Robur Expansion kit Installation Manual

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Page 1

Installation manual

for System Controller for K18 absorption heat pump

Expansion kit

Page 2

Revision: A Code: D-LBR809

This Installation manual has been drawn up and printed by Robur S.p.A.; whole or partial reproduction of this Installation manual is prohibited. The original is led at Robur S.p.A. Any use of this Installation manual other than for personal consultation must be previously authorised by Robur S.p.A. The rights of those who have legitimately led the registered trademarks contained within this publication are not aected. With the aim of continuously improving the quality of its products, Robur S.p.A. reserves the right to modify the data and contents of this Installation manual without prior notice.

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Installation manual – Expansion kit

INDEX OF CONTENTS

I Introduction ................................................

p.4

Recipients .........................................................................

p.4

II Symbols and denitions ............................

p.4

II.1 Key to symbols ................................................................

p.4

II.2 Terms and denitions ...................................................

p.4

III Warnings .....................................................

p.4

III.1 General and safety warnings .....................................

p.4

III.2 Conformity .......................................................................

p.5

III.3 Equipment ........................................................................

p.5

III.4 Exclusions of liability and warranty .........................

p.5

1 General information and system diagrams

............................................................................

p.6

2 Assembly and installation .......................

p.10

2.1 Installing the expansion kit into the CSK18

enclosure .........................................................................

p.10

3 Electrical hookup ......................................

p.14

3.1 Hooking up the room unit ........................................

p.14

3.2 Temperature sensor connection ............................

p.15

3.3 Water circulation pump connection .....................

p.15

3.4 Mixer valve connection ..............................................

p.16

3.5 External request signal connection to CSK18

enclosure .........................................................................

p.17

4 Commissioning .........................................

p.17

4.1 Using the QAA75.611 advanced room unit's

interface ..........................................................................

p.17

4.2 Commissioning procedure .......................................

p.17

4.3 Functional tests ............................................................

p.17

4.4 Setting the system to STAND-BY ............................

p.18

5 Settings .....................................................

p.19

5.1 Optimising heating service ......................................

p.19

5.2 Optimising DHW service ...........................................

p.20

5.3 Optimizing auxiliary boiler management ...........

p.20

6 Errors .........................................................

p.20

6.1 List of errors and troubleshooting instructions

............................................................................................

p.20

6.2 Error log ...........................................................................

p.22

7 Special operations and congurations

..........................................................................

p.22

Appendix A: technical data ......................

p.23

RVS21.826, QAA75.611, QAA55.110 ......................

p.23

AVS55.196 .......................................................................

p.23

Page 4

Introduction

I INTRODUCTION

Installation manual

This Installation manual contains all the information required for installing and conguring the Expansion kit for all K18 Simplygas heat pump units (Gas Absorption Heat Pump) and K18 Hybrigas hybrid units (Gas Absorption Heat Pump and integrated auxiliary boiler module), in line with one of the standard system congurations also described in the document. The manual is a supplement to the System Controller Installation Manual; as such, it must be used in combination with the latter.

Referring to this manual requires familiarity with Robur products and assumes that certain information included in the product manuals to which this document refers.

RECIPIENTS

This Manual is intended:

▶

for electrical installers for proper installation of the control equipment;

▶

for installers and authorised Technical Assistance Centres Robur (TAC) for conguration;

II SYMBOLS AND DEFINITIONS

II.1 KEY TO SYMBOLS

DANGER

WARNING

NOTE

PROCEDURE

REFERENCE (to other document)

II.2 TERMS AND DEFINITIONS

KECSK18 = expansion kit. Siemens RVS21.826 = control unit (electronic board). CSK18 = System controller for K18 installed in the provided

enclosure.

Siemens QAA75.611 = advanced room unit. Siemens QAA55.110 = base room unit. Appliance / Unit K18 = equivalent terms, both used to refer to

K18 Simplygas or K18 Hybrigas unit type. Auxiliary boiler = equipment (e.g. boiler) for the production of heat for space heating and/or DHW, able to integrate or replace the heat pump of the K18 unit. It is always found in the K18 Hybrigas type of unit and consists of an integrated boiler module, whereas it is optional in K18 Simplygas units, not necessarily supplied by Robur, and connected to the plumbing system outside the unit.

TAC = Technical Assistance Centre authorised by Robur. DHW = domestic hot water.

III WARNINGS

This manual is an integral and essential part of the product and must be delivered to the user together with the appliance.

III.1 GENERAL AND SAFETY WARNINGS

Installer's qualications

Installation must exclusively be performed by a Qualied Firm and by Skilled Personnel, with specic knowledge of electrical systems, in compliance with the laws in force in the Country of installation.

Declaration of Conformity

Upon completing installation, the installing rm shall issue to the owner/client the appliance's Workmanlike Conformity Declaration, according to national/local regulations in force and the manufacturer's instructions/ provisions.

Misuse

The appliance must only be used for the purposes for

which it has been designed. Any other use is deemed hazardous. Incorrect use may aect operation, duration and safety of the appliance. Adhere to the manufacturer's instructions.

Electrocution hazard

 Disconnect the electrical power supply before any in-

tervention/work on appliance components.

 For electrical connections exclusively use compliant

components and according to the specications provided by the manufacturer.

 Ensure the appliance cannot be accidentally switched

back on.

Earthing

Electrical safety depends on eective earthing system, correctly connected to the appliance and installed according to the regulations in force.

In the event of failure

Operations on internal components and repairs may

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Warnings

Installation manual – Expansion kit

III

exclusively be carried out by a TAC, only using original parts.

 In the event of fault of the appliance, do not attempt

to repair and/or restore and immediately contact the TAC .

Keep the Manual

This "Installation, Use and Maintenance Manual" must always accompany the appliance and must be handed to the new owner or installer in the event of sale or removal.

The equipment must be installed indoors and out of the weather. For positioning, refer to the protection rating given in par. 2 of the K18 system controller Installation manual.

III.2 CONFORMITY

For the appliance's technical and conformity data, refer to Appendix A 

p.23

and Appendix A of the K18 system controller

Installation manual.

