Rockwell powerflex 700H Programming Manual

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Page 1

PowerFlex 700H AC Drives

PROGRAMMING MANUAL

High Power - Firmware Versions x.xxx - 3.001

Page 2

Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at www.rockwellautomation.com/literature) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc. is prohibited.

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Throughout this manual, when necessary we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous

environment, which may lead to personal injury or death, property damage, or economic loss.

Important: Identifies information that is critical for successful application and

understanding of the product.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequences.

Shock Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that dangerous voltage may be present.

Burn Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that surfaces may be at dangerous temperatures.

PowerFlex, DriveExplorer, DriveExecutive, DPI, and SCANport are either trademarks or registered trademarks of Rockwell Autom ation, Inc.

Page 3

Summary of Changes

Manual Updates

This information summarizes the changes to the Programming Manual PowerFlex 700H Adjustable Frequency AC Drive - High Power, publication

20C-PM001…, since the January 2007 release.

Change See page...

Updated “How Parameters are Organized” to include new parameters 2-3

Added note that parameter 46 [Mtr NP Pwr Units] does not get changed with “Reset to Defaults”.

Added parameter 050 [Motor OL Mode] 2-8

Added parameter 056 [Compensation] 2-8

Added note that parameter 79 [Speed Units] does not get changed with “Reset to Defaults”.

Added parameter 116 [Trim % Setpoint] 2-13

Added bit 2 “Add or %” to parameter 118 [Trim Out Select] 2-14

Added bit 9 “% of Ref” to parameter 124 [PI Configuration] 2-14

Added parameter 464 [PI Output Gain] 2-16

Added parameter 145 [DB While Stopped] 2-17

Added parameter 189 [Shear Pin Time] 2-21

Changed bits 7, 8, and 14 to “Reserved” for parameter 211 [Drive Alarm 1] 2-24

Changed bits 8 and 11 to “Reserved” for parameter 212 [Drive Alarm 2] 2-24

Changed bit 14 to “Reserved” for parameter 214 [Start Inhibits] 2-25

Changed bits 7, 8, and 14 to “Reserved” for parameter 229 [Alarm 1 @ Fault] 2-26

Added bits 2 “Motor Stall” and 11 “Shear PNO Ac” to parameter 238 [Fault Config 1]

Changed bits 7, 8, and 14 to “Reserved” for parameter 259 [Alarm Config 1] 2-28

Changed the minimum value from 4.000mA to 0.000mA for parameters 322, 323, 325, 326, 343, 344, 346, & 347

Added options 43 “Run Level” and 46 “Run w Comm” to the digital input selections (Pars 361-366).

Updated the “Parameter Cross Reference” charts to reflect the addition of all new parameters

2-8

2-11

2-27

2-32

2-35

2-38

This information summarizes the changes to the Programming Manual PowerFlex 700H Adjustable Frequency AC Drive - High Power, publication

20C-PM001…, since the February 2004 release.

Change See page...

Updated “How Parameters are Organized” to include parameters 358 and 359 2-3

New value 2 - “Invert” added to parameter 178 [Sleep Wake Mode] 2-20

Updated parameter 211 [Drive Alarm 1] for new Gate Disable function 2-24

Updated parameter 212 [Drive Alarm 2] for new Gate Disable function 2-24

Updated parameter 214 [Start Inhibits] for the new Gate Disable function 2-25

Updated parameter 229 [Alarm 1 @ Fault] for new Gate Disable function 2-26

Updated parameter 230 [Alarm 2 @ Fault] for new Gate Disable function 2-27

Updated parameter 238 [Fault Config 1] for new Gate Disable function 2-27

Updated parameter 259 [Alarm Config 1] for new Gate Disable function 2-28

Added parameter 358 [20C-DG1 Remove] for Gate Disable function 2-34

Added parameter 359 [20C-DG1 Status] for Gate Disable function 2-34

Updated the “Parameter Cross Reference” charts to reflect the addition of parameters 358 and 359

Added a “Solution” for Faults 15, 16, 47, and 65 3-4

Added Fault 31 “IGBT Temp HW” 3-5

Updated the “Fault & Alarm Descriptions” table to reflect the addition of new faults 59 “Gate Disable” and 60 “Hrdwr Term”

2-38

3-6

Page 4

ii Summary of Changes

Change See page...

Updated the “Fault/Alarm Cross Reference” tables to include the new items 3-9

Added additional “Technical Support” information 3-12

Updated the “Sleep/Wake Mode” function to reflect the new “Invert” mode B-14

Page 5

Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Summary of

Manual Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-i

Changes

Preface Overview

Who Should Use this Manual? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1

What Is Not in this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1

Reference Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1

Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2

General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2

Chapter 1 Start Up

Prepare For Drive Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Start-Up Routines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Running S.M.A.R.T. Start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Running an Assisted Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Chapter 2 Programming and Parameters

About Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

How Parameters are Organized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Monitor File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Motor Control File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Speed Command File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Dynamic Control File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

Utility File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22

Communication File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29

Inputs/Outputs File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32

Parameter Cross Reference – by Name. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38

Parameter Cross Reference – by Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40

Chapter 3 Troubleshooting

Drive Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Faults and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Manually Clearing Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Fault & Alarm Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Clearing Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Common Symptoms and Corrective Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Technical Support Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Appendix A HIM Overview

External and Internal Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

LCD Display Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

ALT Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

Viewing and Editing Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5

Removing/Installing the HIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6

Page 6

toc-2 Table of Contents

Appendix B Application Notes

External Brake Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

Minimum Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

Motor Control Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2

Motor Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3

Overspeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5

Power Loss Ride Through . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6

Process PI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8

Reverse Speed Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11

Skip Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12

Sleep Wake Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14

Start At PowerUp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-16

Stop Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-17

Index

Page 7

Preface

Overview

The purpose of this manual is to provide you with the basic information needed to start-up, program and troubleshoot the PowerFlex 700H Adjustable Frequency AC Drive.

For information on . . . See page . . .

Who Should Use this Manual?

What Is Not in this Manual P-1

Reference Materials P-1

Manual Conventions P-2

General Precautions P-2

P-1

Who Should Use this Manual?

What Is Not in this Manual

Reference Materials

This manual is intended for qualified personnel. You must be able to program and operate Adjustable Frequency AC Drive devices. In addition, you must have an understanding of the parameter settings and functions.

The PowerFlex 700H Programming Manual is designed to provide basic start-up, programming and fault information. For installation information, refer to the PowerFlex 700S/700H Adjustable Frequency AC Drives Installation Instructions, publication PFLEX-IN006…. Detailed drive information can be found in the PowerFlex Reference Manual, publication PFLEX-RM001…

The following manuals are recommended for general drive information:

Title Publication Available Online at . . .

Industrial Automation Wiring and Grounding Guidelines

Preventive Maintenance of Industrial Control and Drive System Equipment

Safety Guidelines for the Application, Installation and Maintenance of Solid State Control

A Global Reference Guide for Reading Schematic Diagrams

Guarding Against Electrostatic Damage 8000-4.5.2

1770-4.1

DRIVES-TD001…

SGI-1.1

100-2.10

www.rockwellautomation.com/literature

For detailed PowerFlex 700H information:

Title Publication Available Online at . . .

PowerFlex Reference Manual PFLEX-RM001…

PowerFlex 700H/700S Installation Instructions

PFLEX-IN006…

www.rockwellautomation.com/literature

Page 8

P-2 Overview

For Allen-Bradley Drives Technical Support:

Title Online at . . .

Allen-Bradley Drives Technical Support www.ab.com/support/abdrives

Manual Conventions

General Precautions

• In this manual we refer to the PowerFlex 700H Adjustable Frequency

AC Drive as; drive, PowerFlex 700H or PowerFlex 700H Drive.

• To help differentiate parameter names and LCD display text from other

text, the following conventions will be used:

– Parameter Names will appear in [brackets].

For example: [DC Bus Voltage].

– Display Text will appear in “quotes.” For example: “Enabled.”

• The following words are used throughout the manual to describe an

action:

Word Meaning

Can Possible, able to do something

Cannot Not possible, not able to do something

May Permitted, allowed

Must Unavoidable, you must do this

Shall Required and necessary

Should Recommended

Should Not Not recommended

ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control

precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic Damage” or any other applicable ESD protection handbook.

ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life.

Wiring or application errors, such as, undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system.

ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should

plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.

Page 9

ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged completely before

servicing. Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals, between the +DC terminal and the chassis, and between the -DC terminal and the chassis. The voltage must be zero for all three measurements.

ATTENTION: Risk of injury or equipment damage exists. DPI host products must not be directly connected together via 1202

cables. Unpredictable behavior can result if two or more devices are connected in this manner.

ATTENTION: The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at

(-) DC bus potential high voltage. Risk of electrical shock, injury, or death exists if someone comes in contact with the assembly.

ATTENTION: The “adjust freq” portion of the bus regulator function is extremely useful for preventing nuisance overvoltage

faults resulting from aggressive decelerations, overhauling loads, and eccentric loads. It forces the output frequency to be greater than commanded frequency while the drive's bus voltage is increasing towards levels that would otherwise cause a fault. However, it can also cause either of the following two conditions to occur.

Overview P-3

1. Fast positive changes in input voltage (more than a 10%

increase within 6 minutes) can cause uncommanded positive speed changes. However an “OverSpeed Limit” fault will occur if the speed reaches [Max Speed] + [Overspeed Limit]. If this condition is unacceptable, action should be taken to 1) limit supply voltages within the specification of the drive and,

2) limit fast positive input voltage changes to less than 10%. Without taking such actions, if this operation is unacceptable, the “adjust freq” portion of the bus regulator function must be disabled (see parameters 161 and 162).

2. Actual deceleration times can be longer than commanded

deceleration times. However, a “Decel Inhibit” fault is generated if the drive stops decelerating altogether. If this condition is unacceptable, the “adjust freq” portion of the bus regulator must be disabled (see parameters 161 and 162). In addition, installing a properly sized dynamic brake resistor will provide equal or better performance in most cases.

Important: These faults are not instantaneous. Test results

have shown that they can take between 2-12 seconds to occur.

Page 10

P-4 Overview

Notes

Page 11

Chapter 1

Start Up

This chapter describes how you start up the PowerFlex 700H Drive. Refer to

Appendix A

Module).

For information on . . . See page . . .

Prepare For Drive Start-Up

Status Indicators 1-2

Start-Up Routines 1-3

Running S.M.A.R.T. Start 1-3

Running an Assisted Start Up 1-4

for a brief description of the LCD HIM (Human Interface

1-1

ATTENTION: Power must be applied to the drive to perform the following start-up procedure. Some of the voltages present are at incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel should perform the following procedure. Thoroughly read and understand the procedure before beginning. If an event does not occur while performing this procedure, Do Not Proceed. Remove Power including user supplied control voltages. User supplied voltages may exist even when main AC power is not applied to then drive. Correct the malfunction before continuing.

Prepare For Drive Start-Up

Before Applying Power to the Drive

❏ 1. Confirm that all inputs are connected to the correct terminals and are

secure.

❏ 2. Verify that AC line power at the disconnect device is within the rated

value of the drive.

❏ 3. Verify that control power voltage is correct.

The remainder of this procedure requires that a HIM be installed. If an operator interface is not available, remote devices should be used to start up the drive.

Page 12

1-2 Start Up

Applying Power to the Drive

❏ 4. Apply AC power and control voltages to the drive.

If any of the six digital inputs are configured to “Stop – CF” (CF = Clear Fault) or “Enable,” verify that signals are present or reconfigure [Digital Inx Sel]. If an I/O option is not installed (i.e. no I/O terminal block), verify that [Digital Inx Sel] is not configured to “Stop – CF” or “Enable.” If this is not done, the drive will not start. Refer to Fault

& Alarm Descriptions on page 3-3 for a list of potential digital input

conflicts. If a fault code appears, refer to Chapter 3

❏ 5. Proceed to Start-Up Routines.

Status Indicators

Figure 1.1 Drive Status Indicators

➊

➋

Frame 9 shown

# Name Color State Description

PWR (Power) Green Steady Illuminates when power is applied to the drive.

➊

PORT Green – Status of DPI port internal communications (if present).

➋

MOD Yellow – Status of communications module (when installed).

NET A Red – Status of network (if connected).

NET B Red – Status of secondary network (if connected).

Page 13

Start Up 1-3

Start-Up Routines

The PowerFlex 700H is designed so that start up is simple and efficient. If you have an LCD HIM, two start-up methods are provided, allowing the user to select the desired level needed for the application.

• S.M.A.R.T. Start

This routine allows you to quickly set up the drive by programming values for the most commonly used functions (see below).

• Assisted Start Up

This routine prompts you for information that is needed to start up a drive for most applications, such as line and motor data, commonly adjusted parameters and I/O.

Important Information

Power must be applied to the drive when viewing or changing parameters. Previous programming may affect the drive status and operation when power is applied.

Figure 1.2 PowerFlex 700H Start Up Menu

Main Menu:

Start-Up

Input Voltage

Select

Motor Data and

Ramp Times

Motor Tests

Speed Limits

Speed/Torque

Control

Start/Stop/I/O

Done Exit

Running S.M.A.R.T. Start

Sets Input

Voltage

Enter Motor NP

Data, Stop Mode,

Accel/Decel

Ramp Times

Optimize Torque

and

Verify Direction

Set Min/Max

Speed and

Direction Control

Configure Source, Value and Scale for

Speed References

Configure

Control Method

(2 Wire/3 Wire), I/O,

Digital Inputs/Outputs

and Analog Outputs

During a Start Up, the majority of applications require changes to only a few parameters. The LCD HIM on a PowerFlex 700H drive offers S.M.A.R.T. start, which displays the most commonly changed parameters. With these parameters, you can set the following functions:

S - Start Source and Stop Mode M - Minimum and Maximum Speed A - Accel Time 1 and Decel Time 1 R - Reference Source T - Thermal Motor Overload

To run a S.M.A.R.T. start routine:

Step Key(s) Example LCD Displays

1. Press ALT and then Esc (S.M.A.R.T). The S.M.A.R.T. start screen appears.

2. View and change parameter values as desired. For HIM information, see

Appendix A

3. Press Esc to exit the S.M.A.R.T. start.

ALT

Esc

F-> Stopped Auto

0.0

SMART List:

Main Menu:

Digital In2 Sel

Diagnostics

Stop Mode A

Parameter

Minimum Speed

Page 14

1-4 Start Up

Running an Assisted Start Up

Important: This start-up routine requires an LCD HIM.

The Assisted start-up routine asks simple yes or no questions and prompts you to input required information. Access Assisted Start Up by selecting “Start Up” from the Main Menu.

To perform an Assisted Start-Up

Step Key(s) Example LCD Displays

1. In the Main Menu, press the Up Arrow or Down Arrow to scroll to “Start Up”.

2. Press Enter.

F-> Stopped Auto

0.0

Main Menu: Memory Storage

Start Up

Preferences

Page 15

Chapter 2

Programming and Parameters

Chapter 2 provides a complete listing and description of the PowerFlex 700H parameters. The parameters can be programmed (viewed/edited) using an LCD HIM (Human Interface Module). As an alternative, programming can also be performed using DriveExplorer™ or DriveExecutive™ software and a personal computer. Refer to HIM

Overview on page A-1 for a brief description of the LCD HIM.

For information on . . . See page . . .

About Parameters

How Parameters are Organized 2-3

Monitor File 2-6

Motor Control File 2-7

Speed Command File 2-11

Dynamic Control File 2-16

Utility File 2-22

Communication File 2-29

Inputs/Outputs File 2-32

Parameter Cross Reference – by Name 2-38

Parameter Cross Reference – by Number 2-40

2-1

About Parameters

To configure a drive to operate in a specific way, drive parameters may have to be set. Three types of parameters exist:

• ENUM Parameters

ENUM parameters allow a selection from a list of items. The LCD HIM will display a text message for each item.

• Bit Parameters

Bit parameters have individual bits associated with features or conditions. If the bit is 0, the feature is off or the condition is false. If the bit is 1, the feature is on or the condition is true.

• Numeric Parameters

These parameters have a single numerical value (i.e. 0.1 Volts).

The example on the following page shows how each parameter type is presented in this manual.

Page 16

2-2 Programming and Parameters

➊➌➋➏➎➍

File

Parameter Name & Description Values

Group

No.

198 [Load Frm Usr Set]

Loads a previously saved set of parameter values from a selected user set location in drive nonvolatile memory to

Drive . . .

active drive memory.

216 [Dig In Status]

Default:

Options:00

“Ready”

“Ready” “User Set 1”

“User Set 2”

“User Set 3”

Read Only 361

Status of the digital inputs.

UTILITY

Digital In4

Digital In3

Digital In6

Digital In5

Digital In2

Digital In1

Diagnostics

Bit #

044 [Motor NP RPM]

Set to the motor nameplate rated RPM.

Motor Data

MOTOR . . .

10 01234567891112131415

1 = Input Present

000000xxxxxxxxxx

0 = Input Not Present

x = Reserved

Default:

Min/Max: Units:

1750.0 RPM

60.0/19200.0 RPM

1.0 RPM

No. Description

File – Lists the major parameter file category.

➊

Group – Lists the parameter group within a file.

➋

No. – Parameter number. = Parameter value can not be changed until drive is stopped.

➌

Parameter Name & Description – Parameter name as it appears on an LCD HIM, with a brief

➍

description of the parameters function.

Value s – Defines the various operating characteristics of the parameter. Three types exist.

➎

ENUM Default:

Options:

Lists the value assigned at the factory. “Read Only” = no default.

Displays the programming selections available.

Bit Bit: Lists the bit place holder and definition for each bit.

Numeric Default:

Min/Max: Units:

Lists the value assigned at the factory. “Read Only” = no default.

The range (lowest and highest setting) possible for the parameter. Unit of measure and resolution as shown on the LCD HIM.

Important: Some parameters will have two unit values:

• Analog inputs can be set for current or voltage with [Anlg In Config], param. 320.

• Setting [Speed Units], parameter 79 selects Hz or RPM.

Important: When sending values through DPI ports, simply remove the decimal point to arrive at the correct value (i.e. to send “5.00 Hz,” use “500”).

Related – Lists parameters (if any) that interact with the selected parameter. The symbol “ ”

➏

indicates that additional parameter information is available in Appendix B

199

thru

366

Page 17

Programming and Parameters 2-3

How Parameters are Organized

The LCD HIM displays parameters in a File-Group-Parameter or Numbered List view order. To switch display mode, access the Main Menu, press ALT,

then Sel while cursor is on the parameter selection. In addition, using

[Param Access Lvl]

, the user has the option to display all parameters,

commonly used parameters or diagnostic parameters.

File-Group-Parameter Order

This simplifies programming by grouping parameters that are used for similar functions. The parameters are organized into 6 files in Basic Parameter view or 7 files in Advanced Parameter view. Each file is divided into groups, and each parameter is an element in a group. By default, the LCD HIM displays parameters by File-Group-Parameter view.

Numbered List View

All parameters are in numerical order.

Basic Parameter View

Parameter 196 [Param Access Lvl] set to option 0 “Basic.”

File Group Parameters

Monitor

onitor

Metering Output Freq 001

Commanded Speed002

Output Current 003 Torque Current 004

DC Bus Voltage 012

Motor Control

Speed Command

Dynamic Control

Utility

Inputs/Outputs

Inputs & Outputs

Motor Data Motor NP Volts 041

Torq Attributes Motor Cntl Sel 053 Maximum Freq 055 Autotune 061

Spd Mode/ Limits

Speed References

Discrete Speeds

Ramp Rates Accel Time 1 140

Load Limits Current Lmt Sel 147 Current Lmt Val 148

Stop/Brake Modes

Restart Modes Start At PowerUp 168 Auto Rstrt Tries 174 Auto Rstrt Delay 175

Power Loss Power Loss Mode 184 Power Loss Time 185 Power Loss Volts 186

Direction Config Direction Mode 190

Drive Memory Param Access Lvl 196

Diagnostics Start Inhibits 214 Dig In Status 216 Dig Out Status 217

Faults Fault Config 1 238

Alarms Alarm Config 1 259

Analog Inputs Anlg In Config 320

Analog Outputs Analog Out1, 2 Sel 342

Digital Inputs 20C-DG1 Remove 358 20C-DG1 Status 359 Digital In1-6 Sel 361-366

Digital Outputs Digital Out1-3 Sel 380,

Motor NP FLA 042 Motor NP Hertz 043

Speed Units 079 Feedback Select 080

Speed Ref A Sel 090 Speed Ref A Hi 091 Speed Ref A Lo 092

Jog Speed 1 100 Preset Speed 1-7 101-107 Jog Speed 2 108

Accel Time 2 141

Stop/BRK Mode A 155 Stop/BRK Mode B 156 DC Brk Lvl Sel 157

Reset To Defalts 197

Analog In1 Hi 322

Analog Out1 Hi 343

Motor NP RPM 044 Motor NP Power 045 Mtr NP Pwr Units 046

Minimum Speed 081 Maximum Speed 082

Speed Ref B Sel 093 Speed Ref B Hi 094 Speed Ref B Lo 095

Decel Time 1 142 Decel Time 2 143

DC Brake Level 158 DC Brake Time 159 Bus Reg Mode A 161

Load Frm Usr Set 198 Save To User Set 199

Analog In1 Lo 323 Analog In2 Hi 325

Analog Out1, 2 Lo 344 Analog Out1, 2 Sel 345

Dig Out1-3 Level 381,

384, 388

385, 389

Motor OL Hertz 047 Motor Poles 049

Rev Speed Limit 454

TB Man Ref Sel 096 TB Man Ref Hi 097 TB Man Ref Lo 098

S-Curve % 146

Bus Reg Mode B 162 DB Resistor Type 163

Language 201

Analog In2 Lo 326

Analog Out2 Hi 346 Analog Out1, 2 Lo 347

Page 18

2-4 Programming and Parameters

Advanced Parameter View

Parameter 196 [Param Access Lvl] set to option 1 “Advanced.”

File Group Parameters

Monitor

Motor Control

Speed Command

Dynamic Control

Utility

Metering Output Freq 001

Drive Data Rated kW 026

Motor Data Motor Type 040

Torq Attributes Motor Cntl Sel 053

Commanded Speed002 Output Current 003 Torque Current 004 Flux Current 005 Output Voltage 006

Rated Volts 027

Motor NP Volts 041 Motor NP FLA 042 Motor NP Hertz 043

Maximum Freq 055 Compensation 056

Volts per Hertz Start/Acc Boost 069 Break Voltage 071 Break Frequency 072

Spd Mode/ Limits

Speed References

Discrete Speeds

Speed Trim Trim % Setpoint 116

Speed Units 079 Feedback Select 080 Minimum Speed 081 Maximum Speed 082

Speed Ref A Sel 090 Speed Ref A Hi 091 Speed Ref A Lo 092

Jog Speed 1 100 Preset Speed 1-7 101-107 Jog Speed 2 108

Trim In Select 117

Slip Comp Slip RPM @ FLA 121 Slip RPM Meter 123

Process PI/Trim PI Configuration 124

PI Control 125 PI Reference Sel 126 PI Setpoint 127 PI Feedback Sel 128 PI Integral Time 129 PI Prop Gain 130

Ramp Rates Accel Time 1, 2 140,141 Decel Time 1, 2 142,143 S Curve % 146

Load Limits Current Lmt Sel 147

Stop/Brake Modes

Restart Modes Start At PowerUp 168

Power Loss Power Loss Mode 184

Current Lmt Val 148

DB While Stopped 145 Stop/BRK Mode A 155 Stop/BRK Mode B 156 DC Brk Lvl Sel 157

Flying Start En 169 Auto Rstrt Tries 174 Auto Rstrt Delay 175

Power Loss Time 185

Direction Config Direction Mode 190

HIM Ref Config Save HIM Ref 192 Man Ref Preload 193

MOP Config Save MOP Ref 194 MOP Rate 195

Drive Memory Param Access Lvl 196

Diagnostics Drive Status 1, 2 209,210

Faults Fault Config 1 238

Reset To Defalts 197 Load Frm Usr Set 198

Drive Alarm 1, 2 211,212 Speed Ref Source 213 Start Inhibits 214 Last Stop Source 215

Fault Clear 240

Alarms Alarm Config 1 259 Alarm Clear 261 Alarm1-8 Code 262-269

Output Power 007 Output Powr Fctr 008 Elapsed MWh 009 Elapsed Run Time 010 MOP Reference 011 DC Bus Voltage 012

DC Bus Memory 013 Analog In1 Value 016 Analog In2 Value 017 Ramped Speed 022 Speed Reference 023 Speed Feedback 025

Rated Amps 028 Control SW Ver 029

Motor NP RPM 044 Motor NP Power 045 Mtr NP Pwr Units 046 Motor OL Hertz 047

Flux Up Mode 057 Flux Up Time 058 SV Boost Filter 059

Overspeed Limit 083 Skip Frequency 1 084 Skip Frequency 2 085 Skip Frequency 3 086

Speed Ref B Hi 094 Speed Ref B Lo 095 Speed Ref B Sel 093

Trim Out Select 118 Trim Hi 119

PI Lower Limit 131 PI Upper Limit 132 PI Preload 133 PI Status 134 PI Ref Meter 135 PI Fdback Meter 136 PI Error Meter 137

Current Lmt Gain 149 Drive OL Mode 150

DC Brake Level 158 DC Brake Time 159 Bus Reg Ki 160 Bus Reg Mode A 161

Sleep Wake Mode 178 Sleep Wake Ref 179 Wake Level 180 Wake Time 181

Motor OL Factor 048 Motor Poles 049 Motor OL Mode 050

Autotune 061 IR Voltage Drop 062 Flux Current Ref 063

Skip Freq Band 087 Speed/Torque Mod08 8 Rev Speed Limit 454

TB Man Ref Sel 096 TB Man Ref Hi 097 TB Man Ref Lo 098

Trim Lo 120

PI Output Meter 138 PI Reference Hi 460 PI Reference Lo 461 PI Feedback Hi 462 PI Feedback Lo 463 PI Output Gain 464

PWM Frequency 151 Droop RPM @ FLA152

Bus Reg Mode B 162 DB Resistor Type 163 Bus Reg Kp 164 Bus Reg Kd 165

Sleep Level 182 Sleep Time 183 Powerup Delay 167

Power Loss Volts 186 Shear Pin Time 189

Save To User Set 199 Reset Meters 200 Language 201

Dig In Status 216 Dig Out Status 217 Drive Temp 218 Motor OL Count 220 Fault Frequency 224

Fault Clear Mode 241 Power Up Marker 242

Drive Checksum 203

Fault Amps 225 Fault Bus Volts 226 Status 1,2 @ Fault 227,228 Alarm 1,2 @ Fault 229,230

Fault 1-8 Code 243-257 Fault 1-8 Time 244-258

Page 19

File Group Parameters

Communication

Comm Control Drive Logic Rslt 271

Masks/Owners Logic Mask 276

Drive Ref Rslt 272

Start Mask 277 Jog Mask 278 Direction Mask 279 Reference Mask 280 Accel Mask 281 Decel Mask 282

Datalinks Data In A1-D2 300-307 Data Out A1-D2 310-317

Inputs/Outputs

Inputs & O

utputs

Analog Inputs Anlg In Config 320

Analog Outputs Anlg Ou t Config 340

Anlg In Sqr Root 321

Anlg Out Absolut 341 Analog Out1, 2 Sel 342,345

Digital Inputs 20C-DG1 Remove 358 20C-DG1 Status 359 Digital In1-6 Sel 361-366

Digital Outputs Dig Out Setpt 379

Digital Out1 Sel 380 Dig Out1 Level 381 Dig Out1 OnTime 382 Dig Out1 OffTime 383

Programming and Parameters 2-5

Drive Ramp Rslt 273 DPI Port Sel 274

Fault Clr Mask 283 MOP Mask 284 Local Mask 285 Stop Owner 288 Start Owner 289 Jog Owner 290 Direction Owner 291

Analog In1, 2 Hi 322,325 Analog In1, 2 Lo 323,326

Analog Out1, 2 Hi 343,346 Analog Out1, 2 Lo 344,347

Digital Out2 Sel 384 Dig Out2 Level 385 Dig Out2 OnTime 386 Dig Out2 OffTime 387

DPI Port Value 275

Reference Owner 292 Accel Owner 293 Decel Owner 294 Fault Clr Owner 295 MOP Owner 296 Local Owner 297

Analog In1, 2 Loss 324,327

Anlg Out1,2 Scal 354,355 Anlg1,2 Out Setpt 377,378

Digital Out3 Sel 388 Dig Out3 Level 389 Dig Out3 OnTime 390 Dig Out3 OffTime 391

Page 20

2-6 Programming and Parameters

Monitor File

File

MONITOR

Parameter Name & Description Values

Group

No.

