Rockwell Automation ValveC Reference Manual

Rockwell Automation ValveC Reference Manual

Reference Manual

Rockwell Automation Library of Process Objects:

Analog/Pulsed Control Valve (P_ValveC)

Version 3.5

 

 

 

 

 

 

 

 

 

IMPORTANT

This manual applies to the Rockwell Automation Library of Process Objects version 3.5 or earlier.

 

 

 

 

 

 

For Rockwell Automation Library of Process Objects version 5.0, see

 

 

 

 

 

 

PROCES-RM200

 

 

 

 

 

 

For Rockwell Automation Library of Process Objects version 4.0 or later, use the following manuals:

 

 

 

 

 

 

PROCES-RM013 contains logic instructions

 

 

 

 

 

 

PROCES-RM014 contains display elements

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,

Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

Labels may also be on or inside the equipment to provide specific precautions.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Table of Contents

Preface

Analog/Pulsed Control Valve (P_ValveC)

Software Compatibility and Content Revision. . . . . . . . . . . . . . . . . . . . 5

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Required Files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Controller File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Visualization Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Controller Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Analog/Pulsed Control Valve Input Structure . . . . . . . . . . . . . . . 13

Analog/Pulsed Control Valve Output Structure . . . . . . . . . . . . . 17

Analog/Pulsed Control Valve Local Configuration Tags . . . . . . 21

Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Execution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Programming Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Example 1: Manual Loading Station. . . . . . . . . . . . . . . . . . . . . . . . . 24

Example 2: Ratcheting Control Valve . . . . . . . . . . . . . . . . . . . . . . . 25

Display Elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Status/Quality Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Mode Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Alarm Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Maintenance Bypass Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Using Display Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Quick Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Faceplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Operator Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Maintenance Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Engineering Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Diagnostics Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Alarms Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Analog/Pulsed Control Valve Faceplate Help . . . . . . . . . . . . . . . . 54

Rockwell Automation Publication SYSLIB-RM034E-EN-P - February 2017

3

Table of Contents

Notes:

4

Rockwell Automation Publication SYSLIB-RM034E-EN-P - February 2017

Preface

Software Compatibility and

Content Revision

Additional Resources

Table 1 - Summary of Changes

Topic

Page

 

 

Visualization Files: Global Objects (.ggfx) - Process Diagnostic Objects

11

 

 

P_ValveC Local Configuration Tags - Navigation Tag

21

 

 

For the latest compatible software information and to download the Rockwell

Automation® Library of Process Objects, see the Product Compatibility and

Download Center at http://www.rockwellautomation.com/rockwellautomation/support/pcdc.page.

For general library considerations, see Rockwell Automation Library of Process Objects, publication PROCES-RM002.

These documents contain additional information concerning related products from Rockwell Automation.

Resource

Description

 

 

PlantPAx® Distributed Control System Selection Guide,

Provides information to assist with equipment

publication PROCES-SG001

procurement for your PlantPAx system.

 

 

PlantPAx Distributed Control System Reference Manual,

Provides characterized recommendations for

publication PROCES-RM001

implementing your PlantPAx system.

 

 

Rockwell Automation Library of Process Objects,

Provides general considerations for the PlantPAx system

publication PROCES-RM002

library of process objects.

 

 

FactoryTalk® View Machine Edition User Manual,

Provides details on how to use this software package for

publication VIEWME-UM004

creating an automation application.

 

 

FactoryTalk View Site Edition User Manual,

Provides details on how to use this software package for

publication VIEWSE-UM006

developing and running human-machine interface

 

(HMI) applications that can involve multiple users and

 

servers, distributed over a network.

 

 

Logix5000™ Controllers Add On Instructions Programming

Provides information for designing, configuring, and

Manual, publication 1756-PM010

programming Add-On Instructions.

 

 

Rockwell Automation Library of Process Objects Common

Details how to monitor an input condition to raise an

Alarm Block (P_Alarm) Reference Manual,

alarm. Information includes acknowledging, resetting,

publication SYSLIB-RM002

inhibiting, and disabling an alarm.

 

 

Rockwell Automation Library of Process Objects: Interlocks

Explains how to collect (sum up) the interlock

with First Out and Bypass (P_Intlk) Reference Manual,

conditions that stop or de-energize a running or

publication SYSLIB-RM004

energized piece of equipment or prevent it from

 

starting or being energized.

 

 

Rockwell Automation Library of Process Objects Common

Explains how to select the Mode (owner) of an

Mode Block (P_Mode) Reference Manual, publication

instruction or control strategy. The Mode instruction is

SYSLIB-RM005

usually embedded within other instructions to extend

 

their functionality. It is possible to use a standalone

 

Mode instruction to enhance a program where modes

 

are wanted.

 

 

Rockwell Automation Publication SYSLIB-RM034E-EN-P - February 2017

5

Preface

You can view or download publications at http:/www.rockwellautomation.com/literature/. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or

Rockwell Automation sales representative.