III.3 EQUIPMENT

The Expansion kit KECSK18 (ODSP030) unit's equipment includes:

▶

n. 1 Siemens AVS55.196 expansion board

▶

n. 1 Siemens AVS92.280 mounting plate

▶

n. 1 Siemens AVS82.496 ribbon cable

▶

n. 1 10 pole connector (green) marked X110

▶

n. 1 7 pole connector (red ) marked X150

▶

n. 1 10 pole connector (grey) marked X152

There may also be n. 1 3 pole connector (green) marked X10, which is not used. The above parts may also be supplied assembled or partly assembled together.

III.4 EXCLUSIONS OF LIABILITY AND

WARRANTY

Any contractual or extra-contractual liability of the manufacturer for any damage caused by incorrect installation and/or improper use and/or failure to comply with regulations and with the manufacturer's directions/instructions shall be disclaimed.

In particular, the warranty on the appliance may be rendered void by the following conditions:

 Incorrect installation/cabling.  Misuse.  Failure to comply with the manufacturer's indications

on installation, use and maintenance.

 Alteration or modication of the product or any part

thereof.

 Extreme operational conditions or however outside

of the operational ranges set forth by the manufacturer.

 Abnormal actions transmitted by the plant or instal-

lation to the appliance (electric shock, overheating, power surges, etc.)

 Accidental damages or due to force majeure.

Page 6

General information and system diagrams

1 GENERAL INFORMATION AND SYSTEM DIAGRAMS

The Expansion kit (KECSK18) of the System Controller for the models of the K18 family allows the system congurations supported by it to be extended. In particular, the addition of the kit allows the types of plumbing diagrams indicated in Figures

1.1

p.6

and1.2

p.7

to be set up with regards to the K18

Simplygas unit and those indicated in Figures 1.3

p.8

and

1.4

p.9

to be set up with regards to the K18 Hybrigas unit.

The following diagrams intend to show the hydraulic congurations supported by System controller, including the parts to be connected to it. Ancillary hydraulic components (expansion tanks, safety valves, etc.) are only shown as a guide; for the detailed plumbing layout, refer to the handbook of the K18 range and to the specic installation manual of the K18 unit used.

Figure1.1 System with K18 Simplygas unit, primary water circuit only and three zones, auxiliary boiler and DHW production optionals

A Unit K18 Simplygas B Auxiliary boiler (optional) C check valve (to be installed only in the presence of an auxiliary boiler) D External water pump (only for C0 versions)

E By-pass section with overpressure valve F Room unit 1 (QAA75.611) G Thermostats (with timer) for zones

ST ST

GHP'

CSK18

HC1

HC3

Q20

GHP

HC2

K18 CONTROL CABLE

AUX BOILER

230V W. PUMP

0-10V W. PUMP

Page 7

General information and system diagrams

Installation manual – Expansion kit

Figure1.2 System with K18 Simplygas unit, primary and secondary water circuits, up to three heating circuits, two of which are optionally mixed,

auxiliary boiler and DHW production optionals

A Unit K18 Simplygas B Auxiliary boiler (optional) C check valve (to be installed only in the presence of an auxiliary boiler) D External water pump (only for C0 versions)

E Decoupling of primary/secondary circuits F Room unit 1 (QAA75.611) H Room unit 2 and 3 for HC2 and HC3 circuits (optionals, QAA75.611 or

QAA55.110)

ST ST

GHP'

CSK18

GHP

HC1

Y1/Y2

HC3

Q20

HC2

Y5/Y6

B12

K18 CONTROL CABLE

AUX BOILER

230V W. PUMP

0-10V W. PUMP

Page 8

General information and system diagrams

Figure1.3 System with K18 Hybrigas unit, primary water circuit only and three zones, DHW production optional

A K18 Hybrigas unit E By-pass section with overpressure valve

F Room unit 1 (QAA75.611) G Thermostats (with timer) for zones

CSK18

GHP

K18 CONTROL CABLE

HC1

HC3

Q20

HC2

Page 9

General information and system diagrams

Installation manual – Expansion kit

Figure1.4 System with K18 Hybrigas unit, primary and secondary water circuits, up to three heating circuits, two of which are optionally mixed,

DHW production optional

A K18 Hybrigas unit E Decoupling of primary/secondary circuits F Room unit 1 (QAA75.611)

H Room unit 2 and 3 for HC2 and HC3 circuits (optionals, QAA75.611 or

QAA55.110)

CSK18

GHP

K18 CONTROL CABLE

HC1

Y1/Y2

HC3

Q20

HC2

Y5/Y6

B12

For water circuits with a primary circuit only (g. 1.1

p.6

and 1.3

p.8

) water circulation must be

Page 10

Assembly and installation

guaranteed to handle the K18 unit's anti-icing cycle. This requires that a outlet/inlet bypass be installed, with overpressure valve set to open only when all zone valves are closed.

All temperature probes (GHP, GHP’, B1, B3, B12) must be placed and xed in dedicated thermowells, with a length suitable to result immersed in water ow or in water mass, using thermal paste to ensure a good heat transfer.

In case one of the optional DHW preparation tanks is used (code OSRB012 or OSRB004), it is recommended to

use the thermowell just above mid height for the probe B3.

Even in case other water tanks are used, place probe B3 in an intermediate position, possibly just above mid height.

Following installation of the KECSK18 expansion kit, the K18 system controller is automatically congured to facilitate the installation and commissioning of the types of circuit indicated in g. 1.1

p.6

, 1.2

p.7

1.3

p.8

and 1.4

p.9

. However, it can also support other congurations. For applications other than those indicated in this manual, Robur provides custom consultancy service.

2 ASSEMBLY AND INSTALLATION

The Expansion kit for the K18 system controller is supplied complete with everything required for quick installation inside the CSK18 enclosure.

Before installing the unit, check that the equipment is not connected to its power supply.