001 [Output Freq]

Output frequency present at U/T1, V/T2 & W/T3.

002 [Commanded Speed]

Value of the active Speed/Frequency Reference. Displayed in Hz or RPM, depending on value of [Speed Units].

003 [Output Current]

The total output current present at U/T1, V/T2 & W/T3.

004 [Torque Current]

Based on the motor, the amount of current that is in phase with the fundamental voltage component.

005 [Flux Current]

Amount of current that is out of phase with the fundamental voltage component.

006 [Output Voltage]

Output voltage present at terminals U/T1, V/T2 & W/T3.

007 [Output Power]

Output power present at U/T1, V/T2 & W/ T3.

008 [Output Powr Fctr]

Metering

Output power factor.

009 [Elapsed MWh]

Accumulated output energy of the drive.

010 [Elapsed Run Time]

Accumulated time drive is outputting power.

011 [MOP Reference]

Value of the signal at MOP (Motor Operated Potentiometer).

012 [DC Bus Voltage]

Present DC bus voltage level.

013 [DC Bus Memory]

Approximate full load DC bus voltage level.

016

[Analog In1 Value]

017

[Analog In2 Value]

Value of the signal at the analog inputs.

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max:

Units:

Read Only

–/+[Maximum Freq]

0.1 Hz

Read Only

–/+[Maximum Speed]

0.1 Hz

0.1 RPM

Read Only

0.0/Drive Rated Amps x 2

0.1 Amps

Read Only

Drive Rating x –2/+2

0.1 Amps

Read Only

Drive Rating x –2/+2

0.1 Amps

Read Only

0.0/Drive Rated Volts

0.1 VAC

Read Only

0.0/Drive Rated kW x 2

0.1 kW

Read Only

0.00/1.00

0.01

Read Only

0.0/429496729.5 MWh

0.1 MWh

Read Only

0.0/214748364.0 Hrs

0.1 Hrs

Read Only

–/+[Maximum Speed]

0.1 Hz

0.1 RPM

Read Only

0.0/Based on Drive Rating

0.1 VDC

Read Only

0.0/Based on Drive Rating

0.1 VDC

Read Only

0.000/20.000 mA –/+10.000V

0.001 mA

0.001 Volt

079

Page 21

Programming and Parameters 2-7

File

MONITOR

Parameter Name & Description Values

Group

No.

022 [Ramped Speed]

Value of commanded speed after Accel/ Decel, and S-Curve are applied.

023 [Speed Reference]

Summed value of ramped speed, process PI and droop.

Metering

025 [Speed Feedback]

This parameter displays the estimated value of actual motor speed.

026 [Rated kW]

Drive power rating.

027 [Rated Volts]

The drive input voltage class (208, 240, 400 etc.).

028 [Rated Amps]

Drive Data

The drive rated output current.

029 [Control SW Ver]

Main Control Board software version.

Default:

Min/Max:

Units:

Default:

Min/Max:

Units:

Default:

Min/Max:

Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Read Only

–/+320.0 Hz –/+19200.0 RPM

0.1 Hz

0.1 RPM

Read Only

–/+320.0 Hz –/+19200.0 RPM

0.1 Hz

0.1 RPM

Read Only

–/+320.0 Hz –/+19200.0 RPM

0.1 Hz

0.1 RPM

Read Only

0.00/3000.00 kW

0.01 kW

Read Only

0.0/690.0 VAC

0.1 VAC

Read Only

0.0/6553.5 Amps

0.1 Amps

Read Only

0.000/255.255

0.001

079

Motor Control File

File

MOTOR CONTROL

Parameter Name & Description Values

Group

No.

040 [Motor Type]

Set to match the type of motor connected.

041 [Motor NP Volts]

Set to the motor nameplate rated volts.

042 [Motor NP FLA]

Set to the motor nameplate rated full load amps.

043 [Motor NP Hertz]

Set to the motor nameplate rated

Motor Data

frequency.

044 [Motor NP RPM]

Set to the motor nameplate rated RPM.

045 [Motor NP Power]

Set to the motor nameplate rated power.

Default:

Options:00

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

“Induction”

Based on Drive Rating

0.0/[Rated Volts]

0.1 VAC

Based on Drive Rating

0.0/[Rated Amps] × 2

0.1 Amps

Based on Drive Cat. No.

5.0/320.0 Hz

0.1 Hz

1750.0 RPM

60.0/19200.0 RPM

1.0 RPM

Based on Drive Rating

0.00/5000.00

0.01 kW/HP See [Mtr NP Pwr Units]

053

047

048

046

Page 22

2-8 Programming and Parameters

File

Parameter Name & Description Values

Group

No.

046 [Mtr NP Pwr Units]

Selects the motor power units to be used.

“Convert HP” = converts all power units to Horsepower. “Convert kW” = converts all power units to kilowatts.

Note: This parameter does not get changed with a “Reset to Defaults”.

047 [Motor OL Hertz]

Selects the output frequency below which the motor operating current is derated. The motor thermal overload will generate a fault at lower levels of current below this output frequency.

048 [Motor OL Factor]

Sets the operating level for the motor overload.

Motor

Motor Data

FLAOLFact or

049 [Motor Poles]

Defines the number of poles in the motor.

050 [Motor OL Mode]

“Pwr Cyc Ret” - If “0”, the value of parameter 220 [Motor OL Count] is reset to zero by a drive reset or power cycle. If “1”, the value of parameter 220 [Motor OL Count] is maintained. A “1” to “0” transition resets parameter 220 [Motor OL Count] to zero.

Note: Added for firmware version 3.001.

Default:

Options: 0

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Level

Operating

Default:

Min/Max: Units:

Drive Rating Based

“Horsepower”

“kiloWatts”

“Convert HP”

“Convert kW”

Motor NP Hz/3

0.0/Motor NP Hz

0.1 Hz

1.00

0.20/2.00

0.01

2/12 1 Pole

042

220

042

220

MOTOR CONTROL

Factory Default Bit Values

053 [Motor Cntl Sel]

Sets the method of motor control used in the drive.

055 [Maximum Freq]

Sets the highest frequency the drive will output. Refer to parameter 083 [Overspeed Limit].

056 [Compensation]

“Mtr Lead Rev” - If “1”, reverses the phase rotation of the applied voltage, effectively reversing the motor leads.

Torq Attributes

Notes: Not retained when the parameters are reset to defaults. Added for firmware version 3.001.

Factory Default Bit Values

Bit #

Pwr Cyc Ret

xxx 0xxxxxxxxxxxx

1 = Enabled

10 01234567891112131415

Mtr Lead Rev

10 01234567891112131415

0 = Disabled x = Reserved

Default:

Options:00

Default:

Min/Max: Units:

xxxxx0xxxxxxxxxx

1 = Enabled 0 = Disabled

x = Reserved

“Sensrls Vect”

“Sensrls Vect” “SV Economize”

“Custom V/Hz”

“Fan/Pmp V/Hz”

60.0 or 70.0 Hz

5.0/320.0 Hz

0.1 Hz

083

Page 23

Programming and Parameters 2-9

File

MOTOR CONTROL

Parameter Name & Description Values

Group

No.

057 [Flux Up Mode]

Flux is established for [Flux Up Time] before acceleration.

058 [Flux Up Time]

Sets the amount of time the drive will use to try and achieve full motor stator flux. When a Start command is issued, DC current at current limit level is used to build stator flux before accelerating. This will occur unless [Rated Amps] is less than [Motor NP FLA], then only 81% of drive rated current is used.

059 [SV Boost Filter]

Sets the amount of filtering used to boost voltage during Sensorless Vector operation.

061 [Autotune]

Provides a manual or automatic method for setting [IR Voltage Drop], and [Flux Current Ref].

Note: Program parameter 053 [Motor Cntl Sel] prior to running an autotune.

“Ready” (0) = Parameter returns to this setting following a “Static Tune” or “Rotate Tune.” It also permits manually setting [IR Voltage Drop], [Ixo Voltage Drop] and [Flux Current Ref].

“Static Tune” (1) = A temporary command that initiates a non-rotational motor stator resistance test for the best possible automatic setting of [IR Voltage Drop], [Break Voltage] and [Break Frequency] in all modes. A start command is required

Torq Attributes

within 20 seconds following initiation of this setting. The parameter returns to “Ready” (0) following the test, at which time another start transition is required to operate the drive in normal mode. Used when motor cannot be rotated.

“Rotate Tune” (2) = A temporary command that initiates a “Static Tune” followed by a rotational test for the best possible automatic setting of [Flux Current Ref] and [Start Boost]. A star t command is required following initiation of this setting. The parameter returns to “Ready” (0) following the test, at which time another start transition is required to operate the drive in normal mode. Important: Used when motor is uncoupled from the load. Results may not be valid if a load is coupled to the motor during this procedure.

Default:

Options:00

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Options:30

“Manual”

0.2 Secs

0.0/5.0 Secs

0.1 Secs

0/32767 1

“Calculate”

“Ready”

“Static Tune”

“Rotate Tune”

“Calculate”

053

058

053

058

053

062

ATTENTION: Rotation of the motor in an undesired direction can occur during this procedure. To guard against possible injury and/or equipment damage, it is recommended that the motor be

disconnected from the load before proceeding.

“Calculate” (3) = This setting uses motor nameplate data to automatically set [IR Voltage Drop], [Flux Current Ref] and [Slip RPM @ FLA].

062 [IR Voltage Drop]

Value of voltage drop across the resistance of the motor stator at rated motor current.

063 [Flux Current Ref]

Value of amps for full motor flux.

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Based on Drive Rating

0.0/[Motor NP Volts]×0.50

0.1 VAC

Based on Drive Rating

0.00/[Motor NP FLA]

0.01 Amps

053

061

053

061

Page 24

2-10 Programming and Parameters

File

MOTOR CONTROL

Parameter Name & Description Values

Group

No.

069 [Start Boost]

Sets the voltage boost level for starting and acceleration. Refer to parameter 083 [Overspeed Limit].

071 [Break Voltage]

Sets the voltage the drive will output at [Break Frequency]. Refer to parameter 083 [Overspeed Limit].

Vol t s p e r H e r t z

072 [Break Frequency]

Sets the frequency the drive will output at [Break Voltage]. Refer to parameter 083.

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Based on Drive Rating

0.0/[Motor NP Volts] ×

0.25

0.1 VAC [Motor NP Volts] × 0.25

0.0/[Motor NP Volts]

0.1 VAC

[Motor NP Hz] × 0.25

0.0/[Maximum Freq]

0.1 Hz

053

072

053

071

Page 25

Speed Command File

Programming and Parameters 2-11

File

Parameter Name & Description Values

Group

No.

079 [Speed Units]

Selects the units to be used for all speed related parameters. Options 0 & 1 indicate status only. Options 2 & 3 will convert/configure the drive for that selection.

“Convert Hz” (2) - converts all speed based parameters to Hz, and changes the value proportionately (i.e. 1800 RPM = 60 Hz).

“Convert RPM” (3) - converts all speed based parameters to RPM, and changes the value proportionately.

Note: This parameter does not get changed with a “Reset to Defaults”.

080 [Feedback Select]

Selects the source for motor speed feedback.

“Open Loop” (0) - no encoder is present, and slip compensation is not needed.

“Slip Comp” (1) - tight speed control is needed, and encoder is not present.

081 [Minimum Speed]

Sets the low limit for speed reference after scaling is applied. Refer to parameter 083 [Overspeed Limit].

082 [Maximum Speed]

Sets the high limit for speed reference after scaling is applied. Refer to parameter 083 [Overspeed Limit].

Spd Mode/Limits

SPEED COMMAND

083 [Overspeed Limit]

Sets the incremental amount of the output frequency (above [Maximum Speed]) allowable for functions such as slip compensation.

[Maximum Speed] + [Overspeed Limit] must be ≤ [Maximum Freq]

Motor Volts

Voltage

Break Volts

Start Boost

Allowable Output Frequency Range

Bus Regulation or Current Limit

Allowable Output Frequency Range

Normal Operation

Allowable Reference Frequency Range

Frequency Trim due to Speed Control Mode

Default:

Options:00

Default:

Options:00

Default:

Min/Max: Units:

Default:

Min/Max:

Units:

Default:

Min/Max:

Units:

Overspeed

Limit

“Hz”

“RPM”

“Convert Hz”

“Convert RPM”

“Open Loop”

“Open Loop” “Slip Comp”

0.0

0.0/[Maximum Speed]

0.1 Hz

0.1 RPM

50.0 or 60.0 Hz (volt class) [Motor NP RPM]

5.0/320.0 Hz

75.0/19200.0 RPM

0.1 Hz

0.1 RPM

10.0 Hz

300.0 RPM

0.0/20.0 Hz

0.0/600.0 RPM

0.1 Hz

0.1 RPM

152

079 083 092 095

055 079 083 091 094

055 079 082

084

[Skip Frequency 1]

085

[Skip Frequency 2]

086

[Skip Frequency 3]

0 Min

Speed

Break

Frequency

Sets a frequency at which the drive will not operate. [Skip Frequency 1-3] and [Skip Frequency Band] must not equal 0.

Motor

Frequency

Default: Default: Default:

Min/Max: Units:

Max

Output

Freq Limit

Max Freq

Speed

0.0 Hz

–/+[Maximum Speed]

0.1 Hz

087

Page 26

2-12 Programming and Parameters

File

Parameter Name & Description Values

Group

No.

087 [Skip Freq Band]

Determines the bandwidth around a skip frequency. [Skip Freq Band] is split, applying 1/2 above and 1/2 below the actual skip frequency. The same bandwidth applies to all skip frequencies.

088 [Speed/Torque Mod]

Selects the torque reference source.

“Speed Reg” (1) - drive operates as a speed regulator.

Spd Mode/Limits

454 [Rev Speed Limit]

Sets a limit on speed in the negative direction. Used in bipolar mode only. A value of zero disables this parameter and uses [Min Speed] for minimum speed.

090 [Speed Ref A Sel]

Selects the source of the speed reference to the drive unless [Speed Ref B Sel] or [Preset Speed 1-7] is selected.

(1)

See Installation Manual for DPI port

locations.

SPEED COMMAND

091 [Speed Ref A Hi]

Scales the upper value of the [Speed Ref A Sel] selection when the source is an

Speed References

analog input.

092 [Speed Ref A Lo]

Scales the lower value of the [Speed Ref A Sel] selection when the source is an analog input.

093 [Speed Ref B Sel]

See [Speed Ref A Sel]

094 [Speed Ref B Hi]

Scales the upper value of the [Speed Ref B Sel] selection when the source is an analog input.

095 [Speed Ref B Lo]

Scales the lower value of the [Speed Ref B Sel] selection when the source is an analog input.

Default:

Min/Max: Units:

Default:

Options:11

Default:

Min/Max:

0.0 Hz

0.0/30.0 Hz

0.1 Hz

“Speed Reg”

0.0 RPM

–[Max Speed]/0.0 Hz

084 085 086

053

–[Max Speed]/0.0 RPM

Units:

0.0 Hz

0.0 RPM

Default:

Options:21

2 3-8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

“Analog In 2”

“Analog In 1” “Analog In 2” “Reserved” “MOP Level” “Reserved” “Preset Spd1” “Preset Spd2” “Preset Spd3” “Preset Spd4” “Preset Spd5” “Preset Spd6” “Preset Spd7” “DPI Port 1” “DPI Port 2” “DPI Port 3” “DPI Port 4” “DPI Port 5”

(1)

002 091

thru

093 101

thru

107 117

thru

120 192

thru

194 213 272 273 320 361

thru

366

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Options:

[Maximum Speed]

–/+[Maximum Speed]

0.1 Hz

0.01 RPM

0.0

–/+[Maximum Speed]

0.1 Hz

0.01 RPM

11 “Preset Spd1”

See [Speed Ref A

079 082

079 081

090

Sel]

Default:

Min/Max: Units:

Default:

Min/Max: Units:

[Maximum Speed]

–/+[Maximum Speed]

0.1 Hz

0.01 RPM

0.0

–/+[Maximum Speed]

0.1 Hz

0.01 RPM

079 093

079 090 093

Page 27

Programming and Parameters 2-13

File

Parameter Name & Description Values

Group

No.

096 [TB Man Ref Sel]

Sets the manual speed reference source when a digital input is configured for “Auto/Manual.”

(1)

097 [TB Man Ref Hi]

Speed References

Scales the upper value of the [TB Man Ref Sel] selection when the source is an analog input.

098 [TB Man Ref Lo]

Scales the lower value of the [TB Man Ref Sel] selection when the source is an analog input.

100 [Jog Speed 1]

Sets the output frequency when Jog Speed 1 is selected.

[Preset Speed 1]

101

[Preset Speed 2]

102

[Preset Speed 3]

103

[Preset Speed 4]

104

SPEED COMMAND

[Preset Speed 5]

105

[Preset Speed 6]

106

[Preset Speed 7]

107

Provides an internal fixed speed

Discrete Speeds

command value. In bipolar mode direction is commanded by the sign of the reference.

108 [Jog Speed 2]

Sets the output frequency when Jog Speed 2 is selected.

116 [Trim % Setpoint]

Adds or subtracts a percentage of the speed reference or maximum speed. Dependent on the setting of parameter 118 [Trim Out Select].

Note: Added for firmware version 3.001.

Speed Trim

117 [Trim In Select]

Specifies which analog input signal is being used as a trim input.

“Analog In 2” is not a valid selection if it was selected for any of the following:

- [Trim In Select]

- [PI Feedback Sel]

- [PI Reference Sel]

- [Current Lmt Sel]

- [Sleep Wake Ref]

Default:

Options:11

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Options:

“Analog In 1”

“Analog In 2”

3-8

“Reserved”

“MOP Level”

[Maximum Speed]

–/+[Maximum Speed]

0.1 Hz

0.01 RPM

0.0

–/+[Maximum Speed]

0.1 Hz

0.01 RPM

10.0 Hz

300.0 RPM

–/+[Maximum Speed]

0.1 Hz 1 RPM

5.0 Hz/150 RPM

10.0 Hz/300 RPM

20.0 Hz/600 RPM

30.0 Hz/900 RPM

40.0 Hz/1200 RPM

50.0 Hz/1500 RPM

60.0 Hz/1800 RPM

–/+[Maximum Speed]

0.1 Hz 1 RPM

10.0 Hz

300.0 RPM

–/+[Maximum Speed]

0.1 Hz 1 RPM

0.0%

–/+200%

0.1%

2 “Analog In 2”

See [Speed Ref A

Sel]

097 098

(1)

079 096

079

079 090 093

118

090

093

Page 28

2-14 Programming and Parameters

File

Parameter Name & Description Values

Group

No.

118 [Trim Out Select]

Specifies which speed references are to be trimmed and allows you to trim the speed reference based on a percentage or the frequency of the input signal.

Note: Added bit 2 “Add or %” for firmware version 3.001.

Bit #

Factory Default Bit Values

Speed Trim

119 [Trim Hi]

Scales the upper value of the [Trim In Select] selection when the source is an analog input.

120 [Trim Lo]

Scales the lower value of the [Trim In Select] selection when the source is an analog input.

Important: Parameters in the Slip Comp Group are used to enable and tune the Slip Compensation Regulator. In order to allow the Slip Compensation Regulator to control drive operation, parameter 080 [Feedback Select] must be set to 1 “Slip Comp”.

121 [Slip RPM @ FLA]

Sets the amount of compensation to drive output at motor FLA.

Slip Comp

123 [Slip RPM Meter]

SPEED COMMAND

Displays the present amount of adjustment being applied as slip compensation.

124 [PI Configuration]

Sets configuration of the PI regulator.

Note: Added bit 9 “% of Ref” for firmware version 3.001.

117

119

120

Trim Ref B

Trim Ref A

Add or %

Bit 2 Bit 1,0

0x 0xxxxxxxxxxxx

10 01234567891112131415

1 = % Trimmed 0 = Add Not Trimmed

x = Reser ved

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

60.0 Hz

–/+[Maximum Speed]

0.1 Hz 1 RPM

0.0 Hz

–/+[Maximum Speed]

0.1 Hz 1 RPM

Based on [Motor NP RPM]

0.0/1200.0 RPM

0.1 RPM

Read Only

–/+300.0 RPM

0.1 RPM

079 082 117

079 117

061 080 123

080 121

124

thru

138

Bit #

Factory Default Bit Values

125 [PI Control]

Process PI/Trim

Controls the PI regulator.

Bit #

Factory Default Bit Values

10 01234567891112131415

% of Ref

Anti-Wind Up

Stop Mode

Feedbak Sqrt

Zero Clamp

Ramp Ref

Invert Error

Preload Mode

00000000xxxxxxx

PI Hold

PI Reset

00x 0xxxxxxxxxxxx

Excl Mode

1 = Enabled 0 = Disabled

x = Reserved

PI Enable

1 = Enabled 0 = Disabled

x =Reserved

080

Page 29

Programming and Parameters 2-15

File

Parameter Name & Description Values

Group

No.

126 [PI Reference Sel]

Selects the source of the PI reference.

127 [PI Setpoint]

Provides an internal fixed value for process setpoint when [PI Reference Sel] is set to “PI Setpoint.”

128 [PI Feedback Sel]

Selects the source of the PI feedback.

129 [PI Integral Time]

Time required for the integral component to reach 100% of [PI Error Meter]. Not functional when the PI Hold bit of [PI Control] = “1” (enabled).

130 [PI Prop Gain]

Sets the value for the PI proportional component. PI Error x PI Prop Gain = PI Output

131 [PI Lower Limit]

Sets the lower limit of the PI output.

132 [PI Upper Limit]

Process PI/Trim

SPEED COMMAND

Sets the upper limit of the PI output.

133 [PI Preload]

Sets the value used to preload the integral component on start or enable.

134 [PI Status]

Status of the Process PI regulator.

