Rockwell Micro830 Installation Instructions Manual

Installation Instructions

Micro830™ 10 Point Programmable Controllers

Catalog Numbers 2080-LC30-10QWB, 2080-LC30-10QVB

http://literature.rockwellautomation.com/idc/groups/literature/documents/in/2080-in002_-mu-p.pdf

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Table of Contents

Topic Page

Important User Information 2
Additional Resources 6
Overview 7
Controller Description 7
Status Indicator Description 7
Mount the Module 8
Wire the Controller 10
Specifications 11

2 Micro830™ 10 Point Programmable Controllers

Publication 2080-IN002A-EN-P - September 2010

Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment.
Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1
available from your local Rockwell Automation sales office or online at

http://literature.rockwellautomation.com

) describes some important differences between solid state equipment
and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of
uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that
each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages
resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many
variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot
assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits,
equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell
Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING

Identifies information about practices or circumstances that can cause an explosion in a
hazardous environment, which may lead to personal injury or death, property damage, or
economic loss.

IMPORTANT

Identifies information that is critical for successful application and understanding of the
product.

ATTENTION

Identifies information about practices or circumstances that can lead to personal injury or
death, property damage, or economic loss. Attentions help you identify a hazard, avoid a
hazard and recognize the consequences.

SHOCK HAZARD

Labels may be on or inside the equipment (for example, drive or motor) to alert people
that dangerous voltage may be present.

BURN HAZARD

Labels may be on or inside the equipment (for example, drive or motor) to alert people
that surfaces may reach dangerous temperatures.

Micro830™ 10 Point Programmable Controllers 3

Publication 2080-IN002A-EN-P - September 2010

Environment and Enclosure

Preventing Electrostatic Discharge

ATTENTION

This equipment is intended for use in a Pollution Degree 2 industrial
environment, in overvoltage Category II applications (as defined in IEC 60664-1),
at altitudes up to 2000 m (6562 ft) without derating. This equipment is
considered Group 1, Class A industrial equipment according to IEC/CISPR 11.
Without appropriate precautions, there may be difficulties with electromagnetic
compatibility in residential and other environments due to conducted and
radiated disturbances.

This equipment is supplied as open-type equipment. It must be mounted within
an enclosure that is suitably designed for those specific environmental
conditions that will be present and appropriately designed to prevent personal
injury resulting from accessibility to live parts. The enclosure must have suitable
flame-retardant properties to prevent or minimize the spread of flame,
complying with a flame spread rating of 5V A, V2, V1, V0 (or equivalent) if
non-metallic. The interior of the enclosure must be accessible only by the use of
a tool. Subsequent sections of this publication may contain additional
information regarding specific enclosure type ratings that are required to comply
with certain product safety certifications.

In addition to this publication, see:

• Industrial Automation Wiring and Grounding Guidelines, Rockwell
Automation publication 1770-4.1

, for additional installation requirements.

• NEMA Standard 250 and IEC 60529, as applicable, for explanations of the
degrees of protection provided by different types of enclosure.

ATTENTION

This equipment is sensitive to electrostatic discharge, which can cause internal
damage and affect normal operation. Follow these guidelines when you handle
this equipment:

• Touch a grounded object to discharge potential static.

• Wear an approved grounding wriststrap.

• Do not touch connectors or pins on component boards.

• Do not touch circuit components inside the equipment.

• Use a static-safe workstation, if available.

• Store the equipment in appropriate static-safe packaging when not in use.

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Publication 2080-IN002A-EN-P - September 2010

North American Hazardous Location Approval

The following modules are North American Hazardous Location approved:
2080-LC30-10QWB, 2080-LC30-10QVB

The following information applies when
operating this equipment in hazardous
locations:

Informations sur l’utilisation de cet
équipement en environnements
dangereux:

Products marked "CL I, DIV 2, GP A, B, C, D" are
suitable for use in Class I Division 2 Groups A, B, C,
D, Hazardous Locations and nonhazardous locations
only. Each product is supplied with markings on the
rating nameplate indicating the hazardous location
temperature code. When combining products within
a system, the most adverse temperature code
(lowest "T" number) may be used to help determine
the overall temperature code of the system.
Combinations of equipment in your system are
subject to investigation by the local Authority Having
Jurisdiction at the time of installation.