The cabling must satisfy the requirements of safety class II, i.e. the mains power cables and the SELV cables must be ducted separately. Also, keep a distance of at least 50 mm between the ducts that contain mains cables and those which contain safety extra low voltage cables and between the two categories of cables inside the enclosure; achieve this by following the instructions provided in the Installation Manual of the System Controller with regards to the choice of the input holes in the enclosure to use for the mains connections and for the safety extra low voltage (SELV) ones. The CSK18 and any other equipment and accessories must be powered up only when the installation is complete. Failure to observe this instruction incurs a risk of electrocution and short-circuit.

The CSK18 must not be exposed to water.

The unit's ambient operating temperature range is 0 °C

- 50 °C.

2.1 INSTALLING THE EXPANSION KIT INTO

THE CSK18 ENCLOSURE

Assembly and installation

1. As shown in g. 2.1

 p.10

, assemble the AVS55.196 electronic board with the plastic mounting plate; push the six short retainers fully into the holes in the board until the pawls click.

The Expansion kit may also be supplied with the electronic board and mounting plate assembled together; in this case, go directly to the next step.

Figure2.1 Assembling the AVS55.196 electronic board with the

mounting plate

DO NOT remove the RVS21.826 board from the CSK18 enclosure.

2. Align the six long retainers on the bottom side of the mount-

ing plate with the holes in the RVS 21.826 electronic board already present in the CSK18 enclosure, then push them in until they snap into place.

Figure2.2 Detail of the two boards assembled together

3. Push the connectors of the included AVS82.496 ribbon cable

fully in the comb connectors marked X100, on the edge of the two electronic boards.

The Expansion kit may also be supplied with the ribbon cable already assembled to connector X100 of the

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Assembly and installation

Installation manual – Expansion kit

AVS55.196 electronic board; in this case, insert the free connector into the RVS21.826 board.

Figure2.3 Detail of ribbon cable connection between the two boards

4. If the expansion kit is supplied with the connectors not yet

installed, t the following into the corresponding sockets after having identied them:

▶

10 pole connector, green, X110

▶

7 pole connector, red, X150

▶

10 pole connector, grey, X152

▶

even if it is included in the kit, DO NOT install the 3 pole green connector X10

If the expansion kit is supplied with the connectors already installed, pull out the 3 pole green connector X10.

5. Identify the 3 pole green connector X10 left free inside the

CSK18 enclosure and t it into the corresponding socket on the AVS55.196 board of the Expansion kit.

Page 12

Assembly and installation

Electrical hookup

Figure2.4 Layout of components and wiring diagram of system controller for K18 with expansion kit installed

RESET

X10 1

QX1

Siemens RVS21.826

BX4

BX3

GX1

G+

BSB

FX3

EX4

EX3

EX2

EX1

X11 1

CTRL

LINE IN

DHW Q3

+10

COM

RES

DHW

K18

EXTERN.

RESET

REQ

K18 CONTROL CABLE

GX1

COM

DHW

N Q3 L EX1

IF30

Siemens AVS55.196

X10 1

QX3

BX31

1 X152

BX33

BX32

H33

BX34

G+

H31

1 X150

H32

GX1

BSB

QX33

X110 1

ZX34

QX32

QX31

QX35

X100

FUSE6.3

D3 UX3 M DI6 DI7 M

Figure 2.4

p.12

gives a schematic illustration (not to scale) of the layout of components inside the CSK18 enclosure with the Expansion kit installed.

The additional electrical connections, regarding the functions handled by the Expansion kit, are made on the included extractable connectors which t directly into the kit's AVS55.196 electronic board, as described in this manual.

On the other hand, unless otherwise expressly specied, for the functions available without the Expansion kit, refer to the system controller Installation manual.

Table 2.1

 p.13

lists the Line Voltage supply and signal con-

nections on the extractable connectors on the left edge of the

Siemens AVS55.196 expansion board. To identify the position of the connectors, refer to the wiring diagram given in g. 2.4

p.12

. To identify the plumbing system components and sensors corresponding to the Siemens function codes (e.g. Q6, Y5, Y6) refer to the plumbing system diagrams in g. 1.1

p.6

, 1.2

p.7

1.3

p.8

and 1.4

p.9

Page 13

Assembly and installation

Installation manual – Expansion kit

Table2.1 Line Voltage connections to Siemens RVS55.196 board connectors

Function (Siemens logo on water circuit diagrams and description)

Logo on connector

Color

Connector code

Siemens

L 230 VAC phase input to RVS55.196 Pre-wired

X10

Green

BPZ:AGP5S.03A/109

Ground connection to RVS55.196 Pre-wired

N Neutral input to RVS55.196 Pre-wired

QX31 Y5 - heating circuit 2 mixer valve open phase output

X110

Green

BPZ:AGP5S.10P/109

QX32 Y6 - heating circuit 2 mixer valve close phase output

N Heating circuit 2 mixer valve neutral output

QX33 Q6 - Heating circuit 2 water pump phase output / Zone 2 valve (1)

N Q6 - Heating circuit 2 water pump neutral output / Zone 2 valve (1)

ZX34 Not used

N Not used

QX35 Q20 - Heating circuit 3 water pump phase output / Zone 3 valve

QX35

Not used

N Q20 - Heating circuit 3 water pump neutral output / Zone 3 valve

(1) Note that this function is also available when the expansion kit is not used. In this case, as indicated in the system controller Installation Manual, pump Q6 is hooked

up to terminals QX3 and N on connector X12 of the RVS21.826 electronic board.

If using the expansion kit, on the other hand, follow the diagrams and instructions given in this manual.

Table 2.2

 p. 13

lists the SELV supply and signals connections

on the extractable connectors on the right edge of the Siemens

RVS55.196 expansion board.

Table2.2 SELV signal connections to Siemens AVS55.196 board connectors

Function (Siemens logo on water circuit diagrams and description)

Logo on connector

Color

Connector code

Siemens

BSB BSB+ - QAA75/QAA55 Room Unit data bus connection (1)

X150

Red

BPZ:AGP5S.07L/109

M BSB- - QAA75/QAA55 optional Room Unit data bus ground (1)

G+ G+ - QAA75 optional Room Unit backlighting power output (1)

H31 H31 - Heating circuit 3 normally open request signal input (2)

M H31 - Heating circuit 3 request signal input return

H32 Not used GX1 Not used H33 Not used

X152

Grey

BPZ:AGP5S.10R/109

M Not used

BX31 B12 - Heating circuit 2 temperature sensor input (mixed only)

M B12 - Heating circuit 2 temperature sensor input (mixed only)

BX32 Not used

M Not used

BX33 Not used

M Not used

BX34 Not used

M Not used

(1) These terminals need not be used to connect additional room units. They can also be connected directly in parallel to the terminals of connector X86 of the

RVS21.826 controller, or connected in cascade, as indicated in the system controller Installation manual and par. 3.1

p.14

of this manual.

