 22005111 BED,PC-60
11 12159508 BUSH,SHAFT OILES 80F-1206
13 23505366 CABLE-ASSY PAPER-SENS PC-60
14 21755103 CLEANER,PC-60
15 21745102 COLLAR,LEVER PNC-960
16 22025233 COVER,INNER PC-60
17 21955107 DAMPER,PLATEN PC-60
18 21715104 FAN,SCIROCCO 109BF24HA2-10
19 22115741 FRAME,CENTER TYPE2 PC-60
20 22175693 GEAR L
21 22135511 GUIDE,LEVER PNC-960
22 22145423 LEVER PC-50
23 22265101 PAD CUTTER
24 21545126 PAD,RUBBER CLEANER PC-60
25 21545123 PAD,RUBBER R PC-60
26 15229705 PHOTO INTERRUPTER GP1A71A1
27 22145831 PIN NO.1 (214-831)
28 22175289 PINCH ROLL SPRING
29 22175877 PINCH ROLLER
30 22055339 PLATE,G-ORIGIN PC-60
31 22055338 PLATE,SHAFT PC-60
32 22175871 ROLLER FD12 S4(B4 C4.0)
33 15229505 SENSOR INTERRUPTER GP2A25
34 22145393 SHAFT,JOINT PNC-960
35 22295145 SHAFT,SQUARE PC-60
36 22295143 SHAFT,WITH G-ROLLER PC-60
37 21475106 SHEET,CUSHION PC-60
38 22715127 STAY,SENSOR SETUP PC-60
40 12239603 X-CUSHION
41 22715143 STAY,SENSOR FRONT PC-60
42 22715144 STAY,SENSOR REAR PC-60
PARTS LIST -Supplemental Parts-
Parts Name
1 BUSH ROLL 4X4
2 PIN PUSH SUS 2.5X8
3 PIPE POLY 3X6X8
4 RING E-RING ETW-10
5 RING E-RING ETW-3
6 SCREW HEXAGONAL CAP + SPW BC 3X8
8 SCREW HEXAGONAL CAP BC 4X15
9 SCREW HEXAGONAL CAP BC 3X6
{ SCREW LONG LOCK BC 3X8
} SCREW SOCKET SET W-POINT Cr 3X3
q SCREW W-SEMS BC 3X6
w SCREW W-SEMS BC 4X8
e SCREW W-SEMS BC 3X40
r SCREW W-SEMS BC 3X12
t SCREW W-SEMS Cr 3X8
y TIE RT-30SSF5
u WASHER FLAT Cr 4X10X0.8
6
1 Structure & Spare Parts
1
1-4 CHASSIS
PARTS LIST -Main Parts-
Parts No. Parts Name
1 13429746 AC INLET SUP-J3G-E + FILTER
2 23465157 CABLE-ASS'Y JUNBIWIRE A PNC960
3 23505322 CABLE-ASSY JUNBIWIRE D PC-50
4 23505323 CABLE-ASSY JUNBIWIRE E PC-50
5 23475140 CABLE-CARD 26P 180L BB
6 22815124 CHASSIS,PC-60
7 11769106 CLAMP,CLAMP-B
8 12399327 FILTER(E),FRC-46-12
9 12559573 FUSE 4AT
10 12559570 FUSE 5X20 CEE-2AT WICKMANN
11 12559570 FUSE 5X20 CEE-2AT (230,240V)
12 12559443 FUSE 5X20 SB-3.15 (100,110,117V)
14 22465115 HEAT-SINK,PC-60
15 12189835 HOLDER-FUSE BM-SS-1-14
16 7435214000 MAIN BOARD ASS'Y
17 13129170 POWER SW AJ7201B
18 22355168 RUBBER FOOT PL-10J65
19 7435217030 TRANS BOARD ASS'Y
20 22455112U0 TRANSFORMER-PW PC-60
21 23505898 WIRE,B GRX-410
22 23505899 WIRE,C GRX-410
23 23505367 CABLE-ASSY MECHA-SENS PC-60
PARTS LIST -Supplemental Parts-
Parts Name
1 LABEL FLASH LIGHTING SEAL
2 LABEL FUSE CAUTION SEAL
3 LABEL FUSE SEAL
4 NUT HEXAGONAL NUT+SPW Cr M4
5 SCREW BINDING HEAD BC 4X4
6 SCREW OVAL HEAD BC 3X8
7 SCREW SEMS Cr 3X10
8 SCREW SEMS BC 4X10
9 SCREW W-SEMS BC 3X6
0 TAPE 3M Y-4945(CUT WHEN USING) 12X45
{ TIE RT-30SSF5
} WASHER OUT SIDE TEETH Cr M4
1 Structure & Spare Parts
7
1
1-5 THERMAL CARRIAGE
1-6 TOOL CARRIAGE
PARTS LIST -Main Parts-
Parts No. Parts Name
1 22805217 ASS'Y,CARRIAGE PC-60
2 21815101 BOLT,PENHOLDER
3 23475138 CABLE-CARD 20P 1120L BB HIGH-V
4 7435220010 CARRIAGE BOARD ASS'Y
5 22045399 CARRIAGE COVER
6 22205134 HOLDER,PEN
7 22285503 NUT,PENHOLDER
8 7435217020 PINCH ROLL SENSOR BOARD ASS'Y
9 22435320 PNC-1000A TDS-LCC-03 H
10 22175122 SPRING,BACK UP PNC-960
11 22035122 STAND,CUT CARRIAGE PC-60
12 22715123 STAY,CARRIAGE BOARD PC-60
PARTS LIST -Supplemental Parts-
Parts Name
1 BINDER T-18L
2 CUSHION FELT 30X8X3
3 SCREW W-SEMS BC 3X6
4 TAPE FILAMENT 12X30
5 TAPE NITTO #500(CUT WHEN USING) 20X30
PARTS LIST -Main Parts-
Parts No. Parts Name
1 21905123 ADAPTER,P-HEAD HOLDER PC-60
2 22805218 ASS'Y,CARRIAGE THERMAL PC-60
3 21655144 HOLDER,PRINT HEAD 2 PC-60
