Rockford Fosgate Punch200 trans•ana 4-channel, Punch600 trans•ana 5-channel, Punch 200, Punch 400, Punch 600 Installation & Operation Manual

...
Punch200
trans•ana
4-channel
Punch400
transana 4-channel
Punch600
transana 4-channel
Punch800
transana 4-channel
Punch600
transana 5-channel
Installation & Operation
Sections marked
TROUBLESHOOTING
include recommendations for
curing installation problems
Sections marked
INSTALLATION
include “slam dunk”
wiring connections
W elcome to Rockford Fosgate! This manual is designed to provide informa­tion for the owner, salesperson and installer. For those of you who want quick information on how to install this product, please turn to the
Installation Section of this manual or refer to the icons listed below. Other information can be located by using the Table of Contents. We, at Rockford Fosgate, have worked very hard to make sure all the information in this manual is current. But, as we are constantly finding new ways to improve our product, this information is subject to change without notice.
GETTING STARTED
I N S T A L L A T I O N
+ -
+ -
TROUBLE-
S H O O T
I N G
Visit our website for the latest information on all Rockford products.
If, after reading your manual, you still have questions regarding this product, we recommend that you see your Rockford Fosgate dealer. If you need further assis­tance, you can call us direct at 1-800-669-9899. Be sure to have your serial num­ber, model number and date of purchase available when you call.
The serial number can be found on the outside of the box. Please record it in the space provided below as your permanent record. This will serve as verification of your factory warranty and may become useful in recovering your amplifier if it is ever stolen.
Serial Number: __________________________________ Model Number: __________________________________
i
Dear Customer, Congratulations on your purchase of the world's finest brand of car audio amplifiers.
At Rockford Fosgate we are fanatics about musical reproduction at its best, and we are pleased you chose our product. Through years of engineering expertise, hand craftsmanship and critical testing procedures, we have created a wide range of prod­ucts that reproduce music with all the clarity and richness you deserve.
For maximum performance we recommend you have your new Rockford Fosgate product installed by an Authorized Rockford Fosgate Dealer, as we provide spe­cialized training through Rockford Technical Training Institute (RTTI).
Please read your warranty and retain your receipt and original carton for possible future use.
Great product and competent installations are only a piece of the puzzle when it comes to your system. Make sure that your installer is using 100% authentic instal­lation accessories from Connecting Punch in your installation. Connecting Punch has everything from RCA cables and speaker wire to Power line and battery con­nectors. Insist on it! After all, your new system deserves nothing but the best.
To add the finishing touch to your new Rockford Fosgate image order your Rockford wearables, which include everything from T-shirts and jackets to hats and sunglass­es.
To get a free brochure on Rockford Fosgate products and Rockford accessories, in the U.S. call 480-967-3565 or FAX 480-967-8132. For all other countries, call +001­480-967-3565 or FAX +001-480-967-8132.
PRACTICE SAFE SOUND™
CONTINUOUS EXPOSURE TO SOUND PRESSURE LEVELS OVER 100dBMAY
CAUSE PERMANENT HEARING LOSS
. HIGH POWERED AUTOSOUND SYSTEMS
MAY PRODUCE SOUND PRESSURE LEVELS WELL OVER
130dB. USE COMMON
SENSE AND PRACTICE SAFE SOUND
.
