Rockwell Automation Allen-Bradley E300 User Manual

Download

Page 1

User Manual

E300 Electronic Overload Relay

Bul. 193/592

Page 2

Important User Information

IMPORTANT

Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

Identifies information that is critical for successful application and understanding of the product.

Labels may also be on or inside the equipment to provide specific precautions.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Page 3

Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Table of Contents Chapter 1

Product Overview

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Modular Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Communication Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Diagnostic Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Simplified Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Sensing Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Control Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Communication Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Digital Expansion Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Analog Expansion Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Operator Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Module Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Sensing Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Control Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Communication Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Optional Add-On Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Optional Expansion I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Optional Operator Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Optional Expansion Bus Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . 20

Protection Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Standard Current-Based Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Ground Fault Current-based Protection. . . . . . . . . . . . . . . . . . . . . . . . 21

Voltage- and Power-based Protection . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Applications: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Installation and Wiring

Chapter 2

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Receiving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Unpacking/Inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Storing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Base Relay Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Control Module to Sensing Module Assembly. . . . . . . . . . . . . . . . . . . . . . 25

Communication Module to Control Module Assembly . . . . . . . . . . . . . 26

Expansion Bus Peripherals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Expansion Bus Digital and Analog I/O Modules and Power Supply

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Expansion Bus Operator Station Installation . . . . . . . . . . . . . . . . . . . . . . . 28

Expansion Bus Network Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Starter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

100-C09…-C55 Starter Assembly Installation . . . . . . . . . . . . . . . . . . 30

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 3

Page 4

Table of Contents

Starter Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

DIN Rail / Panel Mount Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Expansion Bus Peripherals Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Sensing Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Expansion Digital Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Expansion Analog Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Expansion Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Short-Circuit Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Fuse Coordination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Typical Motor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

External Line Current Transformer Application . . . . . . . . . . . . . . . . . . . . 48

Current Transformer Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Control Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Full-Voltage Non-Reversing Starter (with Network Control). . . . . 52

Full-Voltage Reversing Starter (with Network Control). . . . . . . . . . 53

Diagnostic Station

System Operation and Configuration

Chapter 3

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Navigation Keys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Displaying a Parameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Parameter Group Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Linear List Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

System Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Editing Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Editing a Configuration Parameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Editing a Numeric Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Editing a Bit Enumerated Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Programmable Display Sequence. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Display Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Stopping the Display Sequence. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Automatic Trip and Warning Screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Chapter 4

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Device Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Administration Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Operation Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Invalid Configuration Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Option Match . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Enable Option Match Protection Trip (Parameter 186). . . . . . . . . . 67

Enable Option Match Protection Warning (Parameter 192) . . . . . 68

4 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 5

Table of Contents

Control Module Type (Parameter 221) . . . . . . . . . . . . . . . . . . . . . . . . 68

Sensing Module Type (Parameter 222). . . . . . . . . . . . . . . . . . . . . . . . . 69

Communication Module Type (Parameter 223) . . . . . . . . . . . . . . . . 69

Operator Station Type (Parameter 224). . . . . . . . . . . . . . . . . . . . . . . . 70

Digital I/O Expansion Module 1 Type (Parameter 225) . . . . . . . . . 70

Digital I/O Expansion Module 2 Type (Parameter 226) . . . . . . . . . 71

Digital I/O Expansion Module 3 Type (Parameter 227) . . . . . . . . . 71

Digital I/O Expansion Module 4 Type (Parameter 228) . . . . . . . . . 71

Analog I/O Expansion Module 1 Type (Parameter 229) . . . . . . . . . 72

Analog I/O Expansion Module 2 Type (Parameter 230) . . . . . . . . . 73

Analog I/O Expansion Module 3 Type (Parameter 231) . . . . . . . . . 73

Analog I/O Expansion Module 4 Type (Parameter 232) . . . . . . . . . 74

Option Match Action (Parameter 233) . . . . . . . . . . . . . . . . . . . . . . . . 74

Security Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Device Configuration Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Device Reset Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Firmware Update Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Security Configuration Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

I/O Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Input Pt00 Assignment (Parameter 196) . . . . . . . . . . . . . . . . . . . . . . . 76

Input Pt01 Assignment (Parameter 197) . . . . . . . . . . . . . . . . . . . . . . . 77

Input Pt02 Assignment (Parameter 198) . . . . . . . . . . . . . . . . . . . . . . . 77

Input Pt03 Assignment (Parameter 199) . . . . . . . . . . . . . . . . . . . . . . . 78

Input Pt04 Assignment (Parameter 200) . . . . . . . . . . . . . . . . . . . . . . . 78

Input Pt05 Assignment (Parameter 201) . . . . . . . . . . . . . . . . . . . . . . . 79

Output Pt00 Assignment (Parameter 202) . . . . . . . . . . . . . . . . . . . . . 80

Output Pt01 Assignment (Parameter 203) . . . . . . . . . . . . . . . . . . . . . 81

Output Pt02 Assignment (Parameter 204) . . . . . . . . . . . . . . . . . . . . . 82

Expansion Bus Fault. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Expansion Bus Trip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Expansion Bus Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Emergency Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Diagnostic Station User-defined Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

User-defined Screen 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

User-defined Screen 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

User-defined Screen 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

User-defined Screen 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Display Timeout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Analog I/O Expansion Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Analog Input Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Analog Output Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Update Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Analog Module 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Analog Module 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Analog Module 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Analog Module 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

Introduction to Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 5

Page 6

Table of Contents

Chapter 5

Operating Modes

Protective Trip and Warning Functions

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Overload (Network). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Monitor (Custom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Chapter 6

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Current-based Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

Phase Loss Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

Ground Fault Current Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Stall Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Jam Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Underload Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Current Imbalance Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

Line Under Current Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

Line Over Current Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Line Loss Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

Voltage-based Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

Under Voltage Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

Over Voltage Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

Voltage Imbalance Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

Phase Rotation Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

Frequency Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

Power-based Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

Real Power (kW) Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206

Reactive Power (kVAR) Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 213

Apparent Power (kVA) Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

Power Factor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232

Control-Based Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245

Test Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247

Operator Station Trip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248

Remote Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249

Start Inhibit Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250

Preventive Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253

Hardware Fault. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255

Configuration Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256

Option Match. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256

Expansion Bus Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256

Nonvolatile Storage Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256

Test Mode Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257

Analog-based Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259

Analog Module 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261

Analog Module 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268

Analog Module 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276

Analog Module 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283

6 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 7

Chapter 7

Table of Contents

Commands

Metering and Diagnostics

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293

Trip Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293

Configuration Preset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293

Factory Defaults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294

Clear Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299

Clear Operating Statistics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300

Clear History Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300

Clear %TCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300

Clear kWh. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300

Clear kVARh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301

Clear kVAh. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301

Clear Max kW Demand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301

Clear Max kVAR Demand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302

Clear Max kVA Demand. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302

Clear All. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302

Chapter 8

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305

Device Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305

Percent Thermal Capacity Utilized . . . . . . . . . . . . . . . . . . . . . . . . . . . 305

Time to Trip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306

Time To Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306

Current Trip Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307

Voltage Trip Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308

Power Trip Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309

Control Trip Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309

Current Warning Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310

Voltage Warning Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310

Power Warning Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311

Control Warning Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311

Input Status 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312

Input Status 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312

Output Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313

Operator Station Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314

Device Status 0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315

Device Status 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316

Firmware Revision Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316

Control Module ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316

Sensing Module ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317

Operator Station ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317

Expansion Digital Module ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318

Operating Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318

Starts Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319

Starts Available. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319

Time to Start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 7

Page 8

Table of Contents

Year . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320

Month. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320

Day. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320

Hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321

Minute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321

Second. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322

Invalid Configuration Parameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322

Invalid Configuration Cause. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322

Mismatch Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323

Current Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323

L1 Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323

L2 Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324

L3 Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324

Average Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324

L1 Percent FLA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325

L2 Percent FLA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325

L3 Percent FLA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326

Average Percent FLA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326

Ground Fault Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326

Current Imbalance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327

Voltage Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327

L1-L2 Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327

L2-L3 Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328

Average L-L Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328

L1-N Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329

L2-N Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329

L3-N Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329

Average L-N Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330

Voltage Imbalance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330

Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331

Phase Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331

Power Monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331

Power Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331

L1 Real Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332

L2 Real Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332

L3 Real Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332

Total Real Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333

L1 Reactive Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333

L2 Reactive Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334

L3 Reactive Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334

Total Reactive Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334

L1 Apparent Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335

L2 Apparent Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335

L3 Apparent Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336

Total Apparent Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336

L1 Power Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337

L2 Power Factor Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337

8 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 9

Table of Contents

L3 Power Factor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337

Total Power Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338

Energy Monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338

kWh 109 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338

kWh 106 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339

kWh 103 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339

kWh 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340

kWh 10-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340

kVARh Consumed 109 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340

kVARh Consumed 106 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341

kVARh Consumed 103 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341

kVARh Consumed 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342

kVARh Consumed 10-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342

kVARh Generated 109 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342

kVARh Generated 106 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343

kVARh Generated 103 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343

kVARh Generated 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344

kVARh Generated 10-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344

kVARh Net 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344

kVARh Net 106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345

kVARh Net 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345

kVARh Net 100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346

kVARh Net 10-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346

kVAh 109 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346

kVAh 106 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347

kVAh 103 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347

kVAh 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348

kVAh 10-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348

kW Demand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348

Max kW Demand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349

kVAR Demand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349

Max kVAR Demand. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349

kVA Demand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349

Max kVA Demand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350

Analog Monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350

Analog Module 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350

Analog Module 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352

Analog Module 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354

Analog Module 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355

Trip / Warning History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357

The E300 Electronic Overload Relay provides a trip and warning

history in which the last five trips and last five warnings are recorded

into nonvolatile storage. A mask is available to limit which trip and

warning events are logged to the history's memory. . . . . . . . . . . . . . 357

Trip History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357

Warning History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363

Trip Snapshot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 9

Page 10

Table of Contents

EtherNet/IP Communications

Trip Snapshot L1-L2 Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369

Trip Snapshot L2-L3 Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369

Trip Snapshot L3-L1 Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370

Trip Snapshot Total Real Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370

Trip Snapshot Total Reactive Power . . . . . . . . . . . . . . . . . . . . . . . . . . 370

Trip Snapshot Total Apparent Power . . . . . . . . . . . . . . . . . . . . . . . . . 371

Trip Snapshot Total Power Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371

Chapter 9

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373

Network Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373

Determining Network Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375

Setting the IP Network Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376

EtherNet/IP Node Address Selection Switches. . . . . . . . . . . . . . . . . 376

Assign Network Parameters via the BOOTP/ DHCP Utility. . . . 377

Assign Network Parameters Via a Web Browser and MAC Scanner

Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379

Other Factors to Consider When Assigning Network Parameters 379

Web Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380

Web Server Security and System Password . . . . . . . . . . . . . . . . . . . . . 380

Permanently Enabling the Web Server. . . . . . . . . . . . . . . . . . . . . . . . . 382

Duplicate IP Address Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383

Behavior of Modules With Duplicate IP Addresses . . . . . . . . . . . . . 383

DNS Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384

Electronic Data Sheet (EDS) File Installation . . . . . . . . . . . . . . . . . . . . . . 384

Download the EDS File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385

View and Configure Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388

Viewing Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388

Editing Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389

Automation Controller Communications . . . . . . . . . . . . . . . . . . . . . . . . . 391

I/O Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391

Preconfigured E300 Electronic Overload Relay Logix Integration with

an Add-On Profile. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392

Offline E300 Electronic Overload Relay Logix Integration with Add-

on Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408

Offline E300 Electronic Overload Relay Integration with a Generic

Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414

E-mail/Text. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420

E-mail Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421

Text Notifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423

Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423

Chapter 10

Firmware Updates

10 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425

Firmware Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425

Page 11

Table of Contents

Updating Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 426

E300 Firmware Update Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432

Control Module Boot Code Firmware Update. . . . . . . . . . . . . . . . . 433

Control Module Application Code Firmware Update . . . . . . . . . . 436

Control Module Uncompressed EtherNet/IP EDS File Firmware

Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 438

Control Module Compressed EtherNet/IP EDS File Firmware

Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 441

Control Module Compressed DeviceNet EDS File Firmware Update 443

Completed Firmware Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446

Chapter 11

Troubleshooting

Specifications

Parameter List

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447

Advisory LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447

Power LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447

Trip/Warn LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 448

Resetting a Trip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450

Trip/Warn LED Troubleshooting Procedures. . . . . . . . . . . . . . . . . . . . . 450

Appendix A

Electrical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453

Low Voltage Directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455

Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 456

Electromagnetic Compatibility Specifications . . . . . . . . . . . . . . . . . . . . . 457

Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458

Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459

Metering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459

Protection Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459

Appendix B

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 461

EtherNet/IP Information

Appendix C

Common Industrial Protocol (CIP) Objects . . . . . . . . . . . . . . . . . . . . . . 503

Identity Object — CLASS CODE 0x0001 . . . . . . . . . . . . . . . . . . . . 504

Message Router — CLASS CODE 0x0002. . . . . . . . . . . . . . . . . . . . 506

Assembly Object — CLASS CODE 0x0004. . . . . . . . . . . . . . . . . . . 506

Instance 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 507

Instance 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 508

Instance 120 - Configuration Assembly Revision 2 . . . . . . . . . . . . . 508

Instance 120 - Configuration Assembly Revision 1 . . . . . . . . . . . . . 518

Instance 144 – Default Consumed Assembly . . . . . . . . . . . . . . . . . . 518

Instance 198 - Current Diagnostics Produced Assembly . . . . . . . . 518

Instance 199 - All Diagnostics Produced Assembly . . . . . . . . . . . . . 520

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 11

Page 12

Table of Contents

Connection Object — CLASS CODE 0x0005. . . . . . . . . . . . . . . . . 522

Discrete Input Point Object — CLASS CODE 0x0008. . . . . . . . . 525

Discrete Output Point Object — CLASS CODE 0x0009. . . . . . . 526

Analog Input Point Object — CLASS CODE 0x000A . . . . . . . . . 528

Parameter Object — CLASS CODE 0x000F . . . . . . . . . . . . . . . . . . 529

Parameter Group Object — CLASS CODE 0x0010. . . . . . . . . . . . 530

Discrete Output Group Object — CLASS CODE 0x001E . . . . . 530

Control Supervisor Object — CLASS CODE 0x0029 . . . . . . . . . . 531

Overload Object — CLASS CODE 0x002c . . . . . . . . . . . . . . . . . . . 532

Base Energy Object — CLASS CODE 0x004E. . . . . . . . . . . . . . . . . 532

Electrical Energy Object — CLASS CODE 0x004F . . . . . . . . . . . . 534

Wall Clock Time Object — CLASS CODE 0x008B . . . . . . . . . . . 536

DPI Fault Object — CLASS CODE 0x0097. . . . . . . . . . . . . . . . . . . 537

DPI Warning Object — CLASS CODE 0x0098 . . . . . . . . . . . . . . . 541

MCC Object — CLASS CODE 0x00C2. . . . . . . . . . . . . . . . . . . . . . 544

12 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 13

Product Overview

Chapter 1

Overview

The E300™ Electronic Overload Relay is a microprocessor-based electronic overload relay that is designed to help protect three-phase or single-phase AC electric induction motors that are rated from 0.5…65,000 A. Its modular design, communication options, diagnostic information, simplified wiring, and integration into Logix makes the E300 the ideal overload for motor control applications in an automation system. The E300 Electronic Overload Relay provides flexibility, reduces engineering time, and maximizes uptime for important motor starter applications.

Modular Design

You can select the specific options that you need for your motor starter application. The E300 Electronic Overload Relay consists of three modules: sensing, control, and communications. You can customize each of the three with accessories to tailor the electronic motor overload for your application’s exact needs.

• Wide current range

• Sensing capabilities (Current, Ground Fault Current, and/or Voltage)

• Expansion I/O

• Operator interfaces

Communication Options

You can select from multiple communication options that integrate with Logixbased control systems. Developers can easily add the E300 Electronic Overload Relay to Logix-based control systems using Integrated Architecture tools like Add-on Profiles, Add-on Instructions, and Faceplates.

• EtherNet/IP (DLR)

• DeviceNet

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 13

Page 14

Chapter 1 Product Overview

Diagnostic Information

The E300 Electronic Overload Relay provides a wide variety of diagnostic information to monitor motor performance, proactively alert you to possible motor issues, or identify the reason for an unplanned shutdown. Information includes:

• Voltage, Current, and Energy

• Tri p / War ning Hi sto ri es

• % Thermal Capacity Utilization

• Time to Trip

• Time to Reset

• Operational Hours

• Number of Starts

• Tri p S naps ho t

Simplified Wiring

The E300 Electronic Overload Relay provides an easy means to mount to both IEC and NEMA Allen-Bradley contactors. A contactor coil adapter is available for the 100-C contactor, which allows the you to create a functional motor starter with only two control wires.

14 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 15

Product Overview Chapter 1

193 - ESM - VIG - 30A - C23 592

Module Type

ESM Sensing Module

Sensing Module Type

VIG Current, Ground Fault Current, 

Voltage, and Power IG Current and Ground Fault Current ICurrent

Sensing Module Mounting Style

C23 Mounts to 100-C09…-C23 Contactor C55 Mounts to 100-C30…-C55 Contactor C97 Mounts to 100-C60…-C97 Contactor D180 Mounts to 100-D115…-D180 Contactor S2 Mounts to Bulletin 500 NEMA Size 0-2 Contactor S3 Mounts to Bulletin 500 NEMA Size 3 Contactor S4 Mounts to Bulletin 500 NEMA Size 4 Contactor T DIN Rail / Panel Mount with Power Terminals E3T Replacement DIN Rail / Panel Mount with Power Terminals for an E3 Plus Panel Mount Adapter P DIN Rail / Panel Mount with Pass-thru Power Conductors CT DIN Rail / Panel Mount with Pass-thru Power Conductors (used with External CTs)

Bulletin Number

193 IEC Overload Relay 592 NEMA Overload Relay

Sensing Current Range

30A 0.5…30 A 60A 6…60 A 100A 10…100 A 200A 20…200 A

193 - EIO - 43 - 120

Module Type

EIO I/O Only Control Module EIOGP I/O and Protection Control Module 

(External Ground Fault Sensing and PTC)

I/O Count

63 6 Inputs / 3 Relay Outputs 43 4 Inputs / 3 Relay Outputs 42 4 Inputs / 2 Relay Outputs 22 2 Inputs / 2 Relay Outputs

Bulletin Number

193 IEC Overload Relay

Control Voltage

24D 24V DC 120 110…120V AC, 50/60 Hz 240 220…240V AC, 50/60 H

193 - ECM - ETR

Module Type

ECM Communication Module

Communication Type

ETR EtherNet/IP with Dual Ethernet Ports DNT DeviceNet

Bulletin Number

193 IEC Overload Relay

Catalog Number Explanation

E300 Electronic Overload Relay modules have their own catalog number.