4 22175120 SPRING,HEAD
5 21505107 ROLLER,PINCH OF HEAD PC-60
PARTS LIST -Supplemental Parts-
Parts Name
1 BUSH ROLL 3X3.5
2 SCREW HEXAGONAL CAP BC 2X4
3 SCREW W-SEMS BC 3X12
4 SCREW WH NYLOCK BC 3X6
5 SCREW HEXAGONAL CAP NYLOCK BC 3X16
8
1 Structure & Spare Parts
1
1-8 ACCESSORIES
ENGLISH
JAPANESE
10
6134
98
25
7
1-7 STAND
1
2
1
2
2
6
4
4
1
8
5
7
3
3
4
5
6
7
8
11
PARTS LIST -Main Parts-
Parts No. Parts Name
1 7448502000 STAND LEG ASS'Y PNS-135
2 22715142 STAY,PNS-135
3 7448503000 SHAFT SHEET ASS'Y PNS-135
4 21985114 BRACKET ,MOUNTING FIX.PNS-135
5 21665104 HANGER,L PNS-186
6 21665105 HANGER,R PNS-186
7 11499108 SCREW,STOPPER RETAINING PNS186
8 22135316 STOPPER,PNS-186
PARTS LIST -Supplemental Parts-
Parts Name
1 TOOL HEXAGONAL WRENCH 5
2 TOOL HEXAGONAL WRENCH 4
3 TOOL HEXAGONAL WRENCH 3
4 TOOL HEXAGONAL WRENCH 2.5
5 BOLT HEXAGONAL SOCKET HEAD BC 6X70
6 SCREW HEXAGONAL CAP BC 6X15
7 SCREW HEXAGONAL CAP BC 4X8
8 SCREW HEXAGONAL FLAT HEAD Cr 4X8
PARTS LIST -Main Parts-
Parts No. Parts Name
1 23495124 AC CORD 3ASL/100 240VA 10A SAA
2 13499111 AC CORD H05VV-F 240VE 10A S
3 13499109 AC CORD SJT 117V 10A 3PVC
4 23495214 AC CORD VCTF 100V 7A 3P-S
5 23495125 AC-CORD H05VV 230V 10A S
6 13499209 ADAPTER PLUG (100V)
7 22605249 CARTON,PC-60(CARTON+PAD SET)
8 26015155 MANUAL,USE EN PC-60
9 26015156 MANUAL,USE JP PC-60
10 22695102 PEN HEAD CLEANER
11 21475105 SHEET,HEAD CLEANER PC-50
2 Electrical Section
9
2
2-1 WIRING MAP
2 Electrical Section
POWER SW
AJ7201B BM-SS-I-14
FUSE HOLDER
A
B
C
D
E
SUP-J3G-E
AC INLET
FAN MOTOR
TRANSFORMER-PW
F
POWER SUPPLY
VCC
X MOTOR
Y MOTOR
CPU
7.175MHz
512Kbyte
2Mbyte
DRAM
EEPROM
4Kbit
CENTRO
I/F
I/O CONTROLL
BUFFER
DECODER
LATCH
D/A
ETCC
PTCTS0900A
32MHz
R
F
CARRIAGE BOARD
PINCHROLL
THERMAL CARRIAGE
GG
H
J
SOLENOID
PANEL BOARD
L
N
PANELKEY BOARD
K
COVER
STS
ORG
GRIT
FLASHROM
MTD 2005 X 5
FAN DRIVE
2SK973
M
BOARD
RS232C
DRIVER
DRIVER
SUB BOARD ASSY (PANEL + CARRIAGE)
MAIN BOARD ASSY
PANELSUB BOARD ASSY (PANELKEY + TRANS + PINCHROLL SENSOR)
SENSOR INTERRUPTER GP2A25
SENSOR INTERRUPTER GP2A25
SENSOR INTERRUPTER GP1A71A1
SENSOR INTERRUPTER GP1A71A1
SENSOR INTERRUPTER GP1A71A1
SENSOR INTERRUPTER GP1A05A5
TRANS BOARD
MTR
CN8 CN11 CN13 CN12 CN14
MOTOR (X,Y,RF,UD)
SOLENOID DRIVE
VH
MTR
SH7040
CN7
RS422
VH
CN5
CN4
CN3
CN2
CN4 CN1
CN6
CN5
SENSOR
CN6
CN3
CN1
CN2
CN9
CN10
CN3
CN2
CN1
RS232C
CENTRO
RS422
2 Electrical Section
10
2
2-2 MAIN BOARD ASS'Y [7435214000-00]
DESCRIPTION
Electric Maintenance Part
Indicates revision of the circuit board.
DIP SW
CPU used on the MAIN BOARD is different depending on the revision number of the board.
It is necessary to select the suitable program for each CPU.
Selection can be done by the DIP SW bit#4 on the MAIN BOARD. (Refer to the table below.)
IC.No. Parts No. Description Function
IC 1 15199905 DS14C238WM RS232C
IC 2 15189105 MTD2005 Solenoid Motor Driver
IC 3 15189105 MTD2005 Carriage Motor Driver
IC 4 15189105 MTD2005 Ribbon Winding Driver
IC 14 15189105 MTD2005 Grit Motor Driver
IC 15 15189105 MTD2005 Head UP/DOWN Driver
IC 19 15199111 SI-3050J +5V Regulator IC
IC 20 15199112 LM2576HVT +HV Regulator IC
IC 21 15159102 SN75LBC775 RS-422
IC 24 15169146 SN74ACT1284 Centronics
IC 27 15169146 SN74ACT1284 Centronics
Q 11 15139105 2SK973 FANPWM
Q 13 15129444 2SB1551 Motor Power Supply
No . FUNCTION ON OF F
1 Reserved ALWAYS OFF
2 Reserved ALWAYS OFF
3 Reserved ALWAYS OFF
4 CPU SELECTION
MAIN BOARD REVISION
2.0 and above
MAIN BOARD REVISION
1.9 and below.