ii
Specifications
PUNCH 200 PUNCH 400 PUNCH 600 PUNCH 800 PUNCH 600 4-channel 4-channel 4-channel 4-channel 5-channel
DynamicPowerRating (IHF-202 Standard)
- Measured at 14.4 Volts Front/Rear + Subwoofer Bridged into a 4Load
165 Watts x 2 220 Watts x 2 317 Watts x 2 525 Watts x 2 240 Watts x
2+ -
Per channel into a 2Load
85 Watts x 4 130 Watts x 4 175 Watts x 4 270 Watts x 4 120 Watts x 4 + 240 Watts x 1
Per channel into a 4Load
55 Watts x 4 85 Watts x 4 99 Watts x 4 150 Watts x 4 75 Watts x 4 + 115 Watts x 1 Continuous Power Rating (Competition Standard) - Measured at 13.8 Battery Volts RMS continuous power per channel,
25 Watts x 4 50 Watts x 4 75 Watts x 4 100 Watts x 4 50 Watts x 4 + 100 Watts x 1 both channels driven into a 4load from 20 to 20,000 Hz with less than
0.05% Total Harmonic Distortion (THD+N) RMS continuous power per channel,
50 Watts x 4 100 Watts x 4 150 Watts x 4 200 Watts x 4 100 Watts x 4 + 200 Watts x 1 both channels driven into a 2load from 20 to 20,000 Hz, with less than
0.1% Total Harmonic Distortion (THD+N) RMS continuous power bridged into a
100 Watts x 2 200 Watts x 2 300 Watts x 2 400 Watts x 2 200 Watts x 2 + ­4load from 20 to 20,000 Hz, with less than 0.1% Total Harmonic Distortion (THD+N)
Signal-to-Noise Ratio >100dB A-weighted Crossover Slope (Butterworth) 12dB/octave 12dB/octave 12dB/octave 12dB/octave 12dB/octave + 24dB/octave Crossover Frequency 80Hz 80Hz
50Hz – 210Hz 50Hz – 210Hz 50Hz – 210Hz + 50Hz – 210Hz
Specifications are subject to change without notice.
– iii –
Dimensions PUNCH 200 PUNCH 400 PUNCH 600 PUNCH 800 PUNCH 600
4-channel 4-channel 4-channel 4-channel 5-channel
2.4 H 2.4 H 2.4 H 2.4 2.4 H
(6.09cm) (6.09cm) (6.09cm) (6.09cm) (6.09cm)
9.9 W 9.9” W 9.9” W9.9” W9.9” W
(25.15cm) (25.15cm) (25.15cm) (25.15cm) (25.15cm)
13.4 L 13.4 L 14.4 L 18.4 L 18.4 L
(34.04cm) (34.04cm) (36.57cm) (46.74cm) (46.74cm)
Frequency Response 20Hz to 20kHz ±0.5dB Bandwidth 20Hz to 200kHz ±3dB
Damping Factor @ 4(at output connector ) >200 Slew Rate 30 Volts/ ms IM Distortion (IHF) <0.05%
Source Unit Compatibility (+15dB gain overlap) All All All All All Input Sensitivity (+0dB gain overlap) Variable from 250mV to 4V (low level in)
Variable from 650mV to 11V (high level in)
Protection NOMAD - Internal analog-computer output protection circuitry limits power in case of
overload. Thermal switch shuts down the amplifier in case of overheating.
Battery Fuse Rating (External to Amplifier) 30A 50A 50A 60A* 50A Fuse Type ATC AGU AGU AGU AGU
Equalization (45Hz Punch Bass) Variable Variable Variable Variable Variable
(0 to +18dB) (0 to +18dB) (0 to +18dB) (0 to +18dB) (0 to +18dB)
Input Impedance 20k ohms 20k ohms 20k ohms 20k ohms 20k ohms * recommended fuse not supplied with amplifier Specifications are subject to change without notice.
iv
Table of Contents
Specifications............................................................................................ii
Introduction ..............................................................................................1
Amplifier Accessory Pack..........................................................................1
Feature Chart ............................................................................................2
Design Features ........................................................................................4
Installation Considerations........................................................................7
Mounting Location....................................................................................8
Battery and Charging ................................................................................9
Wiring the System ....................................................................................9
Using Passive Crossovers ........................................................................11
Table of Component Values ....................................................................12
Installation ..............................................................................................13
System Diagrams ....................................................................................25
Troubleshooting ......................................................................................29
Dynamic Power Measurements ..............................................................31
Warranty Information..............................................................................33
International Information ........................................................................35
Introduction
Rockford engineers designed the Punch multi-channel amplifiers to with­stand the rugged automotive environment while delivering superior sound quality in a flexible, reliable, and efficient package. TRANSana is a low voltage circuit in the preamp stage of all Punch multi-channel amplifiers that lets the music sound crystal clear and very real, even when played at high volume levels. This is matched with TOPAZ, a unique grounding cir­cuit used to eliminate noise problems associated with car audio systems and their installation. Flexibility is accomplished with the use of high-level inputs and a built-in crossover. The use of a protection circuit called NOMAD, along with MOSFET and DSM (Discrete Surface Mount) and our innovative MEHSA heat dissipating technology improves amplifier efficien­cy. The result of these components give the Punch amplifier awesome sound quality in a Bullet Proof package.
