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8222132
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Rockwell Collins 8222132 Users Manual

installation manual
TSS-4100 Integrated TCAS,
Transponder, and ADS-B Traffic
Surveillance System
Export Control Classification Notice (ECCN) for this document is 6E991.
pyright 2009 Rockwell Collins, Inc. All rights reserved.
©Co
Transponder, and ADS-B Traffic
Surveillance System
installation manual
Printed in the United States of Americ a Rockwell Collins, Inc. © Copyright 2009 Rockwell Collins, Inc. All Rights Reserved. Cedar Rapids, Iowa 52498
523-0809018-002116
1st Edition, 20 July 2007
(_TSS-4100_IM_MAY_29/2009_)
2nd Edition, 29 May 2009
T-1
ROCKWELL COLLINS, INC.
INSTALLATION MANUAL
Export Control Classification Notice (ECCN) for this document is 6E991.
PROPRIETARY NOTICE FREEDOM OF INFO
GENERALLY (18 U This document a document nor th authorizatio
n of Rockwell Collins, Inc., except to the extent required for installation or maintenance of recipient’s equipment. Th herein falls w
OFTWARE COPY
S
ithin the exemption (b) (4) of 5 USC 552 and the prohibitions of 18 USC 1905.
RMATION ACT (5 USC 552) AND DISCLOSURE OF CONFID ENTIAL INFORMATION
SC 1905)
nd the information disclosed herein are proprietary data of Rockwell Collins, Inc. Neither this
e information contained herein shall be used, reproduced, or disclosed to others without the written
is document is being furnished in confidence by Rockwell Collins, Inc. The information disclosed
RIGHT NOTICE
© COPYRIGHT 2007-2009 ROCKWELL COLLINS, INC. ALL RIGHTS RESERVED All software resident in this equipment is protected by copyright.
We welcome your comments concerning this manual. Although every effort has been made to keep it free of errors, some may occur. When reporting a specific problem, please describe it briefly and include the manual part number, the paragraph or figure number, and the page number.
Send your comments to: Rockwell Collins, Inc.
400 Collins Road NE, M/S 153-250 Cedar Rapids, IA 52498-0001
nuals@rockwellcollins.com
ins, Inc.
onse Center
ad NE, M/S 133-100
IA 52498-0001
For product or
ders or inquiries,please contact:
EMAIL: techma
Rockwell Coll Customer Resp 400 Collins Ro Cedar Rapids,
.
T-2
TELEPHONE: 1.8 INTERNATIONAL FAX NO: 319.295 EMAIL: respons
e@rockwellcollins.com
88.265.5467 : 1.319.265.5467 .4941
523-0809018
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TABLE OF CONTENTS