Default:

Options:00

Default:

Min/Max:

Units:

Default:

Options:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

“PI Setpoint”

“PI Setpoint” “Analog In 1”

“Analog In 2”

“Reserved”

3-8

“MOP Level”

“Master Ref”

“Preset Spd1-7”

11-17

“DPI Port 1-5”

18-22

50.0%

–/+100.0% of Maximum Process Value

124

thru

138

124

thru

138

0.1%

2 “Analog In 2”

See [PI Reference

Sel].

2.0 Secs

0.00/100.00 Secs

0.01 Secs

1.0

0.00/100.00

0.01

–[Maximum Freq] 100%

–/+800.0%

0.1%

+[Maximum Freq] 100%

–/+800.0%

0.1%

0.0 Hz 100%

–/+800.0%

0.1%

124

thru

138

124

thru

138

124

thru

138

079 124

thru

138

079 124

thru

138

079 124

thru

138

Read Only 124

thru

138

10 01234567891112131415

Bit #

135 [PI Ref Meter]

Present value of the PI reference signal.

136 [PI Fdback Meter]

Present value of the PI feedback signal.

137 [PI Error Meter]

Present value of the PI error.

PI InLimit

PI Reset

PI Hold

0000xxxxxxxxxxxx

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

PI Enabled

1 = Condition True 0 = Condition False

x = Reserved

Read Only

–/+100.0%

0.1%

Read Only

–/+100.0%

0.1%

Read Only

–/+100.0%

0.1%

124

thru

138

124

thru

138

124

thru

138

Page 30

2-16 Programming and Parameters

Dynamic Control File

File

Parameter Name & Description Values

Group

No.

138 [PI Output Meter]

Present value of the PI output.

460 [PI Reference Hi]

Scales the upper value of [PI Reference Sel] of the source.

461 [PI Reference Lo]

Scales the lower value of [PI Reference Sel] of the source.

462 [PI Feedback Hi]

Process PI/Trim

SPEED COMMAND

Scales the upper value of [PI Feedback] of the source.

463 [PI Feedback Lo]

Scales the lower value of [PI Feedback] of the source.

464 [PI Output Gain]

Sets the gain factor for [PI Output Meter].

Note: Added for firmware version 3.001.

Default:

Min/Max:

Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Read Only

–/+100.0 Hz –/+100.0%

0.1 Hz

0.1%

100.0%

–/+100.0%

0.1%

–100.0%

–/+100.0%

0.1%

100.0%

–/+100.0%

0.1%

0.0%

–/+100.0%

0.1%

1.000

–/+8.000

0.001

124

thru

138

File

Parameter Name & Description Values

Group

No.

140

[Accel Time 1]

141

[Accel Time 2]

Sets rate of accel for all speed increases.

Max Speed

Accel Time

142

[Decel Time 1]

143

[Decel Time 2]

Sets rate of decel for all speed decreases.

Max Speed

Ramp Rates

Decel Time

146 [S Curve %]

Sets the percentage of accel or decel time that is applied to the ramp as S Curve. Time is added, 1/2 at the beginning and 1/

DYNAMIC CONTROL

2 at the end of the ramp.

147 [Current Lmt Sel]

Selects the source for the adjustment of current limit (i.e. parameter, analog input, etc.).

148 [Current Lmt Val]

Defines the current limit value when

Load Limits

[Current Lmt Sel] = “Cur Lim Val.”

Accel Rate

Decel Rate

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Options:00

Default:

Min/Max: Units:

10.0 Secs

0.1/3276.7 Secs

0.1 Secs

10.0 Secs

0.1/3276.7 Secs

0.1 Secs

0/100% 1%

“Cur Lim Val”

“Analog In 1”

“Analog In 2”

[Rated Amps] × 1.5 (Equation yields approximate default value.)

Based on Drive Rating

0.1 Amps

142 143 146 361

thru

366

140 141 146 361

thru

366

140

thru

143

146 149

147 149

Page 31

Programming and Parameters 2-17

File

DYNAMIC CONTROL

Parameter Name & Description Values

Group

No.

149 [Current Lmt Gain]

Sets the responsiveness of the current limit.

150 [Drive OL Mode]

Selects drive response to increasing drive temperature.

151 [PWM Frequency]

Sets the carrier frequency for the PWM output. Drive derating may occur at higher

Load Limits

carrier frequencies.

152 [Droop RPM @ FLA]

Selects amount of droop that the speed reference is reduced when at full load torque. Zero disables the droop function.

Important: Selecting “Slip Comp” with param. 080 in conjunction with parameter 152, may produce undesirable results.

145 [DB While Stopped]

Enables/disables dynamic brake operation when drive is stopped. DB may operate if input voltage becomes too

high.

Disabled = DB will not drive is stopped.

Enabled = DB may operate whenever drive is energized.

Note: Added for firmware version 3.001.

155

[Stop/Brk Mode A]

156

[Stop/Brk Mode B]

Active stop mode. [Stop Mode A] is active unless [Stop Mode B] is selected by inputs.

(1)

When using options 1 or 2, refer to the

Attention statements at [DC Brake Level].

157 [DC Brake Lvl Sel]

Selects the source for [DC Brake Level].

Stop/Brake Modes

158 [DC Brake Level]

Defines the DC brake current level injected into the motor when “DC Brake” is selected as a stop mode.

The DC braking voltage used in this function is created by a PWM algorithm and may not generate the smooth holding force needed for some applications.

operate when the

Default:

Min/Max: Units:

Default:

Options:30

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Options:00

Default: Default:

Options:

Default:

Options:00

Default:

Min/Max: Units:

10000

0/32767 1

“Both-PWM 1st”

“Reserved”

“Reduce Clim”

“Reserved”

“Both-PWM 1st”

2 kHz

1/Based on Drive Rating 1 kHz

0.0 RPM

0.0/200.0 RPM

0.1 RPM

“Disabled”

“Disabled” “Enabled”

“Ramp”

“Coast”

“Coast” 1 2 3

1 2

[Rated Amps]

0/[Rated Amps]

0.1 Amps

(1)

“Ramp”

“Ramp to Hold”

“DC Brake”

“DC Brake Lvl”

“Analog In 1”

“Analog In 2”

147 148

157 158 159

(1)

155 156 158 159

ATTENTION: If a hazard of injury due to movement of equipment or material exists, an auxiliary mechanical braking device must be used.

ATTENTION: This feature should not be used with synchronous or permanent magnet motors. Motors may be demagnetized during braking.

Page 32

2-18 Programming and Parameters

File

Parameter Name & Description Values

Group

No.

159 [DC Brake Time]

Sets the amount of time DC brake current is “injected” into the motor.

160 [Bus Reg Ki]

Sets the responsiveness of the bus regulator.

161

[Bus Reg Mode A]

162

[Bus Reg Mode B]

Sets the method and sequence of the DC bus voltage regulator. Choices are dynamic brake, frequency adjust or both. Options 2 & 3 only appear when a dynamic brake is installed in the drive.

Dynamic Brake Setup If a dynamic brake resistor is connected to the drive, both of these parameters must be set to either option 2 or 3.

Refer to the Attention statement on page

P-3

regulation.

Stop/Brake Modes

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Options:

for important information on bus

ATTENTION: The drive does not offer protection for externally mounted brake resistors. A risk of fire exists if external braking resistors are not protected. External resistor packages must be

self-protected from over temperature or the protective circuit shown in Figure B.2 on page B-7

(or equivalent) must be supplied.

0.0 Secs

0.0/90.0 Secs

0.1 Secs

0/5000 1

1 0

0 1 2 3

“Adjust Freq” “Disabled”

“Disabled” “Adjust Freq” “Dynamic Brak” “Both-DB 1st”

155

thru

158

161 162

160 163

163 [DB Resistor Type]

DYNAMIC CONTROL

Selects whether an external DB resistor will be used.

Note: Used for frame 9 drives only.

164 [Bus Reg Kp]

Proportional gain for the bus regulator. Used to adjust regulator response.

165 [Bus Reg Kd]

Derivative gain for the bus regulator. Used to control regulator overshoot.

167 [Powerup Delay]

Defines the programmed delay time, in seconds, before a start command is accepted after a power up.

168 [Start At PowerUp]

Enables/disables a feature to issue a Start or Run command and automatically resume running at commanded speed after drive input power is restored. Requires a digital input configured for Run

Restart Modes

or Start and a valid start contact.

Default:

Options:00

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Options:00

ATTENTION: Equipment damage and/or personal injury may result if this parameter is used in an inappropriate application. Do not use this function without considering applicable local, national and

international codes, standards, regulations or industry guidelines.

“None”

“None” “External Res”

610

0/10000 1

122

0/10000 1

0.0 Secs

0.0/30.0 Secs

0.1 Secs

“Disabled”

“Disabled” “Enabled”

161 162

Page 33

Programming and Parameters 2-19

File

DYNAMIC CONTROL

Parameter Name & Description Values

Group

No.

169 [Flying Start En]

Enables/disables the function which reconnects to a spinning motor at actual RPM when a start command is issued.

174 [Auto Rstrt Tries]

Sets the maximum number of times the drive attempts to reset a fault and restart.

Restart Modes

175 [Auto Rstrt Delay]

Sets the time between restart attempts when [Auto Rstrt Tries] is set to a value other than zero.

Default:

Options:00

Default:

Min/Max: Units:

ATTENTION: Equipment damage and/or personal injury may result if this parameter is used in an inappropriate application. Do not use this function without considering applicable local, national and

international codes, standards, regulations or industry guidelines.

Default:

Min/Max: Units:

“Disabled”

“Disabled” 1

“Enabled”

0/9 1

1.0 Secs

0.5/30.0 Secs

0.1 Secs

175

174

Page 34

2-20 Programming and Parameters

File

Parameter Name & Description Values

Group

No.

178 [Sleep Wake Mode]

Enables/disables the Sleep/Wake function. Important: When enabled, the following conditions must be met:

• A proper minimum value must be

programmed for [Sleep Level].

• A speed reference must be selected in

[Speed Ref A Sel].

• At least one of the following must be

programmed (and input closed) in [Digital Inx Sel]; “Enable,” “Stop=CF,” “Run,” “Run Forward,” “Run Reverse.”

Note: Option 2 was added for firmware version 2.001.

Conditions Required to Start Drive

Input After Power-Up After a Drive Fault After a Stop Command

Stop Stop Closed

Enable Enable Closed

Restart Modes

DYNAMIC CONTROL

Run Run For. Run Rev.

Default:

Options:00

“Disabled”

“Direct” (Enabled)

“Invert”

ATTENTION: Enabling the Sleep Wake function can cause unexpected machine operation during the Wake mode. Equipment damage and/or personal injury can result if this parameter is used in an inappropriate application. Do Not use this function without considering the table below and applicable local, national & international codes, standards, regulations or industry guidelines.

(1)(2)(3)

Wake Signal

Run Closed Wake Signal

Reset by Stop-CF, HIM or TB

Stop Closed Wake Signal New Start or Run Cmd.

Enable Closed

(4)

Wake Signal New Start or Run Cmd.

New Run Cmd. Wake Signal

(5)

Reset by Clear Faults (TB)

Stop Closed Wake Signal

(4)

Enable Closed Wake Signal

(4)

Run Closed Wake Signal

HIM or TB

Stop Closed Analog Sig. > Sleep Level New Start or Run Cmd.

Enable Closed Analog Sig. > Sleep Level New Start or Run Cmd.

New Run Cmd. Wake Signal

168

(6)

(4)

(6)

(4)

(5)

(1)

When power is cycled, if all conditions are present after power is restored, restart will occur.

(2)

The drive only starts after Sleep Wake Mode is “enabled” and a valid signal is received.

(3)

The active speed reference is determined as explained in “Reference Control” in the Installation Manual. The Sleep/Wake function and the speed reference may be assigned to the same input.

(4)

Command must be issued from HIM, TB or network.

(5)

Run Command must be cycled.

(6)

Signal does not need to be greater than wake level.

179 [Sleep Wake Ref]

Selects the source of the input controlling the Sleep Wake function.

180 [Wake Level]

Defines the analog input level that will start the drive.

181 [Wake Time]

Defines the amount of time at or above [Wake Level] before a Start is issued.

Default:

Options:21

Default:

Min/Max:

Units:

Default:

Min/Max: Units:

“Analog In 2”

“Analog In 1” “Analog In 2”

“Reserved”

3-6

6.000 mA, 6.000 Volts

[Sleep Level]/20.000 mA

10.000 Volts

0.001 mA

0.001 Volts

0.0 Secs

0.0/1000.0 Secs

0.1 Secs

181

180

Page 35

Programming and Parameters 2-21

File

DYNAMIC CONTROL

Parameter Name & Description Values

Group

No.

182 [Sleep Level]

Defines the analog input level that will stop the drive.

183 [Sleep Time]

Restart Modes

Defines the amount of time at or below [Sleep Level] before a Stop is issued.

184 [Power Loss Mode]

Sets the reaction to a loss of input power. Power loss is recognized when:

• DC bus voltage is ≤ 73% of [DC Bus

Memory] and [Power Loss Mode] is set to “Coast”.

• DC bus voltage is ≤ 82% of [DC Bus

Memory] and [Power Loss Mode] is set to “Decel”.

185 [Power Loss Time]

Sets the time that the drive will remain in power loss mode before a fault is issued.

186 [Power Loss Volts]

Sets the level at which the [Power Loss Mode] selection will occur.

The drive can use the percentages referenced in [Power Loss Mode] or a trigger point can be set at [Power Loss Volts]. A digital input (programmed to “29, Pwr Loss Lvl”) is used to toggle between fixed percentages and the [Power Loss

Power Loss

Volts] level.

Default:

Min/Max:

Units:

Default:

Min/Max: Units:

Default:

Options:00

Default:

Min/Max: Units:

Default:

Min/Max: Units:

5.000 mA, 5.000 Volts

4.000 mA/[Wake Level]

0.000 Volts/[Wake Level]

0.001 mA

0.001 Volts

0.0 Secs

0.0/1000.0 Secs

0.1 Secs

“Coast”

“Decel”

“Continue”

0.5 Secs

0.0/60.0 Secs

0.1 Secs

Based on Drive Rated Volts

170.0/780.0 VDC

0.1 VDC

183

182

013 185

184

ATTENTION: Drive damage can occur if proper input impedance is not provided as explained below.

If the value for [Power Loss Volts] is less than 82% of the nominal DC bus voltage, the user must provide a minimum line impedance to limit inrush current when the power line recovers. The input impedance should be equal to or greater than the equivalent of a 5% transformer with a VA rating 5 times the drives input VA rating.

189 [Shear Pin Time]

Sets the time that the drive is at or above current limit before a fault occurs. Zero disables this feature.

Note: Added for firmware version 3.001.

Default:

Min/Max: Units:

0.0 Secs

0.0/30.0 Secs

0.1 Secs

238

Page 36

2-22 Programming and Parameters

Utility File

File

Parameter Name & Description Values

Group

No.

190 [Direction Mode]

Selects the method for changing drive direction.

Mode Direction Change

Unipolar Drive Logic

Bipolar Sign of Reference

Direction Config

Reverse Dis Not Changeable

192 [Save HIM Ref]

Enables a feature to save the present frequency reference value issued by the HIM to Drive memory on power loss. Value is restored to the HIM on power up.

Bit #

Factory Default Bit Values

HIM Ref Config

193 [Man Ref Preload]

Enables/disables a feature to automatically load the present “Auto” frequency reference value into the HIM when “Manual” is selected. Allows smooth

UTILITY

speed transition from “Auto” to “Manual.”

194 [Save MOP Ref]

Enables/disables the feature that saves the present MOP frequency reference at power down or at stop.

Default:

Options:00

1 2

“Unipolar”

“Unipolar” “Bipolar” “Reverse Dis”

320

thru

327 361

thru

366

Save HIM Ref

1 = Enabled

xxx 1xxxxxxxxxxxx

10 01234567891112131415

0 = Disabled x =Reserved

Default:

Options:00

“Disabled”

“Disabled” “Enabled”

10 01234567891112131415

Bit #

Factory Default Bit Values

MOP Config

195 [MOP Rate]

Sets rate of change of the MOP reference in response to a digital input.

196 [Param Access Lvl]

Selects the parameter display level viewable on the HIM. Basic = Reduced param. set

Drive Memory

Advanced = Full param. set

At Powr Down

At Stop

1 = Save at Power Down

0xx 0xxxxxxxxxxxx

0 = Do Not Save

x =Reserved

Default:

Min/Max:

Units:

Default:

Options:00

1.0 Hz/s

30.0 RPM/s

0.2/[Maximum Speed]

6.0/[Maximum Speed]

0.1 Hz/s

0.1 RPM/s

“Basic”

“Basic” “Advanced”

“Reserved”

Page 37

Programming and Parameters 2-23

File

UTILITY

Parameter Name & Description Values

Group

No.

197 [Reset To Defalts]

Resets parameters to the factory defaults except parameters [Mtr NP Pwr Units], [Speed Units], [Language], and [Param Access Lvl] (parameters 46, 79, 196 and

201).

Important: The drive will reset after a reset to defaults.

• 1 “Ready” - resets all affected

parameters to the factory default based on the value of [Voltage Class].

• 2 “Low Voltage” and 3 “High Voltage”

will set [Voltage Class] to “low” or “high” voltage setting, respectively, then reset the parameters to the factory default based on the value of [Voltage Class].

198 [Load Frm Usr Set]

Loads a previously saved set of parameter values from a selected user set location in drive nonvolatile memory to active drive memory.

199 [Save To User Set]

Saves the parameter values in active drive memory to a user set in drive nonvolatile memory.

Drive Memory

200 [Reset Meters]

Resets selected meters to zero.

201 [Language]

Selects the display language when using an LCD HIM. This parameter is not functional with an LED HIM.

Options 6, 8 and 9 are “Reserved.”

202 [Voltage Class]

Displays the last “Reset to Defaults” operation.

203 [Drive Checksum]

Provides a checksum value that indicates whether or not a change in drive programming has occurred.

Default:

Options:00

Default:

Options:00

Default:

Options:00

Default:

Options:00

Default:

Options:00

Default:

Options: 0

Default:

Min/Max: Units:

“Ready”

“Ready” 1

“Factory” 2

“Low Voltage” 3

“High Voltage”

“Ready”

“Ready” 1

“User Set 1” 2

“User Set 2” 3

“User Set 3”

“Ready”

“User Set 1”

“User Set 2”

“User Set 3”

“Ready”

“MWh”

“Elapsed Time”

“Not Selected”

“English”

“Francais”

“Español”

“Italiano”

“Deutsch”

“Português”

“Nederlands”

Read Only

“Low Voltage”

“High Voltage”

Read Only

0/65535 1

041

thru

045 047 055 062 063 069

thru

072 082 148 158

202

199

198

Page 38

2-24 Programming and Parameters

File

Parameter Name & Description Values

Group

No.

209 [Drive Status 1]

Present operating condition of the drive.

Bit #

Bits

0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1

210 [Drive Status 2]

Present operating condition of the drive.

(2)

Spd Ref ID 1

Spd Ref ID 2

Spd Ref ID 3

(2)

(1)

Local ID 1

Local ID 2

Spd Ref ID 0

Local ID 0

10 01234567891112131415

Description

Ref A Auto Ref B Auto Preset 2 Auto Preset 3 Auto Preset 4 Auto Preset 5 Auto Preset 6 Auto Preset 7 Auto TB Manual Port 1 Manual Port 2 Manual Port 3 Manual Port 4 Manual Port 5 Manual Port 6 Manual Jog Ref

(1)

Faulted

At Speed

Accelerating

Decelerating

Alarm

(1)

Bits

Actual Dir

Active

Command Dir

0110000001110000

Description15 14 13 12 11 10 9

Por t 0 (TB )

Por t 1

Por t 2

Por t 3

Por t 4

Por t 5

Por t 6

No Local

Control

Read Only 210

Ready

1 = Condition True 0 = Condition False

x =Reserved

Read Only 209

UTILITY

Diagnostics

Bit #

211 [Drive Alarm 1]

Alarm conditions that currently exist in the drive.

Notes: Bit 15 was added for firmware version 2.001. Bits 7, 8 and 14 were changed to “Reserved” for firmware version 3.001.

Bit #

212 [Drive Alarm 2]

Alarm conditions that currently exist in the drive.

Notes: Bits 14 and 15 were added for firmware version 2.001. Bits 8, 9 and 11 were changed to “Reserved” for firmware version 3.001.

Bit #

Reserved

DPI at 500 k

Load Loss

Gate Disable

Reserved

TB Ref Cflct

HDW OverTemp

PTC Cflct

AutoRst Act

Curr Limit

Motor Overld

Bus Freq Reg

10 01234567891112131415

Decel Inhibt

Waking

Phase Loss

Motor Therm

10 01234567891112131415

SpdRef Cflct

Reserved

Sleep Config

Reserved

xx00

10 01234567891112131415

DC Braking

AutoTuning

Reserved

AutoRst Ctdn

Heatsink Temp

Reserved

IntDBRes OH

Reserved

0xx0

NP Hz Cflct

VHz NegSlope

MaxFrq Cflct

Reserved

Stopping

Jogging

Running

Active

0000000000000xx

Str At PwrUp

Power Loss

Anlg in Loss

UnderVoltage

00000000000

Bipolr Cflct

DigIn CflctC

MtrTyp Cflct

DigIn CflctB

00000000x000

Ready

1 = Condition True 0 = Condition False

x = Reserved

Read Only 212

Prechrg Actv

1 = Condition True/Enabled 0 = Condition False/Disabled

x = Reserved

Read Only 211

DigIn Test

1 = Condition True 0 = Condition False

x = Reserved

Page 39

Programming and Parameters 2-25

File

Parameter Name & Description Values

Group

No.

213 [Speed Ref Source]

Displays the source of the speed reference to the drive.

214 [Start Inhibits]

Displays the inputs currently preventing the drive from starting.

Notes: Bit 15 was added for firmware version 2.001. Bit 14 was changed to “Reserved” for firmware version 3.001.

Gate Disable

Bit #

215 [Last Stop Source]

Displays the source that initiated the most recent stop sequence. It will be cleared (set to 0) during the next start sequence.

UTILITY

Diagnostics

216 [Dig In Status]

Status of the digital inputs.

Reserved

DPI Port 4

DPI Port 5

DPI Port 2

DPI Port 3

10 01234567891112131415

DPI Port 1

Digital In

Reserved

Startup Actv

DC Bus Pchr

Enable

Params Reset

Stop Assertd

0000100x100000

Default:

Options: 0

Type 2 Alarm

Fault

1 = Inhibit True 0 = Inhibit False

x = Reserved

Default:

Options: 0

090 093 096 101

1 2 3-8 9 10 11-17 18-22 23 24 25

Read Only

“PI Output”

“Analog In 1”

“Analog In 2”

“Reserved”

“MOP Level”

“Jog Speed 1”

“Preset Spd1-7”

“DPI Port 1-5”

““Reserved”

“Auto Tune”

“Jog Speed 2”

Read Only

361 362 363 364 365 366

1-5 6 7 8 9 10 11 12 13

Read Only

“Pwr Removed”

“DPI Port 1-5”

“Reserved”

“Digital In”

“Fault”

“Not Enabled”

“Sleep”

“Jog”

“Autotune”

“Precharge”

Read Only 361

thru

366

10 01234567891112131415

Bit #

217 [Dig Out Status]

Status of the digital outputs.

10 01234567891112131415

Bit #

218 [Drive Temp]

Present operating temperature of the drive power section.

Digital In4

Digital In6

Digital In5

Digital In3

Digital In2

Digital In1

1 = Input Present

000000xxxxxxxxxx

0 = Input Not Present

x = Reserved

Digital Out3

Digital Out2

Digital Out1

1 = Output Energized

00x 0xxxxxxxxxxxx

0 = Output De-energized

x = Reserved

Default:

Min/Max: Units:

Read Only 380

384 388

thru

380 384 388

Read Only

0.0/100.0%

0.1%

Page 40

2-26 Programming and Parameters

File

Parameter Name & Description Values

Group

No.

220 [Motor OL Count]

Accumulated percentage of motor overload. Continuously operating the motor over 100% of the motor overload setting will increase this value to 100% and cause a drive fault.

224 [Fault Frequency]

Captures and displays the output speed of the drive at the time of the last fault.

225 [Fault Amps]

Captures and displays motor amps at the time of the last fault.

226 [Fault Bus Volts]

Captures and displays the DC bus voltage of the drive at the time of the last fault.

227 [Status 1 @ Fault]

Captures and displays [Drive Status 1] bit pattern at the time of the last fault.

UTILITY

Bit #

Diagnostics

228 [Status 2 @ Fault]

Captures and displays [Drive Status 2] bit pattern at the time of the last fault.

Spd Ref ID 3

Spd Ref ID 0

Spd Ref ID 2

Spd Ref ID 1

Local ID 0

Local ID 1

Local ID 2

10 01234567891112131415

At Speed

Faulted

Alarm

Decelerating

Accelerating

Actual Dir

Command Dir

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Ready

Active

1 = Condition True

0110000101110000

0 = Condition False

x =Reserved

Read Only

0.0/100.0%

047 048

0.1%

Read Only

0.0/+[Maximum Freq]

0.1 Hz

Read Only

0.0/[Rated Amps] × 2

0.1 Amps

Read Only

0.0/Max Bus Volts

0.1 VDC

079 225

thru

230

224

thru

230

224

thru

230

Read Only 209

224

thru

230

Read Only 210

224

thru

230

DC Braking

Stopping

AutoTuning

Jogging

Bit #

Reserved

Motor Overld

Bus Freq Reg

DPI at 500 k

Curr Limit

10 01234567891112131415

AutoRst Act

Reserved

AutoRst Ctdn

229 [Alarm 1 @ Fault]

Captures and displays [Drive Alarm 1] at the time of the last fault.