– 1 –
Punch Amplifier Accessory Pack
The accessory pack shipped with the Punch multi-channel amplifiers includes the mounting hardware necessary to secure the amp to the vehicle.
Installation & Operation Manual Punch Verification Certificate (4) Amplifier mounting screws (#8 x 3/4" Phillips) (4) Speaker/Power connector set screws (3/32" Allen) (4) Endbell mounting screws (9/64" Allen) (1) Allen wrench (3/32") (1) Allen wrench (9/64")
(2) High Level Input harness (Punch 200/400/600/800, 4-channel)
- Replacement part #CC-1992 - 4 position molex
(1) High Level Input harness (Punch 600, 5-channel)
- Replacement part #CC-2347 - 8 pin mini-DIN (1) Inline fuseholder (except Punch 800, 4-channel) (1) ATC 30 amp fuse (Punch 200, 4-channel) (1) ATC 50 amp fuse (Punch 400/600, 4-channel & Punch 600, 5-channel)
NOTE: Refer to the specifications section for recommended fuse size on the Punch 800, 4-channel amplifier.
Punch Multi-Channel Amplifier Feature Chart
PUNCH AMPLIFIER MODEL 200 400 600 800 600
F/R + SUB
# of CHANNELS 44 4 4 5 RMS Power Stereo (4Ω) 25x4 50x4 75x4 100x4 50x4 + 100x1 RMS Power Stereo (2Ω) 50x4 100x4 150x4 200x4 100x4 + 200x1 RMS Power Bridged (4Ω) 100x2 200x2 300x2 400x2 200x2 + Stable Into: (each channel) 2 2 2 2 2 +2 Stable into: (bridged) 4 4 4 4 4 + CIRCUITRY
1
TRANSana – circuit topology xx x x x
TRANSnova patented circuit topology2
–– – –
Class-G – high efficiency topology –– – –SUB only MEHSA – heat dissipating technology xxx x
TOPAZ – patented noise eliminating circuitry
3
xx x x x
DSM – discrete surface mount xx x x x MOSFETs – power supply & output devices xx x x x NOMAD – protection circuit xx x x x FEATURES Die Cast Heatsink xx x x x Hi-Level Inputs – for factory radios x x x x F/R only RCA Inputs – for aftermarket radios xx x x x Balanced Inputs –– – – – Input Switches – eliminates “Y” adaptors xx x x x Pass-Thru – feeds signal to aux. amp xx x x Pwr/Spk Screw Terminals –– – – Spk Pwr/Spk Block Terminals x x x x Pwr 4 Gauge PWR/GND –– – –
2
PUNCH AMPLIFIER MODEL 200 400 600 800 600
Adjustable Punch Bass –––– – (0dB/+6dB/+12dB @ 45Hz)
Variable Punch Bass ––xx x (0dB ~+18dB @ 45Hz)
Adjustable Xover (80Hz) –––– – Variable Xover (50Hz ~ 210Hz)
HP/FULL/LP4HP/FULL/LP4HP/FULL/LP4HP/FULL/LP4HP/FULL/LP
4
Crossover Slope (Butterworth) 12dB 12dB 12dB 12dB 12dB + 24dB
5
Phase Warp (0 ~ 180) ––––
GENERAL
B+ Fuse Size 30A ATC 50A AGU 50A AGU 60A AGU
6
50A AGU
Dimensions (H x W x L)
– 3 –
1 Additional information on features, specifications and system designs can be
found at: www.rockfordfosgate.com
2 Transnova is patented under "U.S. Patent No. 4,467,288"
3 TOPAZ is patented under "U.S. Patent No. 5,751,823"
4 HP = 12dB/octave High-Pass / LP = 12dB/octave Low-Pass / FULL = Full Range
5 Front/Rear = 12dB/octave + Sub = 24dB/octave Low-Pass
6 Recommended fuse not supplied with amplifier
--INTERNAL USE ONLY--