Chapter/Para Page
LISTOFILLUSTRATIONS .................................................................................... v
LISTOFTABLES .............................................................................................vi
INTRODUCTION .............................................................................................ix
SAFETYSUMMARY........................................................................................ xiii
1 GeneralInformation.......................................................................................... 1-1
1.1 INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 EQUIPMENT........................................................................................ 1-1
1.2.1 EquipmentCovered. ................................................................................. 1-1
1.3 SYSTEMOVERVIEW. .............................................................................. 1-4
1.3.1 SystemBlockDiagram................................................................................ 1-4
1.4 COMPONENTDESCRIPTIONS. ..................................................................... 1-9
1.4.1 TSS-4100 Traffic Surveillance System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1.4.2 ECU-3000ExternalCompensationUnit................................................................. 1-9
1.4.3 TDR-94DATC/ModeSTransponder. .................................................................. 1-9
1.4.4 TSA-4100DirectionalAntenna. ....................................................................... 1-9
1.4.5 TRE-930OmnidirectionalAntenna..................................................................... 1-9
1.4.6 ANT-42 OmnidirectionalAntenna...................................................................... 1-9
1.4.7 TSM-4100 Traffic Surveillance Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
2 SystemComponents.......................................................................................... 2-1
2.1 INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1.1 LRUSystemSection.................................................................................. 2-1
2.1.2 LRUDataSection.................................................................................... 2-1
2.2 COMPONENTDESCRIPTIONS. ..................................................................... 2-1
2.2.1 ANT-42 ModeSL-BandAntenna...................................................................... 2-1
2.2.2 TDR-94DATC/ModeSTransponder. .................................................................. 2-1
2.2.3 TRE-930ModeSOmnidirectionalAntenna. ............................................................ 2-2
2.2.4 TSA-4100ModeSDirectionalAntenna................................................................. 2-2
2.2.5 TSS-4100 Traffic Surveillance System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.3 ANT-4234-54-00.................................................................................... 2-3
2.3.1 ANT-42,ExternalTheoryofOperation. ................................................................ 2-3
2.4 L-BANDANTENNA,ANT-42,DATA. ................................................................ 2-3
2.4.1 ANT-42Illustration. ................................................................................. 2-3
2.4.2 ANT-42MatingConnectorData. ...................................................................... 2-3
2.4.3 ANT-42 Outlineand MountingDimensions. ............................................................ 2-4
2.4.4 InstallationandRemoval.............................................................................. 2-7
2.5 ECU-300034-54-00.................................................................................. 2-9
2.5.1 ExternalControlUnit,ExternalTheory ofOperation. .................................................... 2-9
2.6 EXTERNALCONTROLUNIT,ECU-3000,DATA. .................................................... 2-9
2.6.1 ECUTopHalf. ...................................................................................... 2-9
2.6.2 ECUBottomHalf,FirstPartition....................................................................... 2-9
2.6.3 ECU Bottom Half, Second Partition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.6.4 ECU-3000Illustration. .............................................................................. 2-14
2.6.5 ECU-3000MatingConnector Data.................................................................... 2-14
2.6.6 ECU-3000OutlineandMountingDimensions. .........................................................2-15
2.6.7 InstallationandRemoval.............................................................................2-19
2.6.8 InternalTheoryofOperation.......................................................................... 2-19
2.7 TDR-94D34-54-00.................................................................................. 2-21
2.7.1 ModeSTransponder,ExternalTheoryofOperation. ....................................................2-21
i
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TABLE OF CONTENTS
Chapter/Para Page
2.8 MODE S TRANSPONDER, TDR-94D, DATA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
2.8.1 TDR-94DATC/ModeS TransponderMountingConsiderations........................................... 2-25
2.8.2 TDR-94DIllustration................................................................................ 2-25
2.8.3 TDR-94DMatingConnectorData..................................................................... 2-25
2.8.4 TDR-94DOutlineandMountingDimensions........................................................... 2-26
2.8.5 InstallationandRemoval............................................................................. 2-29
2.8.6 InternalTheoryofOperation.......................................................................... 2-29
2.9 TRE-93034-54-00. ................................................................................. 2-33
2.9.1 TRE-930L-BandDirectionalAntenna, ExternalTheoryof Operation...................................... 2-33
2.10 ANTENNA, TRE-930, DATA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33
2.10.1 TRE-930 Illustration................................................................................. 2-33
2.10.2 TRE-930MatingConnectorData. .................................................................... 2-34
2.10.3 TRE-930 Outline and Mounting Dimensions.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
2.10.4 Omni-DirectionalRequirements....................................................................... 2-37
2.10.5 Installation andRemoval............................................................................. 2-37
2.11 TSA-410034-54-00. ................................................................................ 2-39
2.11.1 Traffic Surveillance Antenna, External Theory of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-39
2.12 ANTENNA, TSA-4100, DATA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-39
2.12.1 TSA-4100Illustration................................................................................ 2-39
2.12.2 TSA-4100OutlineandMountingDiagram. ............................................................ 2-39
2.12.3 TSA-4100MatingConnectorData. ................................................................... 2-49
2.12.4 CablingConsiderations. ............................................................................. 2-49
2.12.5 Installation andRemoval............................................................................. 2-49
2.13 TSS-410034-43-00.................................................................................. 2-53
2.13.1 Traffic Surveillance System, External Theory of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 53
2.14 TRAFFICSURVEILLANCESYSTEM,TSS-4100,DATA...............................................2-57
2.14.1 TSS-4100AntennaRequirements. .................................................................... 2-57
2.14.2 TSS-4100andTSM-4100Illustration.................................................................. 2-57
2.14.3 TSS-4100MatingConnectorData..................................................................... 2-58
2.14.4 TSS-4100OutlineandMountingDimensions........................................................... 2-64
2.14.5 CablingConsiderations. ............................................................................. 2-77
2.14.6 Installation andRemoval............................................................................. 2-77
2.14.7 InternalTheoryofOperation.......................................................................... 2-77
3 Operation................................................................................................... 3-1
3.1 INTRODUCTION. .................................................................................. 3-1
