Roland Color Camm Pro PC-60 Service Notes

SERVICE NOTES

Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.

Copyright © 1998 ROLAND DG CORPORATION

Windows is registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

PC-60

R1-980203

First Edition

PC-60 '98.Jan.DE1

Printed in Japan

1 Structure & Spare Parts

1-1 COVERS .......................................................................................1

1-2 FRAME (1) ....................................................................................2

1-3 FRAME (2) ....................................................................................4

1-4 CHASSIS ......................................................................................6

1-5 THERMAL CARRIAGE .................................................................7

1-6 TOOL CARRIAGE.........................................................................7

1-7 STAND ..........................................................................................8

1-8 ACCESSORIES ............................................................................8

2 Electrical Section

2-1 WIRING MAP ................................................................................9

2-2 MAIN BOARD ASS'Y ..................................................................10

2-3 OTHER CIRCUIT BOARDS ........................................................ 17

3 Replacement of Main Parts

3-1 HEAD CARRIAGE ASSEMBLY_QUICK REPLACEMENT......... 19

3-2 HEAD CARRIAGE ASSEMBLY_REPLACEMENT .....................22

3-3 TOOL CARRIAGE ASSEMBLY_REPLACEMENT ..................... 25

3-4 PLATEN DAMPER_REPLACEMENT .........................................26

3-5 HEAD LEVER_FIXING ............................................................... 27

3-6 CARTRIDGE HOLDER ARM_REPLACEMENT .........................29

3-7 PINCH ROLLER_REPLACEMENT............................................. 32

3-8 WIRE_REPLACEMENT ..............................................................35

3-9 MOTOR_FIXING ......................................................................... 38

4 Adjustment

4-1 Special Tool ................................................................................ 39

4-2 Service Mode ..............................................................................40

4-3 Factory Mode ..............................................................................41

4-4 Faunction Mode .......................................................................... 43

4-5 HOW TO UPGRADE FIRMWARE ..............................................45

4-6 TOOL HEIGHT ADJUSTMENT ................................................... 46

4-7 TOOL PRESSURE ADJUSTMENT ............................................ 48

4-8 HEAD VOLTAGE ADJUSTMENT ...............................................51

4-9 AUTO THERMAL HEAD DENSITY ADJUSTMENT ................... 53

4-10 MANUAL THERMAL HEAD DENSITY ADJUSTMENT ..............57

4-11 HEAD POSITION ADJUSTMENT 1 ............................................61

4-12 HEAD POSITION ADJUSTMENT 2 ............................................63

4-13 PRINT/CUT OFFSET ADJUSTMENT .........................................65

4-14 CARTRIDGE POSITION ADJUSTMENT ....................................67

4-15 CMYK SENSING CHECK ........................................................... 70

4-16 GRIT COMPENSATION ............................................................. 72

4-17 WIRE TENSION ADJUSTMENT .................................................75

4-18 STITCHING ADJUSTMENT ........................................................77

4-19 GRIT ECCENTRICITY ADJUSTMENT .......................................80

5 Supplemental Information

5-1 OPERATIONAL SEQUENCE ..................................................... 85

5-2 SENSOR MAP ............................................................................86

6 Troubleshooting

6-1 PRINTING ...................................................................................87

6-2 CUTTING ....................................................................................89

6-3 OTHERS .....................................................................................91

7 Supplement

7-1 MAINTENANCE CHECK LIST ....................................................93

7-2 USER’S DIP SW SETTING ......................................................... 94

7-3 LINE SPACING ADJUSTMENT MODE ......................................95

7-4 SPECIFICATIONS ......................................................................96

Contents

Structure & Spare Parts

Electrical Section

Replacement of Main Parts

Adjustment

Supplemental Information

Troubleshooting

Supplement

1
2
3
4
5
6
7

SERIAL NUMBER
This service note applies directly to the PC-60
with serial numbers ZK60950 and above.

To Ensure Safe Work

To Ensure Safe Work

About and Notices

Used for instructions intended to alert the operator to the risk of death or
severe injury should the unit be used improperly.

Used for instructions intended to alert the operator to the risk of injury or
material damage should the unit be used improperly.

* Material damage refers to damage or other adverse effects caused with

respect to the home and all its furnishings, as well to domestic animals or
pets.

The symbol alerts the user to important instructions or warnings. The specific meaning
of the symbol is determined by the design contained within the triangle. The symbol at left
means "danger of electrocution."

About the Symbols

The symbol alerts the user to items that must never be carried out (are forbidden). The
specific thing that must not be done is indicated by the design contained within the circle.

The symbol at left means "Do not touch."

The symbol alerts the user to things that must be carried out. The specific thing that
must be done is indicated by the design contained within the circle. The symbol at left
means "the power-cord plug must be unplugged from the outlet."

About the Labels Affixed to the Unit@{\tx´¢˜

In addition to the and symbols, the symbols shown below are also used.

kgf•cm

8

: Tips and advice before the adjustment.

: Indicates tightening torque.

: Indicates amount for Pen Pressure and Tension.

: Indicates clearance.

About the Labels Affixed to the Unit

These labels are affixed to the body of this product.
The following figure describes the location.

Electric charge.
Do not touch when power is on.

The wiring terminal intended for
connecetiion of the protective
earthing conductor associated
with the supply wiring.
Do not disconnect the cable of
this terminal except the time of
replacement.

Turn off the main power SW before
servicing.

Main power SW still supplied even sub
power SW is turned off.

Torque

-- MEMO --

1 Structure & Spare Parts

1

1

1 Structure & Spare Parts

1-1 COVERS

PARTS LIST -Main Parts-

Parts No. Parts Name

1 22095102 APRON,F PC-60
2 22095101 APRON,R PC-60
3 22245101 COVER DUST PNC-960
4 22025230 COVER,FRONT PC-60
5 22025229 COVER,RAIL PC-60
6 22025227 COVER,SIDE L PC-60
7 22025228 COVER,SIDE R PC-60
8 22135529 GUIDE,CUTTER PC-60

9 22505284 LABEL,COLOR CAMM PRO PC60 #760
11 7435220020 PANEL BOARD ASS'Y
12 7435217010 PANELKEY BOARD ASS'Y
13 22665236 SHEET,PANEL SW PC-60
14 12369446 CS-2 CLIP

PARTS LIST -Supplemental Parts-

Parts Name

3 LABEL CAMM-1 WARNING
4 LABEL CAUTION PAD,PC-60 No.766
5 LABEL DIP SW PC60
6 SCREW BINDING HEAD Cr 3X8
7 SCREW BINDING HEAD BC 3X6
8 SCREW P-TIGHT BINDING HEAD BC 3X6
9 SCREW W-SEMS BC 3X6
0 TAPE 3M ELECTRICAL #1245 25X21
{ TAPE TAPE,GUIDE(CUT WHEN USING) L=820MM
} WASHER OUT SIDE TEETH Cr M3

2

1 Structure & Spare Parts

1

1-2 FRAME (1)

1 Structure & Spare Parts

3

1

PARTS LIST -Main Parts-

Parts No. Parts Name

1 22145206 ARM,L COVER F TYPE2 PC-60

2 22145207 ARM,R COVER F TYPE2 PC-60

3 22805267 ASS'Y,MOTOR Y PC-60

4 22355648 BASE,COVER F TYPE2 PC-60

5 22355640 BASE,HOLDER CARTRIDGE PC-60

6 22355658 BASE,PRINT-HEAD TYPE2 PC-60

7 22355638 BASE,Y-DRIVE PC-60

8 22175815 BEARING F8-16ZZ

9 12159561 BUSH,80F-0815
10 21955106 DAMPER ROTARY PC-60
11 22175608 DRIVE GEAR
12 22115730 FRAME,F-COVER L PC-60
13 22115731 FRAME,F-COVER R PC-60
14 22805270 ASS'Y,FRAME GUIDE TYPE3 PC-60
15 22135525 GUIDE BOBBIN PC-60
16 22135528 GUIDE,CABLE PC-50
17 11899119 L-BEARING,2RSR9ZMUU+840LM
18 22145426 LEVER CARTRIDGE L PC-60
19 22145425 LEVER CARTRIDGE R PC-60
20 22145427 LEVER RIBBON PC-60
21 12399106 MAGNET,CATCHER SM-911S
22 15229705 PHOTO INTERRUPTER GP1A71A1
23 21535113 PIN LEVER PC-60
24 21535114 PIN,COVER F PC-60
25 22055337 PLATE CARTRIDGE PC-60
26 12179723 PULLEY WITH BEARING 217-723
27 21975126 PULLEY,HD43.44S16(B21C26.5)
28 15229506 SENSOR INTERRUPTER,GP1A05A5
29 22145122 SHAFT STAY NO.1 214-122
30 22295144 SHAFT,PULLEY PC-60
31 22175149 SPRING,CARTRIDGE BACKUP PC-60
32 22175148 SPRING,CARTRIDGE HOLDER PC-60
33 22175150 SPRING,COVER F PC-60
34 22175151 SPRING,SET COVER F PC-60
35 22035318 STAND OF IDLE PULLEY
36 22715130 STAY,FRAME GUIDE PC-60
37 22715129 STAY,HEAD SUPPORT PC-60
38 22715124 STAY,MAGNET PC-60
39 22715125 STAY,SENSOR CARRIAGE PC-60
40 22715128 STAY,SENSOR F COVER PC-60
41 21945115 WIRE,Y-DRIVE PC-60

PARTS LIST -Supplemental Parts-

Parts Name

1 LABEL CAUTION HOT SURFACE No.778
2 LABEL G-ROLLER 3X25
3 LABEL G-ROLLER 3X150
4 PIPE POLY 3X6X8
5 RING E-RING ETW-6
6 SCREW FLANGE SOCKET Cr 3X6
7 SCREW HEXAGONAL CAP BC 4X6
8 SCREW HEXAGONAL CAP BC 3X6
9 SCREW HEXAGONAL CAP 4X8
0 SCREW HEXAGONAL CAP BC 4X10
{ SCREW LONG LOCK BC 3X8
} SCREW W-SEMS BC 3X6
q SCREW W-SEMS Cr 3X8
w SCREW W-SEMS BC 3X12
e SCREW HEXAGONAL CAP BC 4X6
r SHEET VINYL(CUT WHEN USING) 10X50
t WASHER FIBER M10
y WASHER FLAT Cr 4X8X0.5
u WASHER OUT SIDE TEETH Cr M4
i SCREW HEXAGONAL CAP BC 3x12
o SCREW SEMS Cr 3X6

4

1 Structure & Spare Parts

1

1-3 FRAME (2)

1 Structure & Spare Parts

5

1

PARTS LIST -Main Parts-

Parts No. Parts Name

1 22805220 ASS'Y,FRAME SIDE L PC-60

2 22805219 ASS'Y,FRAME SIDE R PC-60

3 22805221 ASS'Y,MOTOR X PC-60

4 22805143 ASS'Y,PINCH ROLLER L PNC-960

5 22805142 ASS'Y,PINCH ROLLER R PNC-960

6 22145107SZ BACK UP STAY

7 22355641 BASE,LEVER PC-60

8 22355642 BASE,X-MOTOR PC-60

9 22145303 BEARING SHAFT 4X7.5
10 22005111 BED,PC-60
11 12159508 BUSH,SHAFT OILES 80F-1206
13 23505366 CABLE-ASSY PAPER-SENS PC-60
14 21755103 CLEANER,PC-60
15 21745102 COLLAR,LEVER PNC-960
16 22025233 COVER,INNER PC-60
17 21955107 DAMPER,PLATEN PC-60
18 21715104 FAN,SCIROCCO 109BF24HA2-10
19 22115741 FRAME,CENTER TYPE2 PC-60
20 22175693 GEAR L
21 22135511 GUIDE,LEVER PNC-960
22 22145423 LEVER PC-50
23 22265101 PAD CUTTER
24 21545126 PAD,RUBBER CLEANER PC-60
25 21545123 PAD,RUBBER R PC-60
26 15229705 PHOTO INTERRUPTER GP1A71A1
27 22145831 PIN NO.1 (214-831)
28 22175289 PINCH ROLL SPRING
29 22175877 PINCH ROLLER
30 22055339 PLATE,G-ORIGIN PC-60
31 22055338 PLATE,SHAFT PC-60
32 22175871 ROLLER FD12 S4(B4 C4.0)
33 15229505 SENSOR INTERRUPTER GP2A25
34 22145393 SHAFT,JOINT PNC-960
35 22295145 SHAFT,SQUARE PC-60
36 22295143 SHAFT,WITH G-ROLLER PC-60
37 21475106 SHEET,CUSHION PC-60
38 22715127 STAY,SENSOR SETUP PC-60
40 12239603 X-CUSHION
41 22715143 STAY,SENSOR FRONT PC-60
42 22715144 STAY,SENSOR REAR PC-60

PARTS LIST -Supplemental Parts-

Parts Name

1 BUSH ROLL 4X4
2 PIN PUSH SUS 2.5X8
3 PIPE POLY 3X6X8
4 RING E-RING ETW-10
5 RING E-RING ETW-3
6 SCREW HEXAGONAL CAP + SPW BC 3X8
8 SCREW HEXAGONAL CAP BC 4X15
9 SCREW HEXAGONAL CAP BC 3X6
{ SCREW LONG LOCK BC 3X8
} SCREW SOCKET SET W-POINT Cr 3X3
q SCREW W-SEMS BC 3X6
w SCREW W-SEMS BC 4X8
e SCREW W-SEMS BC 3X40
r SCREW W-SEMS BC 3X12
t SCREW W-SEMS Cr 3X8
y TIE RT-30SSF5
u WASHER FLAT Cr 4X10X0.8

6

1 Structure & Spare Parts

1

1-4 CHASSIS

PARTS LIST -Main Parts-

Parts No. Parts Name

1 13429746 AC INLET SUP-J3G-E + FILTER
2 23465157 CABLE-ASS'Y JUNBIWIRE A PNC960
3 23505322 CABLE-ASSY JUNBIWIRE D PC-50
4 23505323 CABLE-ASSY JUNBIWIRE E PC-50
5 23475140 CABLE-CARD 26P 180L BB
6 22815124 CHASSIS,PC-60
7 11769106 CLAMP,CLAMP-B
8 12399327 FILTER(E),FRC-46-12

9 12559573 FUSE 4AT
10 12559570 FUSE 5X20 CEE-2AT WICKMANN
11 12559570 FUSE 5X20 CEE-2AT (230,240V)
12 12559443 FUSE 5X20 SB-3.15 (100,110,117V)
14 22465115 HEAT-SINK,PC-60
15 12189835 HOLDER-FUSE BM-SS-1-14
16 7435214000 MAIN BOARD ASS'Y
17 13129170 POWER SW AJ7201B
18 22355168 RUBBER FOOT PL-10J65
19 7435217030 TRANS BOARD ASS'Y
20 22455112U0 TRANSFORMER-PW PC-60
21 23505898 WIRE,B GRX-410
22 23505899 WIRE,C GRX-410
23 23505367 CABLE-ASSY MECHA-SENS PC-60

PARTS LIST -Supplemental Parts-

Parts Name

1 LABEL FLASH LIGHTING SEAL
2 LABEL FUSE CAUTION SEAL
3 LABEL FUSE SEAL
4 NUT HEXAGONAL NUT+SPW Cr M4
5 SCREW BINDING HEAD BC 4X4
6 SCREW OVAL HEAD BC 3X8
7 SCREW SEMS Cr 3X10
8 SCREW SEMS BC 4X10
9 SCREW W-SEMS BC 3X6
0 TAPE 3M Y-4945(CUT WHEN USING) 12X45
{ TIE RT-30SSF5
} WASHER OUT SIDE TEETH Cr M4

1 Structure & Spare Parts

7

1

1-5 THERMAL CARRIAGE

1-6 TOOL CARRIAGE

PARTS LIST -Main Parts-

Parts No. Parts Name

1 22805217 ASS'Y,CARRIAGE PC-60
2 21815101 BOLT,PENHOLDER
3 23475138 CABLE-CARD 20P 1120L BB HIGH-V
4 7435220010 CARRIAGE BOARD ASS'Y
5 22045399 CARRIAGE COVER
6 22205134 HOLDER,PEN
7 22285503 NUT,PENHOLDER
8 7435217020 PINCH ROLL SENSOR BOARD ASS'Y

9 22435320 PNC-1000A TDS-LCC-03 H
10 22175122 SPRING,BACK UP PNC-960
11 22035122 STAND,CUT CARRIAGE PC-60
12 22715123 STAY,CARRIAGE BOARD PC-60

PARTS LIST -Supplemental Parts-

Parts Name

1 BINDER T-18L
2 CUSHION FELT 30X8X3
3 SCREW W-SEMS BC 3X6
4 TAPE FILAMENT 12X30
5 TAPE NITTO #500(CUT WHEN USING) 20X30

PARTS LIST -Main Parts-

Parts No. Parts Name

1 21905123 ADAPTER,P-HEAD HOLDER PC-60

2 22805218 ASS'Y,CARRIAGE THERMAL PC-60

3 21655144 HOLDER,PRINT HEAD 2 PC-60

4 22175120 SPRING,HEAD

5 21505107 ROLLER,PINCH OF HEAD PC-60

PARTS LIST -Supplemental Parts-

Parts Name

1 BUSH ROLL 3X3.5
2 SCREW HEXAGONAL CAP BC 2X4
3 SCREW W-SEMS BC 3X12
4 SCREW WH NYLOCK BC 3X6
5 SCREW HEXAGONAL CAP NYLOCK BC 3X16

8

1 Structure & Spare Parts

1

1-8 ACCESSORIES

ENGLISH

JAPANESE

10

6134

98

25

7

1-7 STAND

1

2

1

2

2

6

4

4

1

8

5

7

3

3

4

5

6

7

8

11

PARTS LIST -Main Parts-

Parts No. Parts Name

1 7448502000 STAND LEG ASS'Y PNS-135
2 22715142 STAY,PNS-135
3 7448503000 SHAFT SHEET ASS'Y PNS-135
4 21985114 BRACKET ,MOUNTING FIX.PNS-135
5 21665104 HANGER,L PNS-186
6 21665105 HANGER,R PNS-186
7 11499108 SCREW,STOPPER RETAINING PNS186
8 22135316 STOPPER,PNS-186