Heatsink Type #4 #4 #5 #6 #6
2.4 H 2.4 H 2.4 H 2.4H 2.4 H (6.09cm) (6.09cm) (6.09cm) (6.09cm) (6.09cm)
9.9 W9.9” W 9.9 W 9.9 W9.9” W (25.15cm) (25.15cm) (25.15cm) (25.15cm) (25.15cm)
13.4 L 13.4 L 14.4 L 18.4 L 18.4 L (34.04cm) (34.04cm) (36.57cm) (46.74cm) (46.74cm)
4
Design Features
Punch 200, 4-channel Punch 400, 4-channel
Punch 600, 4-channel
10
Front High
Level Inputs
Gain
Gain
Crossover Frequency
Front
R
L
R
L
RearPass-Thru
4-2
Input
Punch
Bass
HP-FULL-LP Crossover
Front
Rear High
Level Inputs
Crossover Frequency
Punch
Bass
Rear
L+ L–
R+ R–
Hz
65
80
55
50
110
210
Hz
145
190
Hz
L+ L–
R+ R–
65
80
55
50
110
210
Hz
145
190
HP-FULL-LP Crossover
REM
B+ GND
LED
LR+ LR– RR+ RR– LF– LF+ RF– RF+
2
3
211
2
56
109
810 6 10 84
9
7
1
L+ L–
R+
R–
L+
L–
R+ R–
8
10
465610
8
7
2
3 2 11 2
1
Front Gain
HP–Full–LP Front 80Hz
Crossover
Front High Level Input
Front
Pass-Thru
Rear
RR
LL
Rear High Level Input
4 – 2 Input
HP-Full-LP Rear 80Hz
Crossover
Rear
Gain
REM
LED
LR+ LR–
RR+ RR–
B+
GND
LF– LF+ RF– RF+
Design Features
5
Punch 800, 4-channel
10
2
3
11
2
5
8
10
7
1
LR+ LR- RR+ RR-
REM
B+ GND
LED
LF- LF+ RF+RF-
Hz
Front Crossover Frequency
Front Gain
Front High Level Input
L+
L–
R+ R–
Front Punch
Bass
Front Pass-Thru Rear
RR
LL
Rear
High Level Input
Rear
Punch
Bass
Crossover HP-Full-LP
Crossover
HP-Full-LP
4-2
Input
Rear
Crossover
Frequency
Rear
Gain
L+
L–
R+
R–
65
80
55
50
110
210
Hz
145
190
Hz
65
80
55
50
110
210
Hz
145
190
2
10
6 9
10
6
9
4
8
Punch 600, 5-channel
549 6
10
9 9
10
10
10 10
1
Sub LP
Crossover
Frequency
Sub
Gain
65
80
55
50
110
210
Hz
145
190
6/4/2 Input
Sub Rear Front
R
L
R
L
Sub
Punch
Bass
Rear Crossover Frequency
Rear
Punch
Bass
Rear Gain
High Level
Input
Front
Crossover
Frequency
Front
Punch
Bass
Front Gain
HP-Full-LP
Front
Crossover
HP-Full-LP
Rear
Crossover
65
80
55
50
110
210
Hz
145
190
GND
LF-LF+
RF+
RF-
LR+
RR-
RR+
LR-
LR+
LR-
RR+
RR-
RF- LF+ Sub-
RF+ LF- Sub+
REM
B+
GND
LED
LR+
LR-
RR+
RR-
RF- LF+ Sub-
RF+ LF- Sub+
11
232 888
6
1. Cast Aluminum Heatsink – The cast aluminum heatsink of the Punch amplifier dissipates heat generated by the amplifier's circuitry. The inherent advantage of casting provides a 30% improvement of cooling over conventional extrusion heatsink designs.
2. Speaker/Power Terminals The heavy duty, gold-plated terminal block connectors (+ and –) will accept wire sizes from 8 AWG to 18 AWG and are immune to corrosion that can cause signal degradation. The Punch 600, 5-channel also utilizes a barrier strip that will accept #8 spade lugs or bare speker wires sized from 12-18 AWG.
3. REM Terminal This spade terminal is used to remotely turn on and turn off the amplifier when +12V DC is applied.
4. Signal Input Switch – This switch allows the amplifier to be driven with either 2 or 4 pairs of inputs. The Punch 600, 5-channel allows the amplifier to be driven with either 2, 4, or 6 pairs of inputs.