3.2 GENERAL.......................................................................................... 3-1
4 Maintenance................................................................................................. 4-1
4.1 INTRODUCTION. .................................................................................. 4-1
4.1.1 FlightLineMaintenance. ............................................................................. 4-1
4.1.2 AutomaticTesting.................................................................................... 4-1
4.2 MAINTENANCE SCHEDULE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.2.1 CleaningandPainting................................................................................. 4-2
4.2.2 CleaningIndicators................................................................................... 4-2
4.2.3 CleaningAntennas. .................................................................................. 4-2
4.2.4 ApprovedRepairs.................................................................................... 4-2
4.3 CONVERSIONFROMTTR/TDRTOTSSSYSTEM. ................................................... 4-3
4.3.1 PreparationforConversion............................................................................ 4-3
4.3.2 DifferencesbetweenTTR/TDR andTSS................................................................ 4-3
4.4 DATALOADING.................................................................................... 4-4
4.4.1 ECUData........................................................................................... 4-4
4.4.2 TSSDataLoading.................................................................................... 4-4
4.4.3 TSSElectronicNameplate............................................................................. 4-5
ii
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TABLE OF CONTENTS
Chapter/Para Page
4.5 TSS-4100 MODE S ADDRESS PROGRAMMING TOOL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.5.1 ProgrammingToolSupport............................................................................ 4-6
4.5.2 ProgrammingToolSystemRequirements. .............................................................. 4-6
4.5.3 ProgrammingToolInstallation......................................................................... 4-7
4.5.4 ProgrammingToolSetup.............................................................................. 4-7
4.5.5 Programming ToolInstructions. ....................................................................... 4-9
4.5.6 Programming ToolOverview. ........................................................................ 4-10
4.6 LEDINDICATORS. ................................................................................ 4-11
4.6.1 LEDDescriptions. .................................................................................. 4-11
4.7 TESTEQUIPMENTANDPOWERREQUIREMENTS................................................. 4-14
4.7.1 PowerRequirements................................................................................. 4-14
4.8 TESTINGANDTROUBLESHOOTING. ............................................................. 4-15
4.8.1 Pre-installationTesting............................................................................... 4-15
4.8.2 TCASSelfTest. .................................................................................... 4-15
4.8.3 EquipmentSetup.................................................................................... 4-16
4.8.4 Radio Altitude System Failure Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4.8.5 Pressure Altitude System Failure Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -17
4.8.6 RangeandBearingTest.............................................................................. 4-18
4.8.7 TCASRATest...................................................................................... 4-19
4.8.8 TransponderTests................................................................................... 4-19
4.8.9 ADS-BTransmitGround Test......................................................................... 4-20
4.8.10 Transponder/TCASSuppressionBusIssues. ........................................................... 4-20
4.9 INITIALINSTALLATIONCHECKOUTPROCEDURE................................................ 4-22
4.9.1 Initial Transponder Check Out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
4.9.2 Initial TCAS Check Out.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
4.10 RETURN TOSERVICE TESTPROCEDURE.......................................................... 4-29
4.10.1 ReturntoServiceTest. .............................................................................. 4-29
4.11 INSPECTION/CHECK. ............................................................................. 4-29
4.11.1 Antennas........................................................................................... 4-29
4.11.2 TSS-4100 Traffic Surveillance System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
4.11.3 TDR-94D ATC/Mode STransponder. ................................................................. 4-29
AppendixAFaultsandWarnings ...................................................................................A-1
A.1 GENERAL...........................................................................................A-1
AppendixBMaintenanceWords....................................................................................B-1
B.1 MAINTENANCEDIAGNOSTICWORDS..............................................................B-1
B.1.1 Label350TDRMaintenanceWord..................................................................... B-4
B.1.2 Label351TSS-4100DiagnosticWord1. ...............................................................B-4
B.1.3 Label352CDUDiagnosticWord 1.....................................................................B-5
B.1.4 Label353TSS-4100DiagnosticWord2. ...............................................................B-5
B.1.5 Label354TSS-4100DiagnosticWord3. ..............................................................B-11
B.1.6 Label355TSS-4100DiagnosticWord4. ..............................................................B-12
B.1.7 Label350ACASDiagnostics.........................................................................B-14
B.2 TDR-94DDIAGNOSTICCODES.....................................................................B-16
Appendix C Buses and Other Interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
C.1 INTERFACETYPES..................................................................................C-1
C.2 TSSDISCRETEOUTPUTS. ..........................................................................C-4
C.3 TSSDISCRETEINPUTS..............................................................................C-5
C.4 TSSA429OUTPUTBUSES...........................................................................C-7
C.4.1 TSS-1andTSS-2OutputBusLabels. .................................................................. C-7
C.4.2 TSS-3OutputBusLabels. ............................................................................C-8
C.4.3 TA/RA-1andTA/RA-2OutputBusLabels..............................................................C-8
C.4.4 TX-2 OutputBus Labels. .............................................................................C-9
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TABLE OF CONTENTS
Chapter/Para Page
C.5 A429INPUTBUSES. ...............................................................................C-10
C.5.1 ControlBusSelection................................................................................C-10
C.5.2 ControlBusLabels..................................................................................C-10
C.5.3 ConcentratedBusInputs. ............................................................................C-11
C.5.4 GPSInput Data. ....................................................................................C-14
C.5.5 XT-2InputBus(TDR toTSS)........................................................................C-17
C.5.6 TSSDataLoadBus..................................................................................C-17
AppendixDEquipment Characteristics..............................................................................D-1
D.1 EQUIPMENT CHARACTERISTICS. ..................................................................D-1
AppendixEInterconnectDiagram .................................................................................. E-1
E.1 INTRODUCTION. ...................................................................................E-1
E.2 CABLINGINSTRUCTIONS. .........................................................................E-1
E.3 GROUNDING AND HIRF GUIDELINES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
E.4 SYSTEM INTERCONNECTDIAGRAM. .............................................................. E-2
iv
523-0809018

