Rockwell Automation TC300 User Manual

TrustedTM

PD-TC300

Trusted

Communications Cables

Introduction

This document provides detailed information for the types of TrustedTM Communications Cables currently available. These are listed in Table 1 below.

Cable Type Description

TC-301-01-xmx Local Expansion Cable

TC-301-02-xmx Local Expansion Cable

TC-302-01-xmx Remote Expansion Cable

TC-302-02-xmx Remote Expansion Cable

TC-303-01-xmx Remote Expansion Cable

TC-303-02-xmx Remote Expansion Cable

TC-304-01-xmx Maintenance Cable

TC-305-01-xmx Communications Cable Assembly

TC-305-02-xmx Communications Cable Assembly

TC-306-02-2m5 Input Smart Slot Jumper Cable

TC-308-02-2m5 Output Smart Slot Jumper Cable

TC-310-02-2m5 8472 Output Smart Slot Jumper Cable

TC-311-01-xmx Local Expansion Cable Assembly

TC-311-02-xmx Local Expansion Cable Assembly

TC-312-01-xmx Local Expansion Cable Assembly

TC-312-02-xmx Local Expansion Cable Assembly

TC-313-01-xmx Local Expansion Cable Assembly

TC-313-02-xmx Local Expansion Cable Assembly

TC-314-02-xmx Expander Electrical Extension Cable

TC-320-01-xmx TMR Interface Cable (Module to Plug)

TC-321-01-xmx TMR Interface Cable (Module to Socket)

TC-322-02 - xmx CS300 / SC300E Interface Cable

From Expander Interface Adapter (T8312) to Expander Processor (T8310)

From Expander Interface Adapter (T8312) to Fibre Tx/Rx unit (T8314)

From Fibre Tx/Rx unit (T8314) to Expander Processor (T8310)

From Communication Interface (T8151) to flying leads

Table 1 TrustedTM Communications Cables

The -01 / -02 on the cable part number for the above cables dictates the properties of the cable.

• 01 Provides a cable whose outer sheath is PVC

• 02 Provides a cable whose outer sheath is Low smoke zero halogen, flame retardant to IEC

60332-3 Cat A.

The cables are manufactured to standard integration requirements, only the type of cable insulation must be specified. For non standard lengths, length must be specified to the nearest 0.5m in the format xmx, e.g. 2m0 for a cable length of 2.0m. This detail must be added to the end of the part number. The Maintenance cables are supplied with PVC sheathed cables only. When ordering cables, it is recommended that the user supplies the details as shown in Table 1.

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Recommendations

In order to maintain signal integrity and avoid cable damage it is important not to put lateral strain on the LEMO connectors used on the TC-301, 302, 303, 314 and 322 series cables, or to bend the cables in too small a radius. Undue pulling force when routing the cable should also be avoided.

he bend radius should not be less than 4 times the cable diameter and the cable should be parallel to

T the connector for a minimum of 100mm before any bend.

‘D’

=4D

=100mm

Correct alignment of cable

Incorrect alignment of cable

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Issue Record

Issue

Number Date Revised by Technical CheckAuthorised by Modification

6 Sep-05 J W Clark Format

7 Dec 06 N Owens I Vince P Stock TC-305 Pin View

8 Apr 07 N Owens I Vince P Stock TC-310-02 added

9 Sep 07 N Owens I Vince P Stock TC-314-02 added

10 Dec 07 N Owens A Holgate P Stock Flame retardance

11 Jul 09 S Blackett A Holgate P Stock TC-322-02 Cable type

Communication Cables TC300

added

12 April 10 S Blackett A Holgate P Stock Cable type change TC-

302-0x and TC-303-0x

13 Oct 11 Added

recommendations for bend radius

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Table of Contents

1. Communications Cable Type TC-301-0X ......................................................................................7

2. Communications Cable Type TC-302-0X ......................................................................................8

3. Communications Cable Type TC-303-0X ......................................................................................9

4. Communications Cable Type TC-304-01 .....................................................................................10

5. Communications Cable Type TC-305-0X ....................................................................................11

6. Communications Cable Type TC-306-02 .....................................................................................14

7. Communications Cable Type TC-308-02 .....................................................................................15

8. Communications Cable Type TC-310-02 .....................................................................................16

9. Communications Cable Type TC-31X-0X ....................................................................................17

10. Communications Cable Type TC-314-02 .....................................................................................19

11. Communications Cable Type TC-321-01 .....................................................................................20