(2) Input H31 is open to keep heating circuit 3 inactive. If this heating circuit is present, t a jumper between terminals H31 or insert an external request signal between

them (voltage free contact).

The temperature sensors connected to the Siemens AVS55.196 expansion board are of the NTC 10k (Beta

3977) type.

Page 14

Electrical hookup

3 ELECTRICAL HOOKUP

3.1 HOOKING UP THE ROOM UNIT

Figure3.1 Example of connection of three room units, one type QAA75.611, the others (optional) type QAA55.110

A Grey connector X86 (bottom edge of RVS21.826 board) B Room unit 1 (QAA75.611) C - D Ambient units 2 and 3 (QAA55.110) (optional code ODSP004)

NOTE Use shielded signal cable 3x0.75 mm

(2x0.75 mm2 for QAA55.110). Maximum total length 400 m. Maximum length between controller and room unit 200 m.

Both room units can also be connected to connector X86.

GX1

H3MH1

1 X86

G+

BSB

1 2

1 2 1 2

Table3.1 QAA75.611 and QAA55.110 (optional) room unit connection

RVS21.826 QAA75.611 QAA55.110

BSB 1 1

M 2 2

G+ 3 -

Page 15

Electrical hookup

Installation manual – Expansion kit

3.2 TEMPERATURE SENSOR CONNECTION

Figure3.2 Temperature sensor connection diagram (NTC 10k - Beta 3977) to AVS55.196

A Grey connector X152 (right edge of AVS55.196

board)

B12 NTC 10k Beta 3977 temperature sensor

Use of temperature sensors

B12 Only if heating circuit 2 is mixed

Use shielded cable

2 x 0.5 mm² up to 40 m 2 x 0.75 mm² up to 60 m 2 x 1.0 mm² up to 80 m 2 x 1.5 mm² up to 120 m

3.3 WATER CIRCULATION PUMP CONNECTION

3.3.1 Heating circuit 2 pump connection diagram (if present)

Figure3.3 Direct or external relay connection of heating circuit 2 pump to AVS55.196

A Green connector X110 (left edge of AVS55.196 board) Q6 Heating circuit 2 pump KC2 Relay NOTE With the expansion kit installed, always use this diagram (see NOTE (1) to Table 2.1

p.13

)

Page 16

Electrical hookup

3.3.2 Heating circuit 3 pump connection diagram (if present)

Figure3.4 Direct or external relay connection of heating circuit 3 pump to AVS55.196

A Green connector X110 (left edge of AVS55.196 board) Q20 Heating circuit 3 pump KC2 Relay

3.4 MIXER VALVE CONNECTION

3.4.1 Y5/Y6 mixer valve connection diagram (if present)

Figure3.5 Y5/Y6 mixer valve connection (for mixed heating circuit 2) to AVS55.196

A Green connector X110 (left edge of AVS55.196

board) B Flow from system C Heating circuit 2 outlet D Heating circuit 2 inlet E Y6: close ow from system F Y5: open ow from system N Neutral Y5/Y6 Mixer valve

Page 17

Commissioning

Installation manual – Expansion kit

3.5 EXTERNAL REQUEST SIGNAL CONNECTION TO CSK18 ENCLOSURE

Figure3.6 Connection of optional external request signals (thermostats, thermostat timers, timers) to AVS55.196

A Red connector X150 (right edge of AVS55.196

board) B NO voltage free contact C3 Thermostat (with timer) for zone 3 (or circuit 3)

4 COMMISSIONING

This section gives supplementary information regarding system commissioning, which are required when using the Expansion kit. As previously, this section must be consulted in combination with the matching section of the system controller Installation manual. It is assumed that the plumbing system and electrical installations have been completed and checked in compliance with sections 1

p.6

, 2

 p. 10

and 3

 p. 14

of this manual and the

matching sections of the system controller Installation manual.

The K18 and auxiliary boiler (if present) may start during and at the end of commissioning. Make sure that the

plumbing system is complete and lled with water.

Commissioning must be done by a TAC.

4.1 USING THE QAA75.611 ADVANCED

ROOM UNIT'S INTERFACE

See the Paragraph 4.1 of the system controller Installation manual.

4.2 COMMISSIONING PROCEDURE

Proceed as indicated in to Paragraph 4.2 of the system controller Installation manual; when the system is powered up, also check that the green led on the AVS55.196 expansion board lights up; if the led does not light up, check that you have connected the 3 pole connector, green, X10 to the socket on the expansion board and that the ribbon cable has been inserted into the comb connectors marked X100 on the RVS21.826 and AVS55.196 boards.

4.3 FUNCTIONAL TESTS

These tests are not strictly necessary, however they allow you to quickly identify most problems with the electrical hookup and system anomalies; we strongly recommend running them.

4.3.1 Testing the inputs and outputs

1. Access the Commissioning menu level, select the Input/out- put test menu and select parameter 7700 (Relay test).

2. Set it to QX5 (QX5 relay output, function Q2 -> Heating cir-

cuit 1 pump) and check that the heating circuit 1 pump runs (or the zone 1 valve opens).

3. If heating circuit 1 is of the mixed type:

 Set the parameter to QX1 (QX1 relay output, function

Y1 -> open mixer valve on system outlet line) and check that the mixer valve responds as desired.

 Set the parameter to QX2 (QX2 relay output, function

Y2 -> open mixer valve on heating circuit 1 inlet line) and check that the mixer valve responds as desired.

4. If heating circuit 2 (or zone 2) is present:

 Set the parameter to QX33 (QX33 relay output on

AVS55.196 board, function Q6 -> heating circuit 2 pump) and check that the pump of heating circuit 2 runs (or the zone 2 valve opens).