PARTS LIST -Supplemental Parts-

Parts Name

1 TOOL HEXAGONAL WRENCH 5
2 TOOL HEXAGONAL WRENCH 4
3 TOOL HEXAGONAL WRENCH 3
4 TOOL HEXAGONAL WRENCH 2.5
5 BOLT HEXAGONAL SOCKET HEAD BC 6X70
6 SCREW HEXAGONAL CAP BC 6X15
7 SCREW HEXAGONAL CAP BC 4X8
8 SCREW HEXAGONAL FLAT HEAD Cr 4X8

PARTS LIST -Main Parts-

Parts No. Parts Name

1 23495124 AC CORD 3ASL/100 240VA 10A SAA
2 13499111 AC CORD H05VV-F 240VE 10A S
3 13499109 AC CORD SJT 117V 10A 3PVC
4 23495214 AC CORD VCTF 100V 7A 3P-S
5 23495125 AC-CORD H05VV 230V 10A S
6 13499209 ADAPTER PLUG (100V)
7 22605249 CARTON,PC-60(CARTON+PAD SET)
8 26015155 MANUAL,USE EN PC-60

9 26015156 MANUAL,USE JP PC-60
10 22695102 PEN HEAD CLEANER
11 21475105 SHEET,HEAD CLEANER PC-50

2 Electrical Section

9

2

2-1 WIRING MAP

2 Electrical Section

POWER SW

AJ7201B BM-SS-I-14

FUSE HOLDER

A

B

C

D

E

SUP-J3G-E

AC INLET

FAN MOTOR

TRANSFORMER-PW

F

POWER SUPPLY

VCC

X MOTOR

Y MOTOR

CPU

7.175MHz

512Kbyte

2Mbyte

DRAM

EEPROM

4Kbit

CENTRO

I/F

I/O CONTROLL

BUFFER

DECODER

LATCH

D/A

ETCC

PTCTS0900A

32MHz

R

F

CARRIAGE BOARD

PINCHROLL

THERMAL CARRIAGE

GG

H

J

SOLENOID

PANEL BOARD

L

N

PANELKEY BOARD

K

COVER

STS

ORG

GRIT

FLASHROM

MTD 2005 X 5

FAN DRIVE

2SK973

M

BOARD

RS232C

DRIVER

DRIVER

SUB BOARD ASSY (PANEL + CARRIAGE)

MAIN BOARD ASSY

PANELSUB BOARD ASSY (PANELKEY + TRANS + PINCHROLL SENSOR)

SENSOR INTERRUPTER GP2A25

SENSOR INTERRUPTER GP2A25

SENSOR INTERRUPTER GP1A71A1

SENSOR INTERRUPTER GP1A71A1

SENSOR INTERRUPTER GP1A71A1

SENSOR INTERRUPTER GP1A05A5

TRANS BOARD

MTR

CN8 CN11 CN13 CN12 CN14

MOTOR (X,Y,RF,UD)

SOLENOID DRIVE

VH

MTR

SH7040

CN7

RS422

VH

CN5

CN4

CN3

CN2

CN4 CN1

CN6

CN5

SENSOR

CN6

CN3

CN1

CN2

CN9

CN10

CN3

CN2

CN1

RS232C

CENTRO

RS422

2 Electrical Section

10

2

2-2 MAIN BOARD ASS'Y [7435214000-00]

DESCRIPTION

Electric Maintenance Part

Indicates revision of the circuit board.

DIP SW

CPU used on the MAIN BOARD is different depending on the revision number of the board.
It is necessary to select the suitable program for each CPU.
Selection can be done by the DIP SW bit#4 on the MAIN BOARD. (Refer to the table below.)

IC.No. Parts No. Description Function

IC 1 15199905 DS14C238WM RS232C
IC 2 15189105 MTD2005 Solenoid Motor Driver
IC 3 15189105 MTD2005 Carriage Motor Driver

IC 4 15189105 MTD2005 Ribbon Winding Driver
IC 14 15189105 MTD2005 Grit Motor Driver
IC 15 15189105 MTD2005 Head UP/DOWN Driver
IC 19 15199111 SI-3050J +5V Regulator IC
IC 20 15199112 LM2576HVT +HV Regulator IC
IC 21 15159102 SN75LBC775 RS-422
IC 24 15169146 SN74ACT1284 Centronics
IC 27 15169146 SN74ACT1284 Centronics
Q 11 15139105 2SK973 FANPWM
Q 13 15129444 2SB1551 Motor Power Supply

No . FUNCTION ON OF F

1 Reserved ALWAYS OFF
2 Reserved ALWAYS OFF
3 Reserved ALWAYS OFF

4 CPU SELECTION

MAIN BOARD REVISION

2.0 and above

MAIN BOARD REVISION

1.9 and below.

2 Electrical Section

11

2

MAIN BOARD_1/6 Circuit Diagram

D0D1D2D3D4D5D6D7D8D9D10

D11

D12

D13

D14

D15

A1A2A3A4A5A6A7A8A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

D0D1D2D3D4D5D6D7D8D9D10

D11

D12

D13

D14

D15

VCC

/RAS0

/CAS0

/CAS1

/DWE

A1A2A3A4A5A6A7

A8

MA1

MA2

MA3

MA4

MA5

MA6

MA7

MA8

MA9

MA0

A9

A10

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA23

EXBS8V330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA22

EXBS8V330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA21

EXBS8V330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA20

EXBS8V330J

D0D1D2D3D4D5D6D7D8D9D10

D11

D12

D13

D14

D15

A0A1A2A3A4A5A6A7A8A9A10

A11

A12

A13

A14

A15

A16

A17

A18

D[0..15]

A[0..18]

VCC

/RESET

/RESET

C43

10u/16V

R63 3.3K

C52 CE470p

CP5

CE0.1u

R62 220

Y2

7.175MHz

C79 CE22p

C80 CE22p

VCC

VCC

VCC

/CRD

/MTX

/ETCC

/ETCC

/MTX

/CRD

/RD

/RD

A[0..18]

D[0..15]

/CCLR

/CCLR

C77

CE0.1u

C78

CE0.1u

SNS7RSTIN2CT

3

RST

5

VREF

1

VCC

8

GND

4

RST

6

IC29

TL 7705CPS-B

R81

1K

RESET

RESET

VCC

CP3

CE0.1u

VCC

CP11

CE0.1u

VCC

CP12

CE0.1u

VCC

CP13

CE0.1u

VCC

CP14

CE0.1u

VCC

CP15

CE0.1u

A017A118A219A320A423A524A625A726A827A9

28

D0

2

D13D24D35D47D58D69D710D833D9

34

D1035D1136D1238D1339D1440D15

41

OE29WE13UCAS30LCAS31RAS

14

IC13

HM5118160AJ

MA1

MA2

MA3

MA4

MA5

MA6

MA7

MA8

MA9

MA0

VCC

/EINT

/CRDY

HTEMP

TEMP

VRPF

/EINT

/CRDY

HTEMP

TEMP

VRPF

CS1SK2DI3DO

4

VCC

8

NU

7

ORG6GND

5

IC17

93LC66

VCC

I01I12I23I34I45I56I6

7

I78I89I9

11

F012F113F214F315F416F5

17

F618F7

19

IC12

PALCE16V8

CPWR

UDPA

UDPB

RFPA

RFPB

CPWR

UDPA

UDPB

RFPA

RFPB

/WRL

/WRH

TP9

TP

TP1

TP

TP8

TP

TP3

TP

TP2

TP

/CROM

/WRL

/WRH

A011A110A29A38A47A56A65A74A842A941A1040A1139A1238A1337A1436A1535A1634A17

3

D015D117D219D321D4

24

D526D628D730D816D9

18

D1020D11

22

D1225D1327D1429D15

31

CE12OE

14

RY/BY

2

WE

43

RESET

44

BYTE

33

IC18

MBM29F400BA

VCC

A1A2A3A4A5A6A7A8A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

D0D1D2D3D4D5D6D7D8D9D10

D11

D12

D13

D14

D15

VCC

CP16

CE0.1u

C46

CE0.1u

C47

CE0.1u

C48

CE0.1u

UDENA

UDENB

UDENA

UDENB

A19

A19

/FROM

A18

A19

MODE

FAN

FAN

5 6

IC22C

SN74LS14NS

A2B3E

1

Y04Y15Y26Y3

7

IC30A

SN74LS139NS

A14B13E

15

Y012Y111Y210Y3

9

IC30B

SN74LS139NS

A4

A5

/MTRX

/MTRY

/MTRC

/MTRX

/MTRY

/MTRC

A4

A5

/LED0

/LED1

/LED0

/LED1

/CENTRO

/CENTRO

A1B2C

3

E14E25E3

6

Y015Y1

14

Y213Y312Y411Y510Y69Y7

7

IC28

SN74LS138NS

A4A5A6

VCC

123456789

10

111213141516171819

2021

2223242526272829303132333435363738

39

40

CN7

(NO-MOUNT)

D070D169D268D367D466D564D663D7

62D860D959

D1058D1157D1256D13

54

D1453D15

52

CS041CS140CS245CS3

44

RD/WR

28

RD

34

RAS

24

CASL

25

CASH

26

WRH

36

WRL

38

AN091AN192AN2

93

PF394PF4

95

PF5

96

NMI

76

PA9

42

IRQ2

43

A04A15A26A37A48A59A610A711A812A913A1014A1115A1216A1317A1418A1519A1620A1722A18

29

RESET84PLLCAP81PLLVCC80PLLVSS82XTAL72EXTAL

74

CK

83

MD079MD178MD275MD3

73

WDTOVF

35

GND

27

RXD051TXD 0

50

VCC21VCC37VCC65VCC77VCC

103

GND3GND23GND33GND39GND55GND61GND71GND90GND

101

GND

109

RXD148TXD 1

47

TIOC4B

112

PE7

105

TIOC3A

106

TIOC4A

111

PF698PF7

99

PE5

102

TIOC3B

107

TIOC3C

108

TIOC3D

110

PE141PE15

2

AVCC

100

AVSS

97

PB831PB9

32

DREQ0

49

PA5

46

TIOC1A

89

PE0

85

DRAK 0

86

PE287PE3

88

A19

30

TIOC2A

104

IC16

HD6437042E00F

CDIR

CDIR

/ST0

/ST1

/ST2

/ST3

/ST4

/ST5

/ST[0..5]

/ST[0..5]

/CS0

/CS2

/CS3

VCC

TXD 1

TXD 0

RXD0

RXD1

/CTS1

/DTR 1

/DTR 0

/CTS0

TXD 0

TXD 1

RXD1

RXD0

/CTS0

/DTR 0

/DTR 1

/CTS1

/CFLAG

/CFLAG

CDMA

CDMA

R80

10K

R55

10K

R56

10K

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA29

EXBS8V103J

R79

10K 1%

R78

10K 1%

VCC

+

2 Electrical Section

12

2

AB09AB110AB211AB312AB413AB514AB615AB717AB8

18

XT 2

98

CSB21RDB22WRB23RTB48TPI02TPI1

3

GND

16

DEB

74

AB9

19

XT 1

97

DCK

85

DLB

73

MON

49

CYC

69

MEM

52

PRT

71

ERR

72

VCC1VCC7VCC25VCC51VCC

58

VCC2

75

VCC87VCC

99

PAEN4PBEN

5

PC06PC1

8

AB10

20

BRDY

24

GND35GND

44

HWR

45

UBEB47RMODE

46

GND50GND

63

GND

26

DB027DB128DB229DB330DB431DB532DB633DB734DB836DB937DB1038DB1139DB1240DB1341DB1442DB15

43

TST

53

CKM 0/PC2

54

CKM 1/PC355CKM 2/PC4

56

CKM 3

57

CK0

59

PA060PA161PA2

62

PA364PA465PA566PA667PA7

70

ERDY

68

GND

76

DD081DD182DD283DD384DD477DD578DD679DD7

80

PB4/DD892PB5/DD9

93

PB6/DD10

94

PB7/DD11

95

PB0/DD1288PB1/DD1389PB2/DD1490PB3/DD15

91

GND86GND96GND

100

IC6

PTCTS 0900A

D0D1D2D3D4D5D6D7D8D9D10

D11

D12

D13

D14

D15

12345678910111213141516171819

20

CN4

IL-FPC-20ST-N

TP4 TP

TP5 TP

TP6 TP

TP7 TP

HD0

HD1

HD2

HD3

HD4

HD5

HD6

HD7

C11

C10

C8

C6

C15 C14

C13 C12

C7

C9

C17 C16

DCK

/DLB

/DEB

MON

+VH

12345678910111213141516171819

20

CN5

IL-FPC-20ST-N

SOL+

RFA

RFB

RFC

RFD

RFD

RFC

RFB

RFA

SOL+

SOL-

UDA

UDB

UDC

UDD

UDD

UDC

UDB

UDA

SOL-

VCC

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA15

EXBS8V103J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA16

EXBS8V101J

C33

CE1000p

C34

CE1000p

C35

CE1000p

VCC

PRSENS

TEMP

RELED

RETR

RC2LED

RC2TR

RC1LED

RC1TR

VCC

VCC

/ETCC

/RD

/WRL

/WRH

/RESET

/ETCC

/RD

/WRL

/WRH

/RESET

+54GND

2

OUT

3

NC

1

Y1

SG531-32MHz

R33

100

C37

CE100p

VCC

D[0..15]

A[0..18]

D[0..15]

A[0..18]

IN3GND

2

OUT

1

IC5

AN77L035M

R32

0

R31(NO-MOUNT)

VCC

VCC

/EINT

/EINT

VCC

CVSENS

STSENS

VCC

VCC

FL1

BLM 21A05

VCC

CP1

CE0.1u

VCC

CP8

CE0.1u

VCC

CP9

CE0.1u

A1A2A3A4A5A6A7A8A9

A10

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA18

EXBS8V101J

VCC

12345

6

CN10

53014-0610

PSENSF

PSENSR

ORGSENS

C70

CE22p

C71

CE22p

C72

CE22p

12345

109876

RA19

EXBA10E103J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA17

EXBS8V101J

C67

CE22p

C68

CE22p

C69

CE22p

1

2

IC22A

SN74LS14NS

TEMP

HTEMP

HTEMP

C36

10u/16V

VCC

CP7

CE0.1u

A0

R13

10K

R19

180

R20

100

R21

270

1234567

89101112

CN9

53014-1210

GRIDSENS

C73

CE22p

3

1

2

Q1

DTA114EK

3

1

2

Q2

DTA114EK

3

1

2

Q3

DTA114EK

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA6

EXBS8V101J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA5

EXBS8V101J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA4

EXBS8V101J

+

*

*

**

**

**

**

*

*

*

C6 ~ C17 NO-MOUNT

MAIN BOARD_2/6 Circuit Diagram

2 Electrical Section

13

2

MAIN BOARD_3/6 Circuit Diagram

XPA

XPB

XPHA

XPHB

YPA

YPB

YPHA

YPHB

/MTRY

POWER

XMSA 0

XMSA 1

XMSB 0

XMSB 1

YMSA 0

YMSA 1

YMSB 0

YMSB 1

D0D1D2D3D4D5D6

D7

XPA

XPB

XPHA

XPHB

YPA

YPB

YPHA

YPHB

/MTRY

POWER

XMSA 2

XMSB 2

YMSA 2

YMSB 2

MPWR

MPWR

45 34 23 12 G

1

O

6

RA25

RKM 6L103F

45 34 23 12 G

1

O

6

RA28

RKM 6L103F

45 34 23 12 G

1

O

6

RA26

RKM 6L103F

45 34 23 12 G

1

O

6

RA27

RKM 6L103F

142

3

5

D2

FMN1

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA14

EXBS8V223J

/MI0

/MI1

/MI2

/MI3

VCC

UDPWR

RFPWR

UDPWR

RFPWR

/MI0

/MI1

/MI2

/MI3

D0D1D2D3D4D5D6

D7

D[0..15]

D[0..15]

/RESET

/RESET

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA24

EXBS8V103J

VCC

1

234

876

5

SW1

KSD-04

LD0

LD1

LD2

LD3

LD4

LD5

LD6

LD7

LD8

LD9

LD10

LD11

LD12

D1

3

Q1

2

D2

4

Q2

5

D3

7

Q3

6

D4

8

Q4

9

D5

13

Q5

12

D6

14

Q6

15

D7

17

Q7

16

D8

18

Q8

19

CLK11CLR

1

IC10

SN74HC273NS

D1

3

Q1

2

D2

4

Q2

5

D3

7

Q3

6

D4

8

Q4

9

D5

13

Q5

12

D6

14

Q6

15

D7

17

Q7

16

D8

18

Q8

19

CLK11CLR

1

IC32

SN74HC273NS

D0D1D2D3D4D5D6

D7

D1

3

Q1

2

D2

4

Q2

5

D3

7

Q3

6

D4

8

Q4

9

D5

13

Q5

12

D6

14

Q6

15

D7

17

Q7

16

D8

18

Q8

19

CLK11CLR

1

IC33

SN74HC273NS

D0D1D2D3D4D5D6

D7

D0

3

Q0

2

D1

4

Q1

5

D2

7

Q2

6

D3

8

Q3

9

D4

13

Q4

12

D5

14

Q5

15

D6

17

Q6

16

D7

18

Q7

19

OE1CLK

11

IC31

SN74LS374NS

/MTRX

/MTRX

/MTRC

/MTRC

RESET

RESET

D12D23D34D45D56D67D78D8

9

Q118Q217Q316Q415Q514Q613Q712Q8

11

E1

1

E2

19

IC11

SN74LS541NS

D0D1D2D3D4D5D6

D7

D0D1D2D3D4D5D6

D7

/MI0

/MI1

/MI2

/MI3

D1

3

Q1

2

D2

4

Q2

5

D3

7

Q3

6

D4

8

Q4

9

D5

13

Q5

12

D6

14

Q6

15

D7

17

Q7

16

D8

18

Q8

19

CLK

11

CLR

1

IC9

SN74HC273NS

/LED0

/LED1

/LED0

/LED1

nAutoFd

nInit

nSelectIn

nAutoFd

nSelectIn

nInit

12345678910111213141516171819202122232425

26

CN6

IL-FPC-26ST-N

/MTX

/MTX

LD0

LD1

LD2

LD3

LD4

LD5

LD6

LD7

LD8

LD9

LD10

LD11

LD12

VCC

/MI0

/MI1

/MI2

/MI3

/ST[0..5]