12. Communications Cable Type TC-322-02 .....................................................................................21

Figures

Figure 1 Communications Cable Type TC-301-0X...................................................................................7

Figure 2 Communications Cable Type TC-302-0X...................................................................................8

Figure 3 Communications Cable Type TC-303-0X...................................................................................9

Figure 4 Communications Cable Type TC-304-01 .................................................................................10

Figure 5 Communications Cable Type TC-305-01 .................................................................................11

Figure 6 TC-305 Pin arrangement (view of outside of plug) ...................................................................13

Figure 7 Communications Cable Type TC-306-02 .................................................................................14

Figure 8 Communications Cable Type TC-308-01/02 ............................................................................15

Figure 9 Communications Cable Type TC-310-01/02 ............................................................................16

Figure 10 Communications Cable Type TC-312-02 ...............................................................................17

Figure 11 Communications Cable Type TC-314-02 ...............................................................................19

Figure 12 Communications Cable Type TC-321-01 ...............................................................................20

Figure 13 Communications Cable Type TC-322-02 ...............................................................................21

Tab le s

Table 1 TrustedTM Communications Cables .............................................................................................1

Table 2 TC-305-01 Pin Connections ......................................................................................................12

Table 3 TrustedTM Communications Cables ...........................................................................................17

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Notice

The content of this document is confidential to ICS Triplex Technology Ltd. companies and their partners. It may not be given away, lent, resold, hired out or made available to a third party for any purpose without the written consent of ICS Triplex Technology Ltd.

his document contains proprietary information that is protected by copyright. All rights are reserved.

Microsoft, Windows, Windows 95, Windows NT, Windows 2000, and Windows XP are registered trademarks of Microsoft Corporation.

The information contained in this document is subject to change without notice. The reader should, in all cases, consult ICS Triplex Technology Ltd. to determine whether any such changes have been made. From time to time, amendments to this document will be made as necessary and will be distributed by ICS Triplex Technology Ltd.

Information in this documentation set may be subject to change without notice and does not represent a commitment on the part of ICS Triplex Technology Ltd.

The contents of this document, which may also include the loan of software tools, are subject to the confidentiality and other clause(s) within the Integrator Agreement and Software License Agreement.

No part of this documentation may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose, without the express written permission of ICS Triplex Technology Ltd.

Disclaimer

The illustrations, figures, charts, and layout examples in this manual are intended solely to illustrate the text of this manual.

The user of, and those responsible for applying this equipment, must satisfy themselves as to the acceptability of each application and use of this equipment.

This document is based on information available at the time of its publication. While efforts have been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware or software, nor to provide for every possible contingency in connection with installation, operation, or maintenance. Features may be described herein which are present in all hardware or software systems. ICS Triplex Technology Ltd. assumes no obligation of notice to holders of this document with respect to changes subsequently made.

ICS Triplex Technology Ltd. makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the information contained herein. No warranties of merchantability or fitness for purpose shall apply

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Revision and Updating Policy

All new and revised information pertinent to this document shall be issued by ICS Triplex Technology Ltd. and shall be incorporated into this document in accordance with the enclosed instructions. The change is to be recorded on the Amendment Record of this document.

Precautionary Information

WARNING

Warning notices call attention to the use of materials, processes, methods, procedures or limits which must be followed precisely to avoid personal injury or death.

CAUTION

Caution notices call attention to methods and procedures which must be followed to avoid damage to the equipment.

Notes:

Notes highlight procedures and contain information to assist the user in the understanding of the information contained in this document

Warning

RADIO FREQUENCY INTERFERENCE

Most electronic equipment is influenced by Radio Frequency Interference (RFI). Caution should be exercised with regard to the use of portable communications equipment around such equipment. Signs should be posted in the vicinity of the equipment cautioning against the use of portable communications equipment.

MAINTENANCE

Maintenance must be performed only by qualified personnel, otherwise personal injury or death, or damage to the system may be caused.

Caution

HANDLING

Under no circumstances should the module housing be removed.

Associated Documents

Product Descriptions (PD) provide product specific information.

The Safety Manual contains the recommended safety requirements for the safety system design.

The PD8082B – Toolset Suite provides specific guidance on system configuration and application generation.

The Operator and Maintenance Manual contains general guidelines on maintenance and diagnostic procedures.

For technical support email: support@icstriplex.com

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1. Communications Cable Type TC-301-0X

This type of Communications Cable is shown in Figure 1 below.