5. If heating circuit 2 is present and of the mixed type:

 Set the parameter to QX31 (QX31 relay output on

AVS55.196 board, function Y5 -> open mixer valve on system outlet line) and check that the mixer valve responds as desired.

 Set the parameter to QX32 (QX32 relay output on

AVS55.196 board, function Y6 -> open mixer valve on heating circuit 2 inlet) and check that the mixer valve responds as desired.

6. If heating circuit 3 (or zone 3) is present:

 Set the parameter to QX35 (QX35 relay output on

Page 18

Commissioning

AVS55.196 board, function Q20 -> heating circuit 3 pump) and check that the pump of heating circuit 3 runs (or the zone 3 valve opens).

7. If the Domestic Hot Water function managed by the K18 unit

is present (EVO models):

 Set the parameter to QX4 (QX4 relay output, function

Q3 -> set DHW diverter valve to DHW service) and check that the diverter valve responds as desired.

8. Now select parameter 7700 again and set it to No test.

9. Select parameter 7804 (Sensor temp BX1) and check its val-

ue (sensor BX1, function B9 -> external temperature).

10. If the Domestic Hot Water function managed by the K18 unit

is present (EVO models):

 Select parameter 7806 (Sensor temp BX3) and

check its value (sensor BX3, function B3 -> DHW tank temperature).

11. If heating circuit 1 is of the mixed type:  Select parameter 7807 (Sensor temp BX4) and check

its value (sensor BX4, function B1 -> Heating circuit 1 outlet temperature).

12. If heating circuit 2 is present and of the mixed type:  Select parameter 7973 (Sensor temp BX31) and

check its value (sensor BX31, function B12 -> Heating circuit 2 outlet temperature).

To facilitate checking the connection of each temperature sensor to its input, you can take them out of their mounts one at a time and heat them up slightly; observe the variation of the readings on the display to check that they are hooked up to the right inputs.

Make sure you have restored each sensor to its own mounting afterwards!

13. If an external request signal is connected for heating circuit

1 (or zone 1), for example, with a thermostat or thermostat timer:

 Select parameter 7844 (Input signal H1) and actuate

the external signal's contact to check that it switches as expected from open (indicated by - - -) to closed (indicated by o o o) and back.

NOTE: If no external request signal is present, this test

must indicate closed (o o o), due to the jumper

installed at the factory.

14. If heating circuit 2 (or zone 2) is present, and an external re-

quest is hooked up:

Select parameter 7858 (Input signal H3) and actuate the external signal's contact to check that it switches as expected from open (indicated by - - -) to closed (indicated by o o o) and back. NOTE: If no external request signal is present, this test

must indicate closed (o o o), due to the jumper

added during installation.

15. If heating circuit 3 (or zone 3) is present, and an external re-

quest is hooked up:

Select parameter 7989 (Input signal H31) and actuate the external signal's contact to check that it switches as expected from open (indicated by - - -) to closed (indicated by o o o) and back. NOTE: If no external request signal is present, this test

must indicate closed (o o o), due to the jumper

added during installation.

16. Now select parameter 7700 (Relay test) and set it to

Everything o.

17. Select parameter 7724 (Output test UX3) and set it to 50%

18. Access the terminal block of the K18 unit (refer to the "K18

unit connection to the CSK18 enclosure terminal block" Figure in Section 3 of the Installation manual of the System

Controller):

 Check that the DC voltage between the COM and

DHW terminals is around 17 V.

 Check that DC voltage between the 0 and +10 ter-

minals of the K18 CONTROL CABLE terminals group is 5 V.

 Check that the DC voltage between the COM and

RES terminals is around 8.5 V.

19. Select parameter 7700 and set it to QX4.

20. Install a temporary jumper between the EXTERN RESET ter-

minals on the CSK18 enclosure terminal block.

21. Access the terminal block of the K18 unit (refer to the "K18

unit connection to the CSK18 enclosure terminal block" Fig- ure in Section 3 of the Installation manual of the System Controller):

 Check the voltage between the COM and DHW termi-

nals again: it should now be around 0 V.

 Check the voltage between the COM and RES termi-

nals again: it should now be around 0 V.

22. Set parameter 7700 to No test.

23. Select parameter 7724 (Output test UX3) and set it to - - -

(test deactivated).

24. Press ESC twice to inlet to the start screen.

25. Remove the temporary jumper between the EXTERN RESET

terminals on the CSK18 enclosure terminal block.

4.3.2 Checking the start and stop commands on the

heat pump

Refer to par. 4.3.2 of the system controller Installation manual.

4.3.3 Checking the start and stop commands on the

auxiliary boiler (if present)

Refer to par. 4.3.2 of the system controller Installation manual.

4.4 SETTING THE SYSTEM TO STANDBY

Refer to par. 4.4 of the system controller Installation manual.

Page 19

Settings

Installation manual – Expansion kit

5 SETTINGS

This section gives supplementary information regarding the optimisation of the system settings, which are required when using the Expansion kit. As previously, this section must be consulted in combination with the matching section of the system controller Installation manual.

5.1 OPTIMISING HEATING SERVICE

5.1.1 Heating circuits (or zones) 1 and 2

Refer to Paragraphs 5.1.1 and 5.1.2 respectively of the System

Controller Installation manual.

5.1.2 Heating circuit 3 (or zone 3) (if present)

This circuit (or zone) is precongured to be inactive; if present, it must be activated by adding a jumper or external request signal (e.g. zone thermostat or thermostat timer), as described in gure

3.6

p.17

. Once activated, the precongured settings are those given in Table 5.1

p.19

Table5.1 Heating circuit 3 (or zone 3) preconguration (if present)

Preconguration Dependency on parameter

Operating mode

Automatic

(Comfort 6 – 22 Monday – Sunday)

1300

Comfort setpoint 21 °C 1310 Reduced setpoint 18 °C 1312 Protection setpoint 7 °C 1314

Heating curve slope

1.26

(water setpoint around 56 °C with external

temperature -10 °C)

1320

Summer/winter heating limit 18 °C 1330 Flow temp setpoint min 8 °C 1340 Flow temp setpoint max 65 °C 1341 Room inuence 20% 1350 Room temperature limitation 2.5 °C 1360

To change the settings of Table 5.1

p.19

, access the Engineer

menu level, and then the Heating circuit 3 menu; then select the parameters indicated in Table 5.1

p.19

and modify them

as desired.