/STB0

/STB1

/STB2

/STB3

/STB4

3

4

IC22B

SN74LS14NS

/POWER

/POWER

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA12 EXBS8V101J

C25

CE22p

R16

100

C26

CE22p

C27

CE22p

C28

CE22p

C29

CE22p

/STB0

/STB1

/STB2

/STB3

/STB4

/ST0

/ST1

/ST2

/ST3

/ST4

/ST5

/ST[0..5]

VRPF

VRPF

2 Electrical Section

14

2

MAIN BOARD_4/6 Circuit Diagram

VCC

R6

33

123456789

1011121314

151617

18

192021222324252627282930313233

343536

CN3

56364-060-BXE

D1

D1FL20U

C24

CE1000p

12345

109876

RA7

EXBA10E103J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA9

EXBS8V330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA8

EXBS8V330J

/RESET

/CRDY

/CRD

/RESET

/CRD

/CRDY

VCC

VCC

VCC

VCC

98

IC22D

SN74LS14NS

10 11

IC22E

SN74LS14NS

CLK

3

D

2

Q5Q

6

IC23A

TC74HC74F

CLK

11

D

12

Q9Q

8

IC23B

TC74HC74F

A9B10CLR

11

Q12Q

5

Cext

6

RCext

7

IC25B

TC74HC123AF

R143.3K

C22

CE1000p

VCC

VCC

/CCLR

/CCLR

D0

3

Q0

2

D1

4

Q1

5

D2

7

Q2

6

D3

8

Q3

9

D4

13

Q4

12

D5

14

Q5

15

D6

17

Q6

16

D7

18

Q7

19

OE

1LE11

IC7

SN74LS373NS

A1B2CLR

3

Q4Q

13

Cext

14

RCext

15

IC25A

TC74HC123AF

A11A33A22A44GND5GND6A57A68A7

9

B120B219B318B4

17

VCC16VCC

15B514B613B712HD11

DIR

10

IC24

SN74ACT1284

A11A33A22A44GND5GND6A57A68A7

9

B120B219B318B4

17

VCC16VCC

15B514B613B712HD11

DIR

10

IC27

SN74ACT1284

nStb

CD0

CD1

CD2

CD3

CD4

CD5

CD6

CD7

nAck

Busy

PError

Select

nAutoFd

nFault

nInit

nSelectIn

R7

33

VCC

CD0

CD1

CD2

CD3

CD4

CD5

CD6

CD7

D0D1D2D3D4D5D6

D7

1A

2

1Y

4

1B32A

5

2Y

7

2B63A

11

3Y

9

3B104A

14

4Y

12

4B13G15A/B

1

IC26

SN74LS257NS

/ACK

BSY

D0

3

Q0

2

D1

4

Q1

5

D2

7

Q2

6

D3

8

Q3

9

D4

13

Q4

12

D5

14

Q5

15

D6

17

Q6

16

D7

18

Q7

19

OE1CLK

11

IC8

SN74LS374NS

D0D1D2D3D4D5D6

D7

R8

100

D[0..15]

D[0..15]

nAutoFd

nSelectIn

nInit

/CENTRO

/CENTRO

C1+

10

C1-

12

C2+

13

C2-

14

V+11V-

15

T1OUT

2

R1IN

7

T2OUT

1

R2IN

3

T3OUT

24

R3IN

23

T4OUT

20

R4IN

16

T1IN5R1OUT6T2IN18R2OUT

4

T3IN19R3OUT22T4IN21R4OUT

17

IC1

DS14C238WM

1142153164175186197

20821

9

22102311241225

13

CN2

DBLC-J25SAF-20L9

VCC

/DTR1

/CTS1

C18

CE1u

C21

CE1u

C20

CE1u

C19

CE1u

TXDA

RXDA

RTS

CTS

DTR

TXD0

RXD0

TXD1

RXD1

1

2345678

CN1

TCS7587-01-401

TXDA+

TXDA-

HSKoA

HSKiA

RXDA-

RXDA+

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA2

EXBS8V270J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA3

EXBS8V270J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA1

EXBS8V270J

C63

CE150p

C62

CE150p

C60

CE150p

C61

CE150p

C2

CE150p

C1

CE150p

/CTS0

/DTR0

TXD0

TXD1

/DTR0

/DTR1

RXD0

RXD1

/CTS0

/CTS1

CDMA

CDMA

/CFLAG

/CFLAG

R1

(NO-MOUNT)

R3

(NO-MOUNT)

R2

(NO-MOUNT)

R76

10K

R4

(NO-MOUNT)

R5

(NO-MOUNT)

VCC

VCC

R15 1K

C23

CE100p

VCC

VCC

DY

6

DZ

7

RA113RB1

14

DA10HSKA

1

DEN

5

REN

11

VCC

19

GND

8

RB2

15

HSKY

18

RY1

12

RY2

17

RA2

16

VCC

9

GND

20

VSS2C-3C+

4

IC21

SN75LBC775

VCC

C81

22u/16V

C82

22u/16V

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA11

EXBS8V330J

12345

109876

RA13

EXBA10E332J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA10

EXBS8V102J

CD SD

1013

CD SD

41

VCCGND

8

9

+

+

2 Electrical Section

15

2

MAIN BOARD_5/6 Circuit Diagram

XA

XB

XC

XD

+MTR

VCC

1

3

FL19

ZJSR5101-222

C30

22u/63V

CP17

CE0.1u

VCC

VCC25ALM3PHA5PHB

23

ENA A6ENA B22VREFA2VREFB26CR

4

NC

19

VSA

1

VSB

27

VMMA8VMMB

20

OUT110OUT212OUT314OUT4

18

LG A7LG B

21

DECAY

24

NC9NC15NC

16

IC14

MTD2005

1 3

FL18

ZJSR5101-222

1 3

FL17

ZJSR5101-222

1 3

FL16

ZJSR5101-222

XPA

XPB

XPHA

MPWR

XPHB

XPA

XPB

XPHA

MPWR

XPHB

+MTR

VCC

VCC

R23

10K

C65

CE3900p

C39

22u/63V

+MTR

CP10

CE0.1u

VCC

VCC25ALM

3

PHA5PHB23ENA A6ENA B22VREFA2VREFB26CR

4

NC

19

VSA

1

VSB

27

VMMA8VMMB

20

OUT110OUT2

12

OUT314OUT4

18

LG A7LG B

21

DECAY

24

NC9NC15NC

16

IC3

MTD2005

C66

CE3900p

C38

CE3900p

R24

10K

R34

10K

R25

56K

R26

5.6K
R36

5.6K

R35

56K

YPA

YPB

YPHA

YPHB

YPA

YPB

YPHA

YPHB

SOL+

SOL-

SOL+

SOL-

+MTR

VCC

VCC

R77

10K

C4

CE3900p

CP6

CE0.1u

VCC

VCC25ALM3PHA5PHB23ENA A6ENA B

22

VREFA2VREFB26CR

4

NC

19

VSA

1

VSB

27

VMMA

8

VMMB

20

OUT110OUT212OUT314OUT4

18

LG A7LG B

21

DECAY

24

NC9NC15NC

16

IC2

MTD2005

R10

3.3K

R11

33K

CDIR

CPWR

CDIR

CPWR

UDPA

UDPB

UDPA

UDPB

YA

YB

YC

YD

1 3

FL11

ZJSR5101-222

1 3

FL10

ZJSR5101-222

1

3

FL9

ZJSR5101-222

1

3

FL8

ZJSR5101-222

1 3

FL3

ZJSR5101-222

1 3

FL2

ZJSR5101-222

UDA

UDB

UDC

UDD

UDA

UDB

UDC

UDD

UDPWR

UDPWR

R4110K

VCC

/RESET

/RESET

123

4

CN11

5267-04A

123

4

CN8

5267-04A

C54

100u/63V

1

2

CN13

5267-02A

R12

0.68 1W

L1

RCH895-181K

FAN

FAN

+MTR

VCC

CP4

CE0.1u

VCC

VCC25ALM

3

PHA5PHB23ENA A

6

ENA B22VREFA2VREFB26CR

4

NC

19

VSA

1

VSB

27

VMMA8VMMB

20

OUT110OUT212OUT314OUT4

18

LG A7LG B

21

DECAY

24

NC

9

NC15NC

16

IC15

MTD2005

RFPA

RFPB

RFPA

RFPB

RFA

RFB

RFC

RFD

RFA

RFB

RFC

RFD

RFPWR

RFPWR

+MTR

VCC

VCC

R18

10K

C32

CE4700p

CP2

CE0.1u

VCC

VCC25ALM

3

PHA5PHB23ENA A6ENA B22VREFA

2

VREFB26CR

4

NC

19

VSA

1

VSB

27

VMMA8VMMB

20

OUT110OUT212OUT314OUT4

18

LG A7LG B

21

DECAY

24

NC9NC15NC

16

IC4

MTD2005

C42

CE3900p

R42

56K

R44

1K

R43

3.3K

VCC

C5

CE0.1u

R9

1K

C3

CE1000p

R27

0.68 1W

R22

1K

C64

CE1000p

R50

0.68 1W

R37

1K

C44

CE1000p

VCC

R46

10K

C75

CE3900p

C76

CE3900p

C49

CE3900p

R47

10K

R64

10K

R48

22K

R49

3.3K

R65

3.3K

R66

22K

R51

0.68 1W

R45

1K

C74

CE1000p

R68

0.68 1W

R67

1K

C53

CE1000p

R28

0.68 1W

R17

1K

C31

CE1000p

R29

0.68 1W

R38

1K

C40

CE1000p

R52

0.68 1W

R39

1K

C41

CE1000p

R53

0.68 1W

R57

1K

C50

CE1000p

VCC

R40

10K

C45

CE4700p

C51

CE3900p

R59

56K

R60

1K

R61

3.3K

VCC

R30

(NO-MOUNT)

UDENA

UDENB

UDENA

UDENB

D3

D1FL20U

Q11

2SK973

+MTR

R83

100

R82

1K

VCC

10

9

8

+

-

IC34C

BA10324AF

12

13

14

+

-

IC34D

BA10324AF

3

2

1

+

-

IC34A

BA10324AF

5

6

7

+

-

IC34B

BA10324AF

VCC

R54

10K

R58

10K

VCC

2

Q5

DTC114EK

2

Q8

DTC114EK

2

Q10

DTC114EK

2

Q4

DTC114EK

2

Q7

DTC114EK

2

Q12

DTC114EK

2

Q6

DTC114EK

FL40FL50FL60FL7

0

FL120FL13

0

FL140FL15

0

2

Q9

DTC114EK

RSA

PG

RSB

11

13

17

RSA

PG

RSB

11

13

17

RSA

PG

RSB

11

13

17

2222222222

+

+MTR

+

3131

411

313131

3131

31

RSA

PG

RSB

11

13

17

RSA

PG

RSB

11

13

17

+

2 Electrical Section

16

2

MAIN BOARD_6/6 Circuit Diagram

+MTR

VCC

F2

T4.0A/250V

F1

T2.0A/250V

1

4

-+

D9

D3SBA20-4100

1

4

-

+

D10

D5SBA20-4101

FS2A

PFC-5000

FS1A

PFC-5000

FS1B

PFC-5000

C57

3300u/63V

R69

10K 1/4W

FS2B

PFC-5000

C56

4700u/16V

R72

10K 1/4W

D6

D1FL20U

VI

5

VO

3

SENCE

4

IC19

SI-3050J

C58

470u/16V

CP19

CE0.1u

123

4

CN14

B4P-VH

CP18

CE0.1u

C55

4700u/50V

R75

18K

R74

1K

VR1

10KVR

L2

CL02BE181

D8

D5S6M

D7

D1FL20U

+HEAD

+VH

VIN

1

OUT

2

IC20

LM2576HVT

Q13

2SB1551

R70

4.7K 1/4W

R71

10K 1/4W

+HEAD

D4

D1FL20U

POWER

POWER

R73

10K 1/4W

1

2

3

CN12

5267-03A

D5

ZD3.3

/POWER

/POWER

31

2

Q14

DTC114EK

C59

CE0.1u

23

23

+

+

ON/OFF

GND

2

1

+

ON/OFF

GND

FB

5

3

4

+

2 Electrical Section

17

2

123456789

10

1112131415161718192021

22

CN1

52207-2290

1234567

8

9

1011121314151617181920

CN2

IL-404-20S-LW

123456789

10

111213141516171819

20

CN3

IL-404-20S-LW

TH1

/OE/RIN8

IN7

IN6

IN5

IN4

IN3

IN2

IN1

MON

VCC

+VH

CLK

123456789

10111213141516

CN4

52207-1690

RC2LED

RC2TR

RC1LED

RC1TR

UDA

UDB

UDC

UDD

RFA

RFB

RFC

RFD

RETR

RELED

SOL+

SOL-

PRSENS

+VH

VCC

TH1103HT

1

2

CN6

53015-02

1

2

CN5

IL-S-2P-S2L2-EF

12345

678

9

10

201918171615141312

11

SW1

SW DIP KSD-10

/MI0

/MI1

/MI2

/MI3

/MI3

/MI2

/MI1

/MI0

VCC

123456789

101112

13141516171819202122232425

26

CN1

IL-FPC-26ST-N

LIN6

LIN7

LIN8

LIN9

LIN10

LIN11

LIN12

LIN0

LIN1

LIN2

LIN3

LIN4

LIN5

1 3

2

D1

DAN202K

1 3

2

D5

DAN202K

1 3

2

D4

DAN202K

1

3

2

D3

DAN202K

VR1

10KVR

R1

4.7K

VCC

1

3

2

D2

DAN202K

/MI0

/MI1

/MI2

/MI3

/MI0

/MI1

/MI2

/MI3

/MI0

/MI1

123

456

CN2

53014-06

VCC

VCC

VCC

B15E4B2

3

C11C2

2

Q1

FMA9

B15E4B2

3

C11C2

2

Q2

FMA9

B15E4B2

3

C11C2

2

Q3

FMA9

VCC

VCC

VCC

B15E4B2

3

C11C2

2

Q4

FMA9

B15E4B2

3

C11C2

2

Q5

FMA9

B15E4B2

3

C11C2

2

Q6

FMA9

VCC

B15E4B2

3

C11C2

2

Q7

FMA9

LO6

LO7

LO8

LO9

LO10

LO11

LO12

LO0

LO1

LO2

LO3

LO4

LO5

123

4

56789101112131415

CN3

53014-15

PANEL BOARD

VCC

+VH

C1

CE0.1u

C2

CE0.1u

C3

47u/16V

C4

47u/63V

CARRIAGE BOARD

RS20M111

+

+

OTEHR CIRCUIT BOARDS_ Circuit Diagram

2-3 OTHER CIRCUIT BOARDS

2 Electrical Section

18

2

R1

330

R2

330R3330R4330

R5

330

R6

330

R7

330

R8

330R9330

R10

330

R11

330

R12

330

D1

ROLL

D2

PIECED3POWERD4FRONT

D51D6

2

D7

3

D84D9

5

D10

6

D11

BUSY

D12

BASE

R13

330

D13

COLOR

12345

6

7

8

9

1011121314

15

CN2

CABLE-ASSY LED PC-60

SW2

SELECT

SW1

POWER

SW3

BASE

SW4

TEST

SW6

DOWN

SW5

RIGHT

SW8

LEFT

SW7

UP

D14

1SS133

D15

1SS133

D16

1SS133

D17

1SS133

D18

1SS133

D19

1SS133

D20

1SS133

D21

1SS133

/MI0

/MI1

/MI2

/MI3

/MI0

/MI1

/MI2

/MI3

/MI0

/MI1

/MI2

/MI3

12345

6

CN1

CABLE-ASSY KEY PC- 60

PANELKEY BOARD

SW1

RD17BS3040

1

2

CN1

CABLE-ASSY PINCH-SENS PC-60

PINCHROLL SENSOR BOARD

123

4

TRANS FORM

123

4

CABLE-ASSY POWER PC-60

TRANS BOARD

EVQ21307K

EVQ21307K

EVQ21307K

EVQ21307K

EVQ21307K

EVQ21307K

EVQ21307K

EVQ21307K

SEL-6414E

SEL-6414E

SEL-6414E

SEL-6414E

SEL-6414E

SEL-6414E

SEL-6414E

SEL-6414E

SEL-6414E

SEL-6414E

SEL-6414E

SEL-6414E

SEL-6414E

3 Replacement of Main Parts

19

3

3 Replacement of Main Parts

Following table describes the necessary adjustment after the replacement of each parts.

3-1 HEAD CARRIAGE ASSEMBLY_QUICK REPLACEMENT

1

Remove the RAIL COVER and disconnect the HEAD
CABLEs connected to CARRIAGE BOARD.

This section explains the procedure for replacing the HEAD CARRIAGE simply and efficiently.
Therefore, there are some screws on the HEAD CARRIAGE which should not be touched. In case
you have touched this screw, fix the HEAD CARRIAGE by refering to 3-2 HEAD CARRIAGE
ASSEMBLY_REPLACEMENT.

