Rockwell Automation T8832 User Manual

TrustedTM
PD-T8832
TM
Trusted
60 Channel Analogue
Introduction
M
The Trusted between a field device generating a 4-20mA analogue signal and the Trusted Module T8432.
T
60 Channel Analogue Input FTA T8832 is designed to act as the main interface
Features
60 input channels per FTA.
TM
Dual Analogue Input
Industry standard field device connections (2-wire).
Standard DIN rail compatibility.
Simple installation and connection.
24V dc operation.
SmartSlot connection for ‘one to many’ hot replacement of input modules.
Fused field power supply per channel
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Issue Record
Issue
Number Date Revised by Technical CheckAuthorised by Modification
7 Sep 05 J W Clark Format
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Analogue Input FTA T8832
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Analogue Input FTA T8832
Figure 1 T8832 Layout
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Analogue Input FTA T8832
Table of Contents
1. Description ...................................................................................................................................7
2. Installation....................................................................................................................................8
3. Associated Cable Selection .........................................................................................................8
4. Assembly Pinout Connections .....................................................................................................9
4.1. SK1 and SK2 Connections ..........................................................................................................9
4.2. PL1 Connections........................................................................................................................10
4.3. PL2 Connections........................................................................................................................10
4.4. PL3 Connections........................................................................................................................10
4.5. PL4 Connections........................................................................................................................11
4.6. PL5 Connections........................................................................................................................11
4.7. PL6 Connections........................................................................................................................12
4.8. PL7 Connections........................................................................................................................12
4.9. PL8 Connections........................................................................................................................13
4.10. PL9 Connections........................................................................................................................13
4.11. PL10 Connections......................................................................................................................14
4.12. PL11 Connections......................................................................................................................14
4.13. PL12 Connections......................................................................................................................15
5. Specifications .............................................................................................................................16
Figures
Figure 1 T8832 Layout..............................................................................................................................3
Figure 2 Single Channel Schematic .........................................................................................................7
Tables
Table 1 SK1 and SK2 Connections ..........................................................................................................9
Table 2 PL1 Connections .......................................................................................................................10
Table 3 PL2 Connections .......................................................................................................................10
Table 4 PL3 Connections .......................................................................................................................10
Table 5 PL4 Connections .......................................................................................................................11
Table 6 PL5 Connections .......................................................................................................................11
Table 7 PL6 Connections .......................................................................................................................12
Table 8 PL7 Connections .......................................................................................................................12
Table 9 PL8 Connections .......................................................................................................................13
Table 10 PL9 Connections .....................................................................................................................13
Table 11 PL10 Connections ...................................................................................................................14
Table 12 PL11 Connections ...................................................................................................................14
Table 13 PL12 Connections ...................................................................................................................15
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Analogue Input FTA T8832
