Rockwell Automation Y-Series User Manual

Installation Instructions

Y-Series Brushless Servo Motor

Catalog Number Y-1002-1, Y-1002-2, Y-1003-1, Y-1003-2, Y-2006-1, Y-2006-2,
Y-2012-1, Y-2012-2, and Y-3023-2

These installation instructions describe how to install the Y-Series
motors. Use this document if you are responsible for designing,
installing, or troubleshooting the Allen-Bradley Y-Series motor
products. Read all instructions before installing this motor.

For: See Page

Important User Information 2
Receiving and Maintenance Information 3
Motor Catalog Number Identification 3
Before You Install the Motor 4
Using Couplings and Pulleys 5
Preventing Electrical Noise 6
Building and Installing Cables 7
Installing Your Motor 8
Guidelines for Installation 9
Mounting Dimensions 10
Connector Data 13
Motor Load Force Ratings 14
Radial Load and Axial Load Force Ratings 15
Cables and Connector Kits 15

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2 Y-Series Motor Installation Instructions

WARNING

IMPORTANT

ATTENTION

SHOCK HAZARD

BURN HAZARD

Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment.
Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls, publication

SGI-1.1

, is available from your local Rockwell Automation sales office or online at

http://literature.rockwellautomation.com

equipment and hard-wired electromechanical devices. Because of this difference, and also because of the
wide variety of uses for solid state equipment, all persons responsible for applying this equipment must
satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages
resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many
variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot
assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits,
equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell
Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Identifies information about practices or circumstances that can cause an explosion in
a hazardous environment, which may lead to personal injury or death, property
damage, or economic loss.

) describes some important differences between solid state

Publication 1398-IN518A-EN-P — January 2001

Identifies information that is critical for successful application and understanding of
the product.

Identifies information about practices or circumstances that can lead to personal injury
or death, property damage, or economic loss. Attentions help you identify a hazard,
avoid a hazard and recognize the consequences.

Labels may be on or inside the equipment, for example, a drive or motor, to alert
people that dangerous voltage may be present.

Labels may be on or inside the equipment, for example, a drive or motor, to alert
people that surfaces may reach dangerous temperatures.

Y-Series Motor Installation Instructions 3

Y - 2006 - 2 H 00 AA

Receiving and Maintenance Information

The customer is responsible for inspecting the equipment before
accepting the shipment from the freight company. Check the item(s)
you receive against your purchase order.

Maintain your motor within the following environmental conditions:

• in a clean, dry location

• within the operating temperature range, 0° to 40° C (32° to 104°

F)

• within the storage temperature range, -30° to 70° C (-22° to 158°

F)

• within the relative humidity range, 5% to 95% non-condensing

• in an non-corrosive atmosphere

Motor Catalog Number Identification

FACTORY DESIGNATED OPTIONS
AA Standard

OPTIONS
00 Standard
04 24V dc Brake

OPTICAL ENCODER LINE COUNT
H 2000 Standard

MOTOR WINDING Ke DESIGNATOR
1 115V ac
2 230V ac

FRAME SIZE

SERIES DESIGNATOR
Y Light Industrial

Publication 1398-IN518A-EN-P — January 2001

4 Y-Series Motor Installation Instructions

ATTENTION

Before You Install the Motor

Before installing or storing the motor:

1. Remove the motor carefully from its shipping container.

2. Visually inspect the motor for any damage.

3. Examine the motor frame, front output shaft, and mounting pilot

for any defects.

4. Notify the carrier of any shipping damage immediately.

Do not open or attempt to open the motor.

Only a qualified Allen-Bradley employee can
service this type of motor

Failure to observe these safety procedures could
result in the equipment being damaged.

Publication 1398-IN518A-EN-P — January 2001

Y-Series Motor Installation Instructions 5

Using Couplings and Pulleys

Mechanical connections to the motor shaft, such as couplings and
pulleys, require a torsionally rigid coupling or a reinforced timing
belt. The high dynamic performance of servo motors can cause
couplings, pulleys or belts to loosen or slip over time. A loose or
slipping connection will cause system instability and may damage
the motor shaft. All connections between the system and the servo
motor shaft must be rigid to achieve acceptable response from the
system. Periodically inspect connections to verify their rigidity.

When mounting couplings or pulleys to the motor shaft, ensure that
the connections are properly aligned and that axial and radial loads
are within the specifications of the motor.
Force Ratings on page 14 for guidelines on how to achieve 20,000
hours of motor bearing life.

Refer to Motor Load

Publication 1398-IN518A-EN-P — January 2001