6

Rockwell Automation Publication SYSLIB-RM034E-EN-P - February 2017

Analog/Pulsed Control Valve (P_ValveC)

Guidelines

The P_ValveC (Analog/Pulsed Control Valve) Add-On Instruction manipulates a control valve by using an analog signal or discrete signals, and monitors the valve by using an analog position feedback. The global objects and following faceplate are examples of the graphical interface tools for this Add-On Instruction.

Global Objects

Faceplate

Add-On Instruction

Use this instruction in these situations:

You want to use a control (modulating) valve where 0…100% is mapped to the percentage open.

The valve requires an analog output (or analog value over a network) for the target position, or the valve requires a pair of discrete outputs

(or discrete signals over a network) to tell it when to move toward fully closed and when to move toward fully open. The discrete outputs can be held (for a motor-operated control valve) or pulsed (for a ratcheting control valve).

If you use discrete outputs, and optionally if you use the analog output, the valve provides an actual position feedback signal.

Rockwell Automation Publication SYSLIB-RM034E-EN-P - February 2017

7

Chapter 4 Analog/Pulsed Control Valve (P_ValveC)

Functional Description

Do not use this instruction in these situations:

You are using a single analog output control valve with a PID loop (the P_PIDE Add-On Instruction or the PIDE built-in instruction). The

CVEU signal can be used directly to drive the valve or you can use the

P_AOut (Analog Output) Add-On Instruction.

You are using a two-state valve, such as a motor-operated or solenoid-operated valve that is driven only fully open or fully closed and not used to control flow or pressure. Use the appropriate two-state valve instruction instead:

P_ValveMO for motor operated valve (also for a dual solenoid operated valve)

P_ValveSO for a single solenoid operated valve

The P_ValveC Instruction provides the following capabilities:

Program and operator entry of the target valve position (percentage of the valve opening).

Ramping of the valve position to the entered target at a specified rate of change (percent per second).

Scaling of the Position Feedback from the valve from raw (I/O card or network value) units to percent open.

Monitoring of Interlock conditions. When an Interlock condition is not

OK, the valve can be configured to hold its current position or shed to a configured Interlock position.

Monitoring for I/O communication faults. When an I/O communication fault occurs, this instruction can be configured to alarm only, or to shed, either to hold the current position or go to the configured Interlock position.

Provides alarms for Interlock trip, I/O fault, or an actuator-declared fault.

Provides full-open and full-closed status based on user-specified ranges for analog position feedback, or based on optional valve travel limit switches.

Provides an ‘available’ status when the control valve instruction is in

Program mode and the valve is capable of being controlled.

The diagram shows the functional characteristics of the P_ValveC

Add-On Instruction.

8

Rockwell Automation Publication SYSLIB-RM034E-EN-P - February 2017

Analog/Pulsed Control Valve (P_ValveC)

Chapter 4

 

 

Rockwell Automation Publication SYSLIB-RM034E-EN-P - February 2017

9

Chapter 4 Analog/Pulsed Control Valve (P_ValveC)

Required Files

Add-On Instructions are reusable code objects that contain encapsulated logic that can streamline implementing your system. This lets you create your own instruction set for programming logic as a supplement to the instruction set provided natively in the ControlLogix® firmware. An Add-On Instruction is defined once in each controller project, and can be instantiated multiple times in your application code as needed.

Controller File

The P_ValveC_3_5-00_AOI.L5X Add-On Instruction must be imported into the controller project to be used in the controller configuration. The service release number (boldfaced) can change as service revisions are created.

Visualization Files

This Add-On Instruction has associated visualization files that provide a common user interface. These files can be downloaded from the Product

Compatibility and Download Center at http://www.rockwellautomation.com/rockwellautomation/support/pcdc.page.

IMPORTANT

The visualization file dependencies require Process Library content imports to

 

occur in a specific order as reflected in the following tables:

 

Images

 

Global Objects

 

Standard Displays

 

HMI Tags

 

Macros

 

 

 

Images are external graphic files that can be used in displays. They must be imported for FactoryTalk View to make use of them.

When PNG files are imported, they are renamed by FactoryTalk View with a .bmp file extension, but retain a .png format.

Table 2 - Visualization Files: Images (.png)

FactoryTalk View SE Software

FactoryTalk View ME Software

Description

 

 

 

All .png files in the images folder

All .png files in the images folder

These are the common icons used in the global objects and

 

 

standard displays for all Process Objects.

 

 

 

The Global Object files (.ggfx file type) in the following table are Process Library display elements that are created once and referenced multiple times on multiple displays in an application. When changes are made to a Global Object, all instances in the application are automatically updated.