Replacement Parts Necessary Adjustment

MAIN BOARD

Initialization, Head Voltage Adjustment, Cartridge Position Adjustment, Print/Cut
Offset Adjustment, Tool Pressure, Grit Compensation, Thermal Head Density
Adjustment

HEAD CARRIAGE

Head Voltage Adjustment, Head Density Adjustment, Cartridge Position
Adjustment, Head Position Adjustment, Print/Cut Offset Adjustment, Printed Length
Initialization

TOOL CARRIAGE

Tool Height Adjustment, Tool Pressure Adjustment, Print/Cut Offset Adjustment

CARTRIDGE HOLDER

Cartridge Position Adjustment

WIRE

Wire Tension Adjustment

3 Replacement of Main Parts

20

3

3

Remove the HEAD HOLDER together with the ADAPTER
by removing the 3 SET SCREWs shown in the figure.

5

Put the HEAD CARRIAGE so that the PLATE comes
between the RESIN part and also the HOLE in the HEAD
HOLDER will be positioned to the projected part on the
CARRIAGE BASE. Then tighten the ADJUSTING
SCREW B and SCREW B temporary.

SCREW C

SCREW C

ADAPTER

2

Remove SCREW B and ADJUSTING SCREW B. Then,
remove the HEAD CARRIAGE by pulling it upwards.

Make sure not to touch the SCREW A and
ADJUSTING SCREW A. In case you have touched
these screws, carry out 3-2 HEAD CARRIAGE
ASSEMBLY_REPLACEMENT.

SCREW A

ADJUSTING SCREW B

SCREW B

SCREW B

DO NOT TOUCH

Do not loosen SCREW C. In case you have loosen
these screws, carry out 3-2 HEAD CARRIAGE
ASSEMBLY_REPLACEMENT.

SET SCREW

HEAD
HOLDER

4

Fix the HEAD HOLDER together with the ADAPTER to
the HEAD CARRIAGE.

ADAPTER

SET SCREW

HEAD
HOLDER

Make sure to put the SPRING to the left side of the
HEAD CARRIAGE.

SPRING

SCREW B

SCREW B

ADJUSTING SCREW A

RESIN PART

PLATE

HOLE FOR POSITIONING

ADJUSTING SCREW B

3 Replacement of Main Parts

21

3

4

5

Tighten the ADJUSTING SCREW B so that HEAD
CARRIAGE would be parallel to the GUIDE RAIL.
And tighten up SCREW B.

ADJUSTING SCREW B

SCREW B

Connect the HEAD CABLEs to the CARRIAGE BOARD
and secure them with INSULOCK TIE.

Make sure not to fold the HEAD CABLE
completely. It may cause cut-line.

NG

GOOD

6

Carry out the following adjustments.

1. HEAD VOLTAGE ADJUSTMENT

2. HEAD DENSITY ADJUSTMEJNT

3. CARTRIDGE POSITION ADJUSTMENT (1st)

4. HEAD POSITION ADJUSTMENT 2

5. CARTRIDGE POSITION ADJUSTMENT (2nd)

6. PRINT/CUT OFFSET ADJUSTMENT

7. PRINT LENGTH INITIALIZE

7

Try printing test. If you have twisted ribbon, carry out
HEAD POSITION ADJUSTMENT 1.

3 Replacement of Main Parts

22

3

3-2 HEAD CARRIAGE ASSEMBLY_REPLACEMENT

1

Remove the RAIL COVER and disconnect the HEAD
CABLEs connected to CARRIAGE BOARD.

3

Remove the HEAD HOLDER together with the ADAPTER
by removing the 3 screws shown in the figure.

ADAPTER

2

Remove ADJUSTING SCREW B, SCREW A and SCREW
B in order and remove the HEAD CARRIAGE.

Be careful not to lose the SPRING located at the left
side of HEAD CARRIAGE.

SCREW A

SPRING

SCREW B

SCREW B

SET SCREW

HEAD
HOLDER

4

Fix the HEAD HOLDER together with the ADAPTER to
the HEAD CARRIAGE.

ADAPTER

SET SCREW

HEAD
HOLDER

HOLE FOR
POSITIONING

HOLE FOR
POSITIONING

ADJUSTING SCREW B

3 Replacement of Main Parts

23

3

5

Make sure to put the SPRING to the left side of the
HEAD CARRIAGE.

SCREW A

SPRING

SCREW B

SCREW B

6

Loosen the SCREW C shown in the figure.

Tighten SCREW A. Make sure that the PLATE is not
tilting.

Adjust the ADJUSTING SCREW A until it makes contact
with the PLATE so that the clearance shown in the figure
will be 9.2 mm—10.6 mm (STANDARD : 9.7 mm).

7

8

9.2 mm
~10.6 mm

SCREW A

PLATE

SCREW C

RESIN PART

PLATE

Put the HEAD CARRIAGE so that the PLATE comes
between the RESIN part and also the HOLE in the HEAD
HOLDER will be positioned to the projected part on the
CARRIAGE BASE. Then tighten the ADJUSTING
SCREW B and SCREW A & B temporary.

ADJUSTING SCREW A

This adjustment is necessary to make the HEAD come
straight down on the PLATEN DAMPER.It might
cause broken ribbon or twisted ribbon if not adjusted.

Contact part

ADJUSTING SCREW B

3 Replacement of Main Parts

24

3

11

Connect the HEAD CABLEs to the CARRIAGE BOARD
and secure them with INSULOCK TIE.

Make sure not to fold the HEAD CABLE
completely. It may cause cut-line.

NG

GOOD

12

Carry out the following adjustments.

1. HEAD VOLTAGE ADJUSTMENT

2. HEAD DENSITY ADJUSTMENT

3. CARTRIDGE POSITION ADJUSTMENT (1st)

4. HEAD POSITION ADJUSTMENT 1

5. HEAD POSITION ADJUSTMENT 2

6. CARTRIDGE POSITION ADJUSTMENT (2nd)

7. PRINT/CUT OFFSET ADJUSTMENT

8. PRINT LENGTH INITIALIZE

10

Tighten the ADJUSTING SCREW B so that HEAD
CARRIAGE would be parallel to the GUIDE RAIL.
And tighten up SCREW B.

ADJUSTING SCREW B

SCREW B

9

Adjust the position of the HEAD CARRIAGE so that the
RESIN part on the HEAD CARRIAGE makes contact with
the PLATE. Then tighten SCREW C.

SCREW C

3 Replacement of Main Parts

25

3

3-3 TOOL CARRIAGE ASSEMBLY_REPLACEMENT

1

Remove the RAIL COVER and open the FRONT COVER.

2

Disconnect PINCH ROLLER SENSOR WIRE and
SOLENOID WIRE.

3

Remove the SCREW A and SCREW B in order and remove
the TOOL CARRIAGE.

4

Tighten up SCREW B and SCREW A in order to fix the
TOOL CARRIAGE. Then, carry out the following
adjustments.

1. TOOL HEIGHT ADJUSTMENT

2. TOOL PRESSURE ADJUSTMENT

3. PRINT/CUT OFFSET ADJUSTMENT

SOLENOID WIRE

PINCH ROLLER
SENSOR WIRE

1 SCREW A

2 SCREW B

2 SCREW A

1 SCREW B

3 Replacement of Main Parts

26

3

1

Remove the RIGHT SIDE COVER.

2

Remove the RUBBER MAT and slide out the PLATEN
DAMPER.

3

Put the new PLATEN DAMPER so that there is looseness in
4 directions, front, rear, left and right.

3-4 PLATEN DAMPER_REPLACEMENT

PLATEN DAMPER

RUBBER MAT

PLATEN
DAMPER

3 Replacement of Main Parts

27

3

3-5 HEAD ARM_FIXING

1

Remove the HEAD CARRIAGE.

2

Move the front part of the HEAD CARRIAGE towards the
front by rotating the WHITE STICK.

3

Put the HEAD ARM as shown in the figure.

4

Put the SPRING as shown in the figure.

WHITE STICK

HEAD ARM

HEAD ARM

SPRING

3 Replacement of Main Parts

28

3

5

Fold the SPRING as shown in the figure and fix the HEAD
ARM to the HEAD CARRIAGE.

6

Make sure that the HEAD ARM moves
smoothly.

Carry out the following adjustments after fixing the HEAD
CARRIAGE.

1. CARTRIDGE POSITION ADJUSTMENT (1st)

2. HEAD ALIGNMENT ADJUSTMENT

3. CARTRIDGE POSITION ADJUSTMENT (2nd)

4. PRINT/CUT OFFSET ADJUSTMENT

HEAD ARM

SPRING

3 Replacement of Main Parts

29

3

3-6 CARTRIDGE HOLDER ARM_REPLACEMENT

1

Remove the RAIL COVER and FRONT COVER.

2

Open the FRONT COVER BASE and remove the
CARTRIDGE HOLDER.

3

Open the LEFT and RIGHT ARM and remove the
CARTRIDGE PLATE together with the RIBBON LEVER.

4

Pull out the PIN and remove the ARM and SPRING.

SPRING

ARM

PIN

CARTRIDGE HOLDER

SCREWS FRONT COVER BASE

ARM ARM

CARTRIDGE PLATE

RIBBON LEVER

3 Replacement of Main Parts

30

3

5

Put the new ARM and SPRING into the PIN and fix it to the
HOLDER BASE.

6

Hook the SPRING to the ARM and HOLDER BASE. Put
CEMEDINE SUPER X NO.8008 on top of the PIN.

7

Put the CARTRIDGE PLATE together with the RIBBON
LEVER.

• Be careful with the direction of the ARM.

• Make sure to put the ARM and SPRING in
order.

SPRING

ARM

PIN

HOLDER BASE

[ RIGHT SIDE ]

[ LEFT SIDE ]

ARM

HOLDER BASE

SPRING

PIN

CEMEDINE SUPER X NO.8008

SPRING

ARM

CARTRIDGE PLATE

RIBBON LEVER

3 Replacement of Main Parts

31

3

9

Fix the CARTRIDGE HOLDER to the FRONT COVER
BASE.

10

Adjust CARTRIDGE POSITION.

2nd CARTRIDGE HOLDER BASE from the
right side has the BLACK TAPE put to it to
prevent malfunction of the MEDIA SENSOR.

CARTRIDGE HOLDER

SCREWS FRONT COVER BASE

BLACK TAPE

CARTRIDGE HOLDER BASE

8

Make sure that both left and right ARM will open equally.
If not, bend the holder slightly downwards to adjust it.

HOLDER : Bend slightly downwards.

3 Replacement of Main Parts

32

3

3-7 PINCH ROLLER_REPLACEMENT

1

Remove the RAIL COVER, LEFT&RIGHT SIDE COVER
and REAR APRON.

2

Remove the PINCH ROLLER SPRING and remove the 2
screws shown in the figure.

3

Untighten the 4 screws and remove the BRACKET.

4

Remove the INNER COVER.

1 SPRING

2 SCREWS

SCREWS

SCREWS

BRAKET

INNER COVER

3 Replacement of Main Parts

33

3

5

Remove the E-RING which is fixing the PINCH ROLLER
SHAFT.

6

Remove the BUSH located at the left end of PINCH ROLLER
SHAFT.

7

Pull out the PINCH ROLLER SHAFT from the REAR
SIDE of the machine.

8

Remove the STOPPER and replace the PINCH ROLLER
ASSY.

PINCH ROLLER ASSY

PINCH ROLLER SHAFT

STOPPER

STOPPER

PINCH ROLLER SHAFT

E-RING

BUSH

3 Replacement of Main Parts

34

3

9

Be careful with the direction of the PINCH ROLLER and the
position of the MAGNET when installing the PINCH ROLLER
ASSY.

10

Put the STOPPER as shown in the figure.

STOPPER

STOPPER

LEFT END GRIT

RIGHT END GRIT

MAGNET

PINCH ROLLER

RED MARKING

3 Replacement of Main Parts

35

3

3-8 WIRE_REPLACEMENT

1

Remove the RAIL COVER and LEFT&RIGHT SIDE
COVER.

2

Detach the WIRE from the CARRIAGE BASE.

3

Loosen SCREW A and SCREW B in order and loosen the
WIRE TENSION.

4

Remove the WIRE as shown in the figure.

WIRE

SCREW

WIRE

SCREWS A

SCREW B

3 Replacement of Main Parts

36

3

5

Remove the MOTOR BRACKET.

6

Remove the DRIVER PULLEY from the MOTOR
BRACKET.

7

Loosen the 4 screws and pull out the WIRE.

8

Put the new WIRE to the DRIVE PULLEY and fix it to the
MOTOR BRACKET.

WIRE

SCREWS

SCREWS

BRAKET

SCREW

WIRE

SCREW

WIRE

3 Replacement of Main Parts

37

3

9

Fix the MOTOR BRACKET to the FRAME.

10

Wind the WIRE around the DRIVE PULLEY from bottom
to the top.

11

Rotate the DRIVE PULLEY until the WIRE comes to its
center.

12

Fix the TOOL CARRIAGE at the center part of the GUIDE
RAIL.

Make sure the WIRE won't overlap.

DRIVE PULLEY

WIRE

WIRE

DRIVE PULLEY

SCREWS

BRAKET

SCREW

WIRE

projection

3 Replacement of Main Parts

38

3

13

Move the TOOL CARRIAGE in a whole distance of the
GUIDE RAIL to remove the slack in the WIRE.

14

Adjust the WIRE TENSION.

3-9 MOTOR_FIXING

1

Fix the GRIT MOTOR along with the BRACKET so that
there is no looseness or too much load.

2

Fix the CARRIAGE MOTOR so that there is no looseness
or too much load.

GUIDE RAIL

CARRIAGE

[ GRIT SIDE ]

SCREWS

BRACKET

SCREWS

[ CARRIAGE SIDE ]

39

4 Adjustment

4

4 Adjustment

4-1 Special Tool

Table shows a list of special tools recommended by Roland DG Corp.

Tool No. ST-002
Tool name TENSION GAUGE 300g

Tool Pressure Adjustment

Purpose

Tool No. ST-006
Tool name WHITE DUMMY PEN

Tool Height Adjustment

Purpose Tool Pressure Adjustment

Tool No. ST-011
Tool name TENSION METER

Wire Tension Adjustment

Purpose

Tool No. ST-012
Tool name DIAL TENSION METER DT-30 (30g)

Tool Pressure Adjustment

Purpose

Tool No. ST-025
Tool name HEAD VOLTAGE ADJUSTMENT TOOL

Head Voltage Adjustment

Purpose

Tool No. ST-035
Tool name RS-422 LOOP BACK CONNECTOR

Serial Interface Check

Purpose

40

4 Adjustment

4

4-2 Service Mode

[ENTERING]

Turn on the SUB POWER SW while pressing [ ], [ ] and [ ] keys to enter the Service Mode.

[SELECTION]

Each check can be selected by pushing the keys related to them as shown in the table below.
Once you select any check, other checks can not be selected unless you push [SHEET TYPE] key once.
Turn off the SUB POWER SW to finish the SERVICE MODE.

CHECK KEY FUNCTION OK NG

DRAM [BASE POINT] Write/Verify Test of DRAM.

[PIECE] LED : ON
[ROLL] LED : ON

[PIECE] LED : BLINK
[ROLL] LED : BLINK

EEROM [ ] Write/Verify Test of EEROM.

[PIECE] LED : ON
[ROLL] LED : ON

[PIECE] LED : BLINK
[ROLL] LED : BLINK

PANEL KEY [ ] Push the keys in order from the top key to the bottom key.

[PIECE] LED : ON
[ROLL] LED : ON

[PIECE] LED : BLINK
[ROLL] LED : BLINK

DIP SW [ ]

Turn off all the DIP SW. Turn on the DIP SW in order from bit#1 to
bit#10.

[PIECE] LED : ON
[ROLL] LED : ON

[PIECE] LED : BLINK
[ROLL] LED : BLINK

This mode is to check the SENSORS and FAN. Following LED will light when sensor is ON.
FRONT PAPER SENSOR : [PIECE] LED
REAR PAPER SENSOR : [ROLL] LED
FRONT COVER SENSOR : [FRONT COVER] LED
PINCH ROLLER SENSOR : [CARTRIDGE HOLDER 1] LED

SENSOR [CUT TEST] LIMIT SENSOR : [CARTRIDGE HOLDER 2] LED

SHEET LOAD SENSOR : [CARTRIDGE HOLDER 3] LED
GRIT HOME POSITION SENSOR : [CARTRIDGE HOLDER 4] LED
RIBBON END SENSOR : [CARTRIDGE HOLDER 5] LED
RIBBON CARRIAGE 1 SENSOR : [CARTRIDGE HOLDER 6] LED

RIBBON CARRIAGE 2 SENSOR : [COLOR] LED

FAN ON/OFF : It can be selected by pushing [CUT TEST] key.

41

4 Adjustment

4

4-3 Factory Mode

[ENTERING]

Turn on the MAIN POWER SW while pressing [POWER], [SHEET TYPE] and [BASE POINT] keys to enter the
Factory Mode.

[SELECTION]

Each mode can be entered by selecting the related LED with [ ] and [ ] keys and pressing [SHEET TYPE] key.
Turn off the MAIN POWER SW to finish the FACTORY MODE.

EEROM INITIALIZE

All data inside the EEROM will

be initialized. Enter the FACTORY

MODE and select EEROM INITIALIZE.

Push [BASE POINT] & [SHEET TYPE] key.

[PIECE] & [ROLL]
LED WILL BLINK

NG

[PIECE] & [ROLL]
LED WILL BE ON

OK

PRINTED LENGTH INITIALIZE

Printed length and cleaning counts will be set to 0.

Enter the FACTORYMODE and

selet PRINTED LENGTH INITIALIZE.

Push [SHEET TYPE] key.