2 Electrical Section
11
2
MAIN BOARD_1/6 Circuit Diagram
D0D1D2D3D4D5D6D7D8D9D10
D11
D12
D13
D14
D15
A1A2A3A4A5A6A7A8A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
D0D1D2D3D4D5D6D7D8D9D10
D11
D12
D13
D14
D15
VCC
/RAS0
/CAS0
/CAS1
/DWE
A1A2A3A4A5A6A7
A8
MA1
MA2
MA3
MA4
MA5
MA6
MA7
MA8
MA9
MA0
A9
A10
5
5
4
4
6
6
3
3
7
7
2
2
8
8
1
1
RA23
EXBS8V330J
5
5
4
4
6
6
3
3
7
7
2
2
8
8
1
1
RA22
EXBS8V330J
5
5
4
4
6
6
3
3
7
7
2
2
8
8
1
1
RA21
EXBS8V330J
5
5
4
4
6
6
3
3
7
7
2
2
8
8
1
1
RA20
EXBS8V330J
D0D1D2D3D4D5D6D7D8D9D10
D11
D12
D13
D14
D15
A0A1A2A3A4A5A6A7A8A9A10
A11
A12
A13
A14
A15
A16
A17
A18
D[0..15]
A[0..18]
VCC
/RESET
/RESET
C43
10u/16V
R63 3.3K
C52 CE470p
CP5
CE0.1u
R62 220
Y2
7.175MHz
C79 CE22p
C80 CE22p
VCC
VCC
VCC
/CRD
/MTX
/ETCC
/ETCC
/MTX
/CRD
/RD
/RD
A[0..18]
D[0..15]
/CCLR
/CCLR
C77
CE0.1u
C78
CE0.1u
SNS7RSTIN2CT
3
RST
5
VREF
1
VCC
8
GND
4
RST
6
IC29
TL 7705CPS-B
R81
1K
RESET
RESET
VCC
CP3
CE0.1u
VCC
CP11
CE0.1u
VCC
CP12
CE0.1u
VCC
CP13
CE0.1u
VCC
CP14
CE0.1u
VCC
CP15
CE0.1u
A017A118A219A320A423A524A625A726A827A9
28
D0
2
D13D24D35D47D58D69D710D833D9
34
D1035D1136D1238D1339D1440D15
41
OE29WE13UCAS30LCAS31RAS
14
IC13
HM5118160AJ
MA1
MA2
MA3
MA4
MA5
MA6
MA7
MA8
MA9
MA0
VCC
/EINT
/CRDY
HTEMP
TEMP
VRPF
/EINT
/CRDY
HTEMP
TEMP
VRPF
CS1SK2DI3DO
4
VCC
8
NU
7
ORG6GND
5
IC17
93LC66
VCC
I01I12I23I34I45I56I6
7
I78I89I9
11
F012F113F214F315F416F5
17
F618F7
19
IC12
PALCE16V8
CPWR
UDPA
UDPB
RFPA
RFPB
CPWR
UDPA
UDPB
RFPA
RFPB
/WRL
/WRH
TP9
TP
TP1
TP
TP8
TP
TP3
TP
TP2
TP
/CROM
/WRL
/WRH
A011A110A29A38A47A56A65A74A842A941A1040A1139A1238A1337A1436A1535A1634A17
3
D015D117D219D321D4
24
D526D628D730D816D9
18
D1020D11
22
D1225D1327D1429D15
31
CE12OE
14
RY/BY
2
WE
43
RESET
44
BYTE
33
IC18
MBM29F400BA
VCC
A1A2A3A4A5A6A7A8A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
D0D1D2D3D4D5D6D7D8D9D10
D11
D12
D13
D14
D15
VCC
CP16
CE0.1u
C46
CE0.1u
C47
CE0.1u
C48
CE0.1u
UDENA
UDENB
UDENA
UDENB
A19
A19
/FROM
A18
A19
MODE
FAN
FAN
5 6
IC22C
SN74LS14NS
A2B3E
1
Y04Y15Y26Y3
7
IC30A
SN74LS139NS
A14B13E
15
Y012Y111Y210Y3
9
IC30B
SN74LS139NS
A4
A5
/MTRX
/MTRY
/MTRC
/MTRX
/MTRY
/MTRC
A4
A5
/LED0
/LED1
/LED0
/LED1
/CENTRO
/CENTRO
A1B2C
3
E14E25E3
6
Y015Y1
14
Y213Y312Y411Y510Y69Y7
7
IC28
SN74LS138NS
A4A5A6
VCC
123456789
10
111213141516171819
2021
2223242526272829303132333435363738
39
40
CN7
(NO-MOUNT)
D070D169D268D367D466D564D663D7
62D860D959
D1058D1157D1256D13
54
D1453D15
52
CS041CS140CS245CS3
44
RD/WR
28
RD
34
RAS
24
CASL
25
CASH
26
WRH
36
WRL
38
AN091AN192AN2
93
PF394PF4
95
PF5
96
NMI
76
PA9
42
IRQ2
43
A04A15A26A37A48A59A610A711A812A913A1014A1115A1216A1317A1418A1519A1620A1722A18
29
RESET84PLLCAP81PLLVCC80PLLVSS82XTAL72EXTAL
74
CK
83
MD079MD178MD275MD3
73
WDTOVF
35
GND
27
RXD051TXD 0
50
VCC21VCC37VCC65VCC77VCC
103
GND3GND23GND33GND39GND55GND61GND71GND90GND
101
GND
109
RXD148TXD 1
47
TIOC4B
112
PE7
105
TIOC3A
106
TIOC4A
111
PF698PF7
99
PE5
102
TIOC3B
107
TIOC3C
108
TIOC3D
110
PE141PE15
2
AVCC
100
AVSS
97
PB831PB9
32
DREQ0
49
PA5
46
TIOC1A
89
PE0
85
DRAK 0
86
PE287PE3
88
A19
30
TIOC2A
104
IC16
HD6437042E00F
CDIR
CDIR
/ST0
/ST1
/ST2
/ST3
/ST4
/ST5
/ST[0..5]
/ST[0..5]
/CS0
/CS2
/CS3
VCC
TXD 1
TXD 0
RXD0
RXD1
/CTS1
/DTR 1
/DTR 0
/CTS0
TXD 0
TXD 1
RXD1
RXD0
/CTS0
/DTR 0
/DTR 1
/CTS1
/CFLAG
/CFLAG
CDMA
CDMA
R80
10K
R55
10K
R56
10K
5
5
4
4
6
6
3
3
7
7
2
2
8
8
1
1
RA29
EXBS8V103J
R79
10K 1%
R78
10K 1%
VCC
+
2 Electrical Section
12
2
AB09AB110AB211AB312AB413AB514AB615AB717AB8
18
XT 2
98
CSB21RDB22WRB23RTB48TPI02TPI1
