Rockwell Automation TLAR Electric Cylinders Replacement User Manual

Installation Instructions

MP-Series and TL-Series Electric Cylinders Replacement Parts

Catalog Numbers MPAR-NA3210C, MPAR-NA323C, MPAR-NA4012C, MPAR-NA405C,
MPAR-NA6310C, MPAR-NA6320C

MPAR-NP3210B, MPAR-NP323B, MPAR-NP4012B, MPAR-NP405B, MPAR-NP6310B,
MPAR-NP6320B

TLY-A1xxx-B-X19x, TLY-A2xxx-B-X19x, TLY-A3xxx-B-Xxxx
MPL-x1520F-V-X20x, MPL-x1530F-V-X20x, MPL-x220F-V-X2xx, MPL-x330F-M-X21x,

MPL-x420F-M-X21x
MPAR-X1xxxB, MPAR-X1xxxE, MPAR-X2xxxC, MPAR-X2xxxF, MPAR-X3xxxE, MPAR-X3xxxH

Topi c Pag e

About the MP-Series and TL-Series Electric Cylinder Replacement Parts 1

Important User Information 2

Catalog Number Explanation 3

Before You Begin 6

Replace Inline-mount Electric Cylinder Motor 6

Replace Inline-mount Electric Cylinder Coupling or Actuator Cylinder 7

Replace a Parallel-mount Electric Cylinder Motor or Belt 12

Additional Resources 17

About the MP-Series and TL-Series Electric Cylinder Replacement Parts

Electric cylinders have three replaceable parts; the motor, actuator cylinder, and the transmission
component. For inline-mount electric cylinders, the transmission component is the coupler and
for parallel-mount electric cylinder, it is a belt. Instructions in this manual cover the replacement
of these components.

2 MP-Series and TL-Series Electric Cylinders Replacement Parts

Important User Information

Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for
the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1
Automation sales office or online at http://www.rockwellautomation.com/literature/
between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide
variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each
intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or
application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibil ity or liability for
actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software
described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is
prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNIN G: Identifies information about practices or circumstances that can cause an explosion in a hazardous
environment, which may lead to personal injury or death, property damage, or economic loss.

available from your local Rockwell

) describes some important differences

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death,
property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard and recognize the
consequences.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, drive or motor, to alert people that
dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, drive or motor, to alert people that
surfaces may reach dangerous temperatures.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

Rockwell Automation Publication MPAR-IN002B-EN-P - September 2012

MP-Series and TL-Series Electric Cylinders Replacement Parts 3

Catalog Number Explanation

Replacement Couplings

Electric Cylinder with Inline

Replacement Coupling
Cat. No.

MPAR-NA3210C

MPAR-NA323C 3.0 (0.118) MPAR-x1xxxB-xxA

MPAR-NA4012C

MPAR-NA405C 5.0 (0.197) MPAR-x2xxxC-xxA

MPAR-NA6310C

MPAR-NA6320C 20.0 (0.787) MPAR-x3xxxH-xxA

Frame Size

32

40

63

Replacement Belts

Replacement Belt
Cat. No.

MPAR-NP3210B

MPAR-NP323B 3.0 (0.118) MPAR-x1xxxB-xxB/D/E

MPAR-NP4012B

MPAR-NP405B 5.0 (0.197) MPAR-x2xxxC-xxB/D/E

MPAR-NP6310B

MPAR-NP6320B 20.0 (0.787) MPAR-x3xxxH-xxB/D/E

Frame Size

32

40

63

Motor Attributes

Ball Screw Pitch

mm/rev (in./rev)

10.0 (0.394) MPAR-x1xxxE-xxA

12.7 (0.500) MPAR-x2xxxF-xxA

10.0 (0.394) MPAR-x3xxxE-xxA

Electric Cylinder with Motor Mounted in

Parallel Attributes

Ball Screw Pitch

mm/rev (in./rev)

10.0 (0.394) MPAR-x1xxxE-xxB/D/E

12.7 (0.500) MPAR-x2xxxF-xxB/D/E

10.0 (0.394) MPAR-x3xxxE-xxB/D/E

Use with Electric Cylinder
Cat. No.

Use with Electric Cylinder
Cat. No.

Replacement Motors for TLAR-Series Electric Cylinders

Replacement Moto r
Cat. No.

