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900W TWIN BLADE SAW EN
RS3407
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Page 3
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RS3407
7
12
3
6
4
5
A1
A2
B
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RS3407
30 mm
A1
A2
B
C1
C2
C3
D1
D2
D3
E1
E2
E3
E4
E5
E6
E7
E8
E9
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900W TWIN BLADE SAW EN
6
COMPONENT LIST
1
SPINDLE LOCKING BUTTON
2
LOWER GUARD
3
LUBRICANT STICK HOLDER
4
UPPER GUARD
5
AUXILIARY HANDLE
6
ON/OFF SWITCH
7
SPANNER
*Not al l the accessories i llustrat ed or described are in cluded in standar d delivery.
ACCESSORIES
Blade (on the machine) 2
Auxiliary handle 1
Spanner 1
Lubricant sticks 10
Use good quality accessories marked with a well-known
brand name. Choose the type according to the work you
intend to undertake. Refer to the accessory packaging
for further details. Store personnel can assist you and
offer advice.
GENERAL POWER TOOL SAFETY
WARNINGS
WARNING:
Read all safety warnings and all
instructions.
instructions may result in electric shock, re and/or serious
injury.
Save all warn ings and inst ructions f or future refer ence.
The term “power tool” in the warnings refers to your mains-
operated (corded) power tool or battery-operated (cordless)
power tool.
Failure to follow the warnings and
1. WORK A REA SAF ETY
a) Keep yo ur work area c lean and wel l lit. Cluttered or
dark areas invite accidents.
b) Do not operate power tools in explosive
atmo spheres , such as in the p resence o f
amma ble liquid s, gases or d ust.
create sparks which may ignite the dust or fumes.
c) Keep bystanders, children, and visitors away
whil e operatin g a power too l. Distractions can
cause you to lose control.
2. ELECTRICAL SAFETY
a) Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter
plugs w ith eart hed (grou nded) pow er tools.
Unmodied plugs and matching outlets will reduce
risk of electric shock.
b) Avo id body cont act wit h earthed o r grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions.
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Water entering a power tool will
Power tools
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900W TWIN BLADE SAW EN
7
Keep cord away from heat, oil, sharp edges
or mov ing parts . Damaged or entangled cords
increase the risk of electric shock.
e) When operating a power tool outdoors, use an
exte nsion cord s uitable f or outdoo r use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
f) R
ecomm endation f or the use of a r esidual c urrent
devi ce with a ra ted residu al curren t of 30 mA or les s.
3. PERSONAL SAFETY
a) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the in uence of dr ugs, alco hol or medic ation. A
moment of inattention while operating power tools
may result in serious personal injury.
b) Use personal protective equipment. Always wear
eye pro tectio n. Protective equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will
reduce personal injuries.
c) Prevent unintentional starting. Ensure the
switch is in the off-position before connecting to
power source and/or battery pack, picking up or
carr ying the t ool.
nger on the switch or energising power tools that
have the switch on invites accidents.
d) Remove adjusting keys or wrench before turning
the tool on
Carrying power tools with your
. A wrench or a key left attached to
a rotating part of the power tool may result in
personal injury.
e) Do not overreach. Keep proper footing and
balance at all times
the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away f rom movin g parts. Loose clothes, jewellery
or long hair can be caught in moving par ts.
g) If devices are provided for the connection of dust
extraction and collection facilities, ensure these
are con nected an d properl y used. Use of these
devices can reduce dust-related hazards.
. This enables better control of
will do the job better and safer at the rate for which it
was designed.
b) Do no t use the pow er tool if th e switch doe s not
turn i t on and off . Any power tool that cannot be
controlled with the switch is dangerous and must be
repaired.
c) Di sconnect t he plug fr om the power s ource and /
or the battery pack from the power tool before
making any adjustments, changing accessories,
or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool
accidentally.
d) Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the
power tool or these instructions to operate the
power t ool. Power tools are dangerous in the hands
of untrained users.
e) Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and
any other condition that may affect the power
tools operation. If damaged, have the power tool
repai red befor e use. Many accidents are caused by
poorly maintained power tools.
f) Keep cu tting to ols sharp an d clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc.
in acco rdance wi th these in struct ions and in th e
manne r intended f or the par ticular t ype of pow er
tool, taking into account the working conditions
and the work to be performed. Use of the power
tool for operations different from those intended
could result in a hazardous situation.
5. SERVIC E
a) Have your power tool serviced by a qualied
repair person using only identical replacement
parts. This will ensure that that safety of the power
tool is maintained.
4. POWE R TOOL USE A ND CARE
a) Do not force the power tool. Use the correct power
tool for your application. The correct power tool
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900W TWIN BLADE SAW EN
8
SAFETY INSTRUCTIONS FOR TWIN
BLADE SAW
a) DANGER: Keep hands away from cutting
area an d the blade .
