Rockwell Automation TLY User Manual

Installation Instructions

TL-Series Servo Motors

Catalog Numbers TLY-A110, TLY-A120, TLY-A130, TLY-A220, TLY-A230, TLY-A2530, TLY-A2540, TLY-A310

Topic Page

Catalog Number Explanation 3 Before You Begin 4 Installation and Maintenance Guidelin es 4 Install the TL-Series Motor 8 Requirements for Motor Mounting 8 Power Cable Shielding 9 Installing the Motor 10 Dimensions 12 Motor Load Force Ratings 17 Connector Data 19 Remove and Install a Shaft Key 21 Specifications 22 Accessories 23 Additional Resources 24

About This Publication

This publication provides installation instructions for the TL-Series motors categorized with a TLY catalog number.

Use this document if you are responsible for installing these Allen-Bradley motor products. Please read all instructions before installing this motor.

2 TL-Series Servo Motors

Publication TL-IN003A-EN-P — June 2007

Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines fo r the App lica ti on, Ins tal lati on an d Mai nte nanc e of Sol id S tat e Co ntro ls, pub lic atio n SG I-1. 1, avai labl e f rom your local Rockwell Automation sales office or online at http://literature.rockwellautomation.com. It describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and al so because of the wide var i et y of us e s for solid state equipme nt, all persons res pon s ible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Roc kwel l Auto mati on, Inc. be respo nsib le or liab le fo r ind irec t or co nseque nt ial damage s resu lti ng from the use or applicatio n of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING

Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

IMPORTANT

ATTENTION

SHOCK HAZARD

BURN HAZARD

Identifies information that is critical for successful application and understanding of the product.

Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or ec onomic loss. A ttentions help y ou identify a ha zard, avoid a hazard and recognize the consequences.

Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be p resent.

Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

Catalog Number Explanatio n

TL Y

- A 3 10 M - B J 6 2 AA

TL-Series Servo Motors 3

FACTORY DESIGNATED OPTIONS AA = Standard AN = NEMA Mount i ng Fla nge/Shaft BRAKE 2=No Brake 4 = 24V dc Brake CONNECTORS 6 = 1m (39.4 in.) Leads with

Circular Plastic Connectors ENCLOSURE/SHAFT KEY/SHAFT SEAL J = IP65 Housing/Shaft Ke y / No Sh aft Seal K = IP65 Housing/No Shaft Key/No Shaft Seal FEEDBACK B = Absolute Encoder, Battery-backed

Multi-turn H = Incremental Encoder (2000 lines) RATED SPEED M = 4500 rpm P = 5000 rpm T = 6000 rpm MAGNET STACK LENGTH DESIGNATOR FLANGE SIZE Diameter of Mounting Bolt Circle for Metric Motors, or NEMA size 1 = 46 mm or NEMA 17 2 = 70 mm or NEMA 23 25 = 90 mm or NEMA 34 3 = 100 mm VOLTAGE RATING A = 230 V ac TYPE Y = Le ads with Circular Connector SERIES DESIGNATOR TL = Low Inertia

Publication TL-IN003A-EN-P — June 2007

4 TL-Series Servo Motors

Publication TL-IN003A-EN-P — June 2007

Before You Begin

Before unpacking the product, inspect the shipping carton for damage. If damage is visible, immediately contact the shipper and request assistance. Otherwise, proceed with unpacking.

Remove the motor carefully from its shipping container, and visually inspect the motor for any damage. Carefully examine the motor frame, front output shaft, and mounting pilot for any defects.

Keep the original packing material in case you need to return the product for repair or transport it to another location. Use both the inner and outer packing cartons to verify adequate protection for a

unit returned for service.

ATTENTION

Do not attempt to open and modify the motor. Modifications that can be performed in the field are described in this manual, ot her changes should not be attempted.

Only a qualified Allen-Br adl ey employee can service this type of motor. Failure to observe these safety procedures could result in personal injury or damage to

equipment.

Installation and Maintenance Guidelines

This section advises you on how to install your product so it provides safe and reliable service.

T o Prolong Motor Life

Thoughtful design and proper maintenance can increase the life of a servo motor.

• Always install the motor with the cable entry point(s) positioned underneath the motor housing, and provide a drip loop in each cable. A drip loop is a downward bend in the cable that lets water gather and drip off the cable rather than continue to flow along the cable. These two installation practices greatly reduce the potential for moisture related problems.

Recommended Connector Orientation with Drip Loop

Motor is position ed so ca ble enters from above, and cable lacks drip loop.

• Avoid installing the motor with the shaft pointing upward. This orientation increases the risk of contaminant ingress.

• Avoid spraying liquids under pressure directly on the junction of the motor shaft, housing, and connectors, as well as the enclosure joints. Fluids under pressure can be forced around worn seals, and contaminate the motor bearings. Bearing contamination will significantly shorten the life of a servo motor.

Cable enter s beneath the motor, and drip loop is formed.