[PIECE] & [ROLL]
LED WILL BLINK

NG

[PIECE] & [ROLL]
LED WILL BE ON

OK

LED MODE

[PIECE] EEROM INITIALIZE

[ROLL] PRINTED LENGTH INITIALIZE

[CARTRIDGE HOLDER NO.1] PRINT/CUT OFFSET ADJUSTMENT

[CARTRIDGE HOLDER NO.2] TOOL PRESSURE ADJUSTMENT

[CARTRIDGE HOLDER NO.3] GRIT COMPENSATION

[CARTRIDGE HOLDER NO.4] GRIT ECCENTRICITY ADJUSTMENT

[CARTRIDGE HOLDER NO.5] THERMAL HEAD DENSITY ADJUSTMENT

[CARTRIDGE HOLDER NO.6] CARTRIDGE POSITION ADJUSTMENT

42

4 Adjustment

4

PRINT/CUT OFFSET ADJUSTMENT

This mode is used for adjusting

Print and Cut Offset.

Refer to the ADJUSTMENT SECTION

for details.

TOOL PRESSURE ADJUSTMENT

This mode is used for adjusting

Tool Pressure.

Refer to the ADJUSTMENT SECTION

for details.

GRIT COMPENSATION

This mode is used for compensating

Media Feeding rate.

Refer to the ADJUSTMENT SECTION

for details.

GRIT ECCENTRICITY ADJUSTMENT

This mode is used for Adjusting

Grit Eccentricity.

Refer to the ADJUSTMENT SECTION

for details.

CARTRIDGE POSITION ADJUSTMENT

This mode is used for Adjusting

Cartridge Position.

Refer to the ADJUSTMENT SECTION

for details.

THERMAL HEAD DENSITY ADJUSTMENT

This mode is used for Adjusting

Printing Density.

Refer to the ADJUSTMENT SECTION

for details.

43

4 Adjustment

4

4-4 Function Mode

AGING MODE

Turn on the SUB POWER SW by pressing

[ ], [ ] and [ ] keys.

GRIT ROLLER and TOOL CARRIAGE

start to idle.

Turn off the SUB POWER SW to end.

PRINTING TEST

Turn on the SUB POWER SW by

pressing [CUT TEST] keys.

R

B

M

C

Y

K

Cuts around C & K.
( : starting point)

C
M
Y

K

SYSTEM REPORT

Turn on the SUB POWER SW

by pressing [ ] keys.

Set Black Ribbon & Media.

Lower the Sheet Loading Lever to print.

**** PC-60 System Report ****
Version : Firmware= A140 Booter= B100
Temperature: Head= 32cel Env.= 26cel
Record : Print= 3933m Cleaning= 2
*** Factory settings ***
Offset : Head-X= -7step Head-Y= 14step Holder= -20step
Tool Force VR : Max= 776 Min= 0
Solenoid Current : Max= 41 Min= 343
Grit Distance : +8
Eccentricity : Amount- 0 Number= 0
Head ID : B06-0032
Density Adjust : +1 [phone]
: 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1
Stitch Adjust : Upper= 0 Lower= 0
On Board Dip-SW : (1) X0XX (4)
*** User settings ***
User Dip-SW : (1) XXXXXXXXXX (10)
Line Space : 0dot

Total Printed Length

Head Temperature

Amount set by Print/Cut Offset
Adjustment

Amount set by Cartridge Position
Adjustment

Indicates the position of Slide Volume.
MAX should be bigger than MIN.

Original Amount for Current.
MAX should be smaller MIN.

Amount for Grit Compensation

Amount set by Line Space Adjustment

Eccentric amount for Grit
Eccentricity Adjustment

Amount set by Density Adjustment

DIP SW settings on Main Board

Number of cleaning with Cleaning Sheet

Environment Temperature

Serial Number of the HEAD

Amount set by Stitching Adjustment

User DIP SW settings

44

4 Adjustment

4

SERIAL INTERFACE CHECK

Turn on the SUB POWER SW

by pressing [ ] key.

Push [CUT TEST] to check again,

turn off the SUB POWER SW to end.

Connect the Loop-Back

Connector to serial port.

OK NG
RS-422 [PIECE] LED : ON [PIECE] LED : BLINK
RS-232C [ROLL] LED : ON [ROLL] LED : BLINK

RS-422 CABLE CONNECTION

RS-232C CABLE CONNECTION

TEST PATTERN MODE

Turn on the SUB POWERSW by pressing

[ ], [ ] and [CUT TEST] keys.

Select Test Pattern by pressing

[BASE POINT] or [CUT TEST] keys.

Set the Black Ribbon and Media.

Lower the Sheet Loading Lever to print.

Turn off the sub power SW to end.

Connection

2 (TxD) 3 (RxD)
5 (CTS) 20 (DTR)

Connection

1 (HskoA (DTR)) 2 (HskiA (/CTS))
3 (TXDA-) 5 (RXDA-)
6 (TXDA+) 8 (RXDA+)

TEST PATTERN CARTRIDGE HOLDER LED

NO.1 NO.2 NO.3 NO.4 NO.5 NO.6

3mm pitch straight line

OFF OFF OFF OFF OFF OFF

Dithering Test Pattern ON OFF OF F OFF OFF OFF

100% Dithering Pattern OFF ON OFF OFF OFF OFF

Slanting Parallel Line ON ON OFF OF F OFF O F F

Solid Color Test Pattern with
bottom half of Head

ON OFF ON OFF OFF OFF

Solid Color Test Pattern with
top half of Head

OFF ON ON OFF OFF OFF

Checker ON ON ON OFF OFF OFF

45

4 Adjustment

4

4-5 HOW TO UPGRADE FIRMWARE

1

Connect PC and PC-60 with the PARALLEL CABLE.

2

Turn on the MAIN POWER SW while pressing [ ], [ ],
[ ] keys.
It is ready to receive data when [CARTRIDGE HOLDER 1]
LED become ON and [CARTRIDGE HOLDER 2] LED
blinks.

3

Open the download.bat from MS-DOS. (Type download
and press [RETURN] key.)

4

Turn off the MAIN POWER SW to end when all
[CARTRIDGE HOLDER] LEDs blink.

It is necessary to prepare the followings to
upgrade the FIRMWARE.

1. FIRMWARE DISK

2. PC with MS-DOS

3. PARALLEL CABLE

Some PCs can not use the BAT FILE. Please
refer to the ReadMe File in the FIRMWARE
DISK.

46

4 Adjustment

4

4-6 TOOL HEIGHT ADJUSTMENT

1

Put the PINCH ROLLERs down at both ends of the GRIT
ROLLER.

[TOOL PRESSURE ADJUSTMENT MODE FLOW CHART (in Factory Mode)]

TOOL HEIGHT ADJUSTMENT is designed to ensure cutting quality by eliminating tool-bouncing as the
tool traverses the media.
This adjustment must be performed after replacement of the TOOL CARRIAGE, BED and GUIDE RAIL.
It is necessary to enter TOOL PRESSURE ADJUSTMENT MODE in the FACTORY MODE to perform
this adjustment.
ROLAND SPECIAL TOOL ST-006 is used for this adjustment.

TOOL PRESSURE ADJUSTMENT MODE

[SHEET TYPE] key

[CUT TEST] key

[BASE POINT] key

[ ] or [ ] key

[ ] or [ ] key

Adjust Tool Pressure

MIN. MODE

MAX. MODE

Move Tool DOWN

[CUT TEST] key

Save Settings

All [CARTRIDGE HOLDER] LED
will be ON.

All [CARTRIDGE HOLDER] LED
will be OFF.

After all [CARTRIDGE HOLDER] LED
become ON, it will be turned OFF from 1 to 6 in order.
Then, [PIECE] and [ROLL] LED will be ON.

47

4 Adjustment

4

5

Adjust the ADJUSTING SCREW so that the clearance
between the pen tip and the BED would be 2.4—2.6 mm.

2

Put the WHITE DUMMY PEN (ST-006) to the TOOL
CARRIAGE.

3

Turn on the MAIN POWER SW while pressing [POWER],
[SHEET TYPE] and [BASE POINT] keys and enter the
FACTORY MODE.
Select [CARTRIDGE HOLDER 2] with [ ] or [ ] keys
and press [SHEET TYPE] key to enter the TOOL
PRESSURE ADJUSTMENT MODE.

4

Move the TOOL CARRIAGE to the 3 positions shown in
the figure.
Carry out the procedure mentioned in 5 at the position where
the clearance between the pen tip and the BED is the
smallest among the 3.

ST-006

CARRIAGE ASSEMBLY

ADJUSTING SCREW

BED

For selection

To enter

48

4 Adjustment

4

4-7 TOOL PRESSURE ADJUSTMENT

1

Make sure to adjsut the TOOL HEIGHT before this
adjustment.
Remove the RAIL COVER and put the WHITE DUMMY
PEN (ST-006) to the TOOL CARRIAGE.

ST-006

CARRIAGE ASSEMBL Y

[TOOL PRESSURE ADJUSTMENT MODE FLOW CHART (in Factory Mode)]

TOOL PRESSURE ADJUSTMENT is for adjusting the voltage supplied to the solenoid of the TOOL
CARRIAGE to ensure that correct pressure would be added to the blade when cutting.
This adjustment must be performed after replacement of the TOOL CARRIAGE, BED and GUIDE RAIL.
It is necessary to enter TOOL PRESSURE ADJUSTMENT MODE in the FACTORY MODE to perform
this adjustment.
ROLAND SPECIAL TOOL ST-002, ST-006 and ST-012 is used for this adjustment.

TOOL PRESSURE ADJUSTMENT MODE

[SHEET TYPE] key

[CUT TEST] key

[BASE POINT] key

[ ] or [ ] key

[ ] or [ ] key

Adjust Tool Pressure

MIN. MODE

MAX. MODE

Move Tool DOWN

[CUT TEST] key

Save Settings

All [CARTRIDGE HOLDER] LED
will be ON.

All [CARTRIDGE HOLDER] LED
will be OFF.

After all [CARTRIDGE HOLDER] LED
become ON, it will be turned OFF from 1 to 6 in order.
Then, [PIECE] and [ROLL] LED will be ON.

49

4 Adjustment

4

5

Pull up the TOOL CARRIAGE with the TENSION GAUGE
(ST-002) and measure the TOOL PRESSURE when the pen
tip leaves the BED.
Adjust TOOL PRESSURE so that it will be 195—205gf

with [ ] and [ ] keys.
Press the [SHEET TYPE] key to save the settings.

2

3

Select MAX. MODE.
MAX. and MIN. can be selected by pressing the [BASE
POINT] key. Then, move the SLIDE VOLUME for TOOL
PRESSURE at the right side of the machine to MAX.

MAX. MODE : [CARTRIDGE HOLDER] LED ON
MIN. MODE : [CARTRIDGE HOLDER] LED OFF

ST-002

CARRIAGE
ASSEMBLY

BED

To enter

For selection

4

Move the TOOL CARRIAGE to the position where the
TOOL HIGHT has been adjusted by hand.
Press [CUT TEST] key to move the tool down.

Turn on the MAIN POWER SW while pressing [POWER],
[SHEET TYPE] and [BASE POINT] keys and enter the
FACTORY MODE.
Select [CARTRIDGE HOLDER 2] with [ ] or [ ] keys
and press [SHEET TYPE] key to enter the TOOL
PRESSURE ADJUSTMENT MODE.

50

4 Adjustment

4

7

Press the [CUT TEST] key to move the pen down.

8

Pull up the TOOL CARRIAGE with the DIAL CAUGE (ST-

012) and measure the TOOL PRESSURE when pen tip
leaves the BED. Adjust the TOOL PRESSURE so that it

will be 25—35gf with [ ] and [ ] keys.
Press [SHEET TYPE] key to save the settings.
Turn off the MAIN POWER SW to end.

ST-012

CARRIAGE
ASSEMBLY

BED

6

Select MIN. MODE.
MAX. and MIN. can be selected by pressing the [BASE
POINT] key. Then, move the SLIDE VOLUME for TOOL
PRESSURE at the right side of the machine to MIN.

MAX. MODE : [CARTRIDGE HOLDER] LED ON
MIN. MODE : [CARTRIDGE HOLDER] LED OFF

51

4 Adjustment

4

4-8 HEAD VOLTAGE ADJUSTMENT

1

Remove the RAIL COVER and FRONT APRON.

2

Connect the HEAD VOLTAGE ADJUSTMENT TOOL (ST-

025) to CN12 on the MAIN BOARD.

3

Turn on the SUB POWER SW and measure the voltage after
the FAN stops.

HEAD VOLTAGE drops down when FAN is
rotating.

ST-025

CN12

CN12

Make sure to use ST-025. If not, it may result in
the breakage of the HEAD.

HEAD VOLTAGE ADJUSTMENT is designed to level the manufacturing tolerance of consumption in
each HEAD by adjusting the voltage.
This adjustment must be performed after replacement of the HEAD CARRIAGE and MAIN BOARD.
ROLAND SPECIAL TOOL ST-025 is used for this adjustment.

52

4 Adjustment

4

5

The HEAD VOLTAGE is written on top of the HEAD
CARRIAGE.

SPRING

SCREWS

29.8V

4

Adjust VR1 on the MAIN BOARD so that the voltage will
be the one written on the top part of the HEAD
CARRIAGE.

VR1

53

4 Adjustment

4

4-9 AUTO THERMAL HEAD DENSITY ADJUSTMENT

THERMAL HEAD DENSITY ADJUSTMENT is designed to ensure the printing quality by adjusting the
density in 1 BAND.
THERMAL HEAD is consist of 240 dots. (192 dots are used for printing.)
However, there is slight difference in quantity of consumption on each dots and appears as blurry printing.
This adjustment is to even the density in 1 BAND by deviding the HEAD into 30 groups (8 dots in 1
group), and setting the heating time of each group one by one.

There are 2 ways of performing this adjustment.

1. AUTO ADJUSTMENT

2. MANUAL ADJUSTMENT

AUTO ADJUSTMENT can be done by sending the HEAD data file [???-????.TEI] for each HEAD using
special software [PC60SPF.EXE].
Spare HEAD will be supplied with the data file and the software.

MANUAL ADJUSTMENT can also be done by setting 30 parameters manually from the panel.

This adjustment must be performed after replacement of HEAD CARRIAGE and MAIN BOARD.
It is necessary to enter THERMAL HEAD DENSITY ADJUSTMENT MODE in the FACTORY MODE to
perform this adjustment.

240 dots

DARK

LIGHT

1 group = 8dots

HEAD

DENSITY CURVE

54

4 Adjustment

4

1

Connect PC and PC-60 with the PARALLEL CABLE.

It is necessary to prepare the followings to adjust
HEAD DENSITY.

1. DENSITY ADJUSTMENT SOFTWARE

2. PC with MS-DOS

3. PARALLEL CABLE

2

For selection

To enter

Turn on the MAIN POWER SW while pressing [POWER],
[SHEET TYPE] and [BASE POINT] keys and enter the
FACTORY MODE.
Select [CARTRIDGE HOLDER 5] with [ ] or [ ] keys
and press [SHEET TYPE] key to enter the THERMAL
HEAD DENSITY ADJUSTMENT MODE.

[THERMAL HEAD DENSITY ADJUSTMENT MODE FLOW CHART (in Factory Mode)]

[SHEET TYPE] key

[ ] key

AUTO. ADJUSTMENT

MODE

Reset parameters
to default.

[CUT TEST] key

[POWER] & [FRONT COVER] LED
will blink.

MANUAL

ADJUSTMENT

MODE

RESET MODE

GROUP

SELECTION

MODE

Select GROUP to
be adjusted.

SETTING MODE

Change parameters
for HEAD DENSITY.

Save Settings.

THERMAL HEAD DENSITY

ADJUSTMENT MODE

STITCHING

ADJUSTMENT

MODE

Send data from PC.

STITCHING ADJUSTMENT
for TOP EDGE.

STITCHING ADJUSTMENT
for BOTTOM EDGE.

Change parameters for TOP
STITCHING ADJUSTMENT.

Change parameters for BOTTOM
STITCHING ADJUSTMENT.

Save Settings. Save Settings.

[POWER] key

[ ] key

[ ] or [ ] keys

[ ] or [ ] keys

[SHEET TYPE] key

[CUT TEST] key

[COLOR] LED will be ON.

[ ] key

[SHEET TYPE] key

[CARTRIDGE HOLDER 1, 3 & 5] and
[CARTRIDGE HOLDER 2, 4 & 6] will
blink alternately.

[BASE POINT] key

[ ] or [ ] keys

[BASE POINT] key

[ ] or [ ] keys

[SHEET TYPE] key

[BASE POINT] LED will
be ON.

[BASE POINT] LED will
be OFF.

[POWER] & [BASE POINT] LED
will blink.

After all [CARTRIDGE HOLDER] LED
become ON, it will be turned OFF from 1 to 6 in order.
Then, [PIECE] and [ROLL] LED will be ON.

55

4 Adjustment

4

3

Raise the SHEET LOADING LEVER.
Press the [CUT TEST] key to enter the AUTOMATIC
ADJUSTMENT MODE.
All [CARTRIDGE HOLDER] LED will blink.

4

Install the DENSITY ADJUSTING SOFTWARE DISK in
your PC.
The DISK includes the following.

1. Program [PC60SPF.EXE] to download data.

2. Data file for the HEAD [???-????.TEI].

3. README.TXT

5

Send data file from MS-DOS by typing as below.

PC60SPF /L ???-????.TEI
[???-????] is the serial number of the HEAD. It is also
written on the HEAD as shown in the figure.

Example

B05-0051

PTMTM3207A
719A10

Serial Number : B05-0051

6

When the AUTOMATIC ADJUSTMENT is done properly,
[CARTRIDGE HOLDER] LED will be OFF from 1 to 6 in
order.
If NG, PC-60 repeats the following indication.

1. All LED blink 5 times.

2. [COLOR] and [CARTRIDGE HOLDER 1] LED
blinks once.

56

4 Adjustment

4

7

If OK, turn off the MAIN POWER SW to finish the
adjustment.
If NG, turn off the MAIN POWER SW and start from the
beginning.

8

The parameters for the HEAD DENSITY ADJUSTMENT is
put on the GUIDE RAIL.