Notice
The content of this document is confidential to ICS Triplex Technology Ltd. companies and their partners. It may not be given away, lent, resold, hired out or made available to a third party for any purpose without the written consent of ICS Triplex Technology Ltd.
This document contains proprietary information that is protected by copyright. All rights are reserved.
Microsoft, Windows, Windows 95, Windows NT, Windows 2000, and Windows XP are registered trademarks of Microsoft Corporation.
The information contained in this document is subject to change without notice. The reader should, in all cases, consult ICS Triplex Technology Ltd. to determine whether any such changes have been made. From time to time, amendments to this document will be made as necessary and will be distributed by ICS Triplex Technology Ltd.
Information in this documentation set may be subject to change without notice and does not represent a commitment on the part of ICS Triplex Technology Ltd.
The contents of this document, which may also include the loan of software tools, are subject to the confidentiality and other clause(s) within the Integrator Agreement and Software License Agreement.
No part of this documentation may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose, without the express written permission of ICS Triplex Technology Ltd.
Disclaimer
The illustrations, figures, charts, and layout examples in this manual are intended solely to illustrate the text of this manual.
The user of, and those responsible for applying this equipment, must satisfy themselves as to the acceptability of each application and use of this equipment.
This document is based on information available at the time of its publication. While efforts have been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware or software, nor to provide for every possible contingency in connection with installation, operation, or maintenance. Features may be described herein which are present in all hardware or software systems. ICS Triplex Technology Ltd. assumes no obligation of notice to holders of this document with respect to changes subsequently made.
ICS Triplex Technology Ltd. makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the information contained herein. No warranties of merchantability or fitness for purpose shall apply.
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Revision and Updating Policy
All new and revised information pertinent to this document shall be issued by ICS Triplex Technology Ltd. and shall be incorporated into this document in accordance with the enclosed instructions. The change is to be recorded on the Amendment Record of this document.
Precautionary Information
WARNING
Warning notices call attention to the use of materials, processes, methods, procedures or limits which must be followed precisely to avoid personal injury or death.
CAUTION
Caution notices call attention to methods and procedures which must be followed to avoid damage to the equipment.
Notes:
Notes highlight procedures and contain information to assist the user in the understanding of the information contained in this document
Warning
RADIO FREQUENCY INTERFERENCE
Most electronic equipment is influenced by Radio Frequency Interference (RFI). Caution should be exercised with regard to the use of portable communications equipment around such equipment. Signs should be posted in the vicinity of the equipment cautioning against the use of portable communications equipment.
MAINTENANCE
Maintenance must be performed only by qualified personnel, otherwise personal injury or death, or damage to the system may be caused.
Caution
HANDLING
Under no circumstances should the module housing be removed.
Associated Documents
Product Descriptions (PD) provide product specific information.
The Safety Manual contains the recommended safety requirements for the safety system design.
The PD8082B – Toolset Suite provides specific guidance on system configuration and application generation.
The Operator and Maintenance Manual contains general guidelines on maintenance and diagnostic procedures.
For technical support email: support@icstriplex.com
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1. Description
The TrustedTM 60 Channel Analogue Input FTA T8832 provides termination for a maximum of 60 input
hannels from various types of field devices which generate an analogue signal. Figure 2 below shows
c the configuration of a single channel.
Figure 2 Single Channel Schematic
The field supply is derived from dual 24V dc feeds which are ‘commoned’ via diodes on the FTA. The supply is then fed to each channel. Channel 0 on the Trusted configured in the future to provide monitoring of the field power supply.
The supply voltage to the field is fed via the 50mA fuse. The incoming signal from the field device is developed across the 250R resistor, then connected to the appropriate input circuit on the Input Module. Electro-static discharge (ESD) transients are suppressed by D3. Line monitoring components (if required) are fitted to the field device to provide the necessary thresholds used by the input module to detect the field loop/device status, i.e. open/short circuit, alarm etc.
The connector linking the 60 channels on the input module to the FTA is terminated at SK2 which is a 96-way socket. The SmartSlot connector is SK1 and is a 96-way socket (this socket is no longer used). The dual 24V dc power supplies are connected to the FTA via a single 4-way connector (PL1). Ten 12-way connectors are used for the field loops (PL2 to PL9, PL11 and PL12). PL10 is an auxiliary 2-way plug provided for power monitoring purposes (future use).
TM
Dual Analogue Input Module will be
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2. Installation