TLY-A130F-B-X191

TLY-A130F-B-X192 24V Brake TLAR-A1xxxB-x4x

TLY-A220F-B-X193

TLY-A220F-B-X194 24V Brake TLAR-A1xxxE-x4x

TLY-A220F-B-X195

TLY-A220F-B-X196 24V Brake TLAR-A2xxxC-x4x

TLY-A230F-B-X197

TLY-A230F-B-X198 24V Brake TLAR-A2xxxF-x4x

Frame Size

32

40

Electric Cylinder Attributes

Ball Screw Pitch

mm/rev (in./rev)

3.0 (0.118)

10.0 (0.394)

5.0 (0.197)

12.7 (0.5)

Brake

None TLAR-A1xxxB-x2x

None TLAR-A1xxxE-x2x

None TLAR-A2xxxC-x2x

None TLAR-A2xxxF-x2x

Use with Electric Cylinder
Cat. No.

Rockwell Automation Publication MPAR-IN002B-EN-P - September 2012

4 MP-Series and TL-Series Electric Cylinders Replacement Parts

Replacement Motors for TLAR-Series Electric Cylinders (continued)

Replacement Motor
Cat. No.

TLY-A310F-B-X199

TLY-A310F-B-X200 24V Brake TLAR-A3xxxE-x4x

TLY-A310F-B-X201

TLY-A310F-B-X202 24V Brake TLAR-A3xxxH-x4x

Frame Size

63

Electric Cylinder Attributes

Ball Screw Pitch

mm/rev (in./rev)

10.0 (0.394)

20.0 (0.787)

Use with Electric Cylinder

Brake

None TLAR-A3xxxE-x2x

None TLAR-A3xxx H-x2x

Cat. No.

Replacement Motor for MPAR-Series Electric Cylinders

Replacement Motor
Cat. No.

MPL-A1520F-V-X203

MPL-A1520F-V-X204 24V Brake MPAR-A1xxxB-x4x

MPL-A1530F-V-X205

MPL-A1530F-V-X206 24V Brake MPAR-A1xxxE-x4x

MPL-A1530F-V-X207

MPL-A1530F-V-X208 24V Brake MPAR-A2xxxC-x4x

MPL-A220F-V-X209

MPL-A220F-V-X210 24V Brake MPAR-A2xxxF-x4x

MPL-A330F-M-X211

MPL-A330F-M-X212 24V Brake MPAR-A3xxxE-x4x

MPL-A420F-M-X213

MPL-A420F-M-X214 24V Brake MPAR-A3xxxH-x4x

MPL-B1520F-V-X215

MPL-B1520F-V-X216 24V Brake MPAR-B1xxxB-x4x

MPL-B1530F-V-X217

MPL-B1530F-V-X218 24V Brake MPAR-B1xxxE-x4x

MPL-B1530F-V-X219

MPL-B1530F-V-X220 24V Brake MPAR-B2xxxC-x4x

MPL-B220F-V-X221

MPL-B220F-V-X222 24V Brake MPAR-B2xxxF-x4x

MPL-B330F-M-X223

MPL-B330F-M-X224 24V Brake MPAR-B3xxxE-x4x

MPL-B420F-M-X225

MPL-B420F-M-X226 24V Brake MPAR-B3xxxH-x4x

Voltag e Class Frame Size Pitch mm/rev (in./rev) Brake

200

400

Electric Cylinder Attributes

32

40

63

32

40

63

3.0 (0.118)

10.0 (0.394)

5.0 (0.197)

12.7 (0.50)

10.0 (0.394)

20 (0.787)

3.0 (0.118)

10.0 (0.394)

5.0 (0.197)

12.7 (0.50)

10.0 (0.394)

20.0 (0.787)

None MPAR-A1xxxB-x2x

None MPAR-A1xxxE-x2x

None MPAR-A2xxxC-x2x

None MPAR-A2xxx F-x2x

None MPAR-A3xxxE-x2x

None MPAR-A3xxx H-x2x

None MPAR-B1xxxB-x2x

None MPARBA1xxxE-x2x

None MPAR-B2xxxC-x2x

None MPAR-B2xxxF-x2x

None MPAR-B3xxxE-x2x

None MPAR-B3xxxH-x2x

Use with Electric Cylinder
Cat. No.

Rockwell Automation Publication MPAR-IN002B-EN-P - September 2012

Replacement Actuator

MP-Series and TL-Series Electric Cylinders Replacement Parts 5

Replacement Ac tuator
Cat. No.

MPAR-X1100B

MPAR-X1200B 200 TLAR/MPAR-x1xxxB-xxx

MPAR-X1300B 300 TLAR/MPAR-x1xxxB-xxx

MPAR-X1400B 400 TLAR/MPAR-x1xxxB-xxx

MPAR-X1100E

MPAR-X1200E 200 TLAR/MPAR-x1xxxE-xxx

MPAR-X1300E 300 TLAR/MPAR-x1xxxE-xxx

MPAR-X1400E 400 TLAR/MPAR-x1xxxE-xxx

MPAR-X2100C

MPAR-X2200C 200 TLAR/MPAR-x2xxxC-xxx

MPAR-X2300C 300 TLAR/MPAR-x2xxxC-xxx

MPAR-X2400C 400 TLAR/MPAR-x2xxxC-xxx

MPAR-X2600C 600 TLAR/MPAR-x2xxxC-xxx

MPAR-X2100F

MPAR-X2200F 200 TLAR/MPAR-x2xxxF-xxx

MPAR-X2300F 300 TLAR/MPAR-x2xxxF-xxx

MPAR-X2400F 400 TLAR/MPAR-x2xxxF-xxx

MPAR-X2600F 600 TLAR/MPAR-x2xxxF-xxx

MPAR-X3100E

MPAR-X3200E 200 TLAR/MPAR-x3xxxE-xxx

MPAR-X3300E 300 TLAR/MPAR-x3xxxE-xxx

MPAR-X3400E 400 TLAR/MPAR-x3xxxE-xxx

MPAR-X3600E 600 TLAR/MPAR-x3xxxE-xxx

MPAR-X3800E 800 TLAR/MPAR-x3xxxE-xxx

MPAR-X3100H

MPAR-X3200H 200 TLAR/MPAR-x3xxxH-xxx

MPAR-X3300H 300 TLAR/MPAR-x3xxxH-xxx

MPAR-X3400H 400 TLAR/MPAR-x3xxxH-xxx

MPAR-X3600H 600 TLAR/MPAR-x3xxxH-xxx

MPAR-X3800H 800 TLAR/MPAR-x3xxxH-xxx

Frame Size Pitch mm/rev (in./rev) Stroke Length mm (in.)

32

40

63

Electric Cylinder Attributes

3.0 (0.118)

10.0 (0.394)

5.0 (0.197)

12.7 (0.50)

10.0 (0.344)

20.0 (0.787)

Use with Electric Cylinder
Cat. No.

100 TLAR/MPAR-x1xxxB-xxx

100 TLAR/MPAR-x1xxxE-xxx

100 TLAR/MPAR-x2xxxC-xxx

100 TLAR/MPAR-x2xxxF-xxx

100 TLAR/MPAR-x3xxxE-xxx

100 TLAR/MPAR-x3xxxH-xxx

Rockwell Automation Publication MPAR-IN002B-EN-P - September 2012

6 MP-Series and TL-Series Electric Cylinders Replacement Parts

IMPORTANT

Motor

Actuator Cylinder

X

1

Before You Begin

Before you begin, use the Catalog Number Explanation to verify that the replacement parts
match the electric cylinder that you are attempting to repair. Read through the procedure before
beginning repair or replacement.

Replace Inline-mount Electric Cylinder Motor

This procedure applies to Bulletin MPAR-xxxxxx-xxA and TLAR-xxxxxx-xxA electric
cylinders.

Apply Loctite 222 to bolts  M4 and Loctite 242 for bolts  M5 during assembly steps.

Follow these steps to replace the motor.

1. Disconnect motor and feedback cables.

2. Remove the four bolts that secure the motor to the motor flange.

3. Remove the bolt from the coupling hub on the motor shaft.

4. Remove the coupling hub from the motor shaft.

5. Clean the replacement motor shaft with a soft cloth damped with isopropyl alcohol.

6. Position the coupling hub on the replacement motor’s shaft.

Use the dimension from the table on page 7

7. Torque the coupling bolt to the value listed in the table on page 7

.

.

Rockwell Automation Publication MPAR-IN002B-EN-P - September 2012