Rockwell RD2960.9 User Manual

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RD2960.9
18V CORDLESS RECIPROCATING SAW EN
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RD2960.9
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RD2960.9
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RD2960.9
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COMPONENT LIST
ACCESSORIES
Blade for wood 1
We recommend that you purchase your accessories from the same store that sold you the tool. Refer to the accessory packaging for further details. Store personnel can assist you and offer advice.
PRODUCT SAFETY GENERAL SAFETY WARNINGS
WARNING! Read all safety warnings,
instructions, illustrations and specications
provided with this power tool. Failure to follow all instructions listed below may result in electric shock,
re and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery­operated (cordless) power tool.
1) WORK AREA SAFETY a) Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
ammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while
operating a power tool. Distractions can cause you
to lose control.
2) Electrical safety a) Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
1
Lock-off button
2
On/off switch
3
Footplate adjustment knob
4
Tool-free blade clamp lever
5
Blade
6
Pivot foot plate
7
Battery pack release button*
8
Battery pack*
*
Not all the accessories illustrated or described are included in standard delivery.
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adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching outlets will
reduce risk of electric shock.
b) Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk
of electric shock.
3) Personal safety a) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not use a power tool while you are tired or under
the inuence of drugs, alcohol or medication. A moment of inattention while operating power tools
may result in serious personal injury.
b) Use personal protective equipment. Always wear
eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will
reduce personal injuries.
c) Prevent unintentional starting. Ensure the
switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your
nger on the switch or energising power tools that
have the switch on invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
e) Do not overreach. Keep proper footing and
balance at all times. This enables better control of
the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
g) If devices are provided for the connection of dust
extraction and collection facilities, ensure these are connected and properly used. Use of dust
collection can reduce dust-related hazards.
h)
Do not let familiarity gained from frequent use of
tools allow you to become complacent and ignore tool safety principles. A careless action can cause
severe injury within a fraction of a second.
4) Power tool use and care a) Do not force the power tool. Use the correct
power tool for your application. The correct power
tool will do the job better and safer at the rate for
which it was designed.
b) Do not use the power tool if the switch does not
turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/
or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the
hands of untrained users.
e)
Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused
by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc.
in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
h) Keep handles and grasping surfaces dry, clean
and free from oil and grease. Slippery handles and
grasping surfaces do not allow for safe handling
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and control of the tool in unexpected situations.
5) Battery tool use and care
a) Recharge only with the charger specied by the
manufacturer. A charger that is suitable for one
type of battery pack may create a risk of re when
used with another battery pack.
b) Use power tools only with specically designated
battery packs. Use of any other battery packs may
create a risk of injury and re.
c) When battery pack is not in use, keep it away
from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together
may cause burns or a re.
d)
Under abusive conditions, liquid may be ejected
from the battery; avoid contact. If contact
accidentally occurs, ush with water. If liquid
contacts eyes, additionally seek medical help. Liquid
ejected from the battery may cause irritation or burns.
e) Do not use a battery pack or tool that is damaged
or modied. Damaged or modied batteries may exhibit unpredictable behaviour resulting in re, explosion or risk of injury.
f) Do not expose a battery pack or tool to re or
excessive temperature. Exposure to re or temperature above 130 °C may cause explosion.
g) Follow all charging instructions and do not
charge the battery pack or tool outside the
temperature range specied in the instructions.
Charging improperly or at temperatures outside
the specied range may damage the battery and increase the risk of re.
6) Service
a) Have your power tool serviced by a qualied
repair person using only identical replacement parts. This will ensure that the safety of the power
tool is maintained.
b) Never service damaged battery packs. Service
of battery packs should only be performed by the manufacturer or authorized service providers.
RECIPROCATING SAW SAFETY WARNINGS
1. Hold reciprocating saw by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden
wiring. Cutting accessory contacting a “live”
wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
2. Use clamps or another practical way to secure and support the workpiece to a stable platform.
Holding the work by hand or against your body leaves it unstable and may lead to loss of control.
SAFETY WARNINGS FOR BATTERY PACK
a) Do not dismantle, open or shred cells or battery
pack.
b) Do not short-circuit a battery pack. Do not store
battery packs haphazardly in a box or drawer where they may short-circuit each other or be short-circuited by conductive materials. When
battery pack is not in use, keep it away from other
metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can
make a connection from one terminal to another. Shorting the battery terminals together may cause
burns or a re.
c) Do not expose battery pack to heat or re. Avoid
storage in direct sunlight.
d) Do not subject battery pack to mechanical
shock.
e) In the event of battery leaking, do not allow the
liquid to come into contact with the skin or eyes.