3
GND
16
DEB
74
AB9
19
XT 1
97
DCK
85
DLB
73
MON
49
CYC
69
MEM
52
PRT
71
ERR
72
VCC1VCC7VCC25VCC51VCC
58
VCC2
75
VCC87VCC
99
PAEN4PBEN
5
PC06PC1
8
AB10
20
BRDY
24
GND35GND
44
HWR
45
UBEB47RMODE
46
GND50GND
63
GND
26
DB027DB128DB229DB330DB431DB532DB633DB734DB836DB937DB1038DB1139DB1240DB1341DB1442DB15
43
TST
53
CKM 0/PC2
54
CKM 1/PC355CKM 2/PC4
56
CKM 3
57
CK0
59
PA060PA161PA2
62
PA364PA465PA566PA667PA7
70
ERDY
68
GND
76
DD081DD182DD283DD384DD477DD578DD679DD7
80
PB4/DD892PB5/DD9
93
PB6/DD10
94
PB7/DD11
95
PB0/DD1288PB1/DD1389PB2/DD1490PB3/DD15
91
GND86GND96GND
100
IC6
PTCTS 0900A
D0D1D2D3D4D5D6D7D8D9D10
D11
D12
D13
D14
D15
12345678910111213141516171819
20
CN4
IL-FPC-20ST-N
TP4 TP
TP5 TP
TP6 TP
TP7 TP
HD0
HD1
HD2
HD3
HD4
HD5
HD6
HD7
C11
C10
C8
C6
C15 C14
C13 C12
C7
C9
C17 C16
DCK
/DLB
/DEB
MON
+VH
12345678910111213141516171819
20
CN5
IL-FPC-20ST-N
SOL+
RFA
RFB
RFC
RFD
RFD
RFC
RFB
RFA
SOL+
SOL-
UDA
UDB
UDC
UDD
UDD
UDC
UDB
UDA
SOL-
VCC
5
5
4
4
6
6
3
3
7
7
2
2
8
8
1
1
RA15
EXBS8V103J
5
5
4
4
6
6
3
3
7
7
2
2
8
8
1
1
RA16
EXBS8V101J
C33
CE1000p
C34
CE1000p
C35
CE1000p
VCC
PRSENS
TEMP
RELED
RETR
RC2LED
RC2TR
RC1LED
RC1TR
VCC
VCC
/ETCC
/RD
/WRL
/WRH
/RESET
/ETCC
/RD
/WRL
/WRH
/RESET
+54GND
2
OUT
3
NC
1
Y1
SG531-32MHz
R33
100
C37
CE100p
VCC
D[0..15]
A[0..18]
D[0..15]
A[0..18]
IN3GND
2
OUT
1
IC5
AN77L035M
R32
0
R31(NO-MOUNT)
VCC
VCC
/EINT
/EINT
VCC
CVSENS
STSENS
VCC
VCC
FL1
BLM 21A05
VCC
CP1
CE0.1u
VCC
CP8
CE0.1u
VCC
CP9
CE0.1u
A1A2A3A4A5A6A7A8A9
A10
5
5
4
4
6
6
3
3
7
7
2
2
8
8
1
1
RA18
EXBS8V101J
VCC
12345
6
CN10
53014-0610
PSENSF
PSENSR
ORGSENS
C70
CE22p
C71
CE22p
C72
CE22p
12345
109876
RA19
EXBA10E103J
5
5
4
4
6
6
3
3
7
7
2
2
8
8
1
1
RA17
EXBS8V101J
C67
CE22p
C68
CE22p
C69
CE22p
1
2
IC22A
SN74LS14NS
TEMP
HTEMP
HTEMP
C36
10u/16V
VCC
CP7
CE0.1u
A0
R13
10K
R19
180
R20
100
R21
270
1234567
89101112
CN9
53014-1210
GRIDSENS
C73
CE22p
3
1
2
Q1
DTA114EK
3
1
2
Q2
DTA114EK
3
1
2
Q3
DTA114EK
5
5
4
4
6
6
3
3
7
7
2
2
8
8
1
1
RA6
EXBS8V101J
5
5
4
4
6
6
3
3
7
7
2
2
8
8
1
1
RA5
EXBS8V101J
5
5
4
4
6
6
3
3
7
7
2
2
8
8
1
1
RA4
EXBS8V101J
+
*
*
**
**
**
**
*
*
*
C6 ~ C17 NO-MOUNT
MAIN BOARD_2/6 Circuit Diagram
2 Electrical Section
13
2
MAIN BOARD_3/6 Circuit Diagram
XPA
XPB
XPHA
XPHB
YPA
YPB
YPHA
YPHB
/MTRY
POWER
XMSA 0
XMSA 1
XMSB 0
XMSB 1
YMSA 0
YMSA 1
YMSB 0
YMSB 1
D0D1D2D3D4D5D6
D7
XPA
XPB
XPHA
XPHB
YPA
YPB
YPHA
YPHB
/MTRY
POWER
XMSA 2
XMSB 2
YMSA 2
YMSB 2
MPWR
MPWR
45 34 23 12 G
1
O
6
RA25
RKM 6L103F
45 34 23 12 G
1
O
6
RA28
RKM 6L103F
45 34 23 12 G
1
O
6
RA26
RKM 6L103F
45 34 23 12 G
1
O
6
RA27
RKM 6L103F
142
3
5
D2
FMN1
5
5
4
4
6
6
3
3
7
7
2
2
8
8
1
1
RA14
EXBS8V223J
/MI0
/MI1
/MI2
/MI3
VCC
UDPWR
RFPWR
UDPWR
RFPWR
/MI0
/MI1
/MI2
/MI3
D0D1D2D3D4D5D6
D7
D[0..15]
D[0..15]
/RESET
/RESET
5
5
4
4
6
6
3
3
7
7
2
2
8
8
1
1
RA24
EXBS8V103J
VCC
1
234
876
5
SW1
KSD-04
LD0
LD1
LD2
LD3
LD4
LD5
LD6
LD7
LD8
LD9
LD10
LD11
LD12
D1
3
Q1
2
D2
4
Q2
5
D3
7
Q3
6
D4
8
Q4
9
D5
13
Q5
12
D6
14
Q6
15
D7
17
Q7
16
D8
18
Q8
19
CLK11CLR
1
IC10
SN74HC273NS
D1
3
Q1
2
D2
4
Q2
5
D3
7
Q3
6
D4
8
Q4
9
D5
13
Q5
12
D6
14
Q6
15
D7
17
Q7
16
D8
18
Q8
19
CLK11CLR
1
IC32
SN74HC273NS
D0D1D2D3D4D5D6
D7
D1
3
Q1
2
D2
4
Q2
5
D3
7
Q3
6
D4
8
Q4
9
D5
13
Q5
12
D6
14
Q6
15
D7
17
Q7
16
D8
18
Q8
19
CLK11CLR
1
IC33
SN74HC273NS
D0D1D2D3D4D5D6
D7
D0
3
Q0
2
D1
4
Q1
5
D2
7
Q2
6
D3
8
Q3
9
D4
13
Q4
12
D5
14
Q5
15
D6
17
Q6
16
D7
18
Q7
19
OE1CLK
11
IC31
SN74LS374NS
/MTRX
/MTRX
/MTRC
/MTRC
RESET
RESET
D12D23D34D45D56D67D78D8
9
Q118Q217Q316Q415Q514Q613Q712Q8