Sensing Module

Control Module

Communication Module

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 15

Page 16

Chapter 1 Product Overview

193 - EXP - DIO - 42 - 120

Module Type

EXP Expansion Module

I/O Type

DIO Digital I/O

Bulletin Number

193 IEC Overload Relay

Communication Type

120 110…120V AC, 50/60 Hz Inputs 240 220…240V AC, 50/60 Hz Inputs 24D 24V DC Inputs

I/O Count

42 4 Inputs / 2 Relay Outputs

193 - EXP - AIO - 31

Module Type

EXP Expansion Module

I/O Type

AIO Analog I/O

Bulletin Number

193 IEC Overload Relay

I/O Count

31 3 Universal Analog Inputs / 1 Analog Output

193 - EOS - SCS

Module Type

EOS Operator Station

I/O Type

SCS Starter Control Station SDS Starter Diagnostic Station

Bulletin Number

193 IEC Overload Relay

193 - EXP - PS - AC

Module Type

EXP Expansion Module

Func tion Type

PS Expansion Bus Power Supply

Bulletin Number

193 IEC Overload Relay

Supply Voltage

AC 110-240V AC, 50/60Hz control voltage DC 24V DC control voltage

Digital Expansion Module

Analog Expansion Module

Operator Station

Power Supply

16 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 17

Product Overview Chapter 1

Module Description

The E300 Electronic Overload Relay is comprised of three modules. All three modules are required to make a functional overload relay.

• Sensing Module

• Control Module

• Communication Module

Sensing Module

Figure 1 - Sensing Module

The sensing module electronically samples data about the current, voltage, power, and energy that are consumed by the electric motor internal to the module. You can choose from one of three varieties of the sensing modules depending on the motor diagnostic information that is needed for the motor protection application:

• Current Sensing

• Current and Ground Fault Current Sensing

• Current, Ground Fault Current, Voltage, and Power Sensing

The current ranges for each of three varieties of sensing module are as follows:

• 0.5…30 A

• 6…60 A

• 10…100 A

• 20…200 A

You can choose how the sensing module mechanically mounts inside the electrical enclosure. The following mounting mechanisms are available for the sensing module.

• Mount to the load side of an Allen-Bradley Bulletin 100 IEC Contactor

• Mount to the load side of an Allen-Bradley Bulletin 500 NEMA

Contactor

• DIN Rail / Panel Mount with power terminals

• Replacement DIN Rail / Panel Mount with power terminals for an

Allen-Bradley E3 Plus panel mount adapter

• DIN Rail / Panel Mount with pass-thru power conductors

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 17

Page 18

Chapter 1 Product Overview

Control Module

Figure 2 - Control Module

The control module is the heart of the E300 Electronic Overload Relay and can attach to any sensing module. The control module performs all protection and motor control algorithms and contains the native I/O for the system. The control module has two varieties:

• I/O only

• I/O and protection (PTC and External Ground Fault Current Sensing)

The control module is offered in three control voltages:

• 110…120V AC, 50/60Hz

• 220…240V AC, 50/60Hz

• 24V DC

External control voltage is required to power the E300 Electronic Overload Relay and activate the digital inputs.

Communication Module

Figure 3 - Communication Module

The communication module allows the E300 Electronic Overload Relay to be integrated into an automation system, and it can attach to any control module. All communication modules allow you to set the node address with rotary turn

18 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 19

Product Overview Chapter 1

dials, and it provides diagnostic status indicators to provide system status at the panel. The E300 Electronic Overload Relay supports two network protocols:

• EtherNet/IP

• DeviceNet

The E300 EtherNet/IP Communication Module has two RJ45 connectors that function as a switch. You can daisy chain multiple E300 Electronic Overload Relays with Ethernet cable, and the module supports a Device Level Ring (DLR).

Optional Add-On Modules

Optional Expansion I/O

The E300 Electronic Overload Relay allows you to add more digital and analog I/O to the system via the E300 Electronic Overload Relay Expansion Bus if the native I/O count is not sufficient for the application on the base relay. You can add any combination of up to four Digital I/O Expansion Modules that have four inputs (120V AC, 240V AC, or 24V DC) and two relay outputs.

You can also add up to four Analog I/O Expansion Modules, which have three independent universal analog inputs and one isolated analog output. The Analog I/O Expansion Modules require Control Module firmware v3.000 or higher. The independent universal analog inputs can accept the following signals:

• 4…20 mA

• 0…20 mA

• 0…10V DC

• 1…5V DC

• 0…5V DC

• RTD Sensors (Pt 385, Pt 3916, Cu 426, Ni 618, Ni 672, and NiFe 518)

• Resistance (150 , 750 , 3000 , and 6000 )

The isolated analog output can be programmed to reference a traditional analog signal (4…20 mA, 0…20 mA, 0…10V DC, 1…5V, or 0…10V) to represent the following diagnostic values:

• Average %FLA

• %TCU

• Ground Fault Current

• Current Imbalance

• Average L-L Voltage

• Voltage Imbalance

• To ta l kW

• To ta l kVA R

• To ta l kVA

• To ta l P ow er Fa c tor

• User-defined Value

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 19

Page 20

Chapter 1 Product Overview

Control Station Diagnostic Station

Optional Operator Station

Figure 4 - Operator Stations

Power LED

Trip / Warn LED

Start Forward / Speed 1

Start Reverse / Speed 2

Local / Remote

Escape

Select

ESC

SELECT

RESET

Enter

Down

Stop

LOCAL

REMOTE

Reset

Power LED

Trip / Warn LED

RESET

Start Forward / Speed 1

Start Reverse / Speed 2

Local / Remote

Stop

LOCAL

REMOTE

Reset

The E300 Electronic Overload Relay offers you the capability to add one operator interface to the Expansion Bus. You can choose between two types of operator stations: Control Station or a Diagnostic Station. Both types of operator stations mount into a standard 22 mm push button knockout, and they provide diagnostic status indicators that allow you to view the status of the E300 Electronic Overload Relay from the outside of an electrical enclosure. Both operator stations provide push buttons that can be used for motor control logic, and they both can be used to upload and download parameter configuration data from the base relay.

The Diagnostic Station contains a display and navigation buttons that allows you to view and edit parameters in the base relay. The Diagnostic Station requires Control Module firmware v3.000 or higher.

Optional Expansion Bus Power Supply

Figure 5 - Expansion Bus Power Supply

The E300 Electronic Overload Relay expansion bus provides enough current to operate a system that has (1) Digital Expansion Module and (1) Operator Station. An E300 Electronic Overload Relay system that contains more expansion modules needs supplemental current for the Expansion Bus. The E300 Electronic Overload Relay offers you two types of Expansion Bus Power Supplies: AC (110…240V AC, 50/60 Hz) and DC (24V DC). One Expansion

20 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 21

Product Overview Chapter 1

Bus Power Supply supplies enough current for a fully loaded E300 Electronic Overload Relay Expansion Bus (four Digital Expansion Modules, four Analog Expansion Modules, and one Operator Station). You can use either Expansion Bus Power Supply with any combination of Digital and Analog Expansion Modules.

Protection Features

Standard Current-Based Protection

All versions of the E300 Electronic Overload Relay provide the following motor protection functions:

• Thermal Overload (51)

• Phase Loss

• Current Imbalance (46)

• Undercurrent – load loss (37)

• Overcurrent – load jam (48)

• Overcurrent – load stall

• Start Inhibit (66)

Ground Fault Current-based Protection

The E300 Electronic Overload Relay sensing modules and control modules with a ground fault current option provides the following motor protection function:

• Ground Fault – zero sequence method (50N)

Voltage- and Power-based Protection

The E300 Electronic Overload Relay sensing modules with voltage sensing provides the following motor protection functions:

• Undervoltage (27)

• Overvoltage (59)

• Phase Reversal (47) – voltage-based

• Over and Under Frequency (81) – voltage-based

• Voltage Imbalance (46)

• Over and Under Power (37)

• Over and Under Leading/Lagging Power Factor (55)

• Over and Under Reactive Power Generated

• Over and Under Reactive Power Consumed

• Over and Under Apparent Power

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 21

Page 22

Chapter 1 Product Overview

Applications:

The E300 Electronic Overload Relay can be used with the following across the line starter applications:

• Non-reversing starter

• Reversing starter

• Wye (Star) / Delta starter

• Two -s pe ed m ot or s

• Low and medium voltage with two or three potential transformers

• With or without Phase current transformers

• With or without zero-sequence core balanced current transformer

22 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 23

Installation and Wiring

Chapter 2

Introduction

Receiving

Unpacking/Inspecting

Storing

This chapter provides instructions for receiving, unpacking, inspecting, and storing the E300™ Electronic Overload Relay. Assembly, installation, and wiring instructions for common applications are also included in this chapter.

It is your responsibility to thoroughly inspect the equipment before accepting the shipment from the freight company. Check the item(s) received against the purchase order. If any items are damaged, it is your responsibility not to accept delivery until the freight agent has noted the damage on the freight bill. If any concealed damage is found during unpacking, it is again your responsibility to notify the freight agent. The shipping container must be left intact and the freight agent should be requested to make a visual inspection of the equipment.

Remove all packing material from around the E300 Electronic Overload Relay. After unpacking, check the item’s nameplate catalog number against the purchase order.

The E300 Electronic Overload Relay should remain in its shipping container before installation. If you will not use the equipment immediately, you must store it according to the following instructions to maintain warranty coverage:

• Store in a clean, dry location.

• Store within an ambient temperature range 

of -40…+85 °C (-40…+185 °F).

• Store within a relative humidity range of 0…95%, non-condensing.

• Do not store where the device could be exposed to a corrosive atmosphere.

• Do not store in a construction area.

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 23

Page 24

Chapter 2 Installation and Wiring

General Precautions

If the E300 Electronic Overload Relay is being deployed in an environment with an ambient temperature greater than 30 °C (86 °F), please see the Environmental

Specifications on page 456 for the appropriate temperature derating. In addition

to the specific precautions listed throughout this manual, the following general statements must be observed.

ATT EN TI ON : The E300 Electronic Overload Relay contains electrostatic discharge (ESD) sensitive parts and assemblies. Status control precautions are required when installing, testing, servicing, or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, see Allen-Bradley publication 8000-SB001_-en-p, “Guarding Against Electrostatic Damage”, or any other applicable ESD protection handbook.

ATT EN TI ON : An incorrectly applied or installed E300 Electronic Overload Relay can result in damage to the components or reduction in product life. Wiring or application errors (for example, incorrectly calculating the FLA setting, supplying incorrect or inadequate supply voltage, connecting an external supply voltage to the thermistor terminals, or operating or storing in excessive ambient temperatures) may result in malfunction of the E300 Electronic Overload Relay.

Base Relay Assembly

ATT EN TI ON : Only personnel familiar with the E300 Electronic Overload Relay

and associated machinery should plan to install, start up, and maintain the system. Failure to comply may result in personal injury or equipment damage.

ATT EN TI ON : The purpose of this user manual is to serve as a guide for proper installation. The National Electrical Code (NEC) and any other governing regional or local code overrules this information. Rockwell Automation cannot assume responsibility for the compliance or proper installation of the E300 Electronic Overload Relay or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.

ATT EN TI ON : The earth ground terminal of the E300 Electronic Overload Relay shall be connected to a solid earth ground via a low-impedance connection.

The following section illustrates the E300 Electronic Overload Relay base relay assembly instructions.

24 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 25

Installation and Wiring Chapter 2

Control Module to Sensing Module Assembly

You can connect any E300 Control Module to any E300 Sensing Module. The following illustrations show the steps that are required to make this connection.

Figure 6 - Control Module to Sensing Module Assembly

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 25

Page 26

Chapter 2 Installation and Wiring

Communication Module to Control Module Assembly

You can connect any E300 Communication Module to any E300 Control Module. The illustrations below show the steps required to make this connection.

Figure 7 - Communication Module to Control Module Assembly

26 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 27

Installation and Wiring Chapter 2

Note: If the expansion bus does not have an operator station, then the last expansion module number must be set to terminated.

Color

Status LED

O

Blinking Green

No power applied

Description

Module OK with no connection

Green Module OK and active

Red Error Detected

Digital Module Number Selector

Number

D1 - D4

D1T - D4T

Module number

Description

Module number with

expansion bus terminating

resistor applied

Analog Module Number Selector

Number

A1 - A4

A1T - A4T

Module number

Description

Module number with

expansion bus terminating

resistor applied

Panel Mount

Hole

DIN Rail Mount

Removable I/O Terminals

Expansion Bus In

Expansion Bus Out

Panel Mount Hole

D1T

D2T

D3T

D4T

Start Forward / Speed 1

Start Reverse / Speed 2

Local / Remote

Stop

Reset

Start Forward / Speed 1

Start Reverse / Speed 2

Local / Remote

Stop

Down

Reset

Escape

Power LED

Trip / Warn LED

Power LED

Trip / Warn LED

Enter

Select

RESET

LOCAL

REMOTE

RESET

SELECT

ESC

REMOTE

LOCAL

Control Station Diagnostic Station

Expansion Bus Peripherals

The E300 Electronic Overload Relay offers a range of Expansion Digital and Analog I/O modules that simply connect to the E300 Electronic Overload Relay’s Expansion Bus.

Figure 8 - Expansion Bus Peripherals

You can also add one of the two available operator stations to the end of the Expansion Bus.

Figure 9 - Expansion Operator Stations

The following illustrations show how to mount and connect the E300 Electronic Overload Relay expansion bus I/O modules, expansion power supplies, and operator stations.

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 27

Page 28

Chapter 2 Installation and Wiring

Click

1.7 N.m

(15 lb-in)

LECT

REMO

LOC

800F-AW2

22 mm

Expansion Bus Digital and Analog I/O Modules and Power Supply Installation

Figure 10 - Expansion Bus Digital and Analog I/O Modules and Power Supply

Expansion Bus Operator

Figure 11 - Expansion Bus Operator Station

Station Installation

Expansion Bus Network Installation

28 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

The E300 Electronic Overload Relay supports up to (4) Expansion Digital I/O modules, (4) Expansion Analog I/O modules, and (1) Operation Station. The E300 Base Relay can supply enough power for (1) Expansion Digital I/O module

and (1) Operator Station. Any other combination of E300

Expansion Bus

Page 29

Installation and Wiring Chapter 2

RESET

SELECT

ESC

REMOTE

LOCAL

Click

peripherals requires an Expansion Bus Power Supply, which connects as the first module on the Expansion Bus.

Set the module number dial of the Expansion Digital Module to a unique digital module number (D1-D4). If the Expansion Digital Module is the last device on the Expansion Bus, set the module number to the value that enables the internal terminating resistor (D1T-D4T). A power cycle is required when changes are made to the module number dial.

Set the module number dial of the Expansion Analog Module to a unique analog module number (A1-A4). If the Expansion Analog Module is the last device on the Expansion Bus, set the module number to the value that enables the internal terminating resistor (A1T-A4T). A power cycle is required when changes are made to the module number dial.

Connect the E300 Base Relay to the Expansion Module’s Input Port using the supplied Expansion Bus cable. Add the next Expansion Module by connecting the supplied Expansion Bus cable to the Output Port of the previous Expansion Module and into the Input Port of the additional Expansion Module. The Operator Station is the last device on the E300 Expansion Bus; it only has an Input Port with an internal Expansion Bus terminating resistor.

If the user-supplied Expansion Bus cable is not long enough for the installation, 1-meter (Cat. No. 193-EXP-CBL-1M) and 3-meter (Cat. No. 193-EXP-CBL-3M) Expansion Bus cables are available as accessories. The E300 expansion bus can support a maximum distance of 5 meters (16 ft.).

Figure 12 - Expansion Bus Network Installation

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 29

Page 30

Chapter 2 Installation and Wiring

Starter Assembly

5 - 7 lb-in

IN1

The following illustrations show how to assemble an E300 Electronic Overload Relay as a motor starter with an Allen-Bradley Bulletin 100-C contactor.

100-C09…-C55 Starter Assembly Installation

The starter assembly installation instructions are for use with E300 Sensing Module catalog numbers 193-ESM-___-___-C23 and 193-ESM-___-___-C55

Figure 13 - 100-C09…-C55 Starter Assembly Installation

9 - 22 lb-in

IN0

R04

R03

7 -11 lb-in

30 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 31

Installation and Wiring Chapter 2

(1.76)

(3.40)

60 (2.3

(1.37)

n 5 (0.18)

190 (7.49)

37 (1.47)

122 (4.81)

29 (1.14)

122

(4.78)

152 (5.98)

67 (2.65)

FROM CONTACTOR MTG. HOLE

(ADD 5 mm (0.19 in.) FOR CONTACTOR COIL ON LINE SIDE)

37 (1.48)

122 (4.81)

29 (1.13)

190 (7.49)

67 (2.65)

152 (5.98)

(1.76)

122

(4.78)

104

(4.10)

(1.374)

60 (2.36)

n 5 (0.18)

(ADD 5 mm (0.19 in.) FOR CONTACTOR COIL ON LINE SIDE)

FROM CONTACTOR MTG. HOLE

FROM

CONTACTOR

MTG. HOLE

Starter Dimensions

Approximate dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.

Figure 14 - E300 Sensing Module 193-ESM-___-__-C23 with 100-C09…-C23 Contactor

Figure 15 - E300 Sensing Module 193-ESM-___-__-C55 with 100-C30…-C37 Contactor

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 31

Page 32

Chapter 2 Installation and Wiring

(2.12)

45 (1.76)

190 (7.49)

107

(4.21)

60 (2.

45 (1.75)

n 5 (0.18)

37 (1.48)

34 (1.34)

122

(4.82)

152 (5.98)

67 (2.65)

FROM CONTACTOR MTG. HOLE

FROM

CONTACTOR

MTG. HOLE

(ADD 5 mm (0.19 in.) FOR CONTACTOR COIL ON LINE SIDE)

2.82

(71.6)

1.71

(43.5)

5.10

129.5)

1.53 (38.9)

3.60

(91.6)

6.99

(177.6)

9.26

(235.1)

(ADD 0.24 FOR

CONTACTOR COIL

ON LINE SIDE)

4.97

(126.2)

5.32

(135.2)

3.98

(101)

0.21 (5.4)

2.165 (55)

FROM CONTACTOR MTG. HOLE

Figure 16 - E300 Sensing Module 193-ESM-___-__-C55 with 100-C43…-C55 Contactor

Figure 17 - E300 Sensing Module 193-ESM-___-__-C97 with 100-C60…-C97 Contactor

32 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 33

Installation and Wiring Chapter 2

180 (7.06)

157 (6.17)

249 (9.78)

35 (1.38)

(2.75)

12 (0.46)

n 6 (0.22)

(3.56)

125

(4.91)

219 (8.63)

184 (7.24)

276 (10.85)

n 6 (0.22)

100

(3.94)

40 (1.58)

(3.15)

125

(4.91)

12 (0.46)

Figure 18 - E300 Sensing Module 592-ESM-___-__-S2 with NEMA Contactor Size 0 and Size 1

Figure 19 - E300 Sensing Module 592-ESM-___-__-S2 with NEMA Contactor Size 2

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 33

Page 34

Chapter 2 Installation and Wiring

(1.764)

135 (5.32)

(1.18)

n 5 (0.17)

6 (0.24)

6 (0.217)

9 (0.33)

148 (5.83)

4 (0.154)

46 (1.81)

4 (0.14)

126

(4.94)

101 (3.96)

4 (0.16)

8 (0.30)

5.32

(135)

WITH MTG. FEET

0.18 (4.5)

4.921 (125)

0.197 (5)

n 0.189 (4.8)

4.58

(116.2)

W/O MTG. FEET

1.53 (39)

0.45 (11.35)

1.19

(30.1)

1.76 (45)

4.88

(124)

SHOWN WITH PANEL MOUNT FEET ACCESSORY

Mount feet accessory Cat. No.: 140M-C-N45

DIN Rail / Panel Mount Dimensions

Approximate dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.

Figure 20 - E300 Sensing Module 193-ESM-___-30A-E3T and 193-ESM-___-60A-E3T

Figure 21 - E300 Sensing Module 193-ESM-___-30A-T and 193-ESM-___-60A-T

34 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 35

Figure 22 - E300 Sensing Module 193-ESM-___-100A-E3T

2.82

(71.6)

1.62

(41.2)

1.63

(41.4)

5.51

(139.9)

5.57

(141.5)

0.70 (17.7)

0.16 (4.05)

3.02

(76.6)

2.36 (60)

5.12

(130)

0.22 (5.5)

2 x 4.5 (0.18) dia.

22.5

(0.89)

80.75 (3.18)

120

(4.73)

98 (3.86)

87 (3.43)

Installation and Wiring Chapter 2

Expansion Bus Peripherals Dimensions

Approximate dimensions are shown in millimeters. Dimensions are not intended to be used for manufacturing purposes.

Figure 23 - E300 Digital Expansion Module 193-EXP-DIO-___

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 35

Page 36

Chapter 2 Installation and Wiring

2 x 4.5 (0.18) dia.

22.5

(0.89)

80.75 (3.18)

120

(4.73)

98 (3.86)

87 (3.43)

120

(4.73)

80.75 (3.18)

(1.77)

4x 4.5 (0.18) dia

(3.86)87(3.43)

(0.47)

Figure 24 - E300 Expansion Analog Module 193-EXP-AIO

Figure 25 - E300 Expansion Power Supply 193-EXP-PS-___

36 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 37

Figure 26 - E300 Starter Control Station 193-EOS-SCS

22.5 (0.89) dia.

18.5

(0.73)

13.5 (0.53)

100

(3.94)

(2.76)

Installation and Wiring Chapter 2

100

(3.94)

18.5

(0.73)

13.5

(0.53)

45 (1.77)

Figure 27 - E300 Starter Diagnostic Station 193-EOS-SDS

22.5 (0.89) dia.

Terminal s

Sensing Module

Table 1 - E300 Sensing Module Wire Size and Torque Specifications

Cat. No.

Wire Type Conductor Torque

Single

Stranded/Solid [AWG]

Multiple

Single

Flexible-Stranded with Ferrule Metric

Multiple

Coarse-Stranded/Solid Metric

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 37

Single

Multiple

193-ESM-_ _ _-30A-_ _ _ 193-ESM-_ _ _-60A-_ _ _ 592-ESM-_ _ _-30A-_ _ _ 592-ESM-_ _ _-60A-_ _ _

#14…6 AWG 22 lb-in.

#10…6 AWG 30 lb-in.

2.5…16 mm2

2.5 N•m

6…10 mm2

3.4 N•m

2.5…25 mm2

2.5 N•m

6…16 mm2

3.4 N•m

193-ESM-_ _ _-100A-_ _ _ 592-ESM-_ _ _-100A-_ _ _

#12…1 AWG 35 lb-in.

#6…2 AWG 35 lb-in.

4…35 mm2 4 N•m

4…25 mm2 4 N•m

4…50 mm2 4 N•m

4…35 mm2 4 N•m

Page 38

Chapter 2 Installation and Wiring

193-EIOGP-42- _ _ _

193-EIOGP-22- _ _ _

Sensing Module Latch

Power / PTC

Terminals

Expansion Bus Connector

Relay / Ground Fault Terminals

R13

R14

IN2

IN3

IT1

IT2

R13

R14

193-EIO-63- _ _ _

193-EIO-43- _ _ _

R13

R14

R23

R24

IN2

IN3

IN4

IN5

R13

R14

R23

R24

IN2

IN3

IT1

IT2

Input / Output Terminals

Communication Module Latch

IN1

IN0

R04

R03

Control Module

Figure 28 - E300 Control Module Terminal Designations

38 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 39

Table 2 - E300 Control Module Wire Size and Torque Specifications

R24R23

RELAY 2RELAY 1

R14R13

IN3

IN2

Additional Inputs for 193-EIO-63-_ _ _

IN0

IN1

A1A1

R03

R04

IN5

IN4

(+)

(-)

RELAY 0

S2S1

RELAY 1

R14R13

IN3

IN2

IN0

IN1

A1A1

R03

R04

IT2

IT1

(+)

(-)

RELAY 0

193-EIOGP-_ _-_ _ _193-EIO-_ _-_ _ _

Ground

Fault

PTC

Additional Inputs for 193-EIOGP-42-_ _ _

Cat. No.

Wire Type Conductor Torque

193-EIO-_ _-_ _ _ 193-EIOGP-_ _-_ _ _

24...12 AWG 4lb-in

24...16 AWG 4 lb-in

0.25…2.5 mm

0.45 N•m

0.5...0.75 mm

0.45 N•m

0.2...2.5 mm

0.45 N•m

0.2...1.5 mm

0.45 N•m

Stranded/Solid [AWG]

Flexible-Stranded with Ferrule Metric

Coarse-Stranded/Solid Metric

Single

Multiple (stranded only)

Single

Multiple

Single

Multiple

Figure 29 - Control Module Wiring

Installation and Wiring Chapter 2

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 39

Page 40

Chapter 2 Installation and Wiring

IN0 IN1 INC

IN2 IN3

RS2

R04 R14 RC3

Expansion Digital Module

Figure 30 - E300 Expansion Digital Module Terminal Designations

Table 3 - E300 Expansion Digital Module Wire Size and Torque Specifications

Wire Type Conductor Torque

Single

Stranded/Solid [AWG]

Multiple (stranded only)

Single

Flexible-Stranded with Ferrule Metric

Multiple

Single

Coarse-Stranded/Solid Metric

Multiple

Cat. No. 193-EXP-DIO-42-_ _ _

24...12 AWG 5 lb-in

24...16 AWG 5 lb-in

0.25…2.5 mm

0.55 N•m

0.5...0.75 mm

0.55 N•m

0.2...2.5 mm

0.55 N•m

0.2...1.5 mm

0.55 N•m

40 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 41

Figure 31 - E300 Expansion Digital Module Wiring Diagram

R04 R14 RC3

IN0 INCIN1 IN2 IN3

Source

IN1+ IN1- RS1

IN2+ IN2- RS2

OUT+OUT-

IN0+ IN0- RS0

Expansion Analog Module

Installation and Wiring Chapter 2

Figure 32 - E300 Expansion Analog Module Terminal Designations

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 41

Page 42

Chapter 2 Installation and Wiring

Analog Current Input Analog Voltage Input

24V DC

Power

Supply

INx+

Current

Input

Device

INx+

INx-

Analog Voltage or Current Output

Out

Out+

Device

2 Wire RTD/Resistance

INx+

INx-

3 Wire RTD

INx+

Table 4 - E300 Expansion Analog Module Wire Size and Torque Specifications

Wire Type Conductor Torque

Single

Stranded/Solid [AWG]

Flexible-Stranded with Ferrule Metric

Coarse-Stranded/Solid Metric

Multiple (stranded only)

Single

Multiple

Single

Multiple

Figure 33 - E300 Expansion Analog I/O Modules 193-EXP-AIO-__

Cat. No. 193-EXP-AIO-31

24...12 AWG 5 lb-in

24...16 AWG 5 lb-in

0.25…2.5 mm

0.55 N•m

0.5...0.75 mm

0.55 N•m

0.2...2.5 mm

0.55 N•m

0.2...1.5 mm

0.55 N•m

42 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 43

Expansion Power Supply

A1 A2

Figure 34 - E300 Expansion Power Supply Terminal Designations

Installation and Wiring Chapter 2

Table 5 - E300 Expansion Power Supply Wire Size and Torque Specifications

Wire Type Conductor Torque

Single

Stranded/Solid [AWG]

Multiple (stranded only)

Single

Flexible-Stranded with Ferrule Metric

Multiple (stranded only)

Single

Coarse-Stranded/Solid Metric

Multiple (stranded only)

Cat. No. 193-EXP-PS-_ _

24...12 AWG 5 lb-in

24...16 AWG 5 lb-in

0.25…2.5 mm

0.55 N•m

0.5...0.75 mm

0.55 N•m

0.2...2.5 mm

0.55 N•m

0.2...1.5 mm

0.55 N•m

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 43

Page 44

Chapter 2 Installation and Wiring

A1 A2

Source

Figure 35 - E300 Expansion Power Supply Wiring Diagram

Grounding

Short-Circuit Ratings

The following grounding recommendations are provided to help ensure EMC requirements during installation

• The earth ground terminal of the E300 Electronic Overload Relay shall be

connected to a solid earth ground via a low-impedance connection.

• Wire the green shield wire of the Cat. No. 193-ECM-ETR into the earth ground terminal of the E300 control module.

• Installations employing an external ground fault sensor shall ground the cable shield at the sensor with no connection made at the E300 Electronic Overload Relay.

• The PTC thermistor cable shield shall be grounded at the E300 Electronic Overload Relay with no connection made at the opposite end.

The E300 Electronic Overload Relay is suitable for use on circuits capable of delivering not more than the RMS symmetrical amperes listed in the following tables.

Table 6 - Standard Fault Short Circuit Ratings per UL60947-4-1 and CSA 22.2 No. EN60947-4-1

Overload Relay with Sensing Module Cat. No. Max. Available Fault Current [A] Maximum Voltage [V]

193-ESM-___-30A-C23

193-ESM-___-30A-C55

193-ESM-___-30A-E3T

193-ESM-___-30A-P

193-ESM-___-30A-T

193-ESM-VIG-30A-CT

592-ESM-___-30A-S2

193-ESM-___-60A-C55

193-ESM-___-60A-E3T

193-ESM-___-60A-P

193-ESM-___-60A-T

592-ESM-___-60A-S2

193-ESM-___-100A-C97

193-ESM-___-100A-E3T

193-ESM-___-100A-T

592-ESM-___-100A-S3

5,000 600

10,000 600

44 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 45

Table 7 - Short Circuit Ratings per EN60947-4-1

Installation and Wiring Chapter 2

Overload Relay with Sensing Module Cat. No.

193-ESM-___-30A-C23

193-ESM-___-30A-C55,  193-ESM-___-60A-C55

193-ESM-___-100A-C97

Overload Relay with Sensing Module Cat. No.

193-ESM-___-30A-C23

193-ESM-___-30A-C55

193-ESM-___-30A-E3T

193-ESM-___-30A-P

193-ESM-___-30A-T

193-ESM-VIG-30A-CT

592-ESM-___-30A-S2

193-ESM-___-60A-C55

193-ESM-___-60A-E3T

193-ESM-___-60A-P

193-ESM-___-60A-T

592-ESM-___-60A-S2

193-ESM-___-100A-C97

193-ESM-___-100A-E3T

193-ESM-___-100A-T

592-ESM-___-100A-S3

Prospective Short-

Circuit Current, Ir [A]

3,000 100,000 690

5,000 100,000 690

Conditional Short-Circuit

Current, Iq [A]

Table 8 - High Fault Short Circuit Ratings per UL60947-4-1 and CSA 22.2 No. EN60947-4-1 with Bul. 100-C and 100-D IEC contactors that are protected by fuses

Contactor Cat. No. Max. S tarter FLC [A]

100-C09 9

100-C12 12 20

100-C16 16 30

100-C23 23 30

100-C30 30 50

100-C37 37 50

100-C43 43 70

100-C55 55 80

100-C72 72 100

100-C85 85 150

100-C97 97 200

Max. Available Fault

Current [A]

100,000 600

Max. Voltage [V] Class C or JJ fuse [A]

Maximum Voltage [V]

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 45

Page 46

Chapter 2 Installation and Wiring

Table 9 - Short Circuit Ratings per UL60947-4-1 and CSA 22.2 No. EN60947-4-1 with Bul. 100-C IEC contactors that are protected by Bul. 140U-D circuit breakers

Overload Relay with Sensing Module Cat. No.

193-ESM-___-30A-C23

Contactor Cat. No. Max. Starter FLC[A]

100-C09 9

100-C12 12

100-C16 16

100-C23 23

100-C09 9

100-C12 12

100-C16 16

100-C23 23

100-C09 9

100-C12 12

100-C16 16

100-C23 23

Table 10 - High Fault Short Circuit Ratings per UL60947-4-1 and CSA 22.2 No. EN60947-4-1 with Bul. 500 line NEMA contactors that are protected by fuses

Overload Relay with Sensing Module Cat. No.

592-ESM-___-30A-S2 00 9

592-ESM-___-30A-S2 0 18

592-ESM-___-30A-S2 1 27

592-ESM-___-60A-S2 2 45

592-ESM-___-100A-S3 3 90

Contactor Size Max. Starter FLC [A]

Max. Available Fault

Current [A]

65,000 480Y/277V C30 (30 A)

35,000 600Y/347V C30 (30 A)

5,000 600Y/347V C30 (30 A)

Max. Available Fault

Current [A]

100,000

Max. Voltage [V]

Max. Voltage

[V]

600 — 20

240 30 30

600 30 30

240 60 100

600 30 50

240 100 200

600 60 100

240 200 350

600 100 200

Max. Circuit Breaker Cat. No. 140U-D6D3-

Max. UL Fuse [A]

Fuse Coordination

The following tables list Type I and Type II Fuse Coordination when used with Bulletin 100-C and 100-D and Bulletin 500 NEMA Size 00… 2 Contactors.

ATT EN TI ON : Select the motor branch circuit protection that complies with the NEC and any other governing regional or local codes.

46 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 47

Installation and Wiring Chapter 2

Table 11 - Type 1 and Type II fuse coordination with Bul. 100-C and 100-D contactors per EN60947-4-1

Overload Relay with Sensing Module Cat. No.

193-ESM-___-30A-C23

193-ESM-___-30A-C55,  193-ESM-___-60A-C55

193-ESM-___-100A-C97

Contactor Cat.

No.

100-C09 9

100-C12 12 20 20

100-C16 16 30 30

100-C23 23

100-C30 30 50 50

100-C37 37 50 50

100-C43 43 70 70

100-C55 55 80 80

100-C72 72

100-C85 85 150 150

100-C97 97 200 200

Max. Starter

FLC[A]

Prospective Short-Circuit

Current, Ir [A]

1000

3,000

5,000

Conditional Short-

Circuit Current, Iq [A]

100,000 600

Max. Voltage

[V]

Type I C lass J or

CC Fuse [A]

20 15

40 40

100 100

Type II Class J or CC Fuse [A]

Table 12 - Type 1 and Type II fuse coordination with Bul. 100-C and 100-D contactors  per EN60947-4-1

Overload Relay with Sensing Module Cat. No.

592-ESM-___-30A-S2 0 18

592-ESM-___-30A-S2 1 27 30 30

592-ESM-___-60A-S2 2 45 60 60

592-ESM-___-100A-S3 3 90 5,000 200 200

Contactor Size Max. Starter FLC[A]

Prospective Short-

Circuit Current, Ir [A]

3,000

Conditional Short-

Circuit Current, Iq

[A]

100,000 600

Max. Voltage

[V]

Type I C lass J

Fuse [A]

30 30

Type II Class J

Fuse [A]

Typical Motor Connections

ATT EN TI ON : When working on energized circuits, DO NOT rely on voltage and

current information that is provided by the E300 Electronic Overload Relay for personal safety. Always use a portable voltage or current measurement device to measure the signal locally.

Three-Phase Direct On-Line (DOL) and Single-Phase Full-voltage

The following wiring diagram illustrates the E300 Electronic Overload Relay typical motor connections in a three-phase DOL and single-phase full-voltage applications.

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 47

Page 48

Chapter 2 Installation and Wiring

Figure 36 - E300 DOL and Single-Phase Full-voltage Connections

Three-Phase Direct-On-Line

S.C.P.D.

2/T1

T1T2T3

E300

4/T2

6/T3

Single-Phase Full-Voltage

S.C.P.D.

2/T1

E300

4/T2

6/T3

External Line Current Transformer Application

Current Transformer Ratio

The following E300 Electronic Overload Relay sensing module catalog numbers can be used with step down current transformers:

• 193-ESM-IG-30A-E3T

• 193-ESM-IG-30A-T

• 193-ESM-IG-30A-P

• 193-ESM-I-30A-E3T

• 193-ESM-I-30A-T

• 193-ESM-I-30A-P

• 193-ESM-VIG-30A-CT

CT Primary (Parameter 263) and CT Secondary (Parameter 264) allows you to identify the turns ratio of the step down current transformers in use. Based on these two configuration parameters, the E300 Electronic Overload Relay will automatically adjust the measured current. Use the primary current for your FLA settings.

48 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 49

Table 13 - CT Primary (Parameter 263)

IMPORTANT

CT Primary (Parameter 263)

Default Value 5

Minimum Value 1

Maximum Value 65535

Param eter Type UINT

Size (Bytes) 2

Scaling Factor 1

Units Amps

Table 14 - CT Secondary (Parameter 264)

CT Secondary (Parameter 264)

Default Value 5

Minimum Value 1

Maximum Value 65535

Parameter Type UINT

Size (Bytes) 2

Scaling Factor 1

Units Amps

Installation and Wiring Chapter 2

ATT EN TI ON : Improper configuration of the CT Ratio parameters can make the E300 Electronic Overload Relay report inaccurate motor operational data and possible motor damage.

The E300 Electronic Overload Relay trip on a configuration fault when the FLA setting is outside of the legal range of the selected CT Ratio settings. The TRIP/ WARN LED status indicator flashes red 3-long, 8-short blinking pattern.

You shall (1) provide one CT for each motor phase and shall (2) connect the CT’s secondary leads to the appropriate sensing module power terminals. The CTs shall be selected to be capable of providing the required VA to the secondary load, which includes the E300 Sensing Module burden of 0.1 VA at the rated secondary current and the wiring burden. Finally, the CT shall (1) be rated for Protective Relaying to accommodate the high inrush currents associated with motor startup and shall (2) be accurate to within ≤±2% over its normal operating range. Typical CT ratings include:

• ANSI USA

• CSA (Canada)

• IEC (Europe)

• Class C5 BO.1

• Class 10L5

• 5 VA Class SP10

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 49

Page 50

Chapter 2 Installation and Wiring

NEMA

L1 L2

L1/1 L2/3 L3/5

T1/2 T2/4 T3/6

IEC

L1 L2

L1/1 L2/3 L3/5

T1/2 T2/4 T3/6

E300

Primary

Current

Transformers

Primary

Current

Transformers

E300

ATT EN TI ON : The improper selection of a current transformer can result in the E300 Electronic Overload Relay reporting inaccurate motor operational data and possible motor damage. The selected current transformer must be rated for protective relaying applications.

Figure 37 - External Current Transformer Connection

The E300 Electronic Overload Relay voltage-based sensing modules support a wide variety of power systems. Tab le 1 5

lists the power systems supported by the

specific sensing module.

Table 15 - Supported Power Systems

Catalog Number Connection Type Power System

193-ESM-VIG-__-__ 592-ESM-VIG-__-__

193-ESM-VIG-30A-CT

Direct

3 PT

2 PT

Single Phase

Delta

Wye

Grounded B Phase Delta

Single Phase

Delta

Wye

Grounded B Phase Delta

Delta

Wye

Single Phase

Open Delta

50 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 51

Installation and Wiring Chapter 2

Voltage Mode

Voltage Mode (Parameter 252) determines the method for how voltage is monitored E300 Electronic Overload Relay. Select the connection type for the appropriate power system.

Table 16 - Voltage Mode (Parameter 352)

Default Value 0 = Delta direct or with PTs

0 = Delta direct or with PTs

1 = Wye direct or with PTs

Range

Parameter Type USINT

Size (Bytes) 1

Scaling Factor 1

Units

2 = Delta with Delta to Wye PTs

3 = Wye with D elta to Wye PTs

4 = Delta with Wye to Delta PTs

5 = Wye with Wye to Delta PTs

Potential (Voltage) Transformer Ratio

The E300 Electronic Overload Relay sensing module catalog number 193-ESM-VIG-30A-CT can be used with step down potential (voltage) transformers. PT Primary (Parameter 353) and PT Secondary (Parameter 354) allows you to identify the turns ratio of the step down potential (voltage) transformers in use. The E300 Electronic Overload Relay will automatically adjust the measured voltage based on these two configuration parameters. Use the primary voltage for your voltage protection settings.

Table 17 - PT Primary (Parameter 353)

Default Value 480

Minimum Value 1

Maximum Value 65535

Param eter Type UINT

Size (Bytes) 2

Scaling Factor 1

Units Amps

Table 18 - PT Secondary (Parameter 354)

Default Value 480

Minimum Value 165535

Maximum Value

Param eter Type UINT

Size (Bytes) 2

Scaling Factor 1

Units Amps

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 51

Page 52

Chapter 2 Installation and Wiring

Control Circuits

ATT EN TI ON : Do not exceed the ratings of the E300 Electronic Overload Relay’s

output and trip relay. If the coil current or voltage of the contactor exceeds the overload relay’s ratings, an interposing relay must be used.

ATT EN TI ON : When the power is applied to the E300 Electronic Overload Relay’s A1 and A2 terminals, the N.O. relay contact that is assigned as a Trip Relay closes after approximately 2 seconds if no trip condition exists.

ATT EN TI ON : More control circuit protection may be required. See the applicable electrical codes.

The E300 Electronic Overload Relay can provide motor control logic for many different types of motor starters (see Chapter 5 Operating Modes). By default, the E300 is configured for the Overload-Network operating mode. The following wiring diagrams are typical control circuits for Non-Reversing and Reversing Motor starters that use the Overload-Network operating mode when Relay 0 (terminals R03 and R04) is configured to be a normally closed Trip Relay.

for more information on

Full-Voltage Non-Reversing Starter (with Network Control)

Figure 38 - NEMA Nomenclature

Relay 0

Relay 1

R13 R14

Contact shown with supply voltage applied.

Configured as a

Trip Relay

R03

R04

52 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 53

Figure 39 - CENELEC Nomenclature

Relay 1

REV

Relay 2

FOR

REV

Relay 0 Configured as a

Trip Relay

Contact shown with supply voltage applied.

R13 R14

R23 R24

A1 A2

95 96

Installation and Wiring Chapter 2

Relay 1

R13

R14

Relay 0 Configured

as a Trip Relay

R03

R04

Contact shown with supply voltage applied.

Full-Voltage Reversing Starter (with Network Control)

Figure 40 - NEMA Nomenclature

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 53

Page 54

Chapter 2 Installation and Wiring

Figure 41 - CENELEC Nomenclature

Relay 0

Configured as a

Trip Relay

R03

R04

Relay 1

R13

R14

Relay 2

R23

R24

A1 A1

Contact shown with supply voltage applied.

54 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 55

Diagnostic Station

Chapter 3

Introduction

Navigation Keys

Key Name Description

The E300 Electronic Overload Relay supports a Diagnostic Station on the E300 Expansion Bus (requires Control Module firmware v3.000 and higher). The Diagnostic Station allows you to view any E300 parameter and edit any configuration parameter. This chapter explains the Diagnostic Station’s navigation keys, how to view a parameter, how to edit a configuration parameter, and the Diagnostic Station’s programmable display sequence.

The E300 Diagnostic Station has five navigation keys that are used to navigate through the Diagnostic Station’s display menu system and edit configuration parameters.

Up Arrow Down Arrow

Escape

Select

Enter

Scroll through the display parameters or groups. Increment or decrement values.

Back one step in the navigation menu. Cancel a change to a configuration parameter value

Select the next bit when viewing a bit enumerated parameter. Select the next digit when editing a configuration value. Select the next bit when editing a bit enumerated parameter.

Start the navigation menu. Advance one step in the navigation menu. Display the description for a bit enumerated parameter. Edit a configuration parameter value. Save the change to the configuration parameter value.

Displaying a Parameter

The E300 Diagnostic Station allows you to view parameters using a group menu system or by a linear list. To start the navigation menu, press the key. The

menu prompts you to view parameters by groups, parameters in a linear list, or E300 system information.

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 55

Page 56

Chapter 3 Diagnostic Station

Parameter Group Navigation

To start the navigation menu, press the key. Use the or keys to select the Groups navigation method and press .

Use the or keys to select the parameter group to display and press

Use the or keys to view the parameters that are associated with that group.

When viewing a bit enumerated parameter, press to view the description of each bit. Press to view the next bit. Press to return to the parameter.

Press to return to the parameter group navigation system.

56 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 57

Diagnostic Station Chapter 3

If you do not press any navigation keys for a period that is Defined by Display Timeout (Parameter 436), then the E300 Diagnostic Station automatically returns to its programmable display sequence.

Linear List Navigation

To start the navigation menu, press the key. Use the or keys to select the Linear List navigation method and press .

Use the or and keys to select the parameter number to display and press .

Use the or keys to view the next sequential parameter.

When viewing a bit enumerated parameter, press to view the description of each bit. Press to view the next bit. Press to return to the parameter.

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 57

Page 58

Chapter 3 Diagnostic Station

Press to return to the linear list navigation system.

If you do not press any navigation keys for a period that is Defined by Display Timeout (Parameter 436), then the E300 Diagnostic Station automatically returns to its programmable display sequence.

System Info

The E300 Diagnostic Station can display firmware revision information, view the time and date of the E300 virtual clock, and edit the time and date of the E300 virtual clock. To view E300 system information, start the navigation menu by

pressing key. Use the or keys to select System Info and press

Use the or keys to view the E300 system information.

To edit the system date or time, press to modify the value. Use the or

keys to select the new value. Press to select the next system value. Press to save the new system values or press to cancel the modification and

restore the previous system values.

58 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 59

Diagnostic Station Chapter 3

Press to return to the navigation menu.

If you do not press any navigation keys for a period that is Defined by Display Timeout (Parameter 436), then the E300 Diagnostic Station automatically cancels the modification, restores the previous value, and returns to its programmable display sequence.

Editing Parameters

Editing a Configuration Parameter

The E300 Diagnostic Station allows you to edit configuration parameters using a group menu system or by a linear list. To start the navigation menu, press the

key. You will be prompted to view parameters by groups, parameters in a linear list, or E300 system information. Choose the appropriate method and navigate to the parameter to be modified.

Editing a Numeric Parameter

To edit a configuration parameter, press the key to modify the value. Use

the or keys to select the new value. Press to save the new system values or press to cancel the modification and restore the previous value.

Press to return to the navigation menu.

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 59

Page 60

Chapter 3 Diagnostic Station

Editing a Bit Enumerated Parameter

When editing a bit enumerated parameter, press the key to view the

description of each bit. Use the or keys to select the new bit value. Press to edit the next bit. Press to save the new value or press to

cancel the modification and restore the previous value.

Press to return to the navigation menu.

Programmable Display Sequence

Display Sequence

The E300 Diagnostic Station sequentially displays up to seven screens every five seconds.

• Three-phase current

• Three-phase voltage

• To ta l p ow er

• User-defined screen 1

• User-defined screen 2

• User-defined screen 3

• User-defined screen 4

The three-phase voltage and total power screens are only included in the sequence when the E300 Electronic Overload Relay has a voltage, current, and ground fault current (VIG)-based Sensing Module.

60 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 61

Diagnostic Station Chapter 3

The user-defined screens allow you to select up to two parameters per screen. Refer to Diagnostic Station User-defined Screens on page 86

to configure the

Screen# and Parameter# (Parameters 428…435).

If you do not press any navigation keys for a period that is Defined by Display Timeout (Parameter 436), then the Diagnostic Station will automatically cancel any editing modifications, restore the previous value, and return to its programmable display sequence.

Stopping the Display Sequence

To stop the display sequence, press . Use the or keys to manually sequence through the displays. Press to return to the automatic display

sequence.

If you do not press any navigation keys for a period that is Defined by Display Timeout (Parameter 436), then the E300 Diagnostic Station automatically returns to its programmable display sequence.

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 61

Page 62

Chapter 3 Diagnostic Station

Automatic Trip and Warning Screens

When the E300 Electronic Overload Relay is in a trip or warning state, the E300 Diagnostic Station automatically displays the trip or warning event.

Press any of the navigation keys ( , , , , or ) to return to the automatic display sequence.

When the trip or warning event clears, the E300 Diagnostic Station automatically returns to its programmable display sequence.

If a different parameter is displayed and you do not press any navigation keys for a period that is Defined by Display Timeout (Parameter 436), then the E300 Diagnostic Station will automatically return to the trip or warning screen if the trip or warning event is not cleared.

62 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 63

System Operation and Configuration

Chapter 4

Introduction

Device Modes

This chapter provides instructions for operating and configuring an E300 Electronic Overload Relay system. Settings for Device Modes, Option Match, Security Policy, I/O Assignments, Expansion Bus Fault, Emergency Start, and an introduction to Operating Modes are included in this chapter.

The E300 Electronic Overload Relay has five device modes to validate configuration of the device and limit when you can configure the E300 Electronic Overload Relay, perform a firmware update, and issue commands.

• Administration Mode

• Operation Mode

• Run Mode

• Te st Mo de

• Invalid Configuration Mode

Administration Mode

Administration Mode is a maintenance mode for the E300 Electronic Overload Relay, which allows you to configure parameters, modify security policies, enable web servers (see page 382 firmware updates, and issue commands.

to enable the EtherNet/IP web server), perform

Follow these steps to enter into Administration Mode:

1. Set the rotary dials on the E300 Communication Module to the following values

– For EtherNet/IP set the rotary dials to 0-0-0 – For DeviceNet set the rotary dials to 7-7

2. Cycle power on the E300 Electronic Overload Relay

After commissioning activities and maintenance tasks are completed, return the E300 Electronic Overload Relay back to Operation or Run Mode by setting the rotary dials of the E300 communication module back to its previous positions and cycle power.

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 63

Page 64

Chapter 4 System Operation and Configuration

Bit

1514131211109876543210 Function

Operation Mode

Operation Mode is a standby mode for the E300 Electronic Overload Relay in which the E300 is ready to help protect an electric motor and no electrical current has been detected. You can modify configuration parameters, update firmware, and issue commands if the appropriate security policies are enabled. The Power LED on the Communication Module and Operator Stations will be flashing green and bit 14 in Device Status 0 (Parameter 20) is set to 1 when the device is in Operation Mode.

Table 19 - Operation Mode Bit Function Detail — Device Status 0 (Parameter 20)

X Trip Present

X Warning Present

X Invalid Configuration

X Current Present

X GFCurrent Present

X Voltage Present

X Emergency Start Enabled

X DeviceLogix Enabled

X Feedback Timeout Enabled

X Operator Station Present

X Voltage Sensing Present

X Intern Ground Fault Sensing Present

X Extern Ground Fault Sensing Present

XPTC Sensing

XReady

Reserved

Run Mode

Run Mode is an active mode for the E300 Electronic Overload Relay in which the E300 is sensing electrical current and is actively protecting an electric motor. Only non-motor protection configuration parameters can be modified if the appropriate security policies are enabled. The Power LED on the Communication Module and Operator Stations will be solid green and bits 3, 4, and/or 5 in Device Status 0 (Parameter 20) are set to 1 when the device is in Run Mode.

64 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 65

System Operation and Configuration Chapter 4

Table 20 - Run Mode Bit Function Detail — Device Status 0 (Parameter 20)

Bit

1514131211109876543210 Function

X Trip Present

X Warning Present

X Invalid Configuration

X Current Present

X GFCurrent Present

X Voltage Present

X Emergency Start Enabled

X DeviceLogix Enabled

X Feedback Timeout Enabled

X Operator Station Present

X Voltage Sensing Present

X Intern Ground Fault Sensing Present

X Extern Ground Fault Sensing Present

XPTC Sensing

XReady

Reserved

Test Mode

Test Mode is used by installers of motor control centers who are testing and commissioning motor starters with an automation system. A digital input of the E300 Electronic Overload Relay is assigned to monitor the motor control center enclosure’s Test Position. The Input Assignments (Parameters 196…201) are described later in this chapter.

Anyone commissioning motor starters in an automation system can put their motor control center enclosure into the Test Position to activate Test Mode and verify that the digital inputs and relay outputs of the E300 Electronic Overload Relay are operating properly with the motor starter without energizing power to

the motor. If the E300

Electronic Overload Relay senses current or voltage in Test

Mode, the E300 Electronic Overload Relay will generate a Test Mode Trip.

Invalid Configuration Mode

Invalid Configuration Mode is an active mode for the E300 Electronic Overload Relay in which the E300 is in a tripped state due to invalid configuration data. Invalid Configuration Parameter (Parameter 38) indicates the parameter number that is causing the fault. Invalid Configuration Cause (Parameter 39) identifies the reason for Invalid Configuration Mode.

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 65

Page 66

Chapter 4 System Operation and Configuration

Bit

1514131211109876543210 Function

Table 21 - Invalid Configuration Cause (Parameter 39)

Code Description

0No Error

1 Value over maximum value

2 Value under minimum value

3 Illegal value

4 L3 Current detected (for single-phase applications)

5 CopyCat error

The Trip/Warn LED on the Communication Module and Operator Stations will be flashing a pattern of red, 3 long and 8 short blinks, and bits 0 and 2 in Device Status 0 (Parameter 20) are set to 1 when the device is in Invalid Configuration Mode.

Table 22 - Invalid Configuration Mode Bit Function Detail — Device Status 0 (Parameter 20)

X Trip Present

X Warning Present

X Invalid Configuration

X Current Present

X GFCurrent Present

X Voltage Present

X Emergency Start Enabled

X DeviceLogix Enabled

X Feedback Timeout Enabled

X Operator Station Present

X Voltage Sensing Present

X Intern Ground Fault Sensing Present

X Extern Ground Fault Sensing Present

XPTC Sensing

XReady

Reserved

To return to Operation/Run Mode, place a valid configuration value in the parameter identified by Invalid Configuration Parameter (Parameter 38) and Invalid Configuration Cause (Parameter 39). Reset the trip state of the E300 Electronic Overload Relay by pressing the blue reset button on the Communication Module, via network communications, with the internal web server of the EtherNet/IP communications module, or by an assigned digital input.

Option Match

Due to the modular nature of the E300 Electronic Overload Relay, you can enable the Option Match feature to ensure that the options that were expected for the motor protection application are the ones that are present on the E300

66 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 67

System Operation and Configuration Chapter 4

Electronic Overload Relay system. You can configure an option mismatch to cause a protection trip or provide a warning within the E300.

Enable Option Match Protection Trip (Parameter 186)

To enable the E300 Electronic Overload Relay’s Option Match feature to cause a protection trip in the event of an option mismatch, place a (1) in bit position 8 of Parameter 186 (Control Trip Enable). You can select the specific option match features to cause a protection trip in Parameter 233 (Option Match Action).

Table 23 - Enable Option Match Protection Trip Bit Function Detail— Control Trip Enable (Parameter 186)

Bit

1514131211109876543210 Function

X Test Trip Enable

XPTC Trip Enable

X DeviceLogix Trip Enable

X Operator Station Trip Enable

X Remote Trip Enable

X Blocked Start Trip Enable

X Hardware Fault Trip Enable

X Configuration Trip Enable

X Option Match Trip Enable

X Feedback Timeout Trip Enable

X Expansion Bus Trip Enable

Reserved

X Nonvolatile Memory Trip Enable

XReady

Reserved

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 67

Page 68

Chapter 4 System Operation and Configuration

Bit

1514131211109876543210 Function

Enable Option Match Protection Warning (Parameter 192)

To enable the E300 Electronic Overload Relay’s Option Match feature to cause a warning in the event of an option mismatch, place a (1) in bit position 8 of Parameter 192 (Control Warning Enable). You can select the specific option match features to cause a warning in Parameter 233 (Option Match Action).

Table 24 - Enable Option Match Protection Warning Bit Function Detail— Control Warning Enable (Parameter 192)

Reserved

X DeviceLogix Warning Enable

Reserved

X Option Match Warning Enable

X Feedback Timeout Warning Enable

X Expansion Bus Warning Enable

X Number Of Starts Warning Enable

X Operating Hours Warning Enable

Reserved

Control Module Type (Parameter 221)

The E300 Electronic Overload Relay offers six different control modules. Place the value of the expected control module into Parameter 221. A value of (0) disables the Option Match feature for the control module.

Table 25 - Control Module Type (Parameter 221)

Code Description Control Module Cat. No.

0Ignore —

1 6 Inputs, 24V DC / 3 Relay Outputs 193-EIO-63-24D

2 4 Inputs, 110-120V AC 50/60Hz / 3 Relay Outputs 193-EIO-43-120

3 4 Inputs, 220-240V AC 50/60Hz / 3 Relay Outputs 193-EIO-43-240

4 4 Inputs, 24V DC / 2 Relay Outputs / External Ground Fault / PTC 193-EIOGP-42-24D

5 2 Inputs, 110-120V AC 50/60Hz / 2 Relay Outputs / External Ground Fault / PTC 193-EIOGP-22-120

6 2 Inputs, 220-240V AC 50/60Hz / 2 Relay Outputs / External Ground Fault / PTC 193-EIOGP-22-240

68 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 69

System Operation and Configuration Chapter 4

Sensing Module Type (Parameter 222)

The E300 Electronic Overload Relay offers 12 different sensing modules. Place the value of the expected sensing module into Parameter 222. A value of (0) disables the Option Match feature for the sensing module.

Table 26 - Sensing Module Type (Parameter 222)

Code Description Sensing Module Cat. No.

0 Ignore —

1 Voltage / Current 0.5…30 A / Ground Fault 193-ESM-VIG-30A-__ or 592-ESM-VIG-30A-__

2 Voltage / Current 6…60 A / Ground Fault 193-ESM-VIG-60A-__ or 592-ESM-VIG-60A-__

3 Voltage / Current 10…100 A / Ground Fault 193-ESM-VIG-100A-__ or 592-ESM-VIG-100A-__

4 Voltage / Current 20…200 A / Ground Fault 193-ESM-VIG-200A-__ or 592-ESM-VIG-200A-__

5 Current 0.5…30 A / Ground Fault 193-ESM-IG-30A-__ or 592-ESM-IG-30A-__

6 Current 6…60 A / Ground Fault 193-ESM-IG-60A-__ or 592-ESM-IG-60A-__

7 Current 10…100 A / Ground Fault 193-ESM-IG-100A-__ or 592-ESM-IG-100A-__

8 Current 20…200 A / Ground Fault 193-ESM-IG-200A-__ or 592-ESM-IG-200A-__

9 Current 0.5…30 A 193-ESM-I-30A-__ or 592--ESM-I-30A-__

10 Current 6…60 A 193-ESM-I-60A-__ or 592--ESM-I-60A-__

11 Current 10…100 A 193-ESM-I-100A-__ or 592--ESM-I-100A-__

12 Current 20…200 A 193-ESM-I-200A-__ or 592--ESM-I-200A-__

Communication Module Type (Parameter 223)

The E300 Electronic Overload Relay offers two different communication modules. Place the value of the expected communication module into Parameter

223. A value of (0) disables the Option Match feature for the communication module.

Table 27 - Communication Module Type (Parameter 223)

Code Description Communication Module Cat. No.

0Ignore —

1 EtherNet/IP with Dual Port Switch supporting DLR 193-ECM-ETR

2 DeviceNet 193-ECM-DNT

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 69

Page 70

Chapter 4 System Operation and Configuration

Operator Station Type (Parameter 224)

The E300 Electronic Overload Relay offers two different types of operator stations. Place the value of the expected operator station into Parameter 224. A value of (0) disables the Option Match feature for the operator station. A value of (1), “No Operator Station”, makes the operator station not allowed on the Expansion Bus and prevents you from connecting an operator station to the E300 Electronic Overload Relay system.

Table 28 - Operator Station Type (Parameter 224)

Code Description Operator Station Cat. No.

0Ignore —

1 No Operator Station (Operator Station Not Allowed) —

2 Control Station 193-EOS-SCS

3 Diagnostic Station with LCD 193-EOS-SDS

Digital I/O Expansion Module 1 Type (Parameter 225)

The E300 Electronic Overload Relay supports up to four additional Digital I/O expansion modules. This parameter configures the Option Match feature for the Digital I/O expansion module set to Digital Module 1. There are three different types of Digital I/O expansion modules. Place the value of the expected Digital I/O expansion module set to Digital Module 1 into Parameter 225. A value of (0) disables the Option Match feature for this Digital I/O expansion module. A value of (1), “No Digital I/O Expansion Module”, makes the Digital I/O expansion module set to Digital Module 1 not allowed on the Expansion Bus and prevents you from connecting a Digital I/O expansion module set to Digital Module 1 to the E300 Electronic Overload Relay system.

Table 29 - Digital I/O Expansion Module 1 Type (Parameter 225)

Code Description Digital I/O Expansion Module Cat. No.

0 Ignore —

No Digital I/O Expansion Module (Digital I/O Expansion

Module Not Allowed)

2 4 Inputs, 24V DC / 2 Relay Outputs 193-EXP-DIO-42-24D

3 4 Inputs, 110-120V AC 50/60Hz / 2 Relay Outputs 193-EXP-DIO-42-120

4 4 Inputs, 220-240V AC 50/60Hz / 2 Relay Outputs 193-EXP-DIO-42-240

—

70 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 71

System Operation and Configuration Chapter 4

Digital I/O Expansion Module 2 Type (Parameter 226)

The E300 Electronic Overload Relay supports up to four additional Digital I/O expansion modules. This parameter configures the Option Match feature for the Digital I/O expansion module set to Digital Module 2. There are three different types of Digital I/O expansion modules. Place the value of the expected Digital I/O expansion module set to Digital Module 2 into Parameter 226. A value of (0) disables the Option Match feature for this Digital I/O expansion module. A value of (1),“No Digital I/O Expansion Module”, makes the Digital I/O expansion module set to Digital Module 2 not allowed on the Expansion Bus and prevents you from connecting a Digital I/O expansion module set to Digital Module 2 to the E300 Electronic Overload Relay system.

Table 30 - Digital I/O Expansion Module 2 Type (Parameter 226)

Code Description Digital I/O Expansion Module Cat. No.

0Ignore —

No Digital I/O Expansion Module (Digital I/O Expansion

Module Not Allowed)

2 4 Inputs, 24V DC / 2 Relay Outputs 193-EXP-DIO-42-24D

3 4 Inputs, 110-120V AC 50/60Hz / 2 Relay Outputs 193-EXP-DIO-42-120

4 4 Inputs, 220-240V AC 50/60Hz / 2 Relay Outputs 193-EXP-DIO-42-240

—

Digital I/O Expansion Module 3 Type (Parameter 227)

The E300 Electronic Overload Relay supports up to four additional Digital I/O expansion modules. This parameter configures the Option Match feature for the Digital I/O expansion module set to Digital Module 3. There are three different types of Digital I/O expansion modules. Place the value of the expected Digital I/O expansion module set to Digital Module 3 into Parameter 227. A value of (0) disables the Option Match feature for this Digital I/O expansion module. A value of (1),“No Digital I/O Expansion Module”, makes the Digital I/O expansion module set to Digital Module 3 not allowed on the Expansion Bus and prevents you from connecting a Digital I/O expansion module set to Digital Module 3 to the E300 Electronic Overload Relay system.

Table 31 - Digital I/O Expansion Module 3 Type (Parameter 227)

Code Description Digital I/O Expansion Module Cat. No.

0Ignore —

No Digital I/O Expansion Module (Digital I/O Expansion

Module Not Allowed)

2 4 Inputs, 24V DC / 2 Relay Outputs 193-EXP-DIO-42-24D

3 4 Inputs, 110-120V AC 50/60Hz / 2 Relay Outputs 193-EXP-DIO-42-120

4 4 Inputs, 220-240V AC 50/60Hz / 2 Relay Outputs 193-EXP-DIO-42-240

—

Digital I/O Expansion Module 4 Type (Parameter 228)

The E300 Electronic Overload Relay supports up to four additional Digital I/O expansion modules. This parameter configures the Option Match feature for the

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 71

Page 72

Chapter 4 System Operation and Configuration

Digital I/O expansion module set to Digital Module 4. There are three different types of Digital I/O expansion modules. Place the value of the expected Digital I/O expansion module set to Digital Module 4 into Parameter 228. A value of (0) disables the Option Match feature for this Digital I/O expansion module. A value of (1), “No Digital I/O Expansion Module ”, makes the Digital I/O expansion module set to Digital Module 4 not allowed on the Expansion Bus and prevents you from connecting a Digital I/O expansion module set to Digital Module 4 to the E300 Electronic Overload Relay system.

Table 32 - Digital I/O Expansion Module 4 Type (Parameter 228)

Code Description Digital I/O Expansion Module Cat. No.

0Ignore —

No Digital I/O Expansion Module (Digital I/O Expansion

Module Not Allowed)

2 4 Inputs, 24V DC / 2 Relay Outputs 193-EXP-DIO-42-24D

3 4 Inputs, 110-120V AC 50/60Hz / 2 Relay Outputs 193-EXP-DIO-42-120

4 4 Inputs, 220-240V AC 50/60Hz / 2 Relay Outputs 193-EXP-DIO-42-240

—

Analog I/O Expansion Module 1 Type (Parameter 229)

The E300 Electronic Overload Relay supports up to four additional Analog I/O expansion modules. This parameter configures the Option Match feature for the Analog I/O expansion module set to Analog Module 1. There is one type of Analog I/O expansion module. Place the value of the expected Analog I/O expansion module set to Analog Module 1 into Parameter 229. A value of (0) disables the Option Match feature for this Analog I/O expansion module. A value of (1), “No Analog I/O Expansion Module”, makes the Analog I/O expansion module set to Analog Module 1 not allowed on the Expansion Bus and prevents you from connecting an Analog I/O expansion module set to Analog Module 1 to the E300 Electronic Overload Relay system.

Table 33 - Analog I/O Expansion Module 1 Type (Parameter 229)

Code Description Analog I/O Expansion Module Cat. No.

0 Ignore —

No Analog I/O Expansion Module (Analog I/O Expansion

Module Not Allowed)

2 3 Universal Analog Inputs / 1 Analog Output 193-EXP-AIO-31

—

72 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 73

System Operation and Configuration Chapter 4

Analog I/O Expansion Module 2 Type (Parameter 230)

The E300 Electronic Overload Relay supports up to four additional Analog I/O expansion modules. This parameter configures the Option Match feature for the Analog I/O expansion module set to Analog Module 2. There is one type of Analog I/O expansion module. Place the value of the expected Analog I/O expansion module set to Analog Module 2 into Parameter 230. A value of (0) disables the Option Match feature for this Analog I/O expansion module. A value of (1), “No Analog I/O Expansion Module”, makes the Analog I/O expansion module set to Analog Module 2 not allowed on the Expansion Bus and prevents you from connecting an Analog I/O expansion module set to Analog Module 2 to the E300 Electronic Overload Relay system.

Table 34 - Analog I/O Expansion Module 2 Type (Parameter 230)

Code Description Analog I/O Expansion Module Cat. No.

0 Ignore —

No Analog I/O Expansion Module (Analog I/O Expansion

Module Not Allowed)

2 3 Universal Analog Inputs / 1 Analog Output 193-EXP-AIO-31

—

Analog I/O Expansion Module 3 Type (Parameter 231)

The E300 Electronic Overload Relay supports up to four additional Analog I/O expansion modules. This parameter configures the Option Match feature for the Analog I/O expansion module set to Analog Module 3. There is one type of Analog I/O expansion module. Place the value of the expected Analog I/O expansion module set to Analog Module 3 into Parameter 231. A value of (0) disables the Option Match feature for this Analog I/O expansion module. A value of (1), “No Analog I/O Expansion Module”, makes the Analog I/O expansion module set to Analog Module 3 not allowed on the Expansion Bus and prevents you from connecting an Analog I/O expansion module set to Analog Module 3 to the E300 Electronic Overload Relay system.

Table 35 - Analog I/O Expansion Module 3 Type (Parameter 231)

Code Description Analog I/O Expansion Module Cat. No.

0 Ignore —

No Analog I/O Expansion Module (Analog I/O Expansion

Module Not Allowed)

2 3 Universal Analog Inputs / 1 Analog Output 193-EXP-AIO-31

—

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 73

Page 74

Chapter 4 System Operation and Configuration

Analog I/O Expansion Module 4 Type (Parameter 232)

The E300 Electronic Overload Relay supports up to four additional Analog I/O expansion modules. This parameter configures the Option Match feature for the Analog I/O expansion module set to Analog Module 4. There is one type of Analog I/O expansion module. Place the value of the expected Analog I/O expansion module set to Analog Module 4 into Parameter 232. A value of (0) disables the Option Match feature for this Analog I/O expansion module. A value of (1), “No Analog I/O Expansion Module”, makes the Analog I/O expansion module set to Analog Module 4 not allowed on the Expansion Bus and prevents you from connecting an Analog I/O expansion module set to Analog Module 4 to the E300 Electronic Overload Relay system.

Table 36 - Analog I/O Expansion Module 4 Type (Parameter 232)

Code Description Analog I/O Expansion Module Cat. No.

0Ignore —

No Analog I/O Expansion Module (Analog I/O Expansion

Module Not Allowed)

2 3 Universal Analog Inputs / 1 Analog Output 193-EXP-AIO-31

—

Option Match Action (Parameter 233)

The Option Match feature for the E300 Electronic Overload Relay allows you to specify an action when there is an option mismatch – Protection Trip or Warning. Place a (0) in the appropriate bit position for a warning, and place a (1) in the appropriate bit position to cause a protection trip if there is an option mismatch.

Table 37 - Option Match Action (Parameter 233) Bit Function Detail

Bit

1514131211109876543210 Function

X Control Module Mismatch Action

X Sensing Module Mismatch Action

X Operator Station Mismatch Action

X Digital Module 1 Mismatch Action

X Digital Module 2 Mismatch Action

X Digital Module 3 Mismatch Action

X Digital Module 4 Mismatch Action

X Analog Module 1 Mismatch Action

X Analog Module 2 Mismatch Action

X Analog Module 3 Mismatch Action

X Analog Module 4 Mismatch Action

Communication Module Mismatch Action

74 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 75

System Operation and Configuration Chapter 4

Security Policy

The E300 Electronic Overload Relay has a security policy that can be used to prevent anyone with malicious intent to potentially damage a motor or piece of equipment. By default, you can only modify the security policy when the E300 Electronic Overload Relay is in Administration Mode (see page 63

to learn how

to enable Administration Mode).

Table 38 - Security Policy (Parameter 211) Bit Function Detail

Bit

1514131211109876543210 Function

X Device Configuration Enable

X Device Reset Enable

X Firmware Update Enable

Reserved

X Security Policy Config Enable

Device Configuration Policy

The Device Configuration Policy allows you to send external message instructions via a communications network to write values to configuration parameters. When this policy is disabled, all external message instructions with configuration data will return a communications error when the E300 Electronic Overload Relay is in Operation Mode or Run Mode.

Device Reset Policy

The Device Reset Policy allows you to send external message instruction via a communications network to perform a soft device reset when the E300 Electronic Overload Relay is in Operation Mode. When this policy is disabled, all external reset message instructions will return a communications error when the E300 Electronic Overload Relay is in Operation Mode or Run Mode.

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 75

Page 76

Chapter 4 System Operation and Configuration

Firmware Update Policy

The Firmware Update Policy allows you to update the internal firmware of the communication module and control module via ControlFlash when the E300 Electronic Overload Relay is in Operation Mode. When this policy is disabled, firmware updates will return a communications error when the E300 Electronic Overload Relay is in Operation Mode or Run Mode.

Security Configuration Policy

The Security Configuration Policy allows you to modify the Security Policy of the E300 Electronic Overload Relay in Operation Mode. When this policy is disabled, the Security Policy can only be modified when the E300 Electronic Overload Relay is in Administration Mode.

I/O Assignments

The E300 Electronic Overload Relay has native digital inputs and relay outputs in the Control Module. This I/O can be assign to dedicated functions. the following sections list the function assignments for the available Control Module I/O.

Input Pt00 Assignment (Parameter 196)

Input Pt00 Assignment (Parameter 196) allows you to assign this digital input for the following functions:

Table 39 - Input Pt00 Assignment (Parameter 196)

Value Assignment Description

0 Normal Function as a digital input

1 Trip Reset Reset the E300 when it is in a tripped state

2 Remote Trip Force the E300 to go into a tripped state

3Activate FLA2

4 Force Snapshot Force the E300 to update its Snapshot log

5 Emergency Start Issue an Emergency Start command

6 Test Mode Enable Test Mode monitoring

7 L1 Line Loss Arm Activate L1 Line Loss Protection

8 L2 Line Loss Arm Activate L2 Line Loss Protection

9 L3 Line Loss Arm Activate L3 Line Loss Protection

10 L1 L2 Line Loss Arm Activate L1 and L2 Line Loss Protection

11 L2 L3 Line Loss Arm Activate L2 and L3 Line Loss Protection

12 L1 L3 Line Loss Arm Activate L1 and L3 Line Loss Protection

13 L1 L2 L3 Line Loss Arm Activate L1, L2, and L3 Line Loss Protection

Use the value in FLA2 Setting (Parameter 177) for the current-based protection algorithms

76 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 77

System Operation and Configuration Chapter 4

Input Pt01 Assignment (Parameter 197)

Input Pt01 Assignment (Parameter 197) allows you to assign this digital input for the following functions:

Table 40 - Input Pt01 Assignment (Parameter 197)

Value Assignment Description

0 Normal Function as a digital input

1 Trip Reset Reset the E300 when it is in a tripped state

2 Remote Trip Force the E300 to go into a tripped state

3Activate FLA2

4 Force Snapshot Force the E300 to update its Snapshot log

5 Emergency Start Issue an Emergency Start command

6 Test Mode Enable Test Mode monitoring

7 L1 Line Loss Arm Activate L1 Line Loss Protection

8 L2 Line Loss Arm Activate L2 Line Loss Protection

9 L3 Line Loss Arm Activate L3 Line Loss Protection

10 L1 L2 Line Loss Arm Activate L1 and L2 Line Loss Protection

11 L2 L3 Line Loss Arm Activate L2 and L3 Line Loss Protection

12 L1 L3 Line Loss Arm Activate L1 and L3 Line Loss Protection

13 L1 L2 L3 Line Loss Arm Activate L1, L2, and L3 Line Loss Protection

Use the value in FLA2 Setting (Parameter 177) for the current-based protection algorithms

Input Pt02 Assignment (Parameter 198)

Input Pt02 Assignment (Parameter 198) allows you to assign this digital input for the following functions:

Table 41 - Input Pt02 Assignment (Parameter 198)

Value Assignment Description

0 Normal Function as a digital input

1 Trip Reset Reset the E300 when it is in a tripped state

2 Remote Trip Force the E300 to go into a tripped state

3Activate FLA2

4 Force Snapshot Force the E300 to update its Snapshot log

5Emergency StartIssue an Emergency Start command

6 Test Mode Enable Test Mode monitoring

7 L1 Line Loss Arm Activate L1 Line Loss Protection

8 L2 Line Loss Arm Activate L2 Line Loss Protection

9 L3 Line Loss Arm Activate L3 Line Loss Protection

10 L1 L2 Line Loss Arm Activate L1 and L2 Line Loss Protection

11 L2 L3 Line Loss Arm Activate L2 and L3 Line Loss Protection

12 L1 L3 Line Loss Arm Activate L1 and L3 Line Loss Protection

13 L1 L2 L3 Line Loss Arm Activate L1, L2, and L3 Line Loss Protection

Use the value in FLA2 Setting (Parameter 177) for the current-based protection algorithms

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 77

Page 78

Chapter 4 System Operation and Configuration

Input Pt03 Assignment (Parameter 199)

Input Pt03 Assignment (Parameter 199) allows you to assign this digital input for the following functions:

Table 42 - Input Pt03 Assignment (Parameter 199)

Value Assignment Description

0 Normal Function as a digital input

1 Trip Reset Reset the E300 when it is in a tripped state

2 Remote Trip Force the E300 to go into a tripped state

3Activate FLA2

4 Force Snapshot Force the E300 to update its Snapshot log

5 Emergency Start Issue an Emergency Start command

6 Test Mode Enable Test Mode monitoring

7 L1 Line Loss Arm Activate L1 Line Loss Protection

8 L2 Line Loss Arm Activate L2 Line Loss Protection

9 L3 Line Loss Arm Activate L3 Line Loss Protection

10 L1 L2 Line Loss Arm Activate L1 and L2 Line Loss Protection

11 L2 L3 Line Loss Arm Activate L2 and L3 Line Loss Protection

12 L1 L3 Line Loss Arm Activate L1 and L3 Line Loss Protection

13 L1 L2 L3 Line Loss Arm Activate L1, L2, and L3 Line Loss Protection

Use the value in FLA2 Setting (Parameter 177) for the current-based protection algorithms

Input Pt04 Assignment (Parameter 200)

Input Pt04 Assignment (Parameter 200) allows you to assign this digital input for the following functions:

Table 43 - Input Pt04 Assignment (Parameter 200)

Value Assignment Description

0 Normal Function as a digital input

1 Trip Reset Reset the E300 when it is in a tripped state

2 Remote Trip Force the E300 to go into a tripped state

3Activate FLA2

4 Force Snapshot Force the E300 to update its Snapshot log

5 Emergency Start Issue an Emergency Start command

6 Test Mode Enable Test Mode monitoring

7 L1 Line Loss Arm Activate L1 Line Loss Protection

8 L2 Line Loss Arm Activate L2 Line Loss Protection

9 L3 Line Loss Arm Activate L3 Line Loss Protection

10 L1 L2 Line Loss Arm Activate L1 and L2 Line Loss Protection

11 L2 L3 Line Loss Arm Activate L2 and L3 Line Loss Protection

12 L1 L3 Line Loss Arm Activate L1 and L3 Line Loss Protection

13 L1 L2 L3 Line Loss Arm Activate L1, L2, and L3 Line Loss Protection

Use the value in FLA2 Setting (Parameter 177) for the current-based protection algorithms

78 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 79

System Operation and Configuration Chapter 4

Input Pt05 Assignment (Parameter 201)

Input Pt05 Assignment (Parameter 201) allows you to assign this digital input for the following functions:

Table 44 - Input Pt05 Assignment (Parameter 201)

Value Assignment Description

0 Normal Function as a digital input

1 Trip Reset Reset the E300 when it is in a tripped state

2 Remote Trip Force the E300 to go into a tripped state

3Activate FLA2

4 Force Snapshot Force the E300 to update its Snapshot log

5 Emergency Start Issue an Emergency Start command

6 Test Mode Enable Test Mode monitoring

7 L1 Line Loss Arm Activate L1 Line Loss Protection

8 L2 Line Loss Arm Activate L2 Line Loss Protection

9 L3 Line Loss Arm Activate L3 Line Loss Protection

10 L1 L2 Line Loss Arm Activate L1 and L2 Line Loss Protection

11 L2 L3 Line Loss Arm Activate L2 and L3 Line Loss Protection

12 L1 L3 Line Loss Arm Activate L1 and L3 Line Loss Protection

13 L1 L2 L3 Line Loss Arm Activate L1, L2, and L3 Line Loss Protection

Use the value in FLA2 Setting (Parameter 177) for the current-based protection algorithms

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 79

Page 80

Chapter 4 System Operation and Configuration

Output Pt00 Assignment (Parameter 202)

Output Pt00 Assignment (Parameter 202) allows you to assign this relay output for the following functions:

Table 45 - Output Pt00 Assignment (Parameter 202)

Value

Assignmen

Descripti

0 Normal Function as a relay output

1Trip Relay

Function as a normally closed contact until the E300 is in a tripped state in which the relay opens. The Trip Relay remains open until a trip reset is issued.

Function as a combination Normal and Trip Relay. The Control Relay is in a normally open state until the relay is

2Control Relay

commanded to close by communications or via a DeviceLogix program. When the E300 enters into a tripped state the Control Relay opens and remains open until a trip reset is issued.

3Trip Alarm

4 Warning Alarm

5 Monitor L1 Trip Relay

6 Monitor L2 Trip Relay

7 Monitor L3 Trip Relay

Function as a normally open contact until the E300 is in a tripped state in which the relay closes. The Trip Alarm remains closed until a trip reset is issued.

Function as a normally open contact until the E300 is in a protection warning state in which the relay closes. The Warning Alarm remains closed until the protection warning clears.

Function as a normally closed contact until the E300 is in a tripped state for a L1 Under Current, L1 Over Current, or

(1)

L1 Line Loss in which the relay opens. The Trip Relay remains open until a trip reset is issued.

Function as a normally closed contact until the E300 is in a tripped state for a L2 Under Current, L2 Over Current, or

(1)

L2 Line Loss in which the relay opens. The Trip Relay remains open until a trip reset is issued.

Function as a normally closed contact until the E300 is in a tripped state for a L3 Under Current, L3 Over Current, or

(1)

L3 Line Loss in which the relay opens. The Trip Relay remains open until a trip reset is issued.

Function as a combination Normal and Trip Relay. The Control Relay is in a normally open state until the relay is commanded to close by communications or via a DeviceLogix program. When the E300 is in a tripped state for a L1

8Monitor L1 Control Relay

(1)

Under Current, L1 Over Current, or L1 Line Loss, the relay opens. The Control Relay remains open until a trip reset is issued.

9Monitor L2 Control Relay

(1)

Under Current, L2 Over Current, or L2 Line Loss, the relay opens. The Control Relay remains open until a trip reset is issued.

10 Monitor L3 Control Relay

(1)

Under Current, L3 Over Current, or L3 Line Loss, the relay opens. The Control Relay remains open until a trip reset is issued.

(1) Req uires Control M odule firmw are v3.000 or higher

80 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 81

System Operation and Configuration Chapter 4

Output Pt01 Assignment (Parameter 203)

Output Pt01 Assignment (Parameter 203) allows you to assign this relay output for the following functions:

Table 46 - Output Pt01 Assignment (Parameter 203)

Value

Assignmen

Descripti

0 Normal Function as a relay output

1Trip Relay

Function as a normally closed contact until the E300 is in a tripped state in which the relay opens. The Trip Relay remains open until a trip reset is issued.

Function as a combination Normal and Trip Relay. The Control Relay is in a normally open state until the relay is

2Control Relay

commanded to close by communications or via a DeviceLogix program. When the E300 enters into a tripped state the Control Relay opens and remains open until a trip reset is issued.

3Trip Alarm

4 Warning Alarm

5 Monitor L1 Trip Relay

6 Monitor L2 Trip Relay

7 Monitor L3 Trip Relay

Function as a normally open contact until the E300 is in a tripped state in which the relay closes. The Trip Alarm remains closed until a trip reset is issued.

Function as a normally open contact until the E300 is in a protection warning state in which the relay closes. The Warning Alarm remains closed until the protection warning clears.

Function as a normally closed contact until the E300 is in a tripped state for a L1 Under Current, L1 Over Current, or

(1)

L1 Line Loss in which the relay opens. The Trip Relay remains open until a trip reset is issued.

Function as a normally closed contact until the E300 is in a tripped state for a L2 Under Current, L2 Over Current, or

(1)

L2 Line Loss in which the relay opens. The Trip Relay remains open until a trip reset is issued.

Function as a normally closed contact until the E300 is in a tripped state for a L3 Under Current, L3 Over Current, or

(1)

L3 Line Loss in which the relay opens. The Trip Relay remains open until a trip reset is issued.

8Monitor L1 Control Relay

(1)

Under Current, L1 Over Current, or L1 Line Loss, the relay opens. The Control Relay remains open until a trip reset is issued.

9Monitor L2 Control Relay

(1)

Under Current, L2 Over Current, or L2 Line Loss, the relay opens. The Control Relay remains open until a trip reset is issued.

10 Monitor L3 Control Relay

(1)

Under Current, L3 Over Current, or L3 Line Loss, the relay opens. The Control Relay remains open until a trip reset is issued.

(1) Req uires Control M odule firmw are v3.000 or higher

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 81

Page 82

Chapter 4 System Operation and Configuration

Output Pt02 Assignment (Parameter 204)

Output Pt02 Assignment (Parameter 204) allows you to assign this relay output for the following functions:

Table 47 - Output Pt02 Assignment (Parameter 204)

Value

0 Normal Function as a relay output

1Trip Relay

2Control Relay

3Trip Alarm

4 Warning Alarm

5 Monitor L1 Trip Relay

6 Monitor L2 Trip Relay

7 Monitor L3 Trip Relay

8Monitor L1 Control Relay

9Monitor L2 Control Relay

10 Monitor L3 Control Relay

(1) Req uires Control M odule firmw are v3.000 or higher

Assignmen

Descripti

Function as a normally closed contact until the E300 is in a tripped state in which the relay opens. The Trip Relay remains open until a trip reset is issued.

Function as a normally open contact until the E300 is in a tripped state in which the relay closes. The Trip Alarm remains closed until a trip reset is issued.

Function as a normally open contact until the E300 is in a protection warning state in which the relay closes. The Warning Alarm remains closed until the protection warning clears.

Function as a normally closed contact until the E300 is in a tripped state for a L1 Under Current, L1 Over Current, or

(1)

L1 Line Loss in which the relay opens. The Trip Relay remains open until a trip reset is issued.

Function as a normally closed contact until the E300 is in a tripped state for a L2 Under Current, L2 Over Current, or

(1)

L2 Line Loss in which the relay opens. The Trip Relay remains open until a trip reset is issued.

Function as a normally closed contact until the E300 is in a tripped state for a L3 Under Current, L3 Over Current, or

(1)

L3 Line Loss in which the relay opens. The Trip Relay remains open until a trip reset is issued.

(1)

Under Current, L1 Over Current, or L1 Line Loss, the relay opens. The Control Relay remains open until a trip reset is issued.

(1)

Under Current, L2 Over Current, or L2 Line Loss, the relay opens. The Control Relay remains open until a trip reset is issued.

(1)

Under Current, L3 Over Current, or L3 Line Loss, the relay opens. The Control Relay remains open until a trip reset is issued.

Table 48 - Activate FLA2 with Output Relay (Parameter 209)

Activate FLA2 with Output Relay (Parameter 209) allows you to activate the value in FLA2 Setting (Parameter 177) for the current-based protection algorithms when the assigned output relay is in an energized state.

Table 49 - Activate FLA2 with Output Relay (Parameter 209)

Value Description

0 Disable

1 Pt00 Output

2 Pt01 Output

3 Pt02 Output

Expansion Bus Fault

The E300 Electronic Overload Relay’s expansion bus can be used to expand the I/O capabilities of the E300 Electronic Overload Relay with the addition of digital and analog expansion I/O modules. The Expansion Bus Fault allows you to have the E300 Electronic Overload Relay go into a Trip or Warning state when

82 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 83

System Operation and Configuration Chapter 4

established Expansion Bus communications is disrupted between the Control Module and any digital and analog expansion I/O modules.

The Expansion Bus Fault is used when the Option Match feature is not enabled for the digital and/or analog expansion I/O modules. The Expansion Bus Fault only monitors for communication disruptions between the Control Module and digital and/or analog expansion I/O modules. Expansion bus communication disruptions between the Control Module and Operator Station do not affect the Expansion Bus fault.

Expansion Bus Trip

Expansion Bus Trip is enabled by setting Control Trip Enable (Parameter 186) bit 10 to 1. When communications is disrupted between the Control Module and digital and/or analog expansion I/O modules, the E300 Electronic Overload Relay will go into a tripped state in which the Trip/Warn LED on the Communication Module and Operator station will blink a red 3 long and 11 short blinking pattern.

Table 50 - Expansion Bus Trip Bit Function Detail— Control Trip Enable (Parameter 186)

Bit

1514131211109876543210 Function

X Test Trip Enable

XPTC Trip Enable

X DeviceLogix Trip Enable

X Operator Station Trip Enable

X Remote Trip Enable

X Blocked Start Trip Enable

X Hardware Fault Trip Enable

X Configuration Trip Enable

X Option Match Trip Enable

X Feedback Timeout Trip Enable

X Expansion Bus Trip Enable

Reserved

X Nonvolatile Memory Trip Enable

XReady

Reserved

To return to Operation/Run Mode, verify that the expansion bus cables are properly plugged into the Bus In and Bus Out ports of all of the expansion modules. When all of the expansion I/O modules’ status LEDs are solid green, reset the trip state of the E300 Electronic Overload Relay by pressing the blue reset button on the Communication Module, via network communications, with the internal web server of the EtherNet/IP communications module, or by an assigned digital input.

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 83

Page 84

Chapter 4 System Operation and Configuration

IMPORTANT

Bit

1514131211109876543210 Function

Expansion Bus Warning

Expansion Bus Warning is enabled by setting Control Warning Enable (Parameter 192) bit 10 to 1. When communications is disrupted between the Control Module and digital and/or analog expansion I/O modules, the E300 Electronic Overload Relay will go into a warning state in which the Trip/Warn LED on the Communication Module and Operator station will blink a yellow 3 long and 11 short blinking pattern.

Table 51 - Expansion Bus Warning Bit Function Detail— Control Warning Enable (Parameter 192)

Reserved

X P TC Warni ng En able

X DeviceLogix Warning Enable

X Operator Station Warning Enable

Reserved

X Option Match Warning Enable

X Feedback Timeout Warning Enable

X Expansion Bus Warning Enable

X Number Of Starts Warning Enable

X Operating Hours Warning Enable

Reserved

Emergency Start

In an emergency, it may be necessary to start a motor even if a protection fault or a communication fault exists. The trip condition may be the result of a thermal overload condition or the number of starts exceeded its configuration. These conditions can be overridden using the Emergency Start feature of the E300 Electronic Overload Relay.

Activating Emergency Start inhibits overload and blocked start protection. Running in this mode can cause equipment overheating and fire.

To enable the Emergency Start feature in the E300 Electronic Overload Relay set the Emergency Start Enable (Parameter 216) to Enable.

84 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 85

System Operation and Configuration Chapter 4

Table 52 - Emergency Start (Parameter 216)

Value Description

0 Disable

1Enable

Configure one of the Ptxx Input Assignments (Parameters 196…201) to Emergency Start and activate the corresponding digital input.

Table 53 - Emergency Start Input PTXX Assignment (Parameters 196…201)

Value Assignment Description

0 Normal Function as a digital input

1 Trip Reset Reset the E300 when it is in a tripped state

2 Remote Trip Force the E300 to go into a tripped state

3Activate FLA2

4 Force Snapshot Force the E300 to update its Snapshot log

5 Emergency Start Issue an Emergency Start command

Use the value in FLA2 Setting (Parameter 177) for the current-based protection algorithms

You can also use a network command to activate the Emergency Start feature. For the EtherNet/IP communications module, you would set the Emergency Start bit to 1 in Output Assembly 144. See EtherNet/IP Communications on

page 373 for more information on EtherNet/IP communications.

When the Emergency Start feature is active, the following actions occur in the E300 Electronic Overload Relay:

• Protection trips are ignored

• Output relays configured as Trip Relays are put into closed state

• Normal operation resumes with any Normal or Control Relay assigned

output relay

• The Emergency Start Active bit is set to 1 in Device Status 0 (Parameter

20) bit 6

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 85

Page 86

Chapter 4 System Operation and Configuration

Bit

1514131211109876543210 Function

Table 54 - Emergency Start Bit Function Detail— Device Status 0 (Parameter 20)

X Trip Present

X Warning Present

X Invalid Configuration

X Current Present

X GFCurrent Present

X Voltage Present

X Emergency Start Enabled

X DeviceLogix Enabled

X Feedback Timeout Enabled

X Operator Station Present

X Voltage Sensing Present

X Intern Ground Fault Sensing Present

X Extern Ground Fault Sensing Present

XPTC Sensing

XReady

Reserved

Diagnostic Station Userdefined Screens

The E300 Electronic Overload Relay’s Diagnostic Station has four user-defined screens that are part of the Diagnostic Station’s display sequence in which you can define up to two parameters per screen.

User-defined Screen 1

User-defined Screen 1 – Parameter 1

User-defined Screen 1 - Parameter 1 (Parameter 428) is the E300 parameter number to display for the first parameter in user-defined screen 1. You can select one of the 560 available E300 Electronic Overload Relay parameters.

Table 55 - Screen 1 - Parameter 1 (Parameter 428)

Default Value 1

Minimum Value 0

Maximum Value 560

Parameter Type UIN T

Size (Bytes) 2

Scaling Factor 1

Units 

User-defined Screen 1 – Parameter 2

User-defined Screen 1 - Parameter 2 (Parameter 429) is the E300 parameter number to display for the second parameter in user-defined screen 1. You can select one of the 560 available E300 Electronic Overload Relay parameters.

86 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 87

System Operation and Configuration Chapter 4

Table 56 - Screen 1 - Parameter 2 (Parameter 429)

Default Value 50

Minimum Value 0

Maximum Value 560

Parameter Type UIN T

Size (Bytes) 2

Scaling Factor 1

Units 

User-defined Screen 2

User-defined Screen 2 – Parameter 1

User-defined Screen 2 - Parameter 1 (Parameter 430) is the E300 parameter number to display for the first parameter in user-defined screen 2. You can select one of the 560 available E300 Electronic Overload Relay parameters.

Table 57 - Screen 2 - Parameter 1 (Parameter 430)

Default Value 2

Minimum Value 0

Maximum Value 560

Parameter Type UIN T

Size (Bytes) 2

Scaling Factor 1

Units 

User-defined Screen 2 – Parameter 2

User-defined Screen 2 - Parameter 2 (Parameter 431) is the E300 parameter number to display for the second parameter in user-defined screen 2. You can select one of the 560 available E300 Electronic Overload Relay parameters.

Table 58 - Screen 2 - Parameter 2 (Parameter 431)

Default Value 3

Minimum Value 0

Maximum Value 560

Parameter Type UIN T

Size (Bytes) 2

Scaling Factor 1

Units 

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 87

Page 88

Chapter 4 System Operation and Configuration

User-defined Screen 3

User-defined Screen 3 – Parameter 1

User-defined Screen 3 - Parameter 1 (Parameter 432) is the E300 parameter number to display for the first parameter in user-defined screen 3. You can select one of the 560 available E300 Electronic Overload Relay parameters.

Table 59 - Screen 3 - Parameter 1 (Parameter 432)

Default Value 51

Minimum Value 0

Maximum Value 560

Parameter Type UIN T

Size (Bytes) 2

Scaling Factor 1

Units 

User-defined Screen 3 – Parameter 2

User-defined Screen 3 - Parameter 2 (Parameter 433) is the E300 parameter number to display for the second parameter in user-defined screen 3. You can select one of the 560 available E300 Electronic Overload Relay parameters.

Table 60 - Screen 3 - Parameter 2 (Parameter 433)

Default Value 52

Minimum Value 0

Maximum Value 560

Parameter Type UIN T

Size (Bytes) 2

Scaling Factor 1

Units 

User-defined Screen 4

User-defined Screen 4 – Parameter 1

User-defined Screen 4 - Parameter 1 (Parameter 434) is the E300 parameter number to display for the first parameter in user-defined screen 4. You can select one of the 560 available E300 Electronic Overload Relay parameters.

Table 61 - Screen 4 - Parameter 1 (Parameter 434)

Default Value 38

Minimum Value 0

Maximum Value 560

Parameter Type UIN T

Size (Bytes) 2

Scaling Factor 1

Units 

88 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 89

System Operation and Configuration Chapter 4

User-defined Screen 4 – Parameter 2

User-defined Screen 4 - Parameter 2 (Parameter 435) is the E300 parameter number to display for the second parameter in user-defined screen 4. You can select one of the 560 available E300 Electronic Overload Relay parameters.

Screen4‐Parameter2(Parameter435)

Default Value 39

Minimum Value 0

Maximum Value 560

Parameter Type UIN T

Size (Bytes) 2

Scaling Factor 1

Units 

Display Timeout

Display Timeout (Parameter 436) defines the time duration in which there is no display navigation activity, and the E300 Diagnostic Station returns to its normal display sequence. Any configuration parameters that were left in an edit state will be canceled. A value of zero disables the display timeout function.

Table 62 - Display Timeout (Parameter 436)

Default Value 300

Minimum Value 0

Maximum Value 65535

Parameter Type UIN T

Size (Bytes) 2

Scaling Factor 1

Units Seconds

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 89

Page 90

Chapter 4 System Operation and Configuration

Analog I/O Expansion Modules

The E300 Electronic Overload Relay supports up to four Analog I/O Expansion Modules on the E300 Expansion Bus. The E300 Analog Expansion Module has three independent universal inputs and one analog output.

Analog Input Channels

The universal analog inputs can accept the following analog signals:

• Current – 4…20 mA – 0…20 mA

• Vo l t a g e – 0…10V DC – 1…5V DC – 0…5V DC

• 2-Wire or 3-Wire RTD Sensors – 100 Ω, 200 Ω, 500 Ω, 1000 Ω Pt 385 – 100 Ω, 200 Ω, 500 Ω, 1000 Ω Pt 3916 – 10 Ω Cu 426 – 100 Ω Ni 618 – 120 Ω Ni 672 – 604Ω NiFe 518

• Resistance – 0…150 Ω – 0…750 Ω – 0…3000 Ω – 0…6000 Ω (PTC and NTC Sensors)

The analog inputs can report data in four different formats. Tab le 6 3 through

Tab le 66

display the data ranges for all of the available analog input types for the

four available data formats.

Table 63 - Analog Input Data Format for Current Input Type

Input Range Input Value Condition

21.00 mA High Limit 21000 2100 32767 17407

4…20 mA

0…20 mA

90 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

20.00 mA High Range 20000 2000 32767 16383

4.00 mA Low Range 4000 400 -32768 0

3.00 mA Low Limit 3000 300 -32768 -1024

21.00 mA High Limit 21000 2100 32767 17202

20.00 mA High Range 20000 2000 32767 16383

0.00 mA Low Range 0 0 -32768 0

0.00 mA Low Limit 0 0 -32768 0

Engineering Units

Engineering Units x 10

Raw / Proportional

PID

Page 91

System Operation and Configuration Chapter 4

Table 64 - Analog Input Data Format for Voltage Input Type

Input Range Input Value Condition

10.50V DC High Limit 10500 1050 32767 17202

0…10 V DC

1…5 V DC

0…5V DC

10.00V DC High Range 10000 1000 32767 16383

0.00V DC Low Range 0 0 -32768 0

0.00V DC Low Limit 0 0 -32768 0

5.25V DC High Limit 5250 525 32767 17407

5.00V DC High Range 5000 500 32767 16383

1.00V DC Low Range 1000 100 -32768 0

0.50V DC Low Limit 500 50 -32768 -2048

5.25V DC High Limit 5250 525 32767 17202

5.00V DC High Range 5000 500 32767 16383

0.00V DC Low Range 0 0 -32768 0

0.00V DC Low Limit 0 0 -32768 0

Engineering Units

Table 65 - Analog Input Data Format for RTD Input Type

Input Range Input Value Condition

850.0 °C High Limit 8500 850 32767 16383

850.0 °C High Range 8500 850 32767 16383

RTD  100 Ω, 200 Ω, 500 Ω, 1000 Ω Pt 385

RTD  100 Ω, 200 Ω, 500 Ω, 1000 Ω Pt 3916

RTD  10 Ω Cu 426

RTD  100 Ω Ni 618

-200.0 °C Low Range -2000 -200 -32768 0

-200.0 °C Low Limit -2000 -200 -32768 0

1562.0 °F High Limit 15620 1562 32767 16383

1562.0 °F High Range 15620 1562 32767 16383

-328.0 °F Low Range -3280 -328 -32768 0

-328.0 °F Low Limit -3280 -328 -32768 0

630.0 °C High Limit 6300 630 32767 16383

630.0 °C High Range 6300 630 32767 16383

-200.0 °C Low Range -2000 -200 -32768 0

-200.0 °C Low Limit -2000 -200 -32768 0

1166.0 °F High Limit 11660 1166 32767 16383

1166.0 °F High Range 11660 1166 32767 16383

-328.0 °F Low Range -3280 -328 -32768 0

-328.0 °F Low Limit -3280 -328 -32768 0

260.0 °C High Limit 2600 260 32767 16383

260.0 °C High Range 2600 260 32767 16383

-100.0 °C Low Range -1000 -100 -32768 0

-100.0 °C Low Limit -1000 -100 -32768 0

500.0 °F High Limit 5000 500 32767 16383

500.0 °F High Range 5000 500 32767 16383

-148.0 °F Low Range -1480 -148 -32768 0

-148.0 °F Low Limit -1480 -148 -32768 0

260.0 °C High Limit 2600 260 32767 16383

260.0 °C High Range 2600 260 32767 16383

-100.0 °C Low Range -1000 -100 -32768 0

-100.0 °C Low Limit -1000 -100 -32768 0

500.0 °F High Limit 5000 500 32767 16383

500.0 °F High Range 5000 500 32767 16383

-148.0 °F Low Range -1480 -148 -32768 0

-148.0 °F Low Limit -1480 -148 -32768 0

Engineering Units

Engineering Units x 10

Raw / Proportional

PID

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 91

Page 92

Chapter 4 System Operation and Configuration

Input Range Input Value Condition

260.0 °C High Limit 2600 260 32767 16383

260.0 °C High Range 2600 260 32767 16383

-80.0 °C Low Range -800 -80 -32768 0

RTD  120 Ω Ni 672

RTD  100 Ω NiFe 518

-80.0 °C Low Limit -800 -80 -32768 0

500.0 °F High Limit 5000 500 32767 16383

500.0 °F High Range 5000 500 32767 16383

-112.0 °F Low Range -1120 -112 -32768 0

-112.0 °F Low Limit -1120 -112 -32768 0

200.0 °C High Limit 2000 200 32767 16383

200.0 °C High Range 2000 200 32767 16383

-100.0 °C Low Range -1000 -100 -32768 0

-100.0 °C Low Limit -1000 -100 -32768 0

392.0 °F High Limit 3920 392 32767 16383

392.0 °F High Range 3920 392 32767 16383

-148.0 °F Low Range -1480 -148 -32768 0

-148.0 °F Low Limit -1480 -148 -32768 0

Engineering Units

Engineering Units x 10

Table 66 - Analog Input Data Format for Resistance Input Type

Input Range Input Value Condition

150.00 Ω High Limit 15000 1500 32767 16383

Resistance  0-150 Ω

Resistance  0-750 Ω

Resistance  0-3000 Ω

Resistance  0-6000 Ω (PTC / NTC)

150.00 Ω High Range 15000 1500 32767 16383

0.00 Ω Low Range 0 0 -32768 0

0.00 Ω Low Limit 0 0 -32768 0

750.0 Ω High Limit 7500 750 32767 16383

750.0 Ω High Range 7500 750 32767 16383

0.0 Ω Low Range 0 0 -32768 0

0.0 Ω Low Limit 0 0 -32768 0

3000.0 Ω High Limit 30000 3000 32767 16383

3000.0 Ω High Range 30000 3000 32767 16383

0.0 Ω Low Range 0 0 -32768 0

0.0 Ω Low Limit 0 0 -32768 0

6000 Ω High Limit 6000 600 32767 16383

6000 Ω High Range 6000 600 32767 16383

0 Ω Low Range 0 0 -32768 0

0 Ω Low Limit 0 0 -32768 0

Engineering Units

Engineering Units x 10

Raw / Proportional

PID

Analog Output Channel

The isolated analog output can be programmed to provide one of the following analog output signal types:

• Current – 4…20 mA – 0…20 mA

92 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 93

System Operation and Configuration Chapter 4

• Vo l t a g e – 0…10V DC – 1…5V DC – 0…5V DC

The analog outputs can report data as a percent of range. Tab le 6 7 and Tabl e 6 8 display the data ranges for all of the available analog output types.

Table 67 - Analog Output Data Format for Current Output Type

Output Range Output Signal Condition % Range

21.000 mA High Limit 106.25%

4…20 mA

0…20 mA

20.000 mA High Range 100.00%

4.000 mA Low Range 0.00%

3.000 mA Low Limit -6.25%

21.00 mA High Limit 105.00%

20.00 mA High Range 100.00%

0.00 mA Low Range 0.00%

0.00 mA Low Limit 0.00%

Table 68 - Analog Output Data Format for Voltage Output Type

Output Range Output Value Condition % Range

10.50V DC High Limit 105.00%

0…10 V DC

1…5 V DC

0…5 V DC

10.00V DC High Range 100.00%

0.00V DC Low Range 0.00%

0.00V DC Low Limit 0.00%

5.25V DC High Limit 106.25%

5.00V DC High Range 100.00%

1.00V DC Low Range 0.00%

0.50V DC Low Limit -6.25%

5.25V DC High Limit 105.00%

5.00V DC High Range 100.00%

0.00V DC Low Range 0.00%

0.00V DC Low Limit 0.00%

The analog output can be used to communicate E300 diagnostic information via an analog signal to distributed control systems, programmable logic controllers, or panel-mounted analog meters. The analog output can represent one of the following E300 diagnostic parameters:

• Average %FLA

• %TCU

• Ground Fault Current

• Current Imbalance

• Average L-L Voltage

• Voltage Imbalance

• To ta l kW

• To ta l kVA R

• To ta l kVA

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 93

Page 94

Chapter 4 System Operation and Configuration

Output Selection Low Range High Range

Average % FLA 0% 100%

Scaled Average % FLA 0% 200%

% TCU 0% 100%

Ground Fault Current

Internal, 0.50…5.00 A 0.50 A 5.00 A

External, 0.02…0.10 A 0.02 A 0.10 A

External, 0.10…0.50 A 0.10 A 0.50 A

External, 0.20…1.00 A 0.20 A 1.00 A

External, 1.00…5.00 A 1.00 A 5.00 A

Current Imbalance 0% 100%

Average L-L Voltage 0V (PT Primary) V

Voltage Imbalance 0% 100%

Total kW 0 kW (FLA1 x PT Primary x 1.732) V

Total kVAR 5.25V DC (FLA1 x PT Primary x 1.732) V

Total kVA 5.00V DC (FLA1 x PT Primary x 1.732) V

Total Power Factor -50% (Lagging) +50% (Leading)

User-defined Value -32768 32767

• To ta l P ow er Fa c tor

• User-defined Value

Table 69 - Analog Output Selection Type

Update Rate

Analog Input Channels

The performance for the input channels of the E300 Analog I/O Expansion Module is dependent on the filter setting for each channel. The total scan time for the input channels of the module is determined by adding the conversion time for all enabled input channels.

Table 70 - Analog Input Channel Conversion Time

Input Type Filter Frequency Conversion Time

17 Hz 153 ms

Current, Volta ge,  2-Wire RTD, Resistance

3-Wire RTD

Example:

• Channel 00 is configured for a 3-wire RTD and 4 Hz filter (conversion time = 1024 ms).

• Channel 01 is configured for 17Hz voltage (conversion time = 153 ms).

• Channel 02 is configured for 62Hz current (conversion time = 65 ms).

4 Hz 512 ms

62 Hz 65 ms

470 Hz 37 ms

17 Hz 306 ms

4 Hz 1024 ms

62 Hz 130 ms

470 Hz 74 ms

94 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 95

System Operation and Configuration Chapter 4

The E300 Analog I/O Expansion Module input channel scan time will be 1242 ms (1024+153+65).

Analog Output Channel

The E300 Analog I/O Expansion Module output channel update rate is 10 ms.

Analog Module 1

Analog Module 1 – Input Channel 00 Type

Analog Module 1 – Input Channel 00 Type (Parameter 437) defines the type of analog signal that Input Channel 00 of Analog Module 1 will be monitoring.

Table 71 - Analog Module 1 – Input Channel 00 Type (Parameter 437)

Value Assignment Description

0 Disabled Disable the analog input

1 4To20mA Read an analog current signal from 4…20 mA

2 0To20mA Read an analog current signal from 0…20 mA

3 0To10Volts Read an analog voltage signal from 0…10 V DC

4 1To5Volts Read an analog voltage signal from 1…5 V DC

5 0To5Volts Read an analog voltage signal from 0…5 V DC

6 100Pt385 Read a 100 Ω Pt 385 RTD Sensor

7 200Pt385 Read a 200 Ω Pt 385 RTD Sensor

8 500Pt385 Read a 500 Ω Pt 385 RTD Sensor

9 1000Pt385 Read a 1000 Ω Pt 385 RTD Sensor

10 100Pt3916 Read a 100 Ω Pt 3916 RTD Sensor

11 200Pt3916 Read a 200 Ω Pt 3916 RTD Sensor

12 500Pt3916 Read a 500 Ω Pt 3916 RTD Sensor

13 1000Pt3916 Read a 1000 Ω Pt 3916 RTD Sensor

14 10Cu426 Read a 10 Ω Cu 426 RTD Sensor

15 100Ni618 Read a 100 Ω Ni 618 RTD Sensor

16 120Ni672 Read a 120 Ω Ni 672 RTD Sensor

17 604NiFe518 Read a 604Ω NiFe 518 RTD Sensor

18 150ohm Read a resistance signal from 0…150 Ω

19 750ohm Read a resistance signal from 0…750 Ω

20 3000ohm Read a resistance signal from 0…3000 Ω

21 6000ohm

Read a resistance signal from 0…6000 Ω. This setting can be used with PTC and NTC sensors.

Analog Module 1 – Input Channel 00 Format

Analog Module 1 – Input Channel 00 Format (Parameter 438) defines the data format for how the analog reading is reported.

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 95

Page 96

Chapter 4 System Operation and Configuration

Table 72 - Analog Module 1 – Input Channel 00 Format (Parameter 438)

Value Assignment Description

0 EngUnits Engineering Units (mA, V, °C, °F, or Ω)

1 EngUnitsTimes10 Engineering Units x 10 (mA, V, °C, °F, or Ω)

2 RawProportional Raw / Proportional (-32768…+32767)

3 ScaledForPID Scaled for PID (0…16383)

Analog Module 1 – Input Channel 00 Temperature Unit

Analog Module 1 – Input Channel 00 Temperature Unit (Parameter 439) defines the temperate unit for RTD sensor readings.

Table 73 - Analog Module 1 – Input Channel 00 Temperature Unit (Parameter 439)

Value Assignment Description

0 DegreesC Report RTD Temperature Data in °C

1 DegreesF Report RTD Temperature Data in °F

Analog Module 1 – Input Channel 00 Filter Frequency

Analog Module 1 – Input Channel 00 Filter Frequency (Parameter 440) defines update rate for the analog module’s input channels.

Table 74 - Analog Module 1 – Input Channel 00 Filter Frequency (Parameter 440)

Value Assignment Description

0 17 Hz Analog to D igital Conversion Update Frequency of 17 Hz

1 4 Hz Analog to Digital Conversion Update Frequency of 4 Hz

2 62 Hz Analog to D igital Conversion Update Frequency of 62 Hz

3 470 Hz Analog to Digital Conversion Update Frequency of 470Hz

Analog Module 1 – Input Channel 00 Open Circuit State

Analog Module 1 – Input Channel 00 Open Circuit State (Parameter 441) defines what the input channel reports when the input channel has an open circuit. Open circuit detection is always enabled for this input channel.

Table 75 - Analog Module 1 – Input Channel 00 Open Circuit State (Parameter 441)

Value Assignment Description

0 Upscale Repor ts the high limit of the input channel type

1 Downscale Reports the low limit of the input channel type

2 Zero Reports zero

Analog Module 1 – Input Channel 00 RTD Type Enable

Analog Module 1 – Input Channel 00 RTD Type Enable (Parameter 442) defines the type of RTD to monitor when the input channel type is configured to scan an RTD sensor.

96 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 97

System Operation and Configuration Chapter 4

Table 76 - Analog Module 1 – Input Channel 00 RTD Type Enable (Parameter 442)

Value Assignment Description

0 3-Wire Scan a 3-wire RTD sensor

1 2-Wire Scan a 2-wire RTD sensor

Analog Module 1 – Input Channel 01 Type

Analog Module 1 – Input Channel 01 Type (Parameter 446) defines the type of analog signal that Input Channel 01 of Analog Module 1 will be monitoring.

Table 77 - Analog Module 1 – Input Channel 01 Type (Parameter 446)

Value Assignment Description

0 Disabled Disable the analog input

1 4To20mA Read an analog current signal from 4…20 mA

2 0To20mA Read an analog current signal from 0…20 mA

3 0To10Volts Read an analog voltage signal from 0…10 V DC

4 1To5Volts Read an analog voltage signal from 1…5 V DC

5 0To5Volts Read an analog voltage signal from 0…5 V DC

6 100Pt385 Read a 100 Ω Pt 385 RTD Sensor

7 200Pt385 Read a 200 Ω Pt 385 RTD Sensor

8 500Pt385 Read a 500 Ω Pt 385 RTD Sensor

9 1000Pt385 Read a 1000 Ω Pt 385 RTD Sensor

10 100Pt3916 Read a 100 Ω Pt 3916 RTD Sensor

11 200Pt3916 Read a 200 Ω Pt 3916 RTD Sensor

12 500Pt3916 Read a 500 Ω Pt 3916 RTD Sensor

13 1000Pt3916 Read a 1000 Ω Pt 3916 RTD Sensor

14 10Cu426 Read a 10 Ω Cu 426 RTD Sensor

15 100Ni618 Read a 100 Ω Ni 618 RTD Sensor

16 120Ni672 Read a 120 Ω Ni 672 RTD Sensor

17 604NiFe518 Read a 604Ω NiFe 518 RTD Sensor

18 150ohm Read a resistance signal from 0…150 Ω

19 750ohm Read a resistance signal from 0…750 Ω

20 3000ohm Read a resistance signal from 0…3000 Ω

21 6000ohm

Read a resistance signal from 0…6000 Ω. This setting can be used with PTC and NTC sensors.

Analog Module 1 – Input Channel 01 Format

Analog Module 1 – Input Channel 01 Format (Parameter 447) defines the data format for howthe analog reading is reported.

Table 78 - Analog Module 1 – Input Channel 01 Format (Parameter 447)

Value Assignment Description

0 EngUnits Engineering Units (mA, V, °C, °F, or Ω)

1 EngUnitsTimes10 Engineering Units x 10 (mA, V, °C, °F, or Ω)

2 RawProportional Raw / Proportional (-32768…+32767)

3 ScaledForPID Scaled for PID (0…16383)

AnalogModule1–InputChannel01TemperatureUnit

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 97

Page 98

Chapter 4 System Operation and Configuration

Analog Module 1 – Input Channel 01 Temperature Unit (Parameter 448) defines the temperate unit for RTD sensor readings.

Table 79 - Analog Module 1 – Input Channel 01 Temperature Unit (Parameter 448)

Value Assignment Description

0 DegreesC Report RTD Temperature Data in °C

1 DegreesF Report RTD Temperature Data in °F

Analog Module 1 – Input Channel 01 Filter Frequency

Analog Module 1 – Input Channel 01 Filter Frequency (Parameter 449) defines update rate for the analog module’s input channels.

Table 80 - Analog Module 1 – Input Channel 01 Filter Frequency (Parameter 449)

Value Assignment Description

0 17 Hz Analog to Digital Conversion Update Frequency of 17 Hz

1 4 Hz Analog to Digital Conversion Update Frequency of 4 Hz

2 62 Hz Analog to Digital Conversion Update Frequency of 62 Hz

3 470 Hz Analog to Digital Conversion Update Frequency of 470Hz

Analog Module 1 – Input Channel 01 Open Circuit State

Analog Module 1 – Input Channel 01 Open Circuit State (Parameter 450) defines what the input channel reports when the input channel has an open circuit. Open circuit detection is always enabled for this input channel.

Table 81 - Analog Module 1 – Input Channel 01 Open Circuit State (Parameter 450)

Value Assignment Description

0 Upscale Reports the high limit of the input channel type

1 Downscale Reports the low limit of the input channel type

2 Zero Reports zero

Analog Module 1 – Input Channel 01 RTD Type Enable

Analog Module 1 – Input Channel 01 RTD Type Enable (Parameter 451) defines the type of RTD to monitor when the input channel type is configured to scan an RTD sensor.

Table 82 - Analog Module 1 – Input Channel 01 RTD Type Enable (Parameter 451)

Value Assignment Description

0 3-Wire Scan a 3-wire RTD sensor

1 2-Wire Scan a 2-wire RTD sensor

Analog Module 1 – Input Channel 02 Type

Analog Module 1 – Input Channel 02 Type (Parameter 455) defines the type of analog signal that Input Channel 02 of Analog Module 1 will be monitoring.

98 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Page 99

System Operation and Configuration Chapter 4

Table 83 - Analog Module 1 – Input Channel 02 Type (Parameter 455)

Value Assignment Description

0 Disabled Disable the analog input

1 4To20mA Read an analog current signal from 4…20 mA

2 0To20mA Read an analog current signal from 0…20 mA

3 0To10Volts Read an analog voltage signal from 0…10 V DC

4 1To5Volts Read an analog voltage signal from 1…5 V DC

5 0To5Volts Read an analog voltage signal from 0…5 V DC

6 100Pt385 Read a 100 Ω Pt 385 RTD Sensor

7 200Pt385 Read a 200 Ω Pt 385 RTD Sensor

8 500Pt385 Read a 500 Ω Pt 385 RTD Sensor

9 1000Pt385 Read a 1000 Ω Pt 385 RTD Sensor

10 100Pt3916 Read a 100 Ω Pt 3916 RTD Sensor

11 200Pt3916 Read a 200 Ω Pt 3916 RTD Sensor

12 500Pt3916 Read a 500 Ω Pt 3916 RTD Sensor

13 1000Pt3916 Read a 1000 Ω P t 3916 RTD Sensor

14 10Cu426 Read a 10 Ω Cu 426 RTD Sensor

15 100Ni618 Read a 100 Ω Ni 618 RTD Sensor

16 120Ni672 Read a 120 Ω Ni 672 RTD Sensor

17 604NiFe518 Read a 604Ω NiFe 518 RTD Sensor

18 150ohm Read a resistance signal from 0…150 Ω

19 750ohm Read a resistance signal from 0…750 Ω

20 3000ohm Read a resistance signal from 0…3000 Ω

21 6000ohm

Read a resistance signal from 0…6000 Ω. This setting can be used with PTC and NTC sensors.

Analog Module 1 – Input Channel 02 Format

Analog Module 1 – Input Channel 02 Format (Parameter 456) defines the data format for how the analog reading is reported.

Table 84 - Analog Module 1 – Input Channel 02 Format (Parameter 456)

Value Assignment Description

0 EngUnits Engineering Units (mA, V, °C, °F, or Ω)

1 EngUnitsTimes10 Engineering Units x 10 (mA, V, °C, °F, or Ω)

2 RawProportional Raw / Proportional (-32768…32767)

3 ScaledForPID Scaled for PID (0 …16383)

Analog Module 1 – Input Channel 02 Temperature Unit

Analog Module 1 – Input Channel 02 Temperature Unit (Parameter 457) defines the temperate unit for RTD sensor readings.

Table 85 - Analog Module 1 – Input Channel 02 Temperature Unit (Parameter 457)

Value Assignment Description

0 DegreesC Report RTD Temperature Data in °C

1 DegreesF Report RTD Temperature Data in °F

Rockwell Automation Publication 193-UM015D-EN-P - February 2015 99

Page 100

Chapter 4 System Operation and Configuration

Analog Module 1 – Input Channel 02 Filter Frequency

Analog Module 1 – Input Channel 02 Filter Frequency (Parameter 458) defines update rate for the analog module’s input channels.

Table 86 - Analog Module 1 – Input Channel 02 Filter Frequency (Parameter 458)

Value Assignment Description

0 17 Hz Analog to Digital Conversion Update Frequency of 17 Hz

1 4 Hz Analog to Digital Conversion Update Frequency of 4 Hz

2 62 Hz Analog to Digital Conversion Update Frequency of 62 Hz

3 470 Hz Analog to Digital Conversion Update Frequency of 470Hz

Analog Module 1 – Input Channel 02 Open Circuit State

Analog Module 1 – Input Channel 02 Open Circuit State (Parameter 459) defines what the input channel reports when the input channel has an open circuit. Open circuit detection is always enabled for this input channel.

Table 87 - Analog Module 1 – Input Channel 02 Open Circuit State (Parameter 459)

Value Assignment Description

0 Upscale Reports the high limit of the input channel type

1 Downscale Repor ts the low limit of the input channel type

2 Zero Repor ts zero

Analog Module 1 – Input Channel 02 RTD Type Enable

Analog Module 1 – Input Channel 02 RTD Type Enable (Parameter 460) defines the type of RTD to monitor when the input channel type is configured to scan an RTD sensor.

Table 88 - Analog Module 1 – Input Channel 02 RTD Type Enable (Parameter 460)

Value Assignment Description

0 3-Wire Scan a 3-wire RTD sensor

1 2-Wire Scan a 2-wire RTD sensor

AnalogModule1–OutputChannel00Type

Analog Module 1 – Output Channel 00 Type (Parameter 464) defines the type of analog signal that Output Channel 00 of Analog Module 1 will be providing.

Table 89 - Analog Module 1 – Output Channel 00 Type (Parameter 464)

Value Assignment Description

0 Disabled Disable the analog input

1 4To20mA Provide an analog current signal from 4…20 mA

2 0To20mA Provide an analog current signal from 0…20 mA

3 0To10Volts Provide an analog voltage signal from 0…10 V DC

4 1To5Volts Provide an analog voltage signal from 1…5 V DC

5 0To5Volts Provide an analog voltage signal from 0…5 V DC

100 Rockwell Automation Publication 193-UM015D-EN-P - February 2015

Rockwell Automation Allen-Bradley E300 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

E300 Electronic Overload Relay

Important User Information

Table of Contents

Overview

Modular Design

Communication Options

Diagnostic Information

Simplified Wiring

Catalog Number Explanation

Sensing Module

Control Module

Communication Module

Digital Expansion Module

Analog Expansion Module

Operator Station

Power Supply

Module Description

Sensing Module

Control Module

Communication Module

Optional Add-On Modules

Optional Expansion I/O

Optional Operator Station

Optional Expansion Bus Power Supply

Protection Features

Standard Current-Based Protection

Ground Fault Current-based Protection

Voltage- and Power-based Protection

Applications:

Introduction

Receiving

Unpacking/Inspecting

Storing

General Precautions

Base Relay Assembly

Control Module to Sensing Module Assembly

Communication Module to Control Module Assembly

Expansion Bus Peripherals

Expansion Bus Digital and Analog I/O Modules and Power Supply Installation

Expansion Bus Network Installation

Starter Assembly

100-C09…-C55 Starter Assembly Installation

Starter Dimensions

DIN Rail / Panel Mount Dimensions

Expansion Bus Peripherals Dimensions

Terminal s

Sensing Module

Control Module

Expansion Digital Module

Expansion Analog Module

Expansion Power Supply

Grounding

Short-Circuit Ratings

Fuse Coordination

Typical Motor Connections

External Line Current Transformer Application

Current Transformer Ratio

Control Circuits

Full-Voltage Non-Reversing Starter (with Network Control)

Full-Voltage Reversing Starter (with Network Control)

Introduction

Navigation Keys

Displaying a Parameter

Parameter Group Navigation

Linear List Navigation

System Info

Editing Parameters

Editing a Configuration Parameter

Editing a Numeric Parameter

Editing a Bit Enumerated Parameter

Programmable Display Sequence

Display Sequence

Stopping the Display Sequence

Automatic Trip and Warning Screens

Introduction

Device Modes