TL-Series Servo Motors 5

• If design requirements permit, provide shields that protect the motor housing, shaft, seals and their junctions from product conta mination, caustic agent s, and high pressure fluids.

• Replace the optional shaft seal at or before its expected twelve-month lifetime elapses. Refer to Remove and Install a Shaft Key on page 21 for more information on sha ft seals.

• Inspect the motor and seals for damage or wear on a regular basis. If damage or adverse wear is suspected, replace the item.

• If desired, the motor front flang e may be sealed to the driven equipment by a bead of RTV around the periphery of the motor to equipment joint. Use of a gasket or RTV on the mating surfaces may cause misalignment of the shaft and result in damage to the motor and driven equipment.

• Brakes on these servo motors are holding brakes. The brakes are spring-set, and release when voltage is applied to the brake coil. A power source, either external or internal to the servo drive, is required to disengage the brake. The power source may be applied by the machine controller.

If system main power fails, holding brakes can withstand occasion al use as stopping brakes. However, this is potentially damaging to the system, increases brake wear, and reduces brake life.

IMPORTANT

Holding brakes are not designed to stop rotation of the motor shaft, nor are they intended to be used as a safety device. They are designed to hold a motor shaft at 0 rpm for up to the rated brake holding torque.

Follow these steps to prevent shaft rotat ion.

1. Command the servo drive to 0 rpm.

2. Verify the motor is at 0 rpm.

3. Engage the brake.

4. Disable the drive. Disabling the drive removes the pot ent ial for brake wear caused by a badly

tuned servo system oscillating the shaf t .

Publication TL-IN003A-EN-P — June 2007

6 TL-Series Servo Motors

Publication TL-IN003A-EN-P — June 2007

Mechanical Connections

Mechanical connections to the motor shaft, such as couplings and pulleys, require a torsionally rigid coupling or a reinforced timing belt. The high dynamic performance of servo motors can cause couplings, pulleys, or belts to loosen or slip over time. A loose or slipping connection will cause system instability and may damage the motor shaft. All connections between the machine and the motor shaft must be rigid to achieve acceptable system response. Periodically inspect connections to verify their rigidity.

When mounting couplings or pulleys to the shaft, verify that the connections are properly aligned and that axial and radial loads are within the specifications of the motor.

Refer to Motor Load Force Ratings on page 17 for guidelines on how to achieve 20,000 hours of motor bearing life.

ATTENTION

Do not strike the shaft, key, couplings, or pulleys with tools dur ing installation or removal.

Damage may occur to the motor bearings and the feedback device if sharp impact to the shaft is applied during installation of couplings and pulleys, or a shaft key. Damage to the feedback device also may result by applying leverage from the faceplate to remove devices mounted on the motor shaft.

Apply a constant pressure, with a wheel puller for example, to the user end of the shaft to remove a friction fit or a stuck device.

Failure to observe these safety procedur es could result in damage to the motor and its components.

A shaft key provides a rigid mechanical connection with the pot ential for self-alignment, but the key must be properly installed in the keyway. Refer to these sections for additional information:

• Dimensions on page 12 for dimensional information about the key and shaft keyway.

• Remove and Install a Shaft Key on page 21 for recommendations on how to remove and

install a shaft key.

TL-Series Servo Motors 7

Interconnect Cables

Knowledgeable cable routing improves system electromagnetic compatibility (EMC). Refer to Shielding of Brake Wires Within the Power Cable on page 9 for cable shield grounding at the servo drive.

Follow these steps to install the cables.

1. Keep wire lengths as short as physically possible.

2. Route signal cables away from motor and power wiring. Typical signal cables transmit

encoder, serial, or analo g data at low vo lt ages.

3. Separate cables by 0.3 m (1 ft) minimum for every 9 m (30 ft) of parallel run.

4. Ground both ends of the cable shield and twist the signal wire pairs to prevent

electromagnetic interference (EMI) from other equipment.

ATTENTION

High voltage can be present on the shields of a power cable, if the shields are not grounded.

Verify there is a connection to ground for all shields in the power cable. Failure to observe these safety procedures could result in per s onal injury or

damage to equipment.

Electrical Noise

ElectroMagnetic Interference (EMI), commonly called noise, adversely impacts motor performance by inducing stray signals. Effective techniques to counter EMI include filtering the ac power, shielding and separating signal carrying lines, and practicing good grounding techniques. Effective ac power filtering can be achieved by using isolated ac power transformers or prop erly installed ac line filters.

To reduce EMI follow these guidelines:

• Physically separate signal lines from mo t or cabling and power wiring. Do not route signal wires with motor and power wires, and do not route signal wires over the vent openings of servo drives or other electrical power sources.

• Ground all equipment by using a single-point parallel ground system that employs ground bus bars or large straps. If necessary, use additional electrical noise reduction techniques to reduce EMI in noisy environments.