LIST OF ILLUSTRATIONS

Number Title Page
1-1 Typical Single TrafficSurveillance System ................................................................... 1-3
1-2 Typical TrafficSurveillanceSystem withRIUs,BlockDiagram................................................. 1-5
1-3 Typical TrafficSurveillanceSystem withoutRIUs,BlockDiagram .............................................. 1-7
2-1 ANT-42.................................................................................................. 2-3
2-2 ANT-42L-BandAntenna,OutlineandMountingDimensions .................................................. 2-5
2-3 External Compensation Unit, ECU-3000, External SimplifiedSchematic......................................... 2-9
2-4 ECU-3000............................................................................................... 2-14
2-5 ECU-3000MatingConnectors ............................................................................. 2-15
2-6 ECU-3000 Outline and Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
2-7 Mode STransponder,TDR-94D,ExternalTheoryofOperation ................................................ 2-23
2-8 TDR-94D ............................................................................................... 2-25
2-9 TDR-94DMatingConnectors.............................................................................. 2-26
2-10 TDR-94D Outline and Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
2-11 ModeSTransponder,TDR-94D,InternalTheoryofOperation................................................. 2-31
2-12 TRE-930................................................................................................ 2-33
2-13 TRE-930L-BandAntenna,OutlineandMounting Dimensions................................................. 2-35
2-14 TSA-4100,ShortandLongConnectors ..................................................................... 2-39
2-15 TSA-4100 Outline and Mounting Diagram, Long C onnector Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41
2-16 TSA-4100 Outline and Mounting Diagram, Short Connector Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45
2-17 TCASDirectionalAntenna,MountingDiagram.............................................................. 2-51
2-18 Traffic Surveillance System, External Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-54
2-19 Traffic Surveillance System, TSS-4100 No. 1, External SimplifiedSchematic.................................... 2-55
2-20 TSS-4100 ............................................................................................... 2-57
2-21 TSM-4100............................................................................................... 2-58
2-22 TSS-4100MatingConnectors.............................................................................. 2-60
2-23 TSS-4100 Traffic Surveillance System, Outline and Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-65
2-24 TSM-4100 TrafficSurveillanceMount,Outline ..............................................................2-71
2-25 Traffic Surveillance System, TSS-4100, Internal Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-79
3-1 TrafficDisplay(AFD-3010/3010E),TRAFFICPage........................................................... 3-2
3-2 ResolutionAdvisoryDisplay(AFD),TCASIIFly-ToCommands............................................... 3-5
3-3 ResolutionAdvisoryDisplay(AFD),PitchCues .............................................................. 3-6
3-4 TopLevelRadioTuningPage,RTU-42XXRadioTuningUnit.................................................. 3-8
3-5 TopLevelRadioTune Page,CDU-62XXControl DisplayUnit ................................................. 3-8
3-6 TCASPage,RadioTuningUnit(RTU-42XX) ............................................................... 3-10
3-7 TCASPage,ControlDisplayUnit(CDU-62XX)............................................................. 3-10
3-8 TransponderPage,RTU-42XXRadioTuningUnit ........................................................... 3-13
3-9 TransponderPage,CDU-62XXControlDisplay Unit......................................................... 3-13
4-1 TSS-4100, ElectronicNameplate............................................................................ 4-6
4-2 ProgrammingTool-SelectNetworkInterfaceCard............................................................ 4-8
4-3 ProgrammingTool-ChangetheIPAddress .................................................................. 4-8
4-4 ProgrammingTool-UnlocktheIPAddress................................................................... 4-9
4-5 ProgrammingTool-VerifytheIPAddress.................................................................... 4-9
4-6 ProgrammingTool-ScreenShot........................................................................... 4-11
4-7 TSS-4100FrontPanelLEDs............................................................................... 4-12
4-8 TCASSelfTestStandardOutput ........................................................................... 4-16
4-9 BearingTest,AircraftandTCASTestSetOrientation.........................................................4-19
4-10 SimplifiedFlightScenarioandParameters................................................................... 4-22
C-1 BusArchitecture,TSS(R)andTDR(L).....................................................................C-12
C-2 DualGPSInstallation.....................................................................................C-16
E-1 Traffic Surveillance System, Interconnect Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-3
v
523-0809018