11
E1
1
E2
19
IC11
SN74LS541NS
D0D1D2D3D4D5D6
D7
D0D1D2D3D4D5D6
D7
/MI0
/MI1
/MI2
/MI3
D1
3
Q1
2
D2
4
Q2
5
D3
7
Q3
6
D4
8
Q4
9
D5
13
Q5
12
D6
14
Q6
15
D7
17
Q7
16
D8
18
Q8
19
CLK
11
CLR
1
IC9
SN74HC273NS
/LED0
/LED1
/LED0
/LED1
nAutoFd
nInit
nSelectIn
nAutoFd
nSelectIn
nInit
12345678910111213141516171819202122232425
26
CN6
IL-FPC-26ST-N
/MTX
/MTX
LD0
LD1
LD2
LD3
LD4
LD5
LD6
LD7
LD8
LD9
LD10
LD11
LD12
VCC
/MI0
/MI1
/MI2
/MI3
/ST[0..5]
/STB0
/STB1
/STB2
/STB3
/STB4
3
4
IC22B
SN74LS14NS
/POWER
/POWER
5
5
4
4
6
6
3
3
7
7
2
2
8
8
1
1
RA12 EXBS8V101J
C25
CE22p
R16
100
C26
CE22p
C27
CE22p
C28
CE22p
C29
CE22p
/STB0
/STB1
/STB2
/STB3
/STB4
/ST0
/ST1
/ST2
/ST3
/ST4
/ST5
/ST[0..5]
VRPF
VRPF
2 Electrical Section
14
2
MAIN BOARD_4/6 Circuit Diagram
VCC
R6
33
123456789
1011121314
151617
18
192021222324252627282930313233
343536
CN3
56364-060-BXE
D1
D1FL20U
C24
CE1000p
12345
109876
RA7
EXBA10E103J
5
5
4
4
6
6
3
3
7
7
2
2
8
8
1
1
RA9
EXBS8V330J
5
5
4
4
6
6
3
3
7
7
2
2
8
8
1
1
RA8
EXBS8V330J
/RESET
/CRDY
/CRD
/RESET
/CRD
/CRDY
VCC
VCC
VCC
VCC
98
IC22D
SN74LS14NS
10 11
IC22E
SN74LS14NS
CLK
3
D
2
Q5Q
6
IC23A
TC74HC74F
CLK
11
D
12
Q9Q
8
IC23B
TC74HC74F
A9B10CLR
11
Q12Q
5
Cext
6
RCext
7
IC25B
TC74HC123AF
R143.3K
C22
CE1000p
VCC
VCC
/CCLR
/CCLR
D0
3
Q0
2
D1
4
Q1
5
D2
7
Q2
6
D3
8
Q3
9
D4
13
Q4
12
D5
14
Q5
15
D6
17
Q6
16
D7
18
Q7
19
OE
1LE11
IC7
SN74LS373NS
A1B2CLR
3
Q4Q
13
Cext
14
RCext
15
IC25A
TC74HC123AF
A11A33A22A44GND5GND6A57A68A7
9
B120B219B318B4
17
VCC16VCC
15B514B613B712HD11
DIR
10
IC24
SN74ACT1284
A11A33A22A44GND5GND6A57A68A7
9
B120B219B318B4
17
VCC16VCC
15B514B613B712HD11
DIR
10
IC27
SN74ACT1284
nStb
CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7
nAck
Busy
PError
Select
nAutoFd
nFault
nInit
nSelectIn
R7
33
VCC
CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7
D0D1D2D3D4D5D6
D7
1A
2
1Y
4
1B32A
5
2Y
7
2B63A
11
3Y
9
3B104A
14
4Y
12
4B13G15A/B
1
IC26
SN74LS257NS
/ACK
BSY
D0
3
Q0
2
D1
4
Q1
5
D2
7
Q2
6
D3
8
Q3
9
D4
13
Q4
12
D5
14
Q5
15
D6
17
Q6
16
D7
18
Q7
19
OE1CLK
11
IC8
SN74LS374NS
D0D1D2D3D4D5D6
D7
R8
100
D[0..15]
D[0..15]
nAutoFd
nSelectIn
nInit
/CENTRO
/CENTRO
C1+
10
C1-
12
C2+
13
C2-
14
V+11V-
15
T1OUT
2
R1IN
7
T2OUT
1
R2IN
3
T3OUT
24
R3IN
23
T4OUT
20
R4IN
16
T1IN5R1OUT6T2IN18R2OUT
4
T3IN19R3OUT22T4IN21R4OUT
17
IC1
DS14C238WM
1142153164175186197
20821
9
22102311241225
13
CN2
DBLC-J25SAF-20L9
VCC
/DTR1
/CTS1
C18
CE1u
C21
CE1u
C20
CE1u
C19
CE1u
TXDA
RXDA
RTS
CTS
DTR
TXD0
RXD0
TXD1
RXD1
1
2345678
CN1
TCS7587-01-401
TXDA+
TXDA-
HSKoA
HSKiA
RXDA-
RXDA+
5
5
4
4
6
6
3
3
7
7
2
2
8
8
1
1
RA2
EXBS8V270J
5
5
4
4
6
6
3
3
7
7
2
2
8
8
1
1
RA3
EXBS8V270J
5
5
4
4
6
6
3
3
7
7
2
2
8
8
1
1
RA1
EXBS8V270J
C63
CE150p
C62
CE150p
C60
CE150p
C61
CE150p
C2
CE150p
C1
CE150p
/CTS0
/DTR0
TXD0
TXD1
/DTR0
/DTR1
RXD0
RXD1
/CTS0
/CTS1
CDMA
CDMA
/CFLAG
/CFLAG
R1
(NO-MOUNT)
R3
(NO-MOUNT)
R2
(NO-MOUNT)
R76
10K
R4
(NO-MOUNT)
R5
(NO-MOUNT)
VCC
VCC
R15 1K
C23
CE100p
VCC
VCC
DY
6
DZ
7
RA113RB1
14
DA10HSKA
1
DEN
5
REN
11
VCC
19
GND
8
RB2
15
HSKY
18
RY1
12
RY2
17
RA2
16
VCC
9
GND
20
VSS2C-3C+
4
IC21
SN75LBC775
VCC
C81
22u/16V
C82
22u/16V
5
5
4
4
6
6
3
3
7
7
2
2
8
8
1
1
RA11
EXBS8V330J
12345
109876
RA13
EXBA10E332J
5
5
4
4
6
6
3
3
7
7
2
2
8
8
1
1
RA10
EXBS8V102J
CD SD
1013
CD SD
41
VCCGND
8
9
+
+
2 Electrical Section
15
2
MAIN BOARD_5/6 Circuit Diagram
XA
XB
XC
XD
+MTR
VCC
1
3
FL19
ZJSR5101-222
C30
22u/63V
CP17
CE0.1u
VCC
VCC25ALM3PHA5PHB
23
ENA A6ENA B22VREFA2VREFB26CR
4
NC
19
VSA
1
VSB
27
VMMA8VMMB
20
