Rockwell Automation VPL-xxxx Kinetix User Manual

Installation Instructions

Kinetix VP Low-inertia Servo Motor with 063…165 mm Frame Size

Catalog Numbers VPL-A/B0631, VPL-A/B0632, VPL-A/B0633, VPL-A/B0751,
VPL-A/B0752, VPL-A/B0753, VPL-A/B1001, VPL-A/B1002, VPL-A/B1003, VPL-A/B1152,
VPL-A/B1153, VPL-A/B1303, VPL-A/B1304, VPL-A/B1306, VPL-B1651, VPL-B1652,

VPL-B1653, VPL-B1654

Topic Page

Important User Information 2

Catalog Number Explanation 3

About the Kinetix VP Low-inertia Motors 4

Before You Begin 4

Install the Motor 7

Change Connector Orientation 7

Motor Dimensions (063 and 075 mm frame sizes) 10

Motor Dimensions (100…165 mm frame sizes) 12

Motor Load Force Ratings 15

Environmental Ratings 28

2090-Series Single Motor Cables 28

Shaft Seal Kits 29

Additional Resources 29

2 Kinetix VP Low-inertia Servo Motor with 063…165 mm Frame Size

IMPORTANT

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and operation of
this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with
installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be
carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or
application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requi rements associ ated wit h any pa rticu lar ins tallat ion, Roc kwell Au tomati on, Inc. cannot assume respon sibili ty or li abilit y for actual
use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software
described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is
prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNIN G: Identifies information about practices or circumstances that can cause an explosion in a hazardous
environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injur y or death,
property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the
consequence.

Identifies information that is critical for successful application and understanding of the produc t.

Labels may also be on or inside the equipment to provide specific precautions.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that
dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that
surfaces may reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for exampl e, a motor control center, to alert
people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective
Equipment (PPE). Follow ALL Regulatory requirements for safe work practi ces and for Personal Protective
Equipment (PPE).

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Kinetix VP Low-inertia Servo Motor with 063…165 mm Frame Size 3

VP L - x xxx x x - x x 1 x A x

Catalog Number Explanation

Factory Options

A = Standard
S = Shaft seal

Mounting Flange

(1) Rated speed hierarchy is only for comparative purposes. Use Motion Analyzer software to size and select motors for your application, and/or the

torque/speed curves in the Kinetix 5500 Drive System Design Guide, publication GMC-RM009

(2) Refer to Motor Dimensions (063 and 075 mm frame sizes) on page 11 and Motor Dimensions (100…165 mm frame size) on page 13 for

dimensional changes (L, LB, LD, and LE) that result from the number of magnet stacks.

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A = IEC metric, free mounting holes (type FF)
Brake
2 = No brake
4 = 24V DC brake
Connector
1 = Single SpeedTec DIN connector, right angle, 325°

rotatable

Shaft Key

J = Shaft key
K = Smooth shaft
Feedback
C = 18-bit absolute single-turn digital encoder

(Hiperface DSL protocol)
P = 18-bit absolute multi-turn (4096 revolutions) digital

encoder (Hiperface DSL protocol)
Rated Speed
A = 1500 rpm
B = 2000 rpm
C = 2500 rpm
D = 3000 rpm
E = 3500 rpm
F = 4500 rpm
M = 6000 rpm
T = 6750 rpm
U = 8000 rpm

Magnet Stacks (1, 2, 3, 4, 6 stacks)
Frame Size - Bolt Circle Diameter (BCD)

063 = 63 mm
075 = 75 mm
100 = 100 mm
115 = 115 mm
130 = 130 mm
165 = 165 mm

Volta ge Clas s

A = 200V
B = 400V

Series Type

L = Low inertia

Series

VP = Permanent magnet rotary servo motors optimized to
Kinetix® 5500 drive ratings

(1)

.

(2)

4 Kinetix VP Low-inertia Servo Motor with 063…165 mm Frame Size

About the Kinetix VP Low-inertia Motors

Kinetix VP low-inertia motors feature single-turn or multi-turn high-resolution absolute
encoders, and are available with or without 24V DC brakes. These compact brushless servo
motors meet the demanding requirements of high-performance motion systems.

