Rogue Engineering ROGUE TERRAIN User Manual

ROGUE TERRAIN
OFF GRID POWER SUPPLY ENCLOSURE
Installation and Operation Guide
Overview .....................................................2
Device Options ...............................................3
Installation .....................................................4
External Power Wiring ..........................................4
Power Wiring Test .............................................5
Specications .................................................6
Wiring Diagram ...............................................7
Interior Pictorial ...............................................8
3860 S. Jason Street Englewood Colorado 80110 www.rogue-engr.com
Toll Free 1-800-364-0659
Fax 303-734-0517
ROGUE TERRAIN
OFF GRID POWER SUPPLY ENCLOSURE
OVERVIEW
The Rogue Terrain packaged charge controller consists of a powder-coated steel equipment enclosure with a hinged latching cover that includes a Rogue Engineering 5 Amp or 10 Amp solar battery charger, an optional 15 Amp Low Voltage Disconnect (LVD) device, mounting space and a retainer for a customer-provided 12 Volt 12 Amp Hour (AH) battery and associated fuse and wiring distribution blocks. All electronic devices within the controller are DIN rail mounted. Approximately eight (8) inches of open DIN rail space is available within the enclosure for the customer’s use in mounting their unique equipment.
Three weather-proof cable grips are provided in the bottom of the enclosure to provide secure egress for battery, solar and output / load wiring.
Battery, Solar and Load wiring connection points on appropriate DIN rail mounted through- and fuse- blocks are clearly identied.
A .25 inch round opening, normally protected with a plastic plug, is oered on the upper right side of the enclosure to allow the mounting of a customer­provided antenna if radio equipment is to be placed in the customer equipment space.
If the controller is to be used with a customer-provided internal battery, the battery will be securely mounted in the base of the enclosure utilizing a nylon strap / buckle retainer.
Battery charging capacity is limited to 5 Amps or 10 Amps depending upon which charge controller is utilized and is protected at those levels by the Solar and Battery fuses which will be sized at 5 Amps or 10 Amps accordingly.
The Load output, regardless of whether or not the optional Low Voltage Disconnect (LVD) device is utilized is limited to and fused at 15 Amps and is independent of the 5 Amp or 10 Amp battery charging fuse. This allows the Rogue Terrain, even if limited to a 5 Amp or 10 Amp charge current rate, to provide an output of up to 15 Amps for a limited period of time. It must be recognized that depletion of the battery through a prolonged high current load will signicantly impact the 5 Amp or 10 Amp recharge interval.
Note that although the 5 Amp charger label identies it as a 6 / 12 VDC device and the 10 Amp charger label identies it as a 12 / 24 VDC device the Rogue Terrain “500 and 1000 Series’’ are designed for 12 VDC operation only.
2 ROGUE TERRAIN OFF GRID POWER SUPPLY ENCLOSURE
DEVICE OPTIONS:
The Rogue Terrain series includes four unique models:
– Rogue Terrain 500
– Rogue Terrain 515
– Rogue Terrain 1000
– Rogue Terrain 1015
The four models are characterized as follows:
Top Level Part Number
1950-273 ROGUE TERRAIN 500-
Description Extended
Description
1950-136,
Rogue Enclosure
NO LVD
Charger Type
Charger Rogue Part Number
LVD Type
LVD Rogue Part Number
5A 1950-136 NO LVD N/A
w/5A Charger
1950-274 ROGUE TERRAIN 515-
Rogue Enclosure
1950-136, & 1950-222
5A 1950-136 15A 1950-
222
w/15A LVD
1950-275 ROGUE TERRAIN 1000-
Rogue Enclosure
1950-253, NO LVD
10A 1950-253 NO LVD N/A
w/10A Charger
1950-276 ROGUE TERRAIN 1015-
Rogue Enclosure
1950-253, & 1950-222
10A 1950-253 15A 1950-
222
w/15A LVD
The Rogue Terrain may be provisioned with or without an integral Low Voltage Disconnect (LVD) device.
In addition, the device may be provisioned with or without a customer­provided internal battery. If an external battery is used, it is to be wired to the same terminal block locations as are used with the internal battery.
ROGUE TERRAIN OFF GRID POWER SUPPLY ENCLOSURE 3
INSTALLATION
The Rogue Terrain enclosure may be wall mounted or pole mounted.
If wall mounted the device shall be secured to the wall utilizing appropriate customer-provided mounting apparatus.
If pole mounted, the slots in the anges at the top and bottom of the enclosure will accommodate a variety of sizes of U-bolts that may be used with a round pole.
EXTERNAL POWER WIRING
Ensure that the Battery, Solar and Load fuses are removed from the corresponding three black DIN mounted fuseholders.
External battery, solar and load wiring should use, at minimum, AWG 14 stranded copper wire and industry convention would dictate that all external positive wiring should be red and negative (ground) wiring should be black.
Extend red and black wires from solar panel(s) into the rear cable grip at the bottom of the enclosure and terminate on the designated Solar (+) and Solar (-) terminals as identied on the wiring diagram on the inside cover of the enclosure. Wire ends should be stripped at 3/8 inch. Terminal screws should be tightened securely using the screwdriver provided on the inside cover of the enclosure.
Extend red and black wires from the load into the front cable grip at the bottom of the enclosure and terminate on the designated Load (+) and Load (-) terminals as identied on the wiring diagram on the inside cover of the enclosure. Wire ends should be stripped at 3/8 inch. Terminal screws should be tightened securely using the screwdriver provided on the inside cover of the enclosure.
If an internal battery is to be utilized, open the buckle on the web retaining strap and set the battery at the bottom of the enclosure with the terminals nearest the right end of the battery. Secure the battery with the web strap and buckle, adjusting the buckle to hold the battery tightly in place. Connect the red and black connectorized battery leads to the spade connectors on the battery.
If an external battery is to be used, extend red and black wires from the battery into the center cable grip at the bottom of the enclosure. Disconnect the existing short connectorized red and black battery leads from the Battery (+) and Battery (-) terminals as identied on the wiring diagram on the inside cover of the enclosure and connect the external battery wiring to the corresponding terminals. Wire ends should be stripped at 3/8 inch. Terminal screws should be tightened securely using the screwdriver provided on the inside cover of the enclosure.
4 ROGUE TERRAIN OFF GRID POWER SUPPLY ENCLOSURE
POWER WIRING TEST
Replace the Load fuse in the Load fuseholder.
Replace the Solar fuse in the Solar fuseholder.
Replace the Battery fuse in the Battery fuseholder.
With a multimeter set to a voltage scale that will accommodate 12 VDC, measure the voltage across the bottom screws of the Battery (+) and Battery (-) terminals. Then measure the voltage across the Battery and Ground terminals on the green connector on the left side of the charge controller. The voltage levels should be the same.
With a multimeter set to a voltage scale that will accommodate 20 VDC, measure the voltage across the bottom screws of the Solar (+) and Solar (-) terminals. Then measure the voltage across the IN (+) and Ground (Solar input) terminals on the green connector on the right side of the charge controller. The voltage levels should be the same.
Ensure that the Low Voltage Disconnect (LVD) device, if used, is set to the “On” position. With a multimeter set to a voltage scale that will accommodate 12 VDC, measure the voltage across the bottom screws of the Load (+) and Load (-) terminals. Then measure the voltage across the bottom screws of the Battery (+) and Battery (-) terminals. The voltage levels should be the same.
Set the LVD device to the desired low voltage disconnect level.
The Rogue Terrain packaged charge controller is now functional.
ROGUE TERRAIN OFF GRID POWER SUPPLY ENCLOSURE 5
SPECIFICATIONS
CHARGE CONTROLLER – 5 AMP VERSION
Battery Voltage: 12 VDC
Maximum Load Current: 5 Amps
Self-Consumption: Not Charging ~400 uA
Charging ~2 mA
Fast / Compensation Mode ON Voltage: ~12.8 VDC
Fast / Compensation Mode OFF Voltage: ~14.7 VDC
Float Mode Voltage: ~14.1 VDC
Temperature Compensation: -3.3mV/ Degree C. / Cell
Operating Temperature: -40 Degrees C. to +60 Degrees C.
CHARGE CONTROLLER – 10 AMP VERSION
Battery Voltage: 12 VDC
Maximum Load Current: 10 Amps
Self-Consumption: Not Charging ~400 uA
Charging ~1.8 mA
Fast / Compensation Mode ON Voltage: ~12.8 VDC
Fast / Compensation Mode OFF Voltage: ~14.7 VDC
Float Mode Voltage: ~14.1 VDC
Temperature Compensation: -3.3mV/ Degree C. / Cell
Operating Temperature: -40 Degrees C. to +60 Degrees C.
LOW VOLTAGE DISCONNECT
Battery Voltage: 12 VDC
Maximum Load Current: 15 Amps
Disconnect Increments: Every 0.5V from 9.0V to 11.5V
Reconnect Sequence: Battery Voltage Exceeds Selected Disconnect Voltage
by 1V.
Self-Consumption: Battery Voltage Above Disconnect Threshold ~ 2 mA
Battery Voltage Below Disconnect Threshold ~ 550 uA
6 ROGUE TERRAIN OFF GRID POWER SUPPLY ENCLOSURE
WIRING DIAGRAM AND
INTERIOR PICTORIAL
ROGUE TERRAIN OFF GRID POWER SUPPLY ENCLOSURE 7
8 ROGUE TERRAIN OFF GRID POWER SUPPLY ENCLOSURE
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