Notes: Bit 15 was added for firmware version 2.001. Bits 7, 8 and 14 were changed to “Reserved” for firmware version 3.001.

Str At PwrUp

Heatsink Temp

Reserved

0xx0

Anlg in Loss

IntDBRes OH

Bit #

Gate Disable

Reserved

Phase Loss

Motor Therm

Load Loss

10 01234567891112131415

Decel Inhibt

Waking

Reserved

Running

Active

Ready

1 = Condition True

0000000000000xx

0 = Condition False

x = Reserved

Power Loss

UnderVoltage

Prechrg Actv

1 = Condition True/Enabled

00000000000

0 = Condition False/Disabled

x = Reserved

Read Only 211

224

thru

230

Page 41

Programming and Parameters 2-27

File

Parameter Name & Description Values

Group

No.

230 [Alarm 2 @ Fault]

Captures and displays [Drive Alarm 2] at the time of the last fault.

Note: Bits 14 and 15 were added for firmware version 2.001.

Diagnostics

Bit #

238 [Fault Config 1]

Enables/disables annunciation of the listed faults.

Notes: Bit 9 “Load Loss” should not be changed from “0”. Bit 10 was added for firmware version 2.001. Bits 2 “Motor Stall” and 11 “Shear PNO Ac” were added for firmware version 3.001.

Bit #

Factory Default Bit Values

240 [Fault Clear]

Resets a fault and clears the fault queue.

UTILITY

241 [Fault Clear Mode]

Enables/disables a fault reset (clear faults) attempt from any source. This does not apply to fault codes which are cleared

Faults

indirectly via other actions.

242 [Power Up Marker]

Elapsed hours since initial drive power up. This value will rollover to 0 after the drive has been powered on for more than the max value shown. For relevance to most recent power up see [Fault x Time].

[Fault 1 Code]

243

[Fault 2 Code]

245

[Fault 3 Code]

247

[Fault 4 Code]

249

[Fault 5 Code]

251

[Fault 6 Code]

253

[Fault 7 Code]

255

[Fault 8 Code]

257

A code that represents the fault that tripped the drive. The codes will appear in these parameters in the order they occur ([Fault 1 Code] = the most recent fault).

TB Ref Cflct

HDW OverTemp

PTC Cflct

Reserved

SpdRef Cflct

Sleep Config

Reserved

xx00

10 01234567891112131415

Load Loss

Shear PNO Ac

Gate Disable

10 01234567891112131415

NP Hz Cflct

MaxFrq Cflct

VHz NegSlope

Reserved

Motor Therm

Phase Loss

Decel Inhib

Bipolr Cflct

MtrTyp Cflct

Motor Overld

AutRst Tries

Shear Pin

DigIn CflctC

DigIn CflctB

DigIn Test

1 = Condition True

00000000x000

0 = Condition False

x = Reserved

Motor Stall

UnderVoltage

Power Loss

100000100xxxx

Default:

Options:00

Default:

Options:10

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Read Only 212

1 = Enabled 0 = Disabled

x = Reserved

“Ready”

“Ready” 1

“Clear Faults” 2

“Clr Flt Que”

“Enabled”

“Disabled” 1

“Enabled”

Read Only

0.0000/429496.7295 Hr

0.1 Hr

Read Only

0/65535 0

224

thru

230

244 246 248 250 252 254 256 258

Page 42

2-28 Programming and Parameters

File

Parameter Name & Description Values

Group

No.

[Fault 1 Time]

244

[Fault 2 Time]

246

[Fault 3 Time]

248

[Fault 4 Time]

250

[Fault 5 Time]

252

[Fault 6 Time]

254

[Fault 7 Time]

256

[Fault 8 Time]

258

The time between initial drive power up and the occurrence of the associated trip

Faults

fault. Can be compared to [Power Up Marker] for the time from the most recent power up.

[Fault x Time] – [Power Up Marker] = Time difference to the most recent power up. A negative value indicates fault occurred before most recent power up. A positive value indicates fault occurred after most recent power up.

259 [Alarm Config 1]

Enables/disables alarm conditions that will initiate an active drive alarm.

Notes: Bits 14 and 15 were added for firmware version 2.001. Bits 7, 8, and 14 were changed to “Reserved” for firmware version 3.001.

UTILITY

Bit #

261 [Alarm Clear]

Resets all [Alarm 1-8 Code] parameters to zero.

Alarms

[Alarm 1 Code]

262

[Alarm 2 Code]

263

[Alarm 3 Code]

264

[Alarm 4 Code]

265

[Alarm 5 Code]

266

[Alarm 6 Code]

267

[Alarm 7 Code]

268

[Alarm 8 Code]

269

A code that represents a drive alarm. The codes will appear in the order they occur (first 4 alarms in – first 4 out alarm queue). A time stamp is not available with alarms.

Load Loss

Gate Disable

PTC Config

Decel Inhibt

Waking

Phase Loss

Motor Therm

10 01234567891112131415

Reserved

Heatsink Temp

IntDBRes OH

1xx0

Default:

Min/Max: Units:

Str At PwrUp

Power Loss

Anlg in Loss

UnderVoltage

11111111110

Default:

Options:00

Default:

Min/Max: Units:

Read Only

0.0000/429496.7295 Hr

0.0001 Hr

Prechrg Actv

1 = Condition True/Enabled 0 = Condition False/Disabled

x = Reserved

“Ready”

“Clr Alrm Que”

Read Only

0/255 1

242

262 263 264 265 266 267 268 269

261

Page 43

Communication File

Programming and Parameters 2-29

File

Parameter Name & Description Values

Group

No.

271 [Drive Logic Rslt]

The final logic command resulting from the combination of all DPI and discrete inputs. This parameter has the same structure as the product-specific logic command received via DPI and is used in peer to peer communications.

Bit #

Bits

0 0 0 0 1 1 1 1

272 [Drive Ref Rslt]

Present frequency reference scaled as a DPI reference for peer to peer

Comm Control

communications. The value shown is the value prior to the accel/decel ramp and the corrections supplied by slip comp, PI, etc.

273 [Drive Ramp Rslt]

COMMUNICATION

Present frequency reference scaled as a DPI reference for peer to peer communications. The value shown is the value after the accel/decel ramp, but prior to any corrections supplied by slip comp, PI, etc.

274 [DPI Port Sel]

Selects which DPI port reference value will appear in [DPI Port Value].

275 [DPI Port Value]

Value of the DPI reference selected in [DPI Port Sel].

276 [Logic Mask]

Determines which adapters can control the drive. If the bit for an adapter is set to “0,” the adapter will have no control functions except for stop.

Spd Ref ID 2

MOP Dec

(1)

0 0 1 1 0 0 1 1

(1)

Spd Ref ID 1

Spd Ref ID 0

Description14 13 12

No Command - Man. Mode

Ref A Auto

Ref B Auto

Preset 3 Auto

Preset 4 Auto

Preset 5 Auto

Preset 6 Auto

Preset 7 Auto

Decel 1

Decel 2

10 01234567891112131415

Accel 1

Accel 2

Reverse

Local Contrl

Mop Inc

Forward

Jog

Clear Fault

0110000101110000

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Options: 1

Default:

Min/Max: Units:

Stop

Start

1 = Condition True 0 = Condition False

x =Reserved

Read Only

–/+32767 1

Read Only

–/+32767 1

“DPI Port 1”

“DPI Port 2”

“DPI Port 3”

“DPI Port 4”

“DPI Port 5”

Read Only

–/+32767 1

288

thru

297

Masks/Owners

Factory Default Bit Values

Bit #

DPI Port 6

10 01234567891112131415

1 = Control Permitted

1111111xxxxxxxxx

0 = Control Masked

x =Reserved

Digital In

DPI Port 1

DPI Port 2

DPI Port 3

DPI Port 5

DPI Port 4

Page 44

2-30 Programming and Parameters

File

Parameter Name & Description Values

Group

No.

277 [Start Mask]

Controls which adapters can issue start commands.

278 [Jog Mask]

Controls which adapters can issue jog commands.

279 [Direction Mask]

Controls which adapters can issue forward/reverse direction commands.

280 [Reference Mask]

Controls which adapters can select an alternate reference; [Speed Ref A, B Sel] or [Preset Speed 1-7].

281 [Accel Mask]

Controls which adapters can select [Accel Time 1, 2].

282 [Decel Mask]

Controls which adapters can select [Decel Time 1, 2].

283 [Fault Clr Mask]

Controls which adapters can clear a fault.

284 [MOP Mask]

Controls which adapters can issue MOP commands to the drive.

285 [Local Mask]

Controls which adapters are allowed to

COMMUNICATION

commands (except stop). Exclusive

take exclusive control of drive logic

Masks/Owners

“local” control can only be taken while the drive is stopped.

288 [Stop Owner]

Adapters that are presently issuing a valid stop command.

See [Logic Mask]. 288

thru

297

See [Logic Mask]. 288

thru

297

See [Logic Mask]

. 288

thru

297

See [Logic Mask]. 288

thru

297

See [Logic Mask]. 288

thru

297

See [Logic Mask]. 288

thru

297

See [Logic Mask]. 288

thru

297

See [Logic Mask]

. 288

thru

297

See [Logic Mask]

. 288

thru

297

Read Only 276

thru

285

10 01234567891112131415

Bit #

289 [Start Owner]

Adapters that are presently issuing a valid start command.

290 [Jog Owner]

Adapters that are presently issuing a valid jog command.

291 [Direction Owner]

Adapter that currently has exclusive control of direction changes.

292 [Reference Owner]

Adapter that has the exclusive control of the command frequency source selection.

DPI Port 6

DPI Port 5

DPI Port 4

DPI Port 3

DPI Port 2

DPI Port 1

Digital In

1 = Issuing Command

000100xxxxxxxxx

0 = No Command

x = Reserved

See [Stop Owner]. 276

thru

285

See [Stop Owner]. 276

thru

285

See [Stop Owner]. 276

thru

285

See [Stop Owner]. 276

thru

285

Page 45

Programming and Parameters 2-31

File

COMMUNICATIONS

Parameter Name & Description Values

Group

No.

293 [Accel Owner]

Adapter that has exclusive control of selecting [Accel Time 1, 2].

294 [Decel Owner]

Adapter that has exclusive control of selecting [Decel Time 1, 2].

295 [Fault Clr Owner]

Adapter that is presently clearing a fault.

296 [MOP Owner]

Adapters that are currently issuing increases or decreases in MOP command

Masks/Owners

frequency.

297 [Local Owner]

Adapter that has requested exclusive control of all drive logic functions. If an adapter is in local lockout, all other functions (except stop) on all other adapters are locked out and non-functional. Local control can only be obtained when the drive is not running.

300

[Data In A1] - Link A Word 1

301

[Data In A2] - Link A Word 2

Parameter number whose value will be written from a communications device data table.

Value will not be updated until drive is stopped.

Refer to your communications option manual for datalink information.

302

[Data In B1] - Link B Word 1

303

[Data In B2] - Link B Word 2

See [Stop Owner]. 140

See [Stop Owner]

See [Stop Owner]. 276

See [Stop Owner]

Default:

Min/Max: Units:

See [Data In A1] - Link A Word 1

[Data In A2] - Link A Word 2.

0 (0 = “Disabled”)

0/486 1

. 142

. 276

276

thru

285

276

thru

285

thru

285

thru

285

thru

285

304

[Data In C1] - Link C Word 1

305

[Data In C2] - Link C Word 2

306

[Data In D1] - Link D Word 1

Datalinks

307

[Data In D2] - Link D Word 2

310

[Data Out A1] - Link A Word 1

311

[Data Out A2] - Link A Word 2

Parameter number whose value will be written to a communications device data table.

312

[Data Out B1] - Link B Word 1

313

[Data Out B2] - Link B Word 2

314

[Data Out C1] - Link C Word 1

315

[Data Out C2] - Link C Word 2

316

[Data Out D1] - Link D Word 1

317

[Data Out D2] - Link D Word 2

See [Data In A1] - Link A Word 1

[Data In A2] - Link A Word 2.

See [Data In A1] - Link A Word 1

[Data In A2] - Link A Word 2.

Default:

Min/Max: Units:

See [Data Out A1] - Link A Word 1

[Data Out A2] - Link A Word 2.

See [Data Out A1] - Link A Word 1

[Data Out A2] - Link A Word 2.

See [Data Out A1] - Link A Word 1

[Data Out A2] - Link A Word 2.

0 (0 = “Disabled”)

0/544 1

Page 46

2-32 Programming and Parameters

Inputs/Outputs File

File

Parameter Name & Description Values

Group

No.

320 [Anlg In Config]

Selects the mode for the analog inputs.

Bit #

Factory Default Bit Values

321 [Anlg In Sqr Root]

Enables/disables the square root function for each input.

Bit #

Factory Default Bit Values

322

[Analog In1 Hi]

325

[Analog In2 Hi]

Sets the highest input value to the analog input x scaling block.

[Anlg In Config], parameter 320 defines if this input will be –/+10V or 0-20 mA.

Analog Inputs

Note: The Min. value was changed from

4.000mA to 0.000mA for firmware version

3.001.

323

[Analog In1 Lo]

326

INPUTS/OUTPUTS

[Analog In2 Lo]

Sets the lowest input value to the analog input x scaling block.

[Anlg In Config], parameter 320 defines if this input will be –/+10V or 0-20 mA.

Note: The Min. value was changed from

4.000mA to 0.000mA for firmware version

3.001.

324

[Analog In1 Loss]

327

[Analog In2 Loss]

Selects drive action when an analog signal loss is detected. Signal loss is defined as an analog signal less than 1V or 2mA. The signal loss event ends and normal operation resumes when the input signal level is greater than or equal to

1.5V or 3mA.

340 [Anlg Out Config]

Selects the mode for the analog outputs. .

322 325

323 326

An1 0=V 1=mA

An2 0=V 1=mA

1 = Current

0xx 0xxxxxxxxxxxx

Analog In 1

Analog In 2

0xx 0xxxxxxxxxxxx

Default:

Min/Max:

0 = Voltage x =Reserved

1 =Enable 0 = Disable

x =Reserved

10.000 Volt

0.000/20.000mA

091 092

10 01234567891112131415

–/+10.000V

0.000/10.000V

Units:

0.001 mA

0.001 Volt

Default:

Min/Max:

0.000 Volt

0.000/20.000mA

091 092

–/+10.000V

0.000/10.000V

Units:

0.001 mA

0.001 Volt

Default:

Options:

0 0

0 1 2 3 4 5 6

“Disabled” “Disabled”

“Disabled” “Fault” “Hold Input” “Set Input Lo” “Set Input Hi” “Goto Preset1” “Hold OutFreq”

091 092

Analog Outputs

Bit #

Factory Default Bit Values

An1 0=V 1=mA

An2 0=V 1=mA

1 = Current

0xx 0xxxxxxxxxxxx

10 01234567891112131415

0 = Voltage x =Reserved

Page 47

Programming and Parameters 2-33

File

Parameter Name & Description Values

Group

No.

341 [Anlg Out Absolut]

Selects whether the signed value or absolute value of a parameter is used before being scaled to drive the analog output.

Bit #

Factory Default Bit Values

342

[Analog Out1 Sel]

345

[Analog Out2 Sel]

Selects the source of the value that drives the analog output.

Options

0 1 2 3 4 5 6 7 8 9 10 11 12 13-15 16

Analog Outputs

INPUTS/OUTPUTS

17-23 24

343

[Analog Out1 Hi]

346

[Analog Out2 Hi]

Sets the analog output value when the source value is at maximum.

Note: The Min. value was changed from

4.000mA to 0.000mA for firmware version

3.001.

344

[Analog Out1 Lo]

347

[Analog Out2 Lo]

Sets the analog output value when the source value is at minimum.

Note: The Min. value was changed from

4.000mA to 0.000mA for firmware version

3.001.

354

[Anlg Out1 Scale]

355

[Anlg Out2 Scale]

Sets the high value for the range of analog out scale. Entering 0.0 will disable this scale and max scale will be used. Example: If [Analog Out Sel] = “Commanded Trq,” a value of 150 = 150% scale in place of the default 800%.

10 01234567891112131415

“Output Freq” “Command Spd” “Output Amps” “Torque Amps” “Flux Amps” “Output Power” “Output Volts” “DC Bus Volts” “PI Reference” “PI Feedback” “PI Error” “PI Output” “%Motor OL” “Reserved” “Speed Ref” “Reserved”

“Param Cntl”

[Analog Out1 Lo] Value

Param. 341 = Signed

–[Maximum Speed] –[Maximum Speed] 0 Amps –200% Rated 0 Amps 0 kW 0 Volts 0 Volts –100% –100% –100% –100% 0% – –[Maximum Speed] –

Param. 341 = Absolute

0 Hz 0 Hz/RPM 0 Amps 0 Amps 0 Amps 0 kW 0 Volts 0 Volts 0% 0% 0% 0% 0% – 0 Hz –

Analog Out1

Analog Out2

1xx 1xxxxxxxxxxxx

Default:

Options:

Default:

Min/Max:

Units:

Default:

Min/Max:

Units:

Default:

Min/Max: Units:

1 = Absolute 0 = Signed

x =Reserved

0“Output Freq”

See Table

[Analog Out1 Hi] Value

+[Maximum Speed] +[Maximum Speed] 200% Rated 200% Rated 200% Rated 200% Rated 120% Rated Input Volts 200% Rated Input Volts 100% 100% 100% 100% 100% – +[Maximum Speed] –

20.000 mA, 10.000 Volts

0.000/20.000mA –/+10.000V

0.000/10.000V

0.001 mA

0.001 Volt

0.000 mA, 0.000 Volts

0.000/20.000mA –/+10.000V

0.000/10.000V

0.001 mA

0.001 Volt

0.0

[Analog Out1 Sel]

0.1

001 002 003 004 005 007 006 012 135 136 137 138 220

340 342 345

342 345

Page 48

2-34 Programming and Parameters

File

Parameter Name & Description Values

Group

No.

377

[Anlg1 Out Setpt]

378

[Anlg2 Out Setpt]

Sets the analog output value from a communication device. Example: Set [Data In Ax] to “377” (value from communication device). Then set [Analog

Analog Outputs

Outx Sel] to “Param Cntl.”

358 [20C-DG1 Remove]

Clears an F10 "System Fault" issued when the drive has recognized that the 20C-DG1 option board has been removed for service and has not been re-installed. The drive is designed to generate a non-resettable fault, F10 "System Fault", if the option board is removed from the drive's control. You must manually set this parameter to 1"Remove" and then back to 0 "Ready" to clear and acknowledge the fault. Once maintenance or service is completed and the 20C-DG1 option card has been reinstalled, the drive will

INPUTS/OUTPUTS

recognize the option card on power-up.

Note: This parameter was added for firmware version 2.001. Please refer to the PowerFlex 700S/H High Power Drives

Digital Inputs

Installation Manual (Frame 9-13), publication PFLEX-IN006… for more information on the 20C-DG1 option board.

359 [20C-DG1 Status]

Displays the status of the Gate Disable function. Note: This parameter was added for firmware version 2.001.

Default:

Min/Max:

Units:

Default:

Options:00

0.000 mA, 0.000 Volts

0.000/20.000mA –/+10.000V

0.001 mA

0.001 Volt

“Ready”

“Remove”

342 345

359

358

Unexp HW Pro

20C-DG1 EEPR

20C-DG1 ID O

+5V Ref Prob

20C-DG1 Remo

10 01234567891112131415

Bit #

Factory Default Bit Values

ASIC Trip In

Input Pulse

+5V Overvolt

+5V Undervol

Therm Short

NoEnable CH1

NoEnable CH2

Therm Pulse

Unexp In Pro

Therm Activ

Gate Disable

1xx 1xxxxxxxxxxxx

1 = Absolute 0 = Signed

x = Reserved

Page 49

Programming and Parameters 2-35

File

INPUTS/OUTPUTS

Parameter Name & Description Values

Group

No.

[Digital In1 Sel]

361

[Digital In2 Sel]

362

[Digital In3 Sel]

363

[Digital In4 Sel]

364

[Digital In5 Sel]

365

[Digital In6 Sel]

366

(9)

Selects the function for the digital inputs.

Notes: Options 36-42 and 44&45 are “Reserved”. Added options 43 and 46 for firmware version 3.001.

(1)

Speed Select Inputs.

321Auto Reference Source

Reference A

Digital Inputs

0 0 0 0 1 1 1 1

To access Preset Speed 1, set [Speed Ref x Sel] to “Preset Speed 1”.

Type 2 Alarms - Some digital input programming may cause conflicts that will result in a Type 2 alarm. Example: [Digital In1 Sel] set to “5, Start” in 3-wire control and [Digital In2 Sel] set to 7 “Run” in2-wire.

Refer to Table 3.A resolving this type of conflict.

(2)

When [Digital Inx Sel] is set to option 2 “Clear Faults” the Stop button cannot be used to clear a fault condition.

(3)

Typical 3-Wire Inputs - Requires that only 3-wire functions are chosen. Including 2-wire selections will cause a type 2 alarm.

(4)

Typical 2-Wire Inputs - Requires that only 2-wire functions are chosen. Including 3-wire selections will cause a type 2 alarm. See Table 3.A

(5)

Auto/Manual - Refer to the Installation Manual for details.

(6)

Opening an “Enable” input will cause the motor to coast-to-stop, ignoring any programmed Stop modes.

(7)

A “Dig In ConflictB” alarm will occur if a “Start” input is programmed without a “Stop” input.

(8)

Refer to the Sleep Wake Mode Attention statement on page 2-20.

(9)

A dedicated hardware enable input is available via a jumper selection. Refer to Installation Manual for further information.

(10)

Refer to Selected Option Definitions – [Analog Outx Sel], [Digital Inx Sel], [Digital Outx

Sel] on page 2-37.

0 1 1 0 0 1 1

Reference B

Preset Speed 2

Preset Speed 3

Preset Speed 4

Preset Speed 5

Preset Speed 6

Preset Speed 7

for conflicts.

for information on

Default: Default: Default: Default: Default: Default:

Options:

“Stop – CF”

“Start”

“Auto/ Manual”

“Speed Sel 1”

“Speed Sel 2”

“Speed Sel 3”

“Not Used”

“Enable”

1 2

“Clear Faults”(CF) 3

“Aux Fault” 4

“Stop – CF” 5

“Start” 6

“Fwd/ Reverse” 7

“Run” 8

“Run Forward” 9

“Run Reverse” 10

“Jog1” 11

“Jog Forward” 12

“Jog Reverse” 13

“Stop Mode B” 14

“Bus Reg Md B” 15-17

“Speed Sel 1-3” 18

“Auto/ Manual” 19

“Local” 20

“Acc2 & Dec2” 21

“Accel 2” 22

“Decel 2” 23

“MOP Inc” 24

“MOP Dec” 25

“Excl Link” 26

“PI Enable” 27

“PI Hold” 28

“PI Reset” 29

“Pwr Loss Lvl” 30-33

Reserved 34

“Jog 2” 35

“PI Invert” 36-42

“Reserved” 43

“Run Level” 44-45

“Reserved” 46

“Run w Comm”

(3) (7)

(4) (8)

(3)

(6)(8)

(10)

(8)

(10)

(2)

(3)

(4)

100

(4)

156 162

(1)

(5)

096

141 143 195

194

124

(10)

Page 50

2-36 Programming and Parameters

File

Parameter Name & Description Values

Group

No.

379 [Dig Out Setpt]

Sets the digital output value from a communication device.

Example Set [Data In B1] to “379.” The first three bits of this value will determine the setting of [Digital Outx Sel] which should be set to value 30 “Param Cntl.”

Bit #

[Digital Out1 Sel]

380

[Digital Out2 Sel]

384

[Digital Out3 Sel]

388

Selects the drive status that will energize a (CRx) output relay.

(1 )

Any relay programmed as Fault or Alarm will energize (pick up) when power is applied to drive and deenergize (drop out)

Digital Outputs

INPUTS/OUTPUTS

when a fault or alarm exists. Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed.

(2)

Activation level is defined in [Dig Outx Level] below.

(3)

Refer to Option Definitions on page 2-37.

380 384 388

Net DigOut2

Net DigOut1

Net DigOut3

1 = Output Energized

00x 0xxxxxxxxxxxx

10 01234567891112131415

0 = Output De-energized x =Reserved

Default:

1 4 4

Options:

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21-26 27 28 29 30

“Fault” “Run” “Run”

(1)

“Fault”

(1)

“Alarm” “Ready” “Run” “Forward Run” “Reverse Run” “Auto Restart” “Powerup Run” “At Speed”

(2)

“At Freq” “At Current” “At Torque” “At Temp” “At Bus Volts” “At PI Error”

(2)

“DC Braking” “Curr Limit” “Reserved” “Motor Overld” “Power Loss” “Input 1-6 Link” “PI Enable” “PI Hold” “Reserved” “Param Cntl”

(3)

381 385 389

382 386 390 383

002 001 003 004

(2)

218 012 137 157 147 053 048 184

Page 51

Programming and Parameters 2-37

File

Selected Option Definitions – [Analog Outx Sel], [Digital Inx Sel], [Digital Outx Sel]

Option Description Related

At Speed Relay changes state when drive has reached commanded speed. 380 384 388

Excl Link Links digital input to a digital output if the output is set to “Input 1-6

Input 1-6 Link When Digital Output 1 is set to one of these (i.e. Input 3 Link) in

MOP Dec Decrements speed reference as long as input is closed. 361 - 366

MOP Inc Increments speed reference as long as input is closed. 361 - 366

Param Cntl (A.O.)