5. RCA Input Jacks – The industry standard RCA jacks provide an easy connection for signal level input. They are gold-plated to resist the sig­nal degradation caused by corrosion.
6. High Level Inputs – The high level inputs use a detachable connector terminated with 20 AWG leads. These inputs should be used if the source unit has only speaker line (high level) outputs and not RCA out­puts.
7. RCA Pass-Thru Jacks – The Pass-Thru provides a convenient source for daisy-chaining an additional amplifier without running an extra set of RCA cables from the front of the vehicle to the rear amplifier location.
8. Gain Control The input gain control is preset to match the output of most source units. It can be adjusted to match output levels from a vari­ety of source units.
9. Punch Bass – The Punch Bass helps correct for acoustical deficiencies in the listening environment by helping reproduce full range sound without adding excessive boost. The Punch Bass control is a narrow band adjustment centered at 45Hz variable from 0dB to +18dB.
10. Internal Crossover – The internal crossover is a 12dB/octave Butterworth filter selectable for High-Pass (HP), Full Range (FULL), or Low-Pass (LP) operation. The Punch 200/400, 4-channel amplifiers utilize a fixed 80Hz crossover. The Punch 600/800, 4-channel and Punch 600, 5-channel amplifiers utilize a crossover variable from 50Hz to 210Hz with the Sub channel operating at 24dB/octave.
11. LED Power Indicator – The LED illuminates when the unit is turned on.
Installation Considerations
The following is a list of tools you will need for installing the Punch amplifier: Voltmeter Wire strippers Electric hand drill w/assorted bits Battery post wrench 17' (5 m) Red Power Wire Wire cutters 12' (4 m) Remote Turn-On Wire Assorted connectors
1.5' (45 cm) Black Grounding Wire Wire crimpers
– 7 –
This section focuses on some of the vehicle considerations for installing your new Punch amplifier. Checking your battery and present sound sys­tem, as well as pre-planning your system layout and best wiring routes, will save installation time. When deciding how to lay out your new system, be sure that each component will be easily accessible for making adjustments.
Before beginning any installation, be sure to follow these simple rules:
1. Be sure to carefully read and understand the instructions before attempting to install the amplifier.
2. For safety, disconnect the negative lead from the battery prior to begin- ning the installation.
3. For easier assembly, we suggest you run all wires prior to mounting your amplifier in place.
4. Route all of the RCA cables close together and away from any high cur­rent wires.
5. Use high quality connectors for a reliable installation and to minimize signal or power loss.
6. Think before you drill! Be careful not to cut or drill into gas tanks, fuel lines, brake or hydraulic lines, vacuum lines or electrical wiring when working on any vehicle.
7. Never run wires underneath the vehicle. Running the wires inside the vehicle provides the best protection.
8. Avoid running wires over or through sharp edges. Use rubber or plas­tic grommets to protect any wires routed through metal, especially the firewall.
9.
ALWAYS protect the battery and electrical system from damage with proper fusing. Install a fuseholder and appropriate fuse on the +12V power wire within 18 (45 cm) of the battery terminal.
10. When grounding to the chassis of the vehicle, scrape all paint from the metal to ensure a good, clean ground connection. Grounding connec­tions should be as short as possible and always be connected to metal that is welded to the main body, or chassis, of the vehicle.
Mounting Location
The mounting location and position of your amplifier will have a great effect on its ability to dissipate the heat generated during normal operation. The design of our cast aluminum heatsink serves to easily dissipate the heat generated over a wide range of operating conditions. However, to maxi­mize the performance of your amplifier, care should be taken to ensure adequate ventilation.
Trunk Mounting
Mounting the amplifier vertically on a surface with the fin grooves running up and down will provide the best cooling of the amplifier.
Mounting the amplifier on the floor of the trunk will work but provides less cooling capability than vertical mounting.
Mounting the amplifier upside down to the rear deck of the trunk will not provide proper cooling and will severely affect the performance of the amplifier and is strongly not recommended.