Publication TL-IN003A-EN-P — June 2007

8 TL-Series Servo Motors

Publication TL-IN003A-EN-P — June 2007

Shaft Seals

You may install the optional shaft seal to protect the front bearing from fluids or fine dust that could contaminate the motor bearing and reduce its lifetime. The IP rating for the motor depends on the usage of shaft seal s.

Refer to these sections for additional information:

• Shaft Seal Kits on page 23 lists catalog numbers of seal kits available for your motor.

• Specifications on page 22 briefly describes IP ratings.

Install the TL-Series Motor

Before installing the motor, review and become familiar with the following instructions:

• Requirements for Motor Mounting

• Power Cable Shielding

• Installing the Motor

• Dimensions

• Motor Load Force Ratings

• Connector Data

Requirements for Motor Mounting

All TL-Series motors include a mounting pilot for aligning the motor on a machine. Preferred fasteners are stainless steel. The installation must comply with all local regulations and use of equipment and installation practices that promote electromagnetic compatibility and safety.

ATTENTION

Unmounted motors, disconnected mechanical couplings, loose shaft keys, and disconnected cables are dangerous if power is applied.

Disassembled equipment should be app ropriately identified (t agged-out) and have access to electrical power restricted (locked-out).

Before applying power to the motor, remove the shaft key and other mechanical couplings that could be thrown from the shaft.

Failure to observe these safety procedures could result in per s onal injury.

TL-Series Servo Motors 9

Power Cable Shielding

Power cables must be shielded, and the cable shield must connect to a ground.

ATTENTION

Verify the separate brake wire shield connects to the overall chassis ground by looping back this brake wire pair as shown in the figure Shielding of Brake Wires Within the Power Cable.

High voltage can be present on the shields of a power cable, if the shields are not grounded.

Verify there is a connection to ground for all shields in the power cable. Failure to observe these safety procedures could result in personal injury or damage to

equipment.

Shielding of Brake Wires Within the Power Cable

Factory supplied

Power cable conta i ns br ak e wi r es wi t h separate ground shield.

}

Cable insulation is removed to expose

Field Modified

overall power cable shield.

Loop brake wires and signal shielding to contact the overall po wer cable shield.

Connect shields to power cabl e ground clamp on drive Clamp should c ontact both (overall and brak e) cable shield s.

Publication TL-IN003A-EN-P — June 2007

10 TL-Series Serv o Motors

Publication TL-IN003A-EN-P — June 2007

Installing the M o to r

Follow these procedures and recommendations to install a TL-Series motor.

ATTENTION

Servo motors are not for direct connection to an ac power line. Servo motors are designed for connection to a servo drive that control s the application

of ac power. Failure to observe these safety proce dur es could result in damage to the motor and

equipment.

ATTENTION

Do not strike the shaft, couplings, or pulleys with tools during installation or removal. Damage may occur to the motor bearings and the feedback device if sharp impact to the

shaft is applied during installation of couplings and pulleys. Failure to observe these safety procedur es could result in damage to the motor and its

components.

1. Allow sufficient clearances in the area of the motor for it to stay within its specified operating

temperature range.

• Obtain the specified motor thermal rating by mounting the motor on a surface with heat dissipation equivalent to an aluminum heatsink of the following dimensions.

Motor Frame Size Heatsink Dimensio ns (H x W x D) Approx.

millimeters (inches) TLY-A1xx 203.0 x 203.0 x 6.4 (8 x 8 x 0.25) TLY-A2xx 254.0 x 254.0 x 6.4 (10 x 10 x 0.25) TLY-A25xx, TLY-3xx 305.0 x 305.0 x 12.7 (12 x 12 x 0.5)

(1)

Ambient temperature of the specified heatsink is 40 °C (104 °F).

(1)

• Refer to Specifications on page 22 for the operating range.

• Do not install the motor in an area with restricted airflow , and keep other heat producing

devices away from the motor.

TL-Series Servo Motors 11

ATTENTION

Outer surfaces of the motor can reach high temperatures, 110 °C (230 °F) during motor operation.

Take precautions to prevent accidental contact with hot surfaces. Locate the motor and route cable connections to avoid contact with hot surfaces.

Failure to observe these safety procedures could result in personal injury or damage to equipment.

2. Position the motor with the cable connections beneath the motor.

Refer to Recommended Connector Orientation with Drip Loop on page 4 for a visual reference of correct motor and cab le positioning.

3. Properly mount and align the motor.

• Refer to Dimensions on page 12 to properly locate and size motor mounts.

• Do not exceed the Motor Load Force Ratings on page 17. The tables list the radial and

axial shaft load limitations of your motor.

4. Connect the feedback, and the combined power and brake cables after the motor is mounted.

ATTENTION

Mount the motor so exposure to dust and liquids is mi nimized for both the motor and its cable connections, and restrain cables to prevent uneven tension or flexing at the connectors.

ATTENTION

Short circuits in the feedback, power, or brake circuits may result from exposure of the unsealed motor cable connectors to dust or liquids, or by uneven forces at the connector housing.