Param Cntl (D.O.)

PI Reference Reference for PI block (see page B-8). 342 345

Run Level Provides a run level input. A run level input does not require a

Run w Comm Allows the Comms start bit to operate like a run with the run input on

INPUTS/OUTPUTS

Parameter Name & Description Values

Group

No.

Link.” This does not need to be selected in the Vector option.

conjunction with Digital Input 3 set to “Excl Link,” the Digital Input 3 state (on/off) is echoed in the Digital Output 1.

Parameter controlled analog output allows PLC to control analog outputs through data links. Set in [AnlgX Out Setpt], par. 377-378.

Parameter controlled digital output allows PLC to control digital outputs through data links. Set in [Dig Out Setpt], parameter 379.

transition for enable or fault, but does require a transition for a stop. If a “Stop” input is used to reset faults the “Run Level” input must be transitioned when the 24V DC internal supply is used.

the terminal block. Ownership rules apply.

381

[Dig Out1 Level]

385

[Dig Out2 Level]

389

[Dig Out3 Level]

Sets the relay activation level for options 10 – 15 in [Digital Outx Sel]. Units are assumed to match the above selection (i.e. “At Freq” = Hz, “At Torque” = Amps).

382

[Dig Out1 OnTime]

386

[Dig Out2 OnTime]

390

[Dig Out3 OnTime]

Sets the “ON Delay” time for the digital outputs. This is the time between the occurrence of a condition and activation

Digital Outputs

of the relay.

[Dig Out1 OffTime]

383

[Dig Out2 OffTime]

387

[Dig Out3 OffTime]

391

Sets the “OFF Delay” time for the digital outputs. This is the time between the disappearance of a condition and de-activation of the relay.

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

0.0

0.0/1500.0

0.1

0.00 Secs

0.00/163.00 Secs

0.01 Secs

0.00 Secs

0.00/163.00 Secs

0.01 Secs

361 - 366

380 384 388

342 345

380 384 388

361 - 366

380 384 388

Page 52

2-38 Programming and Parameters

Parameter Cross Reference – by Name

Parameter Name Number Group Page

20C-DG1 Remove 358 Digital Inputs 2-34

20C-DG1 Status 359 Digital Inputs 2-34

Accel Mask 281 Masks/Owners 2-30

Accel Owner 293 Masks/Owners 2-31

Accel Time X 140, 141 Ramp Rates 2-16

Alarm Clear 261 Alarms 2-28

Alarm Config 1 259 Alarms 2-28

Alarm X @ Fault 229, 230 Diagnostics 2-26

Alarm X Code 262-269 Alarms 2-28

Analog In X Hi 322, 325 Analog Inputs 2-32

Analog In X Lo 323, 326 Analog Inputs 2-32

Analog In X Loss 324, 327 Analog Inputs 2-32

Analog In1 Value 016 Metering 2-6

Analog In2 Value 017 Metering 2-6

Analog OutX Hi 343, 346 Analog Outputs 2-33

Analog OutX Lo 344, 347 Analog Outputs 2-33

Analog OutX Sel 342, 345 Analog Outputs 2-33

Anlg In Config 320 Analog Inputs 2-32

Anlg In Sqr Root 321 Analog Inputs 2-32

Anlg Out Absolut 341 Analog Outputs 2-33

Anlg Out Config 340 Analog Outputs 2-32

Anlg OutX Scale 354, 355 Analog Outputs 2-33

Anlg OutX Setpt 377, 378 Analog Outputs 2-34

Auto Rstrt Delay 175 Restart Modes 2-19

Auto Rstrt Tries 174 Restar t Modes 2-19

Autotune 061 Torq Attributes 2-9

Break Frequency 072 Volts per Hertz 2-10

Break Voltage 071 Volts per Hertz 2-10

Bus Reg Kd 165 Stop/Brake Modes 2-18

Bus Reg Ki 160 Stop/Brake Modes 2-18

Bus Reg Kp 164 Stop/Brake Modes 2-18

Bus Reg Mode X 161, 162 Stop/Brake Modes 2-18

Commanded Speed 002 Metering 2-6

Compensation 056 Torq Attributes 2-8

Control SW Ver 029 Drive Data 2-7

Current Lmt Gain 149 Load Limits 2-17

Current Lmt Sel 147 Load Limits 2-16

Current Lmt Val 148 Load Limits 2-16

Data In XX 300-307 Datalinks 2-31

Data Out XX 310-317 Datalinks 2-31

DB Resistor Type 163 Stop/Brake Modes 2-18

DB While Stopped 145 Ramp Rates 2-17

DC Brake Level 158 Stop/Brake Modes 2-17

DC Brake Time 159 Stop/Brake Modes 2-18

DC Brk Lvl Sel 157 Stop/Brake Modes 2-17

DC Bus Memory 013 Metering 2-6

DC Bus Voltage 012 Metering 2-6

Decel Mask 282 Masks/Owners 2-30

Decel Owner 294 Masks/Owners 2-31

Decel Time X 142, 143 Ramp Rates 2-16

Dig In Status 216 Diagnostics 2-25

Dig Out Setpt 379 Digital Outputs 2-36

Dig Out Status 217 Diagnostics 2-25

Dig OutX Level 381, 385,

Dig OutX OffTime 383, 387,

Dig OutX OnTime 382, 386,

Digital InX Sel 361-366 Digital Inputs 2-35

Digital OutX Sel 380, 384,

Direction Mask 279 Masks/Owners 2-30

Direction Mode 190 Direction Config 2-22

Direction Owner 291 Masks/Owners 2-30

DPI Port Sel 274 Comm Control 2-29

DPI Port Value 275 Comm Control 2-29

Drive Alarm X 211, 212 Diagnostics 2-24

Drive Checksum 203 Drive Memory 2-23

Drive Logic Rslt 271 Comm Control 2-29

Drive OL Mode 150 Load Limits 2-17

Digital Outputs 2-37

389

Digital Outputs 2-37

391

Digital Outputs 2-37

390

Digital Outputs 2-36

388

Parameter Name Number Group Page

Drive Ramp Rslt 273 Comm Control 2-29

Drive Ref Rslt 272 Comm Control 2-29

Drive Status X 209, 210 Diagnostics 2-24

Drive Temp 218 Diagnostics 2-25

Droop RPM @ FLA 152 Load Limits 2-17

Elapsed MWh 009 Meter ing 2-6

Elapsed Run Time 010 Metering 2-6

Fault 1 Code 243 Faults 2-27

Fault 1 Time 244 Faults 2-28

Fault 2 Code 245 Faults 2-27

Fault 2 Time 246 Faults 2-28

Fault 3 Code 247 Faults 2-27

Fault 3 Time 248 Faults 2-28

Fault 4 Code 249 Faults 2-27

Fault 4 Time 250 Faults 2-28

Fault 5 Code 251 Faults 2-27

Fault 5 Time 252 Faults 2-28

Fault 6 Code 253 Faults 2-27

Fault 6 Time 254 Faults 2-28

Fault 7 Code 255 Faults 2-27

Fault 7 Time 256 Faults 2-28

Fault 8 Code 257 Faults 2-27

Fault 8 Time 258 Faults 2-28

Fault Amps 225 Diagnostics 2-26

Fault Bus Volts 226 Diagnostics 2-26

Fault Clear 240 Faults 2-27

Fault Clear Mode 241 Faults 2-27

Fault Clr Mask 283 M asks/Owners 2-30

Fault Clr Owner 295 Masks/Owners 2-31

Fault Config 1 238 Faults 2-27

Fault Frequency 224 Diagnostics 2-26

Feedback Select 080 Spd Mode/Limits 2-11

Flux Current 005 Metering 2-6

Flux Current Ref 063 Torq Attributes 2-9

Flux Up Mode 057 Torq Attributes 2-9

Flux Up Time 058 Torq Attributes 2-9

Flying Start En 169 Restar t Modes 2-19

IR Voltage Drop 062 Torq Attributes 2-9

Jog Mask 278 Masks/Owners 2-30

Jog Owner 290 Masks/Owners 2-30

Jog Speed 1 100 Discrete Speeds 2-13

Jog Speed 2 108 Discrete Speeds 2-13

Language 201 Drive Memory 2-23

Last Stop Source 215 Diagnostics 2-25

Load Frm Usr Set 198 Drive Memory 2-23

Local Mask 285 Masks/Owners 2-30

Local Owner 297 Masks/Owners 2-31

Logic Mask 276 Masks/Owners 2-29

Man Ref Preload 193 HIM Ref Config 2-22

Maximum Freq 055 Torq Attributes 2-8

Maximum Speed 082 Spd Mode/Limits 2-11

Minimum Speed 081 Spd Mode/Limits 2-11

MOP Mask 284 Masks/Owners 2-30

MOP Owner 296 Masks/Owners 2-31

MOP Rate 195 MOP Config 2-22

MOP Reference 011 Metering 2-6

Motor Cntl Sel 053 Torq Attributes 2-8

Motor NP FLA 042 Motor Data 2-7

Motor NP Hertz 043 Motor Data 2-7

Motor NP Power 045 Motor Data 2-7

Motor NP RPM 044 Motor Data 2-7

Motor NP Volts 041 Motor Data 2-7

Motor OL Count 220 Diagnostics 2-26

Motor OL Factor 048 Motor Data 2-8

Motor OL Hertz 047 Motor Data 2-8

Motor OL Mode 050 Motor Data 2-8

Motor Poles 049 Motor Data 2-8

Motor Type 040 Motor Data 2-7

Mtr NP Pwr Units 046 Motor Data 2-8

Output Current 003 Metering 2-6

Output Freq 001 Metering 2-6

Page 53

Programming and Parameters 2-39

Parameter Name Number Group Page

Output Power 007 Metering 2-6

Output Powr Fctr 008 Metering 2-6

Output Voltage 006 Metering 2-6

Overspeed Limit 083 Spd Mode/Limits 2-11

Param Access Lvl 196 Drive Memory 2-22

PI Configuration 124 Process PI/Trim 2-14

PI Control 125 Process PI/Trim 2-14

PI Error Meter 137 Process PI/Trim 2-15

PI Fdback Meter 136 Process PI/Trim 2-15

PI Feedback Hi 462 Process PI/Trim 2-16

PI Feedback Lo 463 Process PI/Trim 2-16

PI Feedback Sel 128 Process PI/Trim 2-15

PI Integral Time 129 Process PI/Trim 2-15

PI Lower Limit 131 Process PI/Trim 2-15

PI Output Meter 138 Process PI/Trim 2-16

PI Preload 133 Process PI/Trim 2-15

PI Prop Gain 130 Process PI/Trim 2-15

PI Ref Meter 135 Process PI/Trim 2-15

PI Reference Hi 460 Process PI/Trim 2-16

PI Reference Lo 461 Process PI/Trim 2-16

PI Reference Sel 126 Process PI/Trim 2-15

PI Setpoint 127 Process PI/Trim 2-15

PI Status 134 Process PI/Trim 2-15

PI Output Gain 464 Process PI/Trim 2-16

PI Upper Limit 132 Process PI/Trim 2-15

Power Loss Volts 186 Power Loss 2-21

Power Loss Mode 184 Power Loss 2-21

Power Loss Time 185 Power Loss 2-21

Power Up Marker 242 Faults 2-27

Powerup Delay 167 Restart Modes 2-18

Preset Speed X 101-107 Discrete Speeds 2-13

PWM Frequency 151 Load Limits 2-17

Ramped Speed 022 Metering 2-7

Rated Amps 028 Drive Data 2-7

Rated kW 026 Drive Data 2-7

Rated Volts 027 Drive Data 2-7

Reference Mask 280 Masks/Owners 2-30

Reference Owner 292 Masks/Owners 2-30

Reset Meters 200 Drive Memor y 2-23

Reset To Defalts 197 Drive Memory 2-23

Rev Speed Limit 454 Speed Regulator 2-12

S Curve % 146 Ramp Rates 2-16

Save HIM Ref 192 HIM Ref Config 2-22

Save MOP Ref 194 MOP Config 2-22

Save To User Set 199 Drive Memory 2-23

Shear Pin Time 189 Power Loss 2-21

Skip Freq Band 087 Spd Mode/Limits 2-12

Skip Frequency X 084-086 Spd Mode/Limits 2-11

Sleep Level 182 Restart Modes 2-21

Sleep Time 183 Restart Modes 2-21

Sleep Wake Mode 178 Restart Modes 2-20

Sleep Wake Ref 179 Restart Modes 2-20

Slip RPM @ FLA 121 Slip Comp 2-14

Slip RPM Meter 123 Slip Comp 2-14

Speed Feedback 025 Metering 2-7

Speed Ref Source 213 Diagnostics 2-25

Speed Ref X Hi 091, 094 Speed Reference 2-12

Speed Ref X Lo 092, 095 Speed Reference 2-12

Speed Ref X Sel 090, 093 Speed Reference 2-12

Speed Reference 023 Metering 2-7

Speed Units 079 Spd Mode/Limits 2-11

Speed/Torque Mod 088 Spd Mode/Limits 2-12

Start At PowerUp 168 Restart Modes 2-18

Start Inhibits 214 Diagnostics 2-25

Start Mask 277 Masks/Owners 2-30

Start Owner 289 Masks/Owners 2-30

Start/Acc Boost 069 Volts per Hertz 2-10

Status X @ Fault 227, 228 Diagnostics 2-26

Stop Owner 288 Masks/Owners 2-30

Stop/BRK Mode X 155, 156 Stop/Brake Modes 2-17

SV Boost Filter 059 Torq Attributes 2-9

Parameter Name Number Group Page

TB Man Ref Hi 097 Speed Reference 2-13

TB Man Ref Lo 098 Speed Reference 2-13

TB Man Ref Sel 096 Speed Reference 2-13

Torque Current 004 Metering 2-6

Trim % Setpoint 116 Speed Trim 2-13

Trim Hi 119 Speed Trim 2-14

Trim In Select 117 Speed Trim 2-13

Trim Lo 120 Speed Trim 2-14

Trim Out Select 118 Speed Trim 2-14

Wake Level 180 Restart Modes 2-20

Wake Time 181 Restart Mo des 2-20

Voltage Class 202 Drive Memory 2-23

Page 54

2-40 Programming and Parameters

Parameter Cross Reference – by Number

Number Parameter Name Group Page

001 Output Freq Metering 2-6

002 Commanded Speed Metering 2-6

003 Output Current Metering 2-6

004 Torque Current Metering 2-6

005 Flux Current Metering 2-6

006 Output Voltage Metering 2-6

007 Output Power Metering 2-6

008 Output Powr Fctr Metering 2-6

009 Elapsed MWh Metering 2-6

010 Elapsed Run Time Metering 2-6

011 MOP Reference Metering 2-6

012 DC Bus Voltage Metering 2-6

013 DC Bus Memory Metering 2-6

016 Analog In1 Value Metering 2-6

017 Analog In2 Value Metering 2-6

022 Ramped Speed Metering 2-7

023 Speed Reference Metering 2-7

025 Speed Feedback Metering 2-7

026 Rated kW Drive Data 2-7

027 Rated Volts Drive Data 2-7

028 Rated Amps Drive Data 2-7

029 Control SW Ver Drive Data 2-7

040 Motor Type Motor Data 2-7

041 Motor NP Volts Motor Data 2-7

042 Motor NP FLA Motor Data 2-7

043 Motor NP Hertz Motor Data 2-7

044 Motor NP RPM Motor Data 2-7

045 Motor NP Power Motor Data 2-7

046 Mtr NP Pwr Units Motor Data 2-8

047 Motor OL Hertz Motor Data 2-8

048 Motor OL Factor Motor Data 2-8

049 Motor Poles Motor Data 2-8

050 Motor OL Mode Motor Data 2-8

053 Motor Cntl Sel Torq Attributes 2-8

055 Maximum Freq Torq Attributes 2-8

056 Compensation Torq Attributes 2-8

057 Flux Up Mode Torq Attributes 2-9

058 Flux Up Time Torq Attributes 2-9

059 SV Boost Filter Torq Attributes 2-9

061 Autotune Torq Attributes 2-9

062 IR Voltage Drop Torq Attributes 2-9

063 Flux Current Ref Torq Attributes 2-9

069 Start/Acc Boost Volts per Hertz 2-10

071 Break Voltage Volts per Hertz 2-10

072 Break Frequency Volts per Hertz 2-10

079 Speed Units Spd Mode/Limits 2-11

080 Feedback Select Spd Mode/Limits 2-11

081 Minimum Speed Spd Mode/Limits 2-11

082 Maximum Speed Spd Mode/Limits 2-11

083 Overspeed Limit Spd Mode/Limits 2-11

084-086 Skip Frequency X Spd Mode/Limits 2-11

087 Skip Freq Band Spd Mode/Limits 2-12

088 Speed/Torque Mod Spd Mode/Limits 2-12

090, 093 Speed Ref X Sel Speed Reference 2-12

091, 094 Speed Ref X Hi Speed Reference 2-12

092, 095 Speed Ref X Lo Speed Reference 2-12

096 TB Man Ref Sel Speed Reference 2-13

097 TB Man Ref Hi Speed Reference 2-13

098 TB Man Ref Lo Speed Reference 2-13

100 Jog Speed 1 Discrete Speeds 2-13

101-107 Preset Speed X Discrete Speeds 2-13

108 Jog Speed 2 Discrete Speeds 2-13

116 Trim % Setpoint Speed Trim 2-13

117 Trim In Select Speed Trim 2-13

118 Trim Out Select Speed Trim 2-14

119 Trim Hi Speed Trim 2-14

120 Trim Lo Speed Trim 2-14

121 Slip RPM @ FLA Slip Comp 2-14

123 Slip RPM Meter Slip Comp 2-14

Number Parameter Name Group Page

124 PI Configuration Process PI/Trim 2-14

125 PI Control Process PI/Trim 2-14

126 PI Reference Sel Process PI/Trim 2-15

127 PI Setpoint Process PI/Trim 2-15

128 PI Feedback Sel Process PI/Trim 2-15

129 PI Integral Time Process PI/Trim 2-15

130 PI Prop Gain Process PI/Trim 2-15

131 PI Lower Limit Process PI/Trim 2-15

132 PI Upper Limit Process PI/Trim 2-15

133 PI Preload Process PI/Trim 2-15

134 PI Status Process PI/Trim 2-15

135 PI Ref Meter Process PI /Trim 2-15

136 PI Fdback Meter Process PI/Trim 2-15

137 PI Error Meter Process PI/Trim 2-15

138 PI Output Meter Process PI/Trim 2-16

140, 141 Accel Time X Ramp Rates 2-16

142, 143 Decel Time X Ramp Rates 2-16

145 DB While Stopped Ramp Rates 2-17

146 S Curve % Ramp Rates 2-16

147 Current Lmt Sel Load Limits 2-16

148 Current Lmt Val Load Limits 2-16

149 Current Lmt Gain Load Limits 2-17

150 Drive OL Mode Load Limits 2-17

151 PWM Frequency Load Limits 2-17

152 Droop RPM @ FLA Load Limits 2-17

155, 156 Stop/BRK Mode X Stop/Brake Modes 2-17

157 DC Brk Lvl Sel Stop/Brake Modes 2-17

158 DC Brake Level Stop/Brake Modes 2-17

159 DC Brake Time Stop/Brake Modes 2-18

160 Bus Reg Ki Stop/Brake Modes 2-18

161, 162 Bus Reg Mode X Stop/Brake Modes 2-18

163 DB Resistor Type Stop/Brake Modes 2-18

164 Bus Reg Kp Stop/Brake Modes 2-18

165 Bus Reg Kd Stop/Brake Modes 2-18

167 Powerup Delay Restart Modes 2-18

168 Start At PowerUp Restart Modes 2-18

169 Flying Start En Restart Modes 2-19

174 Auto Rstrt Tries Restart Modes 2-19

175 Auto Rstrt Delay Restart Modes 2-19

178 Sleep Wake Mode Restart Modes 2-20

179 Sleep Wake Ref Restart Modes 2-20

180 Wake Level Restart Modes 2-20

181 Wake Time Restart Modes 2-20

182 Sleep Level Restart Modes 2-21

183 Sleep Time Restart Modes 2-21

184 Power Loss Mode Power Loss 2-21

185 Power Loss Time Power Loss 2-21

186 Power Loss Volts Power Loss 2-21

189 Shear Pin Time Power Loss 2-21

190 Direction Mode Direction Config 2-22

192 Save HIM Ref HIM Ref Config 2-22

193 Man Ref Preload HIM Ref Config 2-22

194 Save MOP Ref MOP Config 2-22

195 MOP Rate MOP Config 2-22

196 Param Access Lvl Drive Memory 2-22

197 Reset To Defalts Drive Memory 2-23

198 Load Frm Usr Set Drive Memory 2-23

199 Save To User Set Dr ive Memory 2-23

200 Reset Meters Drive Memory 2-23

201 Language Drive Memory 2-23

202 Voltage Class Drive Memory 2-23

203 Drive Checksum Drive Memory 2-23

209, 210 Drive Status X Diagnostics 2-24

211, 212 Drive Alarm X Diagnostics 2-24

213 Speed Ref Source Diagnostics 2-25

214 Start Inhibits Diagnostics 2-25

215 Last Stop Source Diagnostics 2-25

216 Dig In Status Diagnostics 2-25

217 Dig Out Status Diagnostics 2-25

218 Drive Temp Diagnostics 2-25

220 Motor OL Count Diagnostics 2-26

Page 55

Programming and Parameters 2-41

Number Parameter Name Group Page

224 Fault Frequency Diagnostics 2-26

225 Fault Amps Diagnostics 2-26

226 Fault Bus Volts Diagnostics 2-26

227, 228 Status X @ Fault Diagnostics 2-26

229, 230 Alarm X @ Fault Diagnostics 2-26

238 Fault Config 1 Faults 2-27

240 Fault Clear Faults 2-27

241 Fault Clear Mode Faults 2-27

242 Power Up Marker Faults 2-27

243 Fault 1 Code Faults 2-27

244 Fault 1 Time Faults 2-28

245 Fault 2 Code Faults 2-27

246 Fault 2 Time Faults 2-28

247 Fault 3 Code Faults 2-27

248 Fault 3 Time Faults 2-28

249 Fault 4 Code Faults 2-27

250 Fault 4 Time Faults 2-28

251 Fault 5 Code Faults 2-27

252 Fault 5 Time Faults 2-28

253 Fault 6 Code Faults 2-27

254 Fault 6 Time Faults 2-28

255 Fault 7 Code Faults 2-27

256 Fault 7 Time Faults 2-28

257 Fault 8 Code Faults 2-27

258 Fault 8 Time Faults 2-28

259 Alarm Config 1 Alarms 2-28

261 Alarm Clear Alarms 2-28

262-269 Alarm X Code Alarms 2-28

271 Drive Logic Rslt Comm Control 2-29

272 Drive Ref Rslt Comm Control 2-29

273 Drive Ramp Rslt Comm Control 2-29

274 DPI Port Sel Comm Control 2-29

275 DPI Port Value Comm Control 2-29

276 Logic Mask Masks/Owners 2-29

277 Start Mask Masks/Owners 2-30

278 Jog Mask Masks/Owners 2-30

279 Direction Mask Masks/Owners 2-30

280 Reference Mask Masks/Owners 2-30

281 Accel Mask Masks/Owners 2-30

282 Decel Mask Masks/Owners 2-30

283 Fault Clr Mask Masks/Owners 2-30

284 MOP Mask Masks/Owners 2-30

285 Local Mask Masks/Owners 2-30

288 Stop Owner Masks/Owners 2-30

289 Start Owner Masks/Owners 2-30

290 Jog Owner Masks/Owners 2-30

291 Direction Owner Masks/Owners 2-30

292 Reference Owner Masks/Owners 2-30

293 Accel Owner Masks/Owners 2-31

294 Decel Owner Masks/Owners 2-31

295 Fault Clr Owner Masks/Owners 2-31

296 MOP Owner Masks/Owners 2-31

297 Local Owner Masks/Owners 2-31

300-307 Data In XX Datalinks 2-31

310-317 Data Out XX Datalinks 2-31

320 Anlg In Config Analog Inputs 2-32

321 Anlg In Sqr Root Analog Inputs 2-32

322, 325 Analog In X Hi Analog Inputs 2-32

323, 326 Analog In X Lo Analog Inputs 2-32

324, 327 Analog In X Loss Analog Inputs 2-32

340 Anlg Out Config Analog Outputs 2-32

341 Anlg Out Absolut Analog Outputs 2-33

342, 345 Analog OutX Sel Analog Outputs 2-33

343, 346 Analog OutX Hi Analog Outputs 2-33

344, 347 Analog OutX Lo Analog Outputs 2-33

354, 355 Anlg OutX Scale Analog Outputs 2-33

358 20C-DG1 Remove Digital Inputs 2-34

359 20C-DG1 Status Digital Inputs 2-34

361-366 Digital InX Sel Digital Inputs 2-35

377, 378 Anlg OutX Setpt Analog Outputs 2-34

379 Dig Out Setpt Digital Outputs 2-36

Number Parameter Name Group Page

380, 384,

Digital OutX Sel Digital Outputs 2-36

388

381, 385,

Dig OutX Level Digital Outputs 2-37

389

382, 386,

Dig OutX OnTime Digital Outputs 2-37

390

383, 387,

Dig OutX OffTime Digital Outputs 2-37

391

454 Rev Speed Limit Speed Regulator 2-12

460 PI Reference Hi Process PI/Trim 2-16

461 PI Reference Lo Process PI/Trim 2-16

462 PI Feedback Hi Process PI/Trim 2-16

463 PI Feedback Lo Process PI/Trim 2-16

464 PI Output Gain Process PI/Trim 2-16

Page 56

2-42 Programming and Parameters

Notes

Page 57

Chapter 3

Troubleshooting

This chapter provides information to guide you in troubleshooting the PowerFlex 700H. Included is a listing and description of drive faults (with possible solutions, when applicable) and alarms.