Passenger Compartment Mounting
Mounting the amplifier in the passenger compartment will work as long as you provide a sufficient amount of air for the amplifier to cool itself. If you are going to mount the amplifier under the seat of the vehicle, you must have at least 1" (2.54cm) of air gap around the amplifier's heatsink.
Mounting the amplifier with less than 1" (2.54cm) of air gap around the amplifier's heatsink in the passenger compartment will not provide proper cooling and will severely affect the performance of the amplifier and is strongly not recommended.
Engine Compartment Mounting
Rockford Fosgate amplifiers should never be mounted in the engine com­partment. Not only will this void your warranty but could create an embar­rassing situation caused by the ridicule from your friends.
– 8 –
Battery and Charging
– 9 –
Amplifiers will put an increased load on the vehicle's battery and charging system. We recommend checking your alternator and battery condition to ensure that the electrical system has enough capacity to handle the increased load of your stereo system. Stock electrical systems which are in good condition should be able to handle the extra load of any Rockford amplifier without problems, although battery and alternator life can be reduced slightly. To maximize the performance of your Rockford Fosgate amplifier, we suggest the use of a heavy duty battery and an energy storage capacitor.
Wiring the System
CAUTION: Avoid running power wires near the low level input cables,
antenna, power leads, sensitive equipment or harnesses. The power wires carry substantial current and could induce noise into the audio system.
1. Plan the wire routing. Take care when running signal level RCA cables to keep them close together but isolated from the amplifier's power cables and any high power auto accessories, especially electric motors. This is done to prevent coupling the noise from radiated electrical fields into the audio signal. When feeding the wires through the firewall or any metal barrier, protect them with plastic or rubber grommets to pre­vent short circuits. Leave the wires long at this point to adjust for a pre­cise fit at a later time.
2. Prepare the
Power cable for attachment to the amplifier by stripping 5/8" of insulation from the end of the wire. The use of 8 gauge power cable can inter­fere with the installation of the end caps. Proper wire dress can prevent this from occurring. To prevent the wire from fraying, strip the insulation at a 45° angle. Insert the bared wire into the B+ terminal with the long side of the insulation on the top. Bend the cable down at a 90° angle. Tighten the set screw to secure the cable in place.
3. Strip 3/8" from the battery end of the power cable and crimp a large ring terminal to the cable. Use the ring terminal to connect to the bat­tery positive terminal.
Do not install the fuse at this time.
><
5/8"
INSULATION
STRIP WIRE
>
>
AMP
>
– 10 –
4. Prepare a length of cable to be used for the ground connection. Strip 5/8" of insulation from the end of the cable as described above and connect to the appropriate terminal of the amplifier. Prepare the chas­sis ground by scraping any paint from the metal surface and thorough­ly clean the area of all dirt and grease. Strip the other end of the wire and attach a ring connector . Fasten the cable to the chassis using a non­anodized screw and a star washer.
5. Prepare the REM turn-on wire for connection to the amplifier by strip­ping 1/4" of insulation from the wire end and crimping an insulated spade connector in place. Slide the connector over the REM terminal on the amplifier. Connect the other end of the REM wire to a switched 12 volt positive source. The switched signal is usually taken from the source unit's auto antenna or the accessory lead. If the source unit does not have these outputs available, the recommended solution is to wire a mechanical switch in line with a 12 volt source to activate the ampli­fier.
6. Securely mount the amplifier (with supplied screws) to the vehicle or amp rack. Be careful not to mount the amplifier on cardboard or plas­tic panels. Doing so may enable the screws to pull out from the panel due to road vibrations or sudden vehicle stops.
7. Determine the number of inputs needed to drive the amplifier and move the input switch to the desired setting.
8. Connect the source signal to the amplifier by plugging the RCA cables or high level inputs into the input jack(s) at the amplifier.
9. Connect the speakers. Strip the speaker wires 5/8" and insert into the appropriate terminal on the amplifier. Insert the bared wire into the speaker terminal and tighten the set screw to secure into place. Be sure to maintain proper speaker polarity.
DO NOT chassis ground any of
the speaker leads as unstable operation may result.
10. Perform a final check of the completed system wiring to ensure that all connections are accurate. Check all power and ground connections for frayed wires and loose connections which could cause problems from road vibrations.
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