If both hands are holding the saw, they cannot be
cut by the blade.
b) Do not re ach undern eath the wo rkpiece . The
guard cannot protect you from the blade
below the workpiece.
c) Adjust the cutting depth to the thickness of the
workpiece. Less than a full tooth of
the blade teeth should be visible below the
workpiece.
d) Never hold piece being cut in your hands or
across your leg. Secure the workpiece to a
stab le platf orm. It is important to support the work
properly to minimize body exposure, blade binding,
or loss of control.
e) Hold power tool by insulated gripping surfaces
when p erformi ng an operat ion where
the cutting tool may contact hidden wiring or its
own co rd. Contact with a “live” wire will also make
exposed metal parts of the power tool “live” and
shock the operator.
f) Always use blades with correct size and shape
(diam ond versu s round) of a rbour hole s. Blades
that do not match the mounting hardware of the saw
will run eccentrically, causing loss of control.
g) Never us e damaged or i ncorrec t blade wash ers
or bolt . The blade washers and bolt were specially
designed for your saw, for optimum performance
and safety of operation.
FURTHER SAFETY INSTRUCTIONS
FOR TWIN BLADE SAW
Causes and operator prevention of kickback:
. Kickback is a sudden reaction to a pinched, bound
or misaligned saw blade, causing an uncontrolled
saw to lift up and out of the workpiece toward the
operator;
. When the blade is pinched or bound tightly by the
kerf closing down, the blade stalls and the motor
reaction drives the unit rapidly back toward the
operator;
. If the blade becomes twisted or misaligned in the
cut, the teeth at the back edge of the blade can dig
into the top surface of the wood causing the blade
to climb out of the kerf and jump back toward the
operator.
Kickback is the result of saw misuse and/or
incorrect operating procedures or conditions and
can be avoided by taking proper precautions as
given below.
a) Maintain a rm grip on the saw and position your
arms to resist kickback forces. Position your body
to either side of the blade, but not in line with
the bl ade. Kickback could cause the saw to jump
backwards, but kickback forces can be controlled
by the operator, if proper precautions are taken.
b) When blade is binding, or when interrupting a
cut fo r any reason , release t he trigge r and hold
the saw motionless in the material until the
blade comes to a complete stop. Never attempt
to remove the saw from the work or pull the saw
backward while the blade is in motion or kickback
may occ ur. Investigate and take corrective actions
to eliminate the cause of blade binding.
c) When restarting a saw in the workpiece, centre
the saw blade in the kerf and check that saw teeth
are no t engaged in to the mate rial. If saw blade
is binding, it may walk up or kickback from the
workpiece as the saw is restarted.
d) Support large panels to minimise the risk of blade
pinch ing and kick back. Large panels tend to sag
under their own weight. Supports must be placed
under the panel on both sides, near the line of cut
and near the edge of the panel.
e) Do not us e dull or dama ged blades . Unsharpened
or improperly set blades produce narrow kerf
causing excessive friction, blade binding and
kickback.
f) Use ex tra caut ion when mak ing a “plun ge cut”
into ex isting w alls or oth er blind are as. The
protruding blade may cut objects that can cause
kickback.
Safety instructions for twin blade saw
Lowe r guard fun ction
a) Check lower guard for proper closing before each
use. Do not operate the saw if lower guard does
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900W TWIN BLADE SAW EN
9
not mo ve freely a nd close ins tantly . Never clam p
or tie the lower guard into the open position. If
saw is accidentally dropped, lower guard may be
bent. Raise the lower guard with the retracting
handle and make sure it moves freely and does not
touch the blade or any other part, in all angles and
depths of cut.
b) Check the operation of the lower guard spring.
If the guard and the spring are not operating
prope rly, they m ust be ser viced bef ore use. Lower
guard may operate sluggishly due to damaged
parts, gummy deposits, or a build-up of debris.
c) Lower guard may be retracted manually
only f or special cu ts such as “ plunge cut s”
and “compound cuts.” Raise lower guard by
retracting handle and as soon as blade enters
the material, the lower guard must be released.
For all other sawing, the lower guard should operate
automatically.
d) Alwa ys observ e that the l ower guard i s coverin g
the blade before placing saw down on bench or
oo r. An unprotected, coasting blade will cause the
saw to walk backwards, cutting whatever is in its
path. Be aware of the time it takes for the blade to
stop after switch is released.
possible, use a jigsaw.
10. Only make cuts with the blade direction downwards,
never upwards or at the side.
11. Do not use a blade unless the rated blade speed
exceeds the saw no load speed.
12. Never remove the guard system. Never use the saw
if the guard system does not function correctly.