Les produits marqués "CL I, DIV 2, GP A, B, C, D" ne
conviennent qu'à une utilisation en environnements
de Classe I Division 2 Groupes A, B, C, D dangereux et
non dangereux. Chaque produit est livré avec des
marquages sur sa plaque d'identification qui indiquent
le code de température pour les environnements
dangereux. Lorsque plusieurs produits sont combinés
dans un système, le code de température le plus
défavorable (code de température le plus faible) peut
être utilisé pour déterminer le code de température
global du système. Les combinaisons d'équipements
dans le système sont sujettes à inspection par les
autorités locales qualifiées au moment de
l'installation.

WARNING

EXPLOSION HAZARD

• Do not disconnect equipment
unless power has been
removed or the area is known
to be nonhazardous.

• Do not disconnect connections
to this equipment unless power
has been removed or the area
is known to be nonhazardous.
Secure any external
connections that mate to this
equipment by using screws,
sliding latches, threaded
connectors, or other means
provided with this product.

• Substitution of any component
may impair suitability for Class
I, Division 2.

• If this product contains
batteries, they must only be
changed in an area known to
be nonhazardous.

AVERTISSEMENT

RISQUE D’EXPLOSION

• Couper le courant ou s'assurer
que l'environnement est classé
non dangereux avant de
débrancher l'équipement.

• Couper le courant ou s'assurer
que l'environnement est classé
non dangereux avant de
débrancher les connecteurs.
Fixer tous les connecteurs
externes reliés à cet
équipement à l'aide de vis,
loquets coulissants,
connecteurs filetés ou autres
moyens fournis avec ce produit.

• La substitution de tout
composant peut rendre cet
équipement inadapté à une
utilisation en environnement de
Classe I, Division 2.

• S'assurer que l'environnement
est classé non dangereux avant
de changer les piles.

Micro830™ 10 Point Programmable Controllers 5

Publication 2080-IN002A-EN-P - September 2010

WARNING

• When used in a Class I, Division 2, hazardous location, this equipment must be
mounted in a suitable enclosure with proper wiring method that complies with
the governing electrical codes.

• If you connect or disconnect the serial cable with power applied to this module
or the serial device on the other end of the cable, an electrical arc can occur.
This could cause an explosion in hazardous location installations. Be sure that
power is removed or the area is nonhazardous before proceeding.

• The local programming terminal port is intended for temporary use only and
must not be connected or disconnected unless the area is assured to be
nonhazardous.

• The USB port is intended for temporary local programming purposes only and
not intended for permanent connection. If you connect or disconnect the USB
cable with power applied to this module or any device on the USB network, an
electrical arc can occur. This could cause an explosion in hazardous location
installations. Be sure that power is removed or the area is nonhazardous before
proceeding.
The USB port is a nonincendive field wiring connection for Class I, Division2
Groups A, B, C and D.

• Exposure to some chemicals may degrade the sealing properties of materials
used in the Relays. It is recommended that the User periodically inspect these
devices for any degradation of properties and replace the module if
degradation is found.

• If you insert or remove the plug-in module while backplane power is on, an
electrical arc can occur. This could cause an explosion in hazardous location
installations. Be sure that power is removed or the area is nonhazardous before
proceeding.
Refer to the Wiring Diagram for each plug-in module for additional details
regarding removal or insertion under power.

ATTENTION

• To comply with the CE Low Voltage Directive (LVD), this equipment must be
powered from a source compliant with the following: Safety Extra Low Voltage
(SELV) or Protected Extra Low Voltage (PELV).

• To comply with UL restrictions, this equipment must be powered from a Class 2
source.

• Be careful when stripping wires. Wire fragments that fall into the controller
could cause damage. Once wiring is complete, make sure the controller is free
of all metal fragments.