For information about the choice of operating mode and time programming, refer to par. 5.1.3

 p. 19

. For information on the heating curve settings and the min/max water temperature setpoint, see par. 5.1.4

 p. 19

. For information on the room inuence and room temperature limitation settings, see par. 5.1.5

p.19

5.1.3 Selecting the operating mode and time

programming

Refer to par. 5.1.3 of the system controller Installation manual for the description of the operating modes and for the time programming of heating circuits 1 and 2. For the time programming of heating circuit 3 (obligatory if the circuit is running in Automatic mode), proceed as indicated for heating circuit 1 in the above mentioned paragraph of the system controller Installation manual, but using the Time

prog heating/cooling 3 menu; in this case, use parameters 540 (Preselection), 541 - 546 (period settings) and 555 (Copy).

5.1.4 Setting the heating curve slope and min/max

outlet water setpoints

Refer to Paragraph 5.1.4 of the system controller Installation manual.

5.1.5 Setting the Room inuence and Room

temperature limitation parameters

Refer to Paragraph 5.1.5 of the system controller Installation manual for a general description of the Room inuence and Room temperature limitation functions, as well as for the settings relating to heating circuits 1 and 2.

Room inuence function for heating circuit 3 (if present)

Heating circuit 3, if present, is precongured to use this function in relation to the included room unit 1 temperature reading, with a mild compensating action (20%), which is suited to many installations. To modify the degree of inuence, or disable the function entirely:

▶

Select parameter 1350 as described in par. 5.1.2

 p. 19

this manual, and set the inuence percentage (%), or - - - to disable the function entirely.

Setting a value of 100 % disables the heating curve. It is best not to use this setting, or even very high inuence percentages. For most applications, do not exceed a setting of 30 %.

Room temperature limitation function for heating circuit 3 (if present)

Heating circuit 3 is precongured to use this function in relation to the temperature read by room unit 1 (included), with a value of 2.5 K (the service request is interrupted when room unit 1 reads a temperature 2.5 degrees higher than the setpoint). To change this setting or disable the function:

▶

Select parameter 1360 as described in par. 5.1.2

 p. 19

this manual, and set the desired value, or - - - to disable the function entirely.

5.1.6 Setting the building time constant

Refer to par. 5.1.6 of the System Controller Installation manual.

5.1.7 Choice of installation and use of room units

The system is supplied with a QAA75.611 room unit. The room unit is precongured as Room unit 1 to acquire the room temperature in a reference heated room served by heating circuit 1, and to inuence the regulation of heating circuit 1 accordingly and, if present, also that of heating circuits 2 and 3 (as described in par. 5.1.5 of this manual and the System Controller Installation

Page 20

Errors

manual). This setting is suited to the following type of installation:

Case 1

▶

the included room unit is actually installed in a reference heated room.

▶

heating circuits 2 and 3 are not present, or additional room units dedicated to them are not to be installed.

▶

if at least one of heating circuits 2 and 3 is present: the reference room, served by heating circuit 1, is at least partly representative also for the rooms served by the other heating circuit/s.

You can adjust the parameters described in par. 5.1.5 of the System Controller Installation manual and par.

5.1.5

p.19

of this manual to dierentiate the settings for the various circuits, to the point even of disabling one or both of the room unit inuence functions for heating circuits 2 and 3, which do not directly serve the reference room.

If, on the other hand, the situation is as follows:

Case 2

▶

the included room unit is not installed in a reference heated

room, for example, it is in the machine room, in this case, one must congure the room unit so as not to provide the room temperature signal to the system. Proceed as follows:

1. Access the Engineer menu level, then the Operator section

menu.

2. Select parameter 40 (Used as) and set it to Operator unit 1.

3. Still from the Engineer menu level, access the Conguration

menu.

4. Select parameter 6200 (Save sensors), set it to yes and

conrm.

The value of parameter 6200 which displays at the end of the conguration procedure will still be no; this is normal (this setting executes an action, i.e. memorization of the actually installed sensors).

Finally, in the following situation:

Case 3

▶

one or both of heating circuits 2 and 3 are present

▶

additional room units have been installed, each dedicated to

one of heating circuits 2 and 3, you must congure the rst served by heating circuit 2 unit, installed in a reference room served by circuit 1, so that it is dedicated to that circuit. Proceed as follows:

Working on the rst room unit:

1. Access the Engineer menu level, then the Operator section

menu.

2. Select parameter 40 (Used as) and set it to Room unit 1.

3. Select parameter 47 (Room temperature device 1) and set

it to Heating circuit 1 only.

4. Select parameter 48 (Occupancy button device 1) and set

it to Heating circuit 1 only.

You must now congure the second room unit, installed in a reference room heated circuit 2. Proceed as follows, depending on the type of room unit:

Second room unit type QAA75.611

Proceed as follows, working on the second room unit:

1. Access the Engineer menu level, then the Operator section

menu.

2. Select parameter 40 (Used as) and set it to Room unit 2.

Second room unit type QAA55.110

Proceed as follows, working on the second room unit:

1. Press the occupancy button for at least 3 seconds, un-

til the display reads ru = 1, ru = 2, or ru = 3.

2. Turn the knob to set the parameter to ru = 2.

3. Wait for the text ru = 2 to clear from the display.

If heating circuit 3 is present, you must now congure the third room unit, installed in a reference room served by such circuit. Proceed as follows, depending on the type of room unit:

Third room unit type QAA75.611

Proceed as follows, working on the third room unit:

1. Access the Engineer menu level, then the Operator section

menu.

2. Select parameter 40 (Used as) and set it to Room unit 3.

Third room unit type QAA55.110

Proceed as follows, working on the third room unit:

1. Press the occupancy button for at least 3 seconds, un-

til the display reads ru = 1, ru = 2, or ru = 3.