Never lock the moving guard open. The guard must
move freely.
13. Always check walls, oors and ceilings to avoid
hidden power cable and pipes.
14. After long working periods external metal parts and
accessories could be hot.
15. Do not cut material containing asbestos.
ADDITIONAL SAFETY RULES FOR
YOUR TWIN BLADE SAW
1. Only use saw blades recommended in the
specication.
2. Always wear a dust mask, hearing protection and
eye protection.
3. Always wear gloves when handling saw blades and
rough material. Saw blades shall be carried in a
holder whenever practicable.
4. Fully unwind cable drum extension to avoid
potential overheating.
5. When an extension cable is required you must
ensure it has the correct ampere rating for your
power tool and is in a safe electrical condition.
6. Ensure your mains supply voltage is the same as
indicated on the rating plate.
7. Your twin blade saw is a hand held tool, do not
clamp your twin blade saw.
8. Before cutting, check the cutting line is free of nails,
screws, etc.
9. Do not cut small workpieces with a twin blade saw. If
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900W TWIN BLADE SAW EN
10
SYMBOLS
To reduce the r isk of injury, user must read
instruction manual
Warning
Wear ear protection
Wear eye protection
Wear dust mask
RCM approval mark
Double insulation
TECHNICAL DATA
Voltage
Power input
No load speed
Blade size
Max. cutting capacity
Protection class
Machine weight
Work cycle for wood/plastic/
Aluminum/non-ferrous metal
Work cycle for steel
230-240V~50Hz
900W
5500/min
125m m
30mm
3.2kg
30min operating time
– 10minutes break
10min. operating time
– 10minutes break
OPERATING INSTRUCTIONS
NOTE : Before using the tool, read the
instruction book carefully.
ASSEMBLY
1. ASS EMBLE THE AU XILIARY HANDLE(S ee Fig.A1 , A 2)
Make sure the t ool is disconn ected from t he power
source.
Unscrew the handle rst. Fit the Auxiliary Handle (5)
on the gearbox casing in such a way that the journal
engages in the ventilation slot. Secure the handle
using the spanner (7) supplied.
2. LUBRICAN T STICK (See Fig. B)
Put the Lubricant in to the Lubricant Stick Holder(3).
Tight the Locking Screw on the holder. Leave the
Lubricant Stick away from the saw blades. Switch on
the Saw, and keep it to blank run for a while.
NOTE: Bef ore cutti ng aluminum , copper, cast
iron an d stainles s steel, lub rication de vice must
always be use d since the wa x tends to adhe re to
the saw blades.
/II
3. CHA NGING SAW BL ADES/REM OVING THE SAW
BLADES
Pull the mains plug out of the socket and allow the
saw to cool down before star ting any assembly,
modication and servicing work. This will prevent
the saw being started by accident.
Wear safety gloves for carrying out all servicing
work on the saw. Press the Spindle Locking Button(1)
(See Fig. C1). Turn the saw blade in opposite
directions until they lock. Undo the clamping screw
by turning it anticlockwise using the spanner (7)
supplied (See Fig. C2).Push back the Lower Guard(2)
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900W TWIN BLADE SAW EN
11
(See Fig. C3). Raise the top saw blade. Raise the
bottom saw blade and remove it.
4. INS TALLING SAW BLA DES
Pull the mains plug out of the socket and allow the
saw to cool down before star ting any assembly,
modication and servicing work. This will prevent
the saw being started by accident. Place the saw in
front of yourself so that the saw blade shaft points
upwards. Pull back the Lower Guard(2).
Place the bottom saw blade with the holes spaced
further apart on the saw blade mounting. The saw
blade must t perfectly in the mounting (D1).
Now t the top saw blade with the closer together
holes on the saw blade mounting. The saw blade
must t perfectly in the mounting (D2).
Fit the clamping screw again and tighten it by hand
(D3).
Press the Spindle Locking Button(1). Turn the saw
blade in opposite directions until they lock.
Tighten the clamping screw by turning it clockwise
using the Spanner(7) supplied. Carefully turn the saw
blades by hand to ensure that they have been tted
correctly.
NOTE: Never use blunt saw blades since this could
result in their teeth being damaged. Replace blunt
saw blades without delay.
WARNING!
I. Keep the saw blades clean and sharp at all times.
Ensure that the saw blades are tted correctly. A
blunt saw blade will reduce the cutting capacity,
place additional strain on the saw’s motor and
increase the risk of recoil.
II. Ensure that you always have spare saw blades
available. In the event that resin and pitch residue
get on to the saw blade, the blade’s speed will be
reduced.
III. Remove these residues straight away using
special resin removal products, hot water or
kerosene.
