Rockwell Automation T80008 User Manual

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AN-T80008
Application Note
MCB Discrimination
Issue Record
Issue Number
1 Jun 06 Julia Bourn Initial Issue
2 Feb 07 Nick Owens Ray Brown Pete Stock Format
Issue 2 Feb 07 AN-T80008 1
Date Revised by Technical
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Authorised by Modification
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AN-T80008 MCB Discrimination
Figure 1 Several circuit-breakers are concerned by the fault I
Several types of over currents may be encountered in an installation:
overloads, short-circuits, inrush currents, as well as:
earth faults, transient currents due to voltage dips or momentary loss of supply.
The MCB characteristic curves must be checked against the power supply overload graph to ensure that the MCB trips before the power supply in an overload situation.
f
Issue 2 Feb 07 AN-T80008 2
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AN-T80008 MCB Discrimination
Trusted Power supplies T824X
The trend for increasing power in an ever decreasing package requires a higher level of sophistication of the internal electronics and self protection circuitry. Improved self protection however, means that an MCB discrimination study becomes an important part of the power distribution design.
Tests carried out on the power units under severe overload situations produced the following results. (Maximum rating is 31 amps per unit at 24V, i.e. 750W.)
P
ower Unit(s) Overload Current Vs Time
300
250
200
1
50
Time / ms
100
50
0
0 20 40 60 80 100 120 140
Current / Amps
1 Power Unit
2
Power Units
Figure 2 Power unit(s) severe overload Current v Time
The graph above shows the response of a single power unit to severe overloads. As the load is increased, the power supply protection mechanism operates and shuts down the output. It can be seen that for a period of just in excess of 200ms the power unit can provide currents up to 115 amps or 380% of its stated maximum(115/31 = 3.8). This 200ms/380% can be extrapolated for additional power units in order to perform MCB discrimination studies.
Issue 2 Feb 07 AN-T80008 3
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AN-T80008 MCB Discrimination

Example analysis

10A
10A
ower unit
P
10A
If the circuit breakers used were ETA 2210-S2 (fast acting) 10A (see Figure 3) then at two times the MCB rating i.e. 20A, it would take 10 seconds to trip the MCB.
Figure 3 Characteristics of ETA Thermal-magnetic circuit breaker 2210-S2 (fast acting)
Issue 2 Feb 07 AN-T80008 4
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AN-T80008 MCB Discrimination

Conclusion

The internal self-protection of T824x power units may cause them to trip before the MCBs. Ensure that MCBs and other circuit protection devices are rated to ensure that any one short will not overload the supply. Low current ratings are therefore recommended, to ensure that the protection device trips first, due to its time/current curve.
Issue 2 Feb 07 AN-T80008 5
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