For information on… See page…

Drive Status

Faults and Alarms 3-2

Manually Clearing Faults 3-3

Fault & Alarm Descriptions 3-3

Clearing Alarms 3-10

Common Symptoms and Corrective Actions 3-10

Technical Support Options 3-12

3-1

Drive Status

The condition or state of your drive is constantly monitored. Any changes will be indicated through the LEDs and/or the HIM (if present).

Front Panel LED Indications

Figure 3.1 Drive Status Indicators

➊

➋

# Name Color State Description

PWR (Power) Green Steady Illuminates when power is applied to the drive.

➊ ➋

(1)

PORT

(1)

MOD

(1)

NET A

(1)

NET B

Refer to the Communication Option User Manual for details.

Green – Status of DPI port internal communications (if present).

Yellow – Status of communications module (when installed).

Red – Status of network (if connected).

Red – Status of secondary network (if connected).

Page 58

3-2 Troubleshooting

HIM Indication

The LCD HIM also provides visual notification of a fault or alarm condition.

Condition Display

Drive is indicating a fault.

The LCD HIM immediately reports the fault condition by displaying the following.

• “Faulted” appears in the status line

• Fault number

• Fault name

• Time that has passed since fault occurred

Press Esc to regain HIM control.

Drive is indicating an alarm.

The LCD HIM immediately reports the alarm condition by displaying the following.

• Alarm name (Type 2 alarms only)

• Alarm bell graphic

F-> Faulted Auto

0.0

— Fault — F 5

Main Menu:

OverVoltage

Diagnostics

Time Since Fault

0000:23:52

Param ete r

F-> Power Loss Auto

0.0

Main Menu:

Diagnostics

Param ete r

Device Select

Faults and Alarms

A fault is a condition that stops the drive. There are three fault types.

Type Fault Description

Auto-Reset Run When this type of fault occurs, and [Auto Rstrt Tries] (see page 2-19) is

➀

Non-Resettable This type of fault normally requires drive or motor repair. The cause of

➁

User Configurable These faults can be enabled/disabled to annunciate or ignore a fault

➂

set to a value greater than “0,” a user-configurable timer, [Auto Rstrt Delay] (see page 2-19) begins. When the timer reaches zero, the drive attempts to automatically reset the fault. If the condition that caused the fault is no longer present, the fault will be reset and the drive will be restarted.

the fault must be corrected before the fault can be cleared. The fault will be reset on power up after repair.

condition.

An alarm is a condition that, if left untreated, may stop the drive. There are two alarm types.

Type Alarm Description

User Configurable These alarms can be enabled or disabled through

➊

Non-Configurable These alarms are always enabled.

➋

[Alarm Config 1] on page 2-28

Refer to Fault & Alarm Descriptions on page 3-3.

Page 59

Troubleshooting 3-3

Manually Clearing Faults

Fault & Alarm Descriptions

Step Key(s)

1. Press Esc to acknowledge the fault. The fault information will be removed so that you can use the HIM.

2. Address the condition that caused the fault. The cause must be corrected before the fault can be cleared.

3. After corrective action has been taken, clear the fault by

one

of these methods.

• Press Stop

• Cycle drive power

• Set parameter 240 [Fault Clear] to “1.”

• “Clear Faults” on the HIM Diagnostic menu.

Esc

Table 3.A Fault/Alarm Types, Descriptions and Actions

No. Name

1 PrechargeActv ➊ The drive received a start

2 Auxiliary In ➀ The auxiliary input interlock is

3 Power Loss ➀➂➊ The DC bus voltage remained

4 UnderVoltage ➀➂➊ The DC bus voltage fell below

5 OverVoltage ➀ The DC bus voltage exceeded

6 Motor Stall ➁ The motor is operating at high

7 MotorOverload ➀➂Internal electronic overload

Description Action (if appropriate)

Fault

Alarm

command while in the DC bus precharge state.

open.

below the value set in parameter 186 [Power Loss Volts] for longer than the time specified in parameter 185 [Power Loss Time]. You can enable/disable this fault with parameter 238 [Fault Config 1] (page 2-27

the minimum value of 333V for 400/480V drives and 461V for 600/ 690V drives. You can enable/disable this fault with parameter 238 [Fault Config 1] (page 2-27

the maximum value.

current and low frequency and is not accelerating.

trip. You can enable/disable this fault with parameter 238 [Fault Config 1] (page 2-27

–

Check all remote wiring.

Monitor the incoming AC line for low voltage or line power interruption.

Monitor the incoming AC line for low voltage or power interruption.

Monitor the AC line for high line voltage or transient conditions. Bus overvoltage can also be caused by motor regeneration. Extend the decel time or install a dynamic brake option.

1. Run an Autotune.

2. Reduce the Load.

1. Run an Autotune.

2. Verify the settings of parameters 48 [Motor OL Factor] and 47

[Motor OL Hertz].

3. Reduce the load so that the drive output current does not exceed the current set by the value in parameter 42 [Motor NP FLA].

Page 60

3-4 Troubleshooting

No. Name

8 HeatsinkOvrTp ➁➊The heatsink temperature has

9IGBT OverTemp➀ The output transistors have

10 System Fault ➁ A hardware problem exists in

12 OverCurrent ➀ The drive output current has

13 Ground Fault ➀ A current path to ear th ground

14 InverterFault ➁ A hardware problem exists in

15 Load Loss ➂➊The Motor underload

16 Motor Therm ➂➊The option board thermistor

17 Input Phase ➂➊One input line phase is

19 Unbalanced ➁ An imbalance between the

Description Action (if appropriate)

Fault

Alarm

exceeded the maximum allowable value.

85 degrees C = Alarm 90 degrees C = Fault

exceeded their maximum operating temperature due to an excessive load.

the power structure.

exceeded the hardware current limit.

exists that is greater than 50% of the drive's heavy duty rating. The current must appear for 800ms before the drive will fault.

the power structure.

protection has tripped.

input is greater than the limit.

missing.

power modules exists (paralleled units - frames 12 & 14 only).

1. Verify that the maximum ambient temperature has not been exceeded.

2. Check the fans (including the ASIC board on frame 10 and higher drives).

3. Check for an excess load.

4. Check the carrier frequency.

1. Verify that the maximum ambient temperature has not been exceeded.

2. Check the fan(s).

3. Check for an excess load.

1. Cycle the power.

2. Verify the fiber optic connections.

3. Contact Technical Support. See

Technical Support Options on page 3-12 for more information.

4. If the problem persists, replace the drive.

Check programming for an excess load, improper DC boost setting, DC brake voltage set too high or other causes of excess current. Check for shorted motor leads or a shorted motor.

Check the motor and external wiring to the drive output terminals for a grounded condition.

1. Cycle the power.

2. Contact Technical Support. See

Technical Support Options on page 3-12 for more information.

3. If the problem persists, replace the drive.

Check the load.

Verify that bit 9 “Load Loss” of parameter 238 [Fault Config 1] is set to “0”.

1. Check to ensure that the motor is cooling properly.

2. Check for an excess load.

3. Verify the thermistor connection. If the thermistor connection on the option board is not used, it must be shorted.

1. Check all user-supplied fuses

2. Check the AC input line voltage.

1. Check for DC voltage imbalance between the power modules.

2. Check for current output imbalance between the power modules.

Page 61

Troubleshooting 3-5

No. Name

21 OutPhasMissng ➁ There is zero current in one of

22 NP Hz Cnflct ➋ The “fan/pump” mode is selected in [Motor Cntl Sel] and the ratio of

23 MaxFreqCnflct ➋ The sum of parameters 82 [Maximum Speed] and 83 [Overspeed

24 Decel Inhibit ➂➊The drive cannot follow the

25 OverSpd Limit ➀ Functions such as Slip

26 VHz Neg Slope ➋ Parameter 53 [Motor Cntl Sel] = “Custom V/Hz” & the V/Hz slope is

27 SpdRef Cnflct ➋ [Speed Ref x Sel] or [PI Reference Sel] is set to “Reserved”. 28 BrakResMissing ➁ No brake resistor has been

29 Anlg In Loss ➀➂➊ An analog input is configured

30 MicroWatchdog ➁ A microprocessor watchdog

31 IGBT Temp HW ➁ The drive output current has

32 Fan Cooling ➁ Fan is not energized at start

Description Action (if appropriate)

Fault

Alarm

1. Check the motor wiring.

the output motor phases.

parameter 43 [Motor NP Hertz] to 55 [Maximum Freq] is greater than

26.

Limit] exceeds 55 [Maximum Freq]. Raise [Maximum Freq] or lower [Maximum Speed] and/or [Overspeed Limit] so that the sum is less than or equal to [Maximum Freq].

commanded decel due to bus limiting.

Compensation or Bus Regulation have attempted to add an output frequency adjustment greater than the value programmed in parameter 83 [Overspeed Limit].

negative.

detected.

to fault on a signal loss. A signal loss has occurred. Configure this fault with [Anlg In x Loss] on page 2-32

timeout has occurred.

exceeded the instantaneous current limit.

command.

2. Check the motor for an open phase.

1. Verify that the input voltage is within the specified limits.

2. Verify that the system ground impedance follows the proper grounding techniques.

3. Disable bus regulation and/or add a dynamic brake resistor and/or extend the deceleration time.

Remove the excessive load or overhauling conditions or increase the value in [Overspeed Limit].

1. Program [Bus Reg Mode x] to not use the brake option.

2. Install a brake resistor and set parameter 163 [DB Resistor Type] to 1 “External Res” (frame 9 drives only).

1. Check parameter settings.

2. Check for broken/loose connections at the inputs.

1. Cycle the power.

2. Replace the Main Control board.

1. Check for an excess load.

2. Raise the value set in either [Accel Time x] parameters.

3. Parameter 53 [Motor Cntl Sel] may need to be set to “Custom V/Hz”.

4. Verify the values set in parameters 62 [IR Voltage Drop] and 63 [Flux Current Ref].

5. Contact Technical Support. See

Technical Support Options on page 3-12 for more information.

1. Check the status LEDs on the fan inverter(s).

2. Check the fan(s).

Page 62

3-6 Troubleshooting

No. Name

33 AutoReset Lim ➂ The drive unsuccessfully

34 CAN Bus Flt ➁ A sent message was not

37 HeatsinkUndTp ➀ The ambient temperature is

44 Device Change ➁ The new power unit or option

45 Device Add ➁ A new option board was

47 NvsReadChksum ➁ There was an error reading

48 ParamsDefault ➁ The drive was commanded to

54 Zero Divide ➁ This event occurred because

59 Gate Disable ➂➊Both of the digital gate disable

60 Hrdwr Therm ➂➊The thermistor input is

63 Shear Pin ➂ The value programmed in

65 I/O Removed ➁ An I/O option board has been

70 Power Unit ➁ One or more of the output

Description Action (if appropriate)

Fault

Alarm

attempted to reset a fault and resumed running for the programmed number of [Auto Rstrt Tries]. You can enable/ disable this fault with parameter 238 [Fault Config 1] (page 2-27

acknowledged.

too low.

board installed is a different type.

added.

parameters 9 [Elapsed MWh] and 10 [Elapsed Run Time] from EEPROM.

write default values to EEPROM.

a mathematical function had a dividend of zero.

inputs (SD-1 and SD-2) are not enabled on the 20C-DG1 option board.

activated (>4kΩ) on the 20C-DG1 option board.

parameter 148 [Current Lmt Val] has been exceeded. You can enable/disable this fault with parameter 238 [Fault Config 1] (page 2-27

removed.

transistors were operating in the active region instead of desaturation. This can be caused by excessive transistor current or insufficient base drive voltage.

Correct the cause and manually clear the fault.

1. Cycle the power.

2. Replace the Main Control board.

Raise the ambient temperature.

Clear the fault and reset the drive to the factory defaults.

Clear the fault.

1. Cycle the power.

2. Replace the Main Control board.

1. Clear the fault or cycle power to the drive.

2. Program the drive parameters as needed.

1. Cycle the power.

2. Replace the main control board.

1. Check the motor.

2. Verify that the option board is properly wired.

3. Replace the option board. Refer to Appendix E -“Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors” in the PowerFlex 700H/S

High Power Drives Installation Manual, publication

PFLEX-IN006… for information on installing this option board.

1. Check the motor.

2. The resistance of the thermistor input must go below 2kΩ before the drive can be reset.

Check the load requirements and the value in [Current Lmt Val].

Clear the fault.

Page 63

Troubleshooting 3-7

No. Name

71 Periph Loss ➁ The communications card has

81 Port DPI Loss ➁ The DPI port has stopped

94 Hardware Enbl An enable signal is missing

95 AutoT Rs Stat ➁ The Autotune Rs Static Test

96 AutoT Lm Rot ➁ The Autotune Lm rotate test

97 AutoT MagRot ➁ The Autotune magnetizing

98 AutoT Saturat ➁ The Autotune saturation

99 UserSet Timer ➁ A User Set load or save was

100 Param Chksum ➁ The checksum read from the

104 PwrBrd Chksum ➁ The checksum read from the

106 MCB-PB Config ➁ The drive rating information

107 New IO Option ➁ A New option board was

Description Action (if appropriate)

Fault

Alarm

a fault on the network side.

communicating.

A SCANport device was connected to a drive operating DPI devices at 500k baud.

from the control terminal block.

has failed.

current rotate test has failed.

curve test has failed.

not completed in less than 5 seconds.

Main Control board does not match the checksum calculated.

EEPROM does not match the checksum calculated from the EEPROM data.

stored on the power board is incompatible with the Main Control board.

added to the Main Control board.

1. Check the DPI device event queue and corresponding fault information for the device.

1. If the adapter was not intentionally disconnected, check the wiring to the port. Replace the wiring, port expander, adapters, Main control board or complete drive as required.

2. Check the HIM connection.

3. If an adapter was intentionally disconnected and the [Logic Mask] bit for that adapter is set to “1”, this fault will occur. To disable this fault, set the bit in parameter 276 [Logic Mask] for the adapter to “0”.

1. Check the control wiring.

2. Check the position of the hardware enable jumper.

3. Check the digital input programming.

1. Verify that the motor is not rotating when autotune is enabled.

2. Check the motor connections.

1. Check the motor nameplate data.

2. Check the motor connections.

3. Verify that the Accel Time < (Base Speed/40) x 33 sec. Note: 33 sec. = time limit to bring motor to 40 Hz.

1. Check the motor nameplate data.

2. Check the motor connections.

3. Verify that the Accel Time < (Base Speed/40) x 33 sec. (see above).

1. Check the motor nameplate data.

2. Check the motor connections.

Replace the Main Control board.

1. Restore the drive to the factory defaults.

2. Cycle the power.

3. Reload User Set if used.

1. Cycle the power.

2. Contact Technical Support. See

Technical Support Options on page 3-12 for more information.

3. If the problem persists, replace the drive.

1. Reset the fault or cycle the power.

2. Replace the Main Control board.

1. Restore the drive to the factory defaults.

2. Reprogram parameters as necessary.

Page 64

3-8 Troubleshooting

No. Name

113 Fatal App ➁ A Fatal Application error has

Description Action (if appropriate)

Fault

Alarm

1. Replace the Main Control board.

occurred.

114 AutoT Enable ➁ Autotune is enabled but has

not started.

120 I/O Change ➁ An option board has been

Press the Start key within 20 seconds of enabling autotune.

Reset the fault.

replaced.

121 I/O Comm Loss ➁ An I/O Board lost

communications with the Main Control board.

1. Check the connector.

2. Check for induced noise.

3. Replace I/O board or Main Control board.

133 DigIn CnflctA ➋ Digital input functions are in conflict. Combinations marked with a

“ ” will cause an alarm.

* Jog 1 and Jog 2

Acc2/ Dec2 Accel 2 Decel 2 Jog *

Acc2 / Dec2

Accel 2

Decel 2

Jog*

Jog Fwd

Jog Rev

Fwd/Rev

Jog Fwd

Jog Rev

Fwd/ Rev

134 DigIn CnflctB ➋ A digital Start input has been configured without a Stop input or other

functions are in conflict. Combinations that conflict are marked with a “ ” and will cause an alarm.

* Jog 1 and Jog 2

Start

Stop-CF

Run

Run Fwd

Run Rev

Jog*

Jog Fwd

Jog Rev

Fwd/Rev

Start

StopCF Run

Run Fwd

Run Rev Jog *

Jog Fwd

Jog Rev

Fwd/ Rev

135 DigIn CnflctC ➋ More than one physical input has been configured to the same input

function. Multiple configurations are not allowed for the following input functions.

Forward/Reverse Run Reverse Bus Regulation Mode B Speed Select 1 Jog Forward Acc2 / Dec2 Speed Select 2 Jog Reverse Accel 2 Speed Select 3 Run Decel 2 Run Forward Stop Mode B

136 BipolarCnflct ➋ Parameter [Direction Mode] is set to “Bipolar” or “Reverse Dis” and

one or more of the following digital input functions is configured: “Fwd/Reverse,” “Run Forward,” “Run Reverse,” “Jog Forward” or “Jog Reverse.”

143 TB Man Conflict ➋ Parameter 96 [TB Man Ref

Sel] is using an analog input

Check the parameter settings to

avoid problem. that is programmed for another function.

147 Start AtPwrUp ➊ Parameter 168 [Start At PowerUp] is enabled. The drive may start at

any time within 10 seconds of drive powerup.

148 IntDB OvrHeat ➊ The drive has temporarily disabled the DB regulator because the

resistor temperature has exceeded a predetermined value.

Page 65

Troubleshooting 3-9

No. Name

149 Waking ➊ The Wake timer is counting toward a value that will start the drive. 150 Sleep Config ➋ Sleep/Wake configuration error. With parameter 178 [Sleep Wake

Description Action (if appropriate)

Fault

Alarm

Mode] = “Direct,” possible causes include: drive is stopped and parameter 180 [Wake Level] < parameter 182 [Sleep Level].“Stop=CF,” “Run,” “Run Forward,” or “Run Reverse” is not configured in [Digital Inx Sel].

Table 3.B Fault/Alarm Cross Reference

Name No.

Anlg In Loss 29 ✔✔ MaxFreqCnflct 23 ✔ AutoReset Lim 33 ✔ MCB-PB Config 106 ✔ AutoT Enable 114 ✔ MicroWatchdog 30 ✔ AutoT Lm Rot 96 ✔ Motor Stall 6 ✔ AutoT MagRot 97 ✔ Motor Therm 16 ✔✔ AutoT Rs Stat 95 ✔ MotorCalcData 50 ✔ AutoT Saturat 98 ✔ MotorOverload 7 ✔ Auxiliary In 2 ✔ New IO Option 107 ✔ BipolarCnflct 136 ✔ NP Hz Cnflct 22 ✔ BrakResMissng 28 ✔ NvsReadChksum 47 ✔ CAN Bus Flt 34 ✔ OutPhasMissng 21 ✔ Decel Inhibit 24 ✔✔ OverCurrent 12 ✔ Device Add 45 ✔ OverSpd Limit 25 ✔ Device Change 44 ✔ OverVoltage 5 ✔ DigIn CnflctA 133 ✔ Para m Chksum 1 00 ✔ DigIn CnflctB 134 ✔ ParamsDefault 48 ✔ DigIn CnflctC 135 ✔ Periph Loss 71 ✔ Fan Cooling 32 ✔ Port DPI Loss 81 ✔ Fatal App 113 ✔ Power Loss 3 ✔✔ Gate Disable 59 ✔✔ Power Unit 70 ✔ Ground Fault 13 PrechargeActv 1 ✔ Hardware Enbl 94 ✔ PwrBrd Chksum 104 ✔ HeatsinkOvrTp 8 ✔ Shear Pin 63 ✔ HeatsinkUndTp 37 ✔ Sleep Config 150 ✔ Hrdwr Therm 60 ✔ SpdRef Cnflct 27 ✔ I/O Change 120 ✔ Start AtPwrUp 147 I/O Comm Loss 121 ✔ System Fault 10 ✔ I/O Removed 65 ✔ TB Man Conflict 143 ✔ IGBT OverTemp 9 ✔ UnderVoltage 4 ✔✔ IGBT Temp Hw 31 ✔ UserSet Timer 99 ✔ Input Phase 17 ✔✔ VHz Neg Slope 26 ✔ IntDB OvrHeat 148 ✔ Waking 149 ✔ InverterFault 14 ✔ Zero Divide 54 ✔ Load Loss 15 ✔✔

Fault

Name No.

Alarm

Fault

Alarm

✔

Page 66

3-10 Troubleshooting

Clearing Alarms

Common Symptoms and Corrective Actions

Alarms are automatically cleared when the condition that caused the alarm is no longer present.

Drive does not Start from Start or Run Inputs wired to the terminal block.

Cause(s) Indication Corrective Action

Drive is Faulted Flashing red status light Clear fault.

• Press Stop

• Cycle power

• Set [Fault Clear] to 1 (See

page 2-27)

• “Clear Faults” on the HIM

Diagnostic menu.

Incorrect input wiring. See pages Installation Manual for wiring examples.

• 2 wire control requires Run, Run

Forward, Run Reverse or Jog input.

• 3 wire control requires Start and Stop

inputs.

• Jumper from terminal 17 to 20 is

required when using the 24V DC internal supply.

Incorrect digital input programming.

• Mutually exclusive choices have been

made (i.e., Jog and Jog Forward).

• 2 wire and 3 wire programming may

be conflicting.

• Exclusive functions (i.e, direction

control) may have multiple inputs configured.

• Stop is factory default and is not

wired.

None Wire inputs correctly and/or install

jumper.

None Program [Digital Inx Sel] for

Flashing yellow status light and “DigIn CflctB” indication on LCD HIM.

[Drive Status 2] shows type 2 alarm(s).

correct inputs. (See page 2-35)

Start or Run programming may be missing.

Program [Digital Inx Sel] to resolve conflicts. (See page 2-35)

Remove multiple selections for the same function.

Install stop button to apply a signal at stop terminal.

Drive does not Start from HIM.

Cause(s) Indication Corrective Action

Drive is programmed for 2 wire control. HIM Start button is disabled for 2 wire control.

None If 2 wire control is required, no

action needed.

If 3 wire control is required, program [Digital Inx Sel] for correct inputs. (See page 2-35)

Page 67

Troubleshooting 3-11

Drive does not respond to changes in speed command.

Cause(s) Indication Corrective Action

No value is coming from the source of the command.

Incorrect reference source has been programmed.

Incorrect Reference source is being selected via remote device or digital inputs.

LCD HIM Status Line indicates “At Speed” and output is 0 Hz.

None 3. Check [Speed Ref Source] for the

None 5. Check [Drive Status 1], page 2-24,

1. If the source is an analog input, check wiring and use a meter to check for presence of signal.

2. Check [Commanded Speed] for correct source. (See page 2-6)

source of the speed reference. (See

page 2-25)

4. Reprogram [Speed Ref A Sel] for correct source. (See page 2-12)

bits 12 and 13 for unexpected source selections.

6. Check [Dig In Status], page 2-25 see if inputs are selecting an alternate source.

7. Reprogram digital inputs to correct “Speed Sel x” option. (See

page 2-35)

Motor and/or drive will not accelerate to commanded speed.

Cause(s) Indication Corrective Action

Acceleration time is excessive. None Reprogram [Accel Time x]. (See page 2-16)

Excess load or short acceleration times force the drive into current limit, slowing or stopping acceleration.

Speed command source or value is not as expected.

Programming is preventing the drive output from exceeding limiting values.

None Check [Drive Status 2], bit 10 to see if the drive

is in Current Limit. (See page 2-24)

Remove excess load or reprogram [Accel Time x].(See page 2-16)

None Check for the proper Speed Command using

Steps 1 through 7 above.

None Check [Maximum Speed] (See page 2-11)

[Maximum Freq] (See page 2-8) speed is not limited by programming.

to assure that

Motor operation is unstable.

Cause(s) Indication Corrective Action

Motor data was incorrectly entered or Autotune was not performed.

None 1. Correctly enter motor nameplate data.

2. Perform “Static” or “Rotate” Autotune procedure. (Param #061, page 2-9)

3. Set gain parameters to default values.

and

Page 68

3-12 Troubleshooting

Drive will not reverse motor direction.