OUT110OUT212OUT314OUT4
18
LG A7LG B
21
DECAY
24
NC9NC15NC
16
IC14
MTD2005
1 3
FL18
ZJSR5101-222
1 3
FL17
ZJSR5101-222
1 3
FL16
ZJSR5101-222
XPA
XPB
XPHA
MPWR
XPHB
XPA
XPB
XPHA
MPWR
XPHB
+MTR
VCC
VCC
R23
10K
C65
CE3900p
C39
22u/63V
+MTR
CP10
CE0.1u
VCC
VCC25ALM
3
PHA5PHB23ENA A6ENA B22VREFA2VREFB26CR
4
NC
19
VSA
1
VSB
27
VMMA8VMMB
20
OUT110OUT2
12
OUT314OUT4
18
LG A7LG B
21
DECAY
24
NC9NC15NC
16
IC3
MTD2005
C66
CE3900p
C38
CE3900p
R24
10K
R34
10K
R25
56K
R26
5.6K
R36
5.6K
R35
56K
YPA
YPB
YPHA
YPHB
YPA
YPB
YPHA
YPHB
SOL+
SOL-
SOL+
SOL-
+MTR
VCC
VCC
R77
10K
C4
CE3900p
CP6
CE0.1u
VCC
VCC25ALM3PHA5PHB23ENA A6ENA B
22
VREFA2VREFB26CR
4
NC
19
VSA
1
VSB
27
VMMA
8
VMMB
20
OUT110OUT212OUT314OUT4
18
LG A7LG B
21
DECAY
24
NC9NC15NC
16
IC2
MTD2005
R10
3.3K
R11
33K
CDIR
CPWR
CDIR
CPWR
UDPA
UDPB
UDPA
UDPB
YA
YB
YC
YD
1 3
FL11
ZJSR5101-222
1 3
FL10
ZJSR5101-222
1
3
FL9
ZJSR5101-222
1
3
FL8
ZJSR5101-222
1 3
FL3
ZJSR5101-222
1 3
FL2
ZJSR5101-222
UDA
UDB
UDC
UDD
UDA
UDB
UDC
UDD
UDPWR
UDPWR
R4110K
VCC
/RESET
/RESET
123
4
CN11
5267-04A
123
4
CN8
5267-04A
C54
100u/63V
1
2
CN13
5267-02A
R12
0.68 1W
L1
RCH895-181K
FAN
FAN
+MTR
VCC
CP4
CE0.1u
VCC
VCC25ALM
3
PHA5PHB23ENA A
6
ENA B22VREFA2VREFB26CR
4
NC
19
VSA
1
VSB
27
VMMA8VMMB
20
OUT110OUT212OUT314OUT4
18
LG A7LG B
21
DECAY
24
NC
9
NC15NC
16
IC15
MTD2005
RFPA
RFPB
RFPA
RFPB
RFA
RFB
RFC
RFD
RFA
RFB
RFC
RFD
RFPWR
RFPWR
+MTR
VCC
VCC
R18
10K
C32
CE4700p
CP2
CE0.1u
VCC
VCC25ALM
3
PHA5PHB23ENA A6ENA B22VREFA
2
VREFB26CR
4
NC
19
VSA
1
VSB
27
VMMA8VMMB
20
OUT110OUT212OUT314OUT4
18
LG A7LG B
21
DECAY
24
NC9NC15NC
16
IC4
MTD2005
C42
CE3900p
R42
56K
R44
1K
R43
3.3K
VCC
C5
CE0.1u
R9
1K
C3
CE1000p
R27
0.68 1W
R22
1K
C64
CE1000p
R50
0.68 1W
R37
1K
C44
CE1000p
VCC
R46
10K
C75
CE3900p
C76
CE3900p
C49
CE3900p
R47
10K
R64
10K
R48
22K
R49
3.3K
R65
3.3K
R66
22K
R51
0.68 1W
R45
1K
C74
CE1000p
R68
0.68 1W
R67
1K
C53
CE1000p
R28
0.68 1W
R17
1K
C31
CE1000p
R29
0.68 1W
R38
1K
C40
CE1000p
R52
0.68 1W
R39
1K
C41
CE1000p
R53
0.68 1W
R57
1K
C50
CE1000p
VCC
R40
10K
C45
CE4700p
C51
CE3900p
R59
56K
R60
1K
R61
3.3K
VCC
R30
(NO-MOUNT)
UDENA
UDENB
UDENA
UDENB
D3
D1FL20U
Q11
2SK973
+MTR
R83
100
R82
1K
VCC
10
9
8
+
-
IC34C
BA10324AF
12
13
14
+
-
IC34D
BA10324AF
3
2
1
+
-
IC34A
BA10324AF
5
6
7
+
-
IC34B
BA10324AF
VCC
R54
10K
R58
10K
VCC
2
Q5
DTC114EK
2
Q8
DTC114EK
2
Q10
DTC114EK
2
Q4
DTC114EK
2
Q7
DTC114EK
2
Q12
DTC114EK
2
Q6
DTC114EK
FL40FL50FL60FL7
0
FL120FL13
0
FL140FL15
0
2
Q9
DTC114EK
RSA
PG
RSB
11
13
17
RSA
PG
RSB
11
13
17
RSA
PG
RSB
11
13
17
2222222222
+
+MTR
+
3131
411
313131
3131
31
RSA
PG
RSB
11
13
17
RSA
PG
RSB
11
13
17
+
2 Electrical Section
16
2
MAIN BOARD_6/6 Circuit Diagram
+MTR
VCC
F2
T4.0A/250V
F1
T2.0A/250V
1
4
-+
D9
D3SBA20-4100
1
4
-
+
D10
D5SBA20-4101
FS2A
PFC-5000
FS1A
PFC-5000
FS1B
PFC-5000
C57
3300u/63V
R69
10K 1/4W
FS2B
PFC-5000
C56
4700u/16V
R72
10K 1/4W
D6
D1FL20U
VI
5
VO
3
SENCE
4
IC19
SI-3050J
C58
470u/16V
CP19
CE0.1u
123
4
CN14
B4P-VH
CP18
CE0.1u
C55
4700u/50V
R75
18K
R74
1K
VR1
10KVR
L2
CL02BE181
D8
D5S6M
D7
D1FL20U
+HEAD
+VH
VIN
1
OUT
2
IC20
LM2576HVT
Q13
2SB1551
R70
4.7K 1/4W
R71
10K 1/4W
+HEAD
D4
D1FL20U
POWER
POWER
R73
10K 1/4W
1
2
3
CN12
5267-03A
D5
ZD3.3
/POWER
/POWER
31
2
Q14
DTC114EK
C59
CE0.1u
23
23
+
+
ON/OFF
GND
2
1
+
ON/OFF
GND
FB
5
3
4
+
2 Electrical Section
17
2
123456789
10
1112131415161718192021
22
CN1
52207-2290
1234567
8
9
1011121314151617181920
CN2
IL-404-20S-LW
123456789
10
111213141516171819
20
CN3
IL-404-20S-LW
TH1
/OE/RIN8
IN7
IN6
IN5
IN4
IN3
