Rockwell Automation TC500 User Manual
TrustedTM
PD-TC500
Introduction
Trusted
TM
I/O SmartSlot Cables
This document provides detailed information for the types of TrustedTM I/O Cables available within the
SmartSlot group. These types of cable provide connection facilities between the Trusted
and digital input/output modules, and Trusted
Versatile Field Termination Assemblies (VFTAs) as required. Cables are also available with a ‘flying
lead’ at one end to allow connection to conditioned terminals.
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The types of Trusted
The cables are manufactured to user’s requirements, therefore length and type of cable insulation
must be specified. Length must be specified to the nearest 0.5m in the format xmx, e.g. 2m0 for a
cable length of 2.0m. This detail must be added to the end of the part number. Note that some cable
lengths are preferred options and may be easier to obtain; please refer to ICS for details. The type of
cable insulation forms part of the cable part number and is denoted by 01 for PVC, or 02 for Low
Smoke Low Halogen (LSLH). 02 is also flame retardant to IEC 60332-3 Cat A. Note also that 02 may
be a preferred option. When ordering cables, it is recommended that the user supplies the details as
shown in Table 1.
The maximum recommended I/O cable length is 15m. Cables longer than this may be specified if
necessary but may suffer from voltage drop, offset, crosstalk and noise and will present materials
handling problems.
Internal cables are designed for cables where they are terminated in adjacent enclosures. If the cable
needs to leave the enclosure environment, the External cable has more protection. Note that the
‘External’ cables are not armoured and are not suitable for truly external use and must still be treated
with care. These cables will need protection when drawn through a cable route, and should also not be
pulled by the connector(s). They should enter cabinets through transit/compression blocks and can not
be glanded.
I/O SmartSlot Cables currently available are listed in Table 1 on page 7.
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Field Termination Assemblies (FTAs) or Trusted
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analogue
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The SmartSlot cables described in this document allow hot-swap modules to be sited in separated
slots as required, linked with a SmartSlot jumper cable. For Companion Slot cables, allowing hot-swap
modules to be sited in adjacent slots using a double width chassis socket, please refer to PD TC-200.
This document describes cables for TMR modules (typically 40 channel). For dual modules (typically
60 channel), please refer to PD TC-600 (Smart Slot) and PD TC-700 (Companion Slot).
For details of the TC-306, TC-308 and TC-310 jumper cables, please refer to PD-TC300.
Issue 13 Apr 10 PD-TC500 1
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Issue Record
ssue
I
Number Date Revised by Technical CheckAuthorised by Modification
7 Sep 05 J W Clark Format
8 Aug 06 N Owens I Vince P Stock Free wire idents
9 Apr 07 N Owens I Vince P Stock Added TC-521
10 Sep 07 N Owens I Vince P Stock Corrections
11 Dec 07 N Owens A Holgate P Stock Flame retardance
12 Aug 08 N Owens A Holgate P Stock 8424 cables
13 Apr 10 S Blackett A Holgate N Owens Fig 11 change
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I/O SmartSlot Cables Version 2 TC-500
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I/O SmartSlot Cables Version 2 TC-500
Table of Contents
1. I/O SmartSlot Cable Type TC-501 ...............................................................................................9
2. I/O SmartSlot Cable Type TC-502 .............................................................................................10
3. I/O SmartSlot Cable Type TC-503 .............................................................................................11
4. I/O SmartSlot Cable Type TC-504 .............................................................................................12
5. I/O SmartSlot Cable Type TC-505 .............................................................................................13
6. I/O SmartSlot Cable Type TC-506 .............................................................................................14
7. I/O SmartSlot Cable Type TC-507 .............................................................................................15
8. I/O SmartSlot Cable Type TC-508 .............................................................................................16
9. I/O SmartSlot Cable Type TC-509 .............................................................................................17
10. I/O SmartSlot Cable Type TC-510 .............................................................................................18
11. I/O SmartSlot Cable Type TC-511 .............................................................................................19
12. I/O SmartSlot Cable Type TC-512 .............................................................................................20
13. I/O SmartSlot Cable Type TC-515 .............................................................................................21
14. I/O SmartSlot Cable Type TC-516 .............................................................................................22
15. I/O SmartSlot Cable Type TC-517 .............................................................................................23
16. I/O SmartSlot Cable Type TC-518 .............................................................................................24