The TrustedTM 60 Channel Analogue Input FTA T8832 is designed to be mounted on either of the
S32 or TS35 DIN rails in the horizontal or vertical positions as required.
T

3. Associated Cable Selection

Refer to the Product Descriptions detailed below:
PD-TC000 Trusted
PD-TC300 Trusted
PD-TC600 Trusted
PD-TC700 Trusted
TM
Power Cables
TM
Communications Cables
M
T
I/O SmartSlot Cables 60-Channel
TM
I/O Companion Slot Cables 60-Channel
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4. Assembly Pinout Connections

4.1. SK1 and SK2 Connections

The pin connections of SK1 and SK2 are identical and are detailed below:
Row
Pin
1
2 Not used Not used Not used
3 CH_0_ABC CH_14_AB CH_28_BC
4 CH_0_ABC CH_54_C CH_48_A
5 CH_1_AB CH_15_AB CH_29_BC
6 CH_41_C CH_55_C CH_49_A
7 CH_2_AB CH_16_AB CH_30_BC
8 CN_42_C CH_56_C CH_50_A
9 0V 0V 0V
10 CH_3_AB CH_17_AB CH_31_BC
11 CH_43_C CH_57_C CH_51_A
12 CH_4_AB CH_18_AB CH_32_BC
13 CH_44_C CH_58_C CH_52_A
14 CH_5_AB CH_19_AB CH_33_BC
15 CH_45_C CH_59_C CH_53_A
16 CH_6_AB CH_20_AB CH_34_BC
17 CH_46_C CH_60_C CH_54_A
18 CH_7_AB CH_21_BC CH_35_BC
19 CH_47_C CH_41_A CH_55_A
20 0V 0V 0V
21 CH_8-AB CH_22_BC CH_36_BC
22 CH_48_C CH_42_A CH_56_A
23 CH_9_AB CH_23_BC CH_37_BC
24 CH_49_C CH_43_A CH_57_A
25 CH_10_AB CH_24_BC CH_38_BC
26 CH_50_C CH_44_A CH_58_A
27 CH_11_AB CH_25_BC CH_39_BC
28 CH_51_C CH_45_A CH_59_A
29 CH_12_AB CH_26_BC CH_40_BC
30 CH_52_C CH_46_A CH_60_A
31 CH_13_AB CH_27_BC CH_61_ABC
32 CH_53_C CH_47_A CH_61_ABC
A B C
Table 1 SK1 and SK2 Connections
Note: The pin assignments detailed above indicate the mapping of the input channel to the ‘slice’ on
the Trusted
TM
Dual Analogue Input Module, e.g. channel 39 (pin 27, row C is mapped to ‘slices’
B and C.
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4.2. PL1 Connections

4.3. PL2 Connections

Pin Service
Pin Service
1 24V-1V
2 0V
3 0V
4 24V-2
Table 2 PL1 Connections
1 Channel 1 24V dc to field device
2 Channel 1 return signal from field device
3 Channel 2 24V dc to field device
4 Channel 2 return signal from field device
5 Channel 3 24V dc to field device
6 Channel 3 return signal from field device
7 Channel 4 24V dc to field device
8 Channel 4 return signal from field device
9 Channel 5 24V dc to field device
10 Channel 5 return signal from field device
11 Channel 6 24V dc to field device
12 Channel 6 return signal from field device

4.4. PL3 Connections

Pin Service
Table 3 PL2 Connections
1 Channel 7 24V dc to field device
2 Channel 7 return signal from field device
3 Channel 8 24V dc to field device
4 Channel 8 return signal from field device
5 Channel 9 24V dc to field device
6 Channel 9 return signal from field device
7 Channel 10 24V dc to field device
8 Channel 10 return signal from field device
9 Channel 11 24V dc to field device
10 Channel 11 return signal from field device
11 Channel 12 24V dc to field device
12 Channel 12 return signal from field device
Table 4 PL3 Connections
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4.5. PL4 Connections

Pin Service
1 Channel 13 24V dc to field device
2 Channel 13 return signal from field device
3 Channel 14 24V dc to field device
4 Channel 14 return signal from field device
5 Channel 15 24V dc to field device
6 Channel 15 return signal from field device
7 Channel 16 24V dc to field device
8 Channel 16 return signal from field device
9 Channel 17 24V dc to field device
10 Channel 17 return signal from field device
11 Channel 18 24V dc to field device
12 Channel 18 return signal from field device
Table 5 PL4 Connections

4.6. PL5 Connections

Pin Service
1 Channel 19 24V dc to field device
2 Channel 19 return signal from field device
3 Channel 20 24V dc to field device
4 Channel 20 return signal from field device
5 Channel 21 24V dc to field device
6 Channel 21 return signal from field device
7 Channel 22 24V dc to field device
8 Channel 22 return signal from field device
9 Channel 23 24V dc to field device
10 Channel 23 return signal from field device
11 Channel 24 24V dc to field device
12 Channel 24 return signal from field device
Table 6 PL5 Connections
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4.7. PL6 Connections