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Publication 2080-IN002A-EN-P - September 2010

Additional Resources

If you would like a manual, you can:

• download a free electronic version from the Internet:

http://literature.rockwellautomation.com

• purchase a printed manual by contacting your local Allen-Bradley distributor or
Rockwell Automation representative

ATTENTION

• Do not remove the protective debris strips until after the controller and all other
equipment in the panel near the module are mounted and wired. Remove strips
before operating the controller. Failure to remove strips before operating can
cause overheating.

• Electrostatic discharge can damage semiconductor devices inside the module.
Do not touch the connector pins or other sensitive areas.

• The USB and serial cables are not to exceed 3.0 m (9.84 ft).

• Do not wire more than 2 conductors on any single terminal.

Resource Description

Micro830 Programmable Controllers User
Manual, publication 2080-UM002

A more detailed description of how to install and use your
Micro830 programmable controller and expansion I/O system.

Micro800™ AC Power Supply Installation
Instructions, publication 2080-IN001

Information on installing and wiring the optional AC power supply.

Industrial Automation Wiring and
Grounding Guidelines, publication 1770-4.1

More information on proper wiring and grounding techniques.

Micro830™ 10 Point Programmable Controllers 7

Publication 2080-IN002A-EN-P - September 2010

Overview

The Micro830 10 Point controller is an economical brick style controller with embedded
inputs and outputs. It can accomodate up to two plug-in modules and accomodates any
24V DC output power supply that meets minimum specifications such as the optional
Micro800 power supply.

Controller Overview

Controller Description

Description Description

1 Status indicators 8 Right-side cover
2 Optional power supply slot 9 DIN rail mounting latch
3 Plug-in module latch 10 Mode switch
4 Plug-in module screw hole 11 Type B connector USB port
5 40 pin high speed plug-in connector 12 RS232/RS485 non-isolated combo serial port
6 I/O terminal block 13 Optional power supply
7 Mounting screw hole / mounting foot

Status Indicator Description

Description Description

14 Input status 18 Force status
15 Power status 19 Serial communications status
16 Run status 20 Output status
17 Fault status

12 3 4 5 6 7 8

79610111213

14

15
16
17
18
19

20

45031

Status Indicators

45030

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Publication 2080-IN002A-EN-P - September 2010

Mount the Module

Most applications require installation in an industrial enclosure to reduce the effects of
electrical interference and environmental exposure. Locate your controller as far as possible
from power lines, load lines, and other sources of electrical noise such as hard-contact
switches, relays, and AC motor drives. For more information on proper grounding guidelines,
see the Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1

.

Mounting Dimensions and DIN Rail Mounting

Module Spacing

Maintain spacing from objects such as enclosure walls, wireways and adjacent equipment.
Allow 50.8 mm (2 in.) of space on all sides for adequate ventilation. An exception to this
spacing guideline is allowed for the side at which you are connecting the optional power
supply, 2080-PS120-240VAC.

DIN Rail Mounting

The module can be mounted using the following DIN rails: 35 x 7.5 mm x 1 mm (EN 50 022

- 35 x 7.5).

Before mounting the module on a DIN rail, use a flat-blade screwdriver in the DIN rail latch
and pry it downwards until it is in the unlatched position.

1. Hook the top of the DIN rail mounting area of the controller onto the DIN rail, and
then press the bottom until the controller snaps onto the DIN rail.

TIP

For environments with greater vibration and shock concerns, use the panel
mounting method, instead of DIN rail mounting.

45032

Mounting dimensions do not include mounting feet or DIN rail latches.

100 mm (3.94 in.)

80 mm (3.15 in.)

90 mm (3.54 in.)

Micro830™ 10 Point Programmable Controllers 9

Publication 2080-IN002A-EN-P - September 2010

2. Push the DIN rail latch back into the latched position.
Use DIN rail end anchors (Allen-Bradley part number 1492-EA35 or 1492-EAHJ35)
for vibration or shock environments.

To remove your controller from the DIN rail, pry the DIN rail latch downwards until it is in
the unlatched position.

Panel Mounting

The preferred mounting method is to use four M4 (#8) screws per module. Hole spacing
tolerance: ±0.4 mm (0.016 in.).