Figure 1 Communications Cable Type TC-301-0X

This type of Trusted Processor T8310 to the appropriate position on the Trusted

The Expander Processor end of the Cable (SKT2) is fitted with a 96-way type ‘C’ connector housed in a double-width hood. The hood is fitted with an earth braid. The Expander Interface Adaptor end is fitted with a 12-way LEMO plug.

The Cable is manufactured from either

• Cat 6 Plus, screened PVC sheath (TC-301-01)

• Cat 6 Plus, screened LSF/OH sheath (TC-301-02)

The ends of the sheathing are covered in heat shrink sleeving at one end (LEMO plug) and heated to prevent fraying.

Maximum length 30m.

Communications Cable is designed to connect a TrustedTM TMR Expander

Expander Interface Adaptor Unit T8312.

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2. Communications Cable Type TC-302-0X

This type of Communications Cable is shown in Figure 2 below.

Figure 2 Communications Cable Type TC-302-0X

This type of Trusted Trusted

The Expander Interface Adaptor end of the Cable (SKT1) is fitted with a 12-way LEMO plug. The Fibre TX/RX end is fitted with three 4-way LEMO plugs.

The Cable is manufactured from either

• Cat 5, individually screened PVC sheath (TC-302-01)

• Cat 5, individually screened LSF/OH sheath (TC-302-02)

The ends of the sheathing are covered in heat shrink at both ends (LEMO plug) and heated to prevent fraying.

Expander Interface Adaptor Unit T8312 to a TrustedTM Fibre TX/RX Unit T8314.

Communications Cable is designed to connect a specified position on a

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3. Communications Cable Type TC-303-0X

This type of Communications Cable is shown in Figure 3 below.

Figure 3 Communications Cable Type TC-303-0X

This type of Trusted T8314 to a Trusted

The Expander Processor end of the Cable (SKT2) is fitted with a 96-way type ‘C’ connector housed in a double-width hood. The hood is fitted with an earth braid. The Fibre TX/RX Unit end is fitted with three 4-way LEMO plugs.

The Cable is manufactured from either

• Cat 5, individually screened PVC sheath (TC-303-01)

• Cat 5, individually screened LSF/OH sheath (TC-303-02)

The ends of the sheathing are covered in heat shrink sleeving and heated to prevent fraying.

Communications Cable is designed to connect a TrustedTM Fibre TX/RX Unit

Expander Processor T8310 located in a remote TrustedTM Expander Chassis.

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4. Communications Cable Type TC-304-01

This type of Communications Cable is shown in Figure 4 below.

Figure 4 Communications Cable Type TC-304-01

This type of Trusted (EWS) or PC to the front panel RS232 diagnostics port on either the Trusted or Trusted

Communications Interface T8151.

The Cable is manufactured from 6-core Belden 9536 cable fitted with a 9-way ‘D’ type connector at one end and a 6-way DIN connector at the other.

Communications Cable is designed to connect an Engineering Workstation

TMR Processor T8110

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5. Communications Cable Type TC-305-0X

This type of Communications Cable is shown in Figure 5 below.

Figure 5 Communications Cable Type TC-305-01

This type of Trusted communications ports available at the Trusted

The Communications Interface end of the Cable (SKT1) is fitted with a 78+2-way type ‘M’ connector housed in a single-width hood. The hood is fitted with an earth braid. The other ends of the Cable (8-off) are left free. Connectors conforming to user requirements are fitted. Only one, or other type of the Ethernet ports may be used, not both simultaneously.

The Cable is manufactured from either

• Cat 5, screened PVC sheath (TC-305-01)

• Cat 6 Plus, screened LSF/OH sheath (TC-305-02)

The flying lead end of the sheathing is covered in heat shrink and heated to prevent fraying. 50H coaxial cables is supplied for Ethernets E1 and E3.

Refer to Table 2 overleaf for details of pin connections, including screening.

Communications Cable is designed to provide connection to the

Communications Interface T8151 via flying leads.