LIST OF TABLES

Number Title Page
1-1 EquipmentCovered........................................................................................ 1-1
1-2 Associated Equipment...................................................................................... 1-2
2-1 ANT-42MatingConnectorHardwareandTooling............................................................. 2-4
2-2 ECUInstallationStrapping Data............................................................................ 2-10
2-3 ECU-3000MatingConnectorHardwareandTooling.......................................................... 2-14
2-4 TDR-94DMatingConnectorHardwareandTooling........................................................... 2-25
2-5 TRE-930MatingConnectorHardwareandTooling. .......................................................... 2-34
2-6 TSA-4100MatingConnectorHardwareandTooling. .........................................................2-49
2-7 TSS-4100MatingConnectorHardware andTooling........................................................... 2-58
2-8 TSS-4100MatingConnector PinsandFunctions,Power,Ground,Suppression................................... 2-60
2-9 TSS-4100MatingConnectorPinsandFunctions,ARINC429 Input. ........................................... 2-61
2-10 TSS-4100Mating ConnectorPinsandFunctions,ARINC429Output........................................... 2-61
2-11 TSS-4100MatingConnectorPinsandFunctions,GPSTimeMarkInput.........................................2-62
2-12 TSS-4100Mating ConnectorPinsandFunctions,DiscreteInput(Gnd=Active).................................. 2-62
2-13 TSS-4100Mating ConnectorPinsandFunctions,DiscreteOutput(Gnd=Active). ............................... 2-63
2-14 TSS-4100Mating ConnectorPinsandFunctions,AudioOutput. ............................................... 2-64
2-15 TSS-4100 Mating Connector Pins and Functions, ECU Interface.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-64
3-1 TrafficDisplay(AFD-3010/3010E),TRAFFICPage. .......................................................... 3-3
3-2 ResolutionAdvisoryDisplay(AFD),TCASIIFly-ToCommandsandPitchCues. ................................ 3-6
3-3 TopLevelRadioTunePage,RTURadioTuningUnitorCDUControlDisplayUnit. .............................. 3-9
3-4 TCASPage,Radio TuningUnitorControlDisplayUnit....................................................... 3-11
3-5 TransponderPage,RTURadioTuning Unit orControlDisplayUnit. ........................................... 3-13
4-1 DataLoadBuses AndPins ................................................................................. 4-4
4-2 ARINC615DataLoaders................................................................................... 4-5
4-3 LEDDescriptions ........................................................................................ 4-12
B-1 LRUDiagnosticData,ReportingLRUs ......................................................................B-1
B-2 DiagnosticWordInterpretation..............................................................................B-2
B-3 HexadecimaltoBinaryConversionTable.....................................................................B-3
B-4 Label351TSS-4100DiagnosticWord1......................................................................B-4
B-5 Label353TSS-4100DiagnosticWord2......................................................................B-5
B-6 LRUDiagnosticData,FaultNamesand Categories. ...........................................................B-6
B-7 Label354TSS-4100DiagnosticWord3.....................................................................B-11
B-8 Label355TSS-4100DiagnosticWord4.....................................................................B-12
B-9 Label355VoltageDecode.................................................................................B-13
B-10 Label350ACASDiagnosticsWord ........................................................................B-14
B-11 TDR-94DDiagnosticCodes................................................................................B-16
C-1 Busesand Discretes .......................................................................................C-1
C-2 TSSDiscreteOutputs......................................................................................C-4
C-3 TSSDiscreteInputs .......................................................................................C-5
C-4 TSSA429OutputBuses ...................................................................................C-7
C-5 TSS-1and TSS-2OutputBusLabels ........................................................................C-7
C-6 TSS-3OutputBusLabels ..................................................................................C-8
C-7 TA/RA-1andTA/RA-2OutputBusLabels ...................................................................C-9
C-8 TX-2OutputBus Labels ...................................................................................C-9
C-9 A429InputBuses ........................................................................................C-10
C-10 ControlBusSelection.....................................................................................C-10
C-11 ControlBusLabels .......................................................................................C-11
C-12 ConcentratedBusInputs ..................................................................................C-12
C-13 GPSBusLabels..........................................................................................C-14
C-14 GPSData/TimeMarkInputCorrelation.....................................................................C-15
C-15 XT-2 InputBus(TDRto TSS) .............................................................................C-17
C-16 TSSDataLoadBus.......................................................................................C-17
D-1 Equipment Specifications...................................................................................D-1
vi
523-0809018
LIST OF TABLES
Number Title Page
D-2 CertificationCategories.....................................................................................D-2
D-3 UnitWeight,PowerRequirements,andSize...................................................................D-2
D-4 ANT-42 Environmental QualificationForm...................................................................D-3
D-5 ECU-3000 Environmental QualificationForm.................................................................D-4
D-6 TDR-94D Environmental QualificationForm..................................................................D-6
D-7 TSA-4100 Environmental QualificationForm. ................................................................D-8
D-8 TSS-4100 Environmental QualificationForm..................................................................D-9
vii/(viii Blank)
523-0809018