Table 3 - Visualization Files: Global Objects (.ggfx)

FactoryTalk View SE Software

FactoryTalk View ME Software

Description

 

 

 

(RA-BAS) Common Faceplate Objects

(RA-BAS-ME) Common Faceplate Objects

Global objects used on process object faceplates.

 

 

 

10

Rockwell Automation Publication SYSLIB-RM034E-EN-P - February 2017

Analog/Pulsed Control Valve (P_ValveC) Chapter 4

Table 3 - Visualization Files: Global Objects (.ggfx)

FactoryTalk View SE Software

FactoryTalk View ME Software

Description

 

 

 

(RA-BAS) P_LLS Graphics Library

(RA-BAS-ME) P_LLS Graphics Library

P_LLS global object device symbols used to build

 

 

process graphics.

 

 

 

(RA-BAS) Process Alarm Objects

(RA-BAS-ME) Process Alarm Objects

Global objects used for managing alarms on process

 

 

object faceplates.

 

 

 

(RA-BAS) Process Diagnostic Objects

(RA-BAS-ME) Process Diagnostic Objects

Diagnostic global objects used on process object

 

 

faceplates.

 

 

 

(RA-BAS) Process Faceplate Motor Objects

(RA-BAS-ME) Process Faceplate Motor Objects

Motor global objects used on process object faceplates.

 

 

 

(RA-BAS) Process Help Objects

(RA-BAS-ME) Process Help Objects

Global objects used for all process objects help displays.

 

 

 

(RA-BAS) Process Interlock Objects

(RA-BAS-ME) Process Interlock Objects

Global objects used for managing interlocks and

 

 

permissives on process object faceplates.

 

 

 

(RA-BAS) Process Mode Objects

(RA-BAS-ME) Process Mode Objects

Global objects used for managing modes on process

 

 

object faceplates.

 

 

 

The Standard Display files (.gfx file type) in the following table are the Process

Library displays that you see at runtime.

Table 4 - Visualization Files: Standard Displays (.gfx)

FactoryTalk View SE Software

FactoryTalk View ME Software

Description

 

 

 

(RA-BAS) Common-AnalogEdit

N/A

Faceplate used for analog input data entry. The FactoryTalk

 

 

View ME faceplates use the native analog input data entry

 

 

so no file is required.

 

 

 

(RA-BAS) P_Alarm-Faceplate

(RA-BAS-ME) P_Alarm-Faceplate

The faceplate that is used for managing alarms for

 

 

the object.

 

 

 

(RA-BAS) P_Alarm-Help

(RA-BAS-ME) P_Alarm-Help

Alarm Help information that is accessed from the

 

 

P_AIarm faceplate.

 

 

 

(RA-BAS) P_LLS-Faceplate

(RA-BAS-ME) P_LLS-Faceplate

The faceplate that is used for the object

 

 

 

(RA-BAS) P_LLS-Quick

(RA-BAS-ME) P_LLS-Quick

The Quick display that is used for the object

 

 

 

(RA-BAS) P_Mode-Config

(RA-BAS-ME) P_Mode-Config

The Configuration Display used to configure the

 

 

P_Mode object.

 

 

 

(RA-BAS) Process Motor Family-Help

(RA-BAS-ME) Process Motor Family-Help

The Help display for Motor objects

 

 

 

(RA-BAS) P_Intlk-Faceplate

(RA-BAS-ME) P_Intlk-Faceplate

Optional

 

 

The interlock faceplate used for the object.

 

 

Use this file if your Discrete Output has an associated

 

 

P_Intlk object and you enable navigation to its faceplate

 

 

from the Discrete Output faceplate.

 

 

 

(RA-BAS) P_Perm-Faceplate

(RA-BAS-ME) P_Perm-Faceplate

Optional

 

 

Permissive faceplate that is used for the object

 

 

Use this file if your object has an associated P_Perm object

 

 

and you enable navigation to the P_Perm faceplate from

 

 

the object faceplate.

 

 

 

(RA-BAS) Process Interlock Family-Help

(RA-BAS-ME) Process Interlock Family-Help

Optional

 

 

Interlock/permissives help display that is used for

 

 

the object

 

 

Use this file if you use the P_Intlk or P_Perm faceplate.

 

 

 

HMI Tags are created in a FactoryTalk View ME application to support tab switching on Process Library faceplates. The HMI tags may be imported via the comma-separated values file (.csv file type) in the following table.

Rockwell Automation Publication SYSLIB-RM034E-EN-P - February 2017

11

Chapter 4 Analog/Pulsed Control Valve (P_ValveC)

Table 5 - Visualization Files: HMI Tags (.csv)

FactoryTalk View SE Software

FactoryTalk View ME Software

Description

 

 

 

N/A

FTVME_PlantPAxLib_Tags_3_5_xx.csv

These tags must be imported into the

 

where xx = the service release number.

FactoryTalk View ME project to support switching tabs on

 

 

any Process Object faceplate.