Follow these steps to install your controller using mounting screws.

1. Place the controller against the panel where you are mounting it. Make sure the
controller is spaced properly.

2. Mark drilling holes through the mounting screw holes and mounting feet then remove
the controller.

3. Drill the holes at the markings, then replace the controller and mount it.
Leave the protective debris strip in place until you are finished wiring the controller
and any other devices.

Panel Mounting Dimensions

45325

86 mm (3.39 in.)

100 mm (3.94 in.)

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Publication 2080-IN002A-EN-P - September 2010

Wire the Controller

2080-LC30-10QWB

2080-LC30-10QVB

I-00

COM0 I-01

I-02

I-03

COM1

I-04

I-05 NC

NC

NC

NC

123456789101112

+DC24 CM0

O-00-DC24

CM1

O-01

CM2

O-02 O-03

CM3

NC

NC

123456789101112

45033

Input Terminal Block

Output Terminal Block

45034

I-00

COM0 I-01

I-02

I-03

COM1

I-04

I-05 NC

NC

NC

NC

123456789101112

+DC24 +CM0

O-00-DC24

O-01

-CM0

+CM1

O-02 -CM1

O-03

NC

NC

123456789101112

Input Terminal Block

Output Terminal Block

Micro830™ 10 Point Programmable Controllers 11

Publication 2080-IN002A-EN-P - September 2010

Control Drawing for Class 1 Division 2 Applications

Specifications

General

Attribute 2080-LC30-10QWB 2080-LC30-10QVB

Number of I/O 10 (6 inputs, 4 outputs)
Dimensions

HxWxD

90 x 100 x 80 mm
(3.54 x 3.94 x 3.15 in.)

Shipping weight, approx. 0.302 kg (0.666 lb)

Hazardous Location
Class 1 Division 2,
Groups A, B, C, and D

Non-Hazardous Location

Micro800 Controller

USB Port

J3

V

max

= 5V DC

I

max

= 500 μA

L

i

= 1 μH

C

i

= 120 pF

Any associated apparatus with Universal
Serial Bus (USB) connection

USB Port
V

oc

, Isc, La and Ca to be determined per

Capacitance and Inductance Values table

Capacitance and Inductance Values

Nonincendive Equipment Associated Apparatus

V

max

(or Ui) ≥ Voc or Vt (or Uo)

I

max

(or Li) ≥ Isc or It (or Io)

C

i

+ C

cable

≤ Ca (or Co)

L

i

+ L

cable

≤ La (or Lo)

Capacitance and Inductance of the field wiring from the nonincendive equipment to the associated
apparatus shall be calculated and must be included in the system calculations as shown in the table
above.

Where the cable capacitance and inductance per foot are not known, the following values shall be
used: C

cable

= 60 pF/ft, L

cable

= 0.2 μH/ft.

Wiring method must be in accordance with ANSI/NFPA70

12 Micro830™ 10 Point Programmable Controllers

Publication 2080-IN002A-EN-P - September 2010

Wire size

Wiring category

(1)

2 - on signal ports

2 - on power ports
Wire type Use Copper Conductors only
Terminal screw torque 0.6 Nm (4.4 lb-in) max

(using a 2.5 mm (0.10 in.) flat-blade screwdriver)
Input circuit type 12/24V sink/source (standard)

24V sink/source (high-speed)
Output circuit type Relay 24V DC sink transistor (standard and

high-speed)
Power consumption 5 W
Power supply voltage

range

20.4…26.4V DC Class 2

I/O rating Input 24V DC, 8.8 mA

Output 2 A, 240 V AC, General Use

Input 24V DC, 8.8 mA

Output 2 A, 240 V DC, 1 A per point

(Surrounding air temperature 30 °C)

24 V DC, 0.3 A per point (Surrounding

air temperature 65 °C)
Isolation voltage 250V (continuous), Reinforced

Insulation Type, Outputs to Aux and
Network, Inputs to Outputs
Type tested for 60secs at 720 V DC,
Inputs to Aux and Network, 3250 V DC
Outputs to Aux and Network, Inputs to
Outputs

50V (continuous), Reinforced Insulation

Type, I/O to Aux and Network, Inputs to

Outputs

Type tested for 60s at 720 V DC, I/O to

Aux and Network, Inputs to Outputs

Pilot duty rating C300, R150 N.A.
Insulation stripping

length

7 mm (0.28 in)

Enclosure type rating Meets IP20
North American temp

code

T4

(1)

Use this Conductor Category information for planning conductor routing. Refer to Industrial Automation Wiring and
Grounding Guidelines, publication 1770-4.1

.