INTRODUCTION

1. GENERAL.
This Installation Manual (IM) provides installation information regarding the TSS-4100 Traffic Surveillance System and its related equipment.
OW TO USE THE MANUAL.
2. H
This IM is written to Air Transport Association (ATA) Specification 100 standards and contains the chapters outlined below:
2.1. C
General Information chapter describes the purpose and technical properties of the Traffic Surveillance System LRUs.
hapter 1.
2.2. C
System Components chapter describes each LRU separately and in detail. First the LRU is described as it relates to the rest of the Traffic Surveillance System. Then the LRU is described as a stand alone piece of avionics equipment.
2.3. C
Operation ch a pter provides a description of the operating controls and displays that are available in the Traffic Surveillance System.
2.4. C
Maintenance chapter provides flight line maintenance instructions for the Traffic Surveillance System. This includes theory of op­eration.
2.5. A
Appendices describe very detailed information about the avionics system.
1. APPENDIX A Faults and Warnings
2. APPENDIX B Maintenance Words
3. APPENDIX C Buses and Other Interfaces
4. APPENDIX D Equipment Characteristics
5. APPENDIX E Interconnect Diagram
3. A
The list that follows shows the abbreviations, acronyms, and mnemonics that are used in this publication to describe the avionics system. T ABS Absolute ACAS Airborne Collision Avoidance System ADC Air Data Computer ADLP Aircraft Data Link Processor (MODE-S) ADS Air Data System ADS-B Automatic Dependent Surveillance-Broadcast AFD Adaptive Flight Display AHC Attitude Heading Computer ALT Altitude ANT Antenna ARINC Digital Database Protocols ATC A i r TrafficControl ATCRBS Air Traffic Control Radar Beacon System
hapter 2.
hapter 3.
hapter 4.
PPENDICES .
CRONYMS, ABBREVIATIONS, AND MNEMONICS.
ERM MEANING
ix
introduction 523-0809018
AUTO Automatic BITE Built-In Test Equipment BNR Binary CDU Control Display Unit CPN Collins Part Number CRC Cyclic Redundancy Check DCP Display Control Panel DCU Data Concentrator Unit DPSK Differential Phase Shift Keying ECU External Compensation Unit EFIS Electronic Flight Instrument System ESDS Electrostatic Discharge Sensitive FMS Flight Management System GPS Global Positioning System HAE Height Above Ellipsoid HDG Heading Hg Millimeters of Mercury HIRF High Intensity Radiated Field HSI Horizontal Situation Indicator HV High-Voltage IAPS Integrated Avionics Processor System IRS Inertial Reference System LRU Line Replaceable Unit MCU Modular Concept Unit MFD Multifunction Display ms Milli second MSL Mean Sea Level NA Not Applicable NVRAM Non-Volatile RAM PAM Pulse Amplitude Modulation PFD Primary Flight Display PPOS Present Position RA TCAS Resolution Advisory RAM Random Access Memory REL Relative RIU Radio Interface Unit ROM Read Only Memory RTU Radio Tuning Unit SDI Source Destination Identifier SLS Side-Lobe-Suppression STBY Standby STC Supplemental Type Certificate TA Traffic Advisory TBD To Be Determined TC Type Certificate TCAS Traffic Alert Collision Avoidance System TDR Transponder TFC Traffic TRE TCAS II Directional Antenna TSO Technical Standard Order TSA Traffic Surveillance Antenna TSS Traffic Surveillance System TSSA Traffic Surveillance System Applicatio n TSM Traffic Surveillance Mount TTC TCAS Transponder Control TX Transmit
x
To submit comments regarding this manual, please contact:
Rockwell Collins, Inc. 400 Collins Rd NE Cedar Rapids, IA 52498-0001
Attn: Technical Operations M/S 153-250
or send email to: techmanuals@rockwellcollins.com
introduction 523-0809018
xi/(xii Blank)
523-0809018