IN2
IN1
MON
VCC
+VH
CLK
123456789
10111213141516
CN4
52207-1690
RC2LED
RC2TR
RC1LED
RC1TR
UDA
UDB
UDC
UDD
RFA
RFB
RFC
RFD
RETR
RELED
SOL+
SOL-
PRSENS
+VH
VCC
TH1103HT
1
2
CN6
53015-02
1
2
CN5
IL-S-2P-S2L2-EF
12345
678
9
10
201918171615141312
11
SW1
SW DIP KSD-10
/MI0
/MI1
/MI2
/MI3
/MI3
/MI2
/MI1
/MI0
VCC
123456789
101112
13141516171819202122232425
26
CN1
IL-FPC-26ST-N
LIN6
LIN7
LIN8
LIN9
LIN10
LIN11
LIN12
LIN0
LIN1
LIN2
LIN3
LIN4
LIN5
1 3
2
D1
DAN202K
1 3
2
D5
DAN202K
1 3
2
D4
DAN202K
1
3
2
D3
DAN202K
VR1
10KVR
R1
4.7K
VCC
1
3
2
D2
DAN202K
/MI0
/MI1
/MI2
/MI3
/MI0
/MI1
/MI2
/MI3
/MI0
/MI1
123
456
CN2
53014-06
VCC
VCC
VCC
B15E4B2
3
C11C2
2
Q1
FMA9
B15E4B2
3
C11C2
2
Q2
FMA9
B15E4B2
3
C11C2
2
Q3
FMA9
VCC
VCC
VCC
B15E4B2
3
C11C2
2
Q4
FMA9
B15E4B2
3
C11C2
2
Q5
FMA9
B15E4B2
3
C11C2
2
Q6
FMA9
VCC
B15E4B2
3
C11C2
2
Q7
FMA9
LO6
LO7
LO8
LO9
LO10
LO11
LO12
LO0
LO1
LO2
LO3
LO4
LO5
123
4
56789101112131415
CN3
53014-15
PANEL BOARD
VCC
+VH
C1
CE0.1u
C2
CE0.1u
C3
47u/16V
C4
47u/63V
CARRIAGE BOARD
RS20M111
+
+
OTEHR CIRCUIT BOARDS_ Circuit Diagram
2-3 OTHER CIRCUIT BOARDS
2 Electrical Section
18
2
R1
330
R2
330R3330R4330
R5
330
R6
330
R7
330
R8
330R9330
R10
330
R11
330
R12
330
D1
ROLL
D2
PIECED3POWERD4FRONT
D51D6
2
D7
3
D84D9
5
D10
6
D11
BUSY
D12
BASE
R13
330
D13
COLOR
12345
6
7
8
9
1011121314
15
CN2
CABLE-ASSY LED PC-60
SW2
SELECT
SW1
POWER
SW3
BASE
SW4
TEST
SW6
DOWN
SW5
RIGHT
SW8
LEFT
SW7
UP
D14
1SS133
D15
1SS133
D16
1SS133
D17
1SS133
D18
1SS133
D19
1SS133
D20
1SS133
D21
1SS133
/MI0
/MI1
/MI2
/MI3
/MI0
/MI1
/MI2
/MI3
/MI0
/MI1
/MI2
/MI3
12345
6
CN1
CABLE-ASSY KEY PC- 60
PANELKEY BOARD
SW1
RD17BS3040
1
2
CN1
CABLE-ASSY PINCH-SENS PC-60
PINCHROLL SENSOR BOARD
123
4
TRANS FORM
123
4
CABLE-ASSY POWER PC-60
TRANS BOARD
EVQ21307K
EVQ21307K
EVQ21307K
EVQ21307K
EVQ21307K
EVQ21307K
EVQ21307K
EVQ21307K
SEL-6414E
SEL-6414E
SEL-6414E
SEL-6414E
SEL-6414E
SEL-6414E
SEL-6414E
SEL-6414E
SEL-6414E
SEL-6414E
SEL-6414E
SEL-6414E
SEL-6414E
3 Replacement of Main Parts
19
3
3 Replacement of Main Parts
Following table describes the necessary adjustment after the replacement of each parts.
3-1 HEAD CARRIAGE ASSEMBLY_QUICK REPLACEMENT
1
Remove the RAIL COVER and disconnect the HEAD
CABLEs connected to CARRIAGE BOARD.
This section explains the procedure for replacing the HEAD CARRIAGE simply and efficiently.
Therefore, there are some screws on the HEAD CARRIAGE which should not be touched. In case
you have touched this screw, fix the HEAD CARRIAGE by refering to 3-2 HEAD CARRIAGE
ASSEMBLY_REPLACEMENT.
Replacement Parts Necessary Adjustment
MAIN BOARD
Initialization, Head Voltage Adjustment, Cartridge Position Adjustment, Print/Cut
Offset Adjustment, Tool Pressure, Grit Compensation, Thermal Head Density
Adjustment
HEAD CARRIAGE
Head Voltage Adjustment, Head Density Adjustment, Cartridge Position
Adjustment, Head Position Adjustment, Print/Cut Offset Adjustment, Printed Length
Initialization
TOOL CARRIAGE
Tool Height Adjustment, Tool Pressure Adjustment, Print/Cut Offset Adjustment
CARTRIDGE HOLDER
Cartridge Position Adjustment
WIRE
Wire Tension Adjustment
3 Replacement of Main Parts
20
3
3
Remove the HEAD HOLDER together with the ADAPTER
by removing the 3 SET SCREWs shown in the figure.
5
Put the HEAD CARRIAGE so that the PLATE comes
between the RESIN part and also the HOLE in the HEAD
HOLDER will be positioned to the projected part on the
CARRIAGE BASE. Then tighten the ADJUSTING
SCREW B and SCREW B temporary.