Cause(s) Indication Corrective Action

Digital input is not selected for reversing control.

Digital input is incorrectly wired. None Check input wiring.

Direction mode parameter is incorrectly programmed.

Motor wiring is improperly phased for reverse.

A bipolar analog speed command input is incorrectly wired or signal is absent.

None Check [Digital Inx Sel], page 2-35

correct input and program for reversing mode.

None Reprogram [Direction Mode], page 2-22

analog “Bipolar” or digital “Unipolar” control.

None Check for single phasing on the output of the

drive.

None 1. Use meter to check that an analog input

voltage is present.

2. Check wiring.

Positive voltage commands forward direction. Negative voltage commands reverse direction.

Stopping the drive results in a Decel Inhibit fault.

Cause(s) Indication Corrective Action

The bus regulation feature is enabled and is halting deceleration due to excessive bus voltage. Excess bus voltage is normally due to excessive regenerated energy or unstable AC line input voltages.

Internal timer has halted drive operation.

Decel Inhibit fault screen.

LCD Status Line indicates “Faulted”.

1. See Attention statement on page P-3

2. Reprogram parameters 161/162 to eliminate any “Adjust Freq” selection.

3. Disable bus regulation (parameters 161 &

162) and add a dynamic brake.

4. Correct AC input line instability or add an isolation transformer.

5. Reset drive.

. Choose

for

Technical Support Options

Technical Support Wizards

If you are connected to a drive via DriveExplorer™ or DriveExecutive™, you can run a Tech Support wizard to gather information that will help diagnose problems with your drive and/or peripheral device. The information gathered by the wizard is saved as a text file and can be emailed to your remote technical support contact. (See What You Need When You

Call Tech Support on page 3-13 for more information.)

To run a Tech Support wizard in DriveExplorer, select Wizards from the Actions menu. In DriveExecutive, select Wizards from the Too ls menu. Or, click the button. Follow the prompts to complete the wizard.

Page 69

What You Need When You Call Tech Support

When you contact Technical Support, please be prepared to provide the following information:

• Order number

• Product catalog number and drives series number (if applicable)

• Product serial number

• Firmware revision level

• Most recent fault code

• Your application

The data contained in the following parameters will help in initial troubleshooting of a faulted drive. You can use the table below to record the data provided in each parameter listed.

Parameter(s) Name Description Parameter Data

224 Fault Frequency Captures and displays the output speed of drive at time of last fault.

225 Fault Amps Captures and displays motor amps at time of last fault.

226 Fault Bus Volts Captures and displays the DC bus voltage of drive at time of last

fault.

227 Status 1 @ Fault Captures and displays [Drive Status 1] bit pattern at time of last fault.

228 Status 2 @ Fault Captures and displays [Drive Status 2] bit pattern at time of last fault.

229 Alarm 1 @ Fault Captures and displays [Drive Alarm 1] bit pattern at time of last fault.

230 Alarm 2 @ Fault Captures and displays [Drive Alarm 2] bit pattern at time of last fault.

243 Fault 1 Code A code that represents the fault that tripped the drive.

245 Fault 2 Code

247 Fault 3 Code

249 Fault 4 Code

251 Fault 5 Code

253 Fault 6 Code

255 Fault 7 Code

257 Fault 8 Code

244 Fault 1 Time Time stamp of the fault occurrence.

246 Fault 2 Time

248 Fault 3 Time

250 Fault 4 Time

252 Fault 5 Time

254 Fault 6 Time

256 Fault 7 Time

258 Fault 8 Time

262-269 Alarm Code 1-8 A code that represents a drive alarm. No time stamp available.

Troubleshooting 3-13

Page 70

3-14 Troubleshooting

Notes

Page 71

HIM Overview

For information on . . See page . .

External and Internal Connections

LCD Display Elements A-2

ALT Functions A-2

Menu Structure A-3

Viewing and Editing Parameters A-5

Removing/Installing the HIM A-6

A-1

Appendix A

External and Internal Connections

The PowerFlex 700H provides a number of cable connection points

➊

To Drive Control (DPI Interface Board)

➋➎➌

No. Connector Description

DPI Port 1 HIM connection when installed in drive.

➊

DPI Port 2 Cable connection for handheld and remote options.

➋

DPI Port 3 or 2 Splitter cable connected to DPI Port 2 provides additional port.

➌

DPI Port 4 Not available.

➍

DPI Port 5 Cable connection for communications adapter.

➎

HIM panel opens to allow access to DPI interface. To open panel, remove screws on left side of HIM panel and swing open.

Page 72

A-2 HIM Overview

LCD Display Elements

ALT Functions

Display Description

F-> Power Loss Auto

0.0

Main Menu:

Diagnostics

Param ete r

Device Select

Direction⎥ Drive Status⎥ Alarm⎥ Auto/Man⎥ Information

Commanded or Output Frequency

Programming / Monitoring / Troubleshooting

To use an ALT function, press the ALT key, release it, then press the programming key associated with one of the following functions:

Table A.A ALT Key Functions

ALT Key and then … Performs this function …

S.M.A.R.T. Displays the S.M.A.R.T. screen.

Esc

View Allows the selection of how parameters will be

Sel

Lang Displays the language selection screen.

Auto / Man Switches between Auto and Manual Modes.

viewed or detailed information about a parameter or component.

ALT

Remove Allows HIM removal without causing a fault if the

HIM is not the last controlling device and does not have Manual control of the drive.

Exp Allows value to be entered as an exponent.

Param # Allows entry of a parameter number for viewing/

+/–

(Not available on PowerFlex 700.)

editing.

Page 73

HIM Overview A-3

Menu Structure

Figure A.1 HIM Menu Structure

Esc Sel

Diagnostics

Parameter

Device Select

Alarms Faults Status Info Device Items Device Version HIM Version

View selected through

Param Access Lvl File-Group-Par Numbered List Changed Params

PowerFlex 700H Connected DPI Devices

User

Display

View Alarm Queue Clr Alarm Queue

PowerFlex 700H Product Data Control Board Power Board Slot A-E

LCD HIM Product Data LCD HIM Control Board Keyboard – Numeric

Sel

ALT

FGP: File File 1 Name File 2 Name File 3 Name

Drive Status 1 Drive Status 2 Drive Alarm 1 Drive Alarm 2 Speed Ref Source Start Inhibits Last Stop Source Dig In Status Dig Out Status Drive Temp Motor OL Count

FGP: Group Group 1 Name Group 2 Name Group 3 Name

Fault Info View Fault Queue Clear Faults Clr Fault Queue Reset Device

Basic Advanced

FGP: Parameter Parameter Name Parameter Name Parameter Name

Value Screen

Memory Storage

Start-Up

Preferences

Him CopyCat Device User Sets Reset To Defaults

Continue Start Over

Only available if power

cycled during startup

Device Identity Change Password User Dspy Lines User Dspy Time User Dspy Video Reset User Dspy Contrast

Drive User Set: Save To User Set

Device <- HIM

Delete HIM Set Load Frm Usr Set Active Name Set

Device -> HIM

Introduction

Complete Steps:

1. Input Voltage

2. Motor Dat/Ramp

3. Motor Tests

4. Speed Limits

5. Speed Control

6. Strt/Stop/I/O

7. Done/Exit

Press

Press to select how to view parameters

ALT

to move between menu items

to select a menu item

Esc

to move 1 level back in the menu structure

Sel

Make a selection: Abort

Esc

Backup Resume Start-Up Menu

Page 74

A-4 HIM Overview

Diagnostics Menu

When a fault trips the drive, use this menu to access detailed data about the drive.

Option Description

Faults View fault queue or fault information, clear faults or reset drive.

Status Info View parameters that display status information about the drive.

Device Version View the firmware version and hardware series of components.

HIM Version View the firmware version and hardware series of the HIM.

Parameter Menu

Refer to Viewing and Editing Parameters on page A-5

Device Select Menu

Use this menu to access parameters in connected peripheral devices.

Memory Storage Menu

Drive data can be saved to, or recalled from, User and HIM sets.

User sets are files stored in permanent nonvolatile drive memory. HIM sets are files stored in permanent nonvolatile HIM memory.

Option Description

HIM Copycat Device -> HIM Device <- HIM

Device User Sets Save data to a User set, load data from a User set to active

Reset To Defaults Restore the drive to its factory-default settings.

Save data to a HIM set, load data from a HIM set to active drive memory or delete a HIM set.

drive memory or name a User set.

Start Up Menu

See Chapter 1

Preferences Menu

The HIM and drive have features that you can customize.

Option Description

Drive Identity Add text to identify the drive.

Change Password Enable/disable or modify the password.

User Dspy Lines Select the display, parameter, scale and text for the User Display. The User

Display is two lines of user-defined data that appears when the HIM is not being used for programming.

User Dspy Time Set the wait time for the User Display or enable/disable it.

User Dspy Video Select Reverse or Normal video for the Frequency and User Display lines.

Reset User Dspy Return all the options for the User Display to factory default values.

The PowerFlex 700H drive is initially set to Basic Parameter View. To view all parameters, set parameter 196 [Param Access Lvl] to option 1 “Advanced”.

Page 75

HIM Overview A-5

Viewing and Editing Parameters

LCD HIM

Step Key(s) Example Displays

1. In the Main Menu, press the Up Arrow or Down Arrow to scroll to “Parameter.”

2. Press Enter. “FGP File” appears on the top line and the first three files appear below it.

3. Press the Up Arrow or Down Arrow to scroll through the files.

4. Press Enter to select a file. The groups in the file are displayed under it.

5. Repeat steps 3 and 4 to select a group and then a parameter. The parameter value screen will appear.

6. Press Enter to edit the parameter.

7. Press the Up Arrow or Down Arrow to change the value. If desired, press Sel to move from digit to digit, letter to letter, or bit to bit. The digit or bit that you can change will be highlighted.

Sel

FGP: File

Monitor

Motor Control

Speed Reference

FGP: Group Motor Data

Torq Attributes

Vol t s pe r H er tz

FGP: Parameter Maximum Voltage

Maximum Freq

Compensation

FGP: Par 55 Maximum Freq

60.00 Hz

25 <> 400.00

8. Press Enter to save the value. If you want to cancel a change, press Esc.

9. Press the Up Arrow or Down Arrow to scroll through the parameters in the group,

Esc

FGP:

Maximum Freq

90.00

Par 5 5

25 <> 400.00

or press Esc to return to the group list.

Numeric Keypad Shortcut

If using a HIM with a numeric keypad, press the ALT key and the +/– key to access the parameter by typing its number.

Page 76

A-6 HIM Overview

Removing/Installing the HIM

The HIM can be removed or installed while the drive is powered.

Important: HIM removal is only permissible in Auto mode. If the HIM is

removed while in Manual mode or the HIM is the only remaining control device, a fault will occur.

Step Key(s) Example Displays

To remove the HIM . . .

1. Press ALT and then Enter (Remove). The Remove HIM confirmation screen appears.

2. Press Enter to confirm that you want to remove the HIM.

3. Remove the HIM from the drive.

To install HIM . . .

1. Insert into drive or connect cable.

ALT

- Remove HIM Do you wish to continue? Press Enter

Page 77

Appendix B

Application Notes

For information on . . See page . . For information on . . See page . .

External Brake Resistor

Minimum Speed B-1 Reverse Speed Limit B-11

Motor Control Technology B-2 Skip Frequency B-12

Motor Overload B-3 Sleep Wake Mode B-14

Overspeed B-5 Star t At PowerUp B-16

Power Loss Ride Through B-6 Stop Modes B-17

B-1 Process PI B-8

External Brake Resistor

Minimum Speed

Figure B.1 External Brake Resistor Circuitry

Three-Phase

AC Input

(Input Contactor) M

R (L1) S (L2) T (L3)

Power Off

Power Source DB Resistor Thermostat

Power On

Refer to Reverse Speed Limit on page B-11

Page 78

B-2 Application Notes

Motor Control Technology

Within the PowerFlex family there are several motor control technologies:

• Torque Producers

• Torque Controllers

• Speed Regulators

Torque Producers

Volts/Her tz

This technology follows a specific pattern of voltage and frequency output to the motor, regardless of the motor being used. The shape of the V/Hz curve can be controlled a limited amount, but once the shape is determined, the drive output is fixed to those values. Given the fixed values, each motor will react based on its own speed/torque characteristics.

This technology is good for basic centrifugal fan/pump operation and for most multi-motor applications. Torque production is generally good.

Sensorless Vector

This technology combines the basic Volts/Hertz concept with known motor parameters such as Rated FLA, HP, Voltage, stator resistance and flux producing current. Knowledge of the individual motor attached to the drive allows the drive to adjust the output pattern to the motor and load conditions. By identifying motor parameters, the drive can maximize the torque produced in the motor and extend the speed range at which that torque can be produced.

This technology is excellent for applications that require a wider speed range and applications that need maximum possible torque for breakaway, acceleration or overload. Centrifuges, extruders, conveyors and others are candidates.

Torque Controllers

Vector

This technology differs from the two above, because it actually controls or regulates torque. Rather than allowing the motor and load to actually determine the amount of torque produced, Vector technology allows the drive to regulate the torque to a defined value. By independently identifying and controlling both flux and torque currents in the motor, true control of torque is achieved. High bandwidth current regulators remain active with or without encoder feedback to produce outstanding results.

This technology is excellent for those applications where torque control, rather than mere torque production, is key to the success of the process. These include web handling, demanding extruders and lifting applications such as hoists or material handling.

Page 79

Application Notes B-3

Vector Control can operate in one of two configurations:

1. Encoderless

Not to be confused with Sensorless Vector above, Encoderless Vector based on Allen-Bradley’s patented Field Oriented Control technology means that a feedback device is not

required. Torque control can be

achieved across a significant speed range without feedback.

2. Closed Loop (with Encoder)

Vector Control with encoder feedback utilizes Allen-Bradley’s Force Technology™. This industry leading technology allows the drive to control torque over the entire speed range, including zero speed. For those applications that require smooth torque regulation at very low speeds or full torque at zero speed, Closed Loop Vector Control is the answer.

Motor Overload

Speed Regulators

Any of the PowerFlex drives, regardless of their motor control technology (Volts/Hz, Sensorless Vector or Vector) can be set up to regulate speed. Speed regulation and torque regulation must be separated to understand drive operation.

The PowerFlex 70/700 with Standard Control and the PowerFlex 700H can be programmed to regulate speed using the slip compensation feature. Slip compensation reacts to load changes by adjusting the drive output frequency to maintain motor speed feature produces speed regulation of about 0.5% of base speed over a specified speed range (40:1 for V/Hz and 80:1 for Sensorless Vector). These drives do not have the capability to extend the speed range or tighten the speed regulation below 0.5% because they do not have connections for a feedback device.

For single motor applications the drive can be programmed to protect the motor from overload conditions. An electronic thermal overload I function emulates a thermal overload relay. This operation is based on three parameters; [Motor NP FLA], [Motor OL Factor] and [Motor OL Hertz] (parameters 042, 048 and 047, respectively).

. Torque production operates independently. This

[Motor NP FLA] is multiplied by [Motor OL Factor] to allow the user to define the continuous level of current allowed by the motor thermal overload. [Motor OL Hertz] is used to allow the user to adjust the frequency below which the motor overload is derated.

The motor can operate up to 102% of FLA continuously. If the drive had just been activated, it will run at 150% of FLA for 180 seconds. If the motor had been operating at 100% for over 30 minutes, the drive will run at 150%

Page 80

B-4 Application Notes

of FLA for 60 seconds. These values assume the drive is operating above [Motor OL Hertz], and that [Motor OL Factor] is set to 1.00.

Operation below 100% current causes the temperature calculation to account for motor cooling.

Motor Overload Curve

100000

Cold Hot

10000

1000

Trip Time (Sec)

100

100 125 150 175 200 225 250

Full Load Amps (%)

[Motor OL Hertz] defines the frequency where motor overload capacity derate should begin. The motor overload capacity is reduced when operating below [Motor OL Hertz]. For all settings of [Motor OL Hertz] other than zero, the overload capacity is reduced to 70% at an output frequency of zero.

120

100

Continuous Rating

0102030405060708090100

Changing Overload Hz

OL Hz = 10 OL Hz = 25 OL Hz = 50

% of Base Speed

Page 81

Application Notes B-5

[Motor NP FLA] is multiplied by [Motor OL Factor] to select the rated current for the motor thermal overload. This can be used to raise or lower the level of current that will cause the motor thermal overload to trip. The effective overload factor is a combination of [Motor OL Hertz] and [Motor OL Factor].

Changing Overload Factor

140

120

100

Continuous Rating

0102030405060708090100

% of Base Speed

OL % = 1.20 OL % = 1.00 OL % = 0.80

Overspeed

Overspeed Limit is a user programmable value that allows operation at maximum speed, but also provides an “overspeed band” that will allow a speed regulator such as slip compensation to increase the output frequency above maximum speed in order to maintain maximum motor speed.

The figure below illustrates a typical Custom V/Hz profile. Minimum Speed is entered in Hertz and determines the lower speed reference limit during normal operation. Maximum Speed is entered in Hertz and determines the upper speed reference limit. The two “Speed” parameters only limit the speed reference and not the output frequency.

The actual output frequency at maximum speed reference is the sum of the speed reference plus “speed adder” components from functions such as slip compensation.

Page 82

B-6 Application Notes

The Overspeed Limit is entered in Hertz and added to Maximum Speed and the sum of the two (Speed Limit) limit the output frequency. This sum (Speed Limit) must is compared to Maximum Frequency and an alarm is initiated which prevents operation if the Speed Limit exceeds Maximum Frequency.

Allowable Output Frequency Range

Bus Regulation or Current Limit

Allowable Output Frequency Range

Normal Operation

Allowable Reference Frequency Range

Motor Volts

Voltage

Break Volts

Start Boost

Frequency Trim due to Speed Control Mode

Overspeed

Limit

Power Loss Ride Through

0Min

Speed

Break

Frequency

Motor

Frequency

Max

Speed

Output

Freq Limit

Max Freq

When AC input power is lost, energy is being supplied to the motor from the DC bus capacitors. The energy from the capacitors is not being replaced (via the AC line), thus, the DC bus voltage will fall rapidly. The drive must detect this fall and react according to the way it is programmed.

There are three possible methods of dealing with low bus voltages:

1. “Coast” – Disable the transistors and allow the motor to coast.

2. “Decel” – Decelerate the motor at just the correct rate so that the energy

absorbed from the mechanical load balances the losses.

3. “Continue” – Allow the drive to power the motor down to the

undervoltage trip level.

Two parameters display DC bus voltage:

• [DC Bus Voltage] – displays the instantaneous value.

• [DC Bus Memory] – displays an estimate of the full-load DC bus

voltage.

All drive reactions to power loss are based on either a fixed percentage of [DC Bus Memory], a fixed DC bus voltage, or a user-programmable DC bus voltage. The selected power loss mode determines which trigger levels are available, and the choice of voltage levels is made by “toggling” a digital input programmed to “Pwr Loss Lvl.”

If “Continue” is selected, the drive will ignore a loss of DC bus voltage and continue to run the motor until the drive trips on an Undervoltage Fault (F004).

If “Decel” is selected, there is a choice of two levels for recognizing a power loss. If a digital input is programmed for “Pwr Loss Lvl” but is not

Page 83

Application Notes B-7

energized, or no input is programmed, the drive will recognize a power loss at 80% of [DC Bus Memory]. If a digital input is programmed for “Pwr Loss Lvl” and the input is energized, a power loss will be recognized at the value of [Power Loss Volts].

If “Coast” is selected, there is a choice of two levels for recognizing a power loss. If a digital input is programmed for “Pwr Loss Lvl” but is not energized, or no input is programmed, the drive will recognize a power loss at 73% of [DC Bus Memory]. If a digital input is programmed for “Power Loss Lvl” and the input is energized, a power loss will be recognized at the value of [Power Loss Volts].

Figure B.2 Power Loss Mode = Coast

Bus Voltage

Motor Speed

Nominal

73%

Power Loss

Output Enable

Figure B.3 Power Loss Mode = Decel

Bus Voltage

Motor Speed

Power Loss

Output Enable

Nominal

80%

Page 84

B-8 Application Notes

Process PI

*(PI Ref Sel)

*(PI Fbk Sel)

The internal PI function of the PowerFlex 700H provides closed loop process control with proportional and integral control action. The function is designed for use in applications that require simple control of a process without external control devices. The PI function allows the microprocessor of the drive to follow a single process control loop.

PI Kp

PI_Status

.Enabled

PI Neg Limit

PI Pos Limit

-1

to A (below)

PI Output

In Limit

PI Ref

PI_Config

.Sqrt

PI_Config

.RampCmd

Linear Ramp

PI_Status .Enabled

PI Cmd

PI Fbk

PI ExcessErr

PI Error

Spd Cmd

Preload Value

.PreloadCmd

PI Ki

PI_Config .Exclusive

Spd Cmd

PI_Config

PI XS Error

PI_Status

.Hold

Current Limit or Volt Limit

abs

PI_Config

.Invert

PI_Status

.Enabled

Spd Ref

PI_Config .Torq Trim

Vector Control Option

(currently not available for

PowerFlex 700H drives)

PI_Config

.SpdReg

Linear Ramp

& S-Curve

Torq Ref A

Torq Ref B

Spd Ramp

PI_Config

.ZeroClamp

+32K

-32K

+32K

-32K

+800

-800

+800

-800

Spd Cmd

Zclamped

Torq Cmd

Page 85

Application Notes B-9

The PI function reads a process variable input to the drive and compares it to a desired setpoint stored in the drive. The algorithm will then adjust the output of the PI regulator, changing drive output frequency to try and make the process variable equal the setpoint.

It can operate as trim mode by summing the PI loop output with a master speed reference.

Slip

Slip Adder

Spd Ref

PI Ref

PI Fbk

Process PI

Controller

Linear Ramp

& S-Curve

PI Enabled

Comp

Open Loop

Process

Speed Control

Spd Cmd

Or, it can operate as control mode by supplying the entire speed reference. This method is identified as “exclusive mode”

Slip

Slip Adder

Spd Ref

PI Ref

PI Fbk

Process PI

Controller

Linear Ramp

& S-Curve

PI Enabled

Comp

Open

Loop

Process

Speed Control

Spd Cmd

PI Enable

The output of the PI loop can be turned on (enabled) or turned off (disabled). This control allows the user to determine when the PI loop is providing part or all of the commanded speed. The logic for enabling the PI loop is shown below.

Drive

Running

Drive

Ramping

to Stop

Bit 0 Bit 6

[PI Configuration]

Drive

Jogging

A Digital Input

is Configured to PI Enable

Bit 0 of

[PI Control] = 1

(enabled)

Signal Loss

The Configured

Digital Input

is Closed

The PI Loop

is Enabled

"Enabled" Status

Digital Input

is Reflected

in [PI Status]

Bit 0 = 1

Page 86

B-10 Application Notes

The drive must be running for the PI loop to be enabled. The loop will be disabled when the drive is ramping to a stop (unless “Stop Mode” is configured in [PI Configuration]), jogging or the signal loss protection for the analog input(s) is sensing a loss of signal.

If a digital input has been configured to “PI Enable,” two events are required to enable the loop: the digital input must be closed AND bit 0 of the PI Control parameter must be = 1.

If no digital input is configured to “PI Enable,” then only the Bit 0 = 1 condition must be met. If the bit is permanently set to a “1”, then the loop will become enabled as soon as the drive goes into “run”.

PI Pre-load Value

PI Enabled

PI Output

Spd Cmd

PI Pre-load Value = 0 PI Pre-load Value > 0

Start at Spd Cmd

Pre-load to Command Speed

100.0

75.0

50.0

25.0

0.0

-25.0

-50.0

-75.0

Normalized SQRT(Feedback)

-100.0

-100.0 -75.0 -50.0 -25.0 0.0 25.0 50.0 75.0 100.0

Normalized Feedback

Page 87

Application Notes B-11

Reverse Speed Limit

Figure B.4 [Rev Speed Limit], parameter 454 set to zero

10V

[Maximum

Speed]

Reverse

Speed

Reverse

Speed

[Maximum

Speed]

Minimum Speed = 0

–10V

10V

Minimum Speed 0

Forward Speed

[Maximum

Speed]

Forward Speed

[Maximum

Speed]

–10V

Figure B.5 [Rev Speed Limit], parameter 454 set to a non-zero Value

10V

Note: Minimum speed is not used

when Reverse Speed Limit is set to a

non-zero value.

Reverse

Speed

Reverse

Speed

Limit

Forward Speed

Maximum

Speed

–10V

Page 88

B-12 Application Notes

Skip Frequency

Figure B.6 Skip Frequency

Frequency

Skip + 1/2 Band

Skip Frequency

Skip – 1/2 Band

Command Frequency

Drive Output Frequency

Time

(A)

(B)

(A)

35 Hz

30 Hz

25 Hz

(B)

Some machinery may have a resonant operating frequency that must be avoided to minimize the risk of equipment damage. To assure that the motor cannot continuously operate at one or more of the points, skip frequencies are used. Parameters 084-086, ([Skip Frequency 1-3]) are available to set the frequencies to be avoided.

The value programmed into the skip frequency parameters sets the center point for an entire “skip band” of frequencies. The width of the band (range of frequency around the center point) is determined by parameter 87, [Skip Freq Band]. The range is split, half above and half below the skip frequency parameter.