Grit Distance : +8
Eccentricity : Amount- 0 Number= 0
Head ID : B06-0032
Density Adjust : +1 [phone]
: 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1
Stitch Adjust : Upper= 0 Lower= 0

57

4 Adjustment

4

4-10 MANUAL THERMAL HEAD DENSITY ADJUSTMENT

[THERMAL HEAD DENSITY ADJUSTMENTMODE FLOW CHART (in Factory Mode)]

The purpose of this adjustment is same as for AUTO ADJUSTMENT.
This adjustment should be performed in case of not having the data file for the HEAD or special program
for sending this data automatically.
All 30 parameters can be set manually through the panel. Parameters for the HEAD being used is
mentioned on top of the RAIL.

[SHEET TYPE] key

[ ] key

AUTO. ADJUSTMENT

MODE

Reset parameters
to default.

[CUT TEST] key

[POWER] & [FRONT COVER] LED
will blink.

MANUAL

ADJUSTMENT

MODE

RESET MODE

GROUP

SELECTION

MODE

Select GROUP to
be adjusted.

SETTING MODE

Change parameters
for HEAD DENSITY.

Save Settings.

THERMAL HEAD DENSITY

ADJUSTMENT MODE

STITCHING

ADJUSTMENT

MODE

Send data from PC.

STITCHING ADJUSTMENT
for TOP EDGE.

STITCHING ADJUSTMENT
for BOTTOM EDGE.

Change parameters for TOP
STITCHING ADJUSTMENT.

Change parameters for BOTTOM
STITCHING ADJUSTMENT.

Save Settings. Save Settings.

[POWER] key

[ ] key

[ ] or [ ] keys

[ ] or [ ] keys

[SHEET TYPE] key

[CUT TEST] key

[COLOR] LED will be ON.

[ ] key

[SHEET TYPE] key

[CARTRIDGE HOLDER 1, 3 & 5] and
[CARTRIDGE HOLDER 2, 4 & 6] will
blink alternately.

[BASE POINT] key

[ ] or [ ] keys

[BASE POINT] key

[ ] or [ ] keys

[SHEET TYPE] key

[BASE POINT] LED will
be ON.

[BASE POINT] LED will
be OFF.

[POWER] & [BASE POINT] LED
will blink.

After all [CARTRIDGE HOLDER] LED
become ON, it will be turned OFF from 1 to 6 in order.
Then, [PIECE] and [ROLL] LED will be ON.

For selection

1

To enter

Turn on the MAIN POWER SW while pressing [POWER],
[SHEET TYPE] and [BASE POINT] keys and enter the
FACTORY MODE.
Select [CARTRIDGE HOLDER 5] with [ ] or [ ] keys
and press [SHEET TYPE] key to enter the THERMAL
HEAD DENSITY ADJUSTMENT MODE.

58

4 Adjustment

4

Select GROUP SELECTION MODE.
Selection can be done by [BASE POINT] key.

[BASE POINT] LED ON : GROUP SELECTION MODE
[BASE POINT] LED OFF : SETTING MODE

5

Raise the SHEET LOADING LEVER
Keep pressing the [POWER] key until [POWER] and
[FRONT COVER] LED start blinking to enter the
STITCHING ADJUSTMENT MODE.

3

2

4

Press [CUT TEST] key to enter the MANUAL
ADJUSTMENT MODE.
During this mode, [COLOR] LED will be ON.

Reset the settings for THERMAL HEAD DENSITY
ADJUSTMENT to 0.

To enter the RESET MODE, press [ ] key.
[CARTRIDGE HOLDER LED 1, 3 & 5] and
[CARTRIDGE HOLDER LED 2, 4 & 6] will blink
alternately.
To carry out, press [SHEET TYPE] key.

59

4 Adjustment

4

Select the GROUP to be adjusted by [ ] or [ ] keys.
GROUP NO. will be indicated by the combination of
[CARTRIDGE HOLDER] LED.

7

Select SETTING MODE.
Selection can be done by [BASE POINT] key.

[BASE POINT] LED ON : GROUP SELECTION MODE
[BASE POINT] LED OFF : SETTING MODE

POSITION

[CARTRIDGE HOLDER] LED

NO.

12345

0

OFF OFF OFF OFF OFF

1

ON OFF OFF OFF OFF

2

OFF ON OFF OFF OFF

3

ON ON OFF OFF OFF

4

OFF OFF ON OFF OFF

5

ON OFF ON OFF OFF

6

OFF ON ON OFF OFF

7

ON ON ON OFF OFF

8

OFF OFF OFF ON OFF

9

ON OFF OFF ON OFF

10

OFF ON OFF ON OFF

11

ON ON OFF ON OFF

12

OFF OFF ON ON OFF

13

ON OFF ON ON OFF

14

OFF ON ON ON OFF

POSITION

[CARTRIDGE HOLDER] LED

NO.

12345

15

ON ON ON ON OFF

16

OFF OFF OFF OFF ON

17

ON OFF OFF OFF ON

18

OFF ON OFF OFF ON

19

ON ON OFF OFF ON

20

OFF OFF ON OFF ON

21

ON OFF ON OFF ON

22

OFF ON ON OFF ON

23

ON ON ON OFF ON

24

OFF OFF OFF ON ON

25

ON OFF OFF ON ON

26

OFF ON OFF ON ON

27

ON ON OFF ON ON

28

OFF OFF ON ON ON

29

ON OFF ON ON ON

6

8

Set the parameters by pressing [ ] or [ ] keys.
Press [SHEET TYPE] key to save the settings.
Status of the settings will be indicated by the [CARTRIDGE
HOLDER] LEDs as shown in the table.

[CARTRIDGE HOLDER] LED

AMOUNT

123456

ON OFF OFF OFF OFF OFF

-5

BLINK BLINK OFF OFF OFF OFF

-4

OFF ON OFF OFF OFF OFF

-3

OFF BLINK BLINK OFF OFF OFF

-2

OFF OFF ON OFF OFF OFF

-1

OFF OFF BLINK BLINK OFF OFF

0

OFF OFF OFF ON OFF OFF

+1

OFF OFF OFF BLINK BLINK OFF

+2

OFF OFF OFF OFF ON OFF

+3

OFF OFF OFF OFF BLINK BLINK

+4

OFF OFF OFF OFF OFF ON

+5

60

4 Adjustment

4

9

Repeat procedure 5 — 8 to set all 30 GROUPS.
Turn off the MAIN POWER SW to finish the adjustment.

10

The parameters for the HEAD DENSITY ADJUSTMENT is
put on the GUIDE RAIL.

Grit Distance : +8
Eccentricity : Amount- 0 Number= 0
Head ID : B06-0032
Density Adjust : +1 [phone]
: 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1
Stitch Adjust : Upper= 0 Lower= 0

61

4 Adjustment

4

4-11 HEAD POSITION ADJUSTMENT 1

1

Remove the RAIL COVER.

HEAD POSITION ADJUSTMENT 1 is designed to ensure the printing quality by aligning the HEAD to
land straight down on the PLATEN. It is necessary to avoid BLURRY PRINT, BROKEN RIBBON and
TWISTED RIBBON.
This adjustment must be performed after replacement of the HEAD CARRIAGE.

2

SCREW B

3

Loosen the SCREW C shown in the figure.

SCREW C

ADJUSTING SCREW A

Loosen ADJUSTING SCREW A and SCREW B shown in
the figure.

62

4 Adjustment

4

Adjust the ADJUSTING SCREW A until it makes contact
with the PLATE so that the clearance shown in the figure
will be 9.2—10.6 mm. (STANDARD : 9.7 mm)

7

ADJUSTING SCREW A

Contact part

Tighten SCREW B. Make sure that the PLATE is not
tilting.

8

9.2 ~

10.6 mm

SCREW B

PLATE

9

Tighten SCREW C after setting the HEAD CARRIAGE so
that the RESIN part on the HEAD CARRIAGE makes
contact with the PLATE.

SCREW C

10

Try test printing. If there is twisted ribbon or broken ribbon,
readjust 7 by changing the amount.

63

4 Adjustment

4

4-12 HEAD POSITION ADJUSTMENT 2

1

Remove the RAIL COVER and raise the SHEET
LOADING LEVER.

2

Enter the TEST PATTERN MODE by turning on the SUB
POWER SW while pressing [ ], [ ] and [CUT TEST]
keys.
Select [3 mm pitch straight line] with [BASE POINT] or
[CUT TEST] key.

3

Put the BLACK RIBBON CARTRIDGE to the
CARTRIDGE HOLDER and set the MEDIA.

Other RIBBON CARTRIDGE except the
BLACK can not be used.

HEAD POSITION ADJUSTMENT 2 is designed to ensure the printing quality by aligning the HEAD to be
vertical to the GUIDE RAIL It is necessary to avoid BROKEN RIBBON and TWISTED RIBBON.
This adjustment must be performed after replacement of the HEAD CARRIAGE.

TEST PATTERN CARTRIDGE HOLDER LED

NO.1 NO.2 NO.3 NO.4 NO.5 NO.6

3mm pitch straight line

OFF OFF OFF OFF OFF OFF

Dithering Test Pattern ON OFF OFF OFF OFF OFF

100% Dithering Pattern OFF ON O FF OFF OFF OFF

Slanting Parallel Line ON ON OFF OFF OFF OFF

Solid Color Test Pattern with
bottom half of Head

ON OFF ON OFF OFF OFF

Solid Color Test Pattern with
top half of Head

OFF ON ON OFF OFF OFF

Checker ON ON ON OFF OFF OFF

64

4 Adjustment

4

Loosen the SCREW B and adjust the ADJUSTING SCREW
so that the printed lines will be straight.

5

ADJUSTING
SCREW

SCREW B

4

Lower and SHEET LOADING LEVER and close the
FRONT COVER to start printing 3 mm pitch line.

7

Tighten SCREW B after the adjustment.
Adjust the CARTRIDGE POSITION.

SCREW B

When the 2 lines shifts as fig.1 turn the ADJUSTING
SCREW clockwise, and turn it counter clockwise for fig.2.

6

fig2

fig1

FRONT FRONT

65

4 Adjustment

4

4-13 PRINT/CUT OFFSET ADJUSTMENT

1

Raise the SHEET LOADING LEVER.

[PRINT/CUT OFFSET ADJUSTMENT MODE FLOW CHART (in Factory Mode)]

PRINT/CUT OFFSET ADJUSTMENT is designed to ensure the relation of printing and cutting position.
This adjustment must be performed after replacement of the TOOL CARRIAGE, HEAD CARRIAGE and
MAIN BOARD. It is necessary to enter the PRINT/CUT OFFSET ADJUSTMENT MODE in the
FACTORY MODE to perform this adjustment.

[POWER] LED will blink and
[PIECE] & [ROLL] LED will be ON.

Set media and
ribbon cartridge.

PRINT/CUT OFFSET ADJUSTMENT MODE

Save Settings.

[SEET TYPE] key

[POWER] key

After all [CARTRIDGE HOLDER] LED
become ON, it will be turned OFF from 1 to 6 in order.
Then, [PIECE] and [ROLL] LED will be ON.

CROP MARK will
be printed.

Adjust PRINT/CUT
OFFSET.

[ ], [ ], [ ] and [ ] keys

[POWER] key

[POWER] LED will be ON and
[PIECE] or [ROLL] LED will blink.

66

4 Adjustment

4

5

Open the FRONT COVER.
Move the TOOL CARRIAGE with the cursor keys so that
the pen tip will come right onto the CROSS of the CROP
MARK when pushing it down with your finger.
Press the [SHEET TYPE] key to save the settings.
Turn off the MAIN POWER SW to end.

3

4

Lower the SHEET LOADING LEVER and close the
FRONT COVER. Keep pressing the [POWER] key until
the [POWER] LED starts blinking.
CROP MARK will be printed and the TOOL CARRIAGE
will move close to the CROP MARK.

For selection

To enter

CROP MARK

CROP MARK

Turn on the MAIN POWER SW while pressing [POWER],
[SHEET TYPE] and [BASE POINT] keys and enter the
FACTORY MODE.
Select [CARTRIDGE HOLDER 1] with [ ] or [ ] keys
and press [SHEET TYPE] key to enter the PRINT/CUT
OFFSET ADJUSTMENT MODE.

2

Set the BLACK RIBBON CARTRIDGE, MEDIA and 0.2
mm CERAMIC PEN on the machine.

Other RIBBON CARTRIDGE except the
BLACK can not be used.

67

4 Adjustment

4

4-14 CARTRIDGE POSITION ADJUSTMENT

1

Remove the RAIL COVER and open the FRONT COVER..

[CARTRIDGE POSITION ADJUSTMENT MODE FLOW CHART (in Factory Mode)]

CARTRIDGE POSITION ADJUSTMENT is designed to align the relative positions of HEAD
CARRIAGE and the CARTRIDGE HOLDER for proper cartridge pick when HEAD enters the
CARTRIDGE HOLDER to pick the cartridge.
This adjustment must be performed after replacement of the HEAD CARRIAGE, CARTRIDGE HOLDER
and MAIN BOARD.
It is necessary to enter the CARTRIDGE POSITION ADJUSTMENT MODE in the FACTORY MODE to
perform this adjustment.

Performs CARTRIDGE
EXCHANGE TEST.

CARTRIDGE POSITION

ADJUSTMENT MODE

CARTRIDGE

EXCHANGE

TEST

[POWER] key

[POWER] LED will be ON and
[PIECE] LED will blink.

[SHEET TYPE] key

[ ] or [ ] keys

CMYK SENSING

TEST

Performs CMYK
SENSING TEST.

ADJUSTMENT

MODE

Adjust CARTRIDGE
POSITION.

Save Settings.

[POWER] LED will be ON and
[ROLL] LED will blink.

ERROR

Close FRONT COVER.

[SHEET TYPE] key

[POWER] LED will blink and
[PIECE] & [ROLL] LED will be ON

Open FRONT COVER.

END

GOOD

68

4 Adjustment

4

3

Keep pressing the [POWER] key to enter the
ADJUSTMENT MODE.
During the ADJUSTMENT MODE, [POWER] LED will
blink and both [PIECE] and [ROLL] LEDs will be ON.

5

HEAD
CARRIAGE

CARTRIDGE HOLDER WHITE GEAR

4

Close the FRONT COVER.
Move the HEAD CARRIAGE with [ ] and [ ] keys so
that the white gear comes to the center of the CARTRIDGE
HOLDER.
Press the [SHEET TYPE] key to save the settings.

2

For selection

To enter

Turn on the MAIN POWER SW while pressing [POWER],
[SHEET TYPE] and [BASE POINT] keys and enter the
FACTORY MODE.
Select [CARTRIDGE HOLDER 6] with [ ] or [ ] keys
and press [SHEET TYPE] key to enter the CARTRIDGE
POSITION ADJUSTMENT MODE.

Open the FRONT COVER.
Then, press the [POWER] key to return to the TEST
MODE.
During the TEST MODE, [POWER] LED will be ON and
either [PIECE] or [ROLL] LED will blink.

69

4 Adjustment

4

7

Put the RIBBON CARTRIDGE to the CARTRIDGE
HOLDER 1 and close the FRONT COVER.
CARTRIDGE EXCHANGE TEST will be preformed
repeatedly in a sequence described as the table below.

6

Select CARTRIDGE EXCHANGE TEST.
Selection can be done by [SHEET TYPE] key.

[PIECE] LED blinks : CARTRIDGE EXCHANGE
TEST
[ROLL] LED blinks : CMYK SENSING TEST

Repeat 4 — 8 until CARTRIDGE EXCHANGE TEST is
performed without problem.
Turn off the MAIN POWER SW to finish the adjustment.

8

CARTRIDGE EXCHANGE TEST should be
performed without problem in the all PASS.

PASS EXCHANGED PERFORMED LED INDICATION

1st At the position where it is adjusted.

[BASE POINT] LED : OFF
[COLOR] LED : OFF

2nd At the position where 8 steps shifted to the left.

[BASE POINT] LED : ON

[COLOR] LED : OFF

3rd At the position where 8 steps shifted to the right.

[BASE POINT] LED : OFF

[COLOR] LED : ON

70

4 Adjustment

4

1

Remove the RAIL COVER and open the FRONT COVER.

4-15 CMYK SENSING CHECK

[CARTRIDGE POSITION ADJUSTMENT MODE FLOW CHART (in Factory Mode)]

CMYK SENSING CHECK is necessary when checking the RIBBON CARRIAGE SENSOR 2 is function
to detect the type of CARTRIDGE being installed.
This check should be performed in case of CARTRIDGE SENSING ERROR.
It is necessary to enter the CARTRIDGE POSITION ADJUSTMENT MODE in the FACTORY MODE to
perform this check.

Performs CARTRIDGE
EXCHANGE TEST.

CARTRIDGE POSITION

ADJUSTMENT MODE

CARTRIDGE

EXCHANGE

TEST

[POWER] key

[POWER] LED will be ON and
[PIECE] LED will blink.

[SHEET TYPE] key

[ ] or [ ] keys

CMYK SENSING

TEST

Performs CMYK
SENSING TEST.

ADJUSTMENT

MODE

Adjust CARTRIDGE
POSITION.

Save Settings.

[POWER] LED will be ON and
[ROLL] LED will blink.

ERROR

Close FRONT COVER.

[SHEET TYPE] key

[POWER] LED will blink and
[PIECE] & [ROLL] LED will be ON

Open FRONT COVER.

END

GOOD

71

4 Adjustment

4

3

4

Select CMYK SENSING CHECK.
Selection can be done by [SHEET TYPE] key.

[PIECE] LED blinks : CARTRIDGE EXCHANGE
TEST
[ROLL] LED blinks : CMYK SENSRING CHECK

2

For selection

To enter

Turn on the MAIN POWER SW while pressing [POWER],
[SHEET TYPE] and [BASE POINT] keys and enter the
FACTORY MODE.
Select [CARTRIDGE HOLDER 6] with [ ] or [ ] keys
and press [SHEET TYPE] key to enter the CARTRIDGE
POSITION ADJUSTMENT MODE.