Failure to observe these safety procedures could result in personal injury or damage to the motor and equipment.

Servo drive power must be turned off before connecting or disconnecting the cables to the motor, and if a cable is left disconnected at the motor end.

Arcing or unexpected motion could occur if the feedback, power or brake cables are connected or disconnected while power is applied to the servo drive.

Failure to observe these safety procedures could result in personal injury or damage to the motor and equipment.

Publication TL-IN003A-EN-P — June 2007

12 TL-Series Serv o Motors

Publication TL-IN003A-EN-P — June 2007

Dimensions

Dimensions are supplied for non-brake motors. Footnotes provide additional dimensions for brake motors, and tolerances for common dimensions. All dimensions are approximate.

References for Motor Dimensions

Mounting pattern has two holes for A110 through A130 (shown). All others have four holes.

L-LB

Key (supplied) for motors with key slot.

S dia. holes on

M dia. bolt circle.

P N

Motor Dimensions for Metric Frame

Mounting pattern has two threaded hol es for A120 and A130 (shown). All others have four holes.

Motor Dimensions for NEMA Mount

CAB

L-LB

S dia. holes on M dia. bolt circle.

P N

Key supplied with TLY-A2xx and TLY-A25xx

CAB

(NEMA 23 and 34) only. TLY-A120 or TLY-A130 (NEMA 17) is not available with key slot.

Metric Frame Dimensions, Approx.

TL-Series Servo Motors 13

Motor

Series

TLY

-A

110

130

220

230

2530

2540

310

Metric motor frames are designed to metric dimensions. Inch dimensions are a mathematical conversion.

mm (in.)

31.1

(1.22)

43.0

(1.69)

53.0

(2.09)

56.0

(2.20)

mm (in.)

21.0

(0.83)

27.6

(1.09)

D 1

mm (in.)

8.0

(0.315)

12.0

(0.4724)

16.0

(0.6299)

mm (in.)

51.1

(2.01)

73.0

(2.87)

93.0

(3.66)

99.0

(3.90)

L 2

mm (in.)

78.5

(3.09)

84.5

(3.33)

98.5

(3.88)

106.1 (4.18)

128.1 (5.04)

134.7 (5.30)

143.7 (5.66)

179.2 (7.06)

L-LB

mm (in.)

25.0

(0.984)

30.0

(1.181)

35.0

(1.378)

mm (in.)

(0.20)

(0.24)

(0.32)

5.0

6.0

8.0

LB 2

mm (in.)

53.5

(2.11)

59.5

(2.34)

73.5

(2.89)

76.1

(3.00)

98.1

(3.86)

99.7

(3.93)

108.7 (4.28)

144.2 (5.68)

LE 2

mm (in.)

39.1

(1.54)

42.8

(1.69)

43.8

(1.72)

57.1

(2.25)

mm (in.)

46.0

(1.811) 120

70.0

(2.76)

90.0

(3.54)

100.0 (3.94)

1 Tolerance f or this dimension is : TL Y-A1xx -0.009 mm (-0.0004 in.); TLY-A2xx -0.011 mm (-0.0004 in.); TLY-A25xx -0.011 mm (-0.0004 in.);

TLY-A310 -0.011 mm (-0.0004 in.).

2 TLY-A110, TLY-A120, or TLY-A130 motor with brake, add 35.6 mm (1.40 in.) to L, LB, and LE.

TLY-A220 and TLY-A230 motor with brake, add 34.6 mm (1.36 in.) to L, LB, and LE.

TLY-A2530, or TLY-A2540 motor with brake, add 36.6 mm (1.44 in.) to L, LB, and LE.

TLY-310 motor with brake, add 23.0 mm (0.90 in.) to L, LB, and LE.

3 Tolerance for this dimension is: ±1.0 mm (±0.039 in.).

Publication TL-IN003A-EN-P — June 2007

14 TL-Series Serv o Motors

Publication TL-IN003A-EN-P — June 2007

Metric Frame Dimensions, Approx. (cont.)

Motor

Series

TLY-A

mm (in.)

S 5

CAB 6

G 7

F 8

(in.)

110

30.0

20.0

120

(1.1811)

(0.79)

40.0

(1.57)

4.5

(0.177)

2.5

(0.10)

4.5

(0.18)

6.2

(0.244)

3.0

(0.118)

130

220

50.0

(1.9685)

27.0

(1.06)

60.0

(2.36)

5.5

(0.217)

1000 (39.4)

9.5

(0.374)

4.0

(0.157)

230

3.0

7.0

2530

2540

310

Metric motor frames are designed to metric dimensions. Inch dimensions are a mathematical conversion.

70.0

(2.7556)

80.0

(3.15)

34.0

(1.34)

80.0

(3.15)

(0.260)

86.0

(3.39)

6.6

(0.12)

(0.28)

13.0

(0.512)

5.0

(0.197)

Key

mm (in.)