Before You Begin

You are responsible for inspecting the equipment before accepting the shipment from the freight
company. Check the items you receive against your purchase order. Notify the carrier of shipping
damage or missing items immediately.

Store or operate your motor in a clean and dry location within the Environmental Ratings

page 28.

Before You Install the Motor

Perform the inspection steps and review the guidelines for shaft seals, couplings and pulleys, and
electrical noise prevention.

1. Remove the motor carefully from its shipping container.

2. Inspect the motor for any damage.

3. Examine the motor frame, front output shaft, and mounting pilot for any defects.

4. Notify the carrier of shipping damage immediately.

on

ATT EN TI ON : Do not attempt to open and modify the motor beyond changing the connector orientation as
described on page

7. Only a qualified Rockwell Automation employee can serv ice this motor.

Prolonging Motor Life

Thoughtful design and proper maintenance can increase the life of a servo motor. Follow these
guidelines to maximize the life of a servo motor operated within the Environmental Ratings

page 28:

• Always provide a drip loop in the single motor cable to carry liquids away from the

connection to the motor.

• If design requirements permit, provide shields that protect the motor housing, shaft,

seals, and their junctions from contamination by foreign matter or fluids.

• Shaft seals are subject to wear and require periodic inspection and replacement.

Replacement is recommended every 3 months, not to exceed 12 months, depending on
use. See Shaft Seal Kits

on page 29 for more information.

• Inspect the motor and seals for damage or wear on a regular basis. If you detect damage

or excessive wear, replace the item.

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Kinetix VP Low-inertia Servo Motor with 063…165 mm Frame Size 5

Using Shaft Seals

An additional seal is required on the motor shaft near the motor front bearing if the shaft is
exposed to significant amounts of fine dust or fluids, such as lubricating oil from a gearbox.

An IP66 rating for the motor requires a shaft seal and environmentally sealed connectors and
cables.

The additional seal is not recommended in applications where the motor shaft area is free of
liquids or fine dust, and a lower rating is sufficient:

• See Environmental Ratings on page 28 for a brief description of the IP rating for these

motors.

• See Shaft Seal Kits on page 29 for seal kits compatible with your motor.

• See Kinetix Rotary Motion Specifications Technical Data, publication GMC-TD001, to

find environmentally sealed connectors and cables compatible with these motors.

Using Couplings and Pulleys

Mechanical connections to the motor shaft, such as couplings and pulleys, require a torsionally
rigid coupling or a reinforced timing belt. The high dynamic performance of servo motors can
cause couplings, pulleys, or belts to loosen or slip over time. A loose or slipping connection causes
system instability and can damage the motor shaft. All connections between the system and the
servo motor shaft must be rigid to achieve acceptable response from the system. Periodically
inspect connections to verify their rigidity.

When mounting couplings or pulleys to the motor shaft, verify that the connections are properly
aligned and that axial and radial loads are within the specifications of the motor. See Motor Load

Force Ratings on page 15 for guidelines to achieve 20,000 hours of motor bearing life.

ATTENTION: Damage can occur to the motor bearings and the feedback device if sharp impact is applied to the
shaft during installation of couplings and pulleys. Damage to the feedback device can result from applying leverage
to the motor mounting face when removing devices mounted on the motor sha ft.

Do not strike the shaft, couplings, or pulleys with tools during installation or removal. Use a wheel puller, to apply
pressure from the user end of the s haft, when attempting to remove any device from the mo tor shaft.

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6 Kinetix VP Low-inertia Servo Motor with 063…165 mm Frame Size

Preventing Electrical Noise

Electromagnetic interference (EMI), commonly called electrical noise, can reduce motor
performance. Effective techniques to counter EMI include filtering the AC power, using
shielded cables, shielding signal cables from power wiring, and practicing good grounding
techniques.