 

 

 

In a FactoryTalk View SE application, a macro is a series of commands stored in a text file. In FactoryTalk View ME application, a macro is a list of tag assignments stored in a text file. The following table lists the Macros (.mcr file type) used by the Process Library.

Table 6 - Visualization Files: Macros (.mcr file)

FactoryTalk View SE Software

FactoryTalk View ME Software

Description

 

 

 

NavToP_LLS_Motor

N/A

This macro must be imported into the FactoryTalk View SE

 

 

project to support navigation to the Motor faceplate from

 

 

the P_LLS faceplate.

 

 

 

12

Rockwell Automation Publication SYSLIB-RM034E-EN-P - February 2017

Analog/Pulsed Control Valve (P_ValveC)

Chapter 4

 

 

Controller Code

This section describes the parameter references for this Add-On Instruction.

Analog/Pulsed Control Valve Input Structure

Input parameters include the following:

Input data elements (Inp_) are typically used to connect field inputs from

I/O modules or signals from other objects.

Configuration data elements (Cfg_) are used to set configurable capabilities and features of the instruction.

Command data elements (PCmd_, OCmd_, MCmd_) are used by program logic, operators, and maintenance personnel to request instruction actions.

Setting data elements (PSet_, OSet_) are used by program logic, operators, and maintenance personnel to establish runtime setpoints, thresholds, and so forth.

Table 7 - P_ValveC Input Parameters

Input Parameter

Data

Alias For

Default

Description

 

Type

 

 

 

 

 

 

 

 

 

EnableIn

BOOL

 

1

Ladder Diagram:

 

 

 

 

If the rung-in condition is true, the instruction’s Logic routine executes. If

 

 

 

 

the rung-in condition is false, the instruction’s EnableInFalse routine

 

 

 

 

executes.

 

 

 

 

Function Block Diagram:

 

 

 

 

If true, or not connected, the instruction’s Logic routine executes. If the

 

 

 

 

parameter is exposed as a pin and wired, and the pin is false, the

 

 

 

 

instruction’s EnableInFalse routine executes.

 

 

 

 

Structured Text:

 

 

 

 

No effect. The instruction’s Logic routine executes.

 

 

 

 

 

Inp_PosFdbk

REAL

 

0.0

Position feedback from valve (in raw input units).

 

 

 

 

 

Inp_OpenLS

BOOL

 

0

Valve open limit switch.

 

 

 

 

1

= Confirmed fully open.

 

 

 

 

 

Inp_ClosedLS

BOOL

 

0

Valve closed limit switch.

 

 

 

 

1

= Confirmed fully closed.

 

 

 

 

 

Inp_ActuatorFault

BOOL

 

0

Valve actuator fault (overload, and so forth):

 

 

 

 

0

= OK

 

 

 

 

1

= Fault

 

 

 

 

 

 

Inp_IntlkOK

BOOL

 

1

1

= Interlocks OK, pulse output valve can be moved.

 

 

 

 

 

 

Inp_NBIntlkOK

BOOL

 

1

1

= Non-bypassable interlocks OK, pulse output valve can be moved.

 

 

 

 

 

Inp_IOFault

BOOL

 

0

Input/output communication status:

 

 

 

 

0

= OK

 

 

 

 

1

= Fail

 

 

 

 

 

Inp_Sim

BOOL

 

0

Simulation input. When set to 1, the instruction holds the analog output at

 

 

 

 

zero and holds the discrete pulse outputs off while simulating a working

 

 

 

 

valve. When set to 0, the instruction controls the valve position normally.

 

 

 

 

 

 

Inp_Hand

BOOL

Mode.Inp_Hand

0

1

= Select Hand (hard-wired) mode.

 

 

 

 

 

 

Inp_Ovrd

BOOL

Mode.Inp_Ovrd

0

1

= Select override (Ovrd) mode.

 

 

 

 

 

Inp_OvrdCV

REAL

 

0.0

CV target in Override mode (CV engineering units).

 

 

 

 

 

Inp_Reset

BOOL

 

0

Input parameter used to programatically reset alarms. When set to 1, all

 

 

 

 

alarms requiring reset are reset.

 

 

 

 

 

 

Rockwell Automation Publication SYSLIB-RM034E-EN-P - February 2017

13

Chapter 4 Analog/Pulsed Control Valve (P_ValveC)

Table 7 - P_ValveC Input Parameters

Input Parameter

Data

Alias For

Default

Description

 

Type

 

 

 

 

 

 

 

 

 

 

Cfg_ShedHold

BOOL

 

0

1

= Hold output on interlock or bad CV.

 

 

 

 

0

= Go to Cfg_IntlkCV.

 

 

 

 

 

 

Cfg_ShedOnIOFault

BOOL

 

0

1

= Take shed action (hold or interlock CV) and alarm on I/O Fault.