SAFETY SUMMARY

1. GENERAL SAFETY INSTRUCTIONS.
This manual describes physical and chemical processes which may cause injury or death to personnel or damage to equipment if not properly followed. This safety summary includes general safety precautions and instruction that must be understood and applied during operation and maintenance to make sure personnel safety and protection of equipment. Prior to performing any task, the WARNING, CAUTIONS, and NOTES included in that task shall be reviewed and understood.
2. W
ARNING, CAUTIONS AND NOTES.
WARNINGS and CAUTIONS are used in this manual to highlight operating or maintenance procedures, practices, conditions or statements which are considered essential to protection of personnel (WARNING) or equipment (CAUTION). WARNINGS and CAUTIONS immediately precede the s tep or procedure to which they apply. WARNINGS and CAUTIONS consist of four parts: heading (WARNINGS, CAUTIONS or Icon [HAZARDOUS MATERIALS WARNING ]), a statement of the hazard, minimum precautions, and possible result if disregarded. NOTES are u sed in this manual to highlight operating o r maintenance procedures, practices, conditions or statements which are not essential to protection of personnel or equipment. NOTES may precede or follow the s tep or procedure, depending upon the information to be highlighted. The headings used and definitions are as follo ws.
Highlights an essential operating or maintenance procedure, practice, condition, or statement, etc. which if not strictly observed, could result in injury to, or death of, personnel or long term health hazards.
Highlights a strictly observed, could result in damage to, or destruction of, equipment or loss of mission effectiveness.
n essential operating or maintenance procedure, practice, condition, or statement, etc. which if not
NOTE
Highlights an essential operating or maintenance procedure, condition, or statement.
xiii/(xiv Blank)
523-0809018
CHAPTER 1

General Information

1.1. INTRODUCTION.

This publication provides all the specifications, principles of operation, and information necessary to install, test, and troubleshoot the TSS-4100 Traffic Surveillance System (TSS). The three major functions of the TSS-4100 follow:
• The TSS-4100 is a Mode S transponder that replies to directed and all-call interrogations.
• The TSS-4100 is a Traffic Alert Collision Avoidance Sy stem (TCAS) II, change 7 unit. It monitors the area around the aircraft for potential airspace conflicts.
• When enabled, the TSS-4100 is also an Automatic Dependent Surveillance-Broadcast (ADS-B) transmitter/receiver u nit. It trans­mits the aircraft position, v e locity, and identification. It also processes the transmissions of other ADS-B equipped aircraft.
1.2. E
The Equipment Covered table shows the system avionics, mount, and avionics software. Associated equipment shows closely related avionics. Refer to Figure 1-1 for the hardware of a typical single Traffic Surveillance System.
1.2.1. E
Refer to Table 1-1 for a complete list of the Rockwe ll Collins avionics equipment covered in this manual.
QUIPMENT.
quipment Covered.
Table 1-1. Equipment Covered.
UNIT DESCRIPTION COLLINS PART
NUMBER
TSS-4100 Traffic Surveillance System 822-2132-001 1
TSSA-4100 Traffic Surveillance System Application 810-0052-001 1
TSM-4100 Traffic Surveillance Mount 866-0128-020 1
ECU-3000 External Compensation Unit
-802: TCAS II, EHS Mode S Transponder
-803: TCAS II, EHS Mode S Transponder, ADS-B Out
TSA-4100 Traffic Surveillance Antenna
-101: Baseline antenna; short connectors
822-1200-80X 1
866-0016-X01 1 +1
STANDARD QUANTITY
OPTIONAL QUANTITY
-001: Optional replacement; long connectors
TRE-930 Omnidirectional Antenna 866-5019-010 1 -1
1-1
general information 523-0809018
Table 1-2. Associated Equipment.
UNIT DESCRIPTION COLLINS PART
NUMBER
STANDARD QUANTITY
OPTIONAL QUANTITY
NOTE
Information for the TDR-94D and ANT-42 is for reference only. Refer to the Pro Line II Comm/Nav/Pulse System Instal­lation Manual, Collins Part Number (CPN) 523-0772719.
TDR-94D Air Traffic Control Radar Beacon System (ATCRBS)
Mode S Transponder: -008, -108, -308, -309, -408, or -409.
ANT-42 Mode S omnidirectional antenna. Used with
TDR-94D.
1.2.1.1. In addition to the Avionics, the TSS-4100 Mode S Address Programming Tool, CPN 811-3937-002, is covered in chapter
4 of this installation manual. This is used to program the Mode S Address for use by the TSS-4100.
622-9210-X0X 1
622-6591-001 2
1-2
general information 523-0809018
Figure 1-1. Typical Single Traffic Surveillance System
1-3
general information 523-0809018