2. Turn the knob to set the parameter to ru = 3.

3. Wait for the text ru = 3 to clear from the display.

Now, on the rst room unit, proceed as follows:

▶

Access the Engineer menu level, then the Conguration menu.

▶

Select parameter 6200 (Save sensors), set it to yes and conrm.

5.2 OPTIMISING DHW SERVICE

Refer to Paragraph 5.2 of the System Controller Installation manual.

5.3 OPTIMIZING AUXILIARY BOILER

MANAGEMENT

Refer to Paragraph 5.3 of the System Controller Installation manual.

6 ERRORS

6.1 LIST OF ERRORS AND TROUBLESHOOTING INSTRUCTIONS

For a general description, refer to Paragraoh 6.1 of the System Controller Installation manual. Table 6.1

 p. 21

lists the error codes, with descriptions and

priorities, which can be generated by the K18 system controller,

with Expansion kit installed, when it is congured to support the circuits indicated in this manual; The last column of the table lists measures for resolving the problem.

Page 21

Errors

Installation manual – Expansion kit

Table6.1 List of K18 system controller error with expansion kit installed

Code Description Priority Action

10 Outside sensor B9 6 A 30 Flow sensor 1 (1) 6 A 32 Flow sensor 2 (6) 6 A 50 DHW sensor 1 (2) 6 A 60 Room sensor 1 (3) 6 B 65 Room sensor 2 (4) 6 B 68 Room sensor 3 (7) 6 B 83 BSB, short-circuit (5) 8 C

84 BSB, address collision 3 D 103 Communication failure 3 C 127 Legionella temp 6 E 324 BX same sensors 3 F 330 BX1 no function 3 G 331 BX2 no function 3 G 332 BX3 no function 3 G 333 BX4 no function 3 G 441 BX31 no function 3 G 442 BX32 no function 3 G 443 BX33 no function 3 G 444 BX34 no function 3 G 173 Active alarm 3 contact 6 H

(1) Probe B1 (2) Probe B3 (3) Room unit 1 (4) Room unit 2 (5) Shown in this form in the error log (see par. 6.2

 p.22

). The information

screen displays the text "No connection" without error code.

(6) Probe B12 (7) Room unit 3

6.1.1 Troubleshooting measures

A: Codes 10, 30, 32, 50

For codes 10, 30, 50 refer to Paragraph 6.1 of the System Controller Installation manual. For code 32, proceed as follows:

1. Memorize the sensors:  Access the Engineer menu level, then the Congura-

tion menu; select parameter 6200 (Save sensors), set it to yes and conrm.

 Wait for a minute.

2. If step 1 does not resolve the problem:  Check the connection of the sensor in question, cor-

rect it and memorize the sensor again as indicated in step 1.

3. If step 2 does not resolve the problem:  Disconnect the sensor from the RVS21.826 controller

and measure the resistance between the cable's two wires. If the measurement indicates a short or open circuit, identify and resolve the problem, which may be due to the sensor itself or its wiring. Once the problem has been resolved, reconnect the sensor and memorize it again as indicated in step 1.

4. If step 3 does not resolve the problem:  Access the Engineer menu level, then the Congu-

ration menu; select parameter 6391 (Sensor input BX31); check that it is set to the value used by parameter 6455; if not, remaining in the Engineer menu level, Conguration menu, select parameter 6455 (Function mixing group 3) and set it to Heating circuit 2.

 Run sensor memorization again as indicated in step 1.

ATTENTION: This sensor is used only in the presence of

the mixed heating circuit 2, otherwise no sensor must be connected to input BX31. If a sensor is connected to this input by mistake, remove it, then run sensor memorisation again as described in step 1.

5. If step 4 does not resolve the problem:

 Power the system controller o and on again; if the

problem persists, contact the Robur Technical Support Centre.

B: Codes 60, 65, 68

1. Memorize the sensors:  Access the Engineer menu level, then the Congura-

tion menu; select parameter 6200 (Save sensors), set it to yes and conrm.

 Wait for a minute.

2. If step 1 does not resolve the problem:  Check the communications between the controller

and the room unit/s and their conguration (see par.

5.1.7

 p.19

). Resolve the problem, then run sensor

memorization again as indicated in step 1.

3. If step 2 does not resolve the problem:  Power the system controller o and on again; if the

problem persists, contact the Robur Technical Support Centre.

C: Codes 83, 103

Refer to Paragraoh 6.1 of the System Controller Installation manual.

D: Code 84

This problem occurs when multiple room units are connected and some of them are congured as the same type of device (e.g., two room units both as room unit 1).

1. Resolve the problem as indicated in par. 5.1.7

p.19

, Case

3, to congure the room units correctly.

2. If step 1 does not resolve the problem:

 Power the system controller o and on again; if the

problem persists, contact the Robur Technical Support Centre.

E: Code 127

Refer to Paragraoh 6.1 of the System Controller Installation manual.

F: Code 324

This error is generated if two or more BX temperature sensors have been congured to a single function.

1. Check the conguration:  Access the Engineer menu level, then the Congura-

tion menu, and select parameters:

- 6014 ( Function mixing group 1); set it to Multifunctional.

- 5930 (Sensor input BX1); check that it is set to Outside sensor B9; if not, set it to that value.

- 5931 (Sensor input BX2); check that it is set to none; if not, set it to this value.

- 5932 (Sensor input BX3); check that it is set to DHW sensor B3; if not, set it to this value.

- 5933 (Sensor input BX4); set it to none.

Page 22

Special operations and configurations

- 6014 ( Function mixing group 1); set it to Heating circuit 1.

- 6455 ( Function mixing group 3); set it to Multifunctional.

- 6391 (Sensor input BX31); check that it is set to none; if not, set it to this value.

- 6392 (Sensor input BX32); check that it is set to none; if not, set it to this value.

- 6393 (Sensor input BX33); check that it is set to none; if not, set it to this value.

- 6394 (Sensor input BX34); check that it is set to none; if not, set it to this value.

- 6455 ( Function mixing group 3); set it to Heating circuit 2.