General

Attribute 2080-LC30-10QWB 2080-LC30-10QVB

Min Max

Solid

0.14 mm

2

(26 AWG) 2.5 mm2 (14 AWG)

rated @ 90 °C (194 °F )
insulation max

Stranded

0.14 mm

2

(26 AWG) 1.5 mm2 (16 AWG)

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Publication 2080-IN002A-EN-P - September 2010

Input

Attribute High-Speed DC Input

(Inputs 0 through 3)

Standard DC Input
(inputs 4 and higher)

Number of Inputs 4 2
Input group to backplane

isolation

Verified by one of the following dielectric tests: 1,414V DC for 2 s

75V DC working voltage (IEC Class 2 reinforced insulation)
Voltage category 24V DC sink/source
Off-state voltage, max 5V DC
On-state voltage range 16.8…26.4V DC @ 65°C (149°F)

16.8…30.0V DC @ 30°C (86°F)

10…26.4V DC @ 65°C (149°F)

10…30.0V DC @ 30°C (86°F)
Off-state current, max 1.5 mA
On-state current, min 5.0 mA @ 16.8V DC 1.8 mA @ 10V DC
On-state current, nom 7.6 mA @ 24V DC 6.15 mA @ 24V DC
On-state current, max 12.0 mA @ 30V DC
Nominal impedance 3 kΩ 3.74 kΩ
IEC input compatibility Type 3

Output

Attribute 2080-LC30-10QWB 2080-LC30-10QVB

Relay Output Hi-Speed Output

(Outputs 0 through 1)

Standard Output
(Outputs 2 through 3)

Number of outputs 4 2 2
Output voltage, min 5V DC, 5V AC 10.8V DC 10V DC
Output voltage, max 125V DC, 265V AC 26.4V DC 26.4V DC
Load current, min 10 mA 10 mA
Load current, max 2.0 A 100 mA (high-speed operation)

1.0 A @ 30 °C

0.3 A @ 65 °C (standard
operation)

1.0 A @ 30 °C

0.3 A @ 65 °C
(standard operation)

Surge current, per point Refer to Relay

Contacts Ratings on
page 14

4.0 A for 10 ms every 1 s @ 30 °C; every 2 s @ 65 °C

(1)

Current, per common, max 5 A NA NA
Turn on time/

Turn off time, max

10 ms 2.5 μs 0.1 ms

1 ms

(1)

Applies for general purpose operation only. Does not apply for high-speed operation

14 Micro830™ 10 Point Programmable Controllers

Publication 2080-IN002A-EN-P - September 2010

Relay Contacts Ratings

Maximum Volts Amperes Amperes

Continuous

Volt-Amperes

Make Break Make Break

120V AC 15 A 1.5 A 2.0 A 1800 VA 180 VA
240V AC 7.5 A 0.75 A
24V DC 1.0 A 1.0 A 28 VA
125V DC 0.22 A

Environmental

Attribute Value

Temperature, operating IEC 60068-2-1 (Test Ad, Operating Cold),

IEC 60068-2-2 (Test Bd, Operating Dry Heat),
IEC 60068-2-14 (Test Nb, Operating Thermal Shock):

-20…65 °C (-4…149 °F)

Temperature,
surrounding air, max

65 °C (149 °F)

Temperature,
non-operating

IEC 60068-2-1 (Test Ab, Unpackaged Nonoperating Cold),
IEC 60068-2-2 (Test Bb, Unpackaged Nonoperating Dry Heat),
IEC 60068-2-14 (Test Na, Unpackaged Nonoperating Thermal Shock):

-40…85 °C (-40…185 °F)