1.3. SYSTEM OVERVIEW.

This section gives an overview of the Traffic Surveillance System.
1.3.1. S
ystem Block Diagram.
NOTE
Most units report maintenance informatio n in a diagnostic word to the built-in diagnostic system. This section does not refer to these diagnostic words. Refer to the maintenance section of this manual for diagnostic information.
The system schematics are not intended to replace bench level repair coverage. Component level coverage i s provided in the applicable repair manual.
Refer to Figure 1-2 for a block diagram of a typical Traffic Surveillance System with Radio Interface Uni t (RIU). Refer to Figure 1-3 for a block diagram o f a typical Traffic Surveillance System without RIUs. Heavy solid-black borders identify all system units. The slashed border outlines identify the interfacing units.
1-4
general information 523-0809018
Figure 1-2. Typical Traffic Surveillance System with RIUs, Block Diagram
1-5/(1-6 Blank)
general information 523-0809018
Figure 1-3. Typical Traffic Surveillance System without RIUs, Block Diagram
1-7/(1-8 Blank)
general information 523-0809018

1.4. COMPONENT DESCRIPTIONS.

The Traffic Surveillance System fully integrates with an airplane transponder and TCAS control system. The Traffic Surveillance System includes the Line R eplaceable Units (LRU) that follow:
• One TSS-4100 Traffic Surveillance System LRU
• TSSA-4100 Traffic Surveillance System Application (TSSA) software
• One ECU-3000 External Compensation Unit (ECU)
• One upper TSA-4100 Traffic Surveillance Antenna (TSA)
• One lower TRE-930 L-Band Omnidirectional TCAS Antenna (TRE)
• One TSM-4100 Traffic Surveillance Mount (TSM) with monitored cooling fan
•OneAirTraffic Control (ATC) Mode-S Transponder (TDR)
• Two ANT-42 L-Band Transponder Omnidirectional Antennas (ANT)
• A transponder/TCAS control unit
•Atrafficdisplay
• An aural alert system.
The LRU overviews below describe each unit in the Traffic Surveillance System.
1.4.1. T
SS-4100 Traffic Surveillance System.
The TSS-4100 is the main component of the Traffic Surveillance System. The TSS-4100 operates on 28-V dc. It contains al l circuits necessary for computing, transmitting, and receiving functions of the Traffic Surveillance System and interfacing with a stand-alone transponder, other aircraft sensors (for example, Air Data Computer (ADC), Inertial Reference System (IRS), Global Positioning System (GPS), etc.), antennas, controls, and displays.
1.4.1.1. The TSSA-4100 Traffic Surveillance System Application is necessary s oftware for the TSS-4100. The TSSA-4100 files
are field loadable.
1.4.2. E
The ECU is used to hold all of the aircraft and unit configuration d ata necessary for the TSS-4100 to operate properly. This simplifies the wiring for the Traffic Surveillance System. For example, instead of program pins for the Mode S address, maximum aircraft altitude, and bus speeds that must be wired and tested for every aircraft, a simple fi le is dataloaded through the TSS and stored in the ECU.
1.4.3. T
The TDR-94D Du plex ATC/Mode S Transponder o perates on 28-V dc. The TDR-94D has the capability of operating with Mode S interrogators. The Mode S capability permits sending and receiving messages via the interrogation/reply data link.
1.4.4. T
The TSA-4100 directional antenna is the top antenna for the TSS. It is also optionally used as the lower antenna for the TSS. It has four passive antenna elements for directionality and is mounted on the outside of the aircraft fuselage.
1.4.5. T
The TRE-930 omnidirectional antenna is an optional lower antenna for the TSS.
1.4.6. A
Two ANT-42 omnidirectional antennas, one upper and one lower antenna, connect to the TDR-94D mode S transponder.
CU-3000 External Compensation Unit.
DR-94D ATC/Mode S Transponder.
SA-4100 Directional Antenna.
RE-930 Omnidirectional Antenna.
NT-42 Omnidirectional Antenna.
1.4.7. T
The TSM-4100, or Traffic Surveillance Mount, is a standard 4 Modular Concept Unit (MCU) mount with a fan that can be controlled and monitored.
SM-4100 Traffic Surveillance Mount.
1-9/(1-10 Blank)
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