Follow these guidelines to avoid the effects of EMI:

• Isolate the power transformers or install line filters on all AC input power lines.

• Do not route motor cables over the vent openings on servo drives.

• Ground all equipment by using a single-point parallel ground system that employs

ground bus bars or large straps. If necessary, use additional electrical noise reduction
techniques to reduce EMI in noisy environments.

See System Design for Control of Electrical Noise Reference Manual, publication

GMC-RM001

, for additional information on reducing EMI.

Installing Cables

Knowledgeable cable routing and careful cable construction improves system electromagnetic
compatibility (EMC).

ATT EN TI ON : The overall shield on the single motor cable must be grounded to obtain an effective encoder signal.

The encoder data signal is transmitted through an impedance-matched twisted-wire pair that requires effective
shielding for optimum performance.

Be sure there is an effective connection between the cable shield and the d rive system ground.

To install the single motor cable, observe these guidelines:

• Keep the cable length as short as possible.

• Ground the cable shield to prevent EMI from affecting other equipment.

ATT EN TI ON : High voltage can be present on the shields of the single motor cable if the shields are not grounded.

Verify there is a connection to ground for all shields in the single motor cable.

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Kinetix VP Low-inertia Servo Motor with 063…165 mm Frame Size 7

Install the Motor

Motor installation must comply with all local regulations and use of equipment and installation
practices that promote safety and electromagnetic compatibility:

• All motors include a mounting pilot for aligning the motor on a machine.

• Preferred fasteners are stainless steel.

ATTENTION: Unmounted motors, disconnected mechanical couplings, loose shaft keys, and disconnected cables
are dangerous if power is applied.

Identify (tag-out) disassembled equipment and restrict access to (lock-out) the electrical power.

Before applying power to the motor, remove the shaft key and other mechanical couplings that could be thrown
from the shaft.

ATTENTION: Verify that cables are installed and restrained to prevent uneven tension or flexing at the connector.
Provide support at 3 m (10 ft) intervals throughout the cable run.

Excessive and uneven lateral force at the cable connector can result in the connector’s environmental seal opening
and closing as the cable flexes.

Change Connector Orientation

Kinetix VP low-inertia motors use a connector style that integrates the power, brake, and
feedback signals within a single connector. You can identify the connector style by the variable
number in the motor catalog string. For example, in catalog number VPL-A1303F-CJ12AA,
the 1 indicates a SpeedTec, right-angle, 325° rotatable connector (see Catalog Number

Explanation on page 3).

The rotatable connector housing lets you move the connector into a position that best protects
the connection from environmental contaminates and provides easy access.

ATTENTION: Connectors are designed to be rotated into a fixed position during motor installation, and remain in
that position without further adjustment. Strictly limit the applied forces and the number of times the connector is
rotated to make sure that connectors meet the International Protection (IP) rating as outlined in Environmental

Ratings on page 28.

ATT EN TI ON : Use only hand-applied force when changing the orientation of the connector.

Do not apply force or pull on the cable and do not use tools, such as pliers or vise-grips, to rotate the connector.

Follow these steps to rotate a connector to a new position.

1. Mount and fully seat a mating cable on the motor connector.

This provides a larger area to grasp and extends the leverage force.

2. Grasp the mated connector and cable plug with your hands and slowly rotate the motor
connector into the new position.

3. Remove the cable plug after the connector is aligned.

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8 Kinetix VP Low-inertia Servo Motor with 063…165 mm Frame Size

Install the Motor

Perform these steps to install the motor.

ATT EN TI ON : Damage can occur to the motor bearings and the feedback device if sharp impact is applied to the
shaft during installation of couplings and pulleys. Damage to the feedback device can result from applying leverage
to the motor mounting face when removing devices mounted on the motor shaft.

Do not strike the shaft, couplings, or pulleys with tools during installation or removal. Use a wheel puller, to apply
pressure from the user end of the shaft, when attempting to remove any device from the motor shaft.

1. Allow sufficient clearances in the area of the motor for the motor to stay within its
specified operating temperature range.

