Rockwell Automation T3491 User Manual

ICS Regent
®
PD-6035
Multiplexed I/O Modules
(T3491)
Issue 1,
Multiplexed I/O modules provide two RS-422 serial port interfaces between the Regent system and ICS’s remote multiplexed I/O Unit (MIU) equipment, providing an economical interface to digital inputs and outputs. MIU equipment is often used for matrix and mimic displays in safety and fire and gas systems or low cost, remote simplex input and outputs.
March, 06
Features
Occupies one slot in the I/O chassis.
Two isolated RS-422 serial ports for remote multiplexed I/O.
Supports up to 512 digital inputs and 256 digital outputs of remote MIU equipment.
·
Individual front panel indicators on each module show module active and fault status; and transmit, receive and fault status for each port.
Serial ports can be used in simplex or duplex modes (with 2oo2 testing in dual mode).
·
1000 volt minimum electrical isolation between serial ports and between serial and logic circuits.
·
TÜV certified, Risk Class 5, non-interfering.
Multiplexed I/O mo remote MIU equipment up to 4000 feet (1220 meters) away at 19200 baud. The two serial ports of the Mux I/O module can be configured for simplex or duplex mode. In duplex mode, 2oo2 voting is performed on the I/O data.
dules support multi-drop connection to
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Multiplexed I/O Module (T3491)
The following MIU equipment may be interfaced to the Multiplexed I/O Module
· MIU3201
· MIU3202
· MIU3204 A typical simplex application for multiplexed I/O is shown in
Figure 1.
Multiplexed I/O Processor Unit Multiplexed Input Unit (64 point) Multiplexed Output Unit (64 point)
Figure 1. Typical Multiplexed I/O Configuration.

Module Operation

A block diagram of the multiplexed I/O module is shown in Figure 2.
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Industrial Control Services
Multiplexed I/O Module (T3491)
Figure 2. Block Diagram of Multiplexed I/O Module.
The Voter, FPGA and triple buffers provide
an interface to the triplicated I/O Safetybus. The Mux I/O module receives configuration data over the I/O Safetybus from the processor modules. This information defines the types of Multiplexed I/O Unit equipment connected to the Mux I/O module. The information is stored in the module’s dual ported RAM memory.
The RAM memory is arranged into four blocks. One block is used to download the Mux I/O equipment configuration. The second block is used for reporting fault conditions. A third block is used f
or writing output data, and the fourth block is used for reading input data. The on-board microprocessor uses this information to read and write I/O data via the two serial ports.

Testing and Diagnostics

PD-6035
Mar-06
Comprehensive testing and diagnostics are used to determine correct operation to the Mux I/O Module and connected MIU equipment.
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Multiplexed I/O Module (T3491)

Standard Module Testing

Each module’s voter circuits are periodically tested by the processor modules. Discrepant data are sent through one of three legs of the I/O Safetybus to
determine whether the module’s voter is able to outvote the incorrect data. A failure to return the correct majority-voted result to the processors produces an I/O module error indication at the processor modules and a module fault indication at the I/O module.
Each type of module has a unique identification code that is read by the controller. This code lets the controller know which type of module is installed in each I/O chassis slot and how to address that module and its points specifically. If a mod
ule is removed, or is replaced with a module of a different
type, the processor modules will indicate I/O module errors. Loopback logic tests periodically write data to the module and
then read it back to determine whether the module’s I/O bus interface logic is functioning correctly.

Multiplexed I/O Module Testing

Additional tests are periodically performed to verify the correct operations of the microprocessor, ROM, RAM and serial interface to the remote MIU equipment. Detected failures are reported back to the processor modules as either fatal or non-fatal errors.
Fatal Errors
Fatal errors are reported when the diagnostics detect a failure in the module’s electronics. For example, failures in the microprocessor, RAM, or ROM are considered fatal errors. A fatal error will result in a module fault indication.
Non-Fatal Errors
Non-fatal errors are reported when failures occur in communications to the connected MIU equipment. These failures would represent problems with the serial communications cables, or the connected MIU processor. These types of failures are indicated on the face of the module as a Port fault.
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Industrial Control Services
Multiplexed I/O Module (T3491)

Front Panel Indicators

Figure 3 shows the physical features of the Mux I/O module. The front panel of the module contains active, and fault status indicators for the module as well as transmit, receive, and communications fault status indicators for each port.
PD-6035
Mar-06
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Multiplexed I/O Module (T3491)
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Figure 3. Multiplexed I/O Module.
Industrial Control Services
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