Rockwell Automation TD200 User Manual

TD200 AC Drive Installation and Operation Manual Version 1.0

0.3 to 20V RMS, 3-Phase Output 63 A (Maximum Continuous Motor Amps)

Instruction Manual

D2-3462

The information in this manual is subject to change without notice. Throughout this manual, the following notes are used to alert you to safety considerations:

ATTENTION:Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss.

Important: Identifies information that is critical for successful application and understanding of the product.

ATTENTION:Only personnel familiar with the drive and associated machinery should plan or

implement the installation, start-up and subsequent maintenance of the system. Failure to comply

may result in bodily injury and/or damage to the equipment.

Reliance is a trademark of Rockwell Automation.

Chapter 1 Introduction to the Drive

1.1 Drive Description .............................................................................................1-1

1.2 Identifying the Drive by Model Number ...........................................................1-1

1.3 Getting Assistance from Reliance Electric.......................................................1-1

Chapter 2 Setting the Drive Jumpers

2.1 Removing the Drive Cover ..............................................................................2-1

2.2 Setting the Speed Reference Jumper (J1) ......................................................2-2

2.3 Setting the Maximum Speed Jumpers (J2 through J8) ...................................2-2

2.4 Setting the V/Hz Curve Jumpers (J9 through J12) .......................................... 2-3

2.5 Setting the Current Rating Jumpers (J13 through J16)...................................2-4

2.6 Setting the External Speed Control Jumpers (J17 through J19) ..................... 2-5

2.7 Reattaching the Cover..................................................................................... 2.6

Chapter 3 Mounting the Drive

3.1 Planning the Installation ..................................................................................3-1

3.2 Mounting the Drive .......................................................................................... 3-1

Chapter 4 Wiring the Drive

4.1 Wiring the External Control Inputs and Outputs .............................................. 4-2

4.2 Wiring the Output Power to the Motor .............................................................4-2

4.3 Wiring Input Power to the Drive.......................................................................4-3

CONTENTS

Chapter 5 Checking the Installation

5.1 Checking the Installation with the Power Off...................................................5-1

5.2 Checking the Direction of Motor Rotation........................................................ 5-1

5.3 Testing the Drive under Load ..........................................................................5-2

Chapter 6 Operating the Drive ................................................................................................ 6-1

Chapter 7 Diagnostics and Troubleshooting

7.1 Drive Faults and Corrective Actions ................................................................7-1

Appendix A Technical Specifications........................................................................................A-1

Contents

TD200 AC Drive Installation and Operation

LIst of Figures

Figure 1.1 – Identifying the Drive Model Number .....................................................1-1

Figure 2.1 – Location of Drive Jumpers....................................................................2-1

Figure 2.2 – V/Hz Curve ........................................................................................... 2-3

Figure 3.1 – Drive Mounting Dimensions.................................................................. 3-1

Figure 4.1 – Drive External Wiring Diagram .............................................................4-1

Contents

III

TD200 AC Drive Installation and Operation

List of Tables

Table 2.1 – Maximum Speed Jumper Settings.........................................................2-2

Table 2.2 – V/Hz Curve Jumper Settings ................................................................. 2-3

Table 2.3 – Current Rating Jumper Settings ............................................................ 2-4

Table 2.4 – External Speed Control Jumper Settings...............................................2-5

Table 2.5 – Output Frequencies for Input Voltage Reference

or External Resistance..........................................................................2-5

Table 4.1 – External Control Inputs and Ouputs.......................................................4-2

Table 4.2 – Output Power Connections....................................................................4-2

Table 4.3 – Output Power Connections....................................................................4-3

Table 6.1 – Operating the Drive................................................................................6-1

Table 7.1 – Drive Status Indicators...........................................................................7-1

Contents

TD200 AC Drive Installation and Operation

CHAPTER 1

Introduction to the Drive

This chapter describes the drive and how to identify it using the model number matrix. It also provides an illustration of the drive showing the locations of major components.

1.1 Drive Description

The drive is powered by a nominal +28 VDC input, and provides a three-phase AC variable frequency and voltage output to control a 63 amp AC motor (maximum continuous amps).

1.2 Identifying the Drive by Model Number

Each 2 HP AC drive can be identified by its model number. See figure 1.1. This

number appears on the shipping label and on the drive’s nameplate. The drive’s model number includes the Power Module and the regulator version.

1 TD 20 002

Catalog Number

TD = Universal

Input Voltage

20 = +28 VDC

Horsepower Rating

002 = 2 HP

Figure 1.1 – Identifying the Drive Model Number

1.3 Getting Assistance from Reliance Electric

If you have any questions or problems with the products described in this instruction manual, contact your local Reliance Electric sales office. For technical assistance, call 1-800-726-8112.

Introduction to the Drive

1-1

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TD200 AC Drive Installation and Operation

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