3 x 3 x 15

(0.118 x 0.118 x

0.59)

4 x 4 x 15

(0.158 x 0.158 x

0.59)

5 x 5 x 20

(0.197 x 0.197 x

0.79)

4 Tolerance for this dimension is: TLY-A1xx -0.021 mm (-0.0008 in.); TLY-A2xx -0.025 mm (-0.001 in.); TLY-A25xx -0.03 mm (-0.0012 in.);

TLY-A310 -0.03 mm (-0.0012 in.).

5 TLY-A1xx has two mounting holes, TLY-A2xx…TLY-A310 have four mounting holes.

Mounting holes are S diameter on M diameter bolt circle. 6 Tolerance for cable length is ±50.0 mm (±1.97 in.). Minimum bend radius is 15.00 mm (0.59 in.). 7 Tolerance for this dimension is: -0.20 mm (-0.008 in.).

8 Tolerance for this dimension is: TLY-A1xx -0.006…-0.031 mm (-0.0002…-0.0012 in.); TLY-A2xx, TLY-A25xx and TLY-A3xx

-0.012…-0.042 mm (-0.0005…-0.0017 in.).

9 X-Y tolerance for this dimension is: TLY-A1xx -0.025 mm (-0.001 in.); TLY-A2xx, TLY-A25xx and TLY-A3xx -0.03 mm (-0.0012 in.). Lengt h

is untoleranced.

NEMA Mount Dimensions, Approx.

TL-Series Servo Motors 15

Motor

Series

TLY-A

mm (in.)

D 1

L 2

L-LB

(in.)

mm (in.)

91.5

120

130

—

31.10 (1.22)

21.0

(0.83)

6.35

(0.25)

52.0

(2.05)

(3.603)

105.5

(4.153)

27.0

(1.063)

137.9

220

230

(2.36)

43.0

(1.69)

12.70 (0.50)

27.6

(1.09)

2530

—

53.0

(2.09)

15.875 (0.625)

2540

NEMA motor fl an ges and shafts are designed to inc h dimensions. Other frame area s are designed to metric dimensions. Conversions are mathematically calculated.

1 Tolerance for this dimension is: TLY-A1xx -0.009 (-0.0004); TLY-A2xx -0.011 (-0.0004); TLY-A25xx -0.011 (-0.0004).

2 TLY-A120, or TLY-A130 motor with brake, add 35.6 mm (1.40 in.) to L, LB, and LE.

73.0

(2.87)

96.0

(3.78)

(5.43)

159.9 (6.30)

149.2

(5.872)

158.2

(6.205)

38.1

(1.50)

44.5

(1.752)

LB 2

(in.)

mm (in.)

64.5

5.0

(0.20)

(2.54)

78.5

39.1

(1.54)

43.8

(1.725)

(3.09)

99.8

(3.93)

6.0

(0.24)

121.8

43.3

(1.70)

66.7

(2.625)

(4.80)

104.7 (4.12)

8.0

(0.32)

113.7

43.8

(1.72)

98.4

(3.875)

(4.48)

TLY-A220, or TLY-A230 motor with brake, add 34.6 mm (1.36 in.) to L, LB, and LE.

TLY-A2530, or TLY-A2540 motor with brake, add 36.6 mm (1.44 in.) to L, LB, and LE. 3 Tolerance for this dimension is: ±1.0 mm (±0.039 in.).

Publication TL-IN003A-EN-P — June 2007

16 TL-Series Serv o Motors

Publication TL-IN003A-EN-P — June 2007

NEMA Mount Dimensions, Approx. (cont.)

Motor

Series

TLY-A

120

mm (in.)

22.0

(0.8661)

mm (in.)

—

mm (in.)

42.0

(1.65)

mm (in.)

8-32

Thread

mm (in.)

2.0

(0.08)

mm (in.)

—

CAB

mm (in.)

1000

(39.4)

mm (in.)

Key 9

mm (in.)

— — —

130

220

38.1

(1.50)

—

56.4

(2.22)

5.5

(0.217)

1.5

(0.06)

—

1000

(39.4)

10.92 (0.43)

3.175

(0.125)

(0.125 x 0.125

x 0.9375)

230

2530

73.02

(2.875)

—

86.0

(3.39)

5.5

( 0.217)

1.6

(0.06)

—

1000

(39.4)

13.13

(0.517)

4.763

(0.1875)

(0.187 x 0.187

x 1.156)

2540

NEMA motor flanges and shafts are designed to inch dimensions. Other frame areas are designed to metric dimensions. Conversions are mathematically calculated.

4 Tolerance for this dimension is: TLY-A1xx -0.021 mm (-0.0008 in.); TLY-A2xx -0.025 mm (-0.001 in.); TLY-A25xx -0.03 mm (-0.0012 in.).

5TLY-A1xx has two threaded holes, TLY-A2xx and TLY-A25xx have four mounting holes.