See Environmental Ratings on page 28 for the operating temperature range. Do not
enclose the motor unless forced air is blown across the motor for cooling. A fan blowing
air across the motor improves its performance. Keep other heat producing devices away
from the motor.

2. See Motor Load Force Ratings
limitations of your motor.

3. Install the motor with the connector positioned beneath the motor housing.

This position can provide better environmental protection for the connector.

BURN HAZARD: Outer surfaces of the motor can reach a high temperature, 125 °C (257 °F), during motor
operation.

Take precautions to prevent accidental contact with hot sur faces. Consider motor surface temperature when
selecting motor mating connections and cables.

on page 15 to determine the radial and axial shaft load

4. Mount and align the motor.

Electronic zero or index pulse = 0 occurs when the shaft key or dimple is aligned with
the connectors. See Motor Dimensions (063 and 075 mm frame sizes)

Motor Dimensions (100…165 mm frame sizes)

on page 12 for a visual reference of this

alignment.

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on page 10 and

Kinetix VP Low-inertia Servo Motor with 063…165 mm Frame Size 9

5. Attach the single motor cable that transmits the power, feedback, and brake signals as
described below.

a. Carefully align the cable connector with the motor connector.

The flat surface on the top of the motor connector and the flat surfaces on the cable
connector must align for the cable connector to mate with the motor connector.

ATTENTION: Keyed connectors must be properly aligned and hand-tightened.

Do not use tools, or apply excessive force, when mating the cable to the motor connector. If the connectors do not
go together with light hand force, realign and try again.

b. Hand-tighten the knurled collar one-quarter turn to fully seat the cable connector.

ATTENTION: The overall shield on the single motor cable must be grounded to obtain an effective encoder signal.

The encoder data signal is transmitted through an impedance-matched twisted-wire pair that requires effective
shielding for optimum performance.

Be sure there is an effective connection between the single motor cable shield and the drive syste m ground.

c. Form a drip loop in the cable to carry liquids away from the connectors.

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10 Kinetix VP Low-inertia Servo Motor with 063…165 mm Frame Size

S Diameter Holes on

M Diameter Bolt Circle

N (pilot diameter)

Optional Shaft Seal

26.6 (1.05)

M23 Connector

Shaft Hole Thread and Depth

VPL-A/B063xx:

Thread - M3 x 0.5-6H

Thread Depth - 9.0 (0.354)

VPL-A/B075xx:

Thread - M4 x 0.7-6H

Thread Depth - 10.0 (0.393)

0° ± 10° Shaft End Mark (or Key)

Orientation for Encoder

Absolute Position = 0.

Detail A

Optional Shaft Seal

VPL-A/B063xx and VPL-A/B075xx:

Ø 12 x Ø 28 x 7 (Ø 0.47 x Ø 1.10 x 0.27)

HD

AD

P

Connector rotates 325°

LE

LD

L - LB

D

LB

Key Not Shown

For Clarity

Fully Developed Keyway Length

VPL-A/B063xx = 14.0 (0.551)

VPL-A/B075xx = 16.0 (0.630)

Key Supplied

VPL-A/B063xx = 3 (+0, -0.025) x 3 (+0, -0.025) x 13 Key

VPL-A/B075xx = 4 (+0, -0.030) x 4 (+0, -0.030) x 15 Key

Keyway Depth

VPL-A/B063xx = 1.80…1.90 (0.071…0.075)

VPL-A/B075xx = 2.50…2.60 (0.098…0.102)

Keyway Width

VPL-A/B063xx = 2.971…2.996 (0.117…0.118)

VPL-A/B075xx = 3.970…4.000 (0.156…0.158)

Optional Shaft Key

Refer to

Detail A

Motor Dimensions (063 and 075 mm frame sizes) on page11

provides additional dimensions and tolerances not detailed in this diagram.

Pilot Height

VPL-A/B063xx and VPL-A/B075xx = 2.1 (0.083)

LA

LD

L

N (pilot dIameter)

Motor Dimensions (063 and 075 mm frame sizes)

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