Rockwell ShopSeries RS2115 User Instructions

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RS2115
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RS2115
1 2
5
3
4
6
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8
91011
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RS2115
A
B1 B2
C2 C3
C4
D E
F
G
7
8
5
4
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91011
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COMPONENT LIST
ON/OFF SWITCH
VARIABLE SPEED CONTROL
BATTER PACK RELEASE BUTTON
BATTERY PACK
END CUT BLADE
SANDING PAPER
BOLT
WASHER
SANDING PAD
CIRCULAR BLADE
HEX KEY
1
2
3
4
5
6
8
10
7
9
11
Use good quality accessories marked with a well-known brand name. Choose the type according to the work you intend to undertake. Refer to the accessory packaging for further details. Store personnel can assist you and offer advice.
GENERAL POWER TOOL SAFETY WARNINGS
WARNING: Read all safety warnings and all instructions. Failure to follow the warnings and
instructions may result in electric shock, re and/or
serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery­operated (cordless) power tool.
1. WORK AREA SAFETY a) Keep your work area clean and well lit. Cluttered
or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
ammable liquids, gases or dust.
Power tools
create sparks which may ignite the dust or fumes.
c) Keep bystanders, children, and visitors away
while operating a power tool. Distractions can
cause you to lose control.
2. ELECTRICAL SAFETY a) Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.Unmodied plugs and matching outlets will
reduce risk of electric shock.
b) Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of
electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions.
Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for
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6
carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords
increase the risk of electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
f) If operating a power tool in a damp location
is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
3. PERSONAL SAFETY a) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not use a power tool while you are tired or under
the inuence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always
wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the
switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools
with your nger on the switch or energising power
tools that have the switch on invites accidents.
d) Remove adjusting keys or wrench before
turning the tool on
. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and
balance at all times
. This enables better control
of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery
or long hair can be caught in moving parts.
g) If devices are provided for the connection of
dust extraction and collection facilities, ensure these are connected and properly used. Use of
these devices can reduce dust-related hazards.
4. POWER TOOL USE AND CARE a) Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not
turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source
and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits
etc. in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of
the power tool for operations different from those intended could result in a hazardous situation.
5. BATTERY TOOL USE AND CARE
a) Recharge only with the charger specied by the
manufacturer. A charger that is suitable for one
type of battery pack may create a risk of re when
used with another battery pack.
b) Use power tools only with specically
designated battery packs. Use of any other
battery packs may create a risk of injury and re.
c) When battery pack is not in use, keep it away
from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals
together may cause burns or a re.
d) Under abusive conditions, liquid may be ejected
from the battery; avoid contact. If contact
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accidentally occurs, ush with water. If liquid
contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
6. SERVICE
a) Have your power tool serviced by a qualied
repair person using only identical replacement parts. This will ensure that that safety of the
power tool is maintained.
SAFETY INSTRUCTION FOR CUTTING
1. Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring.
Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
WARNING: Some dust created by power
sanding, sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:
1) Lead from lead-based paint
2) Crystalline silica from bricks and cement and other masonry products
3) Arsenic and chromium from chemically-treated lumber Your risk from these exposures varies, depending upon how often you do this type of work. To reduce your exposure to these chemicals:
Work in a well-ventilated area.
Work with approved safety equipment, such as
those dust masks that are specially designed to lter
microscopic particles.
WARNING: While working with this power
tool, hand/arm vibrations occur. Adopt the
correct working practices in order to reduce the exposure to vibration.
Caution: Do not let familiarity with your
Sonicrafter
®
make you careless. Remember
that a careless fraction of a second is sufcient to
cause severe injury.
GENERAL SAFETY WARNINGS FOR YOUR CHARGER
WARNING: Read all safety warnings and all instructions. Failure to follow the warnings and
instructions may result in electric shock, re and/or
serious injury.
Save all warnings and instructions for future reference.
- This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
- Children should be supervised to ensure that they do not play with the appliance.
If the supply cord is damaged, it must be replaced
by the manufacturer, its service agent or similarly
qualied persons in order to avoid a hazard.
Additional safety instructions for your Battery Charger
1. Before charging, read the instructions.
2. For charge Li-ion battery pack only.
3. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly
qualied persons in order to avoid a hazard.
4. The battery terminal not connected to the chassis
has to be connected rst. The other connection is
to be made to the chassis, remote from the battery and fuel line. The battery charger is then to be connected to the supply mains.
5. After charging, disconnect the battery charger from the supply mains. Then remove the chassis connection and then the battery connection.
6. Do not charge a leaking battery.
7. Do not use chargers for works other than those for which they are designed.
8. Before charging, ensure your charger is matching the local AC supply.
9. The charging device must be protected from moisture.
10. Do not use the charging device in the open.
11. Do not short out the contacts of battery or charger.
12. Respect the polarity “+/-“ when charging.
13. Do not open the unit and keep out of the reach of children.
14. Do not charge the batteries of other manufactures or ill-suited models.
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15. Ensure that the connection between the battery charger and battery is correctly positioned and is not obstructed by foreign bodies.
16. Keep battery charger’s slots are free of foreign objects and protect against dirt and humidity. Store in a dry and frost-free place.
17. When charging batteries, ensure that the battery charger is in a well-ventilated area and away from
inammable materials. Batteries can get hot
during charging. Do not overcharge any batteries. Ensure that batteries and chargers are not left unsupervised during charging.
18. Do not recharge non-rechargeable batteries, as they can overheat and break.
19. Longer life and better performance can be obtained if the battery pack is charged when the air temperature is between 18
o
C and 24oC. Do not
charge the battery pack in air temperatures below
4.5
o
C, or above 40.5oC. This is important as it can
prevent serious damage to the battery pack.
20. Charge only battery pack of the same model provided by manufacturer and of models recommended by manufacturer.
Safety Warnings for battery pack a) Do not dismantle, open or shred cells or battery
pack.
b) Do not short-circuit a battery pack. Do not store
battery packs haphazardly in a box or drawer where they may short-circuit each other or be short-circuited by conductive materials. When
battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause
burns or a re.
c) Do not expose battery pack to heat or re. Avoid
storage in direct sunlight.
d) Do not subject battery pack to mechanical
shock.
e) In the event of battery leaking, do not allow the
liquid to come into contact with the skin or eyes.
If contact has been made, wash the affected area with copious amounts of water and seek medical advice.
f) Seek medical advice immediately if a cell or
battery pack has been swallowed.
g) Keep battery pack clean and dry. h) Wipe the batter y pack terminals with a clean
dry cloth if they become dirt y.
i) Battery pack needs to be charged before use.
Always refer to this instruction and use the
correct charging procedure.
j) Do not maintain battery pack on charge when
not in use.
k) After extended periods of storage, it may
be necessary to charge and discharge the battery pack several times to obtain maximum performance.
l) Battery pack gives its best performance when it
is operated at normal room temperature (20 °C ± 5 °C).
m) When disposing of battery packs, keep battery
packs of different electrochemical systems separate from each other.
n) Recharge only with the charger specied by
manufacturer. Do not use any charger other
than that specically provided for use with the
equipment. A charger that is suitable for one type
of battery pack may create a risk of re when used
with another battery pack.
o) Do not use any battery pack which is not
designed for use with the equipment.
p) Keep battery pack out of the reach of children.
q) Retain the original product literature for future
reference.
r) Remove the battery from the equipment when
not in use.
s) Dispose of properly.
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SYMBOLS TECHNICAL DATA
OPERATION INSTRUCTIONS
NOTE: Before using the tool, read the
instruction book carefully.
1. CHARGING YOUR BATTERY PACK a) CHARGING THE BATTERY
The battery charger supplied is matched to the Li-Ion battery installed in the machine. Do not use another battery charger. The Li-Ion battery is protected against deep discharging. When the battery is empty, the machine is switched off by means of a protective circuit: The tool holder no longer rotates. In a warm environment or after heavy use, the battery pack may become too hot. Allow time for the battery to cool down before recharging.
b) IMPORTANT NOTES FOR CHARGING THE BATTERY
The battery in your new tool is not charged when it leaves the plant. Therefore it must be charged for 1
hours before using the rst time!
NOTE: If the battery pack is very hot you must remove your battery pack from the charger and allow your
battery pack to cool rst to ambient temperature and
then recharging can be started. To prevent damage to the Battery Pack, when charge runs out, please charge the battery to reach full or no less than half charge before storage.
If the tool will not be used for long periods of time, charge the battery every 3-6 months.
c) CHARGING (See Fig. A)
1) Plug the charger into an appropriate outlet. The light (a) will be green.
2) Insert the Battery Pack (4) into the charger, the
light (b) will be red and ash to indicate the
charging process has started.
3) On completion of charge, the light (a) is green, and
light (b) will illuminate red, and won’t ash. The
pack is now fully charged, unplug the charger and remove the battery pack.
Li-I on
Li-Ion
To reduce the risk of injury, user must read instruction manual
Warning
Wear ear protection
Wear eye protection
Wear dust mask
C-tick marking
For indoor use only
Li-ion battery. This product has been marked with a symbol relating to ‘separate collection’ for all battery packs and battery pack. It will then be recycled or dismantled in order to reduce the impact on the environment. Battery packs can be hazardous for the environment and for human health since they contain hazardous substances.
Do not burn
Batteries may enter water cycle if disposed improperly, which can be hazardous for ecosystem. Do not dispose of waste batteries as unsorted municipal waste.
Fuse T2A time lag fuse with rated current of 2A
Positive terminal
Negative terminal
Battery voltage Charger voltage No load speed Oscillations angle Battery capacity Charging time Machine weight
12V
100-240V~ 50Hz
0-16000 /min
1.3Ah Li-ion 1hr
0.79kg
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10
WARNING: When battery charge runs out
after continuously use or exposure to direct sunlight or heat, allow time for the tool to cool down before re-charging to achieve the full charge.
CHARGING INDICATOR
This charger is designed to detect some problems that can arise with battery packs. Indicator lights indicate problems (see table below). If this occurs, insert a new battery pack to determine if the charger is OK. If the new battery charges correctly, then the original pack is defective and should be returned to a service center or recycling service center. If the new battery pack displays the same problem as the original Battery Pack, have the charger tested at an authorized service center.
Light ON/OFF Flash Status
Green on
Red ash
Charging
Red ash
Green ash
Defective Battery
Green on
Red on
Fully Charged
Green Off
Red ash
Hot/Cold Delay
2. TO REMOVE OR INSTALL BATTERY PACK (See Fig. B1, B2)
Depress the battery pack release button (3) to release and slide the battery pack out from your tool. After recharge, slide it back into your tool. A simple push
and slight pressure will be sufcient.
OPERATION Intended Use
The power tool is intended for sawing and separating wooden materials, plastic, plaster, non-ferrous metals and fasteners (e.g. nails and clamps) as well as for working on soft wall tiles and for dry grinding of small surfaces. It is especially suitable for working close to
edges and for ush cutting.
WARNING: Do not touch the gear box after long
working time, because it could be hot.
1. MOUNTING THE TOOL (See Fig. C1-C4)
CAUTION: For all work or when changing
application tools, always wear protective gloves. Avoid danger of injury from the sharp edges of the application tools. Application tools can become
very hot while working, presenting danger of burns!
WARNING: To reduce the risk of injury, do not let
the universal end cut blades or any segment
saw blades face back toward the user’s
hand.
To unscrew the bolt, rotate the bolt (7) with the supplied hex key in an anti-clockwise direction. Then remove the washer (8). (See Fig. C1) Clean the tool holder, the application tool and the bolt and washer. Place the blade or sanding pad on the accessory holder.
NOTE: Make sure the alignment holes in the blade t
over the alignment pins in the accessory holder. Reposition the washer and tighten the bolt using the supplied hex key in a clockwise direction. (See Fig. C2) When working, if necessary, the end cut blade or circular blade can be assembled to a certain angle to the sander (See Fig. C3). But never assemble the circular blade as shown in Fig. C4.
2. MOUNTING / CHANGING THE SANDING PAPER (See Fig. D)
Align the sanding paper (6) and press it onto the sanding pad by hand. Firmly press the power tool with the paper against a
at surface and briey switch the power tool on. This
provides for good adhesion and prevents premature wear. If one point has become worn, pull off the sanding paper, turn it 120° and place it on again.
3. OPERATING THE ON/OFF SWITCH (See Fig. E)
To start the machine, push the On/Off switch (1)
forward so that the “1” mark is indicated on the switch.
To switch off the machine, push the On/Off switch (1)
toward the rear so that the “O” mark is indicated on the switch.
4. USING THE VARIABLE SPEED CONTROL (See Fig. F)
Select oscillation frequency (speed) while the motor is running. The variable speed control (2) can be used to set the optimum oscillating frequency according to the accessories used and the respective application. High oscillation frequency: Sanding, sawing, rasping and polishing stone and metal. Low oscillation frequency: Polishing varnishes.
5. SANDING
Typical application: wood, metal; small areas, especially
corners, edges and places difcult to
access. Select high oscillation frequency. Sand with a constant movement and light pressure. Heavy pressure does not increase the removal – the sanding paper merely wears faster.
6. SAWING WITH THE SEGMENT SAW BLADE
The workpiece must be inserted rmly or clamped
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tightly before it is cut. Typical application: wood, PVC, soft metal sheet. Select high oscillation frequency. The saw blade lasts longer if the wear is distributed evenly. To ensure an even distribution, loosen the saw
blade, rotate it and retighten rmly.
7. SAWING WITH THE END CUT SAW BLADE (See Fig. G) WARNING: The sawing teeth are very sharp. Do
not touch during mounting and application.
The workpiece must be inserted rmly or clamped
tightly before it is cut. Typical application: wood, plaster board and soft plastics. When plunging and sawing use a slight pendulum
motion, to allow sufcient chip removal.
8. SCRAPING
Typical application: Scraping off old varnish or adhesives, removing glued carpeting, e. g. on stairs or other small to medium-sized surfaces.
Select medium / high oscillation frequency (for
variable speed models).
9. TEMPERATURE DEPENDENT OVERLOAD PROTECTION
When using as intended for, the power tool cannot be subject to overload. When the load is too high or the allowable battery temperature of 75 °C is exceeded, the electronic control switches off the power tool until the temperature is in the optimum temperature range again.
10. PROTECTION AGAINST DEEP DISCHARGING
The Li-ion battery is protected against deep discharging by the “Discharging Protection System”. When the battery is empty, the machine is switched off by means of a protective circuit: The inserted tool no longer rotates.
11. DISPOSAL OF AN EXHAUSTED BATTERY PACK
Li-Ion
To preserve natural resources, please recycle or dispose of the battery pack properly. This battery pack contains Lithium batteries.
Consult your local waste authority for information
regarding available recycling and/or disposal options.
Discharge your battery pack by operating your tool, then remove the battery pack from the tool housing and cover the battery pack connections with heavy­duty adhesive tape to prevent short circuit and energy discharge. Do not attempt to open or remove any of the components.
WORKING HINTS FOR YOUR TOOL
If your power tool becomes too hot, especially when used at low speed, set the speed to maximum and run it with no load for 2-3 minutes to cool the motor. Avoid prolonged usage at very low speeds. Always keep the blade sharp.
Always ensure the workpiece is rmly held or
clamped to prevent movement. Any movement of the material may affect the quality
of the cutting or sanding nish.
Start your tool before working and turn it off only after you stop working.
Do not start sanding without having the sandpaper tted.
Do not allow the sandpaper to wear away , it will damage the sanding pad. The guarantee does not cover sanding pad wear and tear. Use coarse grit paper to sand rough surfaces,
medium grit for smooth surfaces and ne grit for nishing surfaces. If necessary, rst make a test run
on scrap material.
Excessive force will reduce the working efciency
and cause motor overload. Replacing the accessory
regularly will maintain optimum working efciency.
MAINTENANCE
Remove the battery pack from the tool before carrying out any adjustment, servicing or maintenance. Your power tool requires no additional lubrication or maintenance. There are no user serviceable parts in your power tool. Never use water or chemical cleaners to clean your power tool. Wipe clean with a dry cloth. Always store your power tool in a dry place. Keep the motor ventilation slots clean. Keep all working controls free of dust. Occasionally you may see sparks through the ventilation slots. This is normal and will not damage your power tool.
Staple your purchase receipt here Before returning this product for warranty or any other reason, please call. POSITEC AUSTRALIA PTY LIMITED ABN 14 101 682 357 Unit 15, 23 Narabang Way Belrose 2085 NSW Australia FREE CALL 1300 889 028
EMAIL:ofce.sales@positec.com.au
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MADE IN PRC
Copyright © 2013, Positec. All Rights Reserved.
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