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Connection Type SK1 Pin Function Core Colour

Ethernet 1 10 Base 2

E2 Ethernet 2 10 Base T

Ethernet 3 10 Base 2

E4 Ethernet 4 10 Base T

S1 Serial Port 1 RS232

RS422/485

S2 Serial Port 2 RS232 RS422/485

S3 Serial Port 3 RS422/485

S4 Serial Port 4 RS232 RS422/485

S1 50 OHM CO-AX INNER CORE E1

S1 GND OUTER SCREEN

21a TD+1 WH/OG

21b TD-1 OG

22a RD+1 WH/GN

22b RD-1 GN

SCREEN

S2 50 OHM CO-AX INNER CORE E3

S2 GND OUTER SCREEN

25a TD+2 WH/OG

25b TD-2 OG

26a RD+2 WH/BU

26b RD-2 BU

SCREEN

5a TXD1 RS232 WH/OG

6a RTS1 RS232 WH/BN

6b DTR1 RS232 WH/BU

6c RXD1 RS232 OG

7a CTS1 RS232 BN

7b DSR1 RS232 BU

8a RXB1 RS422/485 BN

8b RXA1 RS422/485 WH/BN

9a TXB1 RS422 WH/BU

9b TXAO RS422 BU

9c GND 0 RS232 SCREEN

4c to 29a LINK RS232

11a TXD2 RS232 WH/OG

11c RXD2 RS232 OG

12a RXB2 RS422/485 BN

12b RXA2 RS422/485 WH/BN

13a TXB2 RS422 WH/BU

13b TXA2 RS422 BU

13c GND 2 SCREEN

15a RXB3 RS422/485 WH/OG

15b RXA3 RS422/485 OG

16a TXB3 RS422 WH/BU

16b TXA3 RS422 BU

16c GND 3 SCREEN

18a RXB4 RS422/485 WH/OG

18b RXA4 RS422/485 OG

19a TXB4 RS422 WH/BU

19b TXA4 RS422 BU

19c GND4 SCREEN

Table 2 TC-305-01 Pin Connections

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Figure 6 TC-305 Pin arrangement (view of outside of plug)

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6. Communications Cable Type TC-306-02

This type of Communications Cable is shown in Figure 7 below.

Figure 7 Communications Cable Type TC-306-02

This type of Trusted Trusted

Analogue or Digital Input module (40/60 Channel) and the I/O module occupying the

SmartSlot position in a Trusted

Communications Cable is designed to provide I/O connection between a faulty

Controller or Expander Chassis.

The SmartSlot end of the Cable (SKT1) is fitted with a 96-way type ‘C’ connector housed in a single-width hood. The hood is fitted with an earth braid. The faulty I/O module end is fitted with a 96-way type ‘R’ connector housed in a special-to-type plastic hood.

The Cable is manufactured from 96-way LSLH cable shrouded in Vidaflex sheathing. The ends of the sheathing are covered in heat shrink sleeving and heated to prevent fraying.

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7. Communications Cable Type TC-308-02

This type of Communications Cable is shown in Figure 8 below.

Figure 8 Communications Cable Type TC-308-01/02

This type of Trusted Trusted

Digital Output module (40 Channel only) and the I/O module occupying the SmartSlot

position in a Trusted

Communications Cable is designed to provide I/O connection between a faulty

Controller or Expander Chassis.

The Cable is manufactured from 56-way LSLH (02) cable shrouded in Vidaflex sheathing. The ends of the sheathing are covered in heat shrink sleeving and heated to prevent fraying.

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8. Communications Cable Type TC-310-02

This type of Communications Cable is shown in Figure 9 below.

Figure 9 Communications Cable Type TC-310-01/02

This type of Trusted Trusted

T8472 Digital Output module (16 Channel only) and the I/O module occupying the SmartSlot

position in a Trusted

Communications Cable is designed to provide I/O connection between a faulty

Controller or Expander Chassis.

The SmartSlot end of the Cable (SKT1) is fitted with a 32-way type ‘D’ connector housed in a single-width hood. The hood is fitted with an earth braid. The faulty I/O module end is fitted with a 32-way type ‘R’ connector housed in a special-to-type plastic hood.

The Cable is manufactured from 8-way and 3-way LSLH (02) cables shrouded in Vidaflex sheathing. The ends of the sheathing are covered in heat shrink sleeving and heated to prevent fraying.

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9. Communications Cable Type TC-31X-0X

This type of Communications Cable is shown in Figure 10 below.

Figure 10 Communications Cable Type TC-312-02

This type of Trusted between the Trusted Trusted

TMR Expander Processors T8310 in the TrustedTM Expander Chassis. There are three

Communications Cable is designed to provide the multi-drop connections

Expander Interface modules T8311 in the TrustedTM Controller Chassis and the

variations of this cable as detailed in Table 3 below.