If contact has been made, wash the affected area with copious amounts of water and seek medical advice.
f) Seek medical advice immediately if a cell or
battery pack has been swallowed.
g) Keep battery pack clean and dry. h) Wipe the battery pack terminals with a clean dry
cloth if they become dirty.
i) Battery pack needs to be charged before use.
Always refer to this instruction and use the correct charging procedure.
j) Do not maintain battery pack on charge when
not in use.
k) After extended periods of storage, it may
be necessary to charge and discharge the battery pack several times to obtain maximum performance.
l) Battery pack gives its best performance when it
is operated at normal room temperature (20 °C ±
5 °C).
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m) When disposing of battery packs, keep battery
packs of different electrochemical systems separate from each other.
n) Recharge only with the charger specied by
POSITEC. Do not use any charger other than
that specically provided for use with the equipment. A charger that is suitable for one type
of battery pack may create a risk of re when used
with another battery pack.
o) Do not use any battery pack which is not
designed for use with the equipment.
p) Keep battery pack out of the reach of children.
q) Retain the original product literature for future
reference.
r) Remove the battery from the equipment when
not in use.
s) Dispose of properly.
GENERAL SAFETY WARNINGS
WARNING Read all safety warnings and all instructions. Failure to follow the warnings and
instructions may result in electric shock, re and/or serious injury.
Save all warnings and instructions for future reference.
- This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
- Children should be supervised to ensure that they do not play with the appliance.
If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly
qualied persons in order to avoid a hazard.
ADDITIONAL SAFETY INSTRUCTIONS FOR YOUR BATTERY CHARGER
1. Before charging, read the instructions.
2. Do not charge a leaking battery.
3. Do not use chargers for works other than those for which they are designed.
4. Before charging, ensure your charger is matching the local AC supply.
5. The charging device must be protected from moisture.
6. Do not use the charging device in the open.
7. Do not short out the contacts of battery or charger.
8. Respect the polarity “+/-“ when charging.
9. Do not open the unit and keep out of the reach of children.
10. Do not charge the batteries of other manufactures or ill-suited models.
11. Ensure that the connection between the battery charger and battery is correctly positioned and is not obstructed by foreign bodies.
12. Keep battery charger’s slots are free of foreign
objects and protect against dirt and humidity.
Store in a dry and frost-free place.
13. When charging batteries, ensure that the battery charger is in a well-ventilated area and away
from inammable materials. Batteries can get hot
during charging. Do not overcharge any batteries. Ensure that batteries and chargers are not left unsupervised during charging.
14. Do not recharge non-rechargeable batteries, as they can overheat and break.
15. Longer life and better performance can be obtained if the battery pack is charged when the air temperature is between 18°C and 24°C. Do not charge the battery pack in air temperatures below
4.5°C, or above 40.5°C. This is important as it can prevent serious damage to the battery pack.
16. Charge only battery pack of the same model provided by POSITEC and of models recommended by POSITEC
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SYMBOLS
To reduce the risk of injury, user
must read instruction manual
Warning
Wear ear protection
Wear eye protection
Wear dust mask
Li-Ion battery. This product has been marked with a symbol relating to ‘separate collection’ for all battery packs and battery pack. It will then be recycled or dismantled in order to reduce the impact on the environment. Battery packs can be hazardous for the environment and for human health since they contain hazardous substances.
Do not burn
Batteries may enter water cycle if disposed improperly, which can be hazardous for ecosystem. Do not dispose of waste batteries as unsorted municipal waste.
For indoor use only (for charger)
Positive terminal
Negative terminal
Double insulation (for charger)
Read the operator’s manual
RCM marking
TECHNICAL DATA
Voltage 18V
No load speed 0-3000/min
Stroke length 20mm
Max cutting capacity wood
100mm
Tool weight 2.7kg
OPERATION INSTRUCTIONS
NOTE: Before using the tool, read the instruction
book carefully.
Intended Use
The machine is intended for sawing wood, plastic,
metal and building materials while resting rmly on the
workpiece. It is suitable for straight and curved cuts.
ASSEMBLY
1. TOOL-LESS BLADE FITTING
Rotate the tool-free blade clamp lever (4) anti-clockwise and hold, insert the blade shank into the blade clamp through the blade guard until it stops. Ensure the small hole in the blade is on the pin in the clamp then release the lever (See Fig. A). Pull up on blade to make sure that it is locked in. To remove a blade, carry out these
ABN: Australian Business Number. By this number, business information such as entity type, status, business location etc. can be found at website
http://abr.business.gov.au.
ABN of Positec Australia Pty Ltd is 14 101 682 357
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instructions in reverse order.
WARNING: Blade teeth are very sharp. Always
wear protective gloves. For best cutting results ensure you use a saw blade suited to the material and cut quality you need.