Relative humidity IEC 60068-2-30 (Test Db, Unpackaged Damp Heat):

5…95% non-condensing

Vibration IEC 60068-2-6 (Test Fc, Operating):

2 g @ 10…500 Hz

Shock, operating IEC 60068-2-27 (Test Ea, Unpackaged Shock):

25 g

Shock, non-operating IEC 60068-2-27 (Test Ea, Unpackaged Shock):

DIN mount: 25 g
PANEL mount: 45 g

Emissions CISPR 11

Group 1, Class A

ESD immunity IEC 61000-4-2:

6 kV contact discharges
8 kV air discharges

Radiated RF immunity IEC 61000-4-3:

10V/m with 1 kHz sine-wave 80% AM from 80…2000 MHz
10V/m with 200 Hz 50% Pulse 100% AM at 900 MHz
10V/m with 200 Hz 50% Pulse 100% AM at 1890 MHz
10V/m with 1 kHz sine-wave 80% AM from 2000…2700 MHz

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Publication 2080-IN002A-EN-P - September 2010

EFT/B immunity IEC 61000-4-4:

±2 kV at 5 kHz on power ports
±2 kV at 5 kHz on signal ports

Surge transient
immunity

IEC 61000-4-5:
±1 kV line-line(DM) and ±2 kV line-earth(CM) on power ports
±1 kV line-line(DM) and ±2 kV line-earth(CM) on signal ports

Conducted RF immunity IEC 61000-4-6:

10V rms with 1 kHz sine-wave 80% AM from 150 kHz…80 MHz

Certifications

Certification (when
product is marked)

(1)

Value

c-UL-us UL Listed Industrial Control Equipment, certified for US and Canada. See UL File

E322657.

UL Listed for Class I, Division 2 Group A,B,C,D Hazardous Locations, certified for

U.S. and Canada. See UL File E334470.

CE European Union 2004/108/EC EMC Directive, compliant with:

EN 61326-1; Meas./Control/Lab., Industrial Requirements
EN 61000-6-2; Industrial Immunity
EN 61000-6-4; Industrial Emissions
EN 61131-2; Programmable Controllers (Clause 8, Zone A & B)

European Union 2006/95/EC LVD, compliant with:

EN 61131-2; Programmable Controllers (Clause 11)

C-Tick Australian Radiocommunications Act, compliant with:

AS/NZS CISPR 11; Industrial Emissions

(1)

See the Product Certification link at http://www.ab.com for Declaration of Conformity, Certificates, and other
certification details.

Environmental

Attribute Value

Rockwell Automation Support

Rockwell Automation provides technical information on the Web to assist you in using its
products. At http://support.rockwellautomation.com

, you can find technical manuals, a
knowledge base of FAQs, technical and application notes, sample code and links to software
service packs, and a MySupport feature that you can customize to make the best use of these
tools.

For an additional level of technical phone support for installation, configuration and
troubleshooting, we offer TechConnect support programs. For more information, contact
your local distributor or Rockwell Automation representative, or visit
h

ttp://support.rockwellautomation.com.

Installation Assistance

If you experience a problem within the first 24 hours of installation, please review the
information that's contained in this manual. You can also contact a special Customer Support
number for initial help in getting your product up and running.

New Product Satisfaction Return

Rockwell Automation tests all of its products to ensure that they are fully operational when
shipped from the manufacturing facility. However, if your product is not functioning and
needs to be returned, follow these procedures.

Allen-Bradley, Rockwell Automation, Micro800, Micro830 and TechConnect are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

United States 1.440.646.3434

Monday – Friday, 8 a.m. – 5 p.m. EST

Outside United States Please contact your local Rockwell Automation representative for any technical

support issues.

United States Contact your distributor. You must provide a Customer Support case number (call the

phone number above to obtain one) to your distributor in order to complete the return
process.

Outside United States Please contact your local Rockwell Automation representative for the return

procedure.

Publication 2080-IN002A-EN-P - September 2010 PN 953203-27

Copyright © 2010 Rockwell Automation, Inc. All rights reserved. Printed in Singapore.