9 X-Y tolerance for this dimension is: TLY -0.051 mm (-0.002 in.). Length is untoleranced.

TL-Series Servo Motors 17

Motor Load Force Ratings

Motors are capable of operating with a sustained shaft load. The radial and axial load force location, and maximum values are provided.

Load Forces on the Shaft

Radial load forc e is ap plied at the mid point of the sh aft ext ension .

Axial load force is applied at the center of the shaft diameter.

The following tables represent 20,000- hour L10 bearing fatigue life at various loads and speeds. The 20,000-hour life does not account for application-specific life reduction that can occur due to bearing grease contaminati on from external sources.

Loads are measured in pound s. Kilograms are a mathematical conversion.

Radial Load Force Ratings

Motor 1000 rpm 2000 rpm 3000 rpm 4500 rpm 5000 rpm

kg (lb) kg (lb) kg (lb) kg (lb) kg (lb) TLY-A110 11 (24) 9 (19) 7 (16) – – 6 (14) TLY-A120 12 (26) 10 (21) 8 (18) – – 7 (15) TLY-A130 13 (29) 10 (23) 9 (20) – – 8 (17) TLY-A220 27 (60) 22 (48) 19 (42) – – 16 (35) TLY-A230 31 (68) 24 (54) 21 (47) – – 18 (40) TLY-A2530 48 (106) 38 (84) 34 (74) – – 28 (62) TLY-A2540 50 (110) 39 (87) 34 (76) – – 29 (64) TLY-A310 80 (177) 64 (140) 56 (123) 47 (103) – –

Publication TL-IN003A-EN-P — June 2007

18 TL-Series Serv o Motors

Publication TL-IN003A-EN-P — June 2007

Axial Load Force Ratings (maximum radial load)

Motor 1000 rpm 2000 rpm 3000 rpm 4500 rpm 5000 rpm

kg (lb) kg (lb) kg (lb) kg (lb) kg (lb)

TLY-A110 8(18) 6(14) 5(10) ––4(9) TLY-A120 9(20) 7(16) 5(12) ––5(10) TLY-A130 10 (22) 8 (17) 6 (13) – – 5 (11) TLY-A220 15 (32) 11 (24) 9 (20) – – 7 (16) TLY-A230 15 (34) 12 (26) 10 (21) – – 8 (17) TLY-A2530 18 (39) 13 (29) 11 (24) – – 9 (19) TLY-A2540 18 (39) 13 (29) 11 (25) – – 9 (20) TLY-A310 24 (54) 18 (4 0) 15 (34) 12 (27) – –

Axial Load Force Ratings (zero radial load)

Motor 1000 rpm 2000 rpm 3000 rpm 4500 rpm 5000 rpm

kg (lb) kg (lb) kg (lb) kg (lb) kg (lb)

TLY-A110 12 (26) 9 (20) 7 (16) – – 6 (13) TLY-A120 12 (26) 9 (20) 7 (16) – – 6 (13) TLY-A130 12 (26) 9 (20) 7 (16) – – 6 (13) TLY-A220 19 (41) 14 (30) 11 (25) – – 9 (20) TLY-A230 19 (41) 14 (30) 11 (25) – – 9 (20) TLY-A2530 23 (50) 17 (37) 14 (31) – – 11 (25) TLY-A2540 23 (50) 17 (37) 14 (31) – – 11 (25) TLY-A310 29 (65) 22 (4 8) 19 (41) 15 (32) – –

TL-Series Servo Motors 19

Connector Data

These tables provide signal descriptions for servo motors with TLY catalog numbers.

Absolute Encoder Connector Pinouts Incremental Encoder Feedback Connections Feedback Connector Feedback Connections

Pin Signal Tyco AMP 206152-1 Pin Signal 1…5 Reserved — 1…8 Reserved — 6 BAT+ Brown 9 AM+ Green 7…12 Reserved — 10 AM- Green/blk 13 DATA+ Blue 11 BM+ Blue 14 DATA- Blue/black 12 BM- Blue/blk 15…21 Reserved — 13 IM+ Yellow 22 EPWR 5V Red 14 IM- Yellow/blk 23 ECOM & BAT- Black 15 S1+ Grey/blk 24 SHIELD Drain wire 16 S1- Grey 25…28 Reserved — 17 S2+ Brown/blk

Power and Brake Connections Power and Brake Connector Power and Brake Connections Pin Signal Tyco AMP 206705-2 Pin Signal 1 U phase Red 1 U phase Red 2 V phase White 2 V phase Black 3 W phase Black 3 W phase White 4 Reserved — 4 Reserved — 5 Ground Yellow/grn &

drain wires 6 Reserved — 6 Reserved — 7 MBRK+ Yellow 7 MBRK+ Yellow

8 Reserved — 8 Reserved — 9 MBRK- Blue 9 MBRK- Blue

1 4

9 15 21 26

1 4 7

8 14 20 25 28

18 S2- Brown 19 S3+ White/blk 20 S3- White 21 Reserved — 22 EPWR 5V Red 23 ECOM Black 24 SHIELD Drain wire 25…28 Reserved —

3 6 9

5 Ground Yellow/grn &

drain wires

ATTENTION Be sure that cables are installed and restrained to prevent uneven tension or flexing at

the cable connectors. Excessive and uneven force at the cable connector may result in damage to the housing and contacts as the cable f lexes. Failure to observe these safety procedures could result in damage to th e motor and its components.