Cable Type Description

TC-311-01 Local Expansion Cable Assembly, 1 way

TC-311-02 Local Expansion Cable Assembly, 1 way

TC-312-01 Local Expansion Cable Assembly, 2 way

TC-312-02 Local Expansion Cable Assembly, 2 way

TC-313-01 Local Expansion Cable Assembly, 3 way

TC-313-02 Local Expansion Cable Assembly, 3 way

Table 3 TrustedTM Communications Cables

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Each end of the Cable is fitted with a 96-way type ‘C’ connector housed in a double-width hood. Each variation of the Cable is made up of a number of elements with SKT1 is all cases being connected to the Trusted

Expander Interface modules. The make-up of the Cables is detailed in below.

Cable No. of

Element Length

Elements

TC-311-01/2 1 SKT1 to SKT2 – 2m0

C-312-01/2 2 SKT1 to SKT2 – 2m0

SKT1 to SKT3 – 2m5

TC-313-01/2 3 SKT1 to SKT2 – 2m0

SKT1 to SKT3 – 2m5 SKT1 to SKT4 – 3m0

The Cable is manufactured from either

• Cat 6 Plus, screened PVC sheath (TC-302-01)

• Cat 6 Plus, screened LSF/OH sheath (TC-302-02)

Both ends of the sheathing are covered in heat shrink sleeving and heated to prevent fraying.

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10. Communications Cable Type TC-314-02

This type of Communications Cable is shown in Figure 11 below.

Figure 11 Communications Cable Type TC-314-02

This type of Trusted T8312 Trusted connection between a Processor chassis and an expander chassis to a total of up to 36m. Three TC314-02 cables are required per expander chassis, thus it also provides the chance for diverse routing. The cables link between a TC-302-02 cable and a TC-303-02 cable, as if an electrical version of a fibre optic extension.

The cable is fitted with two identical 4-way round connectors. At the Processor chassis end, the connector fits one plug on a TC-302-02 cable, usually used to connect a T8312 Expander Interface Adapter to T8314 fibre optic converters. At the expander chassis end, the connector fits one plug on a TC-303-02 cable, usually used to connect the other end of a fibre optic connection to the expander chassis. Each TC-314-02 cable carries one transmit/receive balanced communications pair between the expander interface and the expander processor. Three TC-314-02 cables are required in the triplicated connection

Communications Cable is designed to connect communications between a

Processor Interface Adapter and a T8310 Expander Processor, to extend electrical

The Cable is manufactured from a length of 4 pair Cat6 or Cat7 LSOH screened cable. The ends of the sheathing are taken inside a bend relief cable boot at each end. The cable can be supplied to a maximum length of 30m and the total cable length (TC-302-02 – TC-314-02 – TC-303-02) can not exceed 36m.

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11. Communications Cable Type TC-321-01

This type of Communications Cable is shown in Figure 12 below.

Figure 12 Communications Cable Type TC-321-01

This type of Trusted T8160 TMR Interface Module and one or more Regent I/O chassis. This creates a system with a Trusted

The T8160 end of the cable is fitted with two 96-way type ‘C’ connectors housed in a double-width hood. The hood is fitted with an earth braid. The Regent Chassis end is fitted with three sockets designed to link onto three TMR Interface cables to the Regent chassis.

The Cable is manufactured from 96-way LSLH cable shrouded in Vidaflex sheathing. The ends of the sheathing are covered in heat shrink sleeving and heated to prevent fraying.

processor (and other TrustedTM modules) and Regent I/O modules.

Communications Cable is designed to connect communications between a

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12. Communications Cable Type TC-322-02

This type of Communications Cable is shown in Figure 13 below.

Figure 13 Communications Cable Type TC-322-02

This type of Trusted Trusted Triguard chassis or a 8162 CS300 Bridge Module in a CS300 chassis. This creates a system with a Trusted

Expander Interface module T8311 and a 8161 SC300e Bridge Module in a SC300e

processor (and other TrustedTM modules) and Triguard or CS300 I/O modules.

The cable is fitted with two 12-way round connectors. At the Trusted on the T8312 Interface Adapter, which mounts on the Trusted Interface. At the Triguard or CS300 end, the right-angled connector fits an interface card supplied with the cable, which fits the three PCB header connectors on the Triguard or CS300 chassis backplane. For more information, please refer to PD-8161 and PD-8162

Communications Cable is designed to connect communications between a

end, the connector fits a socket

chassis behind the P8311 Expander

The Cable is manufactured from two lengths of 8 way screened cable shrouded in Vidaflex sheathing. The ends of the sheathing are taken inside a bend relief cable boot at each end.

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Rockwell Automation TC300 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual