Rogue Engineering 1950-253 User Manual

Recommended Installation Instructions
DO NOT CONNECT OR DISCONNECT WIRING IN A HAZARDOUS ENVIRONMENT!
1. Securely mount the 1950-253 10A SLA/Flooded Solar Battery Charge Controller in a certi ed enclosure near the battery to be charged. The charge controller may be bolted to a back plate using the available mounting  anges, or an approved adhesive may be used to attach the charge controller to an available  at surface.
12/24 Volt - 10 Amp SLA
SOLAR BATTERY CHARGE CONTROLLER
Part No. 1950-253
CSA Certi ed
Class 1 Div 2 Hazardous Locations
2. Run wire from the charge controller’s terminals to the battery. 18 gauge wire is recommended if the solar panel provides 5 Amps or less charging current, or 12 gauge wire if it provides more than 5 Amps of charging current. Strip the wire back 3 mm (~1/8”) and insert the bare portion into the terminal, then tighten the screw until it crimps down securely on the wire. An approved in-line fuse holder should be wired in series between +BAT terminal of the charge controller and the positive terminal of the battery. A 10 Amp fast-blow style fuse is recommended for circuit protection. If the battery terminals are connected backwards the LED on the charge controller will light indicating reversed wiring, and the charge controller will not charge the battery.
3. Run cable from the solar panel through the bottom of the enclosure or provided cable entrance to the +IN and GND terminals on the charge controller. Strip the wire back 3 mm (~1/8”) and insert the bare portion into the terminal, then tighten the screw until it crimps down securely on the wire. If the battery enclosure is located in a potentially hazardous area, ensure the use of conduit or approved cable, and properly seal all wiring entrances as required.
Designed and Manufactured by Rogue Engineering Inc.
Rogue Engineering Inc. 3860 S. Jason Street Englewood Colorado 80110
1-800-364-0659 (Toll Free) 1-303-734-0706 (Phone) 1-303-734-0517 (Fax) www.rogue-engr.com info@rogue-engr.com or sales@rogue-engr.com
Document Rev. 140305
“Industry Leading Low Self Consumption”
Charging Ahead
WIRING
GND -Negative battery terminal +BAT -Positive battery terminal
GND -Negative terminal of the solar panel (or other source of charging power) +IN -Positive terminal of the solar panel (or other source of charging power)
SWITCH SETTINGS
To gain access to the switches, remove the plug-in connectors and the four screws from the corners of the cover. There is one switch to select between 12 or 24V and one to select between SLA or Flooded battery.
TEMPERATURE COMPENSATION
The charge controller has built-in temperature compensation. The charger should be mounted in the battery box near the battery for optimal compensation.
REVERSE BATTERY INDICATOR
If the battery is wired with the positive and negative terminals reversed, the red Reverse Battery LED will light. The controller is internally protected from damage from reverse wiring on both the solar and battery terminals, but must be wired correctly to charge the battery.
SPECIFICATIONS
Battery Voltage 12V/24V Maximum Charging Current 10 Amps Self Consumption 400 μA Typical (not charging)
1.8 mA Typical (charging) Temperature Compensation -3.3mV / º C / Cell Operating Temperature -40 to 60º C Environmental Encapsulated Pluggable Connectors 12 AWG Max Wire Size Small Form Factor 2.5” x 2.5” x 0.9”
The graph above shows a charging cycle typically found when a Lead Acid Battery has discharged overnight. The red line (upper) indicates the battery terminal voltage and the green line (lower) indicates the charging current supplied to the battery.
For a SLA battery below 2.13 Volts per cell, the charge controller enters the fast charge mode. The charger will supply the maximum current possible to the battery until the terminal voltage reaches 2.45 Volts per cell. As the battery approaches a fully charged state, the charger enters a compensation charging mode and the charging current will taper o . When the current reaches a steady state value, the controller will switch to the  oat charge mode. The controller will both supply current to the load and maintain the battery at 2.35 Volts per cell as long as charging power is available.
SLA Flooded Fast/Compensation Mode ON Voltage ~12.8V/25.6V 12.3V/24.6V
Fast/Compensation Mode OFF Voltage ~14.7V/29.4V 14.4V/28.8V Float Mode Voltage ~14.1V/28.2V 13.6V/27.2V
Rogue Engineering Inc. 3860 S. Jason Street Englewood Colorado 80110
1-800-364-0659 (Toll Free) 1-303-734-0706 (Phone) 1-303-734-0517 (Fax) www.rogue-engr.com info@rogue-engr.com or sales@rogue-engr.com
For a Flooded battery the above graph also represents the typical relationship between battery voltage and charging current during a charging cycle. Charge voltage parameters will be sightly lower than those expressed for SLA Batteries to minimize electrolyte evaporation.
Charging Ahead
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