Pin Service
1 Channel 25 24V dc to field device
2 Channel 25 return signal from field device
3 Channel 26 24V dc to field device
4 Channel 26 return signal from field device
5 Channel 27 24V dc to field device
6 Channel 27 return signal from field device
7 Channel 28 24V dc to field device
8 Channel 28 return signal from field device
9 Channel 29 24V dc to field device
10 Channel 29 return signal from field device
11 Channel 30 24V dc to field device
12 Channel 30 return signal from field device
Table 7 PL6 Connections

4.8. PL7 Connections

Pin Service
1 Channel 31 24V dc to field device
2 Channel 31 return signal from field device
3 Channel 32 24V dc to field device
4 Channel 32 return signal from field device
5 Channel 33 24V dc to field device
6 Channel 33 return signal from field device
7 Channel 34 24V dc to field device
8 Channel 34 return signal from field device
9 Channel 35 24V dc to field device
10 Channel 35 return signal from field device
11 Channel 36 24V dc to field device
12 Channel 36 return signal from field device
Table 8 PL7 Connections
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4.9. PL8 Connections

Pin Service
1 Channel 37 24V dc to field device
2 Channel 37 return signal from field device
3 Channel 38 24V dc to field device
4 Channel 38 return signal from field device
5 Channel 39 24V dc to field device
6 Channel 39 return signal from field device
7 Channel 40 24V dc to field device
8 Channel 40 return signal from field device
9 Channel 41 24V dc to field device
10 Channel 41 return signal from field device
11 Channel 42 24V dc to field device
12 Channel 42 return signal from field device
Table 9 PL8 Connections

4.10. PL9 Connections

Pin Service
1 Channel 43 24V dc to field device
2 Channel 43 return signal from field device
3 Channel 44 24V dc to field device
4 Channel 44 return signal from field device
5 Channel 45 24V dc to field device
6 Channel 45 return signal from field device
7 Channel 46 24V dc to field device
8 Channel 46 return signal from field device
9 Channel 47 24V dc to field device
10 Channel 47 return signal from field device
11 Channel 48 24V dc to field device
12 Channel 48 return signal from field device
Table 10 PL9 Connections
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4.11. PL10 Connections

4.12. PL11 Connections

Pin Service
1 Channel 49 24V dc to field device
2 Channel 49 return signal from field device
3 Channel 50 24V dc to field device
4 Channel 50 return signal from field device
5 Channel 51 24V dc to field device
6 Channel 51 return signal from field device
7 Channel 52 24V dc to field device
8 Channel 52 return signal from field device
9 Channel 53 24V dc to field device
10 Channel 53 return signal from field device
11 Channel 54 24V dc to field device
12 Channel 54 return signal from field device
Pin Service
1 Channel 0
2 Channels 61
Table 11 PL10 Connections
Table 12 PL11 Connections
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4.13. PL12 Connections

Pin Service
1 Channel 55 24V dc to field device
2 Channel 55 return signal from field device
3 Channel 56 24V dc to field device
4 Channel 56 return signal from field device
5 Channel 57 24V dc to field device
6 Channel 57 return signal from field device
7 Channel 58 24V dc to field device
8 Channel 58 return signal from field device
9 Channel 59 24V dc to field device
10 Channel 59 return signal from field device
11 Channel 60 24V dc to field device
12 Channel 60 return signal from field device
Table 13 PL12 Connections
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5. Specifications

Field Supply Range
Fuses
Maximum Current (Field Supply)
Recommended Operating Current (Field Supply)
Power Consumption ( Field Supply @ 24V, Channel Current @ 20mA)
Operating Temperature
Non-operating Temperature
Operating Humidity
Environmental Specifications
Dimensions
Height
Width Depth (including mounting rail and connectors
Weight
)
0 to 140V dc
61-off 50mA
3A
0 to 20mA
29W
-50to 600C (230F to 1400F)
-250C to 700C (-130F to 1580F)
5 to 95% RH
Refer to Document 552517
110mm (4.44ins) 455mm (17.9ins) 68mm (2.67ins)
762gms (1.68lbs)
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