 

 

 

 

0

= Alarm only on I/O Fault.

 

 

 

 

IMPORTANT: If a condition is configured to shed the device on a fault, a

 

 

 

 

reset is required to clear the shed fault to command the device.

 

 

 

 

 

 

Cfg_SkipRoCLim

BOOL

 

0

1

= Skip Rate of Change limiting in Interlock, Maintenance, Override

 

 

 

 

modes.

 

 

 

 

 

Cfg_SetTrack

BOOL

 

1

This parameter is used to set up bumpless behavior of setting parameters

 

 

 

 

when switching modes. When this parameter is 1, in Program mode the

 

 

 

 

operator settings track the program settings; in Operator mode the

 

 

 

 

program settings track the operator settings; and the simulation inputs

 

 

 

 

match the output values (transitions are bumpless).

 

 

 

 

When this parameter is 0, the operator settings and program settings are

 

 

 

 

not modified by this instruction. In this case, when the mode is changed,

 

 

 

 

the effective value of the setting can change depending on the program-

 

 

 

 

set and operator-set values.

 

 

 

 

 

 

Cfg_SetTrackOvrdHand

BOOL

 

0

1

= Program/operator settings track override/hand CV.

 

 

 

 

 

 

Cfg_HasOpenLS

BOOL

 

0

1

= Valve provides an open limit switch signal.

 

 

 

 

 

 

Cfg_HasClosedLS

BOOL

 

0

1

= Valve provides a closed limit switch signal.

 

 

 

 

 

 

Cfg_UseOpenLS

BOOL

 

0

1

= Valve Open LS - use for open/closed status.

 

 

 

 

 

 

Cfg_UseClosedLS

BOOL

 

0

1

= Valve Closed LS - use for open/closed status.

 

 

 

 

 

 

Cfg_LSFail

BOOL

 

1

1

= Both switches On = fail.

 

 

 

 

0

= Both switches Off = fail.

 

 

 

 

 

 

Cfg_HasIntlkObj

BOOL

 

0

1

= Tells HMI an interlock object (for example, P_Intlk) is used for

 

 

 

 

Inp_IntlkOK and navigation to the interlock object’s faceplate is enabled.

 

 

 

 

IMPORTANT: The name of the interlock object in the controller must be

 

 

 

 

this object's name with the suffix ‘_Intlk’. For example, if your P_ValveC

 

 

 

 

object has the name ’ValveC123’, then its interlock object must be named

 

 

 

 

‘ValveC123_Intlk’.

 

 

 

 

 

 

Cfg_HasCVNav

BOOL

 

0

1

= Tells HMI to enable navigation to a connected CV object.

 

 

 

 

 

Cfg_PCmdClear

BOOL

Mode.Cfg_PCmdClear

1

When this parameter is 1, program commands are cleared once they are

 

 

 

 

acted upon. When set to 0, program commands remain set until cleared by

 

 

 

 

the application program logic.

 

 

 

 

IMPORTANT: Clearing this parameter online can cause unintended

 

 

 

 

program command execution.

 

 

 

 

 

Cfg_ProgDefault

BOOL

Mode.Cfg_ProgDefault

0

This parameter defines the default mode. When this parameter is 1, the

 

 

 

 

mode defaults to Program if no mode is being requested. When this

 

 

 

 

parameter is 0, the mode defaults to Operator if no mode is being

 

 

 

 

requested.

 

 

 

 

IMPORTANT: Changing this parameter online can cause unintended mode

 

 

 

 

changes.

 

 

 

 

 

 

Cfg_OvrdIntlk

BOOL

 

0

1

= Override ignores bypassable interlock.

 

 

 

 

0

= Override mode uses all interlocks.

 

 

 

 

 

Cfg_HasIntlkTripAlm

BOOL

IntlkTrip.Cfg_Exists

0

These parameters determine whether the corresponding alarm exists and

 

 

 

 

is checked or if the alarm does not exist and is not used.

Cfg_HasActuatorFaultAlm

 

ActuatorFault.Cfg_Exists

 

 

 

When these parameters are 1, the corresponding alarm exists.

 

 

 

 

Cfg_HasIOFaultAlm

 

IOFault.Cfg_Exists

 

 

 

 

 

 

 

 

 

14

Rockwell Automation Publication SYSLIB-RM034E-EN-P - February 2017

Analog/Pulsed Control Valve (P_ValveC) Chapter 4

Table 7 - P_ValveC Input Parameters

Input Parameter

Data

Alias For

Default

Description

 

Type

 

 

 

 

 

 

 

 

Cfg_IntlkTripResetReqd

BOOL

IntlkTrip.Cfg_ResetReqd

0

These parameters determine whether a reset is required to clear the alarm

 

 

 

 

status. When these parameters are 1, the alarm is latched ON when the

Cfg_ActuatorFaultResetReqd

 

ActuatorFault.Cfg_ResetReqd

 

 

 

alarm occurs. After the alarm condition returns to normal, a reset is

 

 

 

 

required to clear the alarm status (for example, OCmd_Reset, Inp_Reset,

Cfg_IOFaultResetReqd

 

IOFault.Cfg_ResetReqd

 

 

 

or IOFault.OCmd_Reset are required to clear Alm_IOFault alarm after the

 

 

 

 

 

 

 

 

alarm is set and the value returns to normal). When these parameters are

 

 

 

 

0, no reset is required and the alarm status is cleared when the alarm

 

 

 

 

condition returns to normal.

 

 

 

 

IMPORTANT: If the reset clears the alarm, it also acknowledges the alarm.

 

 

 

 

 

Cfg_IntlkTripAckReqd

BOOL

IntlkTrip.Cfg_AckReqd

1

These parameters determine whether an acknowledgement is required for

 

 

 

 

an alarm. When these parameters are 1, the acknowledge (ack) bit is

Cfg_ActuatorFaultAckReqd

 

ActuatorFault.Cfg_AckReqd

 

 

 

cleared when the alarm occurs. An acknowledge command (for example,

 

 

 

 

PCmd_IOFaultAck or IOFault.OCmd_Ack) are required to acknowledge the

Cfg_IOFaultAckReqd

 

IOFault.Cfg_AckReqd

 

 

 

alarm. When set to 0, the Acknowledge bit is set when an alarm occurs

 

 

 

 

 

 

 

 

indicating an acknowledged alarm and no acknowledge command is

 

 

 

 

required.

 

 

 

 

 

Cfg_IntlkTripSeverity

INT

IntlkTrip.Cfg_Severity

500

These parameters determine the severity of each alarm that gauges the

 

 

 

 

color and symbol that are used to indicate alarm status on the faceplate

Cfg_ActuatorFaultSeverity

 

ActuatorFault.Cfg_Severity

1000

 

and global object.

 

 

 

 

The following are valid values:

Cfg_IOFaultSeverity

 

IOFault.Cfg_Severity

1000

 

1…250 = Low

 

 

 

 

 

 

 

 

251…500 = Medium

 

 

 

 

501…750 = High

 

 

 

 

751…1000 = Urgent

 

 

 

 

IMPORTANT: For FactoryTalk View software, version 7.0, these severity

 

 

 

 

priorities drive only the indication on the global object and faceplate. The

 

 

 

 

Alarm & Events definition severity drives the color and symbol that is used

 

 

 

 

on the alarm banner and alarm summary as well a the value returned by

 

 

 

 

the FactoryTalk Alarm and Events software display commands.

 

 

 

 

 

Cfg_MinCV

REAL

 

0.0

Minimum CV (in CV engineering units, for limiting).

 

 

 

 

 

Cfg_MaxCV

REAL

 

100.0

Maximum CV (in CV engineering units, for limiting).

 

 

 

 

 

Cfg_MaxCVRoCInc

REAL

 

10.0

Maximum allowed CV Rate of Change (increasing) setting (engineering

 

 

 

 

units/second).

 

 

 

 

 

Cfg_MaxCVRoCDec

REAL

 

10.0

Maximum allowed CV Rate of Change (decreasing) setting (engineering

 

 

 

 

units/second).

 

 

 

 

 

Cfg_IntlkCV

REAL

 

0.0

CV (target in engineering units) when interlocked (used when

 

 

 

 

Cfg_ShedHold is configured to 0).

 

 

 

 

 

Cfg_CVEUMin

REAL

 

0.0

These parameters must be set to the range of the signal connected to the

 

 

 

 

setting inputs (for example, PSet_CV). The output is then scaled to the

Cfg_CVEUMax

 

 

100.0

 

 

values set by Cfg_CVRawMin and Cfg_CVRawMax.

 

 

 

 

 

Cfg_CVRawMin

REAL

 

0.0

These parameters must be set to match the CV range of the output signals

 

 

 

 

(Out_CV) in raw units.

Cfg_CVRawMax

 

 

100.0

 

 

EXAMPLE: If your output card expects a value in the range of 4…20 and

 

 

 

 

 

 

 

 

the P_ValveC's CV is ranged 0…100% , P_ValveC can scale the outputs for

 

 

 

 

you by setting Cfg_CVRawMin to 4, Cfg_CVRawMax to 20, Cfg_CVEUMin

 

 

 

 

to 0, and Cfg_CVEUMax to 100.

 

 

 

 

 

Cfg_FdbkRawMin

REAL

 

0.0

These parameters must be set to the range of the signal connected to the

 

 

 

 

feedback signal (Inp_PosFdbk). The inputs are then scaled to the values set

Cfg_FdbkRawMax

 

 

100.0

 

 

by Cfg_CVEUMin and Cfg_CVEUMax.