IV. Never use petrol to remove these residues.
Never use normal saw blades in this saw. This
twin blade saw is tted with specially designed
saw blades. The use of other saw blades is not
permitted and may result in very serious injuries.
OPERATION
1. SAFET Y ON/OFF SWI TCH
Push the ON/OFF switch forwards to switch on the
saw. Release the ON/OFF switch again to switch of f
the saw.
NOTE: After you have switched on the saw, wait until
the saw blades have reached their top speed before
you place them on the workpiece. If the saw blades
are brought into contact with the workpiece before
they have reached their top speed, this can result in
recoil and serious injuries.
IMPORTANT! When you want to stop the machine,
you should keep the machine away from the
workpiece rst, and then you can release the ON/OFF
Switch to turn off the machine.
2. CROS S CUTTING(See Fig. E1 )
Aluminum, copper, stainless steel, c ast iron.
The lubrication device must always be used for
cutting these materials.
Flat bar iron (See Fig. E2)
Position the saw blade perpendicular to the cutting
surface.
Corne r pieces(Se e Fig. E3)
Guide the saw blade at a diagonal through the
cutting surface.
Rectangular tubi ng(See Fig . E4)
Guide the saw blade from corner to corner.
U-shaped sections(Se e Fig. E5)
Guide the saw blade from corner to corner.
Shape d plate(See Fig. E 6)
Plate must always rest on three supports one of
which must be next to the cut.
Always position the saw blade perpendicular and
guide it through the material until it reaches the
bottom end. (S ee Fig. E7)
Spiral tubing and longitudinal sawing(See Fig. E8)
Guide the saw blade through the workpiece until it
projects by just 10 mm. Do not place the complete
saw blade into the material. Then move the saw
forwards or backwards through the material.
Thin plate( See Fig. E9)
Ensure that the saw blade does not project out of the
bottom of the workpiece by more than 10 mm.
MAINTENANCE
Before maintenance and cleaning, please always
remove the plug from power source. The retracting
blade guard must always be able to move freely
and retract automatically. Keep the area around the
retracting blade guard clean. Remove dust and chips
by blowing out with compressed air or with a brush
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900W TWIN BLADE SAW EN
12
before storage. Saw blades can be protected against
corrosion with a thin coat of acid-free oil. Before use,
the oil must be removed again; otherwise the wood
will become soiled. Resin and glue residue on the
saw blade produces poor cuts. Clean the saw blade
immediately after use.
Keep the ventilation openings clear and clean the
product regularly. If something unusual occurs
during use, switch off the supply and disconnect
the plug. Inspect and repair the tool before using it
again. The repairs must be carried out by a qualied
technician.
Repair of the tool mus t only be carried out b y a
quali ed repair technician.
Repair or maintenance by unqualied personnel can
lead to a risk of injury.
Use onl y identica l spare part s for repair ing a
tool. Follo w the instru ctions in the maint enance
section of this user manual.
CLEANING
Clean the housing only with a damp cloth-do not
uses any solvents! Dry thoroughly afterwards. Store
the machine, operating instructions and where
necessary the accessories in the original packaging.
In this way you will always have all the information
and parts ready to hand. Pack the device well or
use the original packaging in order to avoid transit
damage. Always keep the machine in dry place.
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900W TWIN BLADE SAW EN
13
TROUBLESHOOTING
Problems Possible Causes Corre ctive Act ion
Defective teeth on the saw blade Fit new saw blades
Very high spark generation
High wear on certain parts
of the saw blade
Saw blades fracture
Teeth broken off
Feed speed too low Increase feed speed
Blunt saw teeth Fit new saw blades
Feed speed too high Reduce feed speed
Damaged teeth Fit new saw blades
Blunt teeth Fit new saw blades
Cut is not parallel or perpendicular
to the working surface
Damaged teeth Fit new saw blades
Feed speed too high Reduce feed speed
Blunt teeth Fit new saw blades
Saw blades bent Fit new saw blades
Saw blades burned Fit new saw blades
Feed speed too high Reduce feed speed
The material being cut is too hard Replace saw blades
Teeth damaged by excessive force Replace saw blades
Saw blades incorrectly tted
Saw blades burned Replace saw blades
Keep the saw parallel to the
working surface
Replace saw blades and follow
the tting instructions precisely
Stap le your pur chase rece ipt here
Befo re return ing this pr oduct for
warr anty or an y other rea son, pleas e call.
POSI TEC AUST RALIA P TY LIMI TED
ABN 14 1 01 682 357
Unit 15 , 23 Naraba ng Way Belro se 2085 NSW A ustral ia
FREE C ALL 1300 88 9 028
EMAIL:ofce.sales@positec.com.au
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MADE IN PRC
Copyright © 2012, Positec. All Rights Reserved.
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