SCREW C
SCREW C
ADAPTER
2
Remove SCREW B and ADJUSTING SCREW B. Then,
remove the HEAD CARRIAGE by pulling it upwards.
Make sure not to touch the SCREW A and
ADJUSTING SCREW A. In case you have touched
these screws, carry out 3-2 HEAD CARRIAGE
ASSEMBLY_REPLACEMENT.
SCREW A
ADJUSTING SCREW B
SCREW B
SCREW B
DO NOT TOUCH
Do not loosen SCREW C. In case you have loosen
these screws, carry out 3-2 HEAD CARRIAGE
ASSEMBLY_REPLACEMENT.
SET SCREW
HEAD
HOLDER
4
Fix the HEAD HOLDER together with the ADAPTER to
the HEAD CARRIAGE.
ADAPTER
SET SCREW
HEAD
HOLDER
Make sure to put the SPRING to the left side of the
HEAD CARRIAGE.
SPRING
SCREW B
SCREW B
ADJUSTING SCREW A
RESIN PART
PLATE
HOLE FOR POSITIONING
ADJUSTING SCREW B
3 Replacement of Main Parts
21
3
4
5
Tighten the ADJUSTING SCREW B so that HEAD
CARRIAGE would be parallel to the GUIDE RAIL.
And tighten up SCREW B.
ADJUSTING SCREW B
SCREW B
Connect the HEAD CABLEs to the CARRIAGE BOARD
and secure them with INSULOCK TIE.
Make sure not to fold the HEAD CABLE
completely. It may cause cut-line.
NG
GOOD
6
Carry out the following adjustments.
1. HEAD VOLTAGE ADJUSTMENT
2. HEAD DENSITY ADJUSTMEJNT
3. CARTRIDGE POSITION ADJUSTMENT (1st)
4. HEAD POSITION ADJUSTMENT 2
5. CARTRIDGE POSITION ADJUSTMENT (2nd)
6. PRINT/CUT OFFSET ADJUSTMENT
7. PRINT LENGTH INITIALIZE
7
Try printing test. If you have twisted ribbon, carry out
HEAD POSITION ADJUSTMENT 1.
3 Replacement of Main Parts
22
3
3-2 HEAD CARRIAGE ASSEMBLY_REPLACEMENT
1
Remove the RAIL COVER and disconnect the HEAD
CABLEs connected to CARRIAGE BOARD.
3
Remove the HEAD HOLDER together with the ADAPTER
by removing the 3 screws shown in the figure.
ADAPTER
2
Remove ADJUSTING SCREW B, SCREW A and SCREW
B in order and remove the HEAD CARRIAGE.
Be careful not to lose the SPRING located at the left
side of HEAD CARRIAGE.
SCREW A
SPRING
SCREW B
SCREW B
SET SCREW
HEAD
HOLDER
4
Fix the HEAD HOLDER together with the ADAPTER to
the HEAD CARRIAGE.
ADAPTER
SET SCREW
HEAD
HOLDER
HOLE FOR
POSITIONING
HOLE FOR
POSITIONING
ADJUSTING SCREW B
3 Replacement of Main Parts
23
3
5
Make sure to put the SPRING to the left side of the
HEAD CARRIAGE.
SCREW A
SPRING
SCREW B
SCREW B
6
Loosen the SCREW C shown in the figure.
Tighten SCREW A. Make sure that the PLATE is not
tilting.
Adjust the ADJUSTING SCREW A until it makes contact
with the PLATE so that the clearance shown in the figure
will be 9.2 mm—10.6 mm (STANDARD : 9.7 mm).
7
8
9.2 mm
~10.6 mm
SCREW A
PLATE
SCREW C
RESIN PART
PLATE
Put the HEAD CARRIAGE so that the PLATE comes
between the RESIN part and also the HOLE in the HEAD
HOLDER will be positioned to the projected part on the
CARRIAGE BASE. Then tighten the ADJUSTING
SCREW B and SCREW A & B temporary.
ADJUSTING SCREW A
This adjustment is necessary to make the HEAD come
straight down on the PLATEN DAMPER.It might
cause broken ribbon or twisted ribbon if not adjusted.
Contact part
ADJUSTING SCREW B
3 Replacement of Main Parts
24
3
11
Connect the HEAD CABLEs to the CARRIAGE BOARD
and secure them with INSULOCK TIE.
Make sure not to fold the HEAD CABLE
completely. It may cause cut-line.
NG
GOOD
12
Carry out the following adjustments.
1. HEAD VOLTAGE ADJUSTMENT
2. HEAD DENSITY ADJUSTMENT
3. CARTRIDGE POSITION ADJUSTMENT (1st)
4. HEAD POSITION ADJUSTMENT 1
5. HEAD POSITION ADJUSTMENT 2
6. CARTRIDGE POSITION ADJUSTMENT (2nd)
7. PRINT/CUT OFFSET ADJUSTMENT
8. PRINT LENGTH INITIALIZE
10
Tighten the ADJUSTING SCREW B so that HEAD
CARRIAGE would be parallel to the GUIDE RAIL.
And tighten up SCREW B.
ADJUSTING SCREW B
SCREW B
9
Adjust the position of the HEAD CARRIAGE so that the
RESIN part on the HEAD CARRIAGE makes contact with
the PLATE. Then tighten SCREW C.
SCREW C
3 Replacement of Main Parts
25
3
3-3 TOOL CARRIAGE ASSEMBLY_REPLACEMENT
1
Remove the RAIL COVER and open the FRONT COVER.
2
Disconnect PINCH ROLLER SENSOR WIRE and
SOLENOID WIRE.
3
Remove the SCREW A and SCREW B in order and remove
the TOOL CARRIAGE.
4
Tighten up SCREW B and SCREW A in order to fix the
TOOL CARRIAGE. Then, carry out the following
adjustments.
1. TOOL HEIGHT ADJUSTMENT
2. TOOL PRESSURE ADJUSTMENT
3. PRINT/CUT OFFSET ADJUSTMENT
SOLENOID WIRE
PINCH ROLLER
SENSOR WIRE
1 SCREW A
2 SCREW B
2 SCREW A
1 SCREW B
3 Replacement of Main Parts
26
3
1
Remove the RIGHT SIDE COVER.
2
Remove the RUBBER MAT and slide out the PLATEN
DAMPER.
3
Put the new PLATEN DAMPER so that there is looseness in
4 directions, front, rear, left and right.
3-4 PLATEN DAMPER_REPLACEMENT
PLATEN DAMPER
RUBBER MAT
PLATEN
DAMPER
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