Publication TL-IN003A-EN-P — June 2007

20 TL-Series Serv o Motors

Publication TL-IN003A-EN-P — June 2007

Connector Type Feedback - 28 Position Power - 9 Position Motor Connectors

Connector housing 206152-1 206705-2 Connector backshell 206070-8 206966-7 Signal and powe r c ontact pins

Reel Loose

Ground contact pi ns Reel

Loose

Brake contact pins Reel

Loose

(3)

Compatible Connectors for Mating Cables

Connector housing 205839-3 206708-1 Connector backshell 206070-8 206966-7 Contact sockets

Reel

Loose

Tools for Motor Connectors or Compatible Connectors

Hand crimp tool 91503-1 58495-1 Contact tool

Extraction and insertion - feedback Extraction - power and brake Extraction - ground Insertion - power, brake, and ground

(1)

(2)

1658540-4 1658540-5

(5) (5)

—

A110…A130

(7)

66102-9 66103-4

(7)

A220…A310 66098-9 66099-4

164161-4 164164-2

—

66106-8 66107-4

1658538-2 66505-9

91285-1

(6)

66100-9 66101-4

(8) (8)

305183

(4)

725840-1 91002-1

(8) (8)

Tyco AMP specifies wire sizing in AWG, mm2 is a conversion from AWG in the footnotes.

(1)

For U, V, and W power phases in the power connector.

(2)

For motor frame ground in the power connector.

(3)

For motor brake in the power connector.

(4)

Use of the contact insertion tool is optional, as contacts are readily pushed by hand into the connector housing. After contacts are inserted into the connector housing, gently pull backward on each wire to be sure that contacts are fully seated and latched into position.

(5)

Wire range is 0.08…0.2 mm2 (28…24 AWG).

(6)

Contacts and wire gauge used in Rockwell cables may vary by cable conductor. For reference only, the wire range of these contacts is 0.08…0.2 mm

(7)

Wire range is 0.2…0.6 mm2 (24…20 AWG).

(8)

Wire range is 0.8…1.4 mm2 (18…16 AWG).

(28…24 AWG).

TL-Series Servo Motors 21

Remove and Install a Shaft Key

Shaft keys are constructed of carbon steel. Keys for metric mount motors are toleranced for interference fit (slightly larger than the opening) to be sure of a secure and rigid fit with the mating connection. Keys for NEMA mount motors are toleranced for a slightly loose (slip) fit.

ATTENTION

To remove a shaft key, perform one of the following acti ons.

• Lift the key by grasping it with a plier or similar tool.

• Lever the key with a flat-blade screwdriver inserted between the key and the slot.

To install a shaft key, follow these steps.

1. Verify that the replacement key matches the keyway in the shaft and the mating mechanical

connection (for example, a coupling or pulley) before proceeding.

2. Align the front of the key with the front of the motor shaft. This prevents the radiused

end-of-cut at the motor end of the keyway from interfering with correct seating of the key.

Do not strike the shaft, key, couplings, or pulle ys wit h t ools during installation or removal.

Damage may occur to the motor bearings and the feedback device if sharp impact to the shaft is applied during installation of couplings and pul leys, or a shaft key. Damage to the feedback device also may result by applying leverage from the faceplate to remove devices mounted on t he mot or shaf t .

Apply a constant pressure, wit h a wheel puller, to the user end of the shaft to remove from the motor shaft any friction fit or stuck device.

Failure to observe these safety procedures could result in da mage t o th e mot or and its components.

3. Support the underside of the shaft diam eter with a fixture, and use a controlled press device

to apply a constant force across the top surface to press the key into the shaft.

IMPORTANT

Check the motor shaft and surrounding surfaces. Remove any nicks, burrs, or surface damage. Significant grooving or damage will require service by Rockwell Automation to provide appropriate seal performance.

Publication TL-IN003A-EN-P — June 2007

22 TL-Series Serv o Motors

Publication TL-IN003A-EN-P — June 2007

Key Alignment and Shaft Support

Key aligns to front of shaft. Shaft

Mill cut rounds end of keyway.

Support for Shaft an d Mo tor

For clarity, shaft is rotated 90° clockwise between the drawings.

Specifications

The exterior surfaces of servo motors with TLY catalog numbers are made from the following materials. Always store a motor in a clean and dry location within these environmenta l conditions.