2. FOOTPLATE ADJUSTMENT The pivot foot plate (6) tilts in order to keep as much of
its surface in contact with the work surface. To adjust, hold saw rmly and pivot footplate to desired position.
(See Fig. B1) If you need to reduce the cutting capacity of your tool
(depth of cut), the pivot foot plate (6) may be adjusted as follows. Loosen the footplate adjustment knob
(3) on the underside of the front housing. Slide the pivoting footplate to the required position. Tighten the
footplate adjustment knob and check that the footplate is rmly latched. (See Fig. B2)
BEFORE PUTTING INTO OPERATION
1. BEFORE USING YOUR CORDLESS TOOL
WARNING!
The charger (not included) and
battery pack (not included) are specially designed to work together so do not attempt to use any
other devices. Never insert or allow metallic objects
into your charger or battery pack connections because of an electrical failure and hazard will occur.
2. TO REMOVE OR INSTALL BATTERY PACK (SEE FIG. C1,
C2)
Press the battery pack release button and remove the battery pack from the saw. (See Fig. C1) After recharge slide the battery pack into saw’s battery port. A simple
push and slight pressure will be sufcient. (See Fig.
C2) The accessories of battery pack and charger are NOT included in RD2960.9 delivery.
OPERATION
1. SAFETY ON/OFF SWITCH
Your switch is locked off to prevent accidental starting.
Depress lock-off button then on/off switch and release
lock-off button. Your switch is now on. (See Fig. E) To
switch off just release the on/off switch. The speed of the blade can be adjusted by the pressure
you apply to the switch. To increase the speed, apply more pressure to the switch. To decrease the speed, apply less pressure.
2. HAND GRIP AREAS (SEE FIG. F)
Always hold your saw rmly with both hands when
operating.
3. FLUSH CUTTING
It is possible to make cuts extremely close to oors, walls and other difcult areas. Insert the blade shank
into the blade clamp with the blade teeth facing up (opposite to normal working position). This will make cuts closer to the work surface (See Fig. G). Using
special exible blades insert the blade into the blade
clamp with the blade teeth facing down (normal
working position). It will allow ush pipe cutting (See
Fig. H).
4. WOOD CUTTING
Always ensure the work-piece is rmly clamped to
prevent movement. For easier control use low speed to start cutting, then increase to correct speed.
5. METAL CUTTING
This saw has different metal cutting capacities depending upon the type of blade being used and metal being cut. ALWAYS clamp the work down to prevent it from slipping.
Use a ner blade for ferrous metals and a coarse blade
for non-ferrous metals. When cutting thin gauge sheet metals, ALWAYS clamp wood on both sides of the sheet. This will give you a clean cut without excess vibration or tearing of the metal.
DO NOT
force the cutting blade. Forcing the blade will
reduce blade life and cause the blade to break.
NOTE:
We recommend that you spread a thin lm of oil
or other coolant along the line of cut ahead of the saw. This will allow easier operation and help extend blade life. When cutting aluminum, use kerosene.
6. POCKET CUTTING
(Soft materials only. Do not plunge cut in metal surfaces.) Mark the pocket or internal hole to be cut out. Insert the special cutting blade with blade teeth facing down and clamp securely. Angle the saw so that the back edge of the blade guard is resting on the work surface (see Fig. I & Fig. J). Use a slow speed to start the cut to avoid breaking the blade but increase to correct speed once the cut has started. With the blade guard
held rmly against the work surface, start a slow but
controlled upward swing of the saw. The blade will cut
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into and through the material. Always ensure the blade is completely through the material before cutting the remainder of the pocket.
WORKING HINTS FOR YOUR RECIPROCATING SAW
If your power tool becomes too hot, set the speed to maximum and run no load for 2-3 minutes to cool the motor.
Always ensure the work-piece is rmly held or clamped
to prevent movement.
The pivoting foot must be held rmly against the
material being cut to reduce saw vibration, blade
jumping and blade breakage.
MAINTAINACE
Remove the battery pack from the tool before carrying out any adjustment, servicing or maintenance. Y
our power tool requires no additional lubrication or maintenance. There are no user serviceable parts in your power tool. Never use water or chemical cleaners to clean your power tool. Wipe clean with a dry cloth. Always store your power tool in a dry place. Keep the motor ventilation slots clean. Keep all working controls free of dust. Occasionally you may see sparks through the ventilation slots. This is normal and will not damage your power tool. The ambient temperature range for tool and battery use and storage is 0°C-45°C. The recommended ambient temperature range for the charging system during charging is 0°C-40°C.
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POSITEC AUSTRALIA PTY LTD
ABN 14 101 682 357
MADE IN PRC
Copyright © 2018, Positec. All Rights Reserved.
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