 

 

 

 

 

Cfg_CycleT

REAL

 

10.0

Open and close pulse output overall period (seconds).

 

 

 

 

 

Cfg_OpenRate

REAL

 

1.0

Rate at which valve moves when opening (CV engineering units/second).

 

 

 

 

 

Cfg_CloseRate

REAL

 

1.0

Rate at whcih valve moves when closing (CV engineering units/second).

 

 

 

 

 

Cfg_MaxOnT

REAL

 

5.0

Open and close pulse output maximum on time (seconds).

 

 

 

 

 

Cfg_MinOnT

REAL

 

1.0

Open and close pulse output minimum on time (seconds).

 

 

 

 

 

Rockwell Automation Publication SYSLIB-RM034E-EN-P - February 2017

15

Chapter 4 Analog/Pulsed Control Valve (P_ValveC)

Table 7 - P_ValveC Input Parameters

Input Parameter

Data

Alias For

Default

Description

 

Type

 

 

 

 

 

 

 

 

Cfg_BumpT

REAL

 

0.0

Time to bump valve open or closed (by operator) when feedback bad

 

 

 

 

(seconds).

 

 

 

 

 

Cfg_Deadtime

REAL

 

0.0

Additional time on first pulse after stop or direction change.

 

 

 

 

 

Cfg_MaxClosedPos

REAL

 

0.0

Position above which valve is assumed open if limit switches are not used.

 

 

 

 

 

PSet_CV

REAL

 

0.0

Program setting of controlled variable (output) (CV engineering units).

 

 

 

 

 

PSet_CVRoCLimInc

REAL

 

0.0

Program setting of CV Rate of Change limit, increasing (in engineering

 

 

 

 

units/second).

 

 

 

 

 

PSet_CVRoCLimDec

REAL

 

0.0

Program setting of CV Rate of Change limit, decreasing (in engineering

 

 

 

 

units/second).

 

 

 

 

 

PSet_Owner

DINT

 

0.0

Program owner Request ID (non-zero) or Release (zero).

 

 

 

 

 

OSet_CV

REAL

 

0.0

Operator setting of controlled variable (output) (CV engineering units).

 

 

 

 

 

OSet_CVRoCLimInc

REAL

 

0.0

Operator setting of CV Rate of Change limit, increasing (in engineering

 

 

 

 

units/second).

 

 

 

 

 

OSet_CVRoCLimDec

REAL

 

0.0

Operator setting of CV Rate of Change limit, decreasing (in engineering

 

 

 

 

units/second).

 

 

 

 

 

PCmd_Acq

BOOL

Mode.PCmd_Acq

0

When Cfg_PCmdClear is 1:

 

 

 

 

Set PCmd_Acq to 1 to Acquire

PCmd_Rel

 

Mode.PCmd_Rel

 

 

 

Set PCmd_Rel to 1 to Release

 

 

 

 

These parameters reset automatically

 

 

 

 

When Cfg_PCmdClear is 0:

 

 

 

 

Set PCmd_Acq to 1 to Acquire

 

 

 

 

Set PCmd_Acq to 0 to Release

 

 

 

 

PCmd_Rel is not used

 

 

 

 

These parameters do not reset automatically

 

 

 

 

 

PCmd_Lock

BOOL

Mode.PCmd_Lock

0

When Cfg_PCmdClear is 1:

 

 

 

 

Set PCmd_Lock to 1 to Lock

PCmd_Unlock

 

Mode.PCmd_Unlock

 

 

 

Set PCmd_Unlock to 1 to Unlock

 

 

 

 

These parameters reset automatically

 

 

 

 

When Cfg_PCmdClear is 0:

 

 

 

 

Set PCmd_Lock to 1 to Lock

 

 

 

 

Set PCmd_Lock to 0 to Unlock

 

 

 

 

PCmd_Unlock is not used

 

 

 

 

These parameters do not reset automatically

 

 

 

 

 

PCmd_Reset

BOOL

 

0

Set PCmd_Reset to 1 to reset all alarms requiring reset

 

 

 

 

This parameter is always reset automatically

 

 

 

 

 

PCmd_IntlkTripAck

BOOL

IntlkTrip.PCmd_Ack

0

Set PCmd_<Alarm>Ack to 1 to Acknowledge alarm

 

 

 

 

The parameter is reset automatically

PCmd_ActuatorFaultAck

 

ActuatorFault.PCmd_Ack

 

 

 

 

 

 

 

 

 

PCmd_IOFaultAck

 

IOFault.PCmd_Ack

 

 

 

 

 

 

 

PCmd_IntlkTripSuppress

BOOL

IntlkTrip.PCmd_Suppress

0

When Cfg_PCmdClear is 1:

 

 

 

 