Surface Material

Shaft carbon steel Shaft key carbon steel Housing of TLY-A1xx, T LY-A2 xx, and TLY-A25xx. aluminum and potting compound Housing of TLY-A3xx aluminum

Requirement

Temperature, operating 0 … 40 °C (32 … 104 °F) Temperature, storage -10 … 85 °C (14 … 185 °F) Relative humidity 20% … 85% non-condensing Atmosphere non-corrosive Motor with optional shaft seal Motor without a shaft seal, and

mounted in this direction. shaft down shaft horizontal shaft up

Cable connectors IP30 protected from objects greater than 2.5 mm (0.1 in.) in

(1)

An optional shaft seal kit is required to provide the IP65 rating (excludes lower rating for cable connectors). See Additional Resources on page 24 for Shaft Seal Installation Instructions.

(2)

IP rating descriptions are for reference only. Refer to the international standards for more complete rating descriptions.

(1)

IP65 dust tight, water jets

IP53 IP51 IP50

Description

dust protected, spraying water dust protected, vertically falling water dust protected, no special moisture protection

diameter, no special moisture protection

(2)

TL-Series Servo Motors 23

Accessories

Accessories available from the factory include the following items.

Motor Cables

Factory manufactured feedback and power cables are available in standard cabl e lengths. Transition cables are available to allow connection of ser vo motors wit h TLY catalog numbers to existing N-Series power, feedback, and brake cables. Factory cables provide proper shield termination, which reduces the potential for EMI.

For a complete listing of available cables refer to your drive’s installation manual, contact your nearest Rockwell Automation sales office, or access the information from the website references in Additional Resources on page 24.

Connector Kits

Each connector kit includes the appropriate connector housing, pins, and backshell.

Connector Kit Catalog Number Connector Kit Catalog Number

Feedback Connector 2090-KFBM6-00AA Power Connector 2090-KPBM6-16AA

Shaft Seal K its

Catalog numbers and dimensions for shaft seals are shown below.

Motor

TLY-A110, TLY-A120, TLY-A130 TL-SSN-1 8.9 (0.35) 16 (0.71) 3 (0.12) TLY-A220, TLY-A230 TL-SSN-2 14.0 (0.55) 24 (0.95) 5 (0.20) TLY-A2530, TLY-A2540, TLY-A310 TL-SSN-3 19.8 (0.78) 30 (1.18) 5 (0.20)

(1)

Shaft seals require a lubricant to reduce wear. Lubricant is provided with kit.

Catalog Number

Inside Diameter Outside Diameter Width

(1)

mm (in.) mm (in.) mm (in.)

Transition Cables

Transition cables interface between N-Series motor cables and the cables on servo motors with TLY catalog numbers with incremental encoders. The cables are 500 mm (20.0 in.)in leng th.

Feedback Cable Catalog Number

2090-CFBM6CN-04AA 2090-CPBM6CN-16AA 2090-CPWM6CN-16AA

Power and Brake Cable Catalog Number

Power Only Cable Catalog Number

Publication TL-IN003A-EN-P — June 2007

Transition Plates

Transition mounting plates allow a TL-Series NEMA motor to physically replace an N-Series motor.

Catalog Number Descriptio n Compatible Motors

N-Series TL-Series NEMA

TL-TRPLAT-17-23 TL Transition Plate, NEMA 17 to 23 N-23xx TLY-A1xxx-xxxxN TL-TRPLAT-23-34 TL Transition Plate, NEMA 23 to 34 N-34xx TLY-A2xxx-xxxxN TL-TRPLAT-34-42 TL Transition Plate, NEMA 34 to 42 N-42xx TLY-A25xxx-xxxxN Transition plates are not available for the N-56xx motors.

Additional Resources

For additional information about motors and compatible Rockwell Automation drives, refer to these publications.

For Read this document Pub li cat ion Number

Connecting to a drive. Kinetix 2000 User Manual

Mounting TL-Series moto r transition plates

Installing a shaft seal Shaft Seal Installation Instructions 2090-IN012 Information about Kinetix products Kinetix Motion Control Selection Guide GMC-SG001 A glossary of industrial automation terms

and abbreviations

Kinetix 6000 User Manual Ultra3000 Installation Manual Ultra3000 Integration Manual

TL-Series Installation Instructions TL-IN002

Allen-Bradley Industrial Automation Glossary

2093-UM001 2094-UM001 2098-IN003 2098-IN005

AG-7.1

You can view or download publications at http://literature.rockwellautomation.com

. To order paper copies of technical documentation, conta ct your local Rockwell Automation distributor or sales representative.

Publication TL-IN003A-EN-P - June 2007 PN-13218

Rockwell Automation TLY User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

About This Publication

Catalog Number Explanatio n

Before You Begin

Installation and Maintenance Guidelines

Install the TL-Series Motor

Requirements for Motor Mounting

Power Cable Shielding

Installing the M o to r

Dimensions

Motor Load Force Ratings

Connector Data

Remove and Install a Shaft Key

Specifications

Accessories

Motor Cables

Connector Kits

Shaft Seal K its

Transition Cables

Transition Plates

Additional Resources