Make sure that it is in the TEST MODE.
During the TEST MODE, [POWER] LED will be ON and
either [PIECE] or [ROLL] LED will blink.
If not, press the [POWER] key to enter the MODE.

5

Put CMYK ribbon in the CARTRIDGE HOLDER and close
the FRONT COVER.
PC60 starts performing CARTRIDGE EXCHANGE in order
of CMYK.

72

4 Adjustment

4

4-16 GRIT COMPENSATION

[GRIT COMPENSATION MODE FLOW CHART (in Factory Mode)]

1

Make sure to check the followings before this adjustments.

1. Put LINE SPACING MODE to default. (P.95)

2. Put the GRIT ECCENTRICITY ADJUSTMENT to
default.

GRIT COMPENSATION is designed to ensure the distance accuracy by adjusting the media-feeding rate.
This adjustment must be performed after replacement of the MAIN BOARD, or in case of having GAP
between BANDs or BANDING PROBLEM, or in case you like to improve the distance accuracy.
It is necessary to enter the GRIT COMPENSATION MODE in the FACTORY MODE to perform this
adjustment.

PRINTING MODE

[POWER] LED will blink and
[PIECE] & [ROLL] LED will be ON.

Test pattern for GRIT
COMPENSATION will
be printed.

GRIT COMPENSATION

MODE

ADJUSTMENT MODE

Save Settings.

[POWER] key

[ ] or [ ] keys

[SHEET TYPE] key

After all [CARTRIDGE HOLDER] LED
become ON, it will be turned OFF from 1 to 6 in order.
Then, [PIECE] and [ROLL] LED will be ON.

Change parameters
for GRIT
COMPENSATION.

Indicates setting by
LED.

Change parameters
to default.

[CUT TEST] key

[BASE POINT] key

[ ] or [ ] keys

73

4 Adjustment

4

2

3

4

5

Raise the SHEET LOADING LEVER and select the
PRINTING MODE.
Normally, it should be in the PRINTING MODE.
If not, selection can be done by pressing the [POWER] key.

PRINTING MODE : [POWER] LED ON.
ADJUSTMENT MODE : [POWER] LED BLINKS.

Set the MAGENTA RIBBON CARTRIDGE, MEDIA and
the PEN on the machine. The pattern shown in the figure
will be printed when SHEET LOADING LEVER is lowered
and FRONT COVER is closed.

Other RIBBON CARTRIDGE except the
MAGENTA can not be used.

250mm

50mm

CUT

PRINT

Calculate the amount to be compensated by using the right
formula.

CA = Compensating amount
CL = Commanded amount (250 mm)
ML = Measured amount

FORMULA

CA =

CL - ML

ML

x 100

[FOR EXAMPLE] When ML is 249.9 mm

250 mm - 249.9 mm

249.9 mm

X 100 = 0.04 %

Turn on the MAIN POWER SW while pressing [POWER],
[SHEET TYPE] and [BASE POINT] keys and enter the
FACTORY MODE.
Select [CARTRIDGE HOLDER 3] with [ ] or [ ] keys
and press [SHEET TYPE] key to enter the GRIT
COMPENSATION MODE.

74

4 Adjustment

4

8

RANGE : -20 STEP — +20 STEP
UNIT : 1STEP = 0.03%

7

Current settings can be checked by pressing the [CUT
TEST] key.
And also, settings can be changed back to the default by
pressing the [BASE POINT] key.

6

Raise the SHEET LOADING LEVER and select the
ADJUSTMENT MODE.
Keep pressing the [POWER] key until the [POWER] LED
starts blinking to enter the ADJUSTMENT MODE.

PRINTING MODE : [POWER] LED ON.
ADJUSTMENT MODE : [POWER] LED BLINKS.

Enter the amount to be compensated with [ ] and [ ]
keys.
Press the [SHEET TYPE] key to save the settings.

9

The parameters for the GRIT COMPENSATION is put on
the GUIDE RAIL.

Grit Distance : +8
Eccentricity : Amount- 0 Number= 0
Head ID : B06-0032
Density Adjust : +1 [phone]
: 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1
Stitch Adjust : Upper= 0 Lower= 0

[CARTRIDGE HOLDER] LED MEANING

1

OFF : +

ON : -

2 Blinks for amount of the 10th digit.

3 Blinks for amount of the 1st digit.

75

4 Adjustment

4

4-17 WIRE TENSION ADJUSTMENT

1

Remove the RAIL COVER and LEFT SIDE COVER.
Then, move the TOOL CARRIAGE to the left end of the
machine.

2

Loosen the SCREW A located at the left end of the machine.

3

Measure the TENSION at the center of the machine with
TENSION METER (ST-011).

ST-011

TENSION
METER

REAR SIDE

SCREW A

WIRE TENSION ADJUSTMENT is designed to ensure the movement of the TOOL CARRIAGE and
HEAD CARRIAGE by adding the proper tension to the WIRE.
This adjustment must be performed after replacement of the WIRE and Y PULLEY.

76

4 Adjustment

4

SCREW A

5

Make sure to check the tension again after moving the
TOOL CARRIAGE back and forth in a whole distance of
the GUIDE RAIL.
If the tension changes, re-adjust it by following 3 — 4 .

6

Tighten the SCREW A located at the left end of the
machine.

7

Check the tension again.

Adjust the tension with the SCREW B so that it will be 8—
10 lb.

4

SCREW B

77

4 Adjustment

4

4-18 STITCHING ADJUSTMENT

240 dots

DARK

LIGHT

1 group = 8dots

HEAD

192 dots (Dots used for printing)

Groups to be adjusted.

STITCHING ADJUSTMENT SHOULDN'T BE PERFORMED FOR ORDINARY SERVICE.
This adjustment can decrease or increase the printing density of top and bottom edges of the BAND for a
purpose of reducing the BANDING PROBLEM or WHITE LINE between the BANDs.
However, the adjustment procedure has not been established perfectly, yet.
Therefore, this procedure is tentative and should be followed only when BANDING PROBLEM or
WHITE LINE between the BANDs can not be reduced by performing other measures.

WHAT IS STITCHING ADJUSTMENT?
As it is mentioned in THERMAL HEAD DENSITY ADJUSTMENT MODE, heating time for each
GROUP can be adjusted separately by deviding the HEAD to 30 groups.
STITCHING ADJUSTMENT is for changing the heating time of the group used for printing the top and
bottom edge of the BAND.

78

4 Adjustment

4

2

1

For selection

To enter

Turn on the MAIN POWER SW while pressing [POWER],
[SHEET TYPE] and [BASE POINT] keys and enter the
FACTORY MODE.
Select [CARTRIDGE HOLDER 5] with [ ] or [ ] keys
and press [SHEET TYPE] key to enter the THERMAL
HEAD DENSITY ADJUSTMENT MODE.

Raise the SHEET LOADING LEVER
Keep pressing the [POWER] key until [POWER] and
[FRONT COVER] LED start blinking to enter the
STITCHING ADJUSTMENT MODE.

[THERMAL HEAD DENSITY ADJUSTMENT MODE FLOW CHART (in Factory Mode)]

[SHEET TYPE] key

[ ] key

AUTO. ADJUSTMENT

MODE

Reset parameters
to default.

[CUT TEST] key

[POWER] & [FRONT COVER] LED
will blink.

MANUAL

ADJUSTMENT

MODE

RESET MODE

GROUP

SELECTION

MODE

Select GROUP to
be adjusted.

SETTING MODE

Change parameters
for HEAD DENSITY.

Save Settings.

THERMAL HEAD DENSITY

ADJUSTMENT MODE

STITCHING

ADJUSTMENT

MODE

Send data from PC.

STITCHING ADJUSTMENT
for TOP EDGE.

STITCHING ADJUSTMENT
for BOTTOM EDGE.

Change parameters for TOP
STITCHING ADJUSTMENT.

Change parameters for BOTTOM
STITCHING ADJUSTMENT.

Save Settings. Save Settings.

[POWER] key

[ ] key

[ ] or [ ] keys

[ ] or [ ] keys

[SHEET TYPE] key

[CUT TEST] key

[COLOR] LED will be ON.

[ ] key

[SHEET TYPE] key

[CARTRIDGE HOLDER 1, 3 & 5] and
[CARTRIDGE HOLDER 2, 4 & 6] will
blink alternately.

[BASE POINT] key

[ ] or [ ] keys

[BASE POINT] key

[ ] or [ ] keys

[SHEET TYPE] key

[BASE POINT] LED will
be ON.

[BASE POINT] LED will
be OFF.

[POWER] & [BASE POINT] LED
will blink.

After all [CARTRIDGE HOLDER] LED
become ON, it will be turned OFF from 1 to 6 in order.
Then, [PIECE] and [ROLL] LED will be ON.

79

4 Adjustment

4

3

Select TOP or BOTTOM edge to be adjusted by [ ] and
[ ] keys.

[ ] key : TOP edge. [FRONT COVER] LED blinks
[ ] key : BOTTOM edge. [BASE POINT] LED
blinks

4

Status of the STITCHING will be indicated by the
[CARTRIDGE HOLDER] LEDs as shown in the table.
Select the amount to be adjsuted by [ ] and [ ] keys.
Press [SHEET TYPE] key to save the settings. Adjust both
the TOP and BOTTOM edges and turn off the MAIN
POWER SW to end.

[CARTRIDGE HOLDER] LED

AMOUNT DENSITY

123456

ON OFF OFF OFF OFF OFF

-5 LIGHTER

BLINK BLINK OFF OFF OFF OFF

-4

OFF ON OFF OFF OFF OFF

-3

OFF BLINK BLINK OFF OFF OFF

-2

OFF OFF ON OFF OFF OFF

-1

OFF OFF BLINK BLINK OFF OFF

0 DEFAULT

OFF OFF OFF ON OFF OFF

+1

OFF OFF OFF BLINK BLINK OFF

+2

OFF OFF OFF OFF ON OFF

+3

OFF OFF OFF OFF BLINK BLINK

+4

OFF OFF OFF OFF OFF ON

+5 DARKER

TOP EDGE

BOTTOM EDGE

PAPER FEEDING
DIRECTION

5

The parameters for the STITCHING ADJUSTMENT is put
on the GUIDE RAIL.

Grit Distance : +8
Eccentricity : Amount- 0 Number= 0
Head ID : B06-0032
Density Adjust : +1 [phone]
: 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1
Stitch Adjust : Upper= 0 Lower= 0

80

4 Adjustment

4

4-19 GRIT ECCENTRICITY ADJUSTMENT

[GRIT ECCENTRICITY ADJUSTMENT MODE FLOW CHART (in Factory Mode)]

BANDING

GAP

1st BAND

9th BAND

GRIT ECCENTRICITY ADJUSTMENT SHOULDN'T BE PERFORMED FOR ORDINARY
SERVICE.

This adjustment is designed to ensure the printing quality by calibrating the eccentric amount of the GRIT
ROLLER. GRIT ROLLER is eccentric due to the manufacturing tolerance.
Sometimes, the eccentricity of GRIT ROLLER could cause dark BANDING or WHITE LINE between
BANDs.
When printing is effected by the eccentricity of GRIT ROLLER, GAP and BANDING appear in every 8
BAND in a cycle.
For example, if there is BANDING in between 1st and 2nd BAND, there will be GAP between 9th and
10th BAND.
However, the adjustment procedure has not been established perfectly, yet,
and also, BANDING and WHITE LINE are caused more by other reasons.
Therefore, this procedure is tentative and should be followed only when
BANDING or WHITE LINE is caused by the eccenctricity of the GRIT
ROLLER.

PRINTING MODE

[POWER] LED will blink and
[PIECE] & [ROLL] LED will be ON.

Test pattern for GRIT
ECCENTRICITY will
be printed.

GRIT ECCENCTRICITY

ADJUSTMENT MODE

ADJUSTMENT MODE

Save Settings.

[POWER] key

[ ] or [ ] keys

[SHEET TYPE] key

After all [CARTRIDGE HOLDER] LED
become ON, it will be turned OFF from 1 to 6 in order.
Then, [PIECE] and [ROLL] LED will be ON.

Select position to be
adjusted.

[ ] or [ ] keys

Change parameters for
GRIT ECCENTRICITY
ADJUSTMENT.

[POWER] LED will be ON and
[PIECE] or [ROLL] LED will blink.

81

4 Adjustment

4

1

Make sure to check the followings before this adjustment.

1. Put LINE SPACING MODE to default. (P.95)

2. GRIT CALIBRATION

3. Turn off the FRONT EDGE SENSE MODE. (P.94)

2

3

Set the CYAN RIBBON CARTRIDGE and MEDIA on the
machine. And then, select ROLL as media type.

4

Other RIBBON CARTRIDGE except the CYAN
can not be used.

For selection

To enter

Raise the SHEET LOADING LEVER.
Turn on the MAIN POWER SW while pressing [POWER],
[SHEET TYPE] and [BASE POINT] keys and enter the
FACTORY MODE.
Select [CARTRIDGE HOLDER 4] with [ ] or [ ] keys
and press [SHEET TYPE] key to enter the GRIT
ECCENTRICITY ADJUSTMENT MODE.

Lower the SHEET LOADING LEVER and close the
FRONT COVER.
The pattern shown in the figure will be printed.

17 BANDs

30mm

17 BANDs

30mm

Because there is no STITCHING TREATMENT,
there will be gap or banding between bands.

82

4 Adjustment

4

8

Enter the POSITION NO. found in 6 with [ ] and [ ]
keys. Refer to the table on next page.

POSITION NO. will be displayed by the
combination of [CARTRIDGE HOLDER] LED
[3]—[6].

5

Raise the SHEET LOADING LEVER.
Keep pressing the [POWER] key for a while. When
[POWER] key is released [POWER] LED blinks and
[PIECE]&[ROLL] LED become ON and enter the
ADJUSTMENT MODE.

6

Find the position where the gap between the BANDs is the
biggest.

BANDING

THE BIGGEST GAP

POSITION NO.1

POSITION NO.2

POSITION NO.3

•

•

•

•

•

•

•

•

•

•

•

POSITION NO.14

POSITION NO.15

POSITION NO.16

MEDIA FEEDING
DIRECTION

7

Enter the amount of the biggest GAP found in 6 by
referring to the right table with [ ] and [ ] keys.

The condition of the GAP will be displayed by
the combination of the [CARTRIDGE
HOLDER] LED [1] and [2].

AMOUNT

[CARTRIDTGE HOLDER] LED

12

DEFAULT OFF OFF

SMALL ON OFF
MIDIUM OFF ON
LARGE ON ON

83

4 Adjustment

4

9

Press [SHEET TYPE] key to save the settings.
Turn off the MAIN POWER SW to end.

POSITION

[CARTRIDGE HOLDER] LED

NO.

3456

1

ON OFF OFF OFF

2

OFF ON OFF OFF

3

ON ON OFF OFF

4

OFF OFF ON OFF

5

ON OFF ON OFF

6

OFF ON ON OFF

7

ON ON ON OFF

8

OFF OFF OFF ON

9

ON OFF OFF ON

10

OFF ON OFF ON

11

ON ON OFF ON

12

OFF OFF ON ON

13

ON OFF ON ON

14

OFF ON ON ON

15

ON ON ON ON

16

OFF OFF OFF OFF

10

The parameters for the GRIT ECCENTRICITY
ADJUSTMENT is put on the GUIDE RAIL.

Grit Distance : +8
Eccentricity : Amount- 0 Number= 0
Head ID : B06-0032
Density Adjust : +1 [phone]
: 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1
Stitch Adjust : Upper= 0 Lower= 0

84

4 Adjustment

4

-- MEMO --

85

5 Supplemental Information

5

5-1 OPERATIONAL SEQUENCE

5 Supplemental Information

DRAM CHECK

Main Power SW ON

NG

OK

All LEDs blink 5 times and [ROLL]
and [CARTRIDGE HOLDER 1] LED
blink once.

Copy

firmware to DRAM

from FLASH MEMORY.

Firmware program

SUM CHECK.

EEROM CHECK

[POWER] LED ON

Detects Midia

Detects Sheet Loading Lever.

Move to Print Origin to be stand-by.

[CARTRIGE HOLDER] LED blinks.

OK

OK

NG

NG

NG

OK

DOWN

UP

All LEDs blink 5 times and [FRONT
COVER]and [CARTRIDGE HOLDER
1] LED blink once.

All LEDs blink 5 times and [FRONT
COVER]and [CARTRIDGE HOLDER
2] LED blink once.

Sub Power SW ON

All LEDs blink 5 times and [ROLL]
and [CARTRIDGE HOLDER 2] LED
blink once.

Initialize THERMAL HEAD.

Detect Limit Position.

Select Sheet Type.

NG

[PIECE] and [ROLL] LED starts
blinking.

Detects Pinch Roller Position.

NG

[PIECE] and [ROLL] LED starts
blinking.

OK

OK

Detects FRONT COVER.

CLOSE

[FRONT COVER] LED will be ON.

Detects CARTRIDGE TYPE.

OK

[CARTRIDGE HOLDER] LED will
be ON.

NG

OPEN

86

5 Supplemental Information

5

5-2 SENSOR MAP

RIBBON END SENSOR

This sensor detects the end of the RIBBON.

RIBBON CARRIAGE SENSOR 1

This sensor detects whether the RIBBON CARTRIDGE is installed or not.

FRONT PAPER SENSOR

This sensor detects whether the Media is set or not.
And also, it detects the front edge of the Media.
Media has to be on this sensor when SETUP.

REAR PAPER SENSOR

This sensor detects whether the Media is set or not. And
also, it detects the rear edge of the Media.
Media has to be on this sensor when SETUP.

Y LIMIT SENSOR

This sensor detects the Y Limit.

PINCH ROLLER SENSOR

This sensor detects the Pinch Roller position.
It is located behind the HEAD.

RIBBON CARRIAGE SENSOR 2

This sensor detects the type of RIBBON CARTRIDGE which is installed.

SHEET LOAD SENSOR

This sensor detects whether the
SHEET LOADING LEVER is
raised or lowered.