Set PCmd_<Alarm>Suppress to 1 to suppress alarm

PCmd_ActuatorFaultSuppress

 

ActuatorFault.PCmd_Suppress

 

 

 

Set PCmd_<Alarm>Unsuppress to 1 to unsuppress alarm

 

 

 

 

PCmd_IOFaultSuppress

 

IOFault.PCmd_Suppress

 

These parameters reset automatically

 

 

 

 

When Cfg_PCmdClear is 0:

PCmd_IntlkTripUnsuppress

 

IntlkTrip.PCmd_Unsuppress

 

 

 

Set PCmd_<Alarm>Suppress to 1 to suppress alarm

 

 

 

 

PCmd_ActuatorFaultUnsuppress

 

ActuatorFault.PCmd_Unsuppress

 

Set PCmd_<Alarm>Suppress to 0 to unsuppress alarm

 

 

 

 

PCmd_<Alarm>Unsuppress is not used

PCmd_IOFaultUnsuppress

 

IOFault.PCmd_Unsuppress

 

 

 

These Parameters do not reset automaticallyS

 

 

 

 

 

PCmd_IntlkTripUnshelve

BOOL

IntlkTrip.PCmd_Unshelve

0

Set PCmd_<Alarm>Unshelve to 1 to Unshelve alarm

 

 

 

 

The parameter is reset automatically

PCmd_ActuatorFaultUnshelve

 

ActuatorFault.PCmd_Unshelve

 

 

 

 

 

 

 

 

 

PCmd_IOFaultUnshelve

 

IOFault.PCmd_Unshelve

 

 

 

 

 

 

 

OCmd_BumpOpen

BOOL

 

0

Operator command to bump valve open (available if feedback bad).

 

 

 

 

 

16

Rockwell Automation Publication SYSLIB-RM034E-EN-P - February 2017

Analog/Pulsed Control Valve (P_ValveC) Chapter 4

Table 7 - P_ValveC Input Parameters

Input Parameter

Data

Alias For

Default

Description

 

Type

 

 

 

 

 

 

 

 

OCmd_BumpClose

BOOL

 

0

Operator command to bump valve closed (available if feedback bad).

 

 

 

 

 

OCmd_Bypass

BOOL

 

0

Operator command to bypass all bypassable interlocks.

 

 

 

 

 

OCmd_Check

BOOL

 

0

Operator command to check (not bypass) all interlocks.

 

 

 

 

 

MCmd_Disable

BOOL

 

0

Maintenance command to disable control valve.

 

 

 

 

 

MCmd_Enable

BOOL

 

0

Maintenance command to enable control valve.

 

 

 

 

 

MCmd_Acq

BOOL

Mode.MCmd_Acq

0

Maintenance command to acquire ownership (Operator/Program/Override

 

 

 

 

to Maintenance)

 

 

 

 

 

MCmd_Rel

BOOL

Mode.MCmd_Rel

0

Maintenance command to release ownership (Maintenance to Operator/

 

 

 

 

Program/Override)

 

 

 

 

 

OCmd_AcqLock

BOOL

Mode.OCmd_AcqLock

0

Operator command to acquire (Program to Operator)/lock ownership.

 

 

 

 

 

OCmd_Unlock

BOOL

Mode.OCmd_UnlockRel

0

Operator command to unlock/release (Operator to Program) ownership.

 

 

 

 

 

OCmd_Reset

BOOL

 

0

Operator command to reset all alarms requiring reset.

 

 

 

 

 

OCmd_ResetAckAll

BOOL

 

0

Operator command to acknowledge and reset all alarms and latched shed

 

 

 

 

conditions.

 

 

 

 

 

Analog/Pulsed Control Valve Output Structure

Output parameters include the following:

Output data elements (Out_) are the primary outputs of the instruction, typically used by hardware output modules; however, they can be used by other application logic.

Value data elements (Val_) are numeric outputs of the instruction for use by the HMI. Values also can be used by other application logic or software packages.

Source and Quality data elements (SrcQ_) are outputs of the instruction used by the HMI to indicate PV source and quality.

Status data elements (Sts_) are bit outputs of the instruction for use by the HMI. Status bits also can be used by other application logic.

Error data elements (Err_) are outputs of the instruction that indicate a particular configuration error. If any Err_ bit is set then the Sts_Err configuration error summary status is set and the Invalid Configuration indicator is displayed on the HMI.

Not Ready data elements (Nrdy_) are bit outputs of the instruction for use by the HMI for displaying the Device Not Ready indicator. Not Ready bits can also be used by other application logic.

Alarm data elements (Alm_) are outputs of the instruction that indicate a particular alarm has occurred.

Acknowledge data elements (Ack_) are outputs of the instruction that indicate the corresponding alarm has been acknowledged.

Rockwell Automation Publication SYSLIB-RM034E-EN-P - February 2017

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