17. I/O SmartSlot Cable Type TC-521 .............................................................................................25
18. I/O SmartSlot Cable Type TC-523 .............................................................................................26
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Figures
Figure 1 I/O SmartSlot Cable Type TC-501 .............................................................................................9
Figure 2 I/O SmartSlot Cable Type TC-502 ...........................................................................................10
Figure 3 I/O SmartSlot Cable Type TC-503 ...........................................................................................11
Figure 4 I/O SmartSlot Cable Type TC-504 ...........................................................................................12
Figure 5 I/O SmartSlot Cable Type TC-505 ...........................................................................................13
Figure 6 I/O SmartSlot Cable Type TC-506 ...........................................................................................14
Figure 7 I/O SmartSlot Cable Type TC-507 ...........................................................................................15
Figure 8 I/O SmartSlot Cable Type TC-508 ...........................................................................................16
Figure 9 I/O SmartSlot Cable Type TC-509 ...........................................................................................17
Figure 10 I/O SmartSlot Cable Type TC-510 .........................................................................................18
Figure 11 I/O SmartSlot Cable Type TC-511 .........................................................................................19
Figure 12 I/O SmartSlot Cable Type TC-512 .........................................................................................20
Figure 13 I/O SmartSlot Cable Type TC-515 .........................................................................................21
Figure 14 I/O SmartSlot Cable Type TC-516 .........................................................................................22
Figure 15 I/O SmartSlot Cable Type TC-517 .........................................................................................23
Figure 16 I/O SmartSlot Cable Type TC-518 .........................................................................................24
Figure 17 I/O SmartSlot Cable Type TC-521 .........................................................................................25
Figure 18 I/O SmartSlot Cable Type TC-523 .........................................................................................26
Tabl es
Table 1 TrustedTM I/O SmartSlot Cables ..................................................................................................7
Table 2 TMR 40 Channel Standard Cable Selection Guide .....................................................................8
Table 3 Dual 60 Channel Standard Cable Selection Guide......................................................................8
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I/O SmartSlot Cables Version 2 TC-500
Notice
The content of this document is confidential to ICS Triplex Technology Ltd. companies and their
partners. It may not be given away, lent, resold, hired out or made available to a third party for any
purpose without the written consent of ICS Triplex Technology Ltd.
This document contains proprietary information that is protected by copyright. All rights are reserved.
icrosoft, Windows, Windows 95, Windows NT, Windows 2000, and Windows XP are registered
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trademarks of Microsoft Corporation.
The information contained in this document is subject to change without notice. The reader should, in
all cases, consult ICS Triplex Technology Ltd. to determine whether any such changes have been
made. From time to time, amendments to this document will be made as necessary and will be
distributed by ICS Triplex Technology Ltd.
Information in this documentation set may be subject to change without notice and does not represent
a commitment on the part of ICS Triplex Technology Ltd.
The contents of this document, which may also include the loan of software tools, are subject to the
confidentiality and other clause(s) within the Integrator Agreement and Software License Agreement.
No part of this documentation may be reproduced or transmitted in any form or by any means,
electronic or mechanical, including photocopying and recording, for any purpose, without the express
written permission of ICS Triplex Technology Ltd.
Disclaimer
The illustrations, figures, charts, and layout examples in this manual are intended solely to illustrate the
text of this manual.
The user of, and those responsible for applying this equipment, must satisfy themselves as to the
acceptability of each application and use of this equipment.
This document is based on information available at the time of its publication. While efforts have been
made to be accurate, the information contained herein does not purport to cover all details or variations
in hardware or software, nor to provide for every possible contingency in connection with installation,
operation, or maintenance. Features may be described herein which are present in all hardware or
software systems. ICS Triplex Technology Ltd. assumes no obligation of notice to holders of this
document with respect to changes subsequently made.