FRONT COVER SENSOR

This sensor detects whether the FRONT
COVER is OPENED or CLOSED.

GRIT HOME POSITION SENSOR

This sensor detects the home position of the
GRIT ROLLER when powered on.

87

6 Trouble Shooting

6

6 Troubleshooting

GAP BETWEEN BANDSSCRATCHY PRINTING/WHITE LINE IN BAND

6-1 PRINTING

SCRATCHY PRINTING

WHITE LINE IN BAND

GAP BETWEEN BANDS

Replace the CLEANING PAD.

Fix the PLATEN DAMPER.again.

NO

YES

YES

Adjust HEAD POSITION.

Adjust HEAD VOLTAGE.

Replace the PLATEN DAMPER.

Is the CLEANING PAD dirty?

Is the PLATEN DAMPER loose?

Is the PLATEN DAMPER flat and smooth?

YES

Is the HEAD POSITION OK?

YES

Is the HEAD VOLTAGE OK?

NO

NO

NO

NO

YES

Life of the HEAD. Replace the HEAD
ASSEMBLY.

Clean the Media with alcohol.

Clean the HEAD.

NO

YES

Is the Media dirty?

Is the HEAD dirty?

YES

NO

Adjust HEAD DENSITY ADJUSTMENT.

YES

Is the HEAD DENSITY ADJUSTMENT
OK?

NO

Replace the PINCH ROLLER.

YES

NO

YES

Accommodate Media in environment.

Adjust GRIT COMPENSATION.

Set the Media correctly.

Is the Media set correctly?

Is the PINCH ROLLER worn out?

Is the GRIT COMPENSATION correct?

NO

Has the Media been accommodated in
environment?

YES

NO

YES

NO

Is the GRIT HOME POSITION SENSOR
OK?

Replace the GRIT HOME POSITION
SENSOR.

NO

YES

NO

Set the LINE SPACING ADJUSTMENT to
default.

Is the LINE SPACING ADJUSTMENT
for users set to default?

Adjust GRIT ECCENTRICITY.

Is the GRIT ECCENTRICITY
ADJUSTMENT OK?

YES

NO

Is the HEAD POSITION aligned OK?

Align the HEAD POSITION.

NO

YES

88

6 Trouble Shooting

6

CUT SHIFTS FROM PRINTING

RAINBOW LINE BETWEEN BANDS

BLURRED PRINT

Fix the holder to TOOL CARRIAGE.

YES

NO

YES

Accommodate media in environment.

Fix the TOOL CARRIAGE.

Set the media correctly.

Is the media set correctly?

Is the holder part of TOOL CARRIAGE
loose?

Is the TOOL CARRIAGE loose?

NO

Has the media been accommodated in
environment?

NO

YES

YES

Is the Print/Cut Offset correct?

Adjust Print/Cut Offset.

NO

YES

Adjust HEAD VOLTAGE.

Replace the CARRIAGE BOARD or
HEAD CARRIAGE.

Is THERMISTOR OK?

Is the HEAD VOLTAGE OK?

YES

YES

NO

NO

Life of the HEAD. Replace the HEAD
CARRIAGE.

Adjust HEAD DENSITY.

Is the DENSITY ADJUSTMENT OK?

YES

NO

CUT LINE

RAINBOW LINE

YES

Life of the HEAD. Replace the HEAD
ASSEMBLY.

Adjust HEAD DENSITY ADJUSTMENT.

Is the HEAD DENSITY ADJUSTMENT
OK?

NO

YES

Replace PLATEN DAMPER.

Is the PLATEN DAMPER flat and smooth?

NO

YES

Adjust HEAD POSITION.

Is the HEAD POSITION adjusted
properly?

NO

89

6 Trouble Shooting

6

STITCH CUT

6-2 CUTTING

Replace the blade.

Replace the blade holder.

NO

YES

YES

Replace Cutter Protection.

Fix the Tool Holder.

Replace the CARRIAGE ASSEMBLY.

Is the blade worn out?

IBearing in blade holder rotates smoothly?

Does pen move up/down smoothly?

YES

Is there scratch on Cutter Protection?

NO

Is Holder part of

CARRIAGE

ASSEMBLY

loose?

NO

NO

YES

YES

NO

Is

CARRIAGE ASSEMBLY

loose?

NO

Is Tool Height adjusted correctly?

YES

Is Tool Pressure adjusted correctly?

YES

Is MAIN BOARD ASS'Y OK?

YES

NO

NO

NO

Fix the

CARRIAGE ASSEMBLY

.

Adjust Tool Height.

Adjust Tool Pressure.

Replace MAIN BOARD ASS'Y.

DISTORTED FIGURE/WAVY LINE

Replace the Blade Holder.

Fix the holder part of
CARRIAGE ASSEMBLY.

YES

NO

NO

Adjust Backlash.

Bearing inside Blade Holder rotates
smoothly?

Holder part of the CARRIAGE ASSEMBLY
is loose?

YES

NO

YES

NO

Is backlash adjusted correctly?

NO

Fix the CARRIAGE ASSEMBLY.

YES

Is CARRIAGE ASSEMBLY loose?

Replace the CARRIAGE DRIVE GEAR.

YES

Is CARRIAGE DRIVE GEAR Broken?

Replace the Blade.

NO

YES

Is the Blade worn out?

NO

Adjust WIRE TENSION.

YES

Is WIRE TENSION loose?

Replace the LM GUIDE.

90

6 Trouble Shooting

6

PEN UP/DOWN ERROR

Replace CARRAIGE CABLE.

Replace the CARRIAGE ASSEMBLY.

NO

YES

YES

YES

Replace IC2 on MAIN BOARD ASS'Y.

Adjust Tool Pressure.

Replace the CARRIAGE ASSEMBLY.

Is there cut-line or bad contact in
CARRIAGE CABLE?

Is carraige solenoid OK?

Is there cut-line in solenoid wire?

NO

Is SOLENOID DRIVER IC OK?

YES

Is Tool Pressure adjusted correctly?

NO

NO

NO

YES

Connect the Solenoid wire.

Is the Solonoid wire connected correctly?

NO

91

6 Trouble Shooting

6

BROKEN RIBBON CARTRIDGE EXCHANGE ERROR

6-3 OTHERS

Use it in the room temperature of 15ºC ~
30ºC.

Use the recommended media.

YES

NO

YES

Correct the twisted part of RIBBON.

Use the media without wrincle.

Is the machine used in the correct using
environment?

Is the recommended media being used?

Is media wrincled?

NO

Is RIBBON twisted?

NO

YES

YES

NO

Fix or replace the RIBBON CARTRIDGE.

Is RIBBON CARTRIDGE rewinded or
disassembled once?

NO

YES

Replace HEAD CARRIAGE.

Is the STRIPPING BAR on the HEAD
holding down the RIBBON OK?

YES

NO

Adjust the CASSETTE POSITION.

Is CASSETTE POSITION OK?

NO

YES

Replace the HEAD CARRIAGE or
CARRIAGE BOARD.

Is THERMISTER OK?

NO

YES

Replace the HEAD CARRIAGE.

Is RIBBON CARTRIDGE SENSOR OK?

NO

YES

Adjust the HEAD VOLTAGE.

Is HEAD VOLTAGE OK?

NO

Replace or fix the HOOK for the
CARTRIDGE HOLDER.

Replace the HEAD CARRIAGE.

NO

YES

NO

Adjust CARTRIDGE POSITION.

Is the HOOK part on the CARTRIDGE
HOLDER distorted or broken?

Is the HOOK part on the HEAD CARRIAGE
broken?

Is the CARTRIDGE POSITION OK?

YES

YES

NO

NO

YES

Fix the HEAD CARRIAGE again.

Is HEAD CARRIAGE fixed OK?

YES

NO

YES

NO

Replace the HEAD CARRIAGE.

Are the HEAD CABLEs OK?

NO

Replace the HEAD CARRIAGE.

Is RIBBON CARTRIDGE SENSOR OK?

Replace IC4 on the MAIN BOARD.

Is RF MOTOR DRIVER IC broken?

92

6 Trouble Shooting

6

MEDIA SHIFTING

FAN REVOLUTION

TWISTED RIBBON

Set vinyl sheet correctly.

Clean the GRIT ROLLER.

YES

NO

YES

Replace GUIDE LEVER STOPPER.

Replace the PINCH ROLLER
ASSEMBLIES.

Is vinyl sheet set correctly?

Is GRIT ROLLER clean?

Is PINCH ROLLER ASSEMBLIES
worn out?

NO

Is GUIDE LEVER STOPPER distorted
or broken?

NO

YES

YES

Replace the RIBBON CARTRIDGE.

NO

YES

NO

Adjust the HEAD POSITION.

Is the problem only occur with the specific
RIBBON CARTRIDGE?

YES

Is the HEAD POSITION OK?

YES

NO

NO

YES

Fix or replace the RIBBON CARTRIDGE.

Is RIBBON CARTRIDGE rewinded or
disassembled once?

NO

Replace HEAD CARRIAGE.

Is the ROLLER on the HEAD to hold down
the RIBBON OK?

Replace the HEAD CARRIAGE.

Does the HEAD CARRIAGE wind RIBBON
when it is in UP POSITION?

YES

NO

Re-fix the Y RAIL.

Is the PLATEN DAMPER and Y RAIL
parallel to each other?

Replace Q11 on MAIN BOARD ASS'Y.

YES

YES

NO

Replace MAIN BOARD ASS'Y.

Replace FAN MOTOR.

Is FAN PWM IC OK?

Is FAN MOTOR OK?

Is MAIN BOARD ASS'Y OK?

NO

NO

93

7 Supplement

7

7-1 MAINTENANCE CHECK LIST

7 Supplement

DateÅ : . .

MECHANICAL PARTS

LUBRICATION

FUNCTION CHECK

CONSUMABLE PARTS

Model Serial No.
PC-60

Check Points Confirmation

Carriage Driving Part 1. Wire Tension

Foreign substance

Grit Driving Part 1. Drive Gear Cleaning

2. Backlash Loosen

3. Grit Roller Foreign substance

Bed/Guide Rail 1. Pinch Roller Rotation/Wear down

2. Cutter Protection Dirty /Scratch
(Replacement depend on the scratch.)

3. Platen Damper Dirty/Scratch
(Replacement depend on the scratch.)

Head Assembly 1. Head Cleaning

Life

Cutter Pen Rotation of the Bearing

Description Life Confirmation

HEAD ASSEMBLY
HEAD CLEANER

Check Points Confirmation

Floil G-474C Carriage Drive Gear OK/Cleaning & Lubrication

Grit Drive Gear OK/Cleaning & Lubrication

Check Points Confirmation

1. ROM Version
Replace the ROM to the latest version.

2. Printing Test • Scratch Printing

• Edges of the bands are not aligned.

• White line between bands.

• White line in one band.

• Space or overlap part between the bands.

3. Panel Switch • Noise & unexpected movement.

4. Demo Test • Cutting quality

• Noise

• Pen Pressure

94

7 Supplement

7

7-2 USER'S DIP SW SETTING

Following table describes the settings of the DIP SW located at the right side of the machine.

Bit#9 and bit#10 are not announced to the end users.

NORMAL MODE

ECONOMY MODE

MAGENTA

MAGENTA

CYAN

CYAN

HEAD is down and RIBBON is
winded only at CYAN part.

HEAD is down and RIBBON is winded all the time.

Ribbon can be saved.

DIP SW Function OFF ON

SW-1 RS-232C Baud rate 9600 19200
SW-2 RS-232C Parity Disable Enable
SW-3 RS-232 Parity ODD EVEN
SW-4 RS-232C Handshake Hardwire XON/XOFF
SW-5 RS-422 Baud rate 57.6K 115.2K
SW-6 Front edge sense Disable Enable
SW-7 Blade offset 0.25 mm 0.5 mm
SW-8 Prefeed mode Enable Disable
SW-9 Ribbon economy mode Normal Ribbon economy

SW-10 Auto Power Off function Enable Disable

RIBBON ECONOMY MODE

Ribbon Economy Mode is explained by explaining the way of printing CYAN part of the following figure.
Normally, HEAD will be in DOWN position and the RIBBON will be winded from the beginning to the end of 1
BAND.
When selecting Ribbon Economy Mode, CYAN RIBBON won't be winded at the right margin of MAGENTA part,
and the HEAD will be DOWN only at the CYAN part for printing. However, ribbon will be winded at the left part of
MAGENTA part.

ROLAND DG CORPORATION does not guarantee the quality of the printing using the Ribbon
Economy Mode.
The starting point of the printing could be shifted in each BAND.

95

7 Supplement

7

7-3 LINE SPACING ADJUSTMENT MODE

How to Correct Line Pitch

1. Hold down the [BASE POINT] key on the panel while you turn the POWER key (sub power) on.

2. Pressing the [ ] and [ ] keys changes the displayed [CARTRIDGE HOLDER] LEDs.

3. Referring to the table below, use the [ ] and [ ] keys to determine the amount of offset between line.

(Offset can only be used for narrow line pitch than the default value, which is no offset.)

Following table describes the procedure to adjust the LINE SPACING for users.

* Distance accuracy cannot be guaranteed when line-pitch correction has been performed.

Flashing Pitch

CARTRIDGE HOLDER LED (corresponding number of dots)

6 Default (no offset)
5 -0.5
4 -1.0
3 -1.5
2 -2.0
1 -2.5

AUTO POWER OFF MODE

Auto Power OFF function is to turn off the SUB POWER when PC-60 doesn't receive any command for 1 hour. This function can be
disabled by turing bit#10 of the DIP SW.

4. The setting is completed when the [POWER] key is used to switch off the sub power.

96

7 Supplement

7

Specifications

Mechanism.................................................. Media-movement method, Thermal-transfer serial, Automatic cartridge-changing type

Acceptable Media Width ............................. 50 mm—610 mm (2"—24")

Maximum Work Area .................................. 571.6 mm x 24998 mm (22-1/2" x 984-1/8")

Acceptable Media Type .............................. Adhesive vinyl, thickness 0.23 mm—0.06 mm (0.00906"—0.00591")

Tools ........................................................... Cutter: blade & blade holder

Printing ribbon: thermal transfer ribbon cartridge

Number of installed cartridges .................... 6 pieces

Cutter Force ................................................30 gf—200 gf

Cutting Speed ............................................. 10 mm/sec.—200 mm/sec. (0.393"/sec.—7.874"/sec.)

Printing Speed ............................................ Max. 130 mm/sec. (5.118")

Cutting Resolution (Software Resolution) ...0.025 mm/step (0.000984"/step)

Printing Resolution ...................................... 600 dpi

Cutting Accuracy (Distance Accuracy)........ Less than +/-0.3 % of distance traveled or +/-0.3 mm(0.0118"), whichever is greater

Registration between Printing/Cutting......... Less than +/-0.3 mm(0.0118")

(Excluding expansion or contraction of the media, and excluding times when material is been reloaded)

Memory .......................................................2 Mb

Control switches.......................................... POWER, SHEET TYPE, BASE POINT/CLEAR, CUT TEST,

, , ,

LED .............................................................POWER, PIECE, ROLL, FRONT COVER, CARTRIDGE HOLDER, COLOR,

BUSY, BASE POINT/CLEAR

Interface ...................................................... Parallel (Centronics), Serial (RS-232C,RS-422)

(The data received first after switching on the power is used to determine automatically
whether the parallel or serial interface is being used.)

Power consumption .................................... 0.9 A/100 V, 0.8 A/117 V, 0.45 A/220-240 V

Acoustic noise level .................................... Printing/Cutting mode: less than 60 dB (A), Standby mode: less than 40 dB (A)

(According to ISO 7779)

Dimensions ................................................. [Main unit]

1016 mm (W) x 326 mm (D) x 266 mm (H) (40" (W) x 12-7/8" (D) x 10-1/2" (H))
when cover is open: 1016 mm (W) x 326 mm (D) x 355 mm (H) (40" (W) x 12-7/8" (D) x 14" (H))
[With stand]
1016 mm (W) x 326 mm (D) x 1125 mm (H) (40" (W) x 12-7/8" (D) x 44-5/16" (H))
when cover is open: 1016 mm (W) x 326 mm (D) x 1214 mm (H) (40" (W) x 12-7/8" (D) x 44-13/16" (H))

Weight ......................................................... [Main unit] 26 kg (57.3 lb.)

[With stand] 45 kg (99.2 lb.)

Operating Temperature............................... 15—30ºC (59—86ºF)

Operating Humidity ..................................... 35—70% (non-condensing)

Accessories................................................. • Power Cord • Thermal transfer ribbon cartridges • Blade (Carbide) • Blade Holder • Material for Test Cuts

• Head Cleaner • User's Manual • PC-60 DRIVER for windows

®

95 • PC-60 DRIVER for windows® 3.1

Interface Specifications

[Serial]
Standard RS-232C specifications
Transmission method Asynchronous, duplex data transmission
Transmission speed 9600, 19200 (selected using DIP switches.)
Parity check Odd, Even, or None (selected using DIP switches.)
Data bits 8 bits (fixed)
Stop bits 1 or 2 bits

Standard RS-422 specifications
Transmission method Asynchronous
Transmission speed 115.2 Kbps, 57.6 Kbps (selected using DIP switches.)
Parity check None (fixed)
Data bits 8 bits (fixed)
Stop bits 1 bits (fixed)
Start bits 1 bits (fixed)
Handshake Hardwire (DTR & CTS) (fixed)
Recommended Cable Apple System Peripheral-8 Cable
Input signals

[Parallel]
Standard In compliance with the specifications of Centronics
Input signals STROBE (1BIT), DATA (8BITS)
Output signals BUSY (1BIT), ACK (1BIT)
Level of
input/output signals TTL level
Transmission method Asynchronous

7-4 SPECIFICATIONS

PIN No. SIGNAL NAME

1 DTR
2 CTS
3 TxD­4 GND
5 RxD­6 TxD+
7 N.C.
8 RxD+

87

6

543

2

1

+