 Run sensor memorization: access the Engineer menu

level, thent the Conguration menu; select parameter 6200 (Save sensors), set it to yes and conrm.

 Wait for a minute.

2. If step 1 does not resolve the problem:

 Power the system controller o and on again; if the

problem persists, contact the Robur Technical Support Centre.

G: Codes 330, 331, 332, 333, 441, 442, 443, 444

This problem is due to the physical presence of a sensor connected to one of inputs BX1, BX2, BX3, BX4, BX31, BX32, BX33, BX34, to which no function is assigned. For codes 330, 331, 332, 333 refer to Paragraph 6.1 of the System Controller Installation manual. For codes 441, 442, 443, 444 proceed as follows:

1. Check the conguration:

a. for code 441:

- Access the Engineer menu level, then the Cong-

uration menu; select parameter 6391 (Sensor input BX31); check that it is set to the value used by parameter 6455; if not, remaining in the Engineer

menu level, Conguration menu, select parameter 6455 (Function mixing group 3) and set it to Heating circuit 2.

b. for codes 442, 443, 444:

- remove the sensor connected respectively to input

BX32, BX33, BX34 (unassigned inputs).

 Run sensor memorization: access the Engineer menu

level, thent the Conguration menu; select parameter 6200 (Save sensors), set it to yes and conrm.

 Wait for a minute.

2. If step 1 does not resolve the problem:

 Power the system controller o and on again; if the

problem persists, contact the Robur Technical Support Centre.

H: Code 173

Refer to Paragraoh 6.1 of the System Controller Installation manual.

6.2 ERROR LOG

Refer to Paragraph 6.2 of the System Controller Installation manual.

7 SPECIAL OPERATIONS AND CONFIGURATIONS

Refer to section 7 of the system controller Installation manual.

Page 23

Appendix A: technical data

Installation manual – Expansion kit

APPENDIX A: TECHNICAL DATA

RVS21.826, QAA75.611, QAA55.110

Refer to Appendix A of the system controller Installation manual.

AVS55.196

Table  AVS55.196 technical data

Power supply

Supply voltage AC 230 V (+10%/-15%) Frequency 50 / 60 Hz Consumption max. 2.5 VA

Power supply protection

Thermal-magnetic circuit breaker: max. 13 A (EN60898-1) or fuse: max. 10 AT

Cabling

230 VAC supply and outputs; bars or braided cables (with/without terminals)

1cable: 0.5 - 2.5 mm² 2cables: 0.5 - 1.5 mm²

Inputs

Digital inputs H31, H32, H33 Open contact voltage Closed contact current

Safety Extra Low Voltage (SELV) for voltage free contacts DC 12 V DC 3 mA

Analogue inputs H31, H32, H33

• Functional range

• Internal resistance

Safety Extra Low Voltage (SELV) DC 0 - 10 V > 100 kΩ

Pulse count inputs H31, H32, H33

• Open contact voltage

• Closed contact current

• Pulse duration

Safety Extra Low Voltage (SELV) for voltage free contacts DC 12V DC 3 mA min. 20 ms

Frequency measurement inputs H31, H32, H33

• Functional range

• Low state voltage

• High state voltage

• Internal resistance

• Frequency

Safety Extra Low Voltage (SELV) DC 0 - 12 V < 1.7 V

2.7 - 12 V > 100 kΩ max. 500 Hz

Sensor inputs BX31 - BX34

NTC 1k (QAC34, external sensor), NTC 10k (QAZ36, QAD36), Pt1000 (optional for solar collector and exhaust gas sensor) 5053…9671 Ω (room setpoint modication function)

Sensor cables (copper)

• Cross section

• Max. length

0.25 0.5 0.75 1.0 1.5 (mm²) 20 40 60 80 120 (m)

Outputs

Relay outputs QX31…QX33, QX35

• Current range

• Switching ON current

• Total current

AC 0.02 - 2 (2) A max. 15 A for ≤1 s max. AC 10 A (total, all 230 VAC outputs)

Triac output ZX34

• Current range

• Switching ON current

• Total current

AC 0.02 - 2 (2) A (On/O operation); AC 0.02 - 1.2 (1.2) A (speed control) max. 4 A for ≤1 s max. AC 10 A (total, all 230 VAC outputs)

Power G+

• Output voltage

• Current

Safety Extra Low Voltage (SELV), outputs with short-circuit protection

11.3 - 13.2 V max. 88 mA (including RVS21 and AVS55)

Power GX1 (congurable)

• Output voltage 5 V

• Output voltage 12 V

• Current

Safety Extra Low Voltage (SELV), outputs with short-circuit protection

4.75 - 5.25 V

11.3 - 13.2 V max. 20 mA (including RVS21 and AVS55)

Interfaces

BSB Base unit/peripheral cable length Total cable length Cross section

Two-wire connection (not invertible) max. 200 m max. 400 m (max. cable capacity: 60 nF) min. 0.5 mm²

Connection cable X100 to expansion module AVS55.19x

• Cable length

ribbon cable (18 pole) max. 1000 mm

Protection rating and safety class

Enclosure protection rating per EN60529 IP 00 (without enclosure) Safety class per EN60730 safety class II for LV parts, if correctly installed Degree of contamination per EN60730 degree of contamination normal

Standards, safety, EMC, etc. CE conformity (EU) CE1T2355xx06

Climatic conditions

Storage, per EN60721-3-1 Transport, per EN60721-3-2 Operation, per EN60721-3-3

class 1K3, -20 - 65 °C class 2K3, -25 - 70 °C class 3K5, -20 - 50 °C (non condensing)

Weight Packaging excluded 112 g

Page 24

Robur S.p.A. advanced technologies for climate conditioning via Parigi 4/6 24040 Verdellino/Zingonia (BG) Italy +39 035 888111 - F +39 035 884165 www.robur.it [email protected]

10/03/2017

17MEDSDC006

Code: D-LBR809

Revision: A

Robur mission

Robur is dedicated to dynamic progression in research, development and promotion of safe, environmentally-friendly, energy-eciency products, through the commitment and caring of its employees and partners.