If the commanded frequency of the drive is greater than or equal to the skip (center) frequency and less than or equal to the high value of the band (skip plus 1/2 band), the drive will set the output frequency to the high value of the band. See (A) in Figure B.6

If the commanded frequency is less than the skip (center) frequency and greater than or equal to the low value of the band (skip minus 1/2 band), the drive will set the output frequency to the low value of the band. See (B) in

Figure B.6

Acceleration and deceleration are not affected by the skip frequencies. Normal accel/decel will proceed through the band once the commanded frequency is greater than the skip frequency. See (A) & (B) in Figure B.6

This function affects only continuous operation within the band.

Page 89

Skip Frequency Examples

The skip frequency will have hysteresis so the output does not toggle between high and low values. Three distinct bands can be programmed. If none of the skip bands touch or overlap, each band has its own high/low limit.

Max. Frequency

Skip Frequency 1

Application Notes B-13

Skip Band 1

If skip bands overlap or touch, the center frequency is recalculated based on the highest and lowest band values.

If a skip band(s) extend beyond the max frequency limits, the highest band value will be clamped at the max frequency limit. The center frequency is recalculated based on the highest and lowest band values.

If the band is outside the limits, the skip band is inactive.

Skip Frequency 2

0 Hz

320 Hz.

Skip Frequency 1 Skip Frequency 2

0 Hz

320 Hz.

Max.Frequency

Skip

0 Hz

320 Hz.

Skip Band 2

Adjusted Skip Band w/Recalculated Skip Frequency

Skip Frequency 1

60 Hz. Max.

Frequency

0 Hz

Inactive Skip Band

Page 90

B-14 Application Notes

Sleep Wake Mode

This function stops (sleep) and starts (wake) the drive based on separately configurable analog input levels rather than discrete start and stop signals. by default, this function is disabled. The following Sleep/Wake modes are available:

• 1 “Direct” - In this mode, the drive will start (wake) when the analog

input signal is greater than or equal to the value set in [Wake Level] and the drive will stop (sleep) when the analog input signal is less than or equal to the value in [Sleep Level].

• 2 “Invert” - In this mode, the analog input signal used by the [Wake

Level] and [Sleep Level] parameters is inverted. In this mode, the drive will start (wake) when the analog input signal is less than or equal to the value set in [Wake Level] and the drive will stop (sleep) when the analog input signal is greater than or equal to the value in [Sleep Level].

Definitions

• Wake - A start command generated when the analog input value remains

above [Wake Level] for a time greater than [Wake Time].

• Sleep - A Stop command generated when the analog input value remains

below [Sleep Level] for a time greater than [Sleep Time].

• Speed Reference – The active speed command to the drive as selected by

drive logic and [Speed Ref x Sel].

• Start Command - A command generated by pressing the Start button on

the HIM, closing a digital input programmed for Start, Run, Run Forward or Run Reverse.

Page 91

Is Sleep-Wake

Working?

Have these conditions been met?

1. [Sleep-Wake Ref] must be set to the analog input that will control "Start/Stop" functions.

2. [Sleep-Wake Mode] must = "1, Direct" (Enable) or "2, Invert (Enable)."

3. [Sleep Level] must be less than [Wake Level] in Direct mode (or

greater than [Wake Level] in "Invert" mode).

4. [Speed Ref x Sel] must be set to a speed reference source that will

control the drive. If [Sleep-Wake Ref] = [Speed Ref x Sel], the same analog signal will control start/stop and speed reference.

5. At least one of the following must be programmed for [Digital Inx Sel]: "Stop," "Enable," "Start," "Run," "Run Forward," "Run Reverse."

Ye s

Application Notes B-15

Meet all Conditions!

Decrease Analog Input

Signal and wait for a time

period greater than or equal to [Wake Time].

Reset Fault

Run, Run Forward

or Run Reverse

Open & Close Input

Is Analog Signal Less

than or equal to [Wake Level]?

and for time period greater than

or equal to [Wake Time]

Ye s Ye s

Ye s

Did a Drive

Fault Occur?

Is Required Input Closed?

(Stop, Enable, Run)

Ye s

Which Mode is Selected?

DirectInvert

"Invert" or "Direct"

Is Analog Signal Greater

than or equal to [Wake Level]?

and for time period greater than

or equal to [Wake Time]

Was a Stop Issued?

Which Required Input

was Chosen?

Power Cycled?

Ye s

Issue a Start Command

(HIM, Network or TB)

Close Input

Stop or Enable

Increase Analog Input

Signal and wait for a time

period greater than or

equal to [Wake Time].

Consult Factory

Drive Running?

Consult Factory

Page 92

B-16 Application Notes

Start At PowerUp

A powerup delay time of up to 30 seconds can be programmed through [Powerup Delay], parameter 167. After the time expires, the drive will start if all of the start permissive conditions are met. Before that time, restart is not possible.

Start At PowerUp

[Powerup Delay]

Time Expired?

Ye s

All Start Permissives Met?

1. No fault conditions present.

2. No Type 2 alarm conditions present.

3. The terminal block programmed enable input is closed.

4. The Stop input (from all sources) is received.

Ye s

Is the terminal block Run,

Run Forward or Run Reverse

Input Closed?

Ye s

Powerup Start

Powerup Terminated!

Normal Mode

Page 93

Stop Modes

Mode Description

Coast

Output Voltage

Output Current

Motor Speed

Application Notes B-17

DC Brake

Ramp

Stop

Command

Coast Time is load dependent

Time

This method releases the motor and allows the load to stop by friction.

1. On Stop, the drive output goes immediately to zero (off).

2. No further power is supplied to the motor. The drive has released control.

3. The motor will coast for a time that is dependent on the mechanics of the system (inertia, friction, etc).

Output Voltage

Output Current

Motor Speed

Brake Level

Stop

Command

DC Brake Time

(A)(C)(B)

Time

This method uses DC injection of the motor to Stop and/or hold the load.

1. On Stop, 3 phase drive output goes to zero (off)

2. Drive outputs DC voltage on the last used phase at the level programmed in [DC Brake Level] Par 158. This voltage causes a “stopping” brake torque. If the voltage is applied for a time that is longer than the actual possible stopping time, the remaining time will be used to attempt to hold the motor at zero speed.

3. DC voltage to the motor continues for the amount of time programmed in [DC Brake Time] Par 159. Braking ceases after this time expires.

4. After the DC Braking ceases, no further power is supplied to the motor. The motor may or may not be stopped. The drive has released control.

5. The motor, if rotating, will coast from its present speed for a time that is dependent on the mechanics of the system (inertia, friction, etc).

Output Voltage

Output Current

Motor Speed

Command

Stop

Command

Zero

Speed

Output Current

Output Voltage

DC BrakeTime

DC Brake Level

Time

This method uses drive output reduction to stop the load.

1. On Stop, drive output will decrease according to the programmed pattern from its present value to zero. The pattern may be linear or squared. The output will decrease to zero at the rate determined by the programmed [Maximum Freq] and the programmed active [Decel Time x]

2. The reduction in output can be limited by other drive factors such as such as bus or current regulation.

3. When the output reaches zero the output is shut off.

4. DC voltage is applied to the motor for a time equal to [DC Brake Time] at [DC Brake Level].

Page 94

B-18 Application Notes

Mode Description

Hold

Output Voltage

Brake Level

Output Current

Motor Speed

Time

Output Current

Motor Speed

Command

Stop

Zero

Command

Speed

Output Current

Output Voltage

Re-issuing a Start Command

This method combines two of the methods above. It uses drive output reduction to stop the load and DC injection to hold the load at zero speed once it has stopped.

2. The reduction in output can be limited by other drive factors such as bus or current regulation.

3. When the output reaches zero 3 phase drive output goes to zero (off) and the drive outputs DC voltage on the last used phase at the level programmed in [DC Brake Level] Par 158. This voltage causes a “holding” brake torque.

4. DC voltage to the motor continues until a Start command is reissued or the drive is disabled.

5. If a Start command is reissued, DC Braking ceases and he drive returns to normal AC operation. If an Enable command is removed, the drive enters a “not ready” state until the enable is restored.

Page 95

Index

Numerics

20C-DG1 Remove, 2-34

20C-DG1 Status, 2-34

Accel Mask, 2-30

Accel Owner, 2-31

Accel Time x, 2-16

Alarm & Fault Types, 3-2

Alarm 1 @ Fault, 2-26

Alarm 2 @ Fault, 2-27

Alarm Clear, 2-28

Alarm Config 1, 2-28

Alarm x Code, 2-28

Alarms Group, 2-28

Alarms, Clearing, 3-10

ALT Key

Functions, A-2

ALT Key Functions, A-2

Analog In1 Hi, 2-32

Analog In1 Lo, 2-32

Analog In2 Hi, 2-32

Analog In2 Lo, 2-32

Analog Inputs Group, 2-32

Analog Inx Value, 2-6

Analog Out Scale, 2-33

Analog Out1 Hi, 2-33

Analog Out1 Lo, 2-33

Analog Out1 Sel, 2-33

Analog Out2 Lo, 2-33

Analog Out2 Sel, 2-33

Analog Outputs Group, 2-32

Anlg In Config, 2-32

Anlg In Sqr Root, 2-32

Anlg In1 Loss, 2-32

Anlg In2 Loss, 2-32

Anlg Out Absolut, 2-33

Anlg Out Config, 2-32

Anlg Out Setpt, 2-34

Assisted Start Up, 1-3

Auto Rstrt Delay, 2-19

Auto Rstrt Tries, 2-19

Auto-Reset/Start, 3-2

Autotune, 2-9

Before Applying Power, 1-1

Brake

Dynamic, 2-18

Break Frequency, 2-10

Break Voltage, 2-10

Bus Capacitors, Discharging, P-2

Bus Reg Kd, 2-18

Bus Reg Ki, 2-18

Bus Reg Kp, 2-18

Bus Reg Mode A, 2-18

Bus Reg Mode B, 2-18

Capacitors

Bus, Discharging, P-2

Checklist, Start-Up, 1-1

Clear Fault Owner, 2-31

Clearing Alarms, 3-10

Clearing Faults, 3-3

Comm Control Group, 2-29

Commanded Speed, 2-6

Common Symptoms and Corrective Action,

3-10

Communication File, 2-29

Compensation, 2-8

Control SW Ver, 2-7

Conventions, Manual, P-2

Copycat, A-4

Cross Reference, Parameter

by Name, 2-38

by Number, 2-40

Current Lmt Gain, 2-17

Current Lmt Sel, 2-16

Current Lmt Val, 2-16

Data In Ax, 2-31

Data Out Ax, 2-31

Data, Saving, A-4

Datalinks Group, 2-31

Page 96

Index-2

DB Resistor Type, 2-18

DB While Stopped, 2-17

DC Brake Level, 2-17

DC Brake Time, 2-18

DC Brk Levl Sel, 2-17

DC Bus Memory, 2-6

DC Bus Voltage, 2-6

Decel Mask, 2-30

Decel Owner, 2-31

Decel Time x, 2-16

Diagnostic Data, Viewing, A-4

Dig In Status, 2-2, 2-25

Dig Out Setpt, 2-36

Dig Out Status, 2-25

Dig Outx Level, 2-37

Dig Outx OffTime, 2-37

Dig Outx OnTime, 2-37

Digital Inputs Group, 2-34, 2-35

Digital Inx Sel, 2-35

Digital Outputs Group, 2-34, 2-35

Digital Outx Sel, 2-36

Direction Config Group, 2-22

Direction Mask, 2-30

Direction Mode, 2-22

Direction Owner, 2-30

DPI Port Locations, A-1

DPI Port Sel, 2-29

DPI Port Value, 2-29

Drive Alarm 1, 2-24

Drive Alarm 2, 2-24

Drive Checksum, 2-23

Drive Data Group, 2-7

Drive Logic Rslt, 2-29

Drive Memory Group, 2-22

Drive OL Mode, 2-17

Drive Ramp Rslt, 2-29

Drive Ref Rslt, 2-29

Drive Status 1, 2-24

Drive Temp, 2-25

DriveExecutive, 2-1

DriveExplorer, 2-1

Droop RPM @ FLA, 2-17

Dynamic Brake

Resistor Selection, 2-18

Setup, 2-18

Dynamic Control File, 2-16

Editing Parameters, 2-1

Elapsed MWH, 2-6

Elapsed Run Time, 2-6

ESD, Static Discharge, P-2

External Brake Resistor, B-1

Fault & Alarm Types, 3-2

Fault 1 Time, 2-28

Fault Amps, 2-26

Fault Bus Volts, 2-26

Fault Clear, 2-27

Fault Clear Mode, 2-27

Fault Clr Mask, 2-30

Fault Config x, 2-27

Fault Descriptions, 3-3

Fault Frequency, 2-26

Fault Queue, A-4

Fault x Code, 2-27

Faults Group, 2-27

Faults, Clearing, 3-3

Feedback Select, 2-11

FGP, 2-3

File

Communication, 2-29

Dynamic Control, 2-16

Inputs & Outputs, 2-32

Monitor, 2-6

Motor Control, 2-7

Speed Command, 2-11

Utility, 2-22

File-Group-Parameter, 2-3

Flux Current, 2-6

Flux Current Ref, 2-9

Flux Up Mode, 2-9

Flux Up Time, 2-9

Flying Start En, 2-19

Functions, ALT Key, A-2

General Precautions, P-2

Page 97

Index-3

Group

Alarms, 2-28

Analog Inputs, 2-32

Analog Outputs, 2-32

Comm Control, 2-29

Datalinks, 2-31

Digital Inputs, 2-34, 2-35

Digital Outputs, 2-34, 2-35

Direction Config, 2-22

Drive Data, 2-7

Drive Memory, 2-22

Faults, 2-27

HIM Ref Config, 2-22

Load Limits, 2-16, 2-17

Masks & Owners, 2-29

Metering, 2-6

MOP Config, 2-22

Motor Data, 2-7

Power Loss, 2-21

Process PI/Trim, 2-14

Ramp Rates, 2-16

Restart Modes, 2-18, 2-19

Slip Comp, 2-14

Spd Mode & Limits, 2-11

Speed References, 2-12

Speed Trim, 2-13, 2-14

Stop/Brake Modes, 2-17

Torq Attributes, 2-8

Volts per Hertz, 2-10

HIM Menu Structure, A-4

HIM Menus

Diagnostics, A-4

Memory Storage, A-4

Preferences, A-4

HIM Ref Config Group, 2-22

HIM, Removing/Installing, A-6

Inputs & Outputs File, 2-32

IR Voltage Drop, 2-9

Jog Mask, 2-30

Jog Owner, 2-30

Jog Speed, 2-13

Language, 2-23

Last Stop Source, 2-25

LCD HIM

Menus, A-4

LEDs, 1-2, 3-1

Linear List, 2-3

Load Frm Usr Set, 2-2, 2-23

Load Limits Group, 2-16, 2-17

Local Mask, 2-30

Local Owner, 2-31

Logic Mask, 2-29

Man Ref Preload, 2-22

Manual Conventions, P-2

Masks & Owners Group, 2-29

Maximum Freq, 2-8

Maximum Speed, 2-11

Menu Structure, HIM, A-4

Metering Group, 2-6

Minimum Speed, 2-11, B-1

MOD LED, 1-2, 3-1

Monitor File, 2-6

MOP Config Group, 2-22

MOP Mask, 2-30

MOP Owner, 2-31

MOP Rate, 2-22

MOP Reference, 2-6

Motor Cntl Sel, 2-8

Motor Control File, 2-7

Motor Control Technology, B-2

Motor Data Group, 2-7

Motor NP FLA, 2-7

Motor NP Hertz, 2-7

Motor NP Power, 2-7

Motor NP RPM, 2-2, 2-7

Motor NP Volts, 2-7

Motor OL Count, 2-26

Motor OL Factor, 2-8

Motor OL Hertz, 2-8

Motor OL Mode, 2-8

Motor Overload, B-3

Motor Poles, 2-8

Page 98

Index-4

Motor Type, 2-7

NET LED, 1-2, 3-1

Non-Resettable, 3-2

Operator Interface, A-5

Output Current, 2-6

Output Freq, 2-6

Output Power, 2-6

Output Powr Fctr, 2-6

Output Voltage, 2-6

Overspeed, B-5

Overspeed Limit, 2-11

Param Access Lvl, 2-22

Parameter

Changing/Editing, A-5

Descriptions, 2-1

File-Group-Parameter Organization, 2-3

Linear List, 2-3

Viewing, A-5

Parameter Cross Reference

by Name, 2-38

by Number, 2-40

Parameter View

Advanced

Vector Control, 2-4

Basic

Vector Control, 2-3

Parameters

20C-DG1 Remove, 2-34

20C-DG1 Status, 2-34

Accel Mask, 2-30

Accel Owner, 2-31

Accel Time x, 2-16

Alarm 1 @ Fault, 2-26

Alarm 2 @ Fault, 2-27

Alarm Clear, 2-28

Alarm Config 1, 2-28

Alarm x Code, 2-28

Analog In1 Hi, 2-32

Analog In1 Lo, 2-32

Analog In2 Hi, 2-32

Analog In2 Lo, 2-32

Analog Inx Value, 2-6

Analog Out Scale, 2-33

Analog Out1 Hi, 2-33

Analog Out1 Lo, 2-33

Analog Out1 Sel, 2-33

Analog Out2 Hi, 2-33

Analog Out2 Lo, 2-33

Analog Out2 Sel, 2-33

Anlg In Config, 2-32

Anlg In Sqr Root, 2-32

Anlg In1 Loss, 2-32

Anlg In2 Loss, 2-32

Anlg Out Absolut, 2-33

Anlg Out Config, 2-32

Anlg Out Setpt, 2-34

Auto Rstrt Delay, 2-19

Auto Rstrt Tries, 2-19

Autotune, 2-9

Break Frequency, 2-10

Break Voltage, 2-10

Bus Reg Kd, 2-18

Bus Reg Ki, 2-18

Bus Reg Kp, 2-18

Bus Reg Mode A, 2-18

Bus Reg Mode B, 2-18

Clear Fault Owner, 2-31

Commanded Speed, 2-6

Compensation, 2-8

Control SW Ver, 2-7

Current Lmt Gain, 2-17

Current Lmt Sel, 2-16

Current Lmt Val, 2-16

Data In Ax, 2-31

Data Out Ax, 2-31

DB Resistor Type, 2-18

DB While Stopped, 2-17

DC Brake Level, 2-17

DC Brake Time, 2-18

DC Brk Levl Sel, 2-17

DC Bus Memory, 2-6

DC Bus Voltage, 2-6

Decel Mask, 2-30

Decel Owner, 2-31

Decel Time x, 2-16

Dig In Status, 2-2, 2-25

Dig Out Setpt, 2-36

Dig Out Status, 2-25

Dig Outx Level, 2-37

Dig Outx OffTime, 2-37

Dig Outx OnTime, 2-37

Page 99

Index-5

Digital Inx Sel, 2-35

Digital Outx Sel, 2-36

Direction Mask, 2-30

Direction Mode, 2-22

Direction Owner, 2-30

DPI Port Sel, 2-29

DPI Port Value, 2-29

Drive Alarm 1, 2-24

Drive Alarm 2, 2-24

Drive Checksum, 2-23

Drive Logic Rslt, 2-29

Drive OL Mode, 2-17

Drive Ramp Rslt, 2-29

Drive Ref Rslt, 2-29

Drive Status 1, 2-24

Drive Temp, 2-25

Droop RPM @ FLA, 2-17

Elapsed MWH, 2-6

Elapsed Run Time, 2-6

Fault 1 Time, 2-28

Fault Amps, 2-26

Fault Bus Volts, 2-26

Fault Clear, 2-27

Fault Clear Mode, 2-27

Fault Clr Mask, 2-30

Fault Config x, 2-27

Fault Frequency, 2-26

Fault x Code, 2-27

Feedback Select, 2-11

Flux Current, 2-6

Flux Current Ref, 2-9

Flux Up Mode, 2-9

Flux Up Time, 2-9

Flying Start En, 2-19

IR Voltage Drop, 2-9

Jog Mask, 2-30

Jog Owner, 2-30

Jog Speed, 2-13

Language, 2-23

Last Stop Source, 2-25

Load Frm Usr Set, 2-2, 2-23

Local Mask, 2-30

Local Owner, 2-31

Logic Mask, 2-29

Man Ref Preload, 2-22

Maximum Freq, 2-8

Maximum Speed, 2-11

Minimum Speed, 2-11

MOP Mask, 2-30

MOP Owner,

2-31

MOP Rate, 2-22

MOP Reference, 2-6

Motor Cntl Sel, 2-8

Motor NP FLA, 2-7

Motor NP Hertz, 2-7

Motor NP Power, 2-7

Motor NP RPM, 2-2, 2-7

Motor NP Volts, 2-7

Motor OL Count, 2-26

Motor OL Factor, 2-8

Motor OL Hertz, 2-8

Motor OL Mode, 2-8

Motor Poles, 2-8

Motor Type, 2-7

Output Current, 2-6

Output Freq, 2-6

Output Power, 2-6

Output Powr Fctr, 2-6

Output Voltage, 2-6

Overspeed Limit, 2-11

Param Access Lvl, 2-22

PI Configuration, 2-14

PI Control, 2-14

PI Error Meter, 2-15

PI Fdback Meter, 2-15

PI Feedback Hi, 2-16

PI Feedback Lo, 2-16

PI Feedback Sel, 2-15

PI Integral Time, 2-15

PI Lower Limit, 2-15

PI Output Gain, 2-16

PI Output Meter, 2-16

PI Preload, 2-15

PI Prop Gain, 2-15

PI Ref Meter, 2-15

PI Reference Hi, 2-16

PI Reference Lo, 2-16

PI Reference Sel, 2-15

PI Setpoint, 2-15

PI Status, 2-15

PI Upper Limit, 2-15

Power Loss Mode, 2-21

Power Loss Time, 2-21

Power Loss Volts, 2-21

Power up Del ay, 2-18

PowerUp Marker, 2-27

Preset Speed x, 2-13

Pulse Input Ref, 2-13

PWM Frequency, 2-17

Ramped Speed, 2-7

Rated Amps, 2-7

Rated kW, 2-7

Page 100

Index-6

Rated Volts, 2-7

Reference Mask, 2-30

Reference Owner, 2-30

Reset Meters, 2-23

Reset To Defalts, 2-23

Rev Speed Limit, 2-12

S Curve %, 2-16

Save HIM Ref, 2-22

Save MOP Ref, 2-22

Save To User Set, 2-23

Shear Pin Time, 2-21

Skip Freq Band, 2-12

Skip Frequency x, 2-11

Sleep Level, 2-21

Sleep Time, 2-21

Sleep Wake Mode, 2-20

Sleep Wake Ref, 2-20

Slip RPM @ FLA, 2-14

Slip RPM Meter, 2-14

Speed Feedback, 2-7

Speed Ref A Hi, 2-12

Speed Ref A Lo, 2-12

Speed Ref A Sel, 2-12

Speed Ref B Hi, 2-12

Speed Ref B Lo, 2-12

Speed Ref B Sel, 2-12

Speed Ref Source, 2-25

Speed Reference, 2-7

Speed Units, 2-11

Speed/Torque Mod, 2-12

Start At PowerUp, 2-18

Start Inhibits, 2-25

Start Mask, 2-30

Start Owner, 2-30

Start/Acc Boost, 2-10

Status 1 @ Fault, 2-26

Stop Owner, 2-30

Stop/BRK Mode x, 2-17

SV Boost Filter, 2-9

TB Man Ref Hi, 2-13

TB Man Ref Lo, 2-13

TB Man Ref Sel, 2-13

Torque Current, 2-6

Trim % Setpoint, 2-13

Trim Hi, 2-14

Trim In Select, 2-13

Trim Lo, 2-14

Trim Out Select, 2-14

Voltage Class, 2-23

Wake Level, 2-20

Wake Time,

2-20

PI Configuration, 2-14

PI Control, 2-14

PI Error Meter, 2-15

PI Fdback Meter, 2-15

PI Feedback Hi, 2-16

PI Feedback Lo, 2-16

PI Feedback Sel, 2-15

PI Integral Time, 2-15

PI Lower Limit, 2-15

PI Output Gain, 2-16

PI Output Meter, 2-16

PI Preload, 2-15

PI Prop Gain, 2-15

PI Ref Meter, 2-15

PI Reference Hi, 2-16

PI Reference Lo, 2-16

PI Reference Sel, 2-15

PI Setpoint, 2-15

PI Status, 2-15

PI Upper Limit, 2-15

PORT LED, 1-2, 3-1

Ports, DPI Type, A-1

Power Loss Group, 2-21

Power Loss Mode, 2-21

Power Loss Ride Through, B-6

Power Loss Time, 2-21

Power Loss Volts, 2-21

PowerFlex Reference Manual, P-1

Powering Up the Drive, 1-1

Powerup Delay, 2-18

PowerUp Marker, 2-27

Precautions, General, P-2

Preferences, Setting, A-4

Preset Speed x, 2-13

Process PI

Standard Control, B-8

Process PI/Trim Group, 2-14

Programming, 2-1

Publications, Reference, P-1

Pulse Input Ref, 2-13

PWM Frequency, 2-17

PWR LED, 1-2, 3-1