ICS Triplex Technology Ltd. makes no representation or warranty, expressed, implied, or statutory with
respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of
the information contained herein. No warranties of merchantability or fitness for purpose shall apply.
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I/O SmartSlot Cables Version 2 TC-500
Revision and Updating Policy
All new and revised information pertinent to this document shall be issued by ICS Triplex Technology
Ltd. and shall be incorporated into this document in accordance with the enclosed instructions. The
change is to be recorded on the Amendment Record of this document.
Precautionary Information
WARNING
Warning notices call attention to the use of materials, processes, methods, procedures or limits which
must be followed precisely to avoid personal injury or death.
CAUTION
Caution notices call attention to methods and procedures which must be followed to avoid damage to
the equipment.
Notes:
Notes highlight procedures and contain information to assist the user in the understanding of the
information contained in this document
Warning
RADIO FREQUENCY INTERFERENCE
Most electronic equipment is influenced by Radio Frequency Interference (RFI). Caution should be
exercised with regard to the use of portable communications equipment around such equipment.
Signs should be posted in the vicinity of the equipment cautioning against the use of portable
communications equipment.
MAINTENANCE
Maintenance must be performed only by qualified personnel, otherwise personal injury or death, or
damage to the system may be caused.
Caution
HANDLING
Under no circumstances should the module housing be removed.
Associated Documents
Product Descriptions (PD) provide product specific information.
The Safety Manual contains the recommended safety requirements for the safety system design.
The PD8082B – Toolset Suite provides specific guidance on system configuration and application
generation.
The Operator and Maintenance Manual contains general guidelines on maintenance and diagnostic
procedures.
For technical support email: support@icstriplex.com
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I/O SmartSlot Cables Version 2 TC-500
The types of Trusted
Cable Type Description
TC-501-01-xmx I/O SmartSlot V2 Internal 40 Channel Input to FTA
TC-501-02-xmx I/O SmartSlot V2 Internal 40 Channel Input to FTA
TC-502-01-xmx I/O SmartSlot V2 Internal 40 Channel Input to Flying lead / Free wire
TC-502-02-xmx I/O SmartSlot V2 Internal 40 Channel Input to Flying lead / Free wire
TC-503-01-xmx I/O SmartSlot V2 External 40 Channel Input to FTA
TC-503-02-xmx I/O SmartSlot V2 External 40 Channel Input to FTA
TC-504-01-xmx I/O SmartSlot V2 External 40 Channel Input to Flying lead / Free wire
TC-504-02-xmx I/O SmartSlot V2 External 40 Channel Input to Flying lead / Free wire
TC-505-01-xmx I/O SmartSlot V2 Internal 40 Channel Output to FTA
TC-505-02-xmx I/O SmartSlot V2 Internal 40 Channel Output to FTA
TC-506-01-xmx I/O SmartSlot V2 Internal 40 Channel Output to Flying lead / Free wire
TC-506-02-xmx I/O SmartSlot V2 Internal 40 Channel Output to Flying lead / Free wire
TC-507-01-xmx I/O SmartSlot V2 External 40 Channel Output to FTA
TC-507-02-xmx I/O SmartSlot V2 External 40 Channel Output to FTA
TC-508-01-xmx I/O SmartSlot V2 External 40 Channel Output to Flying lead / Free wire
TC-508-02-xmx I/O SmartSlot V2 External 40 Channel Output to Flying lead / Free wire
TC-509-01-xmx I/O SmartSlot V2 Internal 40 Channel Output to VFTA
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I/O SmartSlot Cables currently available are listed in Table 1 below
TC-509-02-xmx I/O SmartSlot V2 Internal 40 Channel Output to VFTA
TC-510-01-xmx I/O SmartSlot V2 External 40 Channel Output to VFTA
TC-510-02-xmx I/O SmartSlot V2 External 40 Channel Output to VFTA
TC-511-01-xmx I/O SmartSlot V2 Internal 40 Channel Input to VFTA
TC-511-02-xmx I/O SmartSlot V2 Internal 40 Channel Input to VFTA
TC-512-01-xmx I/O SmartSlot V2 External 40 Channel Input to VFTA
TC-512-02-xmx I/O SmartSlot V2 External 40 Channel Input to VFTA
TC-515-01-xmx I/O SmartSlot V2 Internal 40 Channel Output to FTA ( Integral Power )
TC-515-02-xmx I/O SmartSlot V2 Internal 40 Channel Output to FTA ( Integral Power )
TC-516-01-xmx I/O SmartSlot V2 Internal 40 Channel Output to Flying lead / Free wire ( Integral
TC-516-02-xmx I/O SmartSlot V2 Internal 40 Channel Output to Flying lead / Free wire ( Integral
TC-517-01-xmx I/O SmartSlot V2 External 40 Channel Output to FTA ( Integral Power )
TC-517-02-xmx I/O SmartSlot V2 External 40 Channel Output to FTA ( Integral Power )
TC-518-01-xmx I/O SmartSlot V2 External 40 Channel Output to Flying lead / Free wire ( Integral
TC-518-02-xmx I/O SmartSlot V2 External 40 Channel Output to Flying lead / Free wire ( Integral
TC-521-01-xmx I/O SmartSlot V2 Internal T8472 16 Channel Output to T8871 FTA
TC-521-02-xmx I/O SmartSlot V2 Internal T8472 16 Channel Output to T8871 FTA
Power )
Power )
Power )
Power )
Table 1 TrustedTM I/O SmartSlot Cables
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NTERNAL SMART SLOT INPUT FTA TC-501-
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VFTA TC-511Flying Lead TC-502-
UTPUT FTA TC-505-
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VFTA TC-509Flying Lead TC-506-
Integral Power FTA TC-515-
Flying Lead TC-516-
COMPANION SLOT INPUT FTA TC-201-
VFTA TC-211Flying Lead TC-202-
OUTPUT FTA TC-205-
VFTA TC-209Flying Lead TC-206-
Integral Power FTA TC-215-
Flying Lead TC-216-
EXTERNAL SMART SLOT INPUT FTA TC-503-
VFTA TC-512Flying Lead TC-504-
OUTPUT FTA TC-507-
VFTA TC-510Flying Lead TC-508-
Integral Power FTA TC-517-
Flying Lead TC-518-
COMPANION SLOT INPUT FTA TC-203-
VFTA TC-212Flying Lead TC-204-
OUTPUT FTA TC-207-
VFTA TC-210Flying Lead TC-208-
Integral Power FTA TC-217-
Flying Lead TC-218-
Table 2 TMR 40 Channel Standard Cable Selection Guide
INTERNAL SMART SLOT INPUT FTA TC-601-02
COMPANION SLOT INPUT FTA TC-701-02
EXTERNAL SMART SLOT INPUT FTA TC-603-02
COMPANION SLOT INPUT FTA TC-703-02
Table 3 Dual 60 Channel Standard Cable Selection Guide
The various types of I/O SmartSlot Cables, i.e. TC-501, TC-502 etc. are described separately in the
following sections.
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1. I/O SmartSlot Cable Type TC-501
This type of cable, and the modules/field termination assemblies it is used with, is shown in Figure 1
elow.
b
Module
T8403
T8423
T8431
FTA
T8800
T8801
T8821
T8830/1
Figure 1 I/O SmartSlot Cable Type TC-501
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This type of Trusted
I/O SmartSlot Cable is designed for use with analogue or digital input modules
and is suitable for connecting input signals from an internal FTA to the module.
The chassis end of the multi-core cable is fitted with a 96-way type ‘C’ connector housed in a
single-width hood (Type TC-500). The other end of the cable is fitted with a 96-way type ‘R’ connector
housed in a single-width hood enabling the cable to be connected to an FTA.
The multi-core cable is stripped back 1.5m at both ends, then shrouded in nylon Rilgain sheathing.
The ends of the sheathing are heated or fitted with over sleeving to prevent fraying.
At both the chassis and remote end, a sheathed braid allows the connector hood to be wired to safety
earth. At the remote end, the multicore screen drain is wired to a green wire to allow connection to
screen earth.
Issue